JP5571604B2 - Lighting equipment packaging equipment - Google Patents

Description

  The present invention relates to a lighting apparatus packaging apparatus.

  The conventional lighting fixture packaging forms use various packing aids to prevent the fixture from moving or being damaged so that the fixture does not move in the outer box during transportation or handling. It was out. Several proposals have been made to reduce these packing aids, thereby reducing material costs and further improving assembly workability.

  For example, in Patent Document 1, the lower end of a fixture installed on the inner bottom surface of the packaging box is attached to the hole of the bottom plate installed on the inner bottom surface of the packaging box, and the upper portion of the fixture is passed through the hole of the lighting fixture body. In the configuration for positioning the luminaire main body, a luminaire packaging device is disclosed in which a retainer is mounted near the upper end of the fixture.

  Patent Document 2 discloses a positioning cushioning material that is flat and can be stored in a packaging box, and a part of the cushioning material that is formed in the punching hole. A fitting part that can be fitted to the upper part of the body presser is formed on the chassis of the instrument body, and a lighting fixture is arranged on the positioning cushioning material so that the chassis fitting part is the body. There is disclosed a packaging device for a lighting fixture that is fitted to an upper portion of a presser and in which the lighting fixture is housed in a packaging box together with a positioning cushioning material.

JP 2002-96873 A JP 11-342976 A

  The packaging device shown in Patent Document 1 requires a retainer that is mounted near the upper end of the fixture as described above, and the packaging auxiliary material is not sufficiently reduced. Moreover, in the packaging apparatus shown in patent document 1, it is necessary to pack the attachment adapter at the time of attaching a lighting fixture main body to a ceiling as a different body. Moreover, in the packaging apparatus shown in patent document 2, in order to prevent reliably the movement of the lighting fixture in conveyance, it is desirable to provide packaging auxiliary members, such as a fitting member, in both an instrument main body and a main body presser, for example.

  The objective of this invention is providing the packaging apparatus of the lighting fixture which can reduce a packaging operation | work by reducing a packaging auxiliary member compared with the conventional one.

In order to achieve the above object, the present invention provides the following lighting apparatus packaging apparatus.
(1) In a luminaire packaging apparatus having a luminaire main body having a mounting hole at the center and mounting a translucent cover, and a luminaire that is disposed in the mounting hole and is attached to the ceiling.
A plate-like bottom plate having a locking hole in the center,
A convex support part having an opening formed at a tip part for supporting the luminaire main body, and a peripheral part formed around the support part, the support part penetrating the locking hole of the bottom plate; A main body mounting base in which the peripheral portion is locked around the locking hole,
The mounting adapter has a two-stage pawl that can be moved in and out at a side facing portion of the mounting adapter, and a flange portion formed at a peripheral portion of a mounting hole of the lighting fixture body and an opening of a support portion of the body mounting base The flange portion formed on the peripheral edge of the portion is combined, and both the flange portions are sandwiched between two claws of the mounting adapter disposed in the mounting hole, and the bottom plate, the main body mounting base, and the A luminaire packaging apparatus, wherein a luminaire body having a translucent cover is housed in an exterior box.
(2) The lighting device packaging apparatus according to (1), wherein a peripheral portion of the main body mounting base has a protrusion, and a mounting hole through which the protrusion is passed through the bottom plate.
(3) The above-mentioned (1), characterized in that a rib for moving the claw to the side surface of the mounting adapter is provided on a part of the flange portion of the main body mounting base on the contact side with the claw of the mounting adapter. ) Or the packaging device for lighting equipment according to (2).
(4) The lighting fixture according to any one of (1) to (3), wherein a side plate extending from the bottom plate to a corresponding surface in the outer box is provided on a side portion of the lighting fixture body. Packaging equipment.
(5) The lighting device packaging apparatus according to (4), wherein the side plate is formed by bending the bottom plate.
(6) Any one of the above (1) to (5), wherein the two-step claw of the mounting adapter is provided with a size that can accommodate both the square hook ceiling and the embedded rosette having different heights. Item 1. A lighting device packaging apparatus according to item 1.

According to the invention which concerns on Claim 1, the packaging apparatus of the lighting fixture which can reduce a packaging operation | work by reducing a packaging auxiliary member compared with the conventional one can be obtained.
According to the invention which concerns on Claim 2, compared with what does not have this structure, a main body mounting base can be stably mounted | worn with respect to a baseplate.
According to the invention which concerns on Claim 3, compared with what does not have this structure, an attachment adapter can be easily removed from the attachment hole of a lighting fixture main body.
According to the invention which concerns on Claim 4, compared with what does not have this structure, the movement prevention of the up-down direction of a lighting fixture main body can be ensured.
According to the invention which concerns on Claim 5, the assembly workability | operativity of a packaging apparatus can be improved compared with what does not have this structure.
According to the invention which concerns on Claim 6, the existing attachment adapter which can respond to both a square hook ceiling and an embedded rosette can be utilized.

It is a disassembled perspective view which shows one Example of the packaging apparatus of the lighting fixture which concerns on this invention. It is a partial cross section figure which shows one Example of the packaging device of the lighting fixture which concerns on this invention. It is a back view which shows an example of a main body mounting base.

  FIG. 1 is an exploded perspective view showing an embodiment of a lighting device packaging apparatus according to the present invention. As shown in the figure, the luminaire main body 20 has a circular attachment hole 21 in the center for arranging the substantially cylindrical attachment adapter 10. A lamp 23 is mounted on the luminaire main body 20, and a translucent cover 30 that covers the lamp 23 is further mounted. A circular flange portion 22 is formed on the peripheral edge of the mounting hole 21 opposite to the lamp 23 side.

  The mounting adapter 10 is for connecting the luminaire body 20 to a ceiling ceiling or a rosette. The mounting adapter 10 of this example has a two-step claw 11 that can be moved in and out of the mounting adapter 10 by the operation of the knob 12 at the side facing portion. The two-step claw 11 is provided with a size that can accommodate both the square hook ceiling and the embedded rosette having different heights. A terminal (not shown) for electrical connection is provided on the side opposite to the installation side of the knob 12 of the mounting adapter 10.

  The plate-like bottom plate 50 on which the luminaire main body 20 is placed has a locking hole 51 at the center. On the other hand, as shown in the figure, the main body mounting base 60 for mounting the luminaire main body 20 includes a convex support portion 62 for supporting the luminaire main body having a circular opening 63 formed at the tip, and a support portion 62. And a peripheral portion 61 formed around the periphery. When the main body mounting base 60 is attached to the bottom plate 50, the support portion 62 penetrates the locking hole 51 of the bottom plate 50, and the peripheral portion 61 is locked around the locking hole 51. A circular flange 64 is formed at the peripheral edge of the opening 63. The flange portion 22 of the mounting hole 21 of the luminaire main body 20 and the flange portion 64 of the opening 63 of the main body mounting base 60 are dimensioned so that their sizes match each other.

  Further, a protrusion 65 can be provided on the peripheral portion 61 of the main body mounting base 60. Although there are four protrusions in this example, the number is not limited. The bottom plate 50 has a mounting hole 52 through which the protruding portion passes through a portion corresponding to the protruding portion 65 of the main body mounting base 60. By matching the shape of the locking hole 51 of the bottom plate 50 and the cross-sectional shape of the convex support portion 62, the protrusion and the mounting hole can be omitted.

  A side plate 45 extending from the bottom plate 50 to a corresponding surface in the exterior box 40 is provided on the side of the lighting fixture body 20. The side plate 45 can be provided on the entire periphery of the lighting fixture body 20, but is not limited thereto, and may be provided on a part of the periphery. The side plate 45 can be a separate member from the bottom plate 50, but is not limited thereto, and may be formed by bending the bottom plate 50. The size of the bottom plate 50 is preferably matched to the size of the bottom surface in the outer box 40. Thereby, it is possible to prevent the luminaire body 20 from moving in the exterior box 40.

  Hereinafter, an example of a procedure for housing the lighting fixture body 20 in the outer box 40 will be described. First, the support portion 62 of the main body mounting base 60 is passed through the locking hole 51 of the bottom plate 50, and the protrusion 65 of the peripheral portion 61 of the main body mounting base 60 is passed through the mounting hole 52 of the bottom plate 50. As a result, the main body mounting base 60 is attached to the bottom plate 50. Subsequently, the luminaire main body 20 on which the lamp 23 is mounted is placed on the support portion 62 of the main body mounting base 60. At this time, the flange portion 22 of the mounting hole 21 of the luminaire main body 20 and the flange portion 64 of the opening 63 of the main body mounting base 60 are matched. Next, the mounting adapter 10 is disposed in the mounting hole 21, and the two flange portions 22 and 64 are sandwiched between the two claws 11 of the mounting adapter 10. Thereby, the lighting fixture main body 20 is connected to the main body mounting base 60. Thereafter, the translucent cover 30 is mounted on the luminaire main body 20, and the side plate 45 is disposed around the luminaire main body 20. In this state, the bottom plate 50 is lifted to house the main body mounting base 60 and the luminaire main body 20 mounted with the lamp 23 and the translucent cover 30 in the outer box 40, and the outer box 40 is closed with the lid 41. And the edge of the lid | cover 41 is stopped with an adhesive tape as needed.

  The outer box 40, the lid 41, the side plate 45, and the bottom plate 50 can be formed of, for example, corrugated cardboard, but are not limited thereto, and may be a cardboard or plastic plate. The main body mounting base 60 can be a plastic molded product, for example, but is not limited thereto, and may be formed by compressing a paper material. Those made of plastic are stronger than those made of cardboard, and those made of cardboard can be formed at a lower cost than those made of plastic. In the present embodiment, the bottom plate 50 is formed of cardboard to cover the entire luminaire main body 20, and the main body mounting base 60 is a plastic molded product having a high strength for mounting the luminaire main body 20. Further, in the present embodiment, the bottom plate 50 and the main body mounting base 60 are formed as separate members, but the present invention is not limited to this and may be formed as one member. If it forms so that it may become one member, a packaging auxiliary member can be reduced more compared with the thing of another member.

  FIG. 2 is a partial cross-sectional view showing an embodiment of a packaging device for a lighting fixture according to the present invention. As illustrated, the luminaire main body 20 on which the lamp 23 and the translucent cover 30 are mounted is housed in the outer box 40. The luminaire main body 20 is placed on the support portion 62 of the main body mounting base 60. The flange 22 at the peripheral edge of the mounting hole of the luminaire main body 20 and the flange 64 at the peripheral edge of the opening of the main body mounting base 60 are overlapped with each other. Both flange portions 22 and 64 are sandwiched between the two-step claws 11 of the mounting adapter 10. Thereby, the lighting fixture main body 20 is connected to the main body mounting base 60. The main body mounting base 60 is connected to the bottom plate 50 through a locking hole. By making the size of the bottom plate 50 equal to the size of the bottom surface in the exterior box 40, the movement of the bottom plate 50 in the front-rear and left-right directions can be suppressed. In addition, by making the side plate 45 dimension from the bottom plate 50 to the upper surface in the exterior box 40, the vertical movement of the bottom plate 50 can also be suppressed.

  FIG. 3 is a back view showing an example of the main body mounting base 60. The rib 66 is demonstrated with this figure. The rib 66 is convex and is provided on a part of the flange portion 64 on the contact side with the claw 11 of the mounting adapter. When the mounting adapter 10 is removed from the mounting hole 21 of the luminaire main body 20, the mounting adapter 10 is rotated in the mounting hole 21. At this time, when the claw 11 rides on the convex rib 66, the claw 11 is attached to the mounting adapter 10. Since it moves to the side surface side, it becomes easy to remove the mounting adapter 10. In this example, two ribs 66 are provided, but the present invention is not limited to this, and may be one or three or more.

  As described above, the present invention connects the lighting fixture to the packaging member using the mounting adapter for connecting the lighting fixture main body to the ceiling, and arranges the lighting fixture in the exterior box to prevent the movement or breakage of the lighting fixture. is there. Thus, since the attachment adapter used at the time of apparatus attachment can be diverted as a packaging member, the number of packaging auxiliary members can be reduced. In addition, the mounting adapter can be fixed to the mounting hole of the luminaire main body without separately preparing a storage location for the mounting adapter, and the luminaire can be easily and inexpensively packed.

DESCRIPTION OF SYMBOLS 10 Mounting adapter 11 Claw 12 Knob 20 Lighting fixture main body 21 Mounting hole 22 Flange part 23 Lamp 30 Translucent cover 40 Exterior box 41 Lid 50 Bottom plate 51 Locking hole 52 Mounting hole 60 Main body mounting base 61 Protrusion part 62 Support part 63 Opening part 64 Flange 65 Projection 66 Rib

Claims (5)

In a luminaire main body having a mounting hole at the center and having a translucent cover mounted thereon, and a luminaire packaging apparatus having a mounting adapter for mounting the luminaire main body on the ceiling by being arranged in the mounting hole,
A plate-like bottom plate having a locking hole in the center,
A convex support part having an opening formed at a tip part for supporting the luminaire main body, and a peripheral part formed around the support part, the support part penetrating the locking hole of the bottom plate; A main body mounting base in which the peripheral portion is locked around the locking hole,
The mounting adapter has a two-stage pawl that can be moved in and out at a side facing portion of the mounting adapter, and a flange portion formed at a peripheral portion of a mounting hole of the lighting fixture body and an opening of a support portion of the body mounting base The flange portion formed on the peripheral edge of the portion is combined, and both the flange portions are sandwiched between two claws of the mounting adapter disposed in the mounting hole, and the bottom plate, the main body mounting base, and the The claw is placed on the side surface of the mounting adapter on a part of the side of the flange mounting portion of the main body mounting base that is in contact with the claw of the mounting adapter. A lighting apparatus packaging apparatus comprising a rib to be moved sideways .   The lighting device packaging apparatus according to claim 1, wherein a peripheral portion of the main body mounting base has a protrusion, and a mounting hole through which the protrusion is passed through the bottom plate. Packaging apparatus of the luminaire according to claim 1 or 2, characterized in that a side plate extending from the bottom plate on the side of the luminaire body in the corresponding surface in said outer box. The lighting device packaging apparatus according to claim 3 , wherein the side plate is formed by bending the bottom plate. The claw of the two-stage mounting adapter, lighting according to any one of claims 1 to 4, characterized in that it is provided with dimensions that can accommodate both different heights rectangular hooking ceiling and embedded rosette Equipment packaging equipment.

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