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JP4066005B2 - PC plate laying method and apparatus for paving roads, etc. - Google Patents
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JP4066005B2 - PC plate laying method and apparatus for paving roads, etc. - Google Patents

PC plate laying method and apparatus for paving roads, etc. Download PDF

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Publication number
JP4066005B2
JP4066005B2 JP03223899A JP3223899A JP4066005B2 JP 4066005 B2 JP4066005 B2 JP 4066005B2 JP 03223899 A JP03223899 A JP 03223899A JP 3223899 A JP3223899 A JP 3223899A JP 4066005 B2 JP4066005 B2 JP 4066005B2
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Japan
Prior art keywords
plate
laying
carriage
road
lifting device
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Expired - Fee Related
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JP03223899A
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Japanese (ja)
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JP2000230211A (en
Inventor
裕康 北山
汎友 河内
彰彦 伊藤
公雄 石井
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Kumagai Gumi Co Ltd
Gaeart Co Ltd
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Kumagai Gumi Co Ltd
Gaeart TK Co Ltd
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Priority to JP03223899A priority Critical patent/JP4066005B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、道路、滑走路等の舗装に使用されるプレキャストコンクリート舗装版(以下PC版という)を道路等に敷設する方法及びその装置に関するものであり、特に、道路の舗装作業の進行と共にPC版をその舗装敷設面上で製造し、敷設する方法及びその装置に関するものである。
【0002】
【従来の技術】
従来、道路の舗装にはアスファルト舗装とコンクリート舗装がある。アスファルト舗装は、アスファルト及び骨材等をアスファルトスプレッダ等のスクリードで敷きならしローラで路面を仕上げるもので、材料等のコストの安さや施工の容易性から一般的に多く採用されている。
【0003】
一方、コンクリート舗装は路盤を掘削後鉄筋を配筋し、型枠等を設置して該型枠内にダンプトラックやトラックミキサ車よりコンクリートを打設してフィニッシャ等で平らに締め固めた後、養生して完成させる。又、コンクリート舗装の簡略化した施工として、工場でPC版を製造しポールトレーラ等で施工現場に運搬し、トラッククレーン等で積み降ろして敷設するものがある。
【0004】
【発明が解決しようとする課題】
上記従来例のように、アスファルト舗装は最近の大型車輌の増加及び交通量の増加によって道路の耐久性に問題があると共に、材料自体の問題として太陽熱やタイヤとの摩擦熱等によって非常に路面が傷み易い。
【0005】
一方、コンクリート舗装はコンクリート強度が大きく、大型車輌の通行等による道路の耐久性には優れているが、コンクリート打設のための準備工やコンクリート養生等により工事が長期間になり、道路の全面通行止め若しくは片側通行を余儀なくされ都市機能に多大な影響を及ぼす。更に、工事費はアスファルト舗装に比べて格段高い。又、PC版による舗装は、施工現場でのコンクリート打設による準備工やコンクリート養生はなくなり工期の短縮にはなるが、工場から施工現場まで大きくて重いPC版の運搬のためのポールトレーラ及び積み降ろしのためのトラッククレーン等の手配により多大なコストがかかる。
【0006】
更に、都市部に於ては大型運搬車輌の通行による騒音、振動及び施工現場での待機場所の確保等周辺住民に多大な迷惑を及ぼす。又、舗装施工区間内に立体交差の道路桁又は歩道橋等がある場合には、PC版積み降ろしのためのクレーン等の上部施工空間が確保できず、その施工が極めて困難であった。
【0007】
そこで、耐久性のよいPC版を舗装敷設面上で製造し、道路の舗装作業の進行と共に敷設して、大幅な工期の短縮による工事費のコストダウンに寄与すると共に、交通規制を最少限に留めるPC版の敷設方法及びその装置を得るために解決すべき技術的課題が生じてくるのであり、本発明はこの課題を解決することを目的とする。
【0008】
【課題を解決するための手段】
本発明は上記目的を達成するために提案されたものであり、揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装方法に於て、該PC版の敷設位置の進行と共に移動する台車を該PC版敷設面近傍の路盤上に設置し、且つ、該台車の床梁上にPC版製造装置を所定数載置し、該PC版製造装置内にコンクリートを打設し、更に養生した後、前記PC版を移動可能な揚重装置により所定位置へ敷設し、然る後、前記台車を次の前記PC版の敷設位置まで移動し、該PC版を所定位置へ敷設することを繰り返しながら該PC版を連続的に配設する道路等の舗装に於けるPC版敷設方法、及び揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装方法に於て、該路盤上に仮設のための板状体を敷設し、該板状体上に該PC版の敷設位置の進行と共に移動する台車を該PC版敷設面近傍に設置し、且つ、該台車の床梁上にPC版製造装置を所定数載置し、該PC版製造装置内にコンクリートを打設し、更に養生した後、次の該PC版敷設位置上の前記板状体を撤去すると共に、該PC版を移動可能な揚重装置により所定位置へ敷設し、然る後、前記台車を次の前記PC版の敷設位置まで移動し、該板状体の撤去と該PC版の敷設とを繰り返しながら該PC版を連続的に配設することを特徴とする道路等の舗装に於けるPC版敷設方法、並びに揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装装置に於て、該PC版の敷設位置の進行と共に移動する台車の下部に回転体を配設し、該台車の床梁上には周囲を型枠で構成し、上部は鉄筋やコンクリートが搬入できる開口部を設け、更に、下部にはコンクリート養生装置を設けたPC版製造装置を所定数載置し、且つ、前記台車の上部には前記PC版を敷設位置へ移動可能な揚重装置を架設する道路等の舗装に於けるPC版敷設装置を提供するものである。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態を図1乃至図16に従って詳述する。図1に於て1は予め掘削工事、路床工事等を終了した路盤を示し、図面左側から右側へPC版2を連続して敷設する。3は該PC版2を製造し順次移動しながら該PC版2を敷設する台車を示す。
【0010】
該台車3は床梁(床、床梁の単体の他、床と床梁との合体したものを含む)15,15…の下部に移動を可能にするための回転体としてタイヤ9を取着し、該台車3を牽引装置(図示せず)を介してトラック等の自走車(図示せず)で牽引して前記路盤1上を移動する。該タイヤ9の取着位置は前記台車3のバランスを考慮して幅方向左右夫々に複数配設する。尚、図示はしないが、該タイヤ9に変えてエアローラ等のコロで移動できるようにしてもよく、又、路盤1上に軌道を敷設して前記台車3上にモータを搭載し、モータに連動して回転する駆動輪にて自走できるようにして、トンネル内での工事等に使用してもよい。
【0011】
前記床梁15,15…上にはPC版製造装置4を2基ずつ2列に配設し、床梁15,15…の道路長手方向(以下長手方向という)の長さは作業スペース15aを含めて前記PC版2の長さの3倍以上必要とする。該床梁15,15…間には必要により小梁(図示せず)を渡し、上部にはエキスパンドメタル(図示せず)等を張設して安全性を保つ。又、台車3の前記床梁15,15…には主柱11,11…が立設されている。該主柱11,11…は図2に図示する如く、道路幅の左右両側に沿って立設され、その左右の主柱11,11…間を後述する走行ビーム22及び揚重装置20によって吊り上げられたPC版2が通過することができるように構成される。
【0012】
そして、該主柱11,11間には上部に桁10が架設されて断面形状がロ字形に構成する。該桁10は前記台車3の長手方向にも架設される。更に、左右の主柱11,11の上部近傍に前記揚重装置20のトロリ21,21が長手方向に走行するための受梁12,12を前記長手方向の桁10と平行に主柱11,11の内側に接して架設する。該受梁12,12は前記主柱11,11から支持部材12a,12aで支持する。
【0013】
該桁10,10…及び該受梁12,12…の長手方向の長さは前記床梁15,15…より左右に前記PC版2とほぼ同一長さ分長くして、揚重装置20によるPC版敷設作業を容易にする。又、両先端部の桁10と受梁12とは縦材11aで接合し、更に、該縦材11aの下部と前記床梁15とを斜材13で接合して安定を図る。更に又、長手方向の前記主柱11,11間には斜材14をクロスに入れて補強する。該台車3は前記PC版2の大きさや施工現場の状況等により、その外形が決められるが、図1に示すものは長手方向中心に対して左右対称になっており、いずれの方向への施工にも対応できる。施工現場へは所定形状に分割し、搬入後ボルト・ナット又は現場溶接にて組み立てられる。
【0014】
一方、前記揚重装置20は、前記受梁12,12上を走行するトロリ21,21の走行ビーム22にチェーンブロックを取り付け、チェーン先端のフック23に台付ワイヤー24を掛け渡し前記PC版2を吊り上げ又は吊り下げる。尚、前記走行ビーム22の下部に前記チェーンブロックを横行させるようにしてもよい。
【0015】
更に、前記チェーンブロックによる揚重装置20に変えて上部施工空間に制限があり、前記PC版2の吊りしろが取れない場合には、前記台車3の全体高さを低くする必要があるため上下に油圧等で伸縮する伸縮ジャッキ(図示せず)を使うと共に、前記PC版2のグラウト孔の螺子部(図示せず)にアイボルト(図示せず)を螺着して、前記伸縮ジャッキの下端部とシャックル(図示せず)で連結して吊り上げ、吊り下げを行ってもよい。
【0016】
尚、前記グラウト孔とは前記路盤1上に前記PC版2を敷設するとき、路盤1との不陸による隙間にモルタル等のグラウト材を注入するためのもので、該PC版2の所定箇所にニップル(図示せず)を埋め込んだものである。前記揚重装置20は長手方向の左右に夫々1台配設され、後述のPC版敷設作業サイクルにより効率よく運転されるが、施工現場の状況等によっては1台のみの配設で施工してもよい。
【0017】
次に、図3により前記PC版製造装置4の詳細を示す。前記PC版2は周囲を分解可能な型枠30をフォームタイ(図示せず)で組み立てられた所定大きさの箱内に施工現場で加工した鉄筋5を組み入れ、該型枠30内に上部の開口部30aより生コンクリート6を打設し、ビニールシート31等で上部を覆い養生装置32で養生して製造する。該型枠30は鋼材、プラスチック材、木材等で形成する。尚、前記PC版2の結合のための継手部の形成及びクラックの発生を防止するためのスリット材の埋設等は設計に従って適宜形成する。
【0018】
前記PC版2の大きさは、例えば国道級の舗装版としては道路長手方向長さ5m、道路幅方向長さ3.25m(最大)、厚さ25cmでその重量は約11トンとなる。1回の舗装施工長さは約20mと想定すると1回の施工で4枚のPC版2を製造する前記PC版製造装置4が4基必要になる。そこで、PC版2を如何に早く養生を終らせて強度の強いPC版2を製造するかという問題がある。強度の強いコンクリート6とは如何にセメントCに対する水Wの量を少なくするかによって決まる。即ち、C/Wを大きくすることによりコンクリート強度が比例して大きくなる。
【0019】
従来の現場打ちコンクリートではコンクリートスランプが略18cmで、圧縮強度は略21N/mm2 (28日経過)であった。しかし、前記型枠30にてPC版2を製造する場合にはスランプが略3cmで硬めのコンクリートを使用する事ができ、又、後述の養生装置32を使用した場合、加熱温度を上げて養生できるため養生時間も短縮できると共に、コンクリート強度は略50N/mm2 (28日 経過)と現場打ちコンクリートに比べて2倍以上となる。更に、コンクリート強度が増加する分、従来に比べてPC版の厚さを薄くでき材料費の節減にもなる。前記養生装置32は前記PC版2の型枠30を養生ベット34の上に乗せて電気による下からの加熱によって行う。
【0020】
該養生ベット34の支持部材33,33下部の左右夫々に固定具38,38を取着し、該固定具38,38上に断熱材37を掛け渡し、その上に炭素繊維を利用した遠赤外線波長の面状副射体36を熱源として緩衝材35を介在して直接均一に前記型枠30内の生コンクリート6を加熱する。
【0021】
前記養生装置32は電気を使用することにより従来の蒸気養生の灯油に比べて約1/4のコストダウンとなる。更に、安価な深夜電力を利用すれば約1/6のコストダウンになると共に、ボイラの管理者も必要なくボイラによる騒音、排気ガス対策も必要ない施工現場に最適なものである。
【0022】
次に、図4乃至図6により前記PC版2の敷設作業を説明する。図4は前記PC版製造装置4により前日に生コンクリート6を打設し、養生を終えたPC版2を前記揚重装置20により吊り上げて所定位置に敷設する状態を示すが、前工程として該PC版2を前記型枠30より揚重装置20を使い脱型し、脱型後の型枠30の内部に付着しているモルタルを掻き落とすケレン作業をする必要がある。尚、脱型を容易にするためには生コンクリート6打設前の型枠30内に剥離剤を塗布しておくとよい。順次PC版製造装置4より型枠30の脱型作業とケレン作業を繰り返し、PC版2を敷設する。
【0023】
図5は前記台車3上の作業スペース15a上で鉄筋材を加工してPC版製造装置4内に前記揚重装置20を使い、型枠30を組みその中へ前記加工した先組鉄筋5をセットする状態を示す。PC版製造装置4は前記したように4基必要なため、2台の揚重装置20,20と前記作業スペース15aとの利用により長手方向に2列に夫々2基ずつ積み重ねる。
【0024】
図6は前記PC版製造装置4内に揚重装置20に吊り下げられたコンクリートバケット7により生コンクリート6を打設する状態を示す。該コンクリートバケット7はトラックミキサ車からの生コンクリート6をバケット内に一時ストックしたものをPC版製造装置4上で下部ゲートを開けて型枠30の上部の開口部30aより投入して打設する。コンクリートバケット7に変えてコンクリートポンプ車より直接生コンクリート6を打設してもよい。
【0025】
又、型枠30内に打設された生コンクリート6の締め固めは、前記台車3の床梁15上に設置されたバイブレータ8によって行うが、補助的に棒状バイブレータでも行う。生コンクリート6打設後は、PC版製造装置4上部にビニールシート31等で覆い、前記養生装置32により養生を始める。PC版2の製造は、前記したように作業スペース15aと2台の揚重装置20,20を使い効率よく行う。尚、前記各作業時には、安全のため台車3の揺れ防止用アウトリガ(図示せず)を数箇所設置して路盤1に固定する。
【0026】
台車3の移動時にはアウトリガによる固定を解除する。
【0027】
ここで、前記したPC版敷設作業の一日の作業サイクルを概略例示すると、前日からの養生を朝8時で終了し、8時から9時は型枠脱型とケレン作業、9時から12時まではPC版の敷設作業、昼13時から14時までは鉄筋の組立作業、14時から15時は鉄筋を型枠にセットする作業、15時から18時は型枠内に生コンクリート6を打設する作業、18時から翌朝8時まではコンクリート養生を14時間かけて脱型強度15N/mm2 にすることにより次の作業サイクルに入る。
【0028】
例示の作業サイクルは夜間に養生を行い、昼間PC版敷設を行う工程を示したが、施工現場の交通事情等により夜間にPC版敷設作業を行う場合もある。この場合は適宜作業時間を変更して行う。又、前記の養生装置32を用いたものは、加熱温度を上げることにより養生時間は8時間で完了させることができるので、更に作業サイクルに余裕ができて全体工程を短縮する。
【0029】
ところで、今まで説明した前記PC版製造装置4を載置した移動台車3は長手方向の片側を移動するため、道路交通は他の片側で交互交通することになる。
【0030】
そこで、図7に示すように該PC版製造装置4上にも自動車が通行可能な移動桟橋17,18を両側に設置して、道路の全面通行可能にする。図の左側には路盤1からPC版製造装置4上を通行できるよう路盤1と平行な橋部16とをスロープで結ぶ移動桟橋17を配設し、図の右側にも該橋部16と路盤1とをスロープで結ぶ移動桟橋18を配設する。又、該移動桟橋17,18のスロープは10%位必要である。更に、移動桟橋17,18は上部の傾斜走行面を主柱17a,18aで支持し、該主柱17a,18aを斜材14で補強する。移動手段は下部にモータ駆動による車輪を取着した台車(図示せず)を配設して路盤1上に予め配設した軌道(図示せず)上を自走して行う。
【0031】
又、自動車を運搬するキャリアカー(図示せず)を移動桟橋17,18内に夫々配設し、該キャリアカーに移動桟橋17,18を背負うようにしてキャリアカーにて自走させてもよい。移動はPC版2の敷設長さ(5m)ごとに連続して行い、道路片面の通行止めをなくすと共に前記PC版製造装置4を敷設面上に設置した状態で次に敷設するPC版2を製造することができる。
【0032】
図8は前記台車3上に鉄筋等の資材を搬入、搬出する状態を示す。図の右側から資材を搬入する場合、前記移動桟橋18の右端近傍をジャッキ19にて上昇させて路盤1と移動桟橋18の上部との間に空間を作り、その空間内にトラック等を進入させて行う。図の右側から搬入する場合にも、移動桟橋17を同じ方法により上昇させて行う。この場合には、上部の通行は一時通行止めにする。搬入作業後は、ジャッキ19を撤去して移動桟橋17,18を正常の位置へ戻す。斯くして、移動桟橋17,18を設置して道路舗装工事を行うときは、前記移動台車3だけの作業に比べて交通規制が緩和される。
【0033】
次に図9乃至図14に従って第2の実施の形態を説明する。該移動台車3はトラックトラクタ40と連結装置を介して積荷の荷重の相当部分を該トラックトラクタ40に持たせるセミトレーラ15aとで構成し、且つ、該セミトレーラ15a上に前記PC版製造装置4を2基搭載して自走する。
【0034】
該セミトレーラ15aの前記床梁15上に前部は、前記主柱11,11を後部の後車軸近傍には、中間アウトリガ41,41を立設し、且つ長手方向上部は前記受梁12,12を架設して結合すると共に、前記揚重装置20のトロリ21が走行する前記走行ビーム22,22を支持する。
【0035】
該中間アウトリガ41,41は長手方向に左右ずらして配設し、該PC版2の通過可能に道路幅方向に互いに引き出せる構造とし、内部には伸縮ジャッキ(図示せず)を設けて上下方向に移動できるようにして該PC版2の敷設時の荷重を支持する。
【0036】
又、該走行ビーム22,22は、該PC版2の敷設時に該揚重装置20を長手方向の所定位置に配設できるように、該受梁12,12上を該セミトレーラ15aより後方に引き出すことができ、且つ、その上面には該トロリ21を走行させるためのラック43,43を配設する。
【0037】
該走行ビーム22,22の後方端部には、該PC版2敷設時に該揚重装置20を支持する後部アウトリガ42,42を立設する。
【0038】
該後部アウトリガ42,42の内部には伸縮ジャッキ(図示せず)を設けて、上下方向に移動でき、前記台車3の走行時には縮めて該セミトレーラ15a上に搭載し、該PC版2の敷設時には伸ばして該揚重装置20を支持する。
【0039】
更に、該走行ビーム22,22上には、該トロリ21を搭載する。該トロリ21は、モータ45,45で回動するピニオン44,44にて該ラック43,43と噛合して長手方向に走行する。
【0040】
該ラック43,43と該ピニオン44,44とで該トロリ21を走行させるのは、道路に勾配があった場合でもスリップすることなしに走行することができるためである。
【0041】
又、該トロリ21には、該走行ビーム22,22の下方へ垂下され、且つ、その下端には、該揚重装置20が水平に配設し、該揚重装置20の昇降を円滑に行うためのガイド46,46,46,46を配設すると共に、上面端部には、該揚重装置20を上下に昇降させる昇降ジャッキ47を長手方向に該走行ビーム22,22と平行に設ける。
【0042】
該揚重装置20の上部中央部と該昇降ジャッキ47とは該トロリ21に配設されているシーブ49,49にガイドされるロープ48で結合すると共に、該揚重装置20の下部に該PC版2を把持して該PC版2を所定位置に配設する。
【0043】
次に、該PC版2の敷設作業を説明する。
【0044】
前記路盤1を形成後、該台車3の該タイヤ9,9…の轍を防ぐための板状体として覆工板39をフォークリフト50で該路盤1上に敷設する。該覆工板39の大きさは、該台車3等によって決められるが、例えば長手方向長さ1m、道路幅方向長さ3mとする。
【0045】
図9に示すように、該台車3を後進により該PC版2の敷設位置近傍まで該覆工板39,39…上を走行する。その後、該PC版2の大きさを、例えば長手方向長さ5m、道路幅方向長さ3.25mとすると、該PC版2の敷設位置に敷設されている該覆工板39,39…を5枚該フォークリフト50で撤去する。
【0046】
次に図10に示すように、該台車3を所定位置に停車させた後、該中間アウトリガ41,41を道路幅方向にそれぞれ引き出して内部の伸縮ジャッキにより、該覆工板39上に該受梁12,12を固定する。
【0047】
次に図11に示すように、該台車3の後方へ該走行ビーム22,22を該PC版2の敷設空間を確保する位置まで引き出し、該後部アウトリガ42,42に内蔵されている伸縮ジャッキで既設の該PC版2の上に固定する。
【0048】
次に図12乃至図14に示すように、前記PC版製造装置4で製造された該PC版2を、該揚重装置20にて把持して該トロリ21により、該走行ビーム22,22上を走行して該PC版2の敷設位置まで移動する。
【0049】
その後、該昇降ジャッキ47の昇降操作により、該PC版2を所定の箇所へ配設する。
【0050】
該PC版2の敷設後は、次の該PC版2の敷設のために該台車3上の各装置を収納した後、該台車3を前進させて次の該PC版2の敷設場所を作る。
【0051】
以下、図9から図12の状態を繰り返して、該PC版2,2…を連続的に配設する。
【0052】
次に図15乃至図16に従い第3の実施の形態を説明する。該移動台車3は前記第2の実施の形態と同じく、該トラックトラクタ40と連結装置を介して該セミトレーラ15aとで構成するが、前記トロリ21方式の揚重に代えて該セミトレーラ15aの連結装置上にトラッククレーンのクレーン本体51を搭載して揚重作業を行う。
【0053】
該クレーン本体51の下部には、クレーンブーム52を水平に旋回させる伸縮ジャッキ53を設置し、該伸縮ジャッキ53の伸縮により旋回角度θ1 を略20°にする。又、該クレーンブーム52は多段式のブームで構成され、各々のブームは内蔵されている伸縮ジャッキ(図示せず)により所定長さ伸縮する。更に、該クレーンブーム52の起伏角度θ2 を略10°にできる伸縮ジャッキ54,54を該クレーン本体51に設置する。
【0054】
該PC版2を把持するための該揚重装置20は、該クレーンブーム52の最先端のブームに取着する。該台車3の走行時には、該クレーンブーム52を最小長さに収納すると共に、該揚重装置20を該セミトレーラ15aの略中央位置に設置して行う。
【0055】
次に、図16により該PC版2の敷設作業を説明する。該台車3の前部アウトリガ55,55及び後部アウトリガ56,56を該セミトレーラ15aより道路幅方向に互いに引き出し、内蔵されている伸縮ジャッキ(図示せず)により該路盤1上に敷設されている該覆工板39上に該台車3を固定する。
【0056】
その後、該PC版製造装置4で製造された該PC版2を該揚重装置20にて把持して、該伸縮ジャッキ54,54を伸ばして持ち上げる。更に、該クレーンブーム52を該PC版2の敷設位置まで最大に伸ばした後、該伸縮ジャッキ53の伸縮による旋回角度θ1 の調整と該伸縮ジャッキ54,54の縮小による起伏角度θ2 の調整により該PC版2を所定の敷設位置に配設する。57は、各伸縮ジャッキの駆動部とカウンターウエイトを示す。
尚、実施の形態に示したPC版の大きさ、覆工板の大きさ、PC版製造装置の数、台車の数等は、これに限定されるべきものではなく、PC版敷設の道路設計により適宜変更される。
【0057】
而して、本発明は、本発明の精神を逸脱しない限り種々の改変を為すことができ、そして、本発明が該改変されたものに及ぶことは当然である。
【0058】
【発明の効果】
本発明は上記一実施例に詳述したように、請求項1記載の発明は、PC版の製造を道路舗装敷設面上を移動する台車上で行うため、養生後直ぐに揚重装置を使用して舗装敷設方向に従って連続的にPC版を敷設できるので、工事期間が大幅に短縮でき、道路の片側は常時通行可能となる。
【0059】
又、PC版敷設後は、直ちに交通開放やアスファルト表面上に移ることができる。
【0060】
請求項2記載の発明は、路盤を形成した後、仮設のための板状体を敷設するので、重量物を搭載する移動台車の回転体による轍を防止し、路盤に損傷を与えることなくスムーズに移動することができる。
【0061】
請求項3記載の発明は、移動台車の下部に回転体を配設したので、移動が容易に行なえると共に、台車上にて型枠と養生装置とでPC版を製造するので、強度が強く耐久性に優れたPC版を製造することができる。
【0062】
更に台車上にて型枠セット、コンクリート打設、養生及びPC版敷設等の一連の作業を工程サイクルに基づいて行うためPC版敷設工事の効率的な施工管理ができると共に、工期が短縮されて工事費を大幅に節減することができる等、正に諸種の著大なる効果を奏する発明である。
【図面の簡単な説明】
【図1】本発明の実施の形態を示し、PC版敷設移動台車の側面図。
【図2】図1の正面図。
【図3】PC版製造装置の拡大縦断側面図。
【図4】PC版敷設作業を示す台車の側面図。
【図5】PC版製造装置内に先組鉄筋のセット作業を示す台車の側面図。
【図6】PC版製造装置内にコンクリート打設作業を示す台車の側面図。
【図7】移動桟橋の設置概略側面図。
【図8】移動桟橋の上昇状況を示す概略側面図。
【図9】他の実施の形態を示し、移動台車の設置状態を示す側面図。
【図10】中間アウトリガの設置状態を示す移動台車の側面図。
【図11】走行ビームの引き出し状態を示す移動台車の側面図。
【図12】PC版の揚重状態を示す移動台車の側面図。
【図13】図12のX−X矢視図。
【図14】図12のY−Y矢視図。
【図15】更に他の実施の形態を示し、移動台車の設置状態を示す側面図。
【図16】(a)PC版敷設作業を示す台車の平面図。
(b)図16(a)の側面図。
【符号の説明】
1 路盤
2 プレキャストコンクリート舗装版(PC版)
3 台車
4 PC版製造装置
9 回転体(タイヤ)
15 床梁
20 揚重装置
30 型枠
32 養生装置
39 板状体(覆工板)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and an apparatus for laying a precast concrete pavement plate (hereinafter referred to as a PC plate) used for pavement on roads, runways, etc. on roads and the like, and in particular, with the progress of road pavement work. The present invention relates to a method of manufacturing and laying a plate on a pavement laying surface and a device therefor.
[0002]
[Prior art]
Conventionally, there are asphalt pavement and concrete pavement for road pavement. Asphalt pavement is a method in which asphalt and aggregates are finished with a screed roller such as an asphalt spreader and the road surface is finished with a roller.
[0003]
On the other hand, after pavement drilling the roadbed, the concrete pavement arranges the reinforcing bars, installs the formwork, etc., puts concrete from the dump truck or truck mixer truck into the formwork and compacts it flat with a finisher etc. Curing and completing. Moreover, as a simplified construction of concrete pavement, there is a method in which a PC plate is manufactured at a factory, transported to a construction site by a pole trailer, and loaded and unloaded by a truck crane or the like.
[0004]
[Problems to be solved by the invention]
As in the above conventional example, asphalt pavement has a problem in road durability due to the recent increase in large vehicles and traffic volume, and the road surface is extremely high due to solar heat and frictional heat with tires as a problem of the material itself. Perishable.
[0005]
Concrete pavement, on the other hand, has high concrete strength and excellent road durability due to the passage of large vehicles, etc., but the construction work is prolonged due to preparation work for concrete placement and concrete curing. Closed or one-sided traffic is forced and it has a great impact on urban functions. Furthermore, the construction cost is much higher than that of asphalt pavement. In addition, the paving with the PC plate eliminates the preparatory work and concrete curing at the construction site and shortens the construction period. However, the pole trailer and stacking for transporting the large and heavy PC plate from the factory to the construction site can be shortened. Arranging a truck crane for unloading costs a lot of money.
[0006]
Furthermore, in urban areas, it causes a great deal of inconvenience to the surrounding residents, such as the noise and vibration caused by the passage of large transport vehicles and the securing of waiting areas at construction sites. In addition, when there is a three-dimensional crossing road girder or pedestrian bridge in the pavement construction section, an upper construction space such as a crane for loading and unloading the PC plate cannot be secured, and the construction is extremely difficult.
[0007]
Therefore, a highly durable PC version is manufactured on the pavement laying surface and laid as the road pavement progresses, contributing to a reduction in construction costs by greatly shortening the construction period and minimizing traffic regulations. The technical problem which should be solved in order to obtain the laying method of the PC plate and the apparatus to which it stops arises, and this invention aims at solving this problem.
[0008]
[Means for Solving the Problems]
The present invention has been proposed to achieve the above object, and in a paving method for roads and the like in which a PC plate is sequentially laid on a roadbed using a lifting device, along with the progress of the laying position of the PC plate. A moving carriage is installed on the roadbed near the PC plate laying surface, and a predetermined number of PC plate production apparatuses are placed on the floor beam of the carriage, and concrete is placed in the PC plate production apparatus, After further curing, the PC plate is laid at a predetermined position by a movable lifting device, and then the carriage is moved to the laying position of the next PC plate, and the PC plate is laid at a predetermined position. In a method of laying a PC plate in a road or the like paving a PC plate continuously while repeating the above, and a method of paving a road or the like in which a PC plate is laid in sequence on a roadbed using a lifting device. Laying a plate for temporary installation on the roadbed, and laying the PC plate on the plate A carriage that moves as the installation progresses is installed in the vicinity of the PC plate laying surface, and a predetermined number of PC plate manufacturing apparatuses are placed on the floor beam of the carriage, and concrete is placed in the PC plate manufacturing apparatus. After further curing, the plate body on the next PC plate laying position is removed, and the PC plate is laid on a predetermined position by a movable lifting device. The PC plate on a pavement such as a road, wherein the PC plate is moved to the laying position of the PC plate, and the PC plate is continuously arranged while repeating the removal of the plate-like body and the laying of the PC plate. In a pavement device such as a road in which a PC plate is sequentially laid on a roadbed using a laying method and a lifting device, a rotating body is disposed at the bottom of the carriage that moves with the progress of the laying position of the PC plate, On the floor beam of the carriage, the perimeter is made up of a formwork, and the upper part can carry in reinforcing bars and concrete. A predetermined number of PC plate manufacturing equipment provided with a mouth and a concrete curing device at the bottom are placed, and a lifting device that can move the PC plate to the laying position is installed above the carriage. The present invention provides a PC plate laying device for paving roads and the like.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to FIGS. In FIG. 1, reference numeral 1 denotes a roadbed for which excavation work, roadbed work, etc. have been completed in advance, and a PC plate 2 is continuously laid from the left side to the right side of the drawing. Reference numeral 3 denotes a carriage for manufacturing the PC plate 2 and laying the PC plate 2 while moving sequentially.
[0010]
The carriage 3 has a tire 9 attached as a rotating body for enabling movement under the floor beam (including a floor, a single unit of the floor beam, and a combination of the floor and the floor beam) 15, 15. Then, the cart 3 is pulled on a self-propelled vehicle (not shown) such as a truck via a towing device (not shown) to move on the roadbed 1. A plurality of attachment positions of the tire 9 are arranged on the left and right sides in the width direction in consideration of the balance of the carriage 3. Although not shown, the tire 9 may be replaced by a roller such as an air roller, or a track is laid on the roadbed 1 and a motor is mounted on the carriage 3 and linked to the motor. Then, it may be used for construction in a tunnel so that it can be self-propelled by a rotating drive wheel.
[0011]
Two PC plate manufacturing apparatuses 4 are arranged in two rows on the floor beams 15, 15..., And the length of the road beams 15, 15. Including three times the length of the PC plate 2 is required. A small beam (not shown) is passed between the floor beams 15, 15... If necessary, and an expanded metal (not shown) or the like is stretched on the upper part to keep safety. Further, main pillars 11, 11... Are erected on the floor beams 15, 15. As shown in FIG. 2, the main pillars 11, 11... Are erected along the left and right sides of the road width, and are lifted by a traveling beam 22 and a lifting device 20 described later between the left and right main pillars 11, 11.. The PC plate 2 is configured to be able to pass through.
[0012]
And the girder 10 is constructed in the upper part between the main pillars 11 and 11, and a cross-sectional shape comprises a square shape. The girder 10 is also installed in the longitudinal direction of the carriage 3. Further, receiving beams 12 and 12 for allowing the trolleys 21 and 21 of the lifting device 20 to run in the longitudinal direction are disposed in the vicinity of the upper portions of the left and right main pillars 11 and 11 in parallel with the longitudinal beams 10. 11 is installed in contact with the inside. The receiving beams 12, 12 are supported from the main columns 11, 11 by support members 12a, 12a.
[0013]
The longitudinal lengths of the girders 10, 10... And the receiving beams 12, 12... Are made longer than the floor beams 15, 15. Facilitates PC plate laying work. Further, the beam 10 and the receiving beam 12 at both ends are joined by a longitudinal member 11a, and further, the lower part of the longitudinal member 11a and the floor beam 15 are joined by an oblique member 13 to achieve stability. Furthermore, a diagonal member 14 is inserted into a cross between the main pillars 11 in the longitudinal direction and is reinforced. The outer shape of the carriage 3 is determined by the size of the PC plate 2 and the situation at the construction site. The one shown in FIG. 1 is symmetrical with respect to the center in the longitudinal direction, and construction in any direction is performed. Can also be supported. It is divided into a predetermined shape to the construction site and assembled by bolts / nuts or on-site welding after loading.
[0014]
On the other hand, the lifting device 20 attaches a chain block to the traveling beam 22 of the trolleys 21, 21 traveling on the receiving beams 12, 12, and hangs a wire 24 with a base on a hook 23 at the end of the chain. Lift or suspend. The chain block may traverse the lower part of the traveling beam 22.
[0015]
Furthermore, if the upper construction space is limited in place of the chain block lifting device 20 and the PC plate 2 cannot be hung, the entire height of the carriage 3 needs to be lowered. A telescopic jack (not shown) that expands and contracts by hydraulic pressure or the like is used, and an eyebolt (not shown) is screwed into a screw part (not shown) of a grout hole of the PC plate 2 to lower the lower end of the telescopic jack. It may be lifted and hung by connecting with a part and a shackle (not shown).
[0016]
The grout hole is for injecting a grout material such as mortar into a gap due to unevenness with the roadbed 1 when the PC plate 2 is laid on the roadbed 1. A nipple (not shown) is embedded in the surface. One lifting device 20 is provided on each of the left and right sides in the longitudinal direction, and is operated efficiently by a PC plate laying work cycle described later. Also good.
[0017]
Next, FIG. 3 shows details of the PC plate manufacturing apparatus 4. The PC plate 2 incorporates a rebar 5 processed at a construction site in a box of a predetermined size in which a mold 30 that can be disassembled is formed by a foam tie (not shown), and the upper part is placed in the mold 30. The ready-mixed concrete 6 is cast from the opening 30a, the upper part is covered with a vinyl sheet 31 or the like, and the cured product is cured with a curing device 32. The mold 30 is made of steel, plastic, wood or the like. In addition, formation of the joint part for coupling | bonding the said PC plate 2 and embedding of the slit material for preventing generation | occurrence | production of a crack are suitably formed according to design.
[0018]
The size of the PC plate 2 is, for example, a length of 5 m in the road longitudinal direction, a length of 3.25 m (maximum) in the road width direction, a thickness of 25 cm, and a weight of about 11 tons. Assuming that the length of one paving operation is about 20 m, four PC plate manufacturing apparatuses 4 for manufacturing four PC plates 2 in one operation are required. Therefore, there is a problem of how quickly the PC plate 2 is cured to produce a strong PC plate 2. The strong concrete 6 is determined by how the amount of water W relative to the cement C is reduced. That is, increasing the C / W increases the concrete strength in proportion.
[0019]
In the conventional cast-in-place concrete, the concrete slump is about 18cm, and the compressive strength is about 21N / mm. 2 (28 days have passed). However, when the PC plate 2 is manufactured using the mold 30, it is possible to use hard concrete with a slump of about 3 cm, and when the curing device 32 described later is used, the heating temperature is raised and the curing is performed. The curing time can be shortened and the concrete strength is about 50 N / mm. 2 (28 days have passed) and more than twice as much as cast-in-place concrete. Furthermore, since the concrete strength increases, the thickness of the PC plate can be reduced compared with the conventional case, and the material cost can be reduced. The curing device 32 is performed by placing the mold 30 of the PC plate 2 on a curing bed 34 and heating from below with electricity.
[0020]
Fixing tools 38, 38 are attached to the left and right sides of the support members 33, 33 of the curing bed 34, a heat insulating material 37 is stretched over the fixing tools 38, 38, and far-infrared rays using carbon fibers are provided thereon. The ready-mixed concrete 6 in the mold 30 is directly and uniformly heated through the buffer material 35 using the planar sub-projector 36 having the wavelength as a heat source.
[0021]
By using electricity, the curing device 32 can reduce the cost by about 1/4 compared with the conventional steam curing kerosene. Furthermore, if cheap late-night power is used, the cost is reduced to about 1/6, and it is optimal for a construction site where there is no need for a boiler manager and no noise and exhaust gas countermeasures are required.
[0022]
Next, the laying operation of the PC plate 2 will be described with reference to FIGS. FIG. 4 shows a state in which the ready-mixed concrete 6 is placed on the previous day by the PC plate manufacturing apparatus 4 and the cured PC plate 2 is lifted by the lifting device 20 and laid at a predetermined position. The PC plate 2 needs to be demolded from the mold 30 using the lifting device 20, and a keren operation is performed to scrape off the mortar adhering to the inside of the mold 30 after demolding. In order to facilitate demolding, a release agent may be applied to the mold 30 before the ready-mixed concrete 6 is placed. The PC plate 2 is laid out by repeating the demolding operation and the cleansing operation of the mold 30 sequentially from the PC plate manufacturing apparatus 4.
[0023]
FIG. 5 shows the work of the rebar material on the work space 15a on the carriage 3 and the use of the lifting device 20 in the PC plate manufacturing apparatus 4 to assemble the mold 30 and the processed pre-assembled rebar 5 therein. Indicates the state to be set. Since four PC plate manufacturing apparatuses 4 are required as described above, two sets are stacked in two in the longitudinal direction by using the two lifting apparatuses 20 and 20 and the work space 15a.
[0024]
FIG. 6 shows a state in which the ready-mixed concrete 6 is placed by the concrete bucket 7 suspended in the lifting device 20 in the PC plate manufacturing apparatus 4. The concrete bucket 7 is prepared by temporarily stocking ready-mixed concrete 6 from a truck mixer truck in the bucket, opening the lower gate on the PC plate manufacturing apparatus 4 and inserting it through the opening 30 a at the upper part of the mold 30. . Instead of the concrete bucket 7, the ready-mixed concrete 6 may be directly placed from a concrete pump truck.
[0025]
Further, compaction of the ready-mixed concrete 6 placed in the mold 30 is performed by the vibrator 8 installed on the floor beam 15 of the carriage 3, but it is also performed supplementarily by a rod-shaped vibrator. After placing the ready-mixed concrete 6, the upper part of the PC plate manufacturing apparatus 4 is covered with a vinyl sheet 31 or the like, and curing is started by the curing apparatus 32. As described above, the PC plate 2 is efficiently manufactured using the work space 15a and the two lifting devices 20 and 20. During each operation, several outriggers (not shown) for preventing shaking of the carriage 3 are installed and fixed to the roadbed 1 for safety.
[0026]
When the carriage 3 moves, the fixing by the outrigger is released.
[0027]
Here, the daily work cycle of the above-described PC plate laying work is schematically illustrated. Curing from the previous day is finished at 8 am, mold removal and keren work from 8 am to 9 am, and 12 from 9 am PC laying work until time, rebar assembling work from 13:00 to 14:00, rebar setting work from 14:00 to 15:00, ready concrete in the formwork from 15:00 to 18:00 From 18 o'clock to 8 o'clock in the next morning, concrete curing is performed over 14 hours with a demolding strength of 15 N / mm 2 To enter the next work cycle.
[0028]
Although the illustrated work cycle shows the process of curing at night and laying the PC plate during the day, the PC plate laying work may be performed at night due to traffic conditions at the construction site. In this case, the work time is appropriately changed. Moreover, since the curing time can be completed in 8 hours by raising the heating temperature in the device using the curing device 32, the work cycle can be further increased and the entire process can be shortened.
[0029]
By the way, since the mobile carriage 3 on which the PC plate manufacturing apparatus 4 described so far is moved moves on one side in the longitudinal direction, road traffic alternates on the other side.
[0030]
Therefore, as shown in FIG. 7, movable jet piers 17 and 18 on which the automobile can pass are also installed on both sides of the PC plate manufacturing apparatus 4 so that the entire road can pass. On the left side of the figure, there is a moving pier 17 that connects the roadbed 1 and the parallel bridge 16 with a slope so that it can pass from the roadbed 1 to the PC plate manufacturing apparatus 4, and also on the right side of the figure the bridge 16 and the roadbed. A moving pier 18 connecting 1 and the slope 1 is provided. Further, the slope of the moving piers 17 and 18 needs to be about 10%. Further, the movable piers 17 and 18 support the upper inclined traveling surfaces with main columns 17 a and 18 a, and the main columns 17 a and 18 a are reinforced with diagonal members 14. The moving means is a self-running on a track (not shown) previously arranged on the roadbed 1 by disposing a carriage (not shown) with a motor driven wheel attached to the lower part.
[0031]
Also, a carrier car (not shown) for transporting the automobile may be disposed in the moving piers 17 and 18, respectively, and the carrier car may carry the mobile piers 17 and 18 on its back so that it can be self-propelled by the carrier car. . The movement is carried out continuously for every laying length (5 m) of the PC plate 2, and the PC plate 2 to be laid next is manufactured with the PC plate manufacturing apparatus 4 installed on the laying surface while eliminating the road blocking on one side of the road. can do.
[0032]
FIG. 8 shows a state in which materials such as reinforcing bars are carried in and out of the cart 3. When materials are loaded from the right side of the figure, the vicinity of the right end of the moving pier 18 is raised by a jack 19 to create a space between the roadbed 1 and the upper portion of the moving pier 18, and a truck or the like is allowed to enter the space. Do it. When carrying in from the right side of the figure, the moving pier 17 is raised by the same method. In this case, the upper passage is temporarily closed. After carrying-in work, the jack 19 is removed and the mobile piers 17 and 18 are returned to their normal positions. Thus, when the moving piers 17 and 18 are installed and road pavement work is performed, traffic regulation is relaxed compared to the operation of the mobile carriage 3 alone.
[0033]
Next, a second embodiment will be described with reference to FIGS. The movable carriage 3 is composed of a truck tractor 40 and a semi-trailer 15a that provides the truck tractor 40 with a substantial portion of the load via a connecting device, and the PC plate manufacturing apparatus 4 is placed on the semi-trailer 15a. It is self-propelled with a base.
[0034]
On the floor beam 15 of the semi-trailer 15a, an intermediate outrigger 41, 41 is erected on the front part of the semi-trailer 15a in the vicinity of the rear axle of the rear part, and the upper part in the longitudinal direction is the receiving beam 12, 12 And the traveling beams 22, 22 on which the trolley 21 of the lifting device 20 travels are supported.
[0035]
The intermediate outriggers 41, 41 are arranged so as to be shifted from side to side in the longitudinal direction so that the PC plate 2 can be pulled out in the width direction of the road so that the PC plate 2 can pass through. The load at the time of laying the PC plate 2 is supported so that it can move.
[0036]
Further, the traveling beams 22 and 22 are pulled out from the semi-trailer 15a on the receiving beams 12 and 12 so that the lifting device 20 can be disposed at a predetermined position in the longitudinal direction when the PC plate 2 is laid. In addition, racks 43 and 43 for running the trolley 21 are provided on the upper surface.
[0037]
Rear outriggers 42, 42 that support the lifting device 20 when the PC plate 2 is installed are erected at the rear ends of the traveling beams 22, 22.
[0038]
Telescopic jacks (not shown) are provided inside the rear outriggers 42, 42, and can be moved in the vertical direction. When the carriage 3 is traveled, it is shrunk and mounted on the semi-trailer 15a, and when the PC plate 2 is installed. Extend and support the lifting device 20.
[0039]
Further, the trolley 21 is mounted on the traveling beams 22 and 22. The trolley 21 meshes with the racks 43 and 43 by pinions 44 and 44 rotated by motors 45 and 45 and travels in the longitudinal direction.
[0040]
The reason why the trolley 21 is driven by the racks 43 and 43 and the pinions 44 and 44 is that the trolley 21 can travel without slipping even when the road has a slope.
[0041]
Further, the trolley 21 is suspended below the traveling beams 22, 22, and the lifting device 20 is horizontally disposed at the lower end thereof so that the lifting device 20 can be lifted and lowered smoothly. Guides 46, 46, 46, 46 are provided, and an elevating jack 47 for elevating the lifting device 20 up and down is provided in the longitudinal direction parallel to the traveling beams 22 and 22 at the upper end.
[0042]
The upper central portion of the lifting device 20 and the lifting jack 47 are coupled by a rope 48 guided by sheaves 49, 49 disposed on the trolley 21, and the PC is mounted on the lower portion of the lifting device 20. The plate 2 is gripped and the PC plate 2 is disposed at a predetermined position.
[0043]
Next, the laying operation of the PC plate 2 will be described.
[0044]
After the roadbed 1 is formed, a lining plate 39 is laid on the roadbed 1 with a forklift 50 as a plate-like body for preventing wrinkles of the tires 9, 9. The size of the lining plate 39 is determined by the carriage 3 or the like, and for example, the length in the longitudinal direction is 1 m and the length in the road width direction is 3 m.
[0045]
As shown in FIG. 9, the carriage 3 moves backward on the lining plates 39, 39... To the vicinity of the laying position of the PC plate 2. Then, when the size of the PC plate 2 is, for example, 5 m in the longitudinal direction and 3.25 m in the road width direction, the lining plates 39, 39. Remove 5 sheets with the forklift 50.
[0046]
Next, as shown in FIG. 10, after the carriage 3 is stopped at a predetermined position, the intermediate outriggers 41 and 41 are pulled out in the width direction of the road and the receiving jacks 39 are placed on the lining plate 39 by internal extension jacks. The beams 12 and 12 are fixed.
[0047]
Next, as shown in FIG. 11, the traveling beams 22 and 22 are pulled out to the rear of the carriage 3 to a position where the laying space for the PC plate 2 is secured, and the extension jacks built in the rear outriggers 42 and 42 are used. It is fixed on the existing PC plate 2.
[0048]
Next, as shown in FIG. 12 to FIG. 14, the PC plate 2 manufactured by the PC plate manufacturing apparatus 4 is gripped by the lifting device 20 and is moved onto the traveling beams 22 and 22 by the trolley 21. And move to the laying position of the PC plate 2.
[0049]
Thereafter, the PC plate 2 is disposed at a predetermined position by the lifting operation of the lifting jack 47.
[0050]
After the PC plate 2 is laid, each device on the carriage 3 is stored for the next PC plate 2 laying, and then the carriage 3 is moved forward to create a place for laying the next PC plate 2. .
[0051]
9 to 12 are repeated, and the PC plates 2, 2,... Are continuously arranged.
[0052]
Next, a third embodiment will be described with reference to FIGS. As in the second embodiment, the movable carriage 3 is composed of the truck tractor 40 and the semi-trailer 15a via a coupling device. However, the semi-trailer 15a coupling device is used in place of the trolley 21 type lift. The crane main body 51 of the truck crane is mounted on the top and the lifting work is performed.
[0053]
A telescopic jack 53 for horizontally swinging the crane boom 52 is installed at the lower part of the crane body 51, and the swing angle θ is expanded by the expansion and contraction of the telescopic jack 53. 1 Is approximately 20 °. The crane boom 52 is composed of a multistage boom, and each boom is expanded and contracted by a predetermined length by a built-in extension jack (not shown). Furthermore, the undulation angle θ of the crane boom 52 2 Telescopic jacks 54 and 54 that can be set to approximately 10 ° are installed on the crane body 51.
[0054]
The lifting device 20 for gripping the PC plate 2 is attached to the most advanced boom of the crane boom 52. During traveling of the carriage 3, the crane boom 52 is accommodated to a minimum length, and the lifting device 20 is installed at a substantially central position of the semi-trailer 15a.
[0055]
Next, the laying operation of the PC plate 2 will be described with reference to FIG. The front outriggers 55 and 55 and the rear outriggers 56 and 56 of the carriage 3 are pulled out from the semi-trailer 15a in the road width direction and are laid on the roadbed 1 by a built-in telescopic jack (not shown). The carriage 3 is fixed on the lining plate 39.
[0056]
Thereafter, the PC plate 2 manufactured by the PC plate manufacturing apparatus 4 is gripped by the lifting device 20, and the telescopic jacks 54 and 54 are extended and lifted. Further, after the crane boom 52 is fully extended to the laying position of the PC plate 2, the turning angle θ due to the expansion / contraction of the expansion jack 53 is obtained. 1 And the undulation angle θ by reducing the extension jacks 54, 54 2 The PC plate 2 is arranged at a predetermined laying position by the adjustment. 57 shows the drive part and counterweight of each expansion-contraction jack.
In addition, the size of the PC plate, the size of the lining plate, the number of PC plate manufacturing apparatuses, the number of carriages, etc. shown in the embodiment are not limited to this, and the road design of the PC plate laying As appropriate.
[0057]
Thus, the present invention can be variously modified without departing from the spirit of the present invention, and the present invention naturally extends to the modified ones.
[0058]
【The invention's effect】
As described in detail in the above embodiment, the invention according to claim 1 uses a lifting device immediately after curing because a PC plate is manufactured on a carriage moving on a road pavement laying surface. Since the PC plate can be laid continuously according to the pavement laying direction, the construction period can be greatly shortened, and one side of the road can always pass.
[0059]
Moreover, after laying the PC plate, it can immediately move to the traffic opening or asphalt surface.
[0060]
In the invention according to claim 2, since the plate-like body for temporary installation is laid after the roadbed is formed, it is possible to prevent wrinkles due to the rotating body of the moving carriage on which the heavy load is mounted, and to smoothly prevent the roadbed from being damaged. Can be moved to.
[0061]
In the invention of claim 3, since the rotating body is disposed at the lower part of the movable carriage, it can be easily moved, and the PC plate is manufactured with the mold and the curing device on the carriage, so that the strength is strong. A PC plate having excellent durability can be produced.
[0062]
Furthermore, since a series of operations such as form setting, concrete placement, curing, and PC plate laying are performed on the cart based on the process cycle, it is possible to efficiently manage the PC plate laying work and shorten the construction period. It is an invention that has various remarkable effects, such as greatly reducing construction costs.
[Brief description of the drawings]
FIG. 1 is a side view of a mobile trolley for laying a PC plate, showing an embodiment of the present invention.
FIG. 2 is a front view of FIG.
FIG. 3 is an enlarged vertical side view of the PC plate manufacturing apparatus.
FIG. 4 is a side view of a carriage showing PC plate laying work.
FIG. 5 is a side view of the carriage showing the setting work of the prefabricated reinforcing bars in the PC plate manufacturing apparatus.
FIG. 6 is a side view of a carriage showing concrete placing work in a PC plate manufacturing apparatus.
FIG. 7 is a schematic side view of installation of a moving jetty.
FIG. 8 is a schematic side view showing a rising state of a moving jetty.
FIG. 9 is a side view showing an installation state of a mobile carriage according to another embodiment.
FIG. 10 is a side view of a movable carriage showing an installation state of an intermediate outrigger.
FIG. 11 is a side view of a movable carriage showing a state in which a traveling beam is pulled out.
FIG. 12 is a side view of the moving carriage showing the lifted state of the PC version.
13 is a view taken along arrow XX in FIG.
14 is a view taken in the direction of arrows YY in FIG.
FIG. 15 is a side view showing an installed state of a mobile carriage according to still another embodiment.
FIG. 16A is a plan view of a carriage showing a PC plate laying operation.
(B) A side view of FIG.
[Explanation of symbols]
1 Roadbed
2 Precast concrete paving plate (PC version)
3 carts
4 PC plate manufacturing equipment
9 Rotating body (tire)
15 Floor beams
20 Lifting device
30 formwork
32 Curing equipment
39 Plate body (lining plate)

Claims (3)

揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装方法に於て、該PC版の敷設位置の進行と共に移動する台車を該PC版敷設面近傍の路盤上に設置し、且つ、該台車の床梁上にPC版製造装置を所定数載置し、該PC版製造装置内にコンクリートを打設し、更に養生した後、前記PC版を移動可能な揚重装置により所定位置へ敷設し、然る後、前記台車を次の前記PC版の敷設位置まで移動し、該PC版を所定位置へ敷設することを繰り返しながら該PC版を連続的に配設することを特徴とする道路等の舗装に於けるPC版敷設方法。In a paving method such as a road in which a PC plate is sequentially laid on a roadbed using a lifting device, a carriage that moves with the progress of the laying position of the PC plate is installed on the roadbed near the PC plate laying surface, In addition, a predetermined number of PC plate manufacturing devices are placed on the floor beam of the carriage, concrete is placed in the PC plate manufacturing device, and after curing, the PC plate is moved by a lifting device that can move the PC plate. The PC plate is continuously disposed while repeatedly moving the carriage to the laying position of the next PC plate and repeatedly laying the PC plate at a predetermined position. PC laying method on the road paving. 揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装方法に於て、該路盤上に仮設のための板状体を敷設し、該板状体上に該PC版の敷設位置の進行と共に移動する台車を該PC版敷設面近傍に設置し、且つ、該台車の床梁上にPC版製造装置を所定数載置し、該PC版製造装置内にコンクリートを打設し、更に養生した後、次の該PC版敷設位置上の前記板状体を撤去すると共に、該PC版を移動可能な揚重装置により所定位置へ敷設し、然る後、前記台車を次の前記PC版の敷設位置まで移動し、該板状体の撤去と該PC版の敷設とを繰り返しながら該PC版を連続的に配設することを特徴とする道路等の舗装に於けるPC版敷設方法。In a road paving method in which PC plates are sequentially laid on a roadbed using a lifting device, a plate-like body for temporary installation is laid on the roadbed, and the PC plate is laid on the plate-like body A carriage that moves as the position progresses is installed in the vicinity of the PC plate laying surface, and a predetermined number of PC plate manufacturing apparatuses are placed on the floor beam of the carriage, and concrete is placed in the PC plate manufacturing apparatus. After further curing, the plate body on the next PC plate laying position is removed, and the PC plate is laid on a predetermined position by a movable lifting device. The PC plate on a pavement such as a road, wherein the PC plate is moved to the laying position of the PC plate, and the PC plate is continuously arranged while repeating the removal of the plate-like body and the laying of the PC plate. Laying method. 揚重装置を用いて路盤上にPC版を順次敷設する道路等の舗装装置に於て、該PC版の敷設位置の進行と共に移動する台車の下部に回転体を配設し、該台車の床梁上には周囲を型枠で構成し、上部は鉄筋やコンクリートが搬入できる開口部を設け、更に、下部にはコンクリート養生装置を設けたPC版製造装置を所定数載置し、且つ、前記台車の上部には前記PC版を敷設位置へ移動可能な揚重装置を架設することを特徴とする道路等の舗装に於けるPC版敷設装置。In a pavement device such as a road that sequentially lays PC plates on a roadbed using a lifting device, a rotating body is disposed at the bottom of the carriage that moves with the progress of the laying position of the PC plates, and the floor of the carriage On the beam, the periphery is made up of a formwork, the upper part is provided with an opening through which rebar and concrete can be carried, and the lower part is provided with a predetermined number of PC plate manufacturing apparatuses provided with a concrete curing device, and A PC plate laying apparatus for pavement on a road or the like, wherein a lifting device capable of moving the PC plate to a laying position is installed on an upper portion of the carriage.
JP03223899A 1999-02-10 1999-02-10 PC plate laying method and apparatus for paving roads, etc. Expired - Fee Related JP4066005B2 (en)

Priority Applications (1)

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KR101603642B1 (en) * 2014-12-05 2016-03-15 주식회사 케이씨산업 PC panel for tunnel sidewalk and method for manufacturing a tunnel sidewalk using the same
JP7329167B2 (en) * 2019-02-14 2023-08-18 株式会社ガイアート Concrete floor slab structure and large vehicle parking structure
CN115898020A (en) * 2022-11-10 2023-04-04 中铁二十一局集团第四工程有限公司 An integral self-propelled ditch formwork trolley and its construction method
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