JP4006878B2 - Package - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
This invention relates to packaging for accommodating the luminaire in the box body.
[0002]
[Prior art]
The luminaire is packaged by storing each part in a packaging box, and is shipped in a packed form. 5 and 6 show a conventional package for packaging the components of the luminaire. FIG. 5 is an exploded perspective view of the lighting fixture before packaging, and FIG. 6 is a cross-sectional view of the lighting fixture after packaging.
[0003]
The luminaire shown in the figure is composed of a fixture main body 45, a lamp unit 50, a shade 68, and an adapter 38 for fixture attachment. When the lighting apparatus is used, the lamp unit 50 is mounted on the reflection plate 47 on the surface of the apparatus main body 45, and a shade 68 is attached to the surface side of the apparatus main body 45 via a locking tool 69 so as to cover the lamp unit 50. It is done.
[0004]
In the figure, 21 is a packaging box formed into a flat box shape by corrugated cardboard, 25 is a single plate-like position determining cushioning material, and this positioning cushioning material 25 has a square shape corresponding to the planar shape of the packaging box 21, for example. A circular hole 26 is formed at the center.
[0005]
Reference numeral 28 denotes a main body presser, and the main body presser 28 has a stepped cylindrical shape having a stepped portion 29 at an outer peripheral middle portion, and a lower half portion with the stepped portion 29 as a boundary is a large diameter cylindrical portion 30 and an upper half portion. The portion is a small diameter cylindrical portion 31. A flange 32 that extends horizontally is formed integrally with the opening edge at the lower end of the large-diameter cylindrical portion 30.
[0006]
In the packaged state, as shown in FIG. 2, the main body presser 28 is inserted into the punched hole 26 in the positioning cushioning material 25 from below, and the positioning cushioning material 25 is accommodated and disposed in the packaging box 21 in this state.
[0007]
In addition, an adapter 38 for attaching the instrument is stored in advance in the space inside the main body presser 28. This adapter 38 has a pair of grandchild claws 39 on both sides. A hook ceiling 42 is attached to the upper surface of the adapter 38 as an accessory. If there is an existing ceiling ceiling on the ceiling of the room where the lighting fixture is to be installed, the existing ceiling ceiling is used. If there is no ceiling ceiling ceiling, there is a hook as an accessory. A lighting fixture is attached to the ceiling using a ceiling 42.
[0008]
A concave portion 55 that is recessed inside and a mounting port 56 that is disposed in the central portion of the concave portion 55 are formed in the central portion of the chassis 46 in the instrument main body 45. The fitting part 54 which can be fitted is comprised. An opening is formed in the reflection slope 47 corresponding to the mounting opening 56, and locking claws 58a and 58b are formed to project from the inner periphery of the opening 57 in two upper and lower stages.
[0009]
The inclined portion 59 of the concave portion 55 of the chassis 46 overlaps and fits on the receiving portion 35 of the main body presser 28, and the small diameter cylindrical portion 31 of the main body presser 28 opens the attachment port 56 of the chassis 46 and the opening of the reflection plate 47. 57, and the peripheral surface of the small-diameter cylindrical portion 51 comes into contact with the leading edges of the grandchild pawls 58a and 58b.
[0010]
Reference numeral 63 denotes a lamp presser. The lamp presser 63 is placed on the reflection plate 47, and each notch groove 64 is fitted to the outer periphery of each fluorescent lamp 52 by this placement. 52 is held in place.
[0011]
Reference numeral 68 denotes a shade made of a synthetic resin having translucency, and this shade 58 is placed on the lamp presser 63, and when it is placed, the shade 68 holds the curved upper end edge of the lamp presser 63. It is supported stably via the portion 65.
[0012]
[Problems to be solved by the invention]
The above package, because when taking out the parts of the luminaire from the package during use of the luminaire, accessories such as adapter 38 is accommodated in the body presser 28, the operator presence of this accessory There is a possibility that the accessories, together with the packaging box 21 and the positioning cushioning material 25, throw away the main body presser 28 without knowing.
[0013]
An object of this invention is to provide the package which can solve the said problem.
[0014]
[Means for Solving the Problems]
The packaging body according to claim 1 is a lighting fixture in which a lamp and a shade covering the lamp are attached to a fixture body provided with a chassis, a packaging box for storing the lighting fixture, and a flat plate shape that can be accommodated in the packaging box. And positioning cushioning material in which a hole is formed in a part, and the top side protrudes from the lower surface side of the cushioning material into the hole, and the top side projects to the upper surface side of the positioning cushioning material. And a cylindrical body presser that is formed with a receiving means for supporting the chassis below the top, and is provided with a fixing means for exposing and fixing the lighting fixture and positioning buffer. The material and the main body presser are combined and stored in a packaging box.
[0015]
In the present invention, the accessory of the lighting fixture means, for example, an adapter used when the lighting fixture is attached, but may be other articles.
[0016]
Further, the form of the fixing means for the main body presser is not limited as long as it has a function of exposing and fixing the accessory of the lighting fixture to the top of the main body presser.
[0017]
The operation of the present invention will be described. When packing the lighting fixture, the main body presser is inserted and attached to the hole of the positioning cushioning material, and the fixture main body of the lighting fixture is placed on the main body presser. Thus, according to the present invention, the instrument body can be held in a stable state easily and reliably using a positioning cushioning material having a simple structure. Therefore, if other parts of the lighting fixture are mounted or assembled on the fixture body, the lighting fixture can be packed in a stable state.
[0018]
Then, when taking out the parts of the luminaire from the package during use of the luminaire, since the attachment of the adapter or the like is mounted on the body held by the fixing means, know that there are accessories to the operator Cheap. Therefore, it is difficult to accidentally discard the accessory.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
[0022]
FIG. 1 is a perspective view of an exploded state of the lighting fixture of the present invention before packaging, and FIG. 2 is a sectional view after packaging.
[0023]
The luminaire shown in the figure is composed of a fixture main body 45, a lamp unit 50, a shade 68, and an adapter 38 for fixture attachment. When the lighting apparatus is used, the lamp unit 50 is mounted on the reflection plate 47 on the surface of the apparatus main body 45, and a shade 68 is attached to the surface side of the apparatus main body 45 via a locking tool 69 so as to cover the lamp unit 50. It is done.
[0024]
In the figure, reference numeral 21 denotes a packaging box formed in a flat box shape by corrugated cardboard. This packaging box 21 has an opening 22 on one side as shown in FIG. A flap 23 is provided.
[0025]
25 is a single plate-like position determining cushioning material formed of high strength cardboard such as composite double-sided cardboard or double-sided cardboard. A circular punch hole 26 is formed at the center.
[0026]
Reference numeral 28 denotes a main body presser, and the main body presser 28 has a stepped cylindrical shape having a stepped portion 29 at an outer peripheral middle portion, and a lower half portion with the stepped portion 29 as a boundary is a large diameter cylindrical portion 30 and an upper half portion. The portion is a small diameter cylindrical portion 31. A flange 32 that extends horizontally is formed integrally with the opening edge at the lower end of the large-diameter cylindrical portion 30.
[0027]
3 is a partial cross-sectional view of the present embodiment showing the main body presser in an enlarged manner, and FIG. 4 is a perspective view of the main body presser.
[0028]
The outer diameter of the large-diameter cylindrical portion 30 is slightly smaller than the inner diameter of the punched hole 26 in the positioning cushioning material 25, and between the large-diameter cylindrical portion 30 and the small-diameter cylindrical portion 31 as shown in FIG. A convex portion 34 is formed in an annular shape on the horizontal wall portion 33 so as to be closer to the outer periphery thereof, and a side surface on the outer peripheral side of the convex portion 34 is a receiving portion 35. An opening 31a having a diameter smaller than the dimensions of the adapter 38 and the hook ceiling, which are accessories of the lighting fixture, is formed at the top of the main body presser. This opening 31a acts as a holding means for the accessory. The adapter 38 and the hook ceiling are fixed to the main body presser 28 through the opening 31a in the same manner as in use. That is, the adapter 38 and the hook ceiling 42 are engaged with each other by the hook claws 41 for engagement with the hook ceiling provided on the upper surface of the adapter 38. Therefore, only the adapter 38 is exposed from the top of the main body presser 28. The adapter 38 has a pair of grandchild claws 39 on both side surfaces, and these engaging claws 39 are urged so as to elastically protrude from both side surfaces by a spring (not shown). . An operation button 40 is provided on the lower surface of the adapter 38 to immerse the engaging claws 39 against the biasing force. Note that the positional relationship between the adapter 38 and the hook ceiling may be reversed.
[0029]
If there is an existing ceiling ceiling on the ceiling of the room where the lighting fixture is to be installed, the existing ceiling ceiling is used. If there is no ceiling ceiling ceiling, there is a hook as an accessory. A lighting fixture is attached to the ceiling using a ceiling 42.
[0030]
The main body presser 28 is made of a synthetic resin that does not emit a substance that causes dioxin even when incinerated or paper having a certain rigidity.
[0031]
In the packaged state, as shown in FIG. 2, the main body presser 28 is inserted from below into the hole 26 in the positioning cushioning material 25, and the large-diameter cylindrical portion 30 is closely fitted in the hole 26 by this insertion. It is in the shape of a bear. In this state, the positioning cushioning material 25 is accommodated in the packaging box 21.
[0032]
Reference numeral 45 denotes a fixture body of the lighting fixture, and the fixture body 45 includes a metal chassis 46 and a reflection slope 47 attached to the surface of the chassis 46.
[0033]
Reference numeral 50 denotes a lamp unit. The lamp unit 50 is configured such that a plurality of, for example, three ring-shaped fluorescent lamps 52 having different sizes are detachably attached to a lamp holder 51 via respective arms 53.
[0034]
A mounting groove 48 in which the lamp halter 5I can be fitted is formed in the reflection plate 47 of the tool body 45, and the lamp holder 51 is fitted in the mounting groove 48 to attach the lamp unit 50 to the tool body 45. Can be done.
[0035]
In the central part of the chassis 46 in the instrument main body 45, a concave part 55 recessed inside thereof and an attachment port 56 disposed in the central part of the concave part 55 are formed, and the main body presser 28 is formed by the concave part 55 and the attachment opening 56. The fitting part 54 which can be fitted to the upper part of the is configured. An opening 57 is formed in the reflection slope 47 corresponding to the mounting opening 56, and locking claws 58 a and 58 b are formed on the inner periphery of the opening 57 so as to protrude in two steps.
[0036]
When the lighting apparatus is used, the adapter 38 is attached to the indoor ceiling via the hooking claw 41. And while holding the instrument main body 45 in the horizontal state in which the reflecting plate 47 faces downward, the attachment port 55 is fitted into the outer periphery of the adapter 38 and pushed. By this pushing, either of the grandchild pawls 58a and 58b is elastically engaged with the engaging pawl 39 of the adapter 38, and by this engagement, the instrument main body 45 is coupled with the adapter 38 and fixed to the indoor ceiling. Is.
[0037]
An inner periphery of the recess 55 formed in the chassis 46 is an inclined portion 59 corresponding to the receiving portion 35 formed in the main body presser 28. The instrument body 45 is horizontally supported by fitting the fitting portion 54 of the chassis 46 constituted by the recess 55 and the attachment port 56 to the upper part of the body presser 28.
[0038]
In this supported state, the inclined portion 59 of the recessed portion 55 of the chassis 46 overlaps and fits on the receiving portion 35 of the main body presser 28, and the small-diameter cylindrical portion 31 of the main body presser 28 is attached to the mounting port 56 of the chassis 46 and the reflection. The small diameter cylindrical portion 51 is fitted into the opening 57 of the plate 47, and the peripheral surface of the small diameter cylindrical portion 51 comes into contact with the leading edges of the grandchild claws 58a and 58b.
[0039]
Reference numeral 63 denotes a lamp presser. The lamp presser 63 is formed in a rectangular frame shape by corrugated cardboard, and an inverted U-shaped notch groove corresponding to each fluorescent lamp 52 in the lamp unit 50 is formed at the lower end of the side wall along the longitudinal direction. 64 is formed, and the upper end edge of the side wall along the longitudinal direction is a holding portion 65 that is curved in an arc shape.
[0040]
The lamp holder 63 is placed on the reflection plate 47, and by this placement, each notch groove 64 is fitted to the outer periphery of each fluorescent lamp 52, and this fitting causes each fluorescent lamp 52 to be in a fixed position. Retained.
[0041]
Reference numeral 68 denotes a shade made of a synthetic resin having translucency, and this shade 58 is placed on the lamp presser 63, and when it is placed, the shade 68 holds the curved upper end edge of the lamp presser 63. It is supported stably via the portion 65.
[0042]
Locking tools 69 are attached to, for example, three places on the periphery of the chassis 46 in the instrument body 45, and the peripheral portion of the shade 68 is detachably locked via these locking tools 69. Thus, the shade 68 is integrally coupled to the chassis 46 and positioned. Reference numeral 70 denotes a decorative frame attached to the outer periphery of the shade 68.
[0043]
Next, a procedure for packaging the lighting fixture will be described.
[0044]
First, the adapter 38 and the hook ceiling are fixed to the main body presser 28 through the opening 31a in the same manner as in use. Then, the main body presser 28 is inserted into the hole 26 of the positioning cushioning material 25 from below and attached to the positioning cushioning material 25. Next, the lamp unit 50 is attached to the reflection slope 47 of the instrument body 45, the instrument body 45 is disposed on the positioning cushioning material 25, and the fitting portion 54 of the chassis 46 projects from the upper surface of the positioning cushioning material 25. The upper part of the presser 28 is fitted, the inclined part 59 of the fitting part 54 is brought into contact with the receiving part 35 of the main body presser 28, and the attachment port 56 is fitted into the outer periphery of the small diameter cylindrical part 31 of the main body presser 28. At this time, a sponge 60 is interposed between the positioning cushioning material 25 and the chassis 45.
[0045]
Thereafter, the lamp retainer 63 is placed on the reflection plate 47, and each notch groove 64 is fitted to the outer periphery of each fluorescent lamp 52 and positioned. Then, a shade 68 is placed on the lamp retainer 63 and the periphery of the shade 68 is hooked and fixed to a locking tool 69 of the chassis 46.
[0046]
After selecting the parts of the lighting fixture on the positioning cushioning material 25 in this way, the positioning cushioning material 25 is inserted into the opening 22 of the packaging box 21 and the flaps 23 are closed after the insertion. Further, an adhesive tape or the like is wrapped around the outer periphery of the packaging box 21 and packed. This completes the packaging of the lighting fixture.
[0047]
In such a packaging structure, the positioning buffer member 25 is fixed at a fixed position by contact between the peripheral edge of the positioning buffer member 25 and the inner peripheral wall of the packaging box 21, and the main body presser 28 fitted in the hole 26 of the positioning buffer member 25. Is fixed in place by the fitting. The instrument main body 45 is fixed at a fixed position by fitting the fitting portion 54 of the chassis 46 and the main body presser 28, and the shade 68 is locked to the chassis 46 via a lock 69. Fixed in place.
[0048]
In this way, the lighting fixture is packaged in a stable state. The load in the vertical direction of the packaged lighting fixture is stably received by the contact between the inclined portion 59 of the recess 55 in the chassis 46 and the receiving portion 35 of the main body presser 28, and the load in the horizontal direction is The fitting port 56 of 45 and the small diameter cylindrical portion 31 of the main body presser 28 are stably received.
[0049]
Further, the shade 68 is fixed to the chassis 46 via a locking tool 69, so that the displacement movement when an impact is applied from the outside is reliably suppressed via the positioning cushioning material 25 and the main body presser 28. Therefore, even if the size of the margin between the periphery of the shade 68 and the inner wall of the packaging box 21 is reduced, damage to the shade 68 can be prevented.
[0050]
The hook ceiling 42 is stored using the space inside the main body presser 28. Therefore, it is not necessary to secure a dedicated space for the storage, and the adapter 38 and the hook ceiling 42 are stabilized on the main body presser 28. Therefore, the troublesome and troublesome work of fixing the adapter 38 with an adhesive tape or the like becomes unnecessary.
[0051]
On the other hand, when packaging the lighting fixture, the fixture main body 45 can be accurately positioned by attaching the main body presser 28 to the flat positioning cushioning material 25 and fitting the fitting portion 54 of the chassis 46 on the upper portion of the main body presser 28. In addition, the shade 68 can be accurately positioned by being locked to the chassis 46 via the locking tool 69, so that the packaging operation can be easily and efficiently performed. Since the positioning buffer material 25 has a simple structure made of a simple corrugated cardboard flat plate, it can be manufactured at low cost and the packaging cost can be reduced.
[0052]
【The invention's effect】
According to the first aspect of the present invention, when packing the lighting fixture, the main body presser is inserted into the punching hole of the positioning cushioning material, and the fixture main body of the lighting fixture is placed on the main body presser. Thus, according to the present invention, it is possible to easily and reliably hold the instrument body in a stable state using the positioning cushioning material having a simple structure. Therefore, if other parts of the lighting fixture are mounted or assembled on the fixture body, the lighting fixture can be packed in a stable state.
[0053]
Then, when taking out the parts of the luminaire from the package during use of the luminaire, since the attachment of the adapter or the like is mounted on the body held by the fixing means, know that there are accessories to the operator Cheap. Therefore, it is difficult to accidentally discard the accessory.
[Brief description of the drawings]
Perspective view of a disassembled state of the package according to the embodiment form sense of the present invention; FIG.
FIG. 2 is a cross-sectional view showing a packaging structure.
FIG. 3 is also a partial cross-sectional view.
FIG. 4 is a partial perspective view of the same.
FIG. 5 is an exploded perspective view of a conventional package.
FIG. 6 is a cross-sectional view showing a packaging structure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 21 ... Packaging box 25 ... Positioning buffer material 26 ... Punch hole 28 ... Main body presser 31a ... Opening 35 as holding means ... Receiving part 38 ... Attater 42 ... Hook sealing 45 ... Instrument main body 46 ... Chassis 47 ... Reflector 50 ... Lamp Unit 54 ... fitting portion 55 ... recess 56 ... mounting port 63 ... lamp presser 68 ... shade

Claims (1)

A lighting fixture in which a lamp and a shade covering the lamp are attached to a fixture body including a chassis;
A packaging box for storing the lighting apparatus;
A positioning cushioning material that has a flat plate shape that can be stored in a packaging box and has a hole formed in a part thereof;
The top of the cushioning material is inserted into the punched hole from the lower surface side, and the top side projects to the upper surface side of the positioning cushioning material, and fixing means is formed on the projected top for exposing and fixing the accessories of the lighting fixture from the top. And a cylindrical main body presser formed with a receiving portion for supporting the chassis below the top.
A packaging body characterized in that it is stored in a packaging box in a state in which a lighting fixture, a positioning cushioning material, and a main body presser are combined.

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