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JP4011267B2 - Manufacturing method of endless belt - Google Patents
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JP4011267B2 - Manufacturing method of endless belt - Google Patents

Manufacturing method of endless belt Download PDF

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Publication number
JP4011267B2
JP4011267B2 JP2000202036A JP2000202036A JP4011267B2 JP 4011267 B2 JP4011267 B2 JP 4011267B2 JP 2000202036 A JP2000202036 A JP 2000202036A JP 2000202036 A JP2000202036 A JP 2000202036A JP 4011267 B2 JP4011267 B2 JP 4011267B2
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Japan
Prior art keywords
belt
mold
fiber
ring
endless belt
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JP2002018971A (en
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稔 松尾
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、複写機、プリンタ、ファクシミリ等の画像形成装置に使用される無端状ベルトの製造方法に関する。
【0002】
【従来の技術】
従来から、複写機,プリンタ,ファクシミリ等の画像形成装置においては、継ぎ目のない無端状ベルトが、その静電複写プロセスの中間トナーの担持体としてのいわゆる転写ユニットの中間転写ローラや、記録紙にトナーを定着させるための定着ベルトとして使用されている。この無端状ベルトは遠心成形法,浸漬法,押し出し法等の種々の製造法により製造される。例えば遠心成形法においては、円筒形状金型(ベルト成形用の成形型)の内周面にスプレー等によって流動性の成形材料を塗布し、金型をその円筒中心軸を中心に高速回転させることにより、発生する遠心力によって成形材料を均一に拡散させて均一膜とし、その後その均一膜を乾燥固化させて取り出すことにより、円筒形状で継ぎ目のない無端状ベルトが成形される。
【0003】
ところで、成形された円筒形状の無端状ベルトを転写ユニットに取付け、動作させた場合、駆動ローラや無端状ベルト自体の寸法ばらつき、組み立て精度等が良好でないと、それらに起因する回転時の摺動ムラや蛇行により、ベルト位置がずれていき、ベルトにしわが寄って画像が歪んだり、ベルトが破断したりすることがある。そのため、例えば従来は、図9に示すように無端状ベルト116のベルト基体105の両側に位置ずれ防止用の寄り止めテープ103を張り付けて固定し、その増加した肉厚による段差を利用した位置ずれ防止を行っていた。さらに、テープの固定強度を高めるためには、特開平9−165120号公報に開示されるように、テープを糸で縫い合わせることも行われている。
【0004】
しかしながら、すでに成形が完了し、金型から取り出された弾力性,可撓性を有する無端状ベルト116のベルト基体105に寄り止めテープ103を張り付けるのは困難であり、高精度の治具や量産装置が必要であった。
【0005】
また、テープを糸で縫い合わせる方法によれば、工程が増えてしまい製造効率が悪くなる。しかも、この方法による固定は、ゴム等の弾力性の高い材料のベルトには効果的であるが、プラスチック等の弾力性,引き裂き強度の低い材料のベルトには適していない。特にポリイミドやポリアミドイミドのような材料は、ベルトとしての特性は優秀であるが引き裂き強度は低く、糸で縫い合わせる方法によるテープの固定は適していない。
【0006】
そこで、本発明者らは、ベルト形成時に寄り止めテープも一体成形する方法及びその方法によって成形されたベルトをすでに提案している。この一体成形による寄り止めテープの固定方法によれば、弾力性,引き裂き強度の低いプラスチック材料のベルトにも適したテープの固定を得ることができる。
【0007】
【発明が解決しようとする課題】
しかしながら、近年、高画質化のために転写体の表面の弾性を高めて、転写時のローラやベルトのニップによるつぶれを大きくして、接触面積を確保するようになってきており、そのためにベルトは、基体に高弾性材料を積層した複数の層構成とするのが主流になってきている。
【0008】
そのような構成を有するベルトを形成する場合、すでに形成済みのベルト基体105の表面にゴム等の高弾性材料を塗布して高弾性材料層102を表面に形成し、加熱硬化処理を行う。このとき、可撓性を有するベルト基体105が撓まないように、中空円筒状のベルト基体105の中空内部に円筒形状の支持体104を挿入して塗布を行う(図10参照)。
【0009】
しかし、ベルト基体105の両側に寄り止めテープ103による段差等があると、ベルト幅方向中央部と両側部とでベルト内径(内周長を円周とする円の直径)に差を生じ、支持体104の挿入がスムーズに出来なくなるという問題があった。図10に示すように、支持体104の外径を両側の寄り止めテープ103の厚さを含んだ両側部の内径に合わせると、中央部では支持体104の外径とベルト内径との間に隙間を生じてしまう。それによりベルト幅方向中央部が緩み、ベルト表面にゴム等の高弾性材料を塗布する際にベルトが撓んでしまったり、表面に塗布したゴム等の高弾性材料層102を加熱硬化する際にも、その硬化収縮によりベルトが鼓型に変形してしまうという問題もあった。
【0010】
本発明は、上記の事情に鑑みて為されたもので、位置ずれ防止等による段差がなく、全体として均一なベルト厚さを有するとともに、蛇行やベルト寄りを発生しても、ねじれやしわを生じないような機械的強度を有する無端状ベルトの製造方法を提供することを課題とする。
【0011】
【課題を解決するための手段】
上記の課題を解決するために、請求項1に記載の発明は、幅方向両側部に、繊維方向が幅方向と直交する周方向に延びる強化用繊維を有し、かつ、強化用繊維を有する部分を含めて幅方向両側部の一方から他方までにわたって厚さが均一である無端状ベルトの製造方法であって、円柱形状部材の外周面にベルト原料液又は溶剤に浸された強化用繊維を円周方向に沿って巻き付け、無端状ベルトを成形するための成形型にその端部から円柱形状部材を挿入し、挿入された円柱形状部材を前記成形型に対して相対回転させて遠心力を利用することにより円柱形状部材に巻き付けられた強化用繊維を円柱形状部材からはじき飛ばして成形型の内面に張り付けることを特徴とする。
【0017】
請求項1に記載の発明によれば、円柱形状部材の外周面に、ベルト原料液又は溶剤に浸された強化用繊維を巻き付けるので、捩れたり曲がったりせず容易に強化繊維を巻き付けることができる。さらに、円柱形状部材を成形型に対して相対回転させ、遠心力を利用することにより、強化用繊維を円柱形状部材からはじき飛ばして成形型の内面に張り付けるので、自動的に、円柱状部材を整然と巻き付けられた状態を確保したまま強化用繊維を成形型内面に張り付けることができる。
【0028】
発明の実施の形態】
図7に、無端状ベルトを備えた画像形成装置としてのデジタルコピー機109の概略斜視図を示す。このデジタルコピー機109は、その内部に原稿画像を照明し、走査し、画像情報を読み取る読み取り部110と、読み取り部から送られてきた画像データを基に、記録紙112に画像を形成する書き込み部111とを備えている。
【0029】
書き込み部111は図8に示すように、大略、レーザ部113、感光体ドラム114、トナー部115、転写ローラ119、転写ベルト1、定着ローラ117、定着ベルト118とで構成されている。読み取り部110から送られてきた画像データに基づいて、レーザ部113が感光体ドラム114にレーザを走査,照射し、感光体ドラム114は、形成すべき画像に対応して帯電する。感光体ドラム114の帯電した部分には、トナー部115からトナーが供給され、トナーは感光体ドラム114を介して転写ベルト1に転写されて、転写ベルト1から記録紙112上に転写され、記録紙112上に画像が形成される。転写ベルト1から記録紙112に転写されたトナーは、定着ローラ117及び定着ベルト118によって加熱加圧され、記録紙112上に定着する。
【0030】
本発明に係る製造方法によって得られる無端状ベルトは、この転写ベルト1としても、定着ベルト118としても用いられるが、本実施の形態においては、転写ベルト1として用いた場合について説明する。
【0031】
図1にこの画像形成装置としてのデジタルコピー機109で用いられる転写ベルト1の概略構成図を示す。この転写ベルト1には、ポリイミド等のプラスチック材料で成形されたベルト基体5の表面に、ゴム等を材料とする高弾性材料層2が形成されている。この転写ベルト1は、表面に高弾性材料層2を有するのでニップ時のつぶれを大きくすることができ、記録紙やローラとの接触面積を大きく確保することができて高精度の搬送が可能となるので、高画質化に寄与することが可能である。
【0032】
ベルト基体5の厚さは、全体として均一の厚さt1となっている。ベルト表面に形成された高弾性材料層2の厚さt2も全体として均一であり、したがってベルト厚さは、後述するようにその幅方向両側部に強化用繊維3を有するにもかかわらずベルト全体として均一の厚さt=t1+t2となっている。ベルト表面への高弾性材料層2の形成においては、図2に概略斜視図を示すように、ベルト基体5の中空内部にベルト内径寸法(内周長を円周とする円の直径)と略同じ外径寸法を有する円筒形状の支持体4を挿入したうえで、ベルト基体5の表面に高弾性材料を塗布し、加熱硬化を行う。ここで、ベルト基体5の厚さt1が全体として均一の厚さなので、ベルト内径寸法もベルト全体として均一の寸法であり、引っ掛かったりすることなくスムーズに、支持体4をベルト基体5の中空内部に挿入することができる。また、ベルト基体5の内径と、支持体4の外径との間に隙間を生じたりしないので、ベルト基体5が緩んだりすることなく、良好に高弾性材料を塗布することができる。ベルト基体5の表面に塗布された高弾性材料層2を加熱硬化する際にも、支持体4の外径とベルト基体5の内径との間に隙間を生じていないので、その硬化収縮によりベルトが変形したりすることもない(図3参照)。
【0033】
転写ベルト1の幅方向両側には、強化用繊維3が配されている。この強化用繊維3が配された転写ベルト1の製造方法については後述するが、強化用繊維3が両側に配されていることにより、転写ベルト1は引き裂き等の外力に対する機械的強度が強く破断しにくいうえに、蛇行やベルト寄りを発生したとしても、ねじれやしわを生じない。強化用繊維3は、捩れたり曲がったりすることなく真直ぐに、かつ繊維同士の間隔を整然と詰めて配置されているので、たとえ裂け目が入ったとしても、その裂け目がベルト幅方向に進行していくことはない。
【0034】
図4及び図5(a)〜(e)に本発明に係る無端状ベルトの製造方法の実施の一形態を示す。この製造方法により製造された無端状ベルトは、表面に高弾性材料層2を形成され、デジタルコピー機109の書き込み部111において、転写ベルト1として用いられる。
【0035】
図4において、符号11は円柱形状部材としてのリングである。リング11の外径形状は、大径部11aと、強化用繊維3を巻き付けるために大径部11aよりやや径を小さくされた小径部11bとが形成された段付き円柱形状であり、その円柱中央部には、後述する塗布ノズルを挿入するため空洞部11cが形成されている。この小径部11bの円周長に対応した長さ、例えば略1周分の長さの強化用繊維3を、小径部11bに所定本数巻き付ける。強化用繊維3は、事前に液状のベルト基体材料(ベルト原料液)又は溶剤に浸されているので、小径部11bに容易に密着して巻き付けることができ、簡単に滑り落ちたり剥がれたりすることはない。小径部11bに沿って巻き付けるので、強化用繊維は捩れたり曲がったりすることもなく、繊維同士の間隔を整然と詰めて巻き付けることができる。強化用繊維3の繊維径はベルト基体5の厚さt1よりも小さく、また小径部11bに強化用繊維3を巻き付けても、その巻き付けた部分の外径は大径部11aの外径よりも小さい。
【0036】
強化用繊維を小径部11bに巻き付けた後、図(a)にその断面を示すようにベルトを成形するための成形型12にリング11を挿入する。成形型12は略中空円筒形状であり、その内径がリング11の大径部11aの外径と略同じに形成されていて、リング11が嵌合するようになっている。さらに、リング11の小径部11bに強化用繊維3を巻き付けた部分の外径は大径部11aの外径よりも小さいので、強化用繊維3が成形型12の内面12aに触れることもなく、リング11をスムーズに成形型12に挿入することが可能である。
【0037】
所定位置にリング11をセットした後、図(b)に示すように、リング11を、図中点鎖線で示す円筒中心軸を中心として高速回転させる。それにより小径部11bに巻き付けられた強化用繊維3は、遠心力の作用で小径部11bからはじき飛ばされ、成形型12の内面12aに張り付く(図5(c)及び図6参照)。このときリング11が離型材料で形成されていたり、リング11の表面に離型層が形成されている等により、リング11の小径部11bが離型性を有していれば、強化用繊維3をよりスムーズに小径部11bからはじき飛ばすことができる。強化用繊維3は、遠心力の作用によって自動的に成形型内面12aに張り付くので、小径部11bに巻き付けられた状態の整然さを確保したまま殆ど乱れずに内面12aに張り付き、捩れたり曲がったりせず整然と内面12aに密着している。
【0038】
また、このとき、リング11と成形型12とを一体として、回転速度を同期させて回転させてもよいし、リング11と成形型12とにそれぞれ最適な回転数を与えて、異なる回転速度で回転させてもよい。
【0039】
強化用繊維3の内面12aへの張り付きが完了した後、リング11の空洞部11cからノズル14を挿入し、図5(d)に示すように、成形型12の内面12aに向けて液状のベルト基体材料(ベルト原料)を塗布する。成形型12を回転させながら塗布を行っているので、ベルト原料液は均一に拡散し、均一な厚さt1のベルト基体5が成形される。このとき、リング11は、ベルト原料液が成形型12から漏出するのを防ぐための堰き止め部材として機能しているので、ベルト原料液は、成形型12から漏出することはない。
【0040】
ここで、強化用繊維3の繊維径はベルト基体5の厚さt1よりも小さいので、ベルト基体5の厚さは強化用繊維3を有する部分においても他の部分よりも厚くなることはなく、全体として均一な厚さt1として成形される。
【0041】
ベルト基体5の成形が完了したら、図示しないヒータにより加熱してベルト基体5の乾燥及び加熱硬化を行い、その後、成形型12及びリング11の回転を停止してリング11を取り外し(図5(e)参照)、ベルト基体5を成形型12から取り出す。成形されたベルト基体5は、ベルト幅方向両側に強化用繊維3を有するが、その厚さは、ベルト全体として均一の厚さt1となっている。
【0042】
このように成形されたベルト基体5の表面に高弾性材料を塗布して加熱硬化することにより、均一な厚さt2の高弾性材料層2を形成して、表面に高弾性材料層を有する無端状ベルトを作成し、転写ベルト1として用いる。
【0043】
なお、上記の実施の形態においては、ベルト原料液を塗布する工程において、ベルト原料液が成形型12から漏出するのを防ぐための堰き止め部材としてもリング11を使用したが、強化用繊維3を成形型内面12aに張り付けた後、リング11を取り外し、新たに別の堰き止め部材を成形型12の両側から挿入し、ベルト原料液の塗布を行っても、もちろんよい。
【0044】
[実施例1]
大径部の径をφ60mmとし、小径部の径をφ58mmとした形状のフッ素樹脂製のリングの小径部に溶剤DMAC(ジメチルアセトアミド)に浸したPBO(ポリベンゾビスオキサゾール)繊維を巻き付けた。
【0045】
繊維のみであるとするりと滑ってしまい張り付けが困難であったが、湿った繊維はピンと張った状態で巻き付いた。そこで内径φ60mmのアルミで形成された円筒形の塗布型(ベルト成形用の成形型)内部に上記リング2個を両端にセットして2G以上の高速回転をした。回転を停止してリングを取り外したところ、繊維は塗布型内面に張り付いており、落下もしなかった。
【0046】
そこで新たに塗布型の両端に堰止め部材を挿入して、熱可塑性樹脂ポリアミドイミドの溶液(溶媒DMAC30%希釈液)を塗布した後、高速回転しながら塗布膜を均一にして、さらに80℃で溶剤を乾燥し、その後回転を止めて型を取り出し、加熱炉に移して200℃で加熱して溶剤の完全除去を行った。
【0047】
塗布膜が充分硬化してから冷却し、塗布型からベルト膜(ベルト基体)を取り出したが、繊維はベルト両側の膜中に埋まって完全に密着しており、膜厚は繊維のない部分と同じであった。
【0048】
こうして作成したベルト膜を、繊維を含んだ部分でベルト周方向50mm×ベルト幅方向20mmの寸法に切り出して試料とし、繊維を切断しないようにはさみで5mmの切り裂きを入れて、繊維方向に引っ張って引き裂き強度を測定した。
【0049】
ベルト基体の最大強度を超えると試料の切り裂きは拡大を始め、張力は減少するが、切り裂きが繊維部に到達すると張力は再び上昇する。その強度がピーク値を超えると一気に裂けてしまったが、その時の最大強度は800kgf/cm2(7.85×107N/m2)であった。
【0050】
[実施例2]
実施例1と同様のフッ素樹脂製のリングにポリアミド酸溶液(溶媒DMAC10%希釈液)に浸したPBO繊維を巻き付けた。溶液は繊維から液滴がしたたり落ちない程度とした。湿った繊維はピンと張った状態で巻き付いた。
【0051】
そこで実施例1と同様のアルミの円筒形塗布型内部の両側に上記リング2個をセットして、2G以上の高速回転をした。
【0052】
回転を停止してリングを取り外したところ、繊維は塗布型内面に張り付いており、落下もしていないことを確認した。
【0053】
そこで、そのままリングを堰止め部材としても使用し、塗布型内面にポリアミド酸溶液(溶媒DMAC30%希釈液)を塗布した後、高速回転しながら塗布膜を均一にした。さらに80℃で溶剤を乾燥した後、回転を止めて型を取り出し、加熱炉に移してまず150℃で加熱して溶剤の完全除去を行い、その後300℃で加熱硬化処理を行った。
【0054】
塗布膜が充分硬化した後冷却し、型からベルト膜を取り出したが、繊維はベルト両側の膜中に埋まっており、完全に密着していた。
【0055】
このようにして作成したベルト膜の引き裂き強度を、実施例1と同様の方法で測定した。
【0056】
ベルト基体の最大強度を超えると、試料の切り裂きは拡大を始め、張力は減少するが、切り裂きが繊維部に到達すると張力は再び上昇する。その強度がピーク値を超えると一気に裂けてしまったが、その時の最大強度は1000kgf/cm2(9.81×107N/m2)であった。
【0057】
[比較例1]
実施例1と同材料のポリアミドイミドの溶液を実施例1と同様のアルミの円筒形塗布型を用いて遠心塗布することにより、両側に補強部材を有しないポリアミドイミド樹脂の無端状ベルトを成形した。
【0058】
このように成形されたベルト膜をベルト周方向50mm×ベルト幅方向20mmの寸法で切り出して試料とし、はさみで5mmの切り裂きを入れて、長辺方向に引っ張って引裂き強度を測定した。
【0059】
最大強度を超えると試料の切り裂きは拡大を始め、同時に張力は減少していった。張力は上昇することなくそのまま継続して減少し、破断してしまうと一気に0となった。そのときの最大強度と破断までの引っ張り張力の差は300kgf/cm2(2.94×107N/m2)であった。
【0060】
[比較例2]
実施例2と同材料のポリアミド酸溶液を実施例1と同様のアルミの円筒形塗布型を用いて遠心塗布することにより、両側に補強部材を使用しないポリイミド樹脂の無端状ベルトを成形した。
【0061】
このように成形されたベルト膜をベルト周方向50mm×ベルト幅方向20mmの寸法で切り出して試料とし、はさみで5mmの切り裂きを入れて、長辺方向に引っ張って引裂き強度を測定した。
【0062】
最大強度を超えると試料の切り裂きは拡大を始め、同時に張力は減少していった。張力は上昇することなくそのまま継続して減少し、破断してしまうと一気に0となった。そのときの最大強度と破断までの引っ張り張力の差は300kgf/cm2(2.94×107N/m2)であった。
【0063】
[比較例3]
実施例1と同様のアルミの円筒形塗布型に、ポリアミド酸であるポリイミド前駆体溶液(商品名:東レ製トレニース井3000)と、導電剤としてカーボンブラックを溶媒DMACに30%に希釈した溶液とをあらかじめ塗布した後、高速回転しながら塗布膜を均一にしてさらに80℃で溶剤を乾燥した。その後、回転を止めて型を取り出し、恒温槽に移してまず100℃で加熱して溶剤の完全除去と予備イミド化を行った。
【0064】
その後、ベルト両側を幅5mmでマスキングし、堰止めをしてその間の領域にPBOの繊維を数条張り付けた後、ポリイミド前駆体溶液を塗布し、加熱溶剤乾燥後0.5mmの膜を形成して、さらに300℃の温度で加熱して完全な硬化を行った。
【0065】
塗布膜が充分硬化した後に冷却し、型からベルト膜を取り出したところ、ベルト両側に積層した寄り止め部は完全に密着していた。寄り止め部をベルトから無理に引き剥がそうとしても、ベルトと寄り止めとは周方向には裂けても、軸方向には亀裂が入らなかった。
【0066】
このように作成されたベルト膜を、繊維を含んだ部分でベルト周方向50mm×ベルト幅方向20mmの寸法に切り出して試料とし、繊維を切断しないようにはさみで5mm切り裂きを入れて、繊維方向に引っ張って引裂き強度を測定した。
【0067】
ベルト基体の最大強度を超えると、試料の切り裂きは拡大を始め、張力は減少するが、切り裂きが繊維部到達すると張力は再び上昇する。その強度がピーク値を超えると一気に裂けてしまったが、その時の最大強度は1000kgf/cm2(9.81×107N/m2)であった。
【0068】
[ベルト使用実験]
実施例1〜2,比較例1〜3のベルトを基体として、それぞれ支持体に外挿入して、回転しながらシリコーンゴムの塗布液をスプレー塗布で塗布し、シリコーンゴムの弾性層を0.5mm設けて、さらに1μm程度のフッ素樹脂層を形成して定着ベルトを作成した。
【0069】
実施例1〜2、比較例1〜2ではベルトの変形はなく良好な弾性体積層のベルトが作成できたが、比較例3では中央部にへこみが生じて鼓型となってしまった。
【0070】
これらのサンプルをフルカラー複写機の定着ベルトユニットに取り付けて、画像出力をしながら加熱ヒートサイクルを繰り返し、ベルトの耐久性を評価した。
【0071】
比較例3のベルトはユニットへの取付けが困難であり、無理して取り付けると中央部の張りが強く両端部で緩くなり回転するとしわが寄り始めたので中断した。
【0072】
比較例1〜2のベルトは順調な回転をしているときには5万枚以上問題なかったが、一旦よじれたり、ベルト側端部がローラに乗り上げたりして裂け目が生じると、1千枚以下でもベルトは破断して使用できなくなった。
【0073】
実施例1〜2のベルトは、亀裂が生じても、繊維の部分で亀裂が停止し、それ以上は軸方向の亀裂が進行せず、5万枚の繰り返しでもベルト形状にもコピー品質にも何ら異常は発生しなかった。
【0074】
【発明の効果】
本発明によれば、円柱形状部材の外周面に、ベルト原料液又は溶剤に浸された強化用繊維を巻き付けるので、捩れたり曲がったりせず容易に強化繊維を巻き付けることができる。さらに、円柱形状部材を成形型に対して相対回転させ、遠心力を利用することにより、強化用繊維を円柱形状部材からはじき飛ばして成形型の内面に張り付けるので、自動的に、円柱状部材を整然と巻き付けられた状態を確保したまま強化用繊維を成形型内面に張り付けることができる。よって、両側部に強化用繊維を有するので引き裂き等の外力に対して機械的強度が強く、かつ、ベルト厚さが全体として均一なので変形等を発生せずに表面に良好に高弾性材料層を形成することのできる無端状ベルトを得ることができる。
【図面の簡単な説明】
【図1】 本発明に係る製造方法によって得られた転写ベルトの一部破断斜視図である。
【図2】 図1に示す転写ベルトの製造工程の一形態であって、ベルト基体に高弾性材料層を形成する工程を示す図であり、ベルト基体に支持体を挿入し、ベルト基体表面に高弾性材料を塗布する様子を示す概略斜視図である。
【図3】 図2に示す工程が終了し、ベルト基体表面に高弾性材料層が形成された様子を示す軸方向断面図である。
【図4】 図1に示す転写ベルトの製造工程の一形態を示す図であり、円柱形状部材としてのリングの小径部に強化用繊維を巻き付ける巻き付け工程を示す概略斜視図である。
【図5】 図1に示す転写ベルトの製造工程の一形態を示す図であり、(a)はリングをベルト成形型に挿入する挿入工程を示す軸方向断面図、(b)はリングを回転させて強化用繊維をリングの外周面からはじき飛ばし、ベルト成形型内面に張り付ける張り付け工程を示す軸方向断面図、(c)は張り付け工程が完了し、強化用繊維がベルト成形型内面に張り付けられた様子を示す軸方向断面図、(d)はベルト原料を塗布する塗布工程を、ベルト成形型を回転させつつ行っている様子を示す軸方向断面図、(e)はベルト基体が成形された後に、リングを取り外す工程を示す軸方向断面図である。
【図6】 リングの小径部外周面に巻き付けられた強化用繊維が、回転遠心力によってリング小径部外周面からはじき飛ばされ、ベルト成形型内面に張り付く様子を示す軸方向に直交する方向の断面図であり、左図は図5(b)におけるリングの小径部の断面、右図は図5(c)におけるリングの小径部の断面を示す。
【図7】端状ベルトを備えた画像形成装置としてのデジタルコピー機の概略斜視図である。
【図8】 図に示すデジタルコピー機の内部構造を示す概略構成図である。
【図9】 寄り止めテープを張り付けた、従来の無端状ベルトの一部破断斜視図である。
【図10】 図9に示す従来の無端状ベルトに支持体を挿入して、無端状ベルト表面に高弾性材料層が形成された様子を示す軸方向断面図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention is used in image forming apparatuses such as copying machines, printers, and facsimiles. Ru How to manufacture an end belt To the law Related.
[0002]
[Prior art]
Conventionally, in an image forming apparatus such as a copying machine, a printer, and a facsimile machine, a seamless endless belt is used as an intermediate transfer roller of a so-called transfer unit as an intermediate toner carrier of an electrostatic copying process or a recording paper. Used as a fixing belt for fixing toner. This endless belt is manufactured by various manufacturing methods such as a centrifugal molding method, a dipping method, and an extrusion method. For example, in the centrifugal molding method, a flowable molding material is applied to the inner peripheral surface of a cylindrical mold (belt molding mold) by spraying or the like, and the mold is rotated at high speed around the central axis of the cylinder. Thus, the molding material is uniformly diffused by the generated centrifugal force to form a uniform film, and then the uniform film is dried, solidified, and taken out, whereby a seamless endless belt having a cylindrical shape is formed.
[0003]
By the way, when the molded cylindrical endless belt is attached to the transfer unit and operated, the dimensional variation of the drive roller or the endless belt itself, the assembly accuracy, etc. are not good, resulting in sliding during rotation. Due to unevenness or meandering, the belt position may shift, and the belt may wrinkle and the image may be distorted or the belt may break. Therefore, for example, in the prior art, as shown in FIG. 9, a non-shift-preventing detent tape 103 is attached to both sides of the belt base 105 of the endless belt 116 and fixed, and a position shift utilizing a step due to the increased thickness is provided. I was doing prevention. Further, in order to increase the fixing strength of the tape, as disclosed in JP-A-9-165120, the tape is sewn with a thread.
[0004]
However, it is difficult to attach the detent tape 103 to the belt base 105 of the endless belt 116 having elasticity and flexibility that has already been molded and removed from the mold. Mass production equipment was needed.
[0005]
In addition, according to the method in which the tape is sewn with the thread, the number of processes increases and the manufacturing efficiency deteriorates. Moreover, fixing by this method is effective for a belt made of a material having high elasticity such as rubber, but is not suitable for a belt made of a material such as plastic having a low elasticity and tear strength. In particular, materials such as polyimide and polyamideimide have excellent properties as a belt, but have low tear strength, and are not suitable for fixing a tape by a method of sewing with a thread.
[0006]
Therefore, the present inventors have already proposed a method of integrally forming a detent tape at the time of forming the belt and a belt formed by the method. According to the fixing method of the detent tape by the integral molding, it is possible to obtain the tape fixing suitable for the belt made of a plastic material having low elasticity and tear strength.
[0007]
[Problems to be solved by the invention]
However, in recent years, in order to improve image quality, the elasticity of the surface of the transfer body has been increased, and the crushing caused by the nip of the roller or belt during transfer has been increased to ensure a contact area. Has become the mainstream with a multi-layer structure in which a highly elastic material is laminated on a substrate.
[0008]
In the case of forming a belt having such a configuration, a high elastic material such as rubber is applied to the surface of the already formed belt base 105 to form a high elastic material layer 102 on the surface, and heat curing is performed. At this time, the cylindrical support 104 is inserted into the hollow interior of the hollow cylindrical belt base 105 so that the flexible belt base 105 does not bend (see FIG. 10).
[0009]
However, if there is a step or the like due to the detent tape 103 on both sides of the belt base 105, there is a difference in the inner diameter of the belt (the diameter of the circle with the inner circumference being the circumference) between the center in the belt width direction and the both sides. There was a problem that the body 104 could not be inserted smoothly. As shown in FIG. 10, when the outer diameter of the support 104 is matched with the inner diameter of both sides including the thickness of the detent tape 103 on both sides, the center portion has a gap between the outer diameter of the support 104 and the belt inner diameter. A gap is created. As a result, the central portion in the belt width direction is loosened, and the belt bends when a high elastic material such as rubber is applied to the belt surface, or when the high elastic material layer 102 such as rubber applied to the surface is heated and cured. Also, there is a problem that the belt is deformed into a drum shape by the curing shrinkage.
[0010]
The present invention has been made in view of the above circumstances, has no step due to misalignment prevention, etc., has a uniform belt thickness as a whole, and is free from twists and wrinkles even if meandering or belt deviation occurs. Endless bell with mechanical strength that does not occur To Manufacturing method The law The issue is to provide.
[0011]
[Means for Solving the Problems]
In order to solve the above-described problem, the invention according to claim 1 has reinforcing fibers extending in a circumferential direction in which the fiber direction is orthogonal to the width direction on both sides in the width direction, and has reinforcing fibers. A method of manufacturing an endless belt having a uniform thickness from one side to the other of both sides in the width direction including a portion, wherein a reinforcing fiber immersed in a belt raw material solution or a solvent on an outer peripheral surface of a cylindrical member A cylindrical member is inserted from the end of a molding die for forming an endless belt, wound along the circumferential direction, and the inserted cylindrical member is Relative to the mold The reinforcing fibers wound around the columnar member by rotating and utilizing the centrifugal force are repelled from the columnar member and adhered to the inner surface of the mold.
[0017]
According to the first aspect of the present invention, the reinforcing fiber immersed in the belt raw material liquid or the solvent is wound around the outer peripheral surface of the columnar member, so that the reinforcing fiber can be easily wound without being twisted or bent. . Furthermore, the cylindrical member Relative to mold By rotating and utilizing centrifugal force, the reinforcing fibers are pushed away from the cylindrical member and stuck to the inner surface of the mold, so that the reinforcing fiber is automatically kept in a state where the cylindrical member is wound in an orderly manner. Can be attached to the inner surface of the mold.
[0028]
[ Invention Embodiment]
FIG. And nothing 1 is a schematic perspective view of a digital copying machine 109 as an image forming apparatus provided with an end belt. The digital copier 109 illuminates and scans an original image inside thereof, reads a reading unit 110 that reads image information, and writing that forms an image on a recording sheet 112 based on image data sent from the reading unit. Part 111.
[0029]
As shown in FIG. 8, the writing unit 111 is generally composed of a laser unit 113, a photosensitive drum 114, a toner unit 115, a transfer roller 119, a transfer belt 1, a fixing roller 117, and a fixing belt 118. Based on the image data sent from the reading unit 110, the laser unit 113 scans and irradiates the photosensitive drum 114 with a laser, and the photosensitive drum 114 is charged corresponding to the image to be formed. Toner is supplied from the toner unit 115 to the charged portion of the photosensitive drum 114, and the toner is transferred to the transfer belt 1 through the photosensitive drum 114, transferred from the transfer belt 1 onto the recording paper 112, and recorded. An image is formed on the paper 112. The toner transferred from the transfer belt 1 to the recording paper 112 is heated and pressed by the fixing roller 117 and the fixing belt 118 and fixed on the recording paper 112.
[0030]
According to the present invention Obtained by manufacturing method The endless belt is used as both the transfer belt 1 and the fixing belt 118. In this embodiment, the case where the endless belt is used as the transfer belt 1 will be described.
[0031]
FIG. 1 shows a schematic configuration diagram of a transfer belt 1 used in a digital copying machine 109 as the image forming apparatus. In this transfer belt 1, a high elastic material layer 2 made of rubber or the like is formed on the surface of a belt base 5 formed of a plastic material such as polyimide. Since this transfer belt 1 has a highly elastic material layer 2 on the surface, it is possible to increase the crushing at the time of nip, to ensure a large contact area with the recording paper and the roller, and to enable highly accurate conveyance. Therefore, it is possible to contribute to high image quality.
[0032]
The belt substrate 5 has a uniform thickness t1 as a whole. The thickness t2 of the highly elastic material layer 2 formed on the belt surface is also uniform as a whole. Therefore, the belt thickness is the whole belt despite having reinforcing fibers 3 on both sides in the width direction as will be described later. As a uniform thickness t = t1 + t2. In the formation of the highly elastic material layer 2 on the belt surface, as shown in a schematic perspective view in FIG. 2, a belt inner diameter dimension (a diameter of a circle having an inner circumference length as a circumference) is approximately inside the hollow base 5. After inserting a cylindrical support 4 having the same outer diameter, a highly elastic material is applied to the surface of the belt base 5 and heat-cured. Here, since the thickness t1 of the belt base 5 is uniform as a whole, the inner diameter of the belt is also uniform as a whole of the belt, and the support 4 can be smoothly inserted into the hollow interior of the belt base 5 without being caught. Can be inserted into. In addition, since no gap is formed between the inner diameter of the belt base 5 and the outer diameter of the support 4, the highly elastic material can be applied satisfactorily without the belt base 5 being loosened. Even when the highly elastic material layer 2 applied to the surface of the belt base 5 is heat-cured, there is no gap between the outer diameter of the support 4 and the inner diameter of the belt base 5, so the belt shrinks due to the curing shrinkage. Is not deformed (see FIG. 3).
[0033]
Reinforcing fibers 3 are disposed on both sides of the transfer belt 1 in the width direction. A method of manufacturing the transfer belt 1 in which the reinforcing fibers 3 are arranged will be described later. However, since the reinforcing fibers 3 are arranged on both sides, the transfer belt 1 has a strong mechanical strength against an external force such as tearing. In addition to being difficult to twist, even if meandering or belt slippage occurs, twisting and wrinkling do not occur. Since the reinforcing fibers 3 are arranged straight without being twisted or bent, and the spaces between the fibers are arranged in an orderly manner, even if there is a tear, the tear proceeds in the belt width direction. There is nothing.
[0034]
4 and 5 (a) to 5 (e) show an embodiment of a method for producing an endless belt according to the present invention. The endless belt manufactured by this manufacturing method has the high elastic material layer 2 formed on the surface thereof, and is used as the transfer belt 1 in the writing unit 111 of the digital copier 109.
[0035]
In FIG. 4, the code | symbol 11 is a ring as a cylindrical member. The outer diameter shape of the ring 11 is a stepped columnar shape in which a large-diameter portion 11a and a small-diameter portion 11b whose diameter is slightly smaller than the large-diameter portion 11a for winding the reinforcing fiber 3 are formed. A hollow portion 11c is formed in the center portion for inserting a coating nozzle described later. A reinforcing fiber 3 having a length corresponding to the circumferential length of the small-diameter portion 11b, for example, a length corresponding to approximately one round, Small diameter part A predetermined number is wound around 11b. Since the reinforcing fiber 3 is preliminarily immersed in a liquid belt base material (belt raw material liquid) or a solvent, the reinforcing fiber 3 can be easily tightly wound around the small diameter portion 11b and easily slipped off or peeled off. There is no. Since it is wound along the small diameter part 11b, the reinforcing fiber 3 Can be wound with a regular spacing between fibers without twisting or bending. The fiber diameter of the reinforcing fiber 3 is smaller than the thickness t1 of the belt base 5, and even when the reinforcing fiber 3 is wound around the small diameter portion 11b, the outer diameter of the wound portion is larger than the outer diameter of the large diameter portion 11a. small.
[0036]
Reinforcing fiber 3 Is wound around the small diameter portion 11b, 5 A ring 11 is inserted into a forming die 12 for forming a belt as shown in FIG. The molding die 12 has a substantially hollow cylindrical shape, and its inner diameter is formed substantially the same as the outer diameter of the large-diameter portion 11a of the ring 11 so that the ring 11 can be fitted therein. Furthermore, since the outer diameter of the portion where the reinforcing fiber 3 is wound around the small diameter portion 11b of the ring 11 is smaller than the outer diameter of the large diameter portion 11a, the reinforcing fiber 3 does not touch the inner surface 12a of the mold 12, The ring 11 can be inserted into the mold 12 smoothly.
[0037]
After setting the ring 11 in place, 5 As shown in FIG. 1 Rotate at high speed around the center axis of the cylinder indicated by the dotted line. As a result, the reinforcing fiber 3 wound around the small diameter portion 11b is repelled from the small diameter portion 11b by the action of centrifugal force and sticks to the inner surface 12a of the mold 12 (see FIGS. 5C and 6). At this time, if the ring 11 is formed of a release material or a release layer is formed on the surface of the ring 11, and the small diameter portion 11 b of the ring 11 has releasability, the reinforcing fiber 3 can be removed from the small-diameter portion 11b more smoothly. Since the reinforcing fiber 3 automatically sticks to the inner surface 12a of the mold by the action of centrifugal force, the reinforcing fiber 3 sticks to the inner surface 12a with almost no disturbance while keeping the order of the state wound around the small diameter portion 11b, and twists or bends. It is closely attached to the inner surface 12a.
[0038]
Further, at this time, the ring 11 and the mold 12 may be integrated and rotated with the rotation speed synchronized, or the ring 11 and the mold 12 are given optimum rotation speeds at different rotation speeds. It may be rotated.
[0039]
After the reinforcement fiber 3 has been attached to the inner surface 12a, the nozzle 14 is inserted from the cavity 11c of the ring 11, and as shown in FIG. 5 (d), the liquid belt is directed toward the inner surface 12a of the mold 12. A base material (belt raw material) is applied. Since the coating is performed while the mold 12 is rotated, the belt raw material liquid is uniformly diffused, and the belt base 5 having a uniform thickness t1 is formed. At this time, since the ring 11 functions as a blocking member for preventing the belt raw material liquid from leaking out of the mold 12, the belt raw material liquid does not leak out of the mold 12.
[0040]
Here, since the fiber diameter of the reinforcing fiber 3 is smaller than the thickness t1 of the belt base 5, the thickness of the belt base 5 does not become thicker in the part having the reinforcing fiber 3 than in other parts. It is formed as a uniform thickness t1 as a whole.
[0041]
When the formation of the belt base 5 is completed, the belt base 5 is dried and heat-cured by heating with a heater (not shown), and then the rotation of the mold 12 and the ring 11 is stopped to remove the ring 11 (FIG. 5 (e )), The belt base 5 is taken out of the mold 12. The formed belt base 5 has reinforcing fibers 3 on both sides in the belt width direction, and the thickness thereof is a uniform thickness t1 for the entire belt.
[0042]
A highly elastic material is applied to the surface of the belt base 5 formed in this way and cured by heating to form a highly elastic material layer 2 having a uniform thickness t2, and an endless surface having a high elasticity material layer on the surface. A belt is prepared and used as the transfer belt 1.
[0043]
In the above embodiment, in the step of applying the belt raw material liquid, the ring 11 is also used as a damming member for preventing the belt raw material liquid from leaking out of the mold 12, but the reinforcing fibers 3 Of course, the ring 11 may be removed and another damming member may be inserted from both sides of the mold 12 to apply the belt raw material liquid.
[0044]
[Example 1]
A PBO (polybenzobisoxazole) fiber soaked in a solvent DMAC (dimethylacetamide) was wound around a small diameter portion of a ring made of a fluororesin having a diameter of a large diameter portion of φ60 mm and a diameter of a small diameter portion of φ58 mm.
[0045]
It was difficult to apply the fiber because it slipped as if it were only the fiber, but the wet fiber was wound tightly. Therefore, the two rings were set at both ends inside a cylindrical coating die (belt forming die) formed of aluminum having an inner diameter of φ60 mm and rotated at a high speed of 2G or more. When the rotation was stopped and the ring was removed, the fibers stuck to the inner surface of the coating mold and did not fall.
[0046]
Therefore, after inserting a weir member at both ends of the coating mold and applying a solution of the thermoplastic resin polyamideimide (diluted solution of solvent DMAC), the coating film is made uniform while rotating at high speed, and further at 80 ° C. The solvent was dried, and then the rotation was stopped, the mold was taken out, transferred to a heating furnace, and heated at 200 ° C. to completely remove the solvent.
[0047]
After the coating film was fully cured, it was cooled and the belt film (belt substrate) was taken out from the coating mold, but the fibers were buried in the film on both sides of the belt and adhered completely. It was the same.
[0048]
The belt membrane thus prepared was cut into a belt circumferential direction 50 mm × belt width direction 20 mm as a sample at a portion including the fiber, and a 5 mm slit was made with a pair of scissors so as not to cut the fiber, and the belt film was pulled in the fiber direction. The tear strength was measured.
[0049]
When the maximum strength of the belt substrate is exceeded, the sample tear begins to expand and the tension decreases, but when the tear reaches the fiber part, the tension rises again. When the strength exceeded the peak value, it was split at a stretch, but the maximum strength at that time was 800 kgf / cm 2 (7.85 × 10 7 N / m 2 )Met.
[0050]
[Example 2]
A PBO fiber dipped in a polyamic acid solution (diluted solution of solvent DMAC) was wound around the same fluororesin ring as in Example 1. The solution was made so as not to drip or fall from the fiber. The damp fiber wrapped tightly.
[0051]
Therefore, the two rings were set on both sides of the same aluminum cylindrical coating mold as in Example 1 and rotated at a high speed of 2G or more.
[0052]
When the rotation was stopped and the ring was removed, it was confirmed that the fibers were stuck to the inner surface of the coating mold and did not fall.
[0053]
Therefore, the ring was also used as a damming member as it was, and after the polyamic acid solution (solvent DMAC 30% dilution) was applied to the inner surface of the coating mold, the coating film was made uniform while rotating at high speed. Furthermore, after drying the solvent at 80 ° C., the rotation was stopped, the mold was taken out, transferred to a heating furnace, first heated at 150 ° C. to completely remove the solvent, and then heat-cured at 300 ° C.
[0054]
After the coating film was fully cured, it was cooled and the belt film was taken out of the mold, but the fibers were buried in the film on both sides of the belt and were completely adhered.
[0055]
The tear strength of the belt film thus prepared was measured by the same method as in Example 1.
[0056]
When the maximum strength of the belt substrate is exceeded, the sample tear begins to expand and the tension decreases, but when the tear reaches the fiber part, the tension rises again. When the strength exceeded the peak value, it was split at a stretch, but the maximum strength at that time was 1000 kgf / cm 2 (9.81 × 10 7 N / m 2 )Met.
[0057]
[Comparative Example 1]
A polyamide-imide solution endless belt having no reinforcing members on both sides was formed by centrifugally applying a polyamide-imide solution of the same material as in Example 1 using the same aluminum cylindrical coating die as in Example 1. .
[0058]
The belt film formed in this manner was cut into a sample with a size of 50 mm in the belt circumferential direction and 20 mm in the belt width direction, cut into 5 mm with scissors, and pulled in the long side direction to measure the tear strength.
[0059]
When the maximum strength was exceeded, the tearing of the sample began to expand and at the same time the tension decreased. The tension continued to decrease without increasing, and when it broke, it immediately became zero. The difference between the maximum strength at that time and the tensile tension until breakage is 300 kgf / cm. 2 (2.94 × 10 7 N / m 2 )Met.
[0060]
[Comparative Example 2]
The polyamic acid solution of the same material as in Example 2 was centrifuged by using the same aluminum cylindrical coating mold as in Example 1 to form an endless belt made of polyimide resin that does not use reinforcing members on both sides.
[0061]
The belt film formed in this manner was cut into a sample with a size of 50 mm in the belt circumferential direction and 20 mm in the belt width direction, cut into 5 mm with scissors, and pulled in the long side direction to measure the tear strength.
[0062]
When the maximum strength was exceeded, the tearing of the sample began to expand and at the same time the tension decreased. The tension continued to decrease without increasing, and when it broke, it immediately became zero. The difference between the maximum strength at that time and the tensile tension until breakage is 300 kgf / cm. 2 (2.94 × 10 7 N / m 2 )Met.
[0063]
[Comparative Example 3]
In the same aluminum cylindrical coating mold as in Example 1, a polyimide precursor solution (trade name: Torayis well 3000 manufactured by Toray Industries, Inc.), a solution obtained by diluting carbon black as a conductive agent in a solvent DMAC to 30%, Was applied in advance, the coating film was made uniform while rotating at high speed, and the solvent was further dried at 80 ° C. Thereafter, the rotation was stopped, the mold was taken out, transferred to a thermostat, and first heated at 100 ° C. to completely remove the solvent and perform preliminary imidization.
[0064]
Then, both sides of the belt are masked with a width of 5 mm, dammed, and a few strips of PBO fibers are attached to the area between them. Then, a polyimide precursor solution is applied, and after heating solvent drying, a 0.5 mm film is formed. Further, complete curing was performed by heating at a temperature of 300 ° C.
[0065]
When the coating film was sufficiently cured and then cooled and the belt film was taken out of the mold, the detent portions laminated on both sides of the belt were completely adhered. Even if the stopper part was forcibly peeled off from the belt, the belt and the stopper part were not torn in the axial direction even though they were torn in the circumferential direction.
[0066]
The belt film thus created is cut into a belt circumferential direction 50 mm × belt width direction 20 mm as a sample at the portion including the fiber, and a 5 mm slit is made with a pair of scissors so as not to cut the fiber. The tear strength was measured by pulling.
[0067]
When the maximum strength of the belt substrate is exceeded, the sample tear begins to expand and the tension decreases, but when the tear reaches the fiber part, the tension rises again. When the strength exceeded the peak value, it was split at a stretch, but the maximum strength at that time was 1000 kgf / cm 2 (9.81 × 10 7 N / m 2 )Met.
[0068]
[Belt use experiment]
Using the belts of Examples 1 and 2 and Comparative Examples 1 to 3 as bases, each was inserted into a support, and while rotating, a silicone rubber coating solution was applied by spray coating, and the silicone rubber elastic layer was 0.5 mm. And a fixing belt was prepared by forming a fluororesin layer of about 1 μm.
[0069]
In Examples 1 and 2 and Comparative Examples 1 and 2, there was no deformation of the belt, and a good elastic laminated belt could be produced. However, in Comparative Example 3, a dent was formed in the central portion, resulting in a drum shape.
[0070]
These samples were attached to a fixing belt unit of a full-color copying machine, and a heat and heat cycle was repeated while outputting an image to evaluate the durability of the belt.
[0071]
The belt of Comparative Example 3 was difficult to attach to the unit, and when it was forcibly attached, the tension at the center was strong and loosened at both ends, and the wrinkle began to rotate and stopped.
[0072]
The belts of Comparative Examples 1 and 2 had no problem when they were rotating smoothly, but there were no problems with more than 50,000 sheets. The belt broke and could not be used.
[0073]
In the belts of Examples 1 and 2, even if a crack occurs, the crack stops at the fiber portion, and the crack in the axial direction does not progress any further, and the belt shape and copy quality can be improved even after repeating 50,000 sheets. No abnormality occurred.
[0074]
【The invention's effect】
According to the present invention, the reinforcing fibers soaked in the belt raw material solution or the solvent are wound around the outer peripheral surface of the cylindrical member, so that the reinforcing fibers can be easily wound without being twisted or bent. Furthermore, the cylindrical member Relative to mold By rotating and utilizing centrifugal force, the reinforcing fibers are pushed away from the cylindrical member and stuck to the inner surface of the mold, so that the reinforcing fiber is automatically kept in a state where the cylindrical member is wound in an orderly manner. Can be attached to the inner surface of the mold. Therefore, since both sides have reinforcing fibers, the mechanical strength is strong against external forces such as tearing, and the belt thickness is uniform as a whole. An endless belt that can be formed can be obtained.
[Brief description of the drawings]
FIG. 1 shows the present invention. Obtained by the manufacturing method according to Transfer belt Partially broken perspective FIG.
FIG. 2 is a diagram showing one form of a manufacturing process of the transfer belt shown in FIG. 1 and showing a process of forming a highly elastic material layer on the belt base. A support is inserted into the belt base and It is a schematic perspective view which shows a mode that a highly elastic material is apply | coated.
FIG. 3 is an axial cross-sectional view showing a state in which the step shown in FIG. 2 has been completed and a highly elastic material layer has been formed on the surface of the belt substrate.
4 is a schematic perspective view showing one form of a manufacturing process of the transfer belt shown in FIG. 1 and showing a winding process in which reinforcing fibers are wound around a small diameter portion of a ring as a cylindrical member.
5A and 5B are diagrams showing an embodiment of a manufacturing process of the transfer belt shown in FIG. 1, wherein FIG. 5A is an axial sectional view showing an insertion process for inserting the ring into a belt mold, and FIG. 5B is a rotation of the ring. FIG. 4C is an axial sectional view showing a pasting process in which the reinforcing fiber is flipped off from the outer peripheral surface of the ring and pasted to the inner surface of the belt mold, and FIG. 10C is a diagram illustrating the pasting process completed, and the reinforcing fiber is pasted to the inner surface of the belt mold. (D) is an axial cross-sectional view showing a state in which the coating process for applying the belt raw material is performed while rotating the belt forming die, and (e) is a belt base formed. It is an axial sectional view showing the process of removing the ring later.
FIG. 6 is a cross-sectional view in a direction perpendicular to the axial direction showing how reinforcing fibers wound around the outer peripheral surface of the small diameter portion of the ring are repelled from the outer peripheral surface of the small diameter portion of the ring by rotational centrifugal force and stick to the inner surface of the belt mold The left figure shows the cross section of the small diameter part of the ring in FIG. 5B, and the right figure shows the cross section of the small diameter part of the ring in FIG. 5C.
[Fig. 7] Nothing 1 is a schematic perspective view of a digital copier as an image forming apparatus including an end belt.
FIG. 8 7 2 is a schematic configuration diagram showing an internal structure of the digital copier shown in FIG.
[Fig. 9] A conventional endless belt with a stopper tape attached Partially broken perspective FIG.
10 shows a state in which a support is inserted into the conventional endless belt shown in FIG. 9 and a high elastic material layer is formed on the endless belt surface. Shaft FIG.

Claims (1)

幅方向両側部に、繊維方向が幅方向と直交する周方向に延びる強化用繊維を有し、かつ、前記強化用繊維を有する部分を含めて幅方向両側部の一方から他方までにわたって厚さが均一である無端状ベルトの製造方法であって、
円柱形状部材の外周面にベルト原料液又は溶剤に浸された前記強化用繊維を円周方向に沿って巻き付け、
前記無端状ベルトを成形するための成形型にその端部から前記円柱形状部材を挿入し、
挿入された前記円柱形状部材を前記成形型に対して相対回転させて遠心力を利用することにより、前記円柱形状部材に巻き付けられた前記強化用繊維を該円柱形状部材からはじき飛ばして前記成形型の内面に張り付けることを特徴とする無端状ベルトの製造方法。
On both sides in the width direction, the fiber direction has reinforcing fibers extending in the circumferential direction orthogonal to the width direction, and the thickness is from one side to the other side of the width direction both sides including the portion having the reinforcing fibers. A method for producing a uniform endless belt,
Wrap the reinforcing fiber soaked in the belt raw material solution or solvent around the outer peripheral surface of the cylindrical member along the circumferential direction,
Insert the cylindrical member from its end into a mold for molding the endless belt,
By rotating the inserted columnar member relative to the mold and utilizing centrifugal force, the reinforcing fibers wound around the columnar member are repelled from the columnar member to remove the mold. A method for producing an endless belt, characterized by being attached to an inner surface.
JP2000202036A 2000-07-04 2000-07-04 Manufacturing method of endless belt Expired - Fee Related JP4011267B2 (en)

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JP5157190B2 (en) * 2007-02-22 2013-03-06 富士ゼロックス株式会社 Endless belt and image forming apparatus
JP2017044749A (en) * 2015-08-24 2017-03-02 富士ゼロックス株式会社 Endless belt for image formation apparatus, endless belt unit for image formation apparatus and image formation apparatus

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JPS5291075A (en) * 1976-01-28 1977-08-01 Sekisui Chemical Co Ltd Method of manufacture of pipes and apparatus thereof
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JP2821369B2 (en) * 1994-06-22 1998-11-05 バンドー化学株式会社 Toothed belt and method of manufacturing the same
JPH10186888A (en) * 1996-11-07 1998-07-14 Ricoh Co Ltd BELT OR TRANSFER BELT AND PROCESS FOR PRODUCING THEM
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