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JP3963465B2 - Installation pipe restoration method and device when renewing main pipe buried underground - Google Patents
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JP3963465B2 - Installation pipe restoration method and device when renewing main pipe buried underground - Google Patents

Installation pipe restoration method and device when renewing main pipe buried underground Download PDF

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JP3963465B2
JP3963465B2 JP2004095295A JP2004095295A JP3963465B2 JP 3963465 B2 JP3963465 B2 JP 3963465B2 JP 2004095295 A JP2004095295 A JP 2004095295A JP 2004095295 A JP2004095295 A JP 2004095295A JP 3963465 B2 JP3963465 B2 JP 3963465B2
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pipe
hole
main pipe
mounting
restoring
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JP2005282671A (en
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栄喜 木村
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本発明は、老朽化した下水道本管等の地下埋設管梁を開削することなく新しい管に置き換える改築推進工事を実施する際に、本管に接続しているサービス管等の取付管の本管との接続部を、非開削で修理復元する方法と該方法の実施に用いる復元装置に関するものであり、土木技術分野に属するものである。   The present invention provides a main pipe for an installation pipe such as a service pipe that is connected to a main pipe when carrying out a reconstruction promotion work for replacing an old underground pipe such as a sewer main pipe with a new pipe without excavating it. The present invention relates to a method for repairing and restoring the connecting portion with the non-open cut and a restoring device used for carrying out the method, and belongs to the civil engineering field.

老朽化した地下埋設管梁を非開削で更新すると共に、該埋設管に接続した取付管をも非開削で接続修復する技術として図9、図10、図11に示す従来例が存在する。
該従来例は、特許文献(特開2000−25714号公報)で公知となったものであり、第1ステップとして、図9(A)に示す如く、宅地枡入口部に仮ライニング材の基端部を折返して固定し、折返し基端部と未折返し部との隙間に、流体圧を加えて仮ライニング材を取付管内へ反転挿入して取付管内周面全面に加圧硬化し、取付管全内周に密着硬化ライニング体を構築する。
Conventional techniques shown in FIGS. 9, 10, and 11 exist as techniques for renewing an aged underground buried beam by non-opening and repairing a connection pipe connected to the buried pipe by non-opening.
This conventional example is known in the patent document (Japanese Patent Laid-Open No. 2000-25714 1 ). As a first step, as shown in FIG. The end is folded back and fixed, and fluid pressure is applied to the gap between the folded base end and the unfolded portion to reversely insert the temporary lining material into the mounting tube, and pressurizes and cures the entire inner surface of the mounting tube. A close-cured lining body is constructed on the entire inner circumference.

次いで、第2ステップとして、図9(B)に示す如く、取付管内の既設本管近傍部位を、宅地枡側から挿入するエアパッカ、ゴムパッカ等の止水パッカで閉塞する。
次いで、第3ステップとして、図10(A)に示す如く、既設本管の切削撤去と新設本管への更新を完了し、第4ステップとして、図10(B)の如く、既設本管から切離された取付管端部と新設本管外側近傍に、反転ロープを介して反転挿入する可撓性鞘体により地盤改良体を充填して地盤改良体を造成する。
Next, as a second step, as shown in FIG. 9B, the existing main pipe vicinity portion in the mounting pipe is closed with a water-stopping packer such as an air packer or a rubber packer inserted from the housing land side.
Next, as shown in FIG. 10 (A), as the third step, the cutting and removal of the existing main pipe and the update to the new main pipe are completed, and as the fourth step, from the existing main pipe as shown in FIG. 10 (B). The ground improvement body is formed by filling the ground improvement body with a flexible sheath body that is inserted in reverse through an inversion rope in the vicinity of the separated attachment pipe end and the outside of the newly installed main pipe.

次いで、図11(A)に示す如く、第5ステップとして、先端のカッタービットを求心ジグ部材から突出させたドリル装置を宅地枡側から挿入して、取付管中央位置で新設本管にマーキング孔(小孔)を穿設し、新設本管内側からマーキング孔を目印として取付管径と同径の連通孔を閉口する。
次いで、図11(B)に示す如く、第6ステップとして、本管内のライニングロボットによって、本ライニング材のつばを本管内の連通開口周囲に当接保持しながら、本ライニング材を本管側から取付管内へ反転挿入し、取付管内で本ライニング材を仮ライニング材に積層硬化する。
特開2000−257141号公報
Next, as shown in FIG. 11 (A), as a fifth step, a drill device having a tip cutter bit protruding from the centripetal jig member is inserted from the housing land side, and a marking hole is formed in the newly installed main pipe at the center of the mounting pipe. (Small hole) is drilled, and the communication hole having the same diameter as the mounting pipe diameter is closed from the inside of the newly installed main pipe as a mark.
Next, as shown in FIG. 11B, as the sixth step, the lining material is moved from the main side while the collar of the main lining material is held in contact with the periphery of the communication opening in the main tube by the lining robot in the main tube. It is inverted and inserted into the mounting tube, and the lining material is laminated and cured on the temporary lining material in the mounting tube.
JP 2000-257141 A

図9、図10、図11に示す従来の地下埋設本管の更新時に於ける取付管の復元方法にあっては、仮ライニング材の張設硬化作業と、地盤改良体充填作業とはその都度反転装置の稼動により実施し、止水パッカの取付管先端部への装着及び引出し作業と、求心ジグ部材を備えたカッタービットの取付管先端部への装着及び引出し作業とを人力で実施するため、工数が多く煩雑であり、しかも、仮ライニング材は取付管の全長付与となる。   9, 10, and 11, in the method of restoring the mounting pipe at the time of renewing the underground underground main pipe, the temporary hardening of the temporary lining material and the ground improvement body filling work each time Performed by operating the reversing device, to manually mount and pull out the water stop packer on the tip of the mounting tube, and mount and pull out the cutter bit with the centripetal jig member on the tip of the mounting tube. The man-hours are complicated and the temporary lining material provides the entire length of the mounting pipe.

本発明は、新規な復元装置を用いることにより、地下埋設本管の更新に伴う取付管の復元を、施工工数面、施工時間面、使用材料面から合理化するものであり、地下埋設本管の更新と取付管の復元とを非開削で、合理的に実施出来る技術を提供するものである。   The present invention rationalizes the restoration of the mounting pipe accompanying the renewal of the underground buried main by using a new restoration device in terms of construction man-hours, construction time, and materials used. It provides technology that can be rationally implemented without renewal and restoration of mounting pipes.

本発明は、例えば図1に示す如く、胴部外周に仮更生材17を配置した復元装置1を取付管P内に旧本管P0近傍まで挿入し、復元装置1の胴部拡径によって仮更生材17を取付管P内周面に張着硬化し、次いで、復元装置1の胴部拡径状態下で旧本管P0を新本管P1に更新し、次いで、復元装置1の胴部拡径状態下で取付管P先端の新本管P1外周部を復元装置1からの薬液吐出によって地盤改良し、次いで、新本管P1側から新本管P1と取付管Pとの連通孔24を形成し、復元装置1の縮径抜去後、新本管P1と取付管Pとを更生材30で一体化するものである。   In the present invention, for example, as shown in FIG. 1, the restoration device 1 in which the temporary rehabilitation material 17 is arranged on the outer periphery of the trunk portion is inserted into the attachment pipe P to the vicinity of the old main pipe P0, and the provisional diameter of the restoration device 1 is temporarily increased. The rehabilitation material 17 is stuck and cured to the inner peripheral surface of the mounting pipe P, and then the old main pipe P0 is updated to the new main pipe P1 under the diameter expansion state of the restoring apparatus 1, and then the trunk section of the restoring apparatus 1 Under the expanded diameter state, the outer periphery of the new main pipe P1 at the tip of the mounting pipe P is ground improved by discharging the chemical solution from the restoring device 1, and then the communication hole 24 between the new main pipe P1 and the mounting pipe P from the new main pipe P1 side. After the diameter reduction of the restoring device 1 is formed, the new main pipe P1 and the attachment pipe P are integrated with the rehabilitation material 30.

尚、仮更生材17は復元装置1の拡径によって取付管P内面に当接し、且つ硬化すれば良く、未硬化の合成樹脂の含浸した繊維材で伸長可能な筒状形態が均一な厚さになり好ましい。
また、シート状物であって装置胴部に、胴部の拡径に追従して拡開するように巻いたものでも良い。
また、仮更生材17は取付管P先端部の破損抑制域のみとする。
また、更生材30は、従来の硬化性樹脂を含浸した繊維系の反転挿入更生材の使用が好ましい。
この場合、仮更生材17は、旧本管P0の近傍での取付管Pに対する部分配置であるが、本管更新時の取付管P側への破砕作用が、仮更生材17の存在しない、破砕容易な範囲に集中作用することとなり、取付管P側の仮更生材17で仮補修した補強部で破砕作用が抑制出来るため、取付管Pの破損が最少限に抑制出来る。
The temporary rehabilitation material 17 only needs to abut on the inner surface of the mounting pipe P by the diameter expansion of the restoring device 1 and be cured, and a cylindrical shape that can be extended with a fiber material impregnated with uncured synthetic resin has a uniform thickness. This is preferable.
Further, it may be a sheet-like material that is wound around the apparatus body so as to expand following the diameter of the body.
Further, the temporary rehabilitation material 17 is limited to the damage suppression region at the tip of the mounting pipe P.
Further, the rehabilitation material 30 is preferably a fiber-based reverse insertion rehabilitation material impregnated with a conventional curable resin.
In this case, the temporary rehabilitation material 17 is a partial arrangement with respect to the mounting pipe P in the vicinity of the old main pipe P0, but the crushing action on the side of the mounting pipe P at the time of main pipe renewal is not present in the temporary rehabilitation material 17. Since the concentrated action is performed in the easy crushing range, the crushing action can be suppressed by the reinforcing portion temporarily repaired by the temporary rehabilitation material 17 on the mounting pipe P side, so that the damage of the mounting pipe P can be suppressed to the minimum.

従って、旧本管P0の破砕による新本管P1への更新時も、復元装置1が拡径状態、即ち、硬化した仮更生材17の内側から拡径方向に応力を及ぼした保護状態であるため、取付管Pの仮更生材17で仮補修された範囲は、硬化仮更生材17と復元装置1との2重の保護を受け、本管更新時の取付管P側の破砕は仮更生材17の存在しない旧本管P0近傍の破砕の容易な範囲に留まる。
また、地盤改良時も、復元装置1の拡径状態下での復元装置1からの薬液吐出で実施するため、吐出薬液の取付管P内への逆流侵入が抑制出来、復元装置前方周囲の破砕域への好適、且つ迅速な地盤改良となる。
Therefore, also at the time of updating to the new main pipe P1 by crushing the old main pipe P0, the restoring device 1 is in a diameter-expanded state, that is, a protected state in which stress is applied in the diameter-expanding direction from the inside of the hardened temporary rehabilitation material 17. Therefore, the range temporarily repaired with the temporary rehabilitation material 17 of the mounting pipe P is subjected to double protection of the cured temporary rehabilitation material 17 and the restoration device 1, and the crushing on the side of the mounting pipe P when the main pipe is renewed is temporarily rehabilitated. It remains within an easy range of crushing near the old main pipe P0 where the material 17 is not present.
In addition, when the ground is improved, since the chemical solution is discharged from the restoration device 1 in the expanded state of the restoration device 1, the backflow intrusion of the discharged chemical solution into the mounting pipe P can be suppressed, and the front periphery of the restoration device is crushed. It will be suitable for the area and quick ground improvement.

また、本発明の取付管復元方法にあっては、図8(B)に示す如く、本管側から新本管P1と取付管Pとの連通孔24を形成した後、新本管P1と取付管P端部との間に、図8(C)の如く、補助管28を介在させるのが好ましい。
この場合、補助管外周面には、戻り防止用の突起29を付設するのが好ましい。
Further, in the mounting pipe restoring method of the present invention, as shown in FIG. 8B, after the communication hole 24 between the new main pipe P1 and the mounting pipe P is formed from the main pipe side, the new main pipe P1 and As shown in FIG. 8C, it is preferable to interpose the auxiliary pipe 28 between the end of the attachment pipe P.
In this case, it is preferable to attach a protrusion 29 for preventing return to the outer peripheral surface of the auxiliary pipe.

取付管P先端と本管外周間は本管更新時の破砕帯であり、且つ、薬液で地盤硬化された領域ではあるが、補助管28で本管P1と取付管Pとを接続すれば、補助管28が、本補修としての更生材30の反転挿入用平滑面の提供と共に、取付管の欠落による強度不足の解消となり、取付管Pと本管P1との接続部が平滑、且つ十分な強度を備えたものとなる。   Between the tip of the mounting pipe P and the outer circumference of the main pipe is a crushing zone at the time of main pipe renewal, and is an area hardened by the chemical solution, but if the main pipe P1 and the mounting pipe P are connected by the auxiliary pipe 28, The auxiliary pipe 28 provides a smooth surface for reversal insertion of the rehabilitation material 30 as the main repair, and also solves the lack of strength due to the lack of the mounting pipe, and the connecting portion between the mounting pipe P and the main pipe P1 is smooth and sufficient. It will have strength.

また、本発明の取付管復元方法にあっては、図8(D)の如く、更生材30がつば30aを備え、新本管P1と補助管28と取付管P内へ反転挿入張着して、新本管P1と取付管Pとを一体化するのが好ましい
旧本管P0を新本管P1に更新した際に、取付管Pの新本管P1近傍は破砕域となっており、取付管Pの接続部は地下水浸入阻止の面からも、更生材30による強固、且つ完全な接続が必要である
Further, in the mounting pipe restoring method of the present invention, as shown in FIG. 8D, the rehabilitation material 30 is provided with a collar 30a, and is inserted into the new main pipe P1, the auxiliary pipe 28, and the mounting pipe P by being inverted and stretched. Thus, it is preferable to integrate the new main pipe P1 and the mounting pipe P.
When the old main pipe P0 is updated to the new main pipe P1, the vicinity of the new main pipe P1 of the mounting pipe P is a crushing zone, and the connection part of the mounting pipe P is also a rehabilitation material 30 from the viewpoint of preventing intrusion of groundwater. A strong and complete connection is required .

更生材30の挿入は、宅地枡36側から反転する方法(特許第3450782号)と図11(B)の如く、本管側から反転する方法があるが、つば30aは、未硬化の更生材を使い、取付管P内で硬化させて新本管P1に接着させる方が、止水性を高める上で好ましい
Insertion of rehabilitation material 30 includes a method of reversing from the housing ridge 36 side (Japanese Patent No. 3450782) and a method of reversing from the main side as shown in FIG. 11B, but the collar 30a is an uncured rehabilitation material. It is preferable to harden it in the attachment pipe P and adhere it to the new main pipe P1 in order to increase the water-stopping property .

また、本発明にあっては、新本管P1側からの連通孔24の形成に先立って、地盤改良後、復元装置1の拡径状態の下で復元装置1の中心部からドリルカッター60を突出させて新本管P1にパイロット小孔Hpを穿設するのが好ましい
復元装置1が拡径状態であれば、ドリルカッター60の突出位置も固定されて所望のパイロット小孔Hpの取付管P中心位置での穿設が容易であり、固定状態の復元装置1から内在するドリルカッター60を突出させるだけの作業であるため、従来(図11)のマーキング孔穿孔時の、煩雑な求心ジク部材の挿入運転施工も不要であって、パイロット小孔Hpの穿孔作業が短時間で、且つ容易に実施出来、連通孔24形成が容易となる
In the present invention, prior to the formation of the communication hole 24 from the new main pipe P1 side, after the ground improvement, the drill cutter 60 is placed from the center of the restoring device 1 under the expanded diameter state of the restoring device 1. It is preferable to project the pilot small hole Hp in the new main pipe P1 by projecting .
If the restoring device 1 is in an expanded state, the projecting position of the drill cutter 60 is also fixed, and it is easy to drill a desired pilot small hole Hp at the center position of the mounting pipe P. Therefore, it is not necessary to perform the complicated operation of inserting the centripetal member at the time of drilling the marking hole, and the drilling operation of the pilot small hole Hp is short. It can be carried out easily in time, and the communication hole 24 can be easily formed .

また、本発明の取付管復元方法にあっては、仮更生材17は、旧本管P0から残存域Lrを保って取付管P先端部に張設するのが好ましい
残存域Lrとは、図7(B)の如く、改築推進時の破砕領域D(地山が乱される範囲)から仮補修域までの長さで、改築推進の方法が旧本管P0を土中に残すか否か、また新本管P1が旧本管P0と同径か増径かによって変化する
残存域Lrの寸法は、旧本管P0径が250mmであれば、Lrを50mm前後とすれば有効に実施出来る
この場合、仮更生材17は取付管Pの残存域Lrを保った40〜50cmの範囲に適用するのが好ましい
旧本管P0の更新破砕作用の取付管P側への伝播は、取付管Pに破砕の容易な残存域Lrを配置しておくことにより残存域止りと出来、後工程での地盤改良域も残存域Lrの選定で決定出来る
従って、残存域Lr設定により、取付管P側の余分な破砕が抑制出来、効果的な地盤改良域の設定も容易となり、取付管Pの復元施工が合理的に実施出来る
Moreover, in the attachment pipe restoration method of the present invention, it is preferable that the temporary rehabilitation material 17 is stretched on the tip of the attachment pipe P while maintaining the remaining region Lr from the old main pipe P0 .
As shown in FIG. 7B, the remaining area Lr is the length from the crushing area D (range where the natural ground is disturbed) to the temporary repair area at the time of renovation promotion. It changes depending on whether or not to leave in the soil, and whether the new main pipe P1 has the same diameter or an increased diameter as the old main pipe P0 .
The size of the remaining area Lr can be effectively implemented if the old main pipe P0 diameter is 250 mm and Lr is about 50 mm .
In this case, it is preferable to apply the temporary rehabilitation material 17 in a range of 40 to 50 cm in which the remaining area Lr of the attachment pipe P is maintained .
Propagation of the old main pipe P0 to the mounting pipe P can be stopped by placing a residual area Lr that can be easily crushed in the mounting pipe P. It can be determined by selecting the remaining area Lr .
Therefore, by setting the remaining area Lr, excessive crushing on the side of the mounting pipe P can be suppressed, an effective ground improvement area can be easily set, and the restoration work of the mounting pipe P can be performed rationally .

また、取付管復元方法の発明の実施に好適な装置は、例えば図2に示す如く、中央の貫通孔Ha及び後方への突出パイプPaを備えた先端部1Aと、中央の貫通孔Hb及び前方への突出パイプPbを備えた後端部1Bとを、突出パイプPaと突出パイプPbに嵌着した可撓ホース13で接続し、先端部1A外周と後端部1B外周をゴムチューブ16で空密的に連結して可撓ホース13とゴムチューブ16間に空気室15を形成し、中央の貫通孔Ha,Hb内には、先端にドリルカッター60を備えたフレキシブルカッター装置6を出入可能、且つ、回転可能に配置すると共に、ゴムチューブ16の内側には注入ホース8´を介した薬液吐出経路を配置し、後端部1Bの後部から空気室15へ空気経路51を配置したものである。   Further, as shown in FIG. 2, for example, the apparatus suitable for carrying out the invention of the mounting pipe restoring method includes a front end portion 1A having a central through hole Ha and a rearward projecting pipe Pa, a central through hole Hb and a front side. The rear end 1B provided with the projecting pipe Pb is connected to the projecting pipe Pa and the flexible hose 13 fitted to the projecting pipe Pb, and the outer periphery of the front end 1A and the outer periphery of the rear end 1B are emptied by the rubber tube 16. Closely connected to form an air chamber 15 between the flexible hose 13 and the rubber tube 16, and a flexible cutter device 6 having a drill cutter 60 at the tip can be put in and out of the central through holes Ha and Hb. And while arrange | positioning so that rotation is possible, the chemical | medical solution discharge path via injection hose 8 'is arrange | positioned inside the rubber tube 16, and the air path 51 is arrange | positioned from the rear part of the rear-end part 1B to the air chamber 15. FIG. .

尚、先端部1A及び後端部1Bは、剛性材料で製作した物であり、典型的には金属製である。
また、可撓ホース13は、曲げ弾性を備えたパイプであれば良く、典型的には天然ゴムホースである。
また、フレキシブルカッター装置6は、パワーケーブルガイド64内に回転動力伝達用の可撓性パワーケーブル63を備え、パワーケーブル先端にドリルカッター60を着脱するのが好都合である。
The front end portion 1A and the rear end portion 1B are made of a rigid material, and are typically made of metal.
The flexible hose 13 may be a pipe having bending elasticity, and is typically a natural rubber hose.
Moreover, the flexible cutter device 6 includes a flexible power cable 63 for transmitting rotational power in the power cable guide 64, and it is convenient to attach and detach the drill cutter 60 to the tip of the power cable.

そして、取付管復元装置は、標準サイズでは全長1m位で、前端部1Aと後端部1Bとを連結する中間の胴部分Bdは70cm前後であって、前端部1Aと後端部1B間に介在する可撓ホース13、注入ホース8´、ゴムチューブ16、及び可撓性パワーケーブル63を内在する可撓性のパワーケーブルガイド64が全て可撓性であるため、取付管Pが屈曲していても復元装置1の挿入が可能であり、ゴムチューブ16上にシート状の仮更生材17を巻き付けて所定位置まで人力挿入可能であり、取付管Pの旧本管P0に対する残存域Lrを保った形態での仮更生による仮保護が可能となる。   The attachment pipe restoring device has a total length of about 1 m in the standard size, and an intermediate body portion Bd connecting the front end portion 1A and the rear end portion 1B is about 70 cm, and is between the front end portion 1A and the rear end portion 1B. Since the flexible power cable guide 64 containing the flexible hose 13, the injection hose 8 ′, the rubber tube 16, and the flexible power cable 63 are all flexible, the mounting pipe P is bent. However, the restoration device 1 can be inserted, and the sheet-like temporary rehabilitation material 17 can be wound around the rubber tube 16 and manually inserted up to a predetermined position, and the remaining area Lr of the mounting pipe P relative to the old main pipe P0 can be maintained. Temporary protection is possible by temporary rehabilitation.

しかも、復元装置1は、空気室15への空気注入によるゴムチューブ16の拡径及び取付管P内壁面への圧接によって、取付管P内で位置固定出来るため、取付管復元装置1の拡径保持によって、本管側での旧本管P0から新本管P1への破砕更新時の、取付管Pの仮更生材17へのゴムチューブ16の圧接による保護作用を発揮し、地盤改良のための薬液吐出作業も、新本管P1へのパイロット小孔Hp穿孔作業も、拡径固定状態の復元装置1からの作業であるため、取付管Pの復元施工は、作業切換え時間の合理化の下に、所定どおり安定的に達成する。   Moreover, since the restoring device 1 can be fixed in position within the mounting pipe P by expanding the diameter of the rubber tube 16 by injecting air into the air chamber 15 and pressing against the inner wall surface of the mounting pipe P, the diameter of the mounting pipe restoring device 1 is increased. By holding, when the crushing renewal from the old main pipe P0 to the new main pipe P1 on the main pipe side, the protective action by the pressure contact of the rubber tube 16 to the temporary rehabilitation material 17 of the mounting pipe P is demonstrated, and the ground is improved. Both the chemical solution discharge work and the pilot small hole Hp drilling work to the new main pipe P1 are work from the restoring device 1 in the expanded diameter fixed state. Therefore, the restoration work of the mounting pipe P is under the rationalization of the work switching time. In addition, it achieves stably as prescribed.

従って、本発明復元装置1は、仮補修機能、本管更新時の取付管保護機能、地盤改良機能及びパイロット小孔Hp穿孔機能を備えたものであり、1つの装置で多工程の施工が実施出来るため、地下埋設本管更新時の取付管復元工事が非開削の下に、且つ、各工程の切換え準備作業時間が短縮合理化の下に実施出来、取付管復元工事は、施工費用及び工事時間の低減、合理化の下に実施出来る。   Therefore, the restoration device 1 of the present invention has a temporary repair function, a mounting pipe protection function at the time of main pipe renewal, a ground improvement function, and a pilot small hole Hp drilling function, and multi-step construction is carried out with one apparatus. Therefore, it is possible to carry out the restoration work of the installation pipe at the time of renewal of the underground buried main pipe under non-open cutting and the reduction preparation time of each process and rationalization. Can be implemented under the reduction and rationalization.

また、本発明装置は、薬液吐出経路が、先端部1Aの貫通孔19aと後端部1Bの貫通孔19bを注入ホース8´で接続し、後端部1Bの貫通孔19bが後端に供給ホース連結用のニップル14を備えているのが好ましい。
この場合、注入ホース8´は、耐薬品性のホースなら良く、典型的にはウレタンホースである。
従って、復元装置1は、胴部での屈曲可撓性を保持した状態で、外部からの薬液が装置1の先端部貫通孔19aの前端から吐出可能となり、装置先端部1A外周部、即ち、取付管Pと新本管P1との間の破砕域、の地盤改良が復元装置1への薬液の供給のみで容易に実施出来る。
Further, in the apparatus of the present invention, the chemical solution discharge path connects the through hole 19a of the front end portion 1A and the through hole 19b of the rear end portion 1B with the injection hose 8 ', and the through hole 19b of the rear end portion 1B is supplied to the rear end. A nipple 14 for connecting the hose is preferably provided.
In this case, the injection hose 8 'may be a chemical resistant hose, and is typically a urethane hose.
Therefore, the restoring device 1 can discharge the chemical solution from the outside from the front end of the tip portion through-hole 19a of the device 1 while maintaining the bending flexibility at the body portion, and the outer peripheral portion of the device tip portion 1A, that is, The ground improvement of the crushing area between the attachment pipe P and the new main pipe P1 can be easily performed only by supplying the chemical solution to the restoring device 1.

また、本発明復元装置にあっては、薬液吐出経路を2系統とするのが好ましい。
この場合、一方の経路からの水ガラス系主剤と、他方の経路からの塩化カルシウム系硬化剤を、別々に吐出して復元装置1の外部の混合域で瞬時に硬化させることにより、地盤改良域での地山崩壊が最少限に抑制出来、地盤改良剤としての薬液の準備、及び所定域への迅速な地盤改良施工の実施が容易となる。
Moreover, in this invention restoration | reconstruction apparatus, it is preferable that a chemical | medical solution discharge path | route is made into 2 systems.
In this case, the ground improvement region is obtained by discharging the water glass-based main agent from one route and the calcium chloride-based curing agent from the other route separately and curing them instantaneously in the mixing region outside the restoration device 1. Therefore, it is possible to suppress the collapse of the natural ground at a minimum, and it is easy to prepare a chemical solution as a ground improvement agent and to perform a rapid ground improvement construction to a predetermined area.

また、本発明復元装置1は、図2に示す如く、先端部1Aが頂部にボルト締着により着脱自在に止着したカバー1Cを備え、カバー1Cが中央にドリル案内孔Hcを備えているのが好ましい。
ドリルカッター60は消耗品であるため取替えが必要であるが、カバー1Cの着脱操作によってドリル装置の先端のドリルカッター60のメンテナンスが容易となり、且つ、カバー1Cのドリル案内孔Hcによってドリルカッター60の定位置回転及び出没作用がスムーズに実施出来る。
Further, as shown in FIG. 2, the restoring device 1 of the present invention is provided with a cover 1C in which a tip 1A is detachably fastened to the top by bolt fastening, and the cover 1C is provided with a drill guide hole Hc in the center. Is preferred.
Since the drill cutter 60 is a consumable part, it needs to be replaced. However, maintenance of the drill cutter 60 at the tip of the drill device is facilitated by attaching and detaching the cover 1C, and the drill guide hole Hc of the cover 1C allows the drill cutter 60 to be replaced. Rotating in place and moving in and out can be performed smoothly.

また、本発明復元装置1は、図4に示す如く、フレキシブルカッター装置6が、先端のドリルカッター60と、ドリルカッター60基端に着脱自在に止着したコネクター61と、コネクター61の嵌入孔H63に着脱自在に止着する可撓性のパワーケーブル63とを備えたものが好ましい。
この場合、コネクター61が前端部1Aの貫通孔Haを軸受として回転し、ドリルカッター60は、カバー1Cの案内孔Hcとコネクター61との2点支持形態のぶれの無い回転穿孔作用を奏し、コネクター61の上流側の可撓性のパワーケーブル63は、可撓性で非回転のパワーケーブルガイド64で被覆保護するとことにより、復元装置1の屈曲形態配置でも、平滑なパイロット小孔Hp穿孔作業が可能となる。
Further, as shown in FIG. 4, the restoring device 1 of the present invention includes a flexible cutter device 6 having a drill cutter 60 at the tip, a connector 61 detachably fixed to the base end of the drill cutter 60, and a fitting hole H 63 of the connector 61. It is preferable to have a flexible power cable 63 that is detachably fixed to the cable.
In this case, the connector 61 rotates using the through hole Ha of the front end portion 1A as a bearing, and the drill cutter 60 performs the rotation drilling operation without blurring of the two-point support form of the guide hole Hc of the cover 1C and the connector 61. The flexible power cable 63 on the upstream side of 61 is covered and protected by a flexible and non-rotating power cable guide 64, so that even if the restoring device 1 is bent, the smooth pilot small hole Hp can be drilled. It becomes possible.

また、本発明のフレキシブルカッター装置6にあっては、図2、図5に示す如く、コネクター61が外周に油だめ溝G62を備え、且つ、貫通孔Haの後端の支持環縁F1と前端のカバー1C間で摺動自在、且つ、回動自在であるのが好ましい。
この場合、コネクター61先端がカバー1C内面に当接した状態がドリルカッター60の最大突出長となり、コネクター61の中央部の係止フランジF61が突出パイプPa後端の支持環縁F1に当接した状態がドリルカッター60の最大後退位置となるため、ドリルカッター60の不作用状態ではドリルカッター60をカバー1C先端から突出しないように寸法決定するのが好ましい。
Further, in the flexible cutter device 6 of the present invention, as shown in FIGS. 2 and 5, the connector 61 has a sump groove G62 on the outer periphery, and the support ring edge F1 and the front end of the rear end of the through hole Ha. It is preferable that the cover 1C is slidable and rotatable between the covers 1C.
In this case, the state in which the tip of the connector 61 is in contact with the inner surface of the cover 1C is the maximum protruding length of the drill cutter 60, and the locking flange F61 at the center of the connector 61 is in contact with the support ring F1 at the rear end of the protruding pipe Pa. Since the state is the maximum retracted position of the drill cutter 60, it is preferable to determine the dimensions so that the drill cutter 60 does not protrude from the tip of the cover 1C when the drill cutter 60 is inactive.

従って、ドリルカッター60は、コネクター61の油だめ溝G62への潤滑油(グリース)付与の下での貫通孔Ha内での平滑な回転及び前進により本管P1への適切なパイロット小孔Hpの穿設が可能となり、地盤改良時等、ドリルカッター60の不作用時には、ドリルカッター60を貫通孔Ha内に後退させてカバー1Cの案内孔Hcを紙テープ等で閉じておくことにより案内孔Hc内への土砂等の侵入が防止出来、取付管復元装置1のスムーズな運用が可能となる。   Therefore, the drill cutter 60 is provided with an appropriate pilot small hole Hp to the main pipe P1 by smooth rotation and advance in the through hole Ha under the application of lubricating oil (grease) to the oil sump groove G62 of the connector 61. When the drill cutter 60 is inactive, such as when the ground is improved, the drill cutter 60 is retracted into the through hole Ha and the guide hole Hc of the cover 1C is closed with a paper tape or the like to close the guide hole Hc. It is possible to prevent intrusion of earth and sand into the mounting pipe, and smooth operation of the mounting pipe restoring device 1 is possible.

本発明復元方法によれば、取付管Pの旧本管P0との接続部に残存域Lrを保って仮更生材17で取付管P前部を保護し、更に復元装置の拡径状態の下に旧本管P0を新本管P1に更新するため、本管更新時の破砕作用による取付管P側の損壊が所定残存域Lr内に、且つ最少限に抑制出来、適切な地盤改良が可能となって、取付管Pの復元施工が合理的に実施出来る。   According to the restoration method of the present invention, the remaining area Lr is maintained at the connection portion of the attachment pipe P with the old main pipe P0, the front portion of the attachment pipe P is protected by the temporary rehabilitation material 17, and further, the diameter of the restoration device is reduced. Since the old main pipe P0 is updated to the new main pipe P1, the damage on the side of the mounting pipe P due to the crushing action at the time of main pipe renewal can be suppressed to the minimum within the predetermined residual area Lr, and appropriate ground improvement is possible. Thus, the restoration work of the mounting pipe P can be carried out rationally.

しかも、本管更新前の取付管側の仮更生材17による仮補修施工も、本管更新後の取付管前方の破砕領域Dへの地盤改良施工も、引続く新本管P1へのパイロット小孔Hpの穿孔施工も、取付管復元装置1を拡径状態で、取付管Pを支承保護した状態の下に各作業の切換えで遂行するため、各施工段階の切換えが合理的に実施出来、施工時間の短縮化が可能となり、施工費も低減出来る。   Moreover, the temporary repair work with the temporary rehabilitation material 17 on the mounting pipe side before the main pipe renewal, the ground improvement work on the crushing region D in front of the mounting pipe after the main pipe renewal, the pilot pilot to the new main pipe P1 continues. Drilling of the hole Hp is also performed by switching each work under the condition that the mounting pipe restoring device 1 is in the expanded state and the mounting pipe P is supported and supported, so that each construction stage can be switched rationally. Construction time can be shortened and construction costs can be reduced.

また、取付管の復元方法発明に採用する復元装置1は、仮更生材17を付与する仮補修機能、本管更新時の取付管保護機能、地盤改良機能、及び新本管P1へのパイロット小孔Hp穿孔機能を備えたものであり、1つの装置の一度の配置で多工程の施工が実施出来るため、地下埋設本管更新時の取付管復元工事が非開削の下に、且つ短期間施工で実施出来、施工費用の低減の下に工期の短縮化も可能とする。   In addition, the restoration device 1 employed in the invention for restoring the mounting pipe includes a temporary repair function for providing the temporary rehabilitation material 17, a mounting pipe protection function when the main pipe is updated, a ground improvement function, and a pilot pilot to the new main pipe P1. Since it is equipped with a hole Hp drilling function and can perform multi-step construction with a single arrangement of one device, the restoration work of the installation pipe at the time of renewal of the underground buried main pipe is performed without digging and in a short period of time. The construction period can be shortened while reducing the construction cost.

〔復元装置1の構造(図2)〕
取付管復元装置1は、図2に示す如く、金属製の前端部1Aと後端部1Bとを可撓ホース13で接続したものであり、前端部1A外周と後端部1B外周とをゴムチューブ16で接続し、ゴムチューブ16と可撓ホース13との間を空気室15としたものであって、標準サイズは、復元装置1の全体長さLoが1m、径Doが10cmであり、前端部1Aはカバー1Cから突出パイプPa後端までが15cm、後端部1Bは突出パイプPb先端から後端面までが15cmである。
[Structure of Restoration Device 1 (FIG. 2)]
As shown in FIG. 2, the attachment pipe restoring device 1 is formed by connecting a metal front end portion 1A and a rear end portion 1B with a flexible hose 13, and connecting the outer periphery of the front end portion 1A and the outer periphery of the rear end portion 1B with rubber. The tube 16 is connected, and the space between the rubber tube 16 and the flexible hose 13 is an air chamber 15. The standard size is that the overall length Lo of the restoring device 1 is 1 m, and the diameter Do is 10 cm. The front end 1A is 15 cm from the cover 1C to the rear end of the projecting pipe Pa, and the rear end 1B is 15 cm from the front end of the projecting pipe Pb to the rear end surface.

〔前端部1A(図2、図3)〕
前端部1Aは、中央に径Dh(標準:32mm)の貫通孔Haを、後部には該貫通孔Haを延出した形態の突出パイプPaを備え、該パイプPa後端内周には支持環縁F1を形成し、先端には中心にドリル案内孔Hcを備えたカバー1Cを着脱自在に嵌着したものである。
また、図2(B)に示す如く、カバー1Cの外側位置で2本のグラウト材吐出用の貫通孔19aを配置し、該19aの後端にはホースニップル14を螺着したものである。
[Front end 1A (FIGS. 2 and 3)]
The front end 1A is provided with a through hole Ha having a diameter Dh (standard: 32 mm) in the center, and a protruding pipe Pa in a form in which the through hole Ha is extended at the rear, and a support ring is provided at the inner periphery of the rear end of the pipe Pa. An edge F1 is formed, and a cover 1C having a drill guide hole Hc at the center is detachably fitted at the tip.
Further, as shown in FIG. 2B, two through holes 19a for discharging the grout material are arranged at the outer position of the cover 1C, and the hose nipple 14 is screwed to the rear end of the 19a.

また、先端のカバー1Cは、図3(A)の如く、前端部1Aの先端の嵌合凹部Oaに嵌合し、カバー1Cとは遊びで前端部1Aのみと螺合する固定用ボルト21の3本と、カバー1Cとのみ螺合し、前端部1Aの遊び孔に先端の当接した脱着用のボルト22の3本とで止着するものであり、固定用ボルト21の3本をカバー1Cまで浮上らせた後、脱着用ボルト22の3本を、先端が前端部1Aの遊び孔に当接した状態で締着方向に回動すれば、ボルト22の突入量をカバー1Cの浮上り量に転化して、カバー1Cの取外しを容易としたものである。   Further, as shown in FIG. 3A, the front cover 1C is fitted into the front fitting end OA of the front end 1A, and the fixing bolt 21 is screwed only with the front end 1A by play with the cover 1C. The three screws and only the cover 1C are screwed together, and are fastened with three of the detachable bolts 22 that are in contact with the play holes of the front end portion 1A, and the three fixing bolts 21 are covered. After lifting up to 1C, if the three of the detaching bolts 22 are rotated in the fastening direction with their tips in contact with the play holes of the front end portion 1A, the amount of rushing of the bolts 22 can be raised to the cover 1C. In this case, the cover 1C is easily removed.

〔後端部1B(図2、図6(A))〕
後端部1B中央には貫通孔Hbが、前面には貫通孔Hbの延出形態の突出パイプPbが、また、前端部1Aの2本の貫通孔(グラウト孔)19aに対応する2本の貫通孔19bを穿設し、貫通孔19bの前端及び後端にはニップル14を螺着し、図6(A)の如く、1本のエアー供給孔(空気経路)51とホース止着用ニップル14aを配置し、後面中央にはホース受口70を突設し、後面側部に引出しロープ用のフック20を螺着したものである。
[Rear end 1B (FIGS. 2 and 6A)]
A through hole Hb is formed at the center of the rear end 1B, a projecting pipe Pb extending from the through hole Hb is formed on the front surface, and two through holes (grouting holes) 19a corresponding to the front end 1A. A through hole 19b is formed, and a nipple 14 is screwed to the front end and the rear end of the through hole 19b. As shown in FIG. 6A, one air supply hole (air path) 51 and a hose fastening nipple 14a. The hose receiving port 70 is projected from the center of the rear surface, and the hook 20 for the draw-out rope is screwed to the rear surface side portion.

〔フレキシブルカッター装置(図2、図4)〕
フレキシブルカッター装置6は、地上のカッター駆動機2に接続したものであり、新本管P1から取付管P側へ連通孔24を穿孔する際のパイロット小孔Hpを復元装置1内から付与するものであり、図4(A)の如く、先端に口金64Mを有するパワーケーブルガイド64内に挿通されたパワーケーブル63と、コネクター61と、ドリルカッター60とから成るものであり、パワーケーブル63は、細鋼線の撚合ストランドで先端63tのみ断面方形に賦型加工したものである。
[Flexible cutter device (FIGS. 2 and 4)]
The flexible cutter device 6 is connected to the ground cutter drive machine 2, and provides the pilot small hole Hp from the inside of the restoring device 1 when the communication hole 24 is drilled from the new main pipe P1 to the mounting pipe P side. 4A, the power cable 63 is inserted into a power cable guide 64 having a base 64M at the tip, a connector 61, and a drill cutter 60. Only the tip 63t is formed into a square cross section with a twisted strand of fine steel wire.

コネクター61は、図4(B)に示す如く、円柱形態で中間には、前端部1Aの突出パイプPa後端内周の支持環縁F1に係止するために突出した係止フランジF61を備え、後半の円柱部が、断面方形のパワーケーブル嵌入孔H63、及び孔H63に達するねじ孔Shを備え、且つ、支持環縁F1内に挿通可能な径d1を備えたパワーケーブル止着部Cbであり、前半の円柱部が、径d2で、ドリルカッター60嵌入孔Hdを備えたドリルカッター止着部Caであり、ドリルカッター止着部Caには外周に油だめ溝G62を備えたスリーブ62を嵌合し、一体化したものである。   As shown in FIG. 4 (B), the connector 61 includes a locking flange F61 that protrudes in order to lock the support ring edge F1 on the inner periphery of the rear end of the protruding pipe Pa of the front end 1A. In the power cable fastening portion Cb, the latter cylindrical portion has a square-shaped power cable insertion hole H63 and a screw hole Sh reaching the hole H63, and a diameter d1 that can be inserted into the support ring edge F1. Yes, the first half of the cylindrical portion is a drill cutter fastening portion Ca having a diameter d2 and a drill cutter 60 insertion hole Hd, and the drill cutter fastening portion Ca has a sleeve 62 having a sump groove G62 on the outer periphery. It is fitted and integrated.

〔取付管復元装置1の組立て〕
図2に示す如く、厚手の天然ゴムの可撓ホース13(標準長:78cm)を、先端部1Aの後方突出パイプPaと後端部1Bの前方突出パイプPb上に差し渡し嵌合し、バンド11で締着して先端部1Aと後端部1Bとを連結する。
次いで、先端部1A後面の2個のニップル14と後端部1B前方の2個のニップル14とを注入ホース(ポリウレタンホース)8´で連結し、それぞれホースをニップルにバンド12で締着する。
[Assembly of mounting pipe restoration device 1]
As shown in FIG. 2, a thick natural rubber flexible hose 13 (standard length: 78 cm) is inserted and fitted onto the rearward projecting pipe Pa of the front end 1A and the front projecting pipe Pb of the rear end 1B. The front end portion 1A and the rear end portion 1B are connected by fastening.
Next, the two nipples 14 on the rear surface of the front end portion 1A and the two nipples 14 in front of the rear end portion 1B are connected by an injection hose (polyurethane hose) 8 ', and each hose is fastened to the nipple with a band 12.

次いで、伸縮性に富む天然ゴムのゴムチューブ16(標準長:92cm)を、図2の如く、前端部1A外周と後端部1B外周とに差し渡し状に嵌めて、前端部1A上も後端部1B上も2本のバンド10で強固に締着する。
次いで、図7(A)、(B)の如く、5〜6m長のパワーケーブルガイドホース7を後端部1Bの後部の受口70に嵌入してテープ70Tで止着し、パワーケーブル63を回動自在に保護したパワーケーブルガイド64を、図7(B)の如く、後方からパワーケーブルガイドホース7内に挿入して前端部1Aの貫通孔Haから前方へ突出し、図4(A)に示す如く、パワーケーブル63の断面方形に賦型した先端63tをコネクター61の断面方形のパワーケーブル嵌入孔H63に挿入し、ねじボルトS61で締着する。
Next, a rubber tube 16 (standard length: 92 cm) rich in stretchability is fitted in a stretched manner between the outer periphery of the front end 1A and the outer periphery of the rear end 1B as shown in FIG. The part 1B is also firmly fastened by the two bands 10.
Next, as shown in FIGS. 7A and 7B, the power cable guide hose 7 having a length of 5 to 6 m is fitted into the receiving port 70 at the rear part of the rear end 1B and fixed with the tape 70T. As shown in FIG. 7B, the power cable guide 64 that is rotatably protected is inserted into the power cable guide hose 7 from the rear and protrudes forward from the through hole Ha of the front end 1A, as shown in FIG. As shown, a tip 63t shaped into a square cross section of the power cable 63 is inserted into a power cable insertion hole H63 having a square cross section of the connector 61 and fastened with a screw bolt S61.

また、コネクター61の先端からは、ドリルカッター60の基端部をドリル嵌入孔Hdに挿入し、ねじボルトS60で締着する。
次いで、パワーケーブルガイド64を引戻して、ドリルカッター60を装着したコネクター61を前端部1Aの貫通孔Ha内に引入れ、コネクター61の係止フランジF61が突出パイプPa後端の支持環縁F1に当接した状態で、前端部1A先端にカバー1Cを被せてボルト21及び22でカバー1Cを止着する。
Further, from the tip of the connector 61, the base end portion of the drill cutter 60 is inserted into the drill insertion hole Hd and fastened with a screw bolt S60.
Next, the power cable guide 64 is pulled back, and the connector 61 fitted with the drill cutter 60 is drawn into the through hole Ha of the front end 1A, and the locking flange F61 of the connector 61 is moved to the support ring F1 at the rear end of the protruding pipe Pa. In the state of contact, the cover 1C is put on the tip of the front end 1A, and the cover 1C is fastened with the bolts 21 and 22.

復元装置1の使用可能状態では、図2、図5に示す如く、コネクター61の係止フランジF61が突出パイプPa後端内周の支持環縁F1に当接し、且つ、ドリルカッター60先端がカバー1Cのドリル案内孔Hcに入り込んだ状態である。
また、後端部1Bの後面の2個のニップル14には水ガラス系主剤用ホース8と塩化カルシウム系硬化剤用ホース8とを接続し、ニップル14aにはコンプレッサーからのエアーチューブを接続する。
In the usable state of the restoring device 1, as shown in FIGS. 2 and 5, the locking flange F61 of the connector 61 abuts the support ring edge F1 on the inner periphery of the rear end of the projecting pipe Pa, and the tip of the drill cutter 60 is covered. It is in a state of entering the 1C drill guide hole Hc.
A water glass main agent hose 8 and a calcium chloride hardener hose 8 are connected to the two nipples 14 on the rear surface of the rear end 1B, and an air tube from a compressor is connected to the nipple 14a.

〔施工〕
仮更生材17として、厚さ3.0mm、長さ40cmの硬化性樹脂含浸繊維シートを用意し、図1の如く復元装置1をフレキシブルカッター装置6、グラウトミキサー3、グラウトポンプ4、圧力流量測定装置5、コンプレッサー18に接続し、図1(B)の如く、仮更生材17を復元装置1の胴部、即ち、ゴムチューブ上に巻回して、破砕領域Dから50mm前後に仮更生材17先端が位置するように、パワーケーブルガイドホース7(図7(A))を手で操作して人力で復元装置1を取付管P内に挿入する。
この時、作業員は本管内にあるTVカメラ装置により位置を確認する。
[Construction]
A curable resin-impregnated fiber sheet having a thickness of 3.0 mm and a length of 40 cm is prepared as the temporary rehabilitation material 17, and as shown in FIG. 1, the restoring device 1 is a flexible cutter device 6, a grout mixer 3, a grout pump 4, and a pressure flow measurement. As shown in FIG. 1B, the temporary rehabilitation material 17 is wound on the body of the restoration device 1, that is, a rubber tube, and the temporary rehabilitation material 17 is about 50 mm from the crushing region D. The power cable guide hose 7 (FIG. 7A) is manually operated so that the distal end is positioned, and the restoring device 1 is inserted into the attachment pipe P manually.
At this time, the worker confirms the position by the TV camera device in the main.

次いで、コンプレッサー18より圧縮空気を空気室15内に送り込んでゴムチューブ16を膨張拡径させて仮更生材17を拡開して取付管P内面に当接圧着し、含浸合成樹脂(常温硬化型樹脂)の硬化により仮更生材17の硬化層で取付管P内周面を補強被覆する(図7(B))。
そして、図7(B)の状態を維持して、即ち、復元装置1の胴部の拡径状態を維持した状態で、従来の非開削更新工法で旧本管P0の新本管P1への更新を行う。
この時、破砕領域Dが復元装置1の先端にかかる様であれば上に移動し、再び拡径し固定する。
Next, compressed air is sent from the compressor 18 into the air chamber 15 to expand and expand the rubber tube 16 to expand the temporary rehabilitation material 17 and contact and pressure-bond to the inner surface of the mounting pipe P. The inner peripheral surface of the mounting pipe P is reinforced and coated with a cured layer of the temporary rehabilitation material 17 by curing the resin) (FIG. 7B).
And in the state which maintained the state of FIG. 7 (B), ie, the diameter-expanded state of the trunk | drum of the decompression | restoration apparatus 1, it replaces the old main pipe P0 with the new main pipe P1 by the conventional non-cutting update method. Update.
At this time, if the crushing region D is applied to the front end of the restoring device 1, it moves upward, expands again, and is fixed.

次いで、図7(C)の如く、復元装置1を拡径状態で保持したまま、復元装置1の一方の薬液経路14→19b→19aからは、水ガラス系主剤を、他方の薬液経路14→19b→19aからは塩化カルシウム系硬化剤を同時に装置1前方に吐出して混合し、装置1の前方の本管更新に伴う破砕域(グラウトゾーン)を瞬時に硬化処理する。
この場合、取付管P内は復元装置1が拡径して閉止しているため、薬液の取付管P内への流入は生じない。
Next, as shown in FIG. 7 (C), the water glass main agent is transferred from one chemical solution path 14 → 19b → 19a of the recovery device 1 while the recovery device 1 is held in an expanded state, and the other chemical solution path 14 → From 19b to 19a, the calcium chloride-based curing agent is simultaneously discharged and mixed in front of the apparatus 1, and the crushing zone (grout zone) associated with the main pipe update in front of the apparatus 1 is instantaneously cured.
In this case, since the restoring device 1 is expanded and closed in the attachment pipe P, the chemical liquid does not flow into the attachment pipe P.

次いで、復元装置1を拡径状態で取付管Pに固定したまま、図8(A)の如く、パワーケーブル63を押込むことによりドリルカッター60をカバー1Cより突出させ、地上のカッター駆動機によってパワーケーブル63を回転させて新本管P1の側面に取付管Pの中心位置のパイロット小孔Hpを穿孔する。
復元装置1は、パイロット小孔Hp穿孔後、ゴムチューブ16のエアーを抜いて縮径し、地上へ引上げる。
Next, as shown in FIG. 8 (A), with the restoring device 1 fixed to the attachment pipe P in the expanded state, the power cutter 63 is pushed to cause the drill cutter 60 to protrude from the cover 1C, and the ground cutter drive machine The power cable 63 is rotated to drill a pilot small hole Hp at the center position of the mounting pipe P on the side surface of the new main pipe P1.
After the pilot small hole Hp is drilled, the restoring device 1 pulls out the air from the rubber tube 16 to reduce the diameter and pulls it up to the ground.

次いで、図8(B)に示す如く、新本管P1側からパイロット小孔Hpを目印に削孔ロボット27に取付けたクラウンカッター26で取付管Pへの連通孔24を削孔する。
次いで、図8(C)の如く、削孔ロボット27を用いて新本管P1内から、取付管Pまでのグラウトゾーンに開削した連通孔24に、取付管Pと同径の硬質塩化ビニル管の補助管28を配置する。
この場合、補助管28の外周面に戻り防止用突起29を配置しておくのが好ましい。
Next, as shown in FIG. 8B, the communication hole 24 to the mounting pipe P is drilled from the new main pipe P1 side by the crown cutter 26 attached to the drilling robot 27 with the pilot small hole Hp as a mark.
Next, as shown in FIG. 8 (C), a rigid polyvinyl chloride pipe having the same diameter as the mounting pipe P is formed in the communication hole 24 cut into the grout zone from the inside of the new main pipe P1 to the mounting pipe P using the drilling robot 27. The auxiliary tube 28 is arranged.
In this case, it is preferable to arrange a protrusion 29 for preventing return on the outer peripheral surface of the auxiliary pipe 28.

次いで、図8(D)に示す如く、本管P1と取付管Pとが一体となるように取付管更生工法で補修する。
本発明によれば、全く新規な取付管復元装置1の使用によって、仮補修としての仮更生材17は、取付管の補強の必要な局所のみへの適用となって、仮更生材17の材料費節約の下に仮補修工の時間も短縮出来る。
Next, as shown in FIG. 8D, the main pipe P1 and the mounting pipe P are repaired by the mounting pipe rehabilitation method so as to be integrated.
According to the present invention, by using the completely new mounting pipe restoring device 1, the temporary rehabilitation material 17 as temporary repair is applied only to the local area where the mounting pipe needs to be reinforced, and the material of the temporary rehabilitation material 17 Temporary repair work time can be shortened while saving money.

しかも、本管更新時の取付管Pへの破砕作用伝播は、復元装置1による仮更生材17の支持保護作用によって抑制出来、取付管P先端の旧本管P0近傍の残存域Lrのみに抑制出来、定位置に保持した拡径状態の復元装置1を介した瞬時の破砕域(残存域Lr)への地盤改良によって、破砕域でのボイド拡大も抑制出来る。
また、仮更生材17の仮補修工もグラウト工(地盤改良工)も、パイロット小孔Hp穿孔工も、定位置に拡径保持した復元装置1を介した作業であり、従来工法の如き、その都度別々の機能を果たす機械の切換え挿入使用の煩雑さが避けられ、取付管P復元工として時間が短縮出来、工費も低減出来る。
Moreover, the propagation of the crushing action to the attachment pipe P when the main pipe is renewed can be suppressed by the support and protection action of the temporary rehabilitation material 17 by the restoration device 1, and only the residual region Lr near the old main pipe P0 at the tip of the attachment pipe P is suppressed. The void expansion in the crushing area can also be suppressed by improving the ground to the instantaneous crushing area (residual area Lr) via the restoring device 1 in the expanded state held in place.
In addition, the temporary repair work of the temporary rehabilitation material 17, the grout work (ground improvement work), and the pilot small hole Hp drilling work are operations through the restoring device 1 which is expanded in diameter at a fixed position. In each case, it is possible to avoid the trouble of switching and inserting the machines that perform different functions, and it is possible to reduce the time required for the restoration work of the mounting pipe P, and also to reduce the construction cost.

本発明に用いる装置の説明図であって、(A)は全体概略図、(B)は(A)のB部拡大図である。It is explanatory drawing of the apparatus used for this invention, Comprising: (A) is a whole schematic diagram, (B) is the B section enlarged view of (A). 本発明装置の説明図であって、(A)は一部切欠断面図、(B)は先端面図、(C)は後端面図である。It is explanatory drawing of this invention apparatus, Comprising: (A) is a partially cutaway sectional view, (B) is a front end view, (C) is a rear end view. 本発明装置の前端部1Aの説明図であって、(A)は分解図、(B)はカバー1Cの斜視図、(C)はコネクターの(A)図のC−C断面図である。It is explanatory drawing of the front-end part 1A of this invention apparatus, Comprising: (A) is an exploded view, (B) is a perspective view of the cover 1C, (C) is CC sectional drawing of the (A) figure of a connector. コネクター説明図であって、(A)は組立て状態図、(B)は分解斜視図である。It is connector explanatory drawing, (A) is an assembly state figure, (B) is an exploded perspective view. 本発明装置前端部の組立て状態説明図である。It is assembly state explanatory drawing of this invention apparatus front end part. 本発明装置後端部の説明図であって、(A)は分解斜視図、(B)は組立て状態斜視図である。It is explanatory drawing of this invention apparatus rear part, Comprising: (A) is a disassembled perspective view, (B) is an assembly state perspective view. 本発明説明図であって、(A)は復元装置の全体略示図、(B)は仮補修状態を、(C)は地盤改良状態を示す図である。It is explanatory drawing of this invention, (A) is the whole schematic diagram of a decompression | restoration apparatus, (B) is a temporary repair state, (C) is a figure which shows a ground improvement state. 本発明説明図であって、(A)はパイロット小孔の穿孔状態を、(B)は連通孔の形成状態を、(C)は補助管配設状態を、(D)は取付管更生状態を示す図である。It is explanatory drawing of this invention, (A) is the drilling state of a pilot small hole, (B) is the formation state of a communicating hole, (C) is an auxiliary pipe arrangement | positioning state, (D) is an attachment pipe renewal state. FIG. 従来例図であって、(A)は仮補修状態を、(B)は止水パッカ配置状態を示す図である。It is a prior art figure, (A) is a figure which shows a temporary repair state, (B) is a figure which shows a water stop packer arrangement state. 従来例図であって、(A)は本管更新状態を、(B)は地盤改良状態を示す図である。It is a prior art example, Comprising: (A) is a main renewal state, (B) is a figure which shows a ground improvement state. 従来例図であって、(A)はパイロット小孔穿孔状態を、(B)は取付管更生状態を示す図である。It is a prior art figure, (A) is a pilot small hole drilling state, (B) is a figure which shows an attachment pipe renovation state.

符号の説明Explanation of symbols

1 復元装置
1A 前端部
1B 後端部
1C カバー(先端部カバー)
2 カッター駆動機
3 グラウトミキサー
4 グラウトポンプ
5 圧力流量測定装置
6 フレキシブルカッター装置
7 パワーケーブルガイドホース
8,8´ 注入ホース
10,11,12 バンド(ハイトルクバンド)
13 可撓ホース
14,14a ニップル(ホースニップル)
15 空気室
16 ゴムチューブ
17 仮更生材
19a,19b 貫通孔(グラウト孔、薬液孔)
20 フック
21,22 ボルト
24 連通孔
26 クラウンカッター
27 削孔ロボット
28 補助管
29 戻り防止用突起
30 更生材
30a つば
36 宅地枡
51 エアー供給孔
60 ドリルカッター
61 コネクター
62 スリーブ
63 パワーケーブル
63t ケーブル先端(先端)
64 パワーケーブルガイド
64M 口金
70 ホース受口
70T テープ
D 破砕領域(破砕域)
F1 支持環縁
F61 係止フランジ
G62 油だめ溝
H61 コネクター孔
H63 パワーケーブル嵌入孔(パワーケーブル孔、嵌入孔)
Ha,Hb 貫通孔
Hc ドリル案内孔
Hd ドリルカッター嵌入孔(ドリル孔、嵌入孔)
Hp パイロット小孔
Lr 残存域(残存長)
P 取付管
P0 旧本管(本管)
P1 新本管(本管)
Pa,Pb 突出パイプ
S60,S61 ねじボルト
Sh ねじ孔
1 Restoration device 1A Front end 1B Rear end 1C Cover (front end cover)
2 Cutter drive machine 3 Grout mixer 4 Grout pump 5 Pressure flow measuring device 6 Flexible cutter device 7 Power cable guide hose 8, 8 'Injection hose 10, 11, 12 Band (high torque band)
13 Flexible hose 14, 14a Nipple (hose nipple)
15 Air chamber 16 Rubber tube 17 Temporary rehabilitation material 19a, 19b Through hole (grouting hole, chemical hole)
20 Hooks 21 and 22 Bolt 24 Communication hole 26 Crown cutter 27 Drilling robot 28 Auxiliary pipe 29 Return prevention protrusion 30 Rehabilitation material 30a Collar 36 Housing land 51 Air supply hole 60 Drill cutter 61 Connector 62 Sleeve 63 Power cable 63t Cable tip ( tip)
64 Power cable guide 64M Base 70 Hose port 70T Tape D Crushing area (Crushing area)
F1 Support ring edge F61 Locking flange G62 Oil sump groove H61 Connector hole H63 Power cable insertion hole (power cable hole, insertion hole)
Ha, Hb Through hole Hc Drill guide hole Hd Drill cutter insertion hole (drill hole, insertion hole)
Hp Pilot small hole Lr Remaining area (Remaining length)
P Mounting pipe P0 Old main pipe (main pipe)
P1 New main (main)
Pa, Pb Projection pipe S60, S61 Screw bolt Sh Screw hole

Claims (12)

胴部外周に仮更生材(17)を配置した復元装置(1)を取付管(P)内に旧本管(P0)近傍まで挿入し、復元装置(1)の胴部拡径によって仮更生材(17)を取付管(P)内周面に張着硬化し、次いで、復元装置(1)の胴部拡径状態下で旧本管(P0)を新本管(P1)に更新し、次いで、復元装置(1)の胴部拡径状態下で取付管(P)先端の新本管(P1)外周部を復元装置(1)からの薬液吐出によって地盤改良し、次いで、新本管(P1)側から新本管(P1)と取付管(P)との連通孔(24)を形成し、復元装置(1)の縮径抜去後、新本管(P1)と取付管(P)とを更生材(30)で一体化する、地下埋設本管更新時の取付管復元方法。   The restoration device (1) in which the temporary rehabilitation material (17) is arranged on the outer periphery of the trunk portion is inserted into the mounting pipe (P) to the vicinity of the old main pipe (P0), and the temporary restoration is performed by expanding the trunk portion of the restoration device (1). The material (17) is stuck and cured to the inner peripheral surface of the mounting pipe (P), and then the old main pipe (P0) is renewed to the new main pipe (P1) under the expanded diameter state of the body of the restoring device (1). Next, the outer periphery of the new main pipe (P1) at the tip of the mounting pipe (P) is improved by discharging the chemical solution from the restoring device (1) under the expanded diameter state of the body of the restoring device (1). A communication hole (24) between the new main pipe (P1) and the mounting pipe (P) is formed from the pipe (P1) side, and after the diameter reduction of the restoring device (1) is removed, the new main pipe (P1) and the mounting pipe ( P) is integrated with the rehabilitation material (30). 連通孔(24)形成後、新本管(P1)と取付管(P)端部との間に補助管(28)を介在させる、請求項1の取付管復元方法。   The attachment pipe restoration method according to claim 1, wherein the auxiliary pipe (28) is interposed between the new main pipe (P1) and the end of the attachment pipe (P) after the communication hole (24) is formed. 補助管(28)は、外周面に戻り防止用突起(29)を備え、新本管(P1)内から押出して配置する、請求項2の取付管復元方法。   The attachment pipe restoring method according to claim 2, wherein the auxiliary pipe (28) is provided with a protrusion (29) for preventing return on the outer peripheral surface and is pushed out from the inside of the new main pipe (P1). 更生材(30)がつば(30a)を備え、新本管(P1)と補助管(28)と取付管(P)内へ反転挿入張着する、請求項2又は3の取付管復元方法。 The attachment pipe restoration method according to claim 2 or 3, wherein the rehabilitation material (30) comprises a collar (30a) and is reversely inserted and stretched into the new main pipe (P1), the auxiliary pipe (28) and the attachment pipe (P). 地盤改良後、復元装置(1)の拡径状態の下で復元装置(1)の中心部からドリルカッター(60)を突出させて新本管(P1)にパイロット小孔(Hp)を穿設する、請求項1乃至のいずれか1項の取付管復元方法。 After the ground improvement, the drill cutter (60) protrudes from the center of the restoration device (1) under the expanded condition of the restoration device (1), and a pilot small hole (Hp) is drilled in the new main pipe (P1). The attachment pipe restoration method according to any one of claims 1 to 4 . 仮更生材(17)は、旧本管(P0)から残存域(Lr)を保って取付管(P)先端部に張設する、請求項1乃至のいずれか1項の取付管復元方法。 The temporary rehabilitation material (17) is stretched at the tip of the mounting pipe (P) while maintaining the remaining area (Lr) from the old main pipe (P0), The mounting pipe restoring method according to any one of claims 1 to 5 . 中央の貫通孔(Ha)及び後方への突出パイプ(Pa)を備えた先端部(1A)と、中央の貫通孔(Hb)及び前方への突出パイプ(Pb)を備えた後端部(1B)とを、突出パイプ(Pa)と突出パイプ(Pb)に嵌着した可撓ホース(13)で接続し、先端部(1A)外周と後端部(1B)外周をゴムチューブ(16)で空密的に連結して可撓ホース(13)とゴムチューブ(16)間に空気室(15)を形成し、中央の貫通孔(Ha,Hb)内には、先端にドリルカッター(60)を備えたフレキシブルカッター装置(6)を出入可能、且つ、回転可能に配置すると共に、ゴムチューブ(16)の内側には注入ホース(8´)を介した薬液吐出経路を配置し、後端部(1B)の後部から空気室(15)へ空気経路(51)を配置した、取付管復元装置。   A front end (1A) having a central through hole (Ha) and a rearward projecting pipe (Pa), and a rear end (1B) having a central through hole (Hb) and a front projecting pipe (Pb) ) Are connected by a flexible hose (13) fitted to the protruding pipe (Pa) and the protruding pipe (Pb), and the outer periphery of the front end (1A) and the outer periphery of the rear end (1B) are connected by a rubber tube (16). An air chamber (15) is formed between the flexible hose (13) and the rubber tube (16) by airtight connection, and a drill cutter (60) is provided at the tip in the central through hole (Ha, Hb). A flexible cutter device (6) equipped with a rubber tube (16) is disposed so as to be movable in and out, and a chemical solution discharge path is disposed inside the rubber tube (16) via an injection hose (8 '). (1B) The air path (51) is arranged from the rear part to the air chamber (15). With tube restoring apparatus. 薬液吐出経路が、先端部(1A)の貫通孔(19a)と後端部(1B)の貫通孔(19b)を注入ホース(8´)で接続し、後端部(1B)の貫通孔(19b)が後端に供給ホース連結用のニップル(14)を備えた、請求項7の取付管復元装置。   The chemical discharge path connects the through hole (19a) of the front end portion (1A) and the through hole (19b) of the rear end portion (1B) with an injection hose (8 '), and the through hole ( 8. The mounting pipe restoring device according to claim 7, wherein 19b) comprises a nipple (14) for connecting the supply hose at the rear end. 薬液吐出経路(14,19b,8´,19a)が2系統である、請求項7又は8の取付管復元装置。   The attachment pipe restoring device according to claim 7 or 8, wherein the chemical liquid discharge path (14, 19b, 8 ', 19a) has two systems. 先端部(1A)が頂部にボルト締着により着脱自在に止着したカバー(1C)を備え、カバー(1C)が中央にドリル案内孔(Hc)を備えている、請求項7乃至9のいずれか1項の取付管復元装置。   The tip (1A) includes a cover (1C) that is detachably secured to the top by bolt fastening, and the cover (1C) includes a drill guide hole (Hc) in the center. The mounting pipe restoring device according to claim 1. フレキシブルカッター装置(6)が、先端のドリルカッター(60)と、ドリルカッター(60)基端に着脱自在に止着したコネクター(61)と、コネクター(61)の嵌入孔(H63)に着脱自在に嵌着する可撓性のパワーケーブル(63)とを備えている、請求項7乃至10のいずれか1項の取付管復元装置。   The flexible cutter device (6) is detachable from the drill cutter (60) at the tip, the connector (61) detachably secured to the base end of the drill cutter (60), and the insertion hole (H63) of the connector (61). The mounting pipe restoring device according to any one of claims 7 to 10, further comprising a flexible power cable (63) that is fitted to the housing. コネクター(61)が外周に油だめ溝(G62)を備え、且つ、貫通孔(Ha)の後端の支持環縁(F1)と前端のカバー(1C)間で摺動自在、且つ、回動自在である、請求項11の取付管復元装置。   The connector (61) has an oil sump groove (G62) on the outer periphery, and is slidable and rotatable between the support ring edge (F1) at the rear end of the through hole (Ha) and the cover (1C) at the front end. 12. The mounting pipe restoring device according to claim 11, which is free.
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