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JP4090109B2 - Intake manifold for internal combustion engine - Google Patents
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JP4090109B2 - Intake manifold for internal combustion engine - Google Patents

Intake manifold for internal combustion engine Download PDF

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Publication number
JP4090109B2
JP4090109B2 JP10634598A JP10634598A JP4090109B2 JP 4090109 B2 JP4090109 B2 JP 4090109B2 JP 10634598 A JP10634598 A JP 10634598A JP 10634598 A JP10634598 A JP 10634598A JP 4090109 B2 JP4090109 B2 JP 4090109B2
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Japan
Prior art keywords
metal
intake manifold
guide path
pipe
metal cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP10634598A
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Japanese (ja)
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JPH11294273A (en
Inventor
久和 宮
成生 塚越
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Tokyo Roki Co Ltd
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Tokyo Roki Co Ltd
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Priority to JP10634598A priority Critical patent/JP4090109B2/en
Publication of JPH11294273A publication Critical patent/JPH11294273A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Exhaust-Gas Circulating Devices (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、合成樹脂製の吸気マニホールドに排気ガスを還流する高温の還流管を接続した内燃機関の吸気マニホールドに関する。
【0002】
【従来の技術】
この種内燃機関の吸気マニホールドは、たとえば特開平6−101587号公報に開示されていることからも知られている。この公報に開示されている内燃機関の吸気マニホールドは、内部に吸気通路を形成する合成樹脂製マニホールド本体に、排気ガス再循環装置用バルブ等の高温部品を耐熱性アタッチメントを介して取付けた内燃機関の吸気マニホールドにおいて、前記アタッチメントの一部を波形状の取付ハウジングから構成し、該取付ハウジングの波形の吸気通路側端部を吸気通路中に突出させたものである。
【0003】
しかしながら、実際には以下に説明する技術課題があった。
【0004】
【発明が解決しようとする課題】
すなわち、上述の公報に開示された吸気マニホールドにあっては、排気ガス再循環装置用バルブ等の高温部品を耐熱性アタッチメントを介して取付けた吸気マニホールドで、前記アタッチメントの一部を波形状の取付ハウジングから構成し、該取付ハウジングの波形の吸気通路側端部を吸気通路中に突出させ、高温部品の熱を放熱して冷却することにより、高温部品の熱が樹脂製吸気マニホールド本体に多量に伝わることを防止しているが、ハウジングの波形の吸気通路側端部を吸気通路中に突出させた波形の吸気通路側への突出部分が少なく十分に放熱できないといった問題点があった。
【0005】
この発明は、以上の問題点を解決するものであって、高温の還流管を合成樹脂製の入口管と隔離した位置の金属管に接続し、該金属管の端部を入口管に固定し、他方を吸気通路内に設けた金属筒に固着して、該金属筒の外周に金属製の案内路を設け、該案内路の周囲に排気ガス出口管を設けたので、金属筒によって放熱されて、放熱が十分な吸気マニホールドを提供することにある。
【0006】
【課題を解決するための手段】
前記目的を達成するために、この発明は、内部に吸気通路を有する合成樹脂製マニホールドに、排気ガスを還流する高温の還流管を接続した内燃機関の吸気マニホールドにおいて、前記還流管を合成樹脂製の入口管の内面と隔離した位置に配管された金属管に接続し、該金属管の端部を入口管に固定し、他方を吸気通路内に設けた金属筒に固着して、該金属筒の外周に金属製の案内路を設けて、該案内路が前記金属筒を構成する金属製部材と該金属筒の外周に設けられた金属製部材とにより全体が囲まれた断面を有するようにし、この案内路内に連通するように前記外周に設けられた金属製部材に排気ガス出口管を設け、前記案内路の外周と前記吸気マニホールドの内面との間にスチールクッションを設けたことを特徴とするものである。
【0007】
以上の構成によれば、高温の還流管を合成樹脂製の入口管と隔離した位置の金属管に接続し、該金属管の端部を入口管に固定し、他方を吸気通路内に設けた金属筒に固着して、該金属筒の外周に金属製の案内路を設け、該案内路の周囲に排気ガス出口管を設けたので、金属筒によって放熱されて、十分な放熱が可能となる。また、本発明によれば、前記案内路の外周と前記吸気マニホールドの内面との間にスチールクッションを設けたので、このスチールクッションにより、吸気マニホールドの熱膨張と金属筒との熱膨張を吸収して金属筒の変形などを防止することも可能となる。
【0008】
【発明の実施の形態】
以下、この発明の好適な実施の形態を図面を用いて詳細に説明する。図1はこの発明の内燃機関の吸気マニホールドの断面図、図2は内燃機関の吸気マニホールドの他の断面図、図3は図2のA−A視断面図である。
【0009】
図1に示されているように、内部に吸気通路1と凹部2とを有する合成樹脂製マニホールド3に、排気ガスを還流する高温の還流管4を合成樹脂製の入口管5の内面6との間に隙間7を有して隔離した金属管8に接続し、該金属管8の端部9を入口管5の入口端10に固定している。他方、金属管8の端部11を吸気通路1内に設けた金属筒12に固着して、該金属筒12の外周に金属製の案内路13が入口管5側に変位して設けられ、該案内路13の周囲に少なくとも6個所の排気ガス出口管14が設けられている。
【0010】
金属筒12は、案内路13の外周面15が吸気マニホールド3内の凹部2に挿入されており、図2および図3に示すように3個所以上のスチールクッション16が案内路13の外周面15と吸気マニホールド3内の凹部2の内面17との間に設けられて保持されており、このスチールクッション16で吸気マニホールド3の熱膨張と金属筒12の熱膨張差を吸収する。
【0011】
以上の構成において、内燃機関の高温の排気ガスが還流管4から金属筒12に送られて来ると、排気ガスは案内路13内を流れるが、案内路13が入口管5側に変位しているので、排気ガスは案内路13内を抵抗なく流れることができる。このとき、案内路13内全周に排気ガスが流れて金属筒12全体に熱が伝わり、排気ガスは出口管14から吸気マニホールド3内へ流れ込む。このようにして金属筒12全体に熱が伝わって、高温である金属筒12の外面と、吸入空気により冷たい内面との間で熱交換がなされることにより、金属筒12の熱が放熱されることによって、金属管8が冷却されて合成樹脂製の入口管5が損傷することがなくなる。
【0012】
金属筒12は、案内路13の外周面15が吸気マニホールド3内の凹部2に挿入されており、図2および図3に示すように案内路13の外周面15と吸気マニホールド3内の凹部2の内面17との間の少なくとも3個所のスチールクッション16で保持されており、このスチールクッション16により吸気マニホールド3と金属筒12との熱膨張差を吸収してその変形などが防止される。
【0013】
【発明の効果】
以上の構成によれば、内燃機関の高温の排気ガスが還流管から金属筒に送られて来ると、排気ガスは案内路内を流れるが、このとき案内路が入口管側に変位しているので、排気ガスは案内路内を抵抗なく流れることができて、案内路内全周に排気ガスが流れて金属筒全体に熱が伝わり、出口管から吸気マニホールド内へ流れ込む。このようにして金属筒全体に熱が伝わり、高温である金属筒の外面と、吸入空気により冷たい内面との間で熱交換がなされることにより、金属筒の熱が放熱されることによって、金属管が冷却されて合成樹脂製の入口管が損傷することがないといった効果がある。
【0014】
また、金属筒は、案内路の外周面が吸気マニホールド内の凹部に挿入されており、案内路の外周面と吸気マニホールド内の凹部の内面の間の少なくとも3個所のスチールクッションで保持されており、このスチールクッションにより吸気マニホールドと金属筒との熱膨張差を吸収して金属筒の変形などを防止するといった効果もある。
【図面の簡単な説明】
【図1】この発明にかかる内燃機関の吸気マニホールドの断面図である。
【図2】同内燃機関の吸気マニホールドの他の断面図である。
【図3】同図2のA−A視断面図である。
【符号の説明】
1 吸気通路
3 吸気マニホールド
4 還流管
5 入口管
8 金属管
12 金属筒
13 案内路
14 出口管
16 スチールクッション
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an intake manifold of an internal combustion engine in which a high-temperature return pipe for returning exhaust gas is connected to an intake manifold made of synthetic resin.
[0002]
[Prior art]
An intake manifold of this type of internal combustion engine is also known from the disclosure in, for example, Japanese Patent Application Laid-Open No. 6-101587. An intake manifold of an internal combustion engine disclosed in this publication is an internal combustion engine in which high-temperature parts such as a valve for an exhaust gas recirculation device are attached to a synthetic resin manifold body that forms an intake passage therein via a heat-resistant attachment. In this intake manifold, a part of the attachment is constituted by a corrugated mounting housing, and the corrugated intake passage side end portion of the mounting housing is projected into the intake passage.
[0003]
However, there have actually been technical problems described below.
[0004]
[Problems to be solved by the invention]
That is, in the intake manifold disclosed in the above-mentioned publication, a high-temperature part such as an exhaust gas recirculation device valve is attached via a heat-resistant attachment, and a part of the attachment is attached in a wave shape. Consists of a housing, the corrugated intake passage side end of the mounting housing protrudes into the intake passage, dissipates heat from the high-temperature components, and cools, so that a large amount of heat from the high-temperature components enters the resin intake manifold body However, there is a problem that the corrugated intake passage side end portion of the housing protrudes into the intake passage so that there is only a small protruding portion toward the intake passage side and heat cannot be sufficiently radiated.
[0005]
The present invention solves the above-mentioned problems. A high-temperature reflux pipe is connected to a metal pipe at a position separated from the synthetic resin inlet pipe, and the end of the metal pipe is fixed to the inlet pipe. The other is fixed to a metal cylinder provided in the intake passage, a metal guide path is provided on the outer periphery of the metal cylinder, and an exhaust gas outlet pipe is provided around the guide path, so that heat is radiated by the metal cylinder. Therefore, it is to provide an intake manifold with sufficient heat dissipation.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides an intake manifold for an internal combustion engine in which a high-temperature recirculation pipe that recirculates exhaust gas is connected to a synthetic resin manifold having an intake passage inside. The end of the metal pipe is fixed to the inlet pipe, and the other end is fixed to the metal cylinder provided in the intake passage. A metal guide path is provided on the outer periphery of the metal cylinder so that the guide path has a cross section surrounded entirely by a metal member constituting the metal cylinder and a metal member provided on the outer periphery of the metal cylinder. An exhaust gas outlet pipe is provided in the metal member provided on the outer periphery so as to communicate with the inside of the guide path, and a steel cushion is provided between the outer periphery of the guide path and the inner surface of the intake manifold. It is what.
[0007]
According to the above configuration, the high-temperature reflux pipe is connected to the metal pipe at a position separated from the synthetic resin inlet pipe, the end of the metal pipe is fixed to the inlet pipe, and the other is provided in the intake passage. Adhering to a metal cylinder, a metal guide path is provided on the outer periphery of the metal cylinder, and an exhaust gas outlet pipe is provided around the guide path, so that heat is radiated by the metal cylinder and sufficient heat dissipation is possible. . According to the present invention , since the steel cushion is provided between the outer periphery of the guide path and the inner surface of the intake manifold, the steel cushion absorbs the thermal expansion of the intake manifold and the metal cylinder. It is also possible to prevent deformation of the metal cylinder.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Preferred embodiments of the present invention will be described below in detail with reference to the drawings. 1 is a cross-sectional view of an intake manifold of the internal combustion engine of the present invention, FIG. 2 is another cross-sectional view of the intake manifold of the internal combustion engine, and FIG. 3 is a cross-sectional view taken along line AA of FIG.
[0009]
As shown in FIG. 1, a synthetic resin manifold 3 having an intake passage 1 and a recess 2 therein is provided with a high-temperature reflux pipe 4 for refluxing exhaust gas and an inner surface 6 of a synthetic resin inlet pipe 5. The metal tube 8 is connected to an isolated metal tube 8 with a gap 7 therebetween, and the end 9 of the metal tube 8 is fixed to the inlet end 10 of the inlet tube 5. On the other hand, the end 11 of the metal pipe 8 is fixed to a metal cylinder 12 provided in the intake passage 1, and a metal guide path 13 is provided on the outer periphery of the metal cylinder 12 so as to be displaced toward the inlet pipe 5. At least six exhaust gas outlet pipes 14 are provided around the guide path 13.
[0010]
In the metal cylinder 12, the outer peripheral surface 15 of the guide path 13 is inserted into the recess 2 in the intake manifold 3, and three or more steel cushions 16 are connected to the outer peripheral surface 15 of the guide path 13 as shown in FIGS. 2 and 3. Between the intake manifold 3 and the inner surface 17 of the recess 2 in the intake manifold 3. The steel cushion 16 absorbs the difference in thermal expansion between the intake manifold 3 and the metal cylinder 12.
[0011]
In the above configuration, when the high-temperature exhaust gas of the internal combustion engine is sent from the reflux pipe 4 to the metal cylinder 12, the exhaust gas flows through the guide path 13, but the guide path 13 is displaced toward the inlet pipe 5 side. Therefore, the exhaust gas can flow through the guide path 13 without resistance. At this time, exhaust gas flows all around the guide path 13 and heat is transmitted to the entire metal cylinder 12, and the exhaust gas flows into the intake manifold 3 from the outlet pipe 14. In this way, heat is transmitted to the entire metal tube 12, and heat exchange is performed between the outer surface of the metal tube 12 which is high temperature and the cold inner surface by the intake air, whereby the heat of the metal tube 12 is dissipated. As a result, the metal pipe 8 is not cooled and the synthetic resin inlet pipe 5 is not damaged.
[0012]
As for the metal cylinder 12, the outer peripheral surface 15 of the guide path 13 is inserted in the recessed part 2 in the intake manifold 3, and the outer peripheral surface 15 of the guide path 13 and the recessed part 2 in the intake manifold 3 are shown in FIG. 2 and FIG. The steel cushion 16 is held by at least three steel cushions 16 between the inner surface 17 and the steel cushion 16 so as to absorb the difference in thermal expansion between the intake manifold 3 and the metal cylinder 12 and prevent deformation thereof.
[0013]
【The invention's effect】
According to the above configuration, when the high-temperature exhaust gas of the internal combustion engine is sent from the recirculation pipe to the metal cylinder, the exhaust gas flows in the guide path. At this time, the guide path is displaced to the inlet pipe side. Therefore, the exhaust gas can flow through the guide path without resistance, the exhaust gas flows all around the guide path, heat is transmitted to the entire metal cylinder, and flows into the intake manifold from the outlet pipe. In this way, heat is transferred to the entire metal tube, and heat exchange is performed between the outer surface of the metal tube which is high temperature and the cold inner surface by the intake air, so that the heat of the metal tube is dissipated and the metal tube There is an effect that the pipe is not cooled and the synthetic resin inlet pipe is not damaged.
[0014]
Further, the outer circumference of the guide path is inserted into a recess in the intake manifold, and the metal cylinder is held by at least three steel cushions between the outer circumference of the guide path and the inner surface of the recess in the intake manifold. The steel cushion also has the effect of preventing the deformation of the metal cylinder by absorbing the difference in thermal expansion between the intake manifold and the metal cylinder.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an intake manifold of an internal combustion engine according to the present invention.
FIG. 2 is another cross-sectional view of the intake manifold of the internal combustion engine.
3 is a cross-sectional view taken along line AA in FIG. 2;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Intake passage 3 Intake manifold 4 Reflux pipe 5 Inlet pipe 8 Metal pipe 12 Metal cylinder 13 Guide path 14 Outlet pipe 16 Steel cushion

Claims (1)

内部に吸気通路を有する合成樹脂製マニホールドに、排気ガスを還流する高温の還流管を接続した内燃機関の吸気マニホールドにおいて、
前記還流管を合成樹脂製の入口管の内面と隔離した位置に配管された金属管に接続し、該金属管の端部を入口管に固定し、他方を吸気通路内に設けた金属筒に固着して、該金属筒の外周に金属製の案内路を設けて、該案内路が前記金属筒を構成する金属製部材と該金属筒の外周に設けられた金属製部材とにより全体が囲まれた断面を有するようにし、この案内路内に連通するように前記外周に設けられた金属製部材に排気ガス出口管を設け、前記案内路の外周と前記吸気マニホールドの内面との間にスチールクッションを設けたことを特徴とする内燃機関の吸気マニホールド。
In an intake manifold of an internal combustion engine in which a high-temperature reflux pipe that circulates exhaust gas is connected to a synthetic resin manifold having an intake passage inside,
The reflux pipe is connected to a metal pipe piped at a position separated from the inner surface of the synthetic resin inlet pipe, the end of the metal pipe is fixed to the inlet pipe, and the other is connected to a metal cylinder provided in the intake passage. The metal guide path is fixed to the outer periphery of the metal cylinder, and the guide path is entirely surrounded by the metal member constituting the metal cylinder and the metal member provided on the outer periphery of the metal cylinder. An exhaust gas outlet pipe is provided in the metal member provided on the outer periphery so as to communicate with the inside of the guide path, and a steel is provided between the outer periphery of the guide path and the inner surface of the intake manifold. An intake manifold for an internal combustion engine, comprising a cushion.
JP10634598A 1998-04-16 1998-04-16 Intake manifold for internal combustion engine Expired - Lifetime JP4090109B2 (en)

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JP4090109B2 true JP4090109B2 (en) 2008-05-28

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Publication number Priority date Publication date Assignee Title
JP4923036B2 (en) 2008-12-23 2012-04-25 本田技研工業株式会社 Exhaust gas recirculation device for internal combustion engine

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