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JP3950334B2 - Internal structure fixing structure of reservoir tank - Google Patents
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JP3950334B2 - Internal structure fixing structure of reservoir tank - Google Patents

Internal structure fixing structure of reservoir tank Download PDF

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Publication number
JP3950334B2
JP3950334B2 JP2001386144A JP2001386144A JP3950334B2 JP 3950334 B2 JP3950334 B2 JP 3950334B2 JP 2001386144 A JP2001386144 A JP 2001386144A JP 2001386144 A JP2001386144 A JP 2001386144A JP 3950334 B2 JP3950334 B2 JP 3950334B2
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JP
Japan
Prior art keywords
reservoir
baffle
strainer
tank
cylindrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001386144A
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Japanese (ja)
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JP2003182609A (en
Inventor
隆宏 小島
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Kojima Industries Corp
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Kojima Industries Corp
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Priority to JP2001386144A priority Critical patent/JP3950334B2/en
Publication of JP2003182609A publication Critical patent/JP2003182609A/en
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Publication of JP3950334B2 publication Critical patent/JP3950334B2/en
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Description

【0001】
【発明の属する技術分野】
本発明はリザーバータンクの内部構成品固定構造に関する。詳しくは、自動車のパワーステアリング等に用いられる樹脂製のオイルリザーバータンクにおいて、組立て工程を簡単化したリザーバータンクの内部構成品固定構造に関する。
【0002】
【従来の技術】
図5及び図6は従来の樹脂製オイルリザーバータンクを示す図で、図5は分解斜視図、図6は組立て断面図である。このオイルリザーバータンクは、リザーバーアッパー1と、リザーバーロア2と、バッフラー3と、ストレーナー4とを具備している。そして、リザーバーアッパー1は、樹脂にて形成され、上部にキャップ5により封止される給油口1aを有した円筒状であり、リザーバーロア2は、樹脂にてカップ状に形成され、オイル流入口2b及びオイル出口2cを有している。
【0003】
またバッフラー3は、樹脂にてリング状の枠3aにオイル誘導部3bが支持されるように形成されている。また、ストレーナー4は、円形の金属製メッシュ4bの外周がリング状の枠4aに囲まれて形成されている。
このように形成された各部材は、図6の如く組み立てられる。即ち、バッフラー3及びストレーナー4は、リザーバーロア2にA部で超音波溶着により接合され、リザーバーアッパー1とリザーバーロア2とは、B部でバイブレーション溶着により接合されている。
【0004】
【発明が解決しようとする課題】
上記のような従来のオイルリザーバータンクにおいては、超音波溶着部Aとバイブレーション溶着部Bの2個所の溶着個所があるため、2種の溶着設備及び2種の治具を要し、製造コストが高くなるという問題がある。
【0005】
本発明は、上記従来の問題点に鑑み、オイルリザーバータンクにおいて、従来に比して製造コストが低減されるリザーバータンクの内部構成品固定構造を実現することを目的とする。
【0006】
【課題を解決するための手段】
上記目的を達成するために、本発明のリザーバータンクの内部構成品固定構造は、上部に給油口を有する円筒状のリザーバーアッパー10と、該リザーバーアッパー10の下部に接合されるリザーバーロア11と、タンク内部に設けられるバッフラー12及びストレーナー13とを具備するオイルリザーバータンクにおいて、前記リザーバーアッパー10とリザーバーロア11との間に前記バッフラー12を押圧保持するバッフラー保持手段を設け、前記リザーバーロア11の上面にストレーナー13及びバッフラー12を順次載置し、その状態でリザーバーアッパー10を被せてリザーバーロア11に接合し、前記ストレーナー13及びバッフラー12をバッフラー保持手段とリザーバーロア11との間に保持する。
本発明の第1の形態の内部構成品固定構造では、バッフラー保持手段は、リザーバーアッパー10の内周に設けられていてバッフラー12の外周部上面を支持する、段差14であり、段差14は、円筒状のリザーバーアッパー10(即ち、円筒部)の外周に凹部10dを形成することにより形成されることを特徴とする。
本発明の第2の形態の内部構成品固定構造では、バッフラー保持手段は、バッフラー12の上面からリザーバーアッパー10の上部内面に届くように設けられた円筒形のリブ15であり、円筒形のリブ15は、リザーバーアッパー10の上部内面に当接することにより、バッフラー12を押圧することを特徴とする。
【0007】
この構成を採ることにより、バッフラーとストレーナーをリザーバーアッパーとリザーバーロアで挟み込むため、従来2個所あった溶着個所が1個所になり、コストダウンが可能となる。
【0008】
【発明の実施の形態】
図1及び図2は本発明のリザーバータンクの内部構成品固定構造の第1の実施の形態を示す図で、図1は分解斜視図、図2は組立図であり、図2(a)は断面図、図2(b)は図2(a)のB部拡大図である。両図において、符号10はリザーバーアッパー、11はリザーバーロア、12はバッフラー、13はストレーナーである。
【0009】
前記リザーバーアッパー10は、樹脂にて形成され、上部に設けられた給油口10aと下部に設けられたオイル流入口10b及びフランジ部10cを有した円筒状であり、更に該円筒部の内部にはバッフラー12を保持する保持手段としての段差部14(図2参照)が形成されており、この段差部14を形成するため円筒部の外周には凹部10dが形成されている。なお、この段差部14及び凹部10dを設けるのは円筒部の全周でも、あるいは図示の如く部分的であっても良い。また、段差部14は図2に示すように、リザーバーアッパー10の底部からバッフラー12の高さに等しい位置に設けられる。
【0010】
また、リザーバーロア11は、樹脂にてフランジ11aを有するカップ状に形成され、オイル出口11bと、内部に円筒形のストレーナー支持部11cが設けられている。なお、フランジ11aには凸部11dが形成されている。また、バッフラー12は円筒形のリブ12aにオイル誘導部12bが支持されるように樹脂にて形成されている。また、ストレーナー13は、円形の金属製又は樹脂製メッシュ13bの外周をリング状の樹脂枠13aによりインサートしている。
【0011】
このように形成された各部材は図2(a)の如くに組立てられる。即ち、リザーバーロア11の上に、ストレーナー13とバッフラー12とが載置され、その上からリザーバーアッパー10が被せられ、そのフランジ部10cとリザーバーロア11のフランジ部11aの凸部11dとをバイブレーション溶着により接合している。このように組立てられた本実施の形態は、図2(b)の如く、ストレーナー13がリザーバーロア11に支持され、ストレーナー13上に載置されたバッフラー12はリザーバーアッパー10の段差部14によって押圧されストレーナー13と共に固定される。このように構成された本実施の形態は溶着個所が1個所のみであるため、従来に比してコストダウンが可能となる。
【0012】
図3は本発明のリザーバータンクの内部構成品固定構造の第2の実施の形態を示す図で、(a)は組立断面図、(b)は要部斜視図である。本実施の形態が前実施の形態と異なるところは、前実施の形態のバッフラー保持手段である段差部14の代わりに、バッフラー12の上面からリザーバーアッパー10上部内面に届く円筒形リブ15を設けたことである。このように構成された本実施の形態は(a)図の如く円筒形のリブ15によりバッフラー12を押圧することができるため前実施の形態と同様な作用効果を有している。
【0013】
図4は本発明のリザーバータンクの内部構成品固定構造の第3の実施の形態を示す図で、(a)は組立断面図、(b)はリザーバーアッパーを下方より見た要部斜視図である。本実施の形態が前第1の実施の形態と異なるところは、前第1の実施の形態の段差14の代わりに、バッフラー12の上部を押圧することができる多数のヒレ状のリブ16を設けたことである。このように構成された本実施の形態は(a)図の如くリブ16によりバッフラー12を押圧することができるため前記第1の実施の形態と同様な作用効果を有している。
【0014】
【発明の効果】
本発明のリザーバータンクの内部構成品固定構造に依れば、溶着個所が1個所のみであるので,従来の2個所に比してコストダウンが可能となる。
【図面の簡単な説明】
【図1】本発明のリザーバータンクの内部構成品固定構造の第1の実施の形態を示す分解斜視図である。
【図2】本発明のリザーバータンクの内部構成品固定構造の第1の実施の形態を示す図で、(a)は断面図、(b)は(a)図のB部拡大図である。
【図3】本発明のリザーバータンクの内部構成品固定構造の第2の実施の形態を示す図で、(a)は組立断面図、(b)は要部斜視図である。
【図4】本発明のリザーバータンクの内部構成品固定構造の第3の実施の形態を示す図で、(a)は組立断面図、(b)はリザーバーアッパーを下方より見た要部斜視図である。
【図5】従来のオイルリザーバータンクの1例を示す分解斜視図である。
【図6】従来のオイルリザーバータンクの1例を示す組立分解斜視図である。
【符号の説明】
10…リザーバーアッパー
10a…給油口
10b…オイル流入口
10c,11a…フランジ部
10d…凹部
11…リザーバーロア
11b…オイル出口
11c…ストレーナー支持部
12…バッフラー
12a…円筒状リブ
12b…オイル誘導部
13…ストレーナー
13a…樹脂枠
13b…金属製又は樹脂製メッシユ
14…段差部
15…円筒形リブ
16…リブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an internal component fixing structure of a reservoir tank. More specifically, the present invention relates to a structure for fixing internal components of a reservoir tank in which an assembly process is simplified in a resin oil reservoir tank used for automobile power steering or the like.
[0002]
[Prior art]
5 and 6 are views showing a conventional resin oil reservoir tank, FIG. 5 is an exploded perspective view, and FIG. 6 is an assembled sectional view. The oil reservoir tank includes a reservoir upper 1, a reservoir lower 2, a baffler 3, and a strainer 4. The reservoir upper 1 is formed of a resin and has a cylindrical shape having an oil supply port 1a sealed at the top with a cap 5, and the reservoir lower 2 is formed of a resin in a cup shape and has an oil inlet. 2b and an oil outlet 2c.
[0003]
The baffle 3 is formed so that the oil guiding portion 3b is supported by a ring-shaped frame 3a with resin. The strainer 4 is formed by surrounding the outer periphery of a circular metal mesh 4b with a ring-shaped frame 4a.
Each member formed in this way is assembled as shown in FIG. That is, the baffle 3 and the strainer 4 are joined to the reservoir lower 2 by ultrasonic welding at the portion A, and the reservoir upper 1 and the reservoir lower 2 are joined at the portion B by vibration welding.
[0004]
[Problems to be solved by the invention]
In the conventional oil reservoir tank as described above, since there are two welding locations of the ultrasonic welding portion A and the vibration welding portion B, two types of welding equipment and two types of jigs are required, and the manufacturing cost is low. There is a problem of becoming higher.
[0005]
In view of the above-described conventional problems, an object of the present invention is to realize an internal component fixing structure for a reservoir tank that can be manufactured at a lower cost than the conventional oil reservoir tank.
[0006]
[Means for Solving the Problems]
To achieve the above object, the internal structure fixing structure of the reservoir tank of the present invention includes a cylindrical reservoir upper 10 having an oil filler port at the upper part, and a reservoir lower 11 joined to the lower part of the reservoir upper 10; In an oil reservoir tank comprising a baffle 12 and a strainer 13 provided inside the tank, baffle holding means for pressing and holding the baffle 12 is provided between the reservoir upper 10 and the reservoir lower 11, and the upper surface of the reservoir lower 11 In this state, the strainer 13 and the baffle 12 are sequentially placed, and the reservoir upper 10 is put on and joined to the reservoir lower 11, and the strainer 13 and the baffler 12 are held between the baffle holding means and the reservoir lower 11.
In the internal component fixing structure of the first embodiment of the present invention, the baffle holding means is a step 14 provided on the inner periphery of the reservoir upper 10 and supporting the upper surface of the outer periphery of the baffle 12, and the step 14 is It is formed by forming a concave portion 10d on the outer periphery of a cylindrical reservoir upper 10 (that is, a cylindrical portion).
In the internal component fixing structure of the second aspect of the present invention, the baffle holding means is a cylindrical rib 15 provided so as to reach the upper inner surface of the reservoir upper 10 from the upper surface of the baffle 12 , and the cylindrical rib 15 is characterized in that the baffle 12 is pressed by coming into contact with the upper inner surface of the reservoir upper 10.
[0007]
By adopting this configuration, the baffler and the strainer are sandwiched between the reservoir upper and the reservoir lower, so that the conventional two welding locations become one location, and the cost can be reduced.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
1 and 2 are views showing a first embodiment of the internal component fixing structure of a reservoir tank according to the present invention. FIG. 1 is an exploded perspective view, FIG. 2 is an assembly view, and FIG. Sectional drawing and FIG.2 (b) are the B section enlarged views of Fig.2 (a). In both figures, reference numeral 10 is a reservoir upper, 11 is a reservoir lower, 12 is a baffler, and 13 is a strainer.
[0009]
The reservoir upper 10 is made of resin and has a cylindrical shape having an oil supply port 10a provided at the upper portion, an oil inlet 10b and a flange portion 10c provided at the lower portion, and further inside the cylindrical portion. A step portion 14 (see FIG. 2) as a holding means for holding the baffle 12 is formed, and a concave portion 10d is formed on the outer periphery of the cylindrical portion in order to form the step portion 14. The stepped portion 14 and the recessed portion 10d may be provided on the entire circumference of the cylindrical portion or partially as shown in the figure. Further, as shown in FIG. 2, the stepped portion 14 is provided at a position equal to the height of the baffle 12 from the bottom of the reservoir upper 10.
[0010]
The reservoir lower 11 is formed in a cup shape having a flange 11a with resin, and is provided with an oil outlet 11b and a cylindrical strainer support portion 11c inside. In addition, the convex part 11d is formed in the flange 11a. The baffle 12 is formed of resin so that the oil guiding portion 12b is supported by the cylindrical rib 12a. Moreover, the strainer 13 has inserted the outer periphery of the circular metal or resin mesh 13b with the ring-shaped resin frame 13a.
[0011]
Each member formed in this way is assembled as shown in FIG. That is, the strainer 13 and the baffle 12 are placed on the reservoir lower 11, and the reservoir upper 10 is covered from above, and the flange portion 10 c and the convex portion 11 d of the flange portion 11 a of the reservoir lower 11 are vibration welded. Are joined together. In this embodiment assembled in this way, as shown in FIG. 2B, the strainer 13 is supported by the reservoir lower 11, and the baffle 12 placed on the strainer 13 is pressed by the stepped portion 14 of the reservoir upper 10. And fixed together with the strainer 13. Since the present embodiment configured as described above has only one welding point, the cost can be reduced as compared with the conventional case.
[0012]
3A and 3B are views showing a second embodiment of the internal component fixing structure of the reservoir tank of the present invention. FIG. 3A is an assembled cross-sectional view, and FIG. This embodiment differs from the previous embodiment in that instead of the stepped portion 14 that is the baffle holding means of the previous embodiment, a cylindrical rib 15 that reaches the upper inner surface of the reservoir upper 10 from the upper surface of the baffle 12 is provided. That is. The present embodiment configured as described above has the same effects as the previous embodiment because the baffle 12 can be pressed by the cylindrical rib 15 as shown in FIG.
[0013]
FIGS. 4A and 4B are views showing a third embodiment of the internal component fixing structure of the reservoir tank of the present invention. FIG. 4A is an assembled cross-sectional view, and FIG. 4B is a perspective view of the main part when the reservoir upper is viewed from below. is there. This embodiment is different from the first embodiment in that a plurality of fin-like ribs 16 that can press the upper portion of the baffle 12 are provided instead of the step 14 of the first embodiment. That is. This embodiment configured as described above has the same effects as the first embodiment because the baffle 12 can be pressed by the rib 16 as shown in FIG.
[0014]
【The invention's effect】
According to the internal component fixing structure of the reservoir tank of the present invention, since there is only one welding point, the cost can be reduced as compared with the conventional two points.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a first embodiment of an internal component fixing structure of a reservoir tank of the present invention.
2A and 2B are diagrams showing a first embodiment of the internal component fixing structure of the reservoir tank of the present invention, in which FIG. 2A is a cross-sectional view, and FIG. 2B is an enlarged view of a portion B in FIG.
FIGS. 3A and 3B are diagrams showing a second embodiment of the internal component fixing structure of the reservoir tank of the present invention, in which FIG. 3A is an assembled cross-sectional view, and FIG.
FIGS. 4A and 4B are views showing a third embodiment of the internal component fixing structure of the reservoir tank of the present invention, wherein FIG. 4A is an assembled cross-sectional view, and FIG. It is.
FIG. 5 is an exploded perspective view showing an example of a conventional oil reservoir tank.
FIG. 6 is an exploded perspective view showing an example of a conventional oil reservoir tank.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Reservoir upper 10a ... Oil supply port 10b ... Oil inflow port 10c, 11a ... Flange part 10d ... Recess 11 ... Reservoir lower 11b ... Oil outlet 11c ... Strainer support part 12 ... Baffler 12a ... Cylindrical rib 12b ... Oil guide part 13 ... Strainer 13a ... Resin frame 13b ... Metal or resin mesh 14 ... Step 15 ... Cylindrical rib 16 ... Rib

Claims (2)

上部に給油口を有する円筒状のリザーバーアッパー(10)と、該リザーバーアッパー(10)の下部に接合されるリザーバーロア(11)と、タンク内部に設けられるバッフラー(12)及びストレーナー(13)とを具備するオイルリザーバータンクにおいて、
前記リザーバーアッパー(10)とリザーバーロア(11)との間に前記バッフラー(12)を押圧保持するバッフラー保持手段を設け、
前記リザーバーロア(11)の上面にストレーナー(13)及びバッフラー(12)を順次載置し、その状態でリザーバーアッパー(10)を被せてリザーバーロア(11)に接合し、前記ストレーナー(13)及びバッフラー(12)をバッフラー保持手段とリザーバーロア(11)との間に保持しており、
前記バッフラー保持手段は、前記リザーバーアッパー(10)の内周に設けられていて且つバッフラー(12)の外周部上面を支持する段差(14)であり、
前記段差(14)は、前記円筒状のリザーバーアッパーの外周に凹部10dを形成することにより、形成されること特徴とするリザーバータンクの内部構成品固定構造。
A cylindrical reservoir upper (10) having an oil filler port at the top, a reservoir lower (11) joined to the bottom of the reservoir upper (10), a baffle (12) and a strainer (13) provided inside the tank, In an oil reservoir tank comprising:
Baffle holding means for pressing and holding the baffle (12) is provided between the reservoir upper (10) and the reservoir lower (11),
The strainer (13) and the baffle (12) are sequentially placed on the upper surface of the reservoir lower (11), and in this state, the reservoir upper (10) is put on and joined to the reservoir lower (11), and the strainer (13) and Holding the baffle (12) between the baffle holding means and the reservoir lower (11);
The baffle holding means is a step (14) provided on the inner periphery of the reservoir upper (10) and supporting the upper surface of the outer periphery of the baffle (12).
The step (14) is formed by forming a recess 10d on the outer periphery of the cylindrical reservoir upper, and the internal component fixing structure for the reservoir tank,
上部に給油口を有する円筒状のリザーバーアッパー(10)と、該リザーバーアッパー(10)の下部に接合されるリザーバーロア(11)と、タンク内部に設けられるバッフラー(12)及びストレーナー(13)とを具備するオイルリザーバータンクにおいて、
前記リザーバーアッパー(10)とリザーバーロア(11)との間に前記バッフラー(12)を押圧保持するバッフラー保持手段を設け、
前記リザーバーロア(11)の上面にストレーナー(13)及びバッフラー(12)を順次載置し、その状態でリザーバーアッパー(10)を被せてリザーバーロア(11)に接合し、前記ストレーナー(13)及びバッフラー(12)をバッフラー保持手段とリザーバーロア(11)との間に保持しており、前記バッフラー保持手段は、前記バッフラー(12)の上面から前記リザーバーアッパーの上部内面に届くように設けられた円筒形のリブ(15)であり、
前記円筒形のリブ(15)は、前記リザーバーアッパー(10)の上部内面に当接することにより、前記バッフラー(12)を押圧することを特徴とするリザーバータンクの内部構成品固定構造。
A cylindrical reservoir upper (10) having an oil filler port at the top, a reservoir lower (11) joined to the bottom of the reservoir upper (10), a baffle (12) and a strainer (13) provided inside the tank, In an oil reservoir tank comprising:
Baffle holding means for pressing and holding the baffle (12) is provided between the reservoir upper (10) and the reservoir lower (11),
The strainer (13) and the baffle (12) are sequentially placed on the upper surface of the reservoir lower (11), and in this state, the reservoir upper (10) is put on and joined to the reservoir lower (11), and the strainer (13) and A baffle (12) is held between the baffle holding means and the reservoir lower (11), and the baffle holding means is provided so as to reach the upper inner surface of the reservoir upper from the upper surface of the baffler (12) . A cylindrical rib (15),
The internal structure fixing structure of the reservoir tank, wherein the cylindrical rib (15) presses the baffle (12) by coming into contact with the upper inner surface of the reservoir upper (10).
JP2001386144A 2001-12-19 2001-12-19 Internal structure fixing structure of reservoir tank Expired - Fee Related JP3950334B2 (en)

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JP2008162526A (en) * 2006-12-29 2008-07-17 Kojima Press Co Ltd Oil tank
JP5757812B2 (en) * 2011-07-25 2015-08-05 小島プレス工業株式会社 Reservoir tank
JP5815359B2 (en) * 2011-10-04 2015-11-17 ダイキョーニシカワ株式会社 Oil tank

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