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JP4172601B2 - Monodisperse methacrylate resin particles and film formed by blending and forming the resin particles - Google Patents
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JP4172601B2 - Monodisperse methacrylate resin particles and film formed by blending and forming the resin particles - Google Patents

Monodisperse methacrylate resin particles and film formed by blending and forming the resin particles Download PDF

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JP4172601B2
JP4172601B2 JP18750497A JP18750497A JP4172601B2 JP 4172601 B2 JP4172601 B2 JP 4172601B2 JP 18750497 A JP18750497 A JP 18750497A JP 18750497 A JP18750497 A JP 18750497A JP 4172601 B2 JP4172601 B2 JP 4172601B2
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methacrylate
resin particles
weight
particles
monodisperse
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JPH1112327A (en
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健司 岡
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Tohcello Co Ltd
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Tohcello Co Ltd
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Description

【0001】
【0002】
【発明の属する技術分野】
本発明はポリプロピレン、ポリエチレン、ポリエステル、ポリアミド、ポリ塩化ビニル、ナイロン、ポリスチレン等の熱可塑性樹脂フィルムに優れた耐熱性を持つメタクリレート系樹脂粒子の製造法および得られた粒子、該粒子を配合した熱可塑性樹脂組成物およびそれから得られたフィルムに関する。本発明の粒子を特にポリオレフィン系フィルムに添加した場合には、スリップ性や耐ブロッキング性の改質効果の変動が少なく、優れた透明性、スリップ性及び耐ブロッキング性を示し、且つ印刷不良やラミ不良を起こさないフィルムが得られる。
【0003】
【従来の技術】
ポリプロピレン、ポリエチレン、ポリエステル、ポリアミド、ポリ塩化ビニル、ナイロン、ポリスチレン等のフィルムは、透明性や機械特性等において非常に優れていることから種々の包装材料として広く用いられているが、スリップ性不足やブロッキングを起こす問題があり、包装等の作業性を著しく低下させたり、開口性がひどく悪い欠点を有している。
【0004】
そこでスリップ性や耐ブロッキング性等の改良手段として無機系粒子を含有せしめ、フィルム表面に微細な突起を形成させる方法が一般的に実施されているが、無機系粒子として一般的なシリカ、タルク等をポリオレフィン系フィルムに配合した場合、透明性が著しく低下したり、フィルム同士が摩擦した時に表面に傷が付き、一段と透明性が低下する欠点があった。
【0005】
又、無機系粒子は、水分等の影響により凝集しやすく、凝集した2次粒子を含有したままでポリオレフィン系フィルムを製造すると、表面に大きな突起を形成させ、印刷不良やラミ不良を起こす問題があった。そこで水分等の影響を受けにくく、2次粒子の発生し難い有機系粒子を使用することにより欠点は解消されることとなるが、有機系粒子は無機系粒子に比較すると耐熱性に劣る欠点があった。
【0006】
ポリエステル、ポリアミド、ポリ塩化ビニル、ナイロン及びポリスチレン、特にポリプロピレン又はポリエチレンフィルムの製造の場合には、生産性の向上のため成形温度を高目に設定する傾向があり、有機系粒子の耐熱性不足が問題であった。
【0007】
従来、有機系粒子の製造法に関しては、種々の検討がなされており数多くの特許が出願されている。約250℃以上の耐熱性を有するビニル樹脂粒子を得るための重合方法の1つは懸濁重合法と呼ばれるもので、水中で適当な分散安定剤のもとビニル単量体の液滴を形成させ、適当な油溶性重合開始剤を用いて重合する方法である。
【0008】
しかし、通常の撹拌条件下で懸濁重合を行うと反応槽壁、撹拌翼等に樹脂が付着し、樹脂粒子が生成しても、その粒径分布も重合中の液滴の分裂、合一や凝集の確率的要素に大部分が支配され、非常に粒径分布幅の広い粒子しか得られなかった。そのため、樹脂粒子を分級してある程度まで粒径分布を狭める方法がとられるが、凝集した粒子を完全に除去し、単分散粒子のみを得ることは不可能であり、また粒径の変動係数が50以下の均一粒径を持つ粒子を得るには分級を充分に行う必要があり、製造工程上問題があった。又、確立要素が大きいために重合ロット差による粒径分布状態および平均粒径の違いが大きく、フィルム成形後のスリップ性や耐ブロッキング性の改質効果の変動が大きいという問題があった。
【0009】
均一な粒径分布を持つ粒子の他の製造方法としては、懸濁シード重合と呼ばれるメタクリレート系粒子製造に関する特開昭54−126288号公報あるいは特開昭61−215604号公報開示の方法がある。これらの方法は膨潤助剤をシード粒子に吸収させた後、モノマー成分を吸収させて重合を行う方法で均一な粒径を持ち粒径の変動係数30以下の樹脂粒子を得ることができるが、懸濁シード重合法のため耐熱性が不足する。そのためフィルム製造時に加わる熱により樹脂粒子の熱分解が起こる問題があり、且つ耐熱性不足により樹脂粒子が熱融着し、フィルム表面に大きな突起を形成させ、印刷不良やラミ不良を起こす問題がある。
【0010】
【課題を解決するための手段】
本発明者等は、上記欠点を解決するために、凝集粒子が発生せず、単分散性に優れ、重合ロット違いによる粒子径分布状態のバラツキ幅が少なく、且つ均一な粒径、粒子の変動係数1〜30を持ち、且つフィルム成形時の耐熱性があり且つフィルム成形後のスリップ性や耐ブロッキング性の改質効果の重合ロット違いによる変動が少ない樹脂粒子とその製造方法を見いだし、本発明を完成するに至た。
【0011】
すなわち、本発明はメタクリレート系樹脂粒子100重量部に対しフェノール系酸化防止剤0.001〜1重量部好ましくは0.05〜0.5重量部を含有する、平均粒径0.1〜1000μm、変動係数1〜30(標準偏差/平均粒径×100)及び分解開始温度が250〜300℃である単分散性メタクリレート系樹脂粒子であって、かつ(1)当該粒子が前記フェノール系酸化防止剤溶液または分散液で吸着・含浸処理され、(2)当該メタクリレート系樹脂粒子を構成するタクリレート系樹脂がメタクリレート100重量部に対して1〜100重量部のメチルメタクリレートと重合可能な1以上の二重結合を持つ水酸基を有するモノマーとの共重合体であるか、またはメタクリレート系樹脂粒子がPVAを含有することを特徴とする単分散性メタクリレート系樹脂粒子に関する。
【0012】
本発明で吸着・含浸処理というのは、単分散性メタクリレート系樹脂と酸化防止剤を水性媒体中、あるいは溶剤中で、必要ならば加熱し、十分撹拌混合することを言い、吸着・含浸というのは、処理後の樹脂粒子を1回ないし数回溶媒で洗っても、熱分解開始温度に事実上変化がなく、且つふるいで濾過を行った場合に単分散性メタクリレート系樹脂と酸化防止剤の分別が不可能な状態になる処理のことを言う。
【0013】
懸濁シード重合等によって得られた単分散性メタクリレート系樹脂含有懸濁液に、酸化防止剤を混合することも出来る。また懸濁液から樹脂粒子を分離し、粒子を水性媒体または溶剤に溶解して、酸化防止剤と撹拌混合することも出来る。溶剤としては、酸化防止剤を溶解または分散するものが好ましく、トルエン、アセトン、ヘキサン、メタノール等が使用される。
【0014】
本発明における単分散性メタクリレート系樹脂は、メタクリル酸メチル(MMA)と例えば、エチレングリコールジメタクリレート、1,6−ヘキシレンジオールジアクリレートのようなMMAとラジカル重合可能な重合性モノマーの1種又は2種以上の架橋性共重合樹脂である。MMAと重合性モノマーの構成比は、特に限定されないが、一般的にはMMA(A)と重合性モノマー(B)の重量比が(A)/(B)=100/0〜50/50の範囲にある。
【0015】
メタクリレート系樹脂に水酸基を導入する方法としては、ポリビニルアルコール(PVA)の存在下
にMMAと重合性モノマーを共重合する方法、又はMMAと共重合性があり、水酸基を含むモノマー、例えば、2−ヒドロキシエチルメタクリレート又は2−ヒドロキシエチアクリレートをMMAと共重合する方法などがある。水酸基を含むモノマーの割合は0.1〜10重量部である。
【0016】
メタクリレート系樹脂の製造方法は特に限定されないが、懸濁重合、好ましくは乳化重合、更に好ましくは懸濁シード重合で得られたものが、本発明の原料として優れている。
【0017】
本発明の懸濁シード重合は、膨潤助剤を使用せず、単分散性メタクリレート系樹脂粒子をシード粒子として使用し、重合するMMAでシード粒子を膨潤させ、MMA等のモノマーを吸収させた後に、PVAと分散安定剤の存在下に重合を行う方法である。これにより他の重合方法に比べ、均一な粒径を持ち、粒径の変動係数1〜30、平均粒径0.1〜1000μm好ましくは0.5〜20μm、水酸基価が5以上200以下の単分散性メタクリレー系樹脂粒子をより確実に得ることができる。しかし、懸濁シード重合で得られた樹脂粒子を分離乾燥したままでは、分解開始温度が250℃未満である。1例として、この方法で得た水酸基を含有する単分散性メタクリレート系樹脂粒子100重量部と水酸基価の高い水溶性フェノール系酸化防止剤0.1〜10重量部を水分散液中において撹拌し、吸着・含浸処理することにより分解開始温度250〜300℃の耐熱性に優れた粒子凝集のない単分散性樹脂粒子を得ることができた。
【0018】
従来の酸化防止剤を使用しない場合ではフィルム製造時加わる熱により樹脂粒子の熱分解が発生する。よって本発明において使用される酸化防止剤は、熱分解抑制効果に優れた水酸基価の高い水溶性フェノール系酸化防止剤が好ましく使用される。その水酸基価は200以上1000以下が好ましい。水溶媒で吸着・含浸処理を行う場合は、水溶解度が20℃の水100重量部に対して0.01〜100重量部であるものが好ましく、具体的にはp−メトキシフェノール、ヒドロキノン等が上げられる。
【0019】
トルエン等の有機溶媒を使用すれば、酸化防止剤、一般的にポリオレフィン等に使用される下記のフェノール系化合物および紫外線吸収剤等の酸化防止効果のある化合物が好ましく使用される。本願に使用される酸化防止剤はこれらに限定されない。例示すると、ブチル化ヒドロキシトルエン、4−ヒドロキシメチル−2,6−ジ−t−ブチルフェノール、2,6−ジ−t−ブチル−4−エチルフェノール、n−オクタデシル−β−(4′−ヒドロキシ−3′,5′−ジ−t−ブチルフェニル)プロピオネート、トコフェロール、2,4,ビス(オクチルチオメチル)−6−メチルフェノール、2,2′−メチレンビス(4−メチル−6−t−ブチルフェノール)、2,2′−メチレンビス(4−エチル−6−t−ブチルフェノール)、4,4′−メチレンビス(2,6−ジ−t−ブチルフェノール)、4,4′−ブチリデンビス(6−t−ブチル−m−クレゾール)、1,1−ビス(2′−メチル−4′−ヒドロキシ−5′−t−ブチルフェニル)ブタン、4,4′−チオビス(6−t−ブチル−m−クレゾール)、4,4′−チオビス(3−メチル−6−t−ブチルフェノール)、N,N′−ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシヒドロシンナミド)、3,5−ジ−t−ブチル−4−ヒドロキシベンジルフォスフォン酸モノエチルエステルカルシウム塩、ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシヒドロシンナメート)、トリエチレングリコールビス−3−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオネート、2,2′−オキサミドビス〔エチル3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート〕、2,2′−エチリデンビス(4,6−ジ−t−ブチルフェノール)、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、テトラキス〔メチレン−3−(3′,5′−ジ−t−ブチル−4′−ヒドロキシフェニル)プロピオネート〕メタン、2,2′−メチレンビス〔6−(1−メチルシクロヘキシル)−p−クレゾール〕、ビス〔3,3−ビス(4′−ヒドロキシ−3′−t−ブチルフェニル)ブタン酸〕グリコールエステル、
1,4−ベンゼンジカルボン酸ビス〔2−(1,1−ジメチルエチル)−6−〔〔3−(1,1−ジメチルエチル)−2−ヒドロキシ−5−メチルフェニル〕メチル〕−4−メチルフェニル〕エステル、N,N,−ビス{3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニル}ヒドラジン、1,3,5−トリス(3′,5′−ジ−t−ブチル−4′−ヒドロキシベンジル)−s−トリアジン−2,4,6(1H,3H,5H)トリオン、1,3,5−トリス(4−t−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)−1,3,5−トリアジン−2,4,6−(1H,3H,5H)トリオン、2,2′−メチレンビス(4−メチル−6−ノニルフェノール)、2,6−ビス(2−ヒドロキシ−3−ノニル−5−メチルベンジル)−p−クレゾール、2−ヒドロキシ−4−メトキシベンゾフェノン、2,2′−ジヒドロキシ−4−メトキシベンゾフェノン、2−ヒドロキシ−4−n−オクトキシベンゾフェノン、p−t−ブチルフェニルサリシレート、2,4−ジ−t−ブチルフェニル−3,5−ジ−t−ブチル−4−ヒドロキシベンゾエート、2−(2′−ヒドロキシ−5′−メチルフェニル)ベンゾトリアゾール、2−(2′−ヒドロキシ−3′,5′−ジ−t−アミルフェニル)ベンゾトリアゾール、2−(2′−ヒドロキシ−3′−t−ブチル−5′−メチルフェニル)−5−クロロベンゾトリアゾール、2,5−ビス−〔5′−t−ブチルベンゾキサゾリル−(2)〕チオフェン、ビス(3,5−ジ−t−ブチル−4−ヒドロキシベンジルフォスフォン酸モノエチルエステル)ニッケル塩、サリチル酸メチル、メチルサリシレート、p−メトキシフェノール、サリチル酸フェニル、フェニルサリシレート、2−エトキシ−5−t−ブチル−2′−エチルオキサリックアシッド−ビス−アニリド、2−エトキシ−5−t−ブチル−2′−エチル−4′−t−ブチルオキサリックアシッド−ビス−アニリド、2−(2H−ベンゾトリアゾール−2−イル)−4−(1,1,3,3−テトラメチルブチル)フェノール、ポリ〔(6−モリフォリノ−s−トリアジン−2,4−ジイル)〔(2,2,6,6−テトラメチル−4−ピペリジル)イミノ〕ヘキサメチレン〔(2,2,6,6−テトラメチル−4−ピペリジル)イミノ〕〕、2−(2H−ベンゾトリアゾール−2−イル)−4,6−ビス(1−メチル−1−フェニルエチル)フェノール等がある。
【0020】
よって、本発明の単分散性メタクリレー系樹脂粒子を配合してなるポリエチレン、ポリエステル、ポリアミド、ポリ塩化ビニル、ナイロン、スチレン、好ましくはポリプロピレン単独重合体又はポリプロピレンとその他のオレフィンとの共重合体組成物は、フィルム成形後においても優れたスリップ性が発現し、且つ透明性がほとんど低下せず、フィルム同士が摩擦した時に表面に傷が付き透明性が低下することはなかった。本発明の単分散性メタクリレー系樹脂粒子は二軸延伸ポリプロピレン、二軸延伸ポリエステル、二軸延伸ポリアミドに好ましく使用される。
【0021】
フィルムは製袋及び印刷等の加工時にはスリップし、機械加工性が良くなければならない。もしスリップ性が不足している場合には、フィルム同士が摩擦して表面に傷が付いたり、ひどい場合にはフィルム自体が紙ずまりを起こし包装等の作業性を著しく低下させることがある。逆に製袋業者から販売店への輸送、販売店での陳列、販売等の段階で、製袋品をうず高く重ねた場合等にスリップ性がありすぎると荷崩れ等をおこし、ひどい場合には内容物の破損等を起こす場合があった。一般的に用いられている粒径の変動係数が50以上の非常に粒径の分布幅の広い単分散性メタクリレート系樹脂粒子を配合してフィルムを製造した場合には、フィルム表面の凹凸状態にバラツキがあるためにスリップ性の制御がむずかしく、粒子を多く入れるとスリップ過多になり、少なく入れるとスリップ不足になる問題があった。
【0022】
しかし、本発明の平均粒径0.1〜1000μm好ましくは0.5〜20μm、変動係数約30(標準偏差/平均粒径×100)以下のメタクルレート系樹脂粒子を配合することにより、フィルム表面をより均一な凹凸状態にすることができるためスリップ性を制御することが可能になり、製袋時にはスリップ性があるが輸送時或いは陳列時にはスリップ性のないフィルムを製造することができた。
【0023】
又、本発明の平均粒径の異なった樹脂粒子群を、それぞれポリオレフィン系樹脂等と混合し、造粒機で押し出し、ペレタイズ、マスターバッチ化した場合には、マスターバッチを混合するだけで種々のフィルム用途にあった任意の凹凸状態を作ることができた。
【0024】
【実施例】
以下、本発明を実施例によりさらに具体的に説明するが、本発明はこれら実施例により何等限定されるものではない。なお、実施例における種々の物性および特性の測定法は、下記に示すとおりである。
(1)熱重量変化
示差熱熱重量同時測定装置(セイコー電子工業社製:TG/DTA220)を使用して、空気雰囲気下、10℃/分の昇温速度で、分解開始温度を測定した。この値が大きいほど耐熱性は良好である。
(2)変動係数(標準偏差/平均粒子径×100)
走査型電子顕微鏡(トップコン社製:SX−40A)で撮影した写真を用いて、粒径を測定し、変動係数を算出した。この値が小さいほど粒径が均一分布している。
(3)水酸基価
JIS K 0070に準じて測定した。
【0025】
[実施例1]
撹拌器、冷却コンデンサー、窒素ガス導入管及び温度計を装着した1リットル反応器に、脱イオン水150重量部、ドデシルベンゼンスルフォン酸ナトリウム5重量部、PVA1.5重量部及び過酸化ベンゾイル1重量部の混合液を加え、この反応器の内部を窒素置換し、この反応器中にメタクリル酸メチル96重量部およびエチレングリコールジメタクリレート4重量部を加え、撹拌により乳化し、油滴を微分散した。この分散油滴に平均粒径2.0μmで、変動係数6のポリメタクリル酸メチルのシード粒子(固形分濃度50mass%)50重量部を加え、撹拌しながら分散油滴をシード粒子に吸収させた後、50℃に反応器を加温して反応を開始させ、次に75℃に反応器を加温し、そのまま4時間保ち重合を完了させたのち冷却を行った。この単分散体液にp−メトキシフェノール1重量部を加えて1時間撹拌し、吸着・含浸処理を行った。
【0026】
得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、水酸基価19、数平均粒径3.2μmで、変動係数が6の球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約258℃であった。
【0027】
[実施例2]
p−メトキシフェノール1重量部をヒドロキノン1重量部に変更した以外は実施例1を繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、水酸基価19、数平均粒径3.2μmで、変動係数が6の球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約257℃であった。
【0028】
[実施例3]
PVA1.5重量部を加えず、且つメタクリル酸メチル96重量部およびエチレングリコールジメタクリレート4重量部をメタクリル酸メチル94重量部、エチレングリコールジメタクリレート4重量部および2−ヒドロキシエチルメタクリレート2重量部に変更した以外は実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、水酸基価16、数平均粒径3.2μmで、変動係数が6の球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約257℃であった。
【0029】
[実施例4]
メタクリル酸メチル96重量部およびエチレングリコールジメタクリレート4重量部をメタクリル酸メチル100重量部に変更した以外は実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、水酸基価19、数平均粒径3.2μmで、変動係数が6の球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約258℃であった。
【0030】
[実施例5]
p−メトキシフェノール1重量部を加えずに実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子を乳鉢にて粉砕し、粉末化した。この粉末にp−メトキシフェノール1重量部を溶解したアセトン100重量部を加えて1時間撹拌し吸着・含浸処理を行った後、得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。また、得られた架橋ポリメタクリル酸メチル粒子は、水酸基価22であった。また、熱重量減少を測定したところ、分解開始温度が約263℃であった。
【0031】
[実施例6]
p−メトキシフェノール1重量部を加えずに実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子を乳鉢にて粉砕し、粉末化した。この粉末にイルガノックス1010(チバガイギー製)1部を溶解したトルエン100部を加えて1時間撹拌し吸着・含浸処理を行った後、得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、水酸基価22であった。また、熱重量減少を測定したところ、分解開始温度が約278℃であった。
【0032】
[比較例1]
PVA1.5重量部を加えず、且つp−メトキシフェノール1重量部を加えずに実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmの球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約240℃であった。
【0033】
[比較例2]
PVA1.5重量部を加えずに実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmの球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約245℃であった。
【0034】
[比較例3]
p−メトキシフェノール1重量部を加えずに実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmの球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約240℃であった。
【0035】
[比施例4]
p−メトキシフェノール1重量部を加えずに実施例3を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmで、変動係数が6を持つ球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約240℃であった。
【0036】
[比較例5]
p−メトキシフェノール1重量部を加えずに実施例4を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmの球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約238℃であった。
【0037】
[比較例6]
p−メトキシフェノール1重量部をアデカスタブLA−36(旭電化工業製)1重量部に変更した以外は実施例1を繰り返した。得られた懸濁液を遠心分離器にかけ粒子を沈殿させ、イオン交換水のデカンテーションにより架橋ポリメタクリル酸メチル粒子を分離し、水洗・乾燥を3回繰り返した。得られた架橋ポリメタクリル酸メチル粒子は、数平均粒径3.2μmの球状微粒子であった。また、球状微粒子の熱重量減少を測定したところ、分解開始温度が約244℃であった。
【0038】
【発明の効果】
本発明により製造されたメタクリレート系樹脂粒子は、優れた耐熱性を有する単分散性粒子であり、例えばポリプロピレン樹脂に添加した際の分散性にも優れ、スリップ性、透明性、ブロッキング性の改善に有効であり工業的価値は大きい。又印刷不良やラミ不良のないフィルムが得られる。
[0001]
[0002]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing methacrylate-based resin particles having excellent heat resistance in thermoplastic resin films such as polypropylene, polyethylene, polyester, polyamide, polyvinyl chloride, nylon, polystyrene, etc., and the resulting particles, and heat in which the particles are blended The present invention relates to a plastic resin composition and a film obtained therefrom. In particular, when the particles of the present invention are added to a polyolefin-based film, there is little variation in the effect of modifying slip properties and blocking resistance, and excellent transparency, slip properties and blocking resistance are exhibited. A film that does not cause defects is obtained.
[0003]
[Prior art]
Polypropylene, polyethylene, polyester, polyamide, polyvinyl chloride, nylon, polystyrene, and other films are widely used as various packaging materials because of their excellent transparency and mechanical properties. There is a problem of causing blocking, and the workability of packaging or the like is remarkably deteriorated, and the openability is extremely bad.
[0004]
Therefore, as a means for improving slipping and blocking resistance, a method of incorporating inorganic particles and forming fine protrusions on the film surface is generally carried out. As inorganic particles, silica, talc, etc. When blended with a polyolefin-based film, the transparency is remarkably reduced, and when the films are rubbed with each other, the surface is scratched and the transparency is further lowered.
[0005]
In addition, inorganic particles tend to aggregate due to the influence of moisture and the like, and when a polyolefin film is produced while containing aggregated secondary particles, there is a problem that large protrusions are formed on the surface, resulting in poor printing and poor lamination. there were. Therefore, by using organic particles that are less susceptible to moisture and the like, and secondary particles are less likely to be generated, the disadvantages are eliminated. However, organic particles have a disadvantage that they are inferior in heat resistance compared to inorganic particles. there were.
[0006]
In the case of production of polyester, polyamide, polyvinyl chloride, nylon and polystyrene, especially polypropylene or polyethylene film, the molding temperature tends to be set higher to improve productivity, and the heat resistance of organic particles is insufficient. It was a problem.
[0007]
Conventionally, various studies have been made on the method for producing organic particles, and many patents have been filed. One of the polymerization methods for obtaining vinyl resin particles having a heat resistance of about 250 ° C. or higher is called suspension polymerization, and forms droplets of vinyl monomer under an appropriate dispersion stabilizer in water. And polymerizing using a suitable oil-soluble polymerization initiator.
[0008]
However, when suspension polymerization is carried out under normal stirring conditions, resin adheres to the reaction vessel wall, stirring blades, etc., and even if resin particles are generated, the particle size distribution also breaks and coalesces the droplets during polymerization. Most of them were dominated by the stochastic factors of agglomeration, and only particles with a very wide particle size distribution range were obtained. Therefore, it is possible to classify the resin particles and narrow the particle size distribution to some extent, but it is impossible to completely remove the aggregated particles and obtain only monodisperse particles, and the coefficient of variation of the particle size is In order to obtain particles having a uniform particle size of 50 or less, it is necessary to perform sufficient classification, which causes a problem in the manufacturing process. In addition, since the establishment factor is large, the difference in the particle size distribution state and the average particle size due to the difference in the polymerization lots is large, and there is a problem that the effect of modifying the slip property and blocking resistance after film formation is large.
[0009]
As another method for producing particles having a uniform particle size distribution, there is a method disclosed in Japanese Patent Application Laid-Open No. 54-126288 or Japanese Patent Application Laid-Open No. 61-215604 relating to production of methacrylate particles called suspension seed polymerization. These methods can obtain resin particles having a uniform particle size and a coefficient of variation of 30 or less by absorbing the swelling aid into the seed particles and then polymerizing by absorbing the monomer component. Due to suspension seed polymerization method, heat resistance is insufficient. Therefore, there is a problem that the resin particles are thermally decomposed due to heat applied during film production, and the resin particles are thermally fused due to insufficient heat resistance, forming large protrusions on the film surface, and causing a printing defect or a lamination defect. .
[0010]
[Means for Solving the Problems]
In order to solve the above-mentioned drawbacks, the present inventors do not generate agglomerated particles, are excellent in monodispersity, have little variation in the particle size distribution state due to different polymerization lots, and have uniform particle sizes and particle fluctuations. The present invention has found a resin particle having a coefficient of 1-30, heat resistance during film molding, and less variation due to different polymerization lots in the effect of modifying slip properties and blocking resistance after film molding, and a method for producing the same. Has been completed.
[0011]
That is, the present invention contains 0.001 to 1 part by weight of a phenolic antioxidant, preferably 0.05 to 0.5 part by weight, and an average particle diameter of 0.1 to 1000 μm, based on 100 parts by weight of the methacrylate resin particles. A monodisperse methacrylate resin particle having a coefficient of variation of 1 to 30 (standard deviation / average particle size × 100) and a decomposition start temperature of 250 to 300 ° C., and (1) the particle is the phenolic antioxidant. are adsorbed and impregnated with a solution or dispersion, (2) the methacrylate main methacrylate-based resin is 1 or more can be polymerized with methyl methacrylate to 100 parts by weight per 100 parts by weight of methacrylate two constituting the resin particles It is a copolymer with a monomer having a hydroxyl group having a heavy bond, or the methacrylate resin particles contain PVA The present invention relates to monodisperse methacrylate resin particles.
[0012]
In the present invention, the adsorption / impregnation treatment means that the monodisperse methacrylate resin and the antioxidant are heated in an aqueous medium or a solvent, if necessary, and sufficiently stirred and mixed. Even if the treated resin particles are washed once or several times with a solvent, there is virtually no change in the thermal decomposition starting temperature, and when filtered through a sieve, a monodisperse methacrylate resin and an antioxidant are used. This is the process that makes separation impossible.
[0013]
An antioxidant can be mixed with the monodisperse methacrylate resin-containing suspension obtained by suspension seed polymerization or the like. It is also possible to separate the resin particles from the suspension, dissolve the particles in an aqueous medium or solvent, and stir and mix with the antioxidant. As the solvent, those which dissolve or disperse the antioxidant are preferable, and toluene, acetone, hexane, methanol and the like are used.
[0014]
The monodisperse methacrylate-based resin in the present invention is one kind of polymerizable monomer radically polymerizable with methyl methacrylate (MMA) and MMA such as ethylene glycol dimethacrylate and 1,6-hexylenediol diacrylate, or the like. Two or more kinds of crosslinkable copolymer resins. The constitutional ratio of MMA and polymerizable monomer is not particularly limited, but generally the weight ratio of MMA (A) and polymerizable monomer (B) is (A) / (B) = 100/0 to 50/50. Is in range.
[0015]
As a method of introducing a hydroxyl group into a methacrylate resin, a method of copolymerizing MMA and a polymerizable monomer in the presence of polyvinyl alcohol (PVA), or a monomer having a hydroxyl group and having a copolymerization property with MMA, such as 2- There is a method of copolymerizing hydroxyethyl methacrylate or 2-hydroxyethyl acrylate with MMA. The ratio of the monomer containing a hydroxyl group is 0.1 to 10 parts by weight.
[0016]
Although the production method of the methacrylate resin is not particularly limited, a product obtained by suspension polymerization, preferably emulsion polymerization, more preferably suspension seed polymerization is excellent as a raw material of the present invention.
[0017]
The suspension seed polymerization of the present invention uses a monodisperse methacrylate-based resin particle as a seed particle without using a swelling aid, swells the seed particle with MMA to be polymerized, and absorbs a monomer such as MMA. The polymerization is carried out in the presence of PVA and a dispersion stabilizer. As a result, it has a uniform particle size compared with other polymerization methods, a particle size variation coefficient of 1 to 30, an average particle size of 0.1 to 1000 μm, preferably 0.5 to 20 μm, and a hydroxyl value of 5 or more and 200 or less. Dispersible methacrolein resin particles can be obtained more reliably. However, if the resin particles obtained by suspension seed polymerization are separated and dried, the decomposition start temperature is less than 250 ° C. As an example, 100 parts by weight of monodisperse methacrylate resin particles containing a hydroxyl group obtained by this method and 0.1 to 10 parts by weight of a water-soluble phenolic antioxidant having a high hydroxyl value are stirred in an aqueous dispersion. By the adsorption / impregnation treatment, it was possible to obtain monodisperse resin particles having excellent heat resistance at a decomposition start temperature of 250 to 300 ° C. and having no particle aggregation.
[0018]
When a conventional antioxidant is not used, thermal decomposition of the resin particles occurs due to heat applied during film production. Therefore, the antioxidant used in the present invention is preferably a water-soluble phenolic antioxidant having a high hydroxyl value and excellent thermal decomposition inhibiting effect. The hydroxyl value is preferably from 200 to 1,000. When the adsorption / impregnation treatment is performed with a water solvent, the water solubility is preferably 0.01 to 100 parts by weight with respect to 100 parts by weight of water at 20 ° C., specifically p-methoxyphenol, hydroquinone and the like. Raised.
[0019]
If an organic solvent such as toluene is used, an antioxidant, a compound having an antioxidant effect, such as the following phenolic compound and an ultraviolet absorber, which are generally used for polyolefins, are preferably used. The antioxidant used for this application is not limited to these. Examples include butylated hydroxytoluene, 4-hydroxymethyl-2,6-di-t-butylphenol, 2,6-di-t-butyl-4-ethylphenol, n-octadecyl-β- (4′-hydroxy- 3 ', 5'-di-tert-butylphenyl) propionate, tocopherol, 2,4, bis (octylthiomethyl) -6-methylphenol, 2,2'-methylenebis (4-methyl-6-tert-butylphenol) 2,2'-methylenebis (4-ethyl-6-t-butylphenol), 4,4'-methylenebis (2,6-di-t-butylphenol), 4,4'-butylidenebis (6-t-butyl- m-cresol), 1,1-bis (2′-methyl-4′-hydroxy-5′-t-butylphenyl) butane, 4,4′-thiobis (6-t- Til-m-cresol), 4,4'-thiobis (3-methyl-6-tert-butylphenol), N, N'-hexamethylenebis (3,5-di-tert-butyl-4-hydroxyhydrocinnamide) ), 3,5-di-tert-butyl-4-hydroxybenzylphosphonic acid monoethyl ester calcium salt, hexamethylenebis (3,5-di-tert-butyl-4-hydroxyhydrocinnamate), triethylene glycol Bis-3- (3-t-butyl-4-hydroxy-5-methylphenyl) propionate, 2,2′-oxamidobis [ethyl 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] 2,2'-ethylidenebis (4,6-di-t-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-t -Butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, tetrakis [methylene-3- (3 ', 5 '-Di-t-butyl-4'-hydroxyphenyl) propionate] methane, 2,2'-methylenebis [6- (1-methylcyclohexyl) -p-cresol], bis [3,3-bis (4'- Hydroxy-3'-t-butylphenyl) butanoic acid] glycol ester,
Bis [2- (1,1-dimethylethyl) -6-[[3- (1,1-dimethylethyl) -2-hydroxy-5-methylphenyl] methyl] -4-methyl 1,4-benzenedicarboxylate Phenyl] ester, N, N, -bis {3- (3,5-di-t-butyl-4-hydroxyphenyl) propionyl} hydrazine, 1,3,5-tris (3 ', 5'-di-t -Butyl-4'-hydroxybenzyl) -s-triazine-2,4,6 (1H, 3H, 5H) trione, 1,3,5-tris (4-t-butyl-3-hydroxy-2,6- Dimethylbenzyl) -1,3,5-triazine-2,4,6- (1H, 3H, 5H) trione, 2,2'-methylenebis (4-methyl-6-nonylphenol), 2,6-bis (2 -Hydroxy-3-nonyl-5-methyl Benzyl) -p-cresol, 2-hydroxy-4-methoxybenzophenone, 2,2′-dihydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, pt-butylphenyl salicylate, 2, 4-di-t-butylphenyl-3,5-di-t-butyl-4-hydroxybenzoate, 2- (2'-hydroxy-5'-methylphenyl) benzotriazole, 2- (2'-hydroxy-3) ', 5'-di-t-amylphenyl) benzotriazole, 2- (2'-hydroxy-3'-t-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2,5-bis- [ 5'-tert-butylbenzoxazolyl- (2)] thiophene, bis (3,5-di-tert-butyl-4-hydroxybenzylphos Oxalic acid monoethyl ester) nickel salt, methyl salicylate, methyl salicylate, p-methoxyphenol, phenyl salicylate, phenyl salicylate, 2-ethoxy-5-t-butyl-2'-ethyloxalic acid-bis-anilide, 2 -Ethoxy-5-t-butyl-2'-ethyl-4'-t-butyloxalic acid-bis-anilide, 2- (2H-benzotriazol-2-yl) -4- (1,1,3 3-tetramethylbutyl) phenol, poly [(6-morpholino-s-triazine-2,4-diyl) [(2,2,6,6-tetramethyl-4-piperidyl) imino] hexamethylene [(2, 2,6,6-tetramethyl-4-piperidyl) imino]], 2- (2H-benzotriazol-2-yl) -4,6-bis (1-methyl-1-phenylethyl) phenol and the like.
[0020]
Therefore, polyethylene, polyester, polyamide, polyvinyl chloride, nylon, styrene, preferably a polypropylene homopolymer, or a copolymer composition of polypropylene and other olefins, which is obtained by blending the monodisperse metacrine resin particles of the present invention. The film exhibited excellent slip properties even after film formation, hardly deteriorated in transparency, and when the films were rubbed with each other, the surface was scratched and the transparency was not deteriorated. The monodisperse metacrete resin particles of the present invention are preferably used for biaxially stretched polypropylene, biaxially stretched polyester, and biaxially stretched polyamide.
[0021]
The film must slip during processing such as bag making and printing, and have good machinability. If the slip property is insufficient, the films may rub against each other and the surface may be scratched, or if severe, the film itself may cause paper jamming and the workability of packaging or the like may be significantly reduced. On the other hand, if the bag is too slippery at the stage of transport from bagmaker to dealer, display at dealer, sales, etc. May cause damage to the contents. When a film is produced by blending monodisperse methacrylate resin particles having a very wide particle size distribution range with a particle size variation coefficient of 50 or more, which is generally used, Due to the variation, the slip property is difficult to control. When a large amount of particles are added, the slip becomes excessive, and when it is decreased, the slip becomes insufficient.
[0022]
However, by blending the resin particles with an average particle size of 0.1 to 1000 μm, preferably 0.5 to 20 μm and a coefficient of variation of about 30 (standard deviation / average particle size × 100) or less of the present invention, Since a more uniform uneven state can be obtained, the slip property can be controlled, and a film having slip property at the time of bag making but not slip property at the time of transportation or display can be produced.
[0023]
In addition, when the resin particle groups having different average particle diameters of the present invention are mixed with a polyolefin resin or the like, extruded with a granulator, pelletized, and masterbatched, various kinds of resins can be obtained by simply mixing the masterbatch. Arbitrary irregularities suitable for film applications could be created.
[0024]
【Example】
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. In addition, the measuring method of the various physical properties and characteristics in an Example is as showing below.
(1) Thermogravimetric change differential thermothermal gravimetric simultaneous measurement device (Seiko Denshi Kogyo Co., Ltd .: TG / DTA220) was used to measure the decomposition start temperature at an air temperature increase rate of 10 ° C./min. The larger this value, the better the heat resistance.
(2) Coefficient of variation (standard deviation / average particle size × 100)
Using a photograph taken with a scanning electron microscope (Topcon Co., Ltd .: SX-40A), the particle size was measured, and the coefficient of variation was calculated. The smaller this value is, the more uniformly the particle size is distributed.
(3) Hydroxyl value: Measured according to JIS K 0070.
[0025]
[Example 1]
In a 1 liter reactor equipped with a stirrer, cooling condenser, nitrogen gas inlet tube and thermometer, 150 parts by weight of deionized water, 5 parts by weight of sodium dodecylbenzenesulfonate, 1.5 parts by weight of PVA and 1 part by weight of benzoyl peroxide Then, the inside of the reactor was purged with nitrogen, 96 parts by weight of methyl methacrylate and 4 parts by weight of ethylene glycol dimethacrylate were added to the reactor, emulsified by stirring, and oil droplets were finely dispersed. 50 parts by weight of polymethyl methacrylate seed particles having an average particle size of 2.0 μm and a coefficient of variation of 6 (solid content concentration of 50 mass%) were added to the dispersed oil droplets, and the dispersed oil droplets were absorbed by the seed particles while stirring. Thereafter, the reaction was started by heating the reactor to 50 ° C., and then the reactor was heated to 75 ° C. and kept for 4 hours to complete the polymerization, followed by cooling. To this monodispersed liquid, 1 part by weight of p-methoxyphenol was added and stirred for 1 hour to carry out adsorption / impregnation treatment.
[0026]
The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a hydroxyl value of 19, a number average particle size of 3.2 μm, and a coefficient of variation of 6. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 258 ° C.
[0027]
[Example 2]
Example 1 was repeated except that 1 part by weight of p-methoxyphenol was changed to 1 part by weight of hydroquinone. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a hydroxyl value of 19, a number average particle size of 3.2 μm, and a coefficient of variation of 6. Further, when the thermal weight reduction of the spherical fine particles was measured, the decomposition start temperature was about 257 ° C.
[0028]
[Example 3]
1.5 parts by weight of PVA was not added, and 96 parts by weight of methyl methacrylate and 4 parts by weight of ethylene glycol dimethacrylate were changed to 94 parts by weight of methyl methacrylate, 4 parts by weight of ethylene glycol dimethacrylate and 2 parts by weight of 2-hydroxyethyl methacrylate. Example 1 was repeated except that. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a hydroxyl value of 16, a number average particle diameter of 3.2 μm, and a coefficient of variation of 6. Further, when the thermal weight reduction of the spherical fine particles was measured, the decomposition start temperature was about 257 ° C.
[0029]
[Example 4]
Example 1 was repeated except that 96 parts by weight of methyl methacrylate and 4 parts by weight of ethylene glycol dimethacrylate were changed to 100 parts by weight of methyl methacrylate. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a hydroxyl value of 19, a number average particle size of 3.2 μm, and a coefficient of variation of 6. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 258 ° C.
[0030]
[Example 5]
Example 1 was repeated without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were pulverized in a mortar and powdered. After adding 100 parts by weight of acetone in which 1 part by weight of p-methoxyphenol was dissolved in this powder and stirring for 1 hour to perform adsorption / impregnation treatment, the resulting suspension was centrifuged to precipitate particles, Cross-linked polymethyl methacrylate particles were separated by decantation of exchange water, and washed and dried three times. Moreover, the obtained crosslinked polymethyl methacrylate particles had a hydroxyl value of 22. Moreover, when the thermogravimetric decrease was measured, the decomposition start temperature was about 263 degreeC.
[0031]
[Example 6]
Example 1 was repeated without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were pulverized in a mortar and powdered. After adding 100 parts of toluene in which 1 part of Irganox 1010 (manufactured by Ciba Geigy) was dissolved to this powder and stirring for 1 hour for adsorption / impregnation treatment, the resulting suspension was centrifuged to precipitate particles, Cross-linked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, washed with water and dried three times. The obtained crosslinked polymethyl methacrylate particles had a hydroxyl value of 22. Moreover, when the thermogravimetric reduction | decrease was measured, decomposition | disassembly start temperature was about 278 degreeC.
[0032]
[Comparative Example 1]
Example 1 was repeated without adding 1.5 parts by weight of PVA and without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 240 ° C.
[0033]
[Comparative Example 2]
Example 1 was repeated without adding 1.5 parts by weight of PVA. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 245 ° C.
[0034]
[Comparative Example 3]
Example 1 was repeated without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 240 ° C.
[0035]
[Specific application example 4]
Example 3 was repeated without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm and a coefficient of variation of 6. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 240 ° C.
[0036]
[Comparative Example 5]
Example 4 was repeated without adding 1 part by weight of p-methoxyphenol. The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm. Further, when the thermal weight reduction of the spherical fine particles was measured, the decomposition start temperature was about 238 ° C.
[0037]
[Comparative Example 6]
Example 1 was repeated except that 1 part by weight of p-methoxyphenol was changed to 1 part by weight of ADK STAB LA-36 (manufactured by Asahi Denka Kogyo). The obtained suspension was centrifuged to precipitate the particles, and the crosslinked polymethyl methacrylate particles were separated by decantation of ion-exchanged water, followed by washing with water and drying three times. The obtained crosslinked polymethyl methacrylate particles were spherical fine particles having a number average particle diameter of 3.2 μm. Moreover, when the thermogravimetric decrease of the spherical fine particles was measured, the decomposition start temperature was about 244 ° C.
[0038]
【The invention's effect】
The methacrylate resin particles produced according to the present invention are monodisperse particles having excellent heat resistance. For example, they are excellent in dispersibility when added to polypropylene resin, and improve slipping, transparency, and blocking properties. It is effective and has great industrial value. In addition, a film free from printing defects and lamination defects can be obtained.

Claims (9)

メタクリレート系樹脂粒子100重量部に対しフェノール系酸化防止剤0.001〜1重量部を含有する、平均粒径0.1〜1000μm、変動係数1〜30(標準偏差/平均粒径×100)及び分解開始温度が250〜300℃である単分散性メタクリレート系樹脂粒子であって、かつ(1)当該粒子が前記フェノール系酸化防止剤溶液または分散液で吸着・含浸処理され、(2)当該メタクリレート系樹脂粒子を構成するタクリレート系樹脂がメタクリレート100重量部に対して1〜10重量部のメチルメタクリレートと重合可能な1以上の二重結合を持つ水酸基を有するモノマーとの共重合体であるか、またはメタクリレート系樹脂粒子がPVAを含有することを特徴とす単分散性メタクリレート系樹脂粒子。Containing 0.001 to 1 part by weight of a phenolic antioxidant with respect to 100 parts by weight of the methacrylate resin particles, an average particle diameter of 0.1 to 1000 μm, a coefficient of variation of 1 to 30 (standard deviation / average particle diameter × 100) and Monodisperse methacrylate resin particles having a decomposition initiation temperature of 250 to 300 ° C., and (1) the particles are adsorbed and impregnated with the phenolic antioxidant solution or dispersion, and (2) the methacrylate. system or main methacrylate resin constituting the resin particles is a copolymer of a monomer having a hydroxyl group having a double bond one or more of the polymerizable with 1 to 10 parts by weight of methyl methacrylate per 100 parts by weight of methacrylate or monodisperse methacrylate resin particles methacrylate resin particles you characterized by containing PVA,. メタクリレート系樹脂が、メタクリル酸アルキルに対して0.1〜10重量%の2−ヒドロキシアルキルメタクリレート又は2−ヒドロキシアルキルアクリレートの共重合体であることを特長とする請求項1に記載の単分散性メタクリレート系樹脂粒子。  The monodispersity according to claim 1, wherein the methacrylate resin is a copolymer of 0.1 to 10% by weight of 2-hydroxyalkyl methacrylate or 2-hydroxyalkyl acrylate with respect to the alkyl methacrylate. Methacrylate resin particles. 二重結合を1以上持つモノマーがエチレングリコールジメタクリレート又は1.6−ヘキサンジオールジアクリレートである請求項1に記載の単分散性メタクリレート系樹脂粒子。  The monodisperse methacrylate resin particles according to claim 1, wherein the monomer having one or more double bonds is ethylene glycol dimethacrylate or 1.6-hexanediol diacrylate. フェノール系酸化防止剤が、p−メトキシフェノール又はヒドロキノンである請求項記載の単分散性メタクリレート系樹脂粒子。Phenolic antioxidant, p- methoxyphenol or monodisperse methacrylate resin particles of claim 1 wherein the hydroquinone. フェノール系酸化防止剤が、テトラキス〔メチレン−3−(3’, 5’−ジ−t−ブチル−4’−ヒドロキシフェニル)プロピオネート〕メタンである請求項記載の単分散性メタクリレート系樹脂粒子。The monodisperse methacrylate resin particles according to claim 4 , wherein the phenolic antioxidant is tetrakis [methylene-3- (3 ', 5'-di-t-butyl-4'-hydroxyphenyl) propionate] methane. メタクリレート系樹脂が懸濁シード重合で得られたものであることを特徴とする請求項1〜のいずれかに記載の単分散性メタクリレート系樹脂粒子。Monodisperse methacrylate resin particles according to any one of claims 1 to 5, characterized in that the methacrylate-based resin was obtained in suspension seed polymerization. ポリプロピレン単独重合体又はポリプロピレンとその他のオレフィンとの共重合体100重量部に対し、請求項1〜のいずれかに記載した単分散性メタクリレート系樹脂粒子0.1〜3重量部含有するポリプロピレン組成物。A polypropylene composition containing 0.1 to 3 parts by weight of the monodisperse methacrylate resin particles according to any one of claims 1 to 6 with respect to 100 parts by weight of a polypropylene homopolymer or a copolymer of polypropylene and other olefins. object. ポリエチレン、ポリエステル、ポリアミド、ポリ塩化ビニル、ナイロン及びポリスチレンからなる群から選ばれたポリマー100重量部に対し、請求項1〜のいずれかに記載した単分散性メタクリレート系樹脂粒子0.1〜3重量部含有するポリマー組成物。The monodisperse methacrylate-based resin particles 0.1 to 3 according to any one of claims 1 to 6 , based on 100 parts by weight of a polymer selected from the group consisting of polyethylene, polyester, polyamide, polyvinyl chloride, nylon and polystyrene. A polymer composition containing parts by weight. 請求項またはに記載の組成物を製膜した無延伸又は二軸延伸フィルム。The unstretched or biaxially stretched film which formed the composition of Claim 7 or 8 into a film.
JP18750497A 1997-06-26 1997-06-26 Monodisperse methacrylate resin particles and film formed by blending and forming the resin particles Expired - Lifetime JP4172601B2 (en)

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