JP4169642B2 - Elastic pavement peeling prevention construction method - Google Patents
Elastic pavement peeling prevention construction method Download PDFInfo
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- JP4169642B2 JP4169642B2 JP2003170655A JP2003170655A JP4169642B2 JP 4169642 B2 JP4169642 B2 JP 4169642B2 JP 2003170655 A JP2003170655 A JP 2003170655A JP 2003170655 A JP2003170655 A JP 2003170655A JP 4169642 B2 JP4169642 B2 JP 4169642B2
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- elastic pavement
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- 238000010276 construction Methods 0.000 title claims description 16
- 230000002265 prevention Effects 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims description 45
- 229920001971 elastomer Polymers 0.000 claims description 18
- 239000004840 adhesive resin Substances 0.000 claims description 8
- 229920006223 adhesive resin Polymers 0.000 claims description 8
- 239000004570 mortar (masonry) Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 6
- 239000004567 concrete Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 239000010410 layer Substances 0.000 description 21
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000006073 displacement reaction Methods 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 2
- 229910052956 cinnabar Inorganic materials 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000012756 surface treatment agent Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Description
【0001】
【発明の属する技術分野】
この発明は、弾性舗装材の剥離防止施工工法に係わり、更に詳しくは下地層上へ積層する弾性舗装材の剥離を確実に防止する剥離防止施工工法に関するものである。
【0002】
【従来の技術】
従来、公園、遊歩道、歩経路、競技場の他、車道を対象とした道路に弾性舗装材が使用され、この弾性舗装材は、地面、コンクリート面、砂利面等の下地面上に、煉瓦、コンクリートブロック、アスファルト等の舗装材から成る下地層を配設して敷設した後、この下地層の表面に、ゴムチップに接着剤を配合した混合素材を板状にプレス成形した弾性舗装材を接着剤を介して固着させていた。
【0003】
然しながら、このような弾性舗装材の施工方法は、多量の接着剤を必要とし、また下地層の表面が平滑で、正確に敷設される必要があり、また接着剤のみの固着であるため、弾性舗装材の上面から繰返し荷重がかかると、弾性舗装材が下地層の表面から剥離してしまうと言う問題があったため、下地層と弾性舗装材の敷設面とに互いに嵌合する嵌合凹凸部を設け、弾性舗装材の位置決めや固着を容易にした複合弾性舗装材が提案されている(例えば、特許文献1参照)。
【0004】
【特許文献1】
特開平7−229104号公報(第2〜第3頁、図2)
【0005】
【発明が解決しようとする課題】
しかし、上記のような複合弾性舗装材の位置決めや固着は、予め板状にプレス成形した弾性舗装材を使用するため、位置決めするのに多くの手間と時間がかかり、また嵌合凹凸部は、下地層の表面及び弾性舗装材の敷設面に対して鉛直向きに形成され、接着剤を介して固着させているため、例えば、鉛直方向からの衝撃荷重がかかった場合や、上方からの繰返し荷重が作用した場合に、接着剤が剥離して嵌合凹凸部が抜け易く、従って十分なアンカー効果を発揮させることが出来ず、剥離し易いと言う問題があった。
【0006】
この発明はかかる従来の問題点に着目し、下地層に対して弾性舗装材を確実に固定でき、しかも位置決めやズレ等の問題もなく、弾性舗装材の剥離を防止することが出来る弾性舗装材の剥離防止施工工法を提供することを目的とするものである。
【0007】
【課題を解決するための手段】
この発明は上記目的を達成するため、下地層の表面に、表面部の面積が下地層の表面積の0.1〜25.0%で、かつ10〜70mmの深さで複数の凹部を形成し、この凹部の一つ当たりの体積が、2〜5,000cm 3 であり、断面形状を開口部から下地層の内面に行くに従って末広がり状に形成すると共に、凹部の深さの10〜90%までモルタル、コンクリート、樹脂モルタルの単体、またはこれらの複合材から成るアンカー材料を充填し、その後、前記凹部内及び下地層上に所定量の弾性舗装材を積層させて固結することを要旨とするものである。
【0008】
ここで、弾性舗装材として、弾性ゴムチップと接着用樹脂とを混合した多孔質弾性舗装材を用いたり、弾性を有するゴム配合物から成る粉末ゴムの表面に、剛性または弾性を有する微細骨材を接着用樹脂を介して添着させて構成したハイブリッド骨材を用いるものである。
【0009】
更に、凹部の表面部の面積は、下地層の表面積の0.1 〜25.0% が良好であり、また前記凹部の深さは、10〜70mmが良好であり、更に凹部の一つ当たりの体積が、2〜5,000 cm3が良好である。
また、前記アンカー材料は、凹部の深さの10〜90%まで充填することが好ましく、前記下地層の表面に形成する凹部の断面形状は、開口部から下地層の内面に行くに従って末広がり状に形成することで、アンカー効果を持たせることが出来るものである。
【0010】
このように、この発明の剥離防止施工工法は、下地層の表面に、所定の深さで複数の凹部を形成し、この凹部内に所定量のアンカー材料を充填した後、該凹部内及び下地層上に所定量の弾性舗装材を積層させて固結するので、下地層に対して弾性舗装材を確実に固定でき、しかも位置決めやズレ等の問題もなく、弾性舗装材の剥離を防止することが出来るものである。
【0011】
【発明の実施の形態】
以下、添付図面に基づき、この発明の実施形態を説明する。
【0012】
図1は、この発明の剥離防止施工工法を実施した弾性舗装の一部断面斜視図を示し、この剥離防止施工工法は、コンクリート、アスファルト等の舗装材から成る下地層1の表面に、所定の深さHで複数の凹部2を形成する。
【0013】
次いで、前記凹部2内にモルタル、コンクリート,樹脂モルタルの単体、またはこれらの複合材等のアンカー材料3を所定量の充填した後、このアンカー材料3上の凹部2内及び下地層1上に所定量の弾性舗装材4を積層させて固結する。
【0014】
前記凹部2の表面部の面積は、下地層1の表面積の0.1 〜25.0% の範囲が良好であり、0.1 %未満では、全面積の接着力としてアンカー効果が不十分で、接着力不足の不具合があり、25.0% を超えると、凹部間の距離が短くなり、下地層の破壊等が発生し易くなる不具合があり、更に経済的にも不利である。
【0015】
また、前記凹部2の深さHは、10〜70mmの範囲が良好であり、10mm未満では、アンカー効果が不十分で、接着力不足の不具合があり、70mmは概ね下地層の厚さを表すものである。
【0016】
更に、前記凹部2の一つ当たりの体積は、2〜5,000 cm3の範囲が良好であり、2cm3未満では、アンカー効果が不十分で、接着力不足の不具合があり、5,000cm3を超えると、70mmの厚さで、直径30cm位の円筒になり、アンカー効果が弱くなる等の不具合がある。
【0017】
前記前記アンカー材料3は、凹部2の深さHの10〜90%まで充填するのが好ましく、10%未満では、アンカー材料の強度が不足し、応力に対する耐久性が劣り、90%を超えると、表層材の凹部の強度が不十分で、耐久性に劣る等の不具合がある。
【0018】
また、前記下地層1の表面に形成する凹部2の断面形状は、図2及び図3に示すように、開口部2aから下地層1の内面に行くに従って末広がり状Xa,Xbに形成することが望ましく、このような断面形状とすることで、例え鉛直方向からの衝撃荷重がかかった場合や、上方からの繰返し荷重が作用した場合でも、弾性舗装材4の凹部2内に突出した突起部分4aが抜け出ることが少なく、十分なアンカー効果を発揮させることが出来、これにより、弾性舗装材4の剥離を防止することが出来るものである。
【0019】
また、前記弾性舗装材4としては、従来の弾性ゴムチップ5と接着用樹脂6とを混合した多孔質弾性舗装材を用いたり、また弾性を有するゴム配合物から成る粉末ゴムの表面に、剛性または弾性を有する微細骨材を接着用樹脂を介して添着させて構成したハイブリッド骨材を用いることも可能である。
【0020】
ここで、ハイブリッド骨材とは、弾性を有するゴム配合物から成る粉末ゴム(ゴム粒子)の表面に、溶剤、液状ゴム溶液、ハロゲン含有化合物、無機酸、有機酸等の表面処理剤で表面処理を施した後、この表面処理した粉末ゴムの表面に熱硬化性樹脂(例えば、エポキシ樹脂、ウレタン樹脂、ポリエステル樹脂、フェノール樹脂)または熱可塑性樹脂(例えば、ウレタン樹脂、ポリアミド樹脂)と、場合によっては溶剤(酢酸エチル,トルエン,キシレン等),非反応性希釈剤,反応性希釈剤等の希釈剤とを配合した接着用樹脂をコートする。
【0021】
そして、このように接着用樹脂をコートした粉末ゴムを、シランカップリング剤溶液等の表面処理剤で表面処理した硅砂等の剛性または弾性を有する微細骨材(例えば、無機系微細骨材(硅砂,自然石,人工石等の破砕物等)または有機系微細骨材(樹脂系チップ等))の中に少量ずつ投入して粉末ゴムの表面に微細骨材を添着させてハイブリッド骨材を製造するものである。
【0022】
以上のように、この発明の剥離防止施工工法は、下地層1の表面に、所定の深さHで複数の凹部2を形成し、この凹部2内に所定量のアンカー材料3を充填した後、アンカー材料3上の凹部2内及び下地層1上に、上述した所定量の弾性舗装材4を積層させて固結するので、下地層1に対して弾性舗装材4を確実に固定でき、しかも位置決めやズレ等の問題もなく、弾性舗装材4の剥離を防止することが出来る。
【0023】
【発明の効果】
この発明は、上記のように下地層の表面に、表面部の面積が下地層の表面積の0.1〜25.0%で、かつ10〜70mmの深さで複数の凹部を形成し、この凹部の一つ当たりの体積が、2〜5,000cm 3 であり、断面形状を開口部から下地層の内面に行くに従って末広がり状に形成すると共に、凹部の深さの10〜90%までモルタル、コンクリート、樹脂モルタルの単体、またはこれらの複合材から成るアンカー材料を充填し、その後、前記凹部内及び下地層上に所定量の弾性舗装材を積層させて固結するので、以下のような優れた効果を奏するものである。
(a).従来のように、予め板状にプレス成形した弾性舗装材を使用せず、また多量の接 着剤を使用しないので、安価に施工することが出来る。
(b).下地層に対して弾性舗装材を確実に固定できる。
(c).位置決めやズレ等の問題もなく、弾性舗装材の剥離を防止することが出来る。
(d).弾性舗装材として、ハイブリッド骨材を使用することで、排水性、車両の走行性 、耐久性が優れ、歩行性及び騒音低減効果も発揮させることが出来る。
【図面の簡単な説明】
【図1】この発明の剥離防止施工工法を実施した弾性舗装の一部断面斜視図である。
【図2】この発明の剥離防止施工工法を実施した他の実施形態を示す弾性舗装の一部断面図である。
【図3】この発明の剥離防止施工工法を実施した他の実施形態を示す弾性舗装の一部断面図である。
【符号の説明】
1 下地層
2 凹部 2a 開口部
3 アンカー材料
4 弾性舗装材 4a 突起部分
5 弾性ゴムチップ
6 接着用樹脂
H 凹部の深さ
Xa,Xb 末広がり状[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an anti-peeling construction method for elastic pavement materials, and more particularly to an anti-peeling construction method for reliably preventing delamination of elastic pavement materials laminated on a base layer.
[0002]
[Prior art]
Conventionally, elastic pavement materials are used for roads intended for roadways, as well as parks, promenades, walking paths, stadiums, and this elastic pavement material is made of bricks, After placing and laying a foundation layer made of pavement material such as concrete block and asphalt, the surface of this foundation layer is glued with an elastic pavement material that is formed by pressing a mixed material containing rubber chip and adhesive into a plate shape. It was fixed through.
[0003]
However, such an elastic pavement construction method requires a large amount of adhesive, and the surface of the base layer needs to be smooth and accurately laid, and only the adhesive is fixed. When repeated load is applied from the upper surface of the pavement material, there is a problem that the elastic pavement material is peeled off from the surface of the foundation layer. There has been proposed a composite elastic pavement that facilitates positioning and fixing of the elastic pavement (see, for example, Patent Document 1).
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 7-229104 (
[0005]
[Problems to be solved by the invention]
However, positioning and fixing of the composite elastic pavement as described above uses an elastic pavement press-molded in advance in a plate shape, so it takes a lot of labor and time to position, and the fitting uneven part is Since it is formed vertically with respect to the surface of the foundation layer and the laying surface of the elastic pavement, and is fixed via an adhesive, for example, when an impact load from the vertical direction is applied, or repeated load from above When this occurs, there is a problem that the adhesive is peeled off and the fitting uneven portion is easily removed, so that a sufficient anchoring effect cannot be exerted and peeling is easy.
[0006]
This invention pays attention to such conventional problems, and the elastic pavement material can securely fix the elastic pavement material to the underlayer, and can prevent peeling of the elastic pavement material without problems such as positioning and displacement. The purpose of this invention is to provide an anti-peeling construction method.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention forms a plurality of recesses on the surface of the underlayer with a surface area of 0.1 to 25.0% of the surface area of the underlayer and a depth of 10 to 70 mm. The volume per recess is 2 to 5,000 cm 3 , and the cross-sectional shape is formed to be divergent from the opening toward the inner surface of the base layer, and up to 10 to 90% of the depth of the recess. The gist is to fill an anchor material made of mortar, concrete, resin mortar alone, or a composite material thereof, and then stack a predetermined amount of elastic pavement material in the recess and on the base layer and solidify. Is.
[0008]
Here, as the elastic pavement material, a porous elastic pavement material in which an elastic rubber chip and an adhesive resin are mixed is used, or a fine aggregate having rigidity or elasticity is applied to the surface of powder rubber made of a rubber compound having elasticity. A hybrid aggregate constituted by being attached via an adhesive resin is used.
[0009]
Furthermore, the area of the surface portion of the recess is preferably 0.1 to 25.0% of the surface area of the underlayer, the depth of the recess is preferably 10 to 70 mm, and the volume per recess is 2 to 5,000 cm 3 is good.
The anchor material is preferably filled up to 10 to 90% of the depth of the recess, and the cross-sectional shape of the recess formed on the surface of the base layer is divergent from the opening to the inner surface of the base layer. By forming, an anchor effect can be given.
[0010]
As described above, in the peeling prevention construction method of the present invention, a plurality of recesses are formed at a predetermined depth on the surface of the base layer, and after filling a predetermined amount of anchor material into the recesses, Since a predetermined amount of elastic pavement material is laminated on the formation and consolidated, the elastic pavement material can be securely fixed to the foundation layer, and there is no problem with positioning or displacement, and peeling of the elastic pavement material is prevented. It can be done.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0012]
FIG. 1 shows a partial cross-sectional perspective view of an elastic pavement that has been subjected to the peeling prevention construction method of the present invention. This peeling prevention construction method is applied to a surface of a base layer 1 made of a pavement material such as concrete or asphalt on a predetermined surface. A plurality of
[0013]
Next, after a predetermined amount of
[0014]
The area of the surface portion of the
[0015]
The depth H of the
[0016]
Further, the volume per one
[0017]
The
[0018]
Further, as shown in FIGS. 2 and 3, the cross-sectional shape of the
[0019]
Further, as the elastic pavement material 4, a conventional porous elastic pavement material in which an
[0020]
Here, the hybrid aggregate is a surface treatment with a surface treatment agent such as a solvent, a liquid rubber solution, a halogen-containing compound, an inorganic acid, an organic acid, etc. on the surface of a powder rubber (rubber particle) made of a rubber compound having elasticity. After the surface treatment, a thermosetting resin (for example, epoxy resin, urethane resin, polyester resin, phenol resin) or a thermoplastic resin (for example, urethane resin, polyamide resin) is optionally applied to the surface of the surface-treated powder rubber. Coats an adhesive resin containing a solvent (ethyl acetate, toluene, xylene, etc.), a non-reactive diluent, a diluent such as a reactive diluent.
[0021]
Then, a fine aggregate having rigidity or elasticity such as cinnabar sand, which is obtained by surface-treating the powdered rubber coated with the adhesive resin with a surface treatment agent such as a silane coupling agent solution (for example, inorganic fine aggregate (eg cinnabar sand) , Fragments of natural stones, artificial stones, etc.) or organic fine aggregates (resin chips, etc.) in small quantities, and hybrid aggregates are produced by attaching fine aggregates to the surface of powder rubber To do.
[0022]
As described above, in the peeling prevention construction method of the present invention, after forming a plurality of
[0023]
【The invention's effect】
As described above, the present invention forms a plurality of recesses on the surface of the underlayer at a surface portion area of 0.1 to 25.0% of the surface area of the underlayer and a depth of 10 to 70 mm. The volume per recess is 2 to 5,000 cm 3 , and the cross-sectional shape is formed in a divergent shape as it goes from the opening to the inner surface of the foundation layer, and mortar up to 10 to 90% of the depth of the recess, Filled with anchor material composed of concrete, resin mortar, or a composite of these, and then laminated and solidified a predetermined amount of elastic pavement in the recess and on the foundation layer, so the following excellent It is effective.
(A). As is conventional, the pre-plate without using a press molded elastic pavement material, also does not use a large amount of adhesives can be inexpensively construction.
(B). The elastic pavement can be securely fixed to the foundation layer.
(C). It is possible to prevent peeling of the elastic pavement material without problems such as positioning and displacement.
(D). By using a hybrid aggregate as an elastic pavement, drainage performance, vehicle running performance and durability are excellent, and walkability and noise reduction effects can be exhibited.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional perspective view of an elastic pavement that has been subjected to the peeling prevention construction method of the present invention.
FIG. 2 is a partial cross-sectional view of an elastic pavement showing another embodiment in which the peeling preventing construction method according to the present invention is implemented.
FIG. 3 is a partial cross-sectional view of an elastic pavement showing another embodiment in which the peeling preventing construction method according to the present invention is implemented.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003170655A JP4169642B2 (en) | 2003-06-16 | 2003-06-16 | Elastic pavement peeling prevention construction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN110306402A (en) * | 2019-07-05 | 2019-10-08 | 江苏博拓新型建筑材料有限公司 | A kind of environmental-protection ventilation mixed mud pavement structure |
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| CN114687267B (en) * | 2022-04-08 | 2023-10-17 | 中国水利水电第十一工程局有限公司 | A method of laying EPDM material |
| CN117604845A (en) * | 2023-10-30 | 2024-02-27 | 华东交通大学 | Repair structure and repair method of potholes |
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| CN110306402A (en) * | 2019-07-05 | 2019-10-08 | 江苏博拓新型建筑材料有限公司 | A kind of environmental-protection ventilation mixed mud pavement structure |
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