JP4021182B2 - Wood material surface repair agent - Google Patents
Wood material surface repair agent Download PDFInfo
- Publication number
- JP4021182B2 JP4021182B2 JP2001364616A JP2001364616A JP4021182B2 JP 4021182 B2 JP4021182 B2 JP 4021182B2 JP 2001364616 A JP2001364616 A JP 2001364616A JP 2001364616 A JP2001364616 A JP 2001364616A JP 4021182 B2 JP4021182 B2 JP 4021182B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- urethane prepolymer
- weight
- hot melt
- wood material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims description 46
- 239000003795 chemical substances by application Substances 0.000 title claims description 43
- 239000002023 wood Substances 0.000 title claims description 31
- 239000011347 resin Substances 0.000 claims description 75
- 229920005989 resin Polymers 0.000 claims description 75
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 41
- 150000001875 compounds Chemical class 0.000 claims description 33
- 239000012943 hotmelt Substances 0.000 claims description 31
- 229920005906 polyester polyol Polymers 0.000 claims description 30
- 229920001228 polyisocyanate Polymers 0.000 claims description 23
- 239000005056 polyisocyanate Substances 0.000 claims description 23
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 20
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 13
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
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- 239000000853 adhesive Substances 0.000 description 3
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- 239000003999 initiator Substances 0.000 description 2
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- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
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- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
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- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 1
- GLOBUAZSRIOKLN-UHFFFAOYSA-N pentane-1,4-diol Chemical compound CC(O)CCCO GLOBUAZSRIOKLN-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
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Landscapes
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- Polyurethanes Or Polyureas (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、木材、合板材、集成材、単板積層材(LVL)等の木質材料表面の割れ、溝、虫食い穴、節穴等の凹部に充填して該凹部を塞ぐ補修剤に関するものである。
【0002】
【従来の技術】
木材、合板材、集成材、単板積層材(LVL)等の木質材料表面には、一般に割れ、溝、虫食い穴、節穴等の凹部があるが、前記凹部をそのままにしておくと前記木質材料の商品価値が低減する。そこで、従来、前記凹部に充填して該凹部を塞ぐために、ラテックス、ウレタン樹脂、エポキシ樹脂等を含む補修剤が知られている。
【0003】
前記従来の補修剤は、2液硬化型樹脂からなるものであるため、主剤と硬化剤とを使用時に混合しなければならず、取り扱いが繁雑であるとの問題がある。また、前記2液硬化型樹脂は、前記主剤と硬化剤とを混合すると直ちに硬化するため、例えば前記2液硬化型樹脂をノズル等から前記凹部に充填しようとすると、ノズル内で硬化した樹脂は廃棄しなければならず、樹脂のロスが大きくなるとの問題もある。
【0004】
前記2液硬化型樹脂に替えて、1液硬化型のウレタン樹脂等を用いれば、混合の手間が省けるため取り扱いが容易であり、前記1液硬化型樹脂は、前記2液硬化型樹脂に比較して硬化に要する時間が長いので、樹脂のロスを低減することができる。
【0005】
しかしながら、前記1液硬化型樹脂は、前記のように硬化に要する時間が長いので、樹脂層が厚くなった場合には、該樹脂層の表面部は硬化しても内部は硬化せず、該樹脂層全体が硬化するまでに長時間を要するとの不都合がある。
【0006】
【発明が解決しようとする課題】
本発明は、かかる不都合を解消して、取り扱いが容易で、樹脂層全体を短時間で固化させることができる木質材料表面の補修剤を提供することを目的とする。
【0007】
【課題を解決するための手段】
かかる目的を達成するために、本発明の木質材料表面の補修剤は、木質材料表面の凹部に充填して該凹部を塞ぐ補修剤において、分子内に複数の活性水素基を有する活性水素基含有化合物と、分子内に複数のイソシアネート基を有するポリイソシアネート化合物とを、イソシアネート基/活性水素基当量比が1より大(NCO/OH>1)となる量で配合し、反応させて得られるウレタンプレポリマーからなる反応性ホットメルト樹脂を含み、前記活性水素基含有化合物は、1,6−ヘキサンジオールと、ジカルボン酸類とを反応させて得られた融点が50℃以上の結晶性ポリエステルポリオールであり、前記ウレタンプレポリマーは、該ウレタンプレポリマーの全量に対して50〜93重量%の範囲の該結晶性ポリエステルポリオールと、該ウレタンプレポリマーの全量に対して7〜20重量%の範囲の前記ポリイソシアネート化合物とを反応させて得られた樹脂であることを特徴とする。
【0008】
本発明の木質材料表面の補修剤は、前記反応性ホットメルト樹脂を主剤とするものであるので、使用時には加熱溶融するだけでよく、主剤と硬化剤とを混合する必要がないので、取り扱いを容易にすることができる。
【0009】
ここで、分子内に複数の活性水素基を有する活性水素基含有化合物と、分子内に複数のイソシアネート基を有するポリイソシアネート化合物とを反応させると、前記活性水素基とイソシアネート基とにより生成されたウレタン結合を備えるウレタン樹脂が得られる。しかし、前記反応性ホットメルト樹脂は、前記活性水素基含有化合物とポリイソシアネート化合物とを、イソシアネート基/活性水素基当量比が1より大(NCO/OH>1)となる量で配合したものであるので、末端にイソシアネート基を有するウレタンプレポリマーとなっている。
【0010】
前記反応性ホットメルト樹脂は冷却により固化するが、このとき前記ウレタンプレポリマー中のイソシアネート基が空気中の水分との反応してポリウレタン樹脂となることにより、三次元の架橋構造を形成するので固化した樹脂に耐熱性を付与することができる。
【0011】
また、本発明の木質材料表面の補修剤において、前記活性水素基含有化合物は、前記ウレタンプレポリマーが冷却によって固化するまでの時間を短縮するために、1,6−ヘキサンジオールと、ジカルボン酸類とを反応させて得られた融点50℃以上の結晶性ポリエステルポリオールである。前記結晶性ポリエステルポリオールの融点が50℃未満であると、前記ウレタンプレポリマーが冷却により固化するまでに比較的長い時間を要し、木質材料表面の補修にかかる時間が長くなる。
【0012】
このとき、前記ウレタンプレポリマーは、該ウレタンプレポリマーの全量に対して50〜93重量%の範囲の該結晶性ポリエステルポリオールと、該ウレタンプレポリマーの全量に対して7〜20重量%の範囲の前記ポリイソシアネート化合物とを反応させて得られた樹脂である。
【0013】
前記結晶性ポリエステルポリオールが全量に対して93重量%を超え、前記ポリイソシアネート化合物が全量に対して7重量%未満であると、前記ウレタンプレポリマー中のイソシアネート基が過少になり三次元の架橋構造が低減して耐熱性が低くなる。また、前記結晶性ポリエステルポリオールが全量に対して50重量%未満であり、前記ポリイソシアネート化合物が全量に対して20重量%を超えるときには、前記ウレタンプレポリマーが固化するまでの時間が長くなり、発泡が多くなる。
【0014】
また、前記ウレタンプレポリマーは軟化点が比較的低いため、本発明の木質材料表面の補修剤は、組成によっては冷却によって固化するまでの時間が長くなることがある。そこで、本発明の木質材料表面の補修剤は冷却によって固化する時間を短縮するために、前記反応性ホットメルト樹脂が、さらに、該反応性ホットメルト樹脂より軟化点が高い樹脂を含むことが好ましい。
【0015】
前記反応性ホットメルト樹脂より軟化点が高い樹脂としては、該反応性ホットメルト樹脂との相溶性に優れていることから、軟化点が90〜150℃の範囲のロジンエステル樹脂またはテルペンフェノール樹脂を用いることが好ましい。前記軟化点が90℃未満では、前記反応性ホットメルト樹脂が固化する時間を短縮する効果が得られず、150℃を超えると前記反応性ホットメルト樹脂に対する相溶性が低減したり、前記補修剤の粘度が上昇して前記木質材料の凹部に対する充填性能が低減する。
【0016】
前記反応性ホットメルト樹脂は、前記ロジンエステル樹脂またはテルペンフェノール樹脂を、前記反応性ホットメルト樹脂の全量に対して5〜50重量%の範囲で含むことができる。前記ロジンエステル樹脂またはテルペンフェノール樹脂の含有量が樹脂の全量に対して5重量%未満では前記反応性ホットメルト樹脂が固化する時間を短縮する効果が得られず、50重量%を超えると前記補修剤の前記木質材料に対する密着性が低下したり、前記補修剤の粘度が上昇して前記木質材料の凹部に対する充填性能が低減する。
【0017】
【発明の実施の形態】
次に、本発明の実施の形態についてさらに詳しく説明する。
【0018】
本実施形態の木質材料表面の補修剤は、木材、合板材、集成材、単板積層材(LVL)等の木質材料表面の割れ、溝、虫食い穴、節穴等の凹部に充填して該凹部を塞ぐために用いられるものであり、ウレタンプレポリマーからなる反応性ホットメルト樹脂を主剤として含むものである。
【0019】
前記反応性ホットメルト樹脂は、加熱溶融後、冷却により固化するが、固化するまでの時間を短縮するために、さらに、軟化点が90〜150℃の範囲のロジンエステル樹脂またはテルペンフェノール樹脂を、該反応性ホットメルト樹脂の全量に対して5〜50重量%の範囲で含んでいてもよい。
【0020】
また、本実施形態の木質材料表面の補修剤は、前記反応性ホットメルト樹脂を単独で用いてもよく、また前記反応性ホットメルト樹脂の固化特性に影響を与えない範囲で、エチレン−酢酸ビニル共重合体系樹脂、ポリオレフィン系樹脂、ポリアミド系樹脂、ポリエステル系樹脂からなる群から選択される少なくとも1種のホットメルト樹脂を混合して用いてもよい。
【0021】
また、本実施形態の木質材料表面の補修剤は、前記反応性ホットメルト樹脂を主剤として含み、これにそれ自体公知の各種添加剤を適宜添加してもよい。
【0022】
前記反応性ホットメルト樹脂となるウレタンプレポリマーは、分子内に複数の活性水素基を有する活性水素基含有化合物と、分子内に複数のイソシアネート基を有するポリイソシアネート化合物とを、イソシアネート基/活性水素基当量比が1より大(NCO/OH>1)となる量で配合し、反応させることにより得ることができる。
【0023】
前記活性水素基含有化合物としては、末端にヒドロキシル基またはアミン基を有するモノマー、プレポリマー等を用いることができ、例えば、ポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートポリオール、アクリルポリオール等のポリオール類;ポリエーテルポリアミン等のポリアミン類;エチレングリコール、プロピレングリコール、ブチレングリコール、ジエチレングリコール、ジプロピレングリコール、シクロヘキサンジメタノール等の低分子量アルコール類;プロピレンジアミン、ヘキサメチレンジアミン等のジアミン類;モノアルコール、モノアミン、低分子量アミノアルコール、ひまし油、糖類、水等を挙げることができる。前記各化合物は、それぞれ単独で用いてもよく、2種以上混合して用いてもよい。
【0024】
前記低分子量アルコール類、ジアミン類は、前記ウレタンプレポリマーに対し、分子量の調整、水酸基の導入等を目的とする炭素鎖延長剤としても作用し、モノアルコール、モノアミンは、該活性水素基含有化合物と前記ポリイソシアネート化合物との反応停止剤としても作用する。また、前記低分子量アミノアルコールは、前記炭素鎖延長剤としても、前記反応停止剤としても作用する。
【0025】
前記ポリエステルポリオールとしては、低分子量グリコール類とジカルボン酸類との脱水縮合反応で得られる両末端に水酸基を有するポリエステルジオール、ε−カプロラクトンの開環重合により得られるポリカプロラクトンジオール等を挙げることができる。前記低分子量グリコール類としては、エチレングリコール、ジエチレングリコール、ジプロピレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、1,2−ペンタンジオール、1,3−ペンタンジオール、1,4−ペンタンジオール、1,5−ペンタンジオール、2−メチル−1,5−ペンタンジオール、3−メチル−1,5−ペンタンジオール、1,6−ヘキサンジオール、2,2,4−トリメチル−1,3−プロパンジオール、2−エチル−1,3−ヘキサンジオール、2,2−ジエチル−1,3−プロパンジオール、2−n−ブチル−2−エチル−1,3−プロパンジオール、ビスフェノールAのエチレンオキサイド付加物、ビスフェノールAのプロピオンオキサイド付加物等を挙げることができる。また、前記ジカルボン酸類としては、コハク酸、アジピン酸、セバシン酸、アゼライン酸、フタル酸、イソフタル酸、テレフタル酸、マレイン酸、シュウ酸、ナフチレンジカルボン酸、その酸エステル、酸無水物等を挙げることができる。前記低分子量グリコール類と、ジカルボン酸とは、前記各化合物をそれぞれ単独で用いてもよく、2種以上混合して用いてもよい。
【0026】
前記ポリエーテルポリオールとしては、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等のオキシラン化合物を単独でまたは2種以上混合して用い、低分子量ポリオール類または水を開始剤として開環重合して得られるポリエーテルポリオール;テトラヒドロフランを開環重合して得られるポリテトラメチレングリコール等を挙げることができる。前記オキシラン化合物の開環重合反応の開始剤に用いられる低分子量ポリオール類としては、エチレングリコール、プロピレングリコール、トリメチロールプロパン、グリセリン等を挙げることができる。
【0027】
前記ポリカーボネートポリオールとしては、前記ポリエステルポリオールの合成に用いられる低分子量グリコール類と、ジフェニルカーボネートとの脱フェノール反応により得られるもの等を挙げることができる。
【0028】
次に、前記ポリイソシアネート化合物としては、ヘキサメチレンジイソシアネート、リジンジイソシアネート、イソホロンジイソシアネート(IPDI)、フェニレンジイソシアネート、シクロヘキシルジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、水添キシリレンジイソシアネート、水添トリメチルキシリレンジイソシアネート、2−メチルペンタン−1,5−ジイソシアネート、3−メチルペンタン−1,5−ジイソシアネート、2,2,4−トリメチルヘキサン−1,6−ジイソシアネート、2,2,4−トリメチルヘキサン−1,6−ジイソシアネート、4,4−ジフェニルメタンジイソシアネート(MDI)、2,4−ジフェニルメタンジイソシアネート等のMDIの異性体、MDIの多核体混合物であるポリメチレンポリフェニルイソシアネート(ポリメリックMDI)、4,4−ジベンジルジイソシアネート、1,5−ナフタレンジイソシアネート、パラフェニレンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、テトラメチルキシリレンジイソシアネート、4,4−ジフェニルエーテルジイソシアネート、1,3−キシリレンジイソシアネート、1,4−キシリレンジイソシアネート等を挙げることができる。さらに、前記ポリイソシアネート化合物として、トリフェニルメタン−4,4’、4’’−トリイソシアネート等の前記ポリイソシアネートモノマーから誘導されたダイマー、トリマー、ビューレット体;前記ポリイソシアネートモノマーと炭酸ガスとから得られる2,4,6−オキサジリントリオン環を有するポリイソシアネート;エチレングリコール、プロピレングリコール、ブチレングリコール、へキシレングリコール、ネオペンチルグリコール、シクロヘキサンジメタノール等の低分子量ポリオールとポリイソシアネートとの付加体;イソシアネート化合物のカルボジイミドによる変性体;ポリエステルポリオール、ポリエーテルポリオール等と、ポリイソシアネートとの付加体等のNCO末端を有する化合物を用いることもできる。前記ポリイソシアネート化合物は、前記各化合物をそれぞれ単独で用いてもよく、2種以上混合して用いてもよい。
【0029】
本実施形態では、前記活性水素基含有化合物として、1,6−ヘキサンジオールとアジピン酸とを反応させて得られたポリヘキサンアジペートジオール、1,6−ヘキサンジオールとセバシン酸とを反応させて得られたポリヘキサンセバクテートジオール、1,6−ヘキサンジオールとドデカン二酸とを反応させて得られたポリヘキサンドデカンジオエートジオール等の結晶性ポリエステルポリオールを用いることが、前記ウレタンプレポリマーが冷却によって固化する時間を短縮することができる点で好ましい。前記結晶性ポリエステルポリオールは前記冷却によって固化する時間を短縮するために、融点が50℃以上であることがさらに好ましい。
【0030】
また、本実施形態では、前記ポリイソシアネート化合物として、特に4,4−ジフェニルメタンジイソシアネート(MDI)または2,4−ジフェニルメタンジイソシアネート等のMDIの異性体を用いることが安全性の面から好ましい。
【0031】
本実施形態では、前記ウレタンプレポリマーの全量に対して50〜93重量%の範囲の前記結晶性ポリエステルポリオールと、前記ウレタンプレポリマーの全量に対して7〜20重量%の範囲の前記ポリイソシアネート化合物とを配合することにより、イソシアネート基/活性水素基当量比が1より大(NCO/OH>1)とすることができ、前記結晶性ポリエステルポリオールとポリイソシアネート化合物と反応により前記ウレタンプレポリマーを得ることができる。本実施形態の反応性ホットメルト樹脂は、前記ウレタンプレポリマーからなることにより、該ウレタンプレポリマー中のイソシアネート基が空気中の水分と反応して三次元の架橋構造を形成するので、固化した樹脂に耐熱性を付与することができる。
【0032】
本実施形態の木質材料表面の補修剤に添加される前記添加剤としては、樹脂の接着性を改善すると共に溶融粘度を低下させるための粘着付与剤、樹脂の耐熱性及び耐ブロッキング性を向上させるためのワックス等の他、顔染料、充填剤、揺変剤、チクソ化剤、酸化防止剤、紫外線吸収剤、安定剤、接着性付与剤、界面活性剤、前記ウレタンプレポリマー中に残っているイソシアネート基と空気中の水分との反応を促進するための触媒等を挙げることができる。
【0033】
前記充填剤としては、例えば、クレー、焼成クレー、タルク、シリカ、アルミナ、炭酸カルシウム、酸化マグネシウム、ケイ酸カルシウム、アルミン酸カルシウム、アルミン酸ナトリウム、ケイ酸マグネシウム、水酸化カルシウム、硫酸バリウム、カーボンブラック、ケイ砂、マイカ、シリカバルーン、ガラスバルーン、ゼオライト等の無機充填剤;塩化ビニル粉末、ゴム粉末、有機質バルーン等の有機充填剤等を挙げることができる。
【0034】
前記揺変剤としては、脂肪酸アミドワックス、超微粒子シリカ、石綿粉、岩綿粉、セピオライト等の無機揺変剤;有機ベントナイト、変性ポリエステルポリオール系の有機揺変剤;アマイド系ワックス等で表面処理を施した炭酸カルシウム、雲母粉、短繊維ポリエチレン等を挙げることができる。
【0035】
前記接着性付与剤としては、各種チタネート系カップリング剤、カップリング剤とイソシアネート化合物との反応生成物、2種類以上のカップリング剤の反応生成物等を挙げることができ、それぞれ単独で、または2種類以上混合して用いてもよい。前記2種類以上のカップリング剤の反応生成物としては、例えば、各種アミノシランとエポキシシランとの反応生成物、2分子以上のカップリング剤のアルコキシ基の縮合反応生成物等を用いることができる。
【0036】
前記触媒としては、ジブチルチンジラウレート、オクテン酸スズ、オクテン酸鉛、ナフテン酸鉛等の有機金属触媒類;N−トリエチルアミン、N−メチルモルホリンビス(2−ジメチルアミノエチル)エーテル、N,N,N’,N’’,N’’,N’’−ペンタメチルジエチレントリアミン、N,N,N’−トリメチルアミノエチル−エタノールアミン、ビス(2−ジメチルアミノエチル)エーテル、N−メチル−N’−ジメチルアミノエチルピペラジン、イミダゾール環の第2級アミン官能基をシアノエチル基で置換したイミダゾール化合物等の第3級アミン類等を挙げることができる。前記触媒は、それぞれ単独で、または2種類以上混合して用いてもよい。
【0037】
尚、本実施形態の木質材料表面の補修剤に、前記添加剤を配合するときには、予め前記添加剤に脱水処理を施すことにより、前記ウレタンプレポリマーの組成に影響を与えないように注意する必要がある。
【0038】
本実施形態の木質材料表面の補修剤は、加熱溶融して液状にすることにより、前記木質材料表面の凹部に充填することができ、前記充填後、冷却により固化する。
【0039】
次に、本発明の実施例及び比較例を示す。
【0040】
【実施例1】
本実施例では、まず、1,6−ヘキサンジオールとアジピン酸との反応生成物からなる分子量3500、融点55℃、水酸基価30.5の結晶性ポリエステルポリオール(ヒュルス社製、商品名:DYNACOLL7360)44重量部に、側鎖グリコールとアジピン酸との反応生成物からなる分子量3500、水酸基価30.5の非結晶性ポリエステルポリオール(ヒュルス社製、商品名:DYNACOLL7210)44重量部を添加し、2.7kPa以下の圧力下、100℃の温度で1時間加熱し、加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを11.9重量部添加し、窒素気流下、85℃の温度で3時間反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0041】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とし、該補修剤を加熱溶融して液状とした後、レッドウッド材の表面に形成した直径20mm、深さ10mmの凹部に充填し、性能を試験した。
【0042】
前記性能の試験は、前記凹部に充填された補修剤の表面平滑性、目やせの発生の有無、クラックの発生の有無、泡かみの発生の有無を判定すると共に、25℃での固化速度(樹脂層全体が固化するまでの時間)、固化後のデュロメータ硬さによる樹脂硬度、接着強度、充填2日後の高温高湿環境下における耐久性を測定した。
【0043】
前記接着強度は、JIS K 6849により、厚さ15cmの合板同士を前記補修剤を用いて接着し、引張試験を行うことにより、引張接着強度及び破断率を測定した。また、前記高温高湿環境下における耐久性は、JAS構造集成材の煮沸はく離試験(使用環境1)により、はく離状況を目視で観察した。
【0044】
木質材料表面の補修剤は、前記性能の試験において、前記凹部に充填された補修剤の表面が平滑であり、目やせ、クラック、泡かみが無いことが望ましく、25℃での固化速度は70秒以内であることが望ましい。また、固化後のデュロメータ硬さによる樹脂硬度は、木質材料と同等の30〜65の範囲にあることが望ましく、高温高湿環境下における耐久性としては剥離が少ないことが望ましい。結果を表1に示す。
【0045】
【実施例2】
本実施例では、まず、1,6−ヘキサンジオールとアジピン酸との反応生成物からなる分子量2000、融点50℃、水酸基価56の結晶性ポリエステルポリオール(旭電化工業社製、商品名:アデカニューエースY6−22)75.6重量部に、実施例1に用いたものと同一の非結晶性ポリエステルポリオール8.4重量部を添加し、実施例1と全く同一にして加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを16.0重量部添加し、実施例1と全く同一にして反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0046】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とした以外は、実施例1と全く同一にして該補修剤の性能を試験した。結果を表1に示す。
【0047】
【実施例3】
本実施例では、実施例1で用いたものと同一の結晶性ポリエステルポリオール79.3重量部に、実施例1に用いたものと同一の非結晶性ポリエステルポリオール8.8重量部を添加し、実施例1と全く同一にして加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを11.9重量部添加し、実施例1と全く同一にして反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0048】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とした以外は、実施例1と全く同一にして該補修剤の性能を試験した。結果を表1に示す。
【0049】
【実施例4】
本実施例では、まず、1,6−ヘキサンジオールとアジピン酸との反応生成物からなる分子量3500、融点61℃、水酸基価32.1の結晶性ポリエステルポリオール(旭電化工業社製、商品名:アデカニューエースNS−3465)79.0重量部に、実施例1に用いたものと同一の非結晶性ポリエステルポリオール8.8重量部を添加し、実施例1と全く同一にして加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを12.2重量部添加し、実施例1と全く同一にして反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0050】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とした以外は、実施例1と全く同一にして該補修剤の性能を試験した。結果を表1に示す。
【0051】
【実施例5】
本実施例では、実施例4に用いたものと同一の結晶性ポリエステルポリオール71.0重量部に、実施例1に用いたものと同一の非結晶性ポリエステルポリオール7.9重量部と、軟化点145℃のテルペンフェノール樹脂(ヤスハラケミカル社製、商品名:YSポリスターT145)8.8重量部とを添加し、実施例1と全く同一にして加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを12.4重量部添加し、実施例1と全く同一にして反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0052】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とした以外は、実施例1と全く同一にして該補修剤の性能を試験した。結果を表1に示す。
【0053】
【実施例6】
本実施例では、実施例4に用いたものと同一の結晶性ポリエステルポリオール71.3重量部に、実施例1に用いたものと同一の非結晶性ポリエステルポリオール7.9重量部と、軟化点125℃のロジンエステル樹脂(ハリマ化成社製、商品名:ネオトール125K)10.0重量部とを添加し、実施例1と全く同一にして加熱真空脱水処理した後、さらに4,4’−ジフェニルメタンジイソシアネートを10.7重量部添加し、実施例1と全く同一にして反応させて、NCO含量2.0%のウレタンプレポリマーを得た。
【0054】
次に、本実施例で得られたウレタンプレポリマーのみからなる反応性ホットメルト樹脂を単独で木質材料表面の補修剤とした以外は、実施例1と全く同一にして該補修剤の性能を試験した。結果を表1に示す。
【0055】
【比較例1】
本比較例では、2液硬化型ウレタン系樹脂(ウイラメットバーレイ社製、商品名:XU−100)を補修剤とした以外は、実施例1と全く同一にして性能を試験した。結果を表1に示す。
【0056】
【比較例2】
本比較例では、1液硬化型ウレタン系樹脂(オーシカ社製、商品名:セレクティUR−70)を補修剤とした以外は、実施例1と全く同一にして性能を試験した。尚、前記1液硬化型ウレタン系樹脂は、常温で液状である。結果を表1に示す。
【0057】
【表1】
【0058】
表1から、実施例1〜6の各補修剤によれば、25℃における固化速度(樹脂層全体が固化するまでの時間)がいずれも65秒以内と速い上、軟化点145℃のテルペンフェノール樹脂を添加した実施例5では43秒、軟化点125℃のロジンエステル樹脂を添加した実施例6では44秒と、前記テルペンフェノール樹脂またはロジンエステル樹脂を添加しない場合よりもさらに速いことが明らかである。また、実施例1〜6の各補修剤は、木質材料表面の補修剤に求められる諸性能にも優れていることが明らかである。
【0059】
前記各実施例に対し、比較例1の2液硬化型ウレタン系樹脂からなる補修剤は樹脂のロスが大であり、比較例2の1液硬化型ウレタン系樹脂からなる補修剤は樹脂のロスは比較的少ないものの、25℃における固化速度が300秒以上であって樹脂層全体が固化するまでに実施例1〜6の各補修剤よりもはるかに長い時間を要することが明らかである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a repair agent that fills recesses such as cracks, grooves, wormholes, and knots on the surface of woody materials such as wood, plywood, laminated wood, and veneer laminate (LVL) to close the recesses. .
[0002]
[Prior art]
The surface of the woody material such as wood, plywood, laminated wood, or single board laminated material (LVL) generally has recesses such as cracks, grooves, worm-eaten holes, node holes, etc. The product value of is reduced. Therefore, conventionally, a repairing agent containing latex, urethane resin, epoxy resin or the like is known in order to fill the recess and close the recess.
[0003]
Since the conventional repair agent is made of a two-component curable resin, the main agent and the curing agent must be mixed at the time of use, and there is a problem that handling is complicated. Further, since the two-component curable resin cures immediately when the main agent and the curing agent are mixed, for example, when the two-component curable resin is filled in the recess from a nozzle or the like, the resin cured in the nozzle is There is also a problem that the loss of the resin must be discarded and the loss of the resin becomes large.
[0004]
If a one-component curable urethane resin or the like is used instead of the two-component curable resin, it is easy to handle because the labor of mixing can be saved. The one-component curable resin is compared with the two-component curable resin. Since the time required for curing is long, resin loss can be reduced.
[0005]
However, since the one-component curable resin takes a long time to cure as described above, when the resin layer becomes thick, even if the surface portion of the resin layer is cured, the inside is not cured, There is a disadvantage that it takes a long time for the entire resin layer to cure.
[0006]
[Problems to be solved by the invention]
An object of the present invention is to provide a repairing agent for the surface of a wood material that can solve such inconvenience, can be easily handled, and can solidify the entire resin layer in a short time.
[0007]
[Means for Solving the Problems]
In order to achieve such an object, the repair material on the surface of the wood material of the present invention contains an active hydrogen group having a plurality of active hydrogen groups in the molecule in the repair agent that fills the recess on the surface of the wood material and closes the recess. Urethane obtained by blending and reacting a compound and a polyisocyanate compound having a plurality of isocyanate groups in the molecule in an amount such that the isocyanate group / active hydrogen group equivalent ratio is greater than 1 (NCO / OH> 1) Includes reactive hot melt resin made of prepolymerThe active hydrogen group-containing compound is a crystalline polyester polyol having a melting point of 50 ° C. or higher obtained by reacting 1,6-hexanediol with dicarboxylic acids, and the urethane prepolymer is the urethane prepolymer. Obtained by reacting the crystalline polyester polyol in the range of 50 to 93% by weight with respect to the total amount of the polymer and the polyisocyanate compound in the range of 7 to 20% by weight with respect to the total amount of the urethane prepolymer. It is a resin.
[0008]
The repair material on the surface of the woody material of the present invention is based on the reactive hot melt resin, so it only needs to be melted by heating at the time of use, and it is not necessary to mix the main agent and the curing agent. Can be easily.
[0009]
Here, when an active hydrogen group-containing compound having a plurality of active hydrogen groups in the molecule is reacted with a polyisocyanate compound having a plurality of isocyanate groups in the molecule, the active hydrogen groups and the isocyanate groups are generated. A urethane resin having a urethane bond is obtained. However, the reactive hot melt resin is obtained by blending the active hydrogen group-containing compound and the polyisocyanate compound in an amount such that the isocyanate group / active hydrogen group equivalent ratio is greater than 1 (NCO / OH> 1). Therefore, it is a urethane prepolymer having an isocyanate group at the terminal.
[0010]
The reactive hot melt resin is solidified by cooling. At this time, the isocyanate group in the urethane prepolymer reacts with moisture in the air to form a polyurethane resin, thereby forming a three-dimensional crosslinked structure. Heat resistance can be imparted to the obtained resin.
[0011]
Further, in the repair agent for the surface of the woody material of the present invention, the active hydrogen group-containing compound contains 1,6-hexanediol, dicarboxylic acids, and the like in order to shorten the time until the urethane prepolymer is solidified by cooling. A crystalline polyester polyol having a melting point of 50 ° C. or higher obtained by reactingTheWhen the melting point of the crystalline polyester polyol is less than 50 ° C., it takes a relatively long time for the urethane prepolymer to solidify by cooling, and the time required for repairing the surface of the wood material becomes long.
[0012]
At this time, the urethane prepolymer is in the range of 50 to 93% by weight of the crystalline polyester polyol with respect to the total amount of the urethane prepolymer and 7 to 20% by weight with respect to the total amount of the urethane prepolymer. A resin obtained by reacting with the polyisocyanate compound.The
[0013]
When the crystalline polyester polyol exceeds 93% by weight with respect to the total amount and the polyisocyanate compound is less than 7% by weight with respect to the total amount, the number of isocyanate groups in the urethane prepolymer becomes too small, resulting in a three-dimensional crosslinked structure. Decreases and heat resistance decreases. In addition, when the crystalline polyester polyol is less than 50% by weight with respect to the total amount and the polyisocyanate compound exceeds 20% by weight with respect to the total amount, the time until the urethane prepolymer is solidified is increased, and foaming is performed. Will increase.
[0014]
In addition, since the urethane prepolymer has a relatively low softening point, the repairing agent on the surface of the woody material of the present invention may take a long time to solidify by cooling depending on the composition. Therefore, in order to reduce the time for solidification of the woody material surface of the present invention by cooling, it is preferable that the reactive hot melt resin further includes a resin having a higher softening point than the reactive hot melt resin. .
[0015]
As the resin having a higher softening point than the reactive hot melt resin, a rosin ester resin or a terpene phenol resin having a softening point in the range of 90 to 150 ° C. is used because of its excellent compatibility with the reactive hot melt resin. It is preferable to use it. If the softening point is less than 90 ° C., the effect of shortening the time for solidification of the reactive hot melt resin cannot be obtained, and if it exceeds 150 ° C., the compatibility with the reactive hot melt resin is reduced, or the repair agent This increases the viscosity of the wood material and reduces the filling performance of the wood material into the recesses.
[0016]
The reactive hot melt resin may include the rosin ester resin or terpene phenol resin in a range of 5 to 50% by weight with respect to the total amount of the reactive hot melt resin. If the content of the rosin ester resin or terpene phenol resin is less than 5% by weight based on the total amount of the resin, the effect of shortening the time for solidification of the reactive hot melt resin cannot be obtained. Adhesiveness of the agent to the wood material is lowered, or the viscosity of the repair agent is increased to reduce the filling performance of the wood material into the recesses.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described in more detail.
[0018]
The repair material on the surface of the wood material according to the present embodiment fills the recesses such as cracks, grooves, wormholes, node holes, etc. on the surface of the wood material such as wood, plywood, laminated wood, and single plate laminate (LVL). It is used for plugging in and contains a reactive hot melt resin made of a urethane prepolymer as a main ingredient.
[0019]
The reactive hot melt resin is solidified by cooling after heating and melting, but in order to shorten the time until solidification, a rosin ester resin or a terpene phenol resin having a softening point in the range of 90 to 150 ° C. You may contain in the range of 5 to 50 weight% with respect to the whole quantity of this reactive hot-melt resin.
[0020]
Further, as the repair material on the surface of the woody material of the present embodiment, the reactive hot melt resin may be used alone, and ethylene-vinyl acetate is used as long as it does not affect the solidification characteristics of the reactive hot melt resin. You may mix and use at least 1 sort (s) of hot-melt resin selected from the group which consists of a copolymer-type resin, polyolefin-type resin, polyamide-type resin, and polyester-type resin.
[0021]
Moreover, the repair material on the surface of the woody material of the present embodiment contains the reactive hot melt resin as a main agent, and various additives known per se may be appropriately added thereto.
[0022]
The urethane prepolymer used as the reactive hot melt resin is composed of an active hydrogen group-containing compound having a plurality of active hydrogen groups in the molecule and a polyisocyanate compound having a plurality of isocyanate groups in the molecule. It can be obtained by blending and reacting in an amount such that the group equivalent ratio is greater than 1 (NCO / OH> 1).
[0023]
As the active hydrogen group-containing compound, a monomer having a hydroxyl group or an amine group, a prepolymer, or the like can be used. Examples thereof include polyols such as polyester polyol, polyether polyol, polycarbonate polyol, and acrylic polyol; Polyamines such as polyamines; low molecular weight alcohols such as ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, dipropylene glycol, and cyclohexanedimethanol; diamines such as propylene diamine and hexamethylene diamine; monoalcohols, monoamines, and low molecular weight aminos Alcohol, castor oil, sugar, water, etc. can be mentioned. Each of the above compounds may be used alone or in combination of two or more.
[0024]
The low molecular weight alcohols and diamines also act as carbon chain extenders for the purpose of adjusting the molecular weight, introducing hydroxyl groups, etc. to the urethane prepolymer, and the monoalcohols and monoamines are compounds containing the active hydrogen groups. And act as a reaction terminator between the polyisocyanate compound and the polyisocyanate compound. The low molecular weight amino alcohol acts as the carbon chain extender and the reaction terminator.
[0025]
Examples of the polyester polyol include polyester diols having hydroxyl groups at both ends obtained by dehydration condensation reaction of low molecular weight glycols and dicarboxylic acids, polycaprolactone diols obtained by ring-opening polymerization of ε-caprolactone, and the like. Examples of the low molecular weight glycols include ethylene glycol, diethylene glycol, dipropylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, and 1,4-butane. Diol, neopentyl glycol, 1,2-pentanediol, 1,3-pentanediol, 1,4-pentanediol, 1,5-pentanediol, 2-methyl-1,5-pentanediol, 3-methyl-1 , 5-pentanediol, 1,6-hexanediol, 2,2,4-trimethyl-1,3-propanediol, 2-ethyl-1,3-hexanediol, 2,2-diethyl-1,3-propane Diol, 2-n-butyl-2-ethyl-1,3-propanediol, bisphenol A ethylene Kisaido adducts, can be mentioned propylene oxide adduct of bisphenol A. Examples of the dicarboxylic acids include succinic acid, adipic acid, sebacic acid, azelaic acid, phthalic acid, isophthalic acid, terephthalic acid, maleic acid, oxalic acid, naphthylene dicarboxylic acid, acid esters thereof, acid anhydrides, and the like. be able to. The low molecular weight glycols and dicarboxylic acid may be used alone or in combination of two or more.
[0026]
As the polyether polyol, polyether obtained by ring-opening polymerization using low molecular weight polyols or water as an initiator, using oxirane compounds such as ethylene oxide, propylene oxide, butylene oxide alone or in admixture of two or more. Polyol: Polytetramethylene glycol obtained by ring-opening polymerization of tetrahydrofuran can be exemplified. Examples of the low molecular weight polyols used as an initiator for the ring-opening polymerization reaction of the oxirane compound include ethylene glycol, propylene glycol, trimethylolpropane, and glycerin.
[0027]
Examples of the polycarbonate polyol include those obtained by a dephenol reaction between low molecular weight glycols used for the synthesis of the polyester polyol and diphenyl carbonate.
[0028]
Next, as the polyisocyanate compound, hexamethylene diisocyanate, lysine diisocyanate, isophorone diisocyanate (IPDI), phenylene diisocyanate, cyclohexyl diisocyanate, 4,4′-dicyclohexylmethane diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated trimethylxylylene diisocyanate. 2-methylpentane-1,5-diisocyanate, 3-methylpentane-1,5-diisocyanate, 2,2,4-trimethylhexane-1,6-diisocyanate, 2,2,4-trimethylhexane-1,6 -MDI isomers such as diisocyanate, 4,4-diphenylmethane diisocyanate (MDI), 2,4-diphenylmethane diisocyanate, and polynuclear mixtures of MDI Polymethylene polyphenyl isocyanate (polymeric MDI), 4,4-dibenzyl diisocyanate, 1,5-naphthalene diisocyanate, paraphenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, tetramethylxylylene diene Examples include isocyanate, 4,4-diphenyl ether diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, and the like. Further, as the polyisocyanate compound, a dimer, trimer or burette derived from the polyisocyanate monomer such as triphenylmethane-4,4 ′, 4 ″ -triisocyanate; from the polyisocyanate monomer and carbon dioxide gas The resulting polyisocyanate having a 2,4,6-oxadiline trione ring; an adduct of a low molecular weight polyol such as ethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, cyclohexane dimethanol, and polyisocyanate; Modified compounds of isocyanate compounds with carbodiimide; compounds having an NCO terminal such as adducts of polyester polyols, polyether polyols, and polyisocyanates can also be used.As the polyisocyanate compound, each of the above compounds may be used alone, or two or more kinds thereof may be mixed and used.
[0029]
In the present embodiment, as the active hydrogen group-containing compound, obtained by reacting 1,6-hexanediol and adipic acid, polyhexane adipate diol obtained by reacting 1,6-hexanediol and sebacic acid. Polyurethane sebactate diol, crystalline polyester polyol such as polyhexane dodecanedioate diol obtained by reacting 1,6-hexanediol and dodecanedioic acid is used to cool the urethane prepolymer. It is preferable in that the solidification time can be shortened. The crystalline polyester polyol preferably has a melting point of 50 ° C. or higher in order to shorten the time for solidification by the cooling.
[0030]
Moreover, in this embodiment, it is preferable from the viewpoint of safety to use an MDI isomer such as 4,4-diphenylmethane diisocyanate (MDI) or 2,4-diphenylmethane diisocyanate as the polyisocyanate compound.
[0031]
In this embodiment, the crystalline polyester polyol in the range of 50 to 93% by weight with respect to the total amount of the urethane prepolymer, and the polyisocyanate compound in the range of 7 to 20% by weight with respect to the total amount of the urethane prepolymer. Is added, the isocyanate group / active hydrogen group equivalent ratio can be greater than 1 (NCO / OH> 1), and the urethane prepolymer is obtained by reacting the crystalline polyester polyol with the polyisocyanate compound. be able to. Since the reactive hot melt resin of the present embodiment is composed of the urethane prepolymer, the isocyanate group in the urethane prepolymer reacts with moisture in the air to form a three-dimensional crosslinked structure. Can be given heat resistance.
[0032]
As said additive added to the repair material of the woody material surface of this embodiment, while improving the adhesiveness of resin, the tackifier for reducing a melt viscosity, and improving the heat resistance and blocking resistance of resin In addition to wax, etc., facial dye, filler, thixotropic agent, thixotropic agent, antioxidant, ultraviolet absorber, stabilizer, adhesion promoter, surfactant, remaining in the urethane prepolymer Examples thereof include a catalyst for promoting the reaction between an isocyanate group and moisture in the air.
[0033]
Examples of the filler include clay, calcined clay, talc, silica, alumina, calcium carbonate, magnesium oxide, calcium silicate, calcium aluminate, sodium aluminate, magnesium silicate, calcium hydroxide, barium sulfate, and carbon black. And inorganic fillers such as silica sand, mica, silica balloon, glass balloon, and zeolite; organic fillers such as vinyl chloride powder, rubber powder, and organic balloon.
[0034]
As the thixotropic agent, inorganic thixotropic agent such as fatty acid amide wax, ultrafine silica, asbestos powder, rock wool powder, sepiolite; organic bentonite, modified polyester polyol type organic thixotropic agent; surface treatment with amide type wax, etc. Calcium carbonate, mica powder, short fiber polyethylene and the like subjected to.
[0035]
Examples of the adhesiveness-imparting agent include various titanate coupling agents, reaction products of coupling agents and isocyanate compounds, reaction products of two or more types of coupling agents, each alone or You may mix and use 2 or more types. As the reaction product of the two or more types of coupling agents, for example, reaction products of various aminosilanes and epoxysilanes, condensation reaction products of alkoxy groups of two or more molecules of coupling agents, and the like can be used.
[0036]
Examples of the catalyst include organic metal catalysts such as dibutyltin dilaurate, tin octenoate, lead octenoate and lead naphthenate; N-triethylamine, N-methylmorpholine bis (2-dimethylaminoethyl) ether, N, N, N ', N ″, N ″, N ″ -pentamethyldiethylenetriamine, N, N, N′-trimethylaminoethyl-ethanolamine, bis (2-dimethylaminoethyl) ether, N-methyl-N′-dimethyl Examples thereof include tertiary amines such as aminoethylpiperazine and imidazole compounds in which the secondary amine functional group of the imidazole ring is substituted with a cyanoethyl group. The catalysts may be used alone or in combination of two or more.
[0037]
In addition, when the additive is added to the repair material on the surface of the wood material of this embodiment, care must be taken not to affect the composition of the urethane prepolymer by subjecting the additive to a dehydration treatment in advance. There is.
[0038]
The repair material on the surface of the wood material according to the present embodiment can be filled in the recesses on the surface of the wood material by being melted by heating and solidified by cooling after the filling.
[0039]
Next, examples and comparative examples of the present invention are shown.
[0040]
[Example 1]
In this example, first, a crystalline polyester polyol having a molecular weight of 3500, a melting point of 55 ° C., and a hydroxyl value of 30.5 comprising a reaction product of 1,6-hexanediol and adipic acid (manufactured by Huls, trade name: DYNACOLL 7360). To 44 parts by weight, 44 parts by weight of an amorphous polyester polyol (trade name: DYNACOLL7210, manufactured by Huls Co., Ltd.) having a molecular weight of 3500 and a hydroxyl value of 30.5 comprising a reaction product of side chain glycol and adipic acid was added. After heating for 1 hour at a temperature of 100 ° C. under a pressure of 0.7 kPa or less, followed by heat vacuum dehydration treatment, 11.9 parts by weight of 4,4′-diphenylmethane diisocyanate was further added, and the temperature was 85 ° C. under a nitrogen stream. The reaction was carried out for 3 hours to obtain a urethane prepolymer having an NCO content of 2.0%.
[0041]
Next, the reactive hot-melt resin consisting only of the urethane prepolymer obtained in this example is used alone as a repair agent for the surface of the wood material, and the repair agent is heated and melted to form a liquid, and then the surface of the redwood material A recess having a diameter of 20 mm and a depth of 10 mm was formed and tested for performance.
[0042]
The test of the performance is to determine the surface smoothness of the repair agent filled in the recesses, the presence or absence of the occurrence of blindness, the presence or absence of occurrence of cracks, the presence or absence of occurrence of foaming, and the solidification rate at 25 ° C. ( Time until the whole resin layer solidifies), resin hardness by durometer hardness after solidification, adhesive strength, and durability in a high temperature and high humidity environment after 2 days of filling were measured.
[0043]
The adhesive strength was measured according to JIS K 6849 by adhering 15 cm-thick plywood using the repair agent and performing a tensile test to measure the tensile adhesive strength and the breaking rate. The durability under the high-temperature and high-humidity environment was determined by visually observing the peeling condition by a boiling peeling test (use environment 1) of the JAS structure laminated material.
[0044]
In the performance test, the repair material on the surface of the wood material desirably has a smooth surface of the repair agent filled in the recesses, and is free from fading, cracks, and foaming. The solidification rate at 25 ° C. is 70 Desirably within seconds. Further, the resin hardness due to the durometer hardness after solidification is desirably in the range of 30 to 65 equivalent to that of the wood material, and it is desirable that there is little peeling as durability in a high temperature and high humidity environment. The results are shown in Table 1.
[0045]
[Example 2]
In this example, first, a crystalline polyester polyol having a molecular weight of 2000, a melting point of 50 ° C. and a hydroxyl value of 56 consisting of a reaction product of 1,6-hexanediol and adipic acid (trade name: Adecan New, manufactured by Asahi Denka Kogyo Co., Ltd.) Ace Y6-22) After adding 8.4 parts by weight of the same non-crystalline polyester polyol as used in Example 1 to 75.6 parts by weight, heat vacuum dehydration treatment was performed in exactly the same manner as in Example 1. Further, 16.0 parts by weight of 4,4′-diphenylmethane diisocyanate was added and reacted in the same manner as in Example 1 to obtain a urethane prepolymer having an NCO content of 2.0%.
[0046]
Next, the performance of the repairing agent was tested in exactly the same manner as in Example 1 except that the reactive hot melt resin consisting only of the urethane prepolymer obtained in this example was used alone as a repairing agent for the surface of the wood material. did. The results are shown in Table 1.
[0047]
[Example 3]
In this example, 8.8 parts by weight of the same non-crystalline polyester polyol used in Example 1 was added to 79.3 parts by weight of the same crystalline polyester polyol used in Example 1, After heat vacuum dehydration treatment exactly as in Example 1, 11.9 parts by weight of 4,4′-diphenylmethane diisocyanate was further added and reacted in exactly the same manner as in Example 1 to give an NCO content of 2.0%. The urethane prepolymer was obtained.
[0048]
Next, the performance of the repairing agent was tested in exactly the same manner as in Example 1 except that the reactive hot melt resin consisting only of the urethane prepolymer obtained in this example was used alone as a repairing agent for the surface of the wood material. did. The results are shown in Table 1.
[0049]
[Example 4]
In this example, first, a crystalline polyester polyol having a molecular weight of 3500 comprising a reaction product of 1,6-hexanediol and adipic acid, a melting point of 61 ° C., and a hydroxyl value of 32.1 (manufactured by Asahi Denka Kogyo Co., Ltd., trade name: Adeka New Ace NS-3465) 8.8 parts by weight of the same non-crystalline polyester polyol used in Example 1 was added to 79.0 parts by weight, and the heat vacuum dehydration treatment was performed in exactly the same manner as in Example 1. After that, 12.2 parts by weight of 4,4′-diphenylmethane diisocyanate was further added and reacted in the same manner as in Example 1 to obtain a urethane prepolymer having an NCO content of 2.0%.
[0050]
Next, the performance of the repairing agent was tested in exactly the same manner as in Example 1 except that the reactive hot melt resin consisting only of the urethane prepolymer obtained in this example was used alone as a repairing agent for the surface of the wood material. did. The results are shown in Table 1.
[0051]
[Example 5]
In this example, 71.0 parts by weight of the same crystalline polyester polyol as used in Example 4, 7.9 parts by weight of the same non-crystalline polyester polyol as used in Example 1, and a softening point After adding 8.8 parts by weight of a terpene phenol resin (trade name: YS Polystar T145, manufactured by Yasuhara Chemical Co., Ltd.) at 145 ° C. and subjecting to heat vacuum dehydration treatment exactly as in Example 1, 4,4′-diphenylmethane was further added. 12.4 parts by weight of diisocyanate was added and reacted in the same manner as in Example 1 to obtain a urethane prepolymer having an NCO content of 2.0%.
[0052]
Next, the performance of the repairing agent was tested in exactly the same manner as in Example 1 except that the reactive hot melt resin consisting only of the urethane prepolymer obtained in this example was used alone as a repairing agent for the surface of the wood material. did. The results are shown in Table 1.
[0053]
[Example 6]
In this example, 71.3 parts by weight of the same crystalline polyester polyol used in Example 4, 7.9 parts by weight of the same non-crystalline polyester polyol used in Example 1, and a softening point After adding 10.0 parts by weight of a rosin ester resin (trade name: Neotol 125K, manufactured by Harima Chemicals Co., Ltd.) at 125 ° C. and subjecting to heat vacuum dehydration in exactly the same manner as in Example 1, 4,4′-diphenylmethane was further added. 10.7 parts by weight of diisocyanate was added and reacted in the same manner as in Example 1 to obtain a urethane prepolymer having an NCO content of 2.0%.
[0054]
Next, the performance of the repairing agent was tested in exactly the same manner as in Example 1 except that the reactive hot melt resin consisting only of the urethane prepolymer obtained in this example was used alone as a repairing agent for the surface of the wood material. did. The results are shown in Table 1.
[0055]
[Comparative Example 1]
In this comparative example, performance was tested in exactly the same manner as in Example 1 except that a two-component curable urethane resin (manufactured by Willamette Burley, trade name: XU-100) was used as a repair agent. The results are shown in Table 1.
[0056]
[Comparative Example 2]
In this comparative example, the performance was tested in exactly the same manner as in Example 1, except that a one-component curable urethane resin (trade name: Selecty UR-70, manufactured by Oshika Corporation) was used as a repair agent. The one-component curable urethane resin is liquid at normal temperature. The results are shown in Table 1.
[0057]
[Table 1]
[0058]
From Table 1, according to the repair agents of Examples 1 to 6, the solidification rate at 25 ° C. (time until the entire resin layer solidifies) is as fast as 65 seconds or less, and the terpene phenol having a softening point of 145 ° C. It is clear that in Example 5 where the resin was added, 43 seconds and in Example 6 where the rosin ester resin having a softening point of 125 ° C. was added, 44 seconds, which was even faster than when the terpene phenol resin or rosin ester resin was not added. is there. Moreover, it is clear that each repair agent of Examples 1-6 is excellent also in the various performance calculated | required by the repair agent of the wooden material surface.
[0059]
For each of the above examples, the repair agent made of the two-component curable urethane resin of Comparative Example 1 has a large resin loss, and the repair agent made of the one-component curable urethane resin of Comparative Example 2 has a resin loss. Although it is relatively small, it is apparent that the solidification rate at 25 ° C. is 300 seconds or more, and it takes much longer time than the repair agents of Examples 1 to 6 until the entire resin layer is solidified.
Claims (2)
前記活性水素基含有化合物は、1,6−ヘキサンジオールと、ジカルボン酸類とを反応させて得られた融点が50℃以上の結晶性ポリエステルポリオールであり、
前記ウレタンプレポリマーは、該ウレタンプレポリマーの全量に対して50〜93重量%の範囲の該結晶性ポリエステルポリオールと、該ウレタンプレポリマーの全量に対して7〜20重量%の範囲の前記ポリイソシアネート化合物とを反応させて得られた樹脂であることを特徴とする木質材料表面の補修剤。 In a repair agent that fills a concave portion on the surface of a wood material and closes the concave portion, an active hydrogen group-containing compound having a plurality of active hydrogen groups in the molecule and a polyisocyanate compound having a plurality of isocyanate groups in the molecule group / active hydrogen group equivalent ratio is blended in an amount of large (NCO / OH> 1) than 1, seen containing a reactive hot melt resin comprising a urethane prepolymer obtained by reacting,
The active hydrogen group-containing compound is a crystalline polyester polyol having a melting point of 50 ° C. or higher obtained by reacting 1,6-hexanediol with dicarboxylic acids.
The urethane prepolymer comprises the crystalline polyester polyol in a range of 50 to 93% by weight with respect to the total amount of the urethane prepolymer, and the polyisocyanate in a range of 7 to 20% by weight with respect to the total amount of the urethane prepolymer. A repair material for the surface of a wood material, which is a resin obtained by reacting a compound.
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| JP2001364616A JP4021182B2 (en) | 2001-11-29 | 2001-11-29 | Wood material surface repair agent |
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