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JP4173084B2 - Asphalt injection pipe for asphalt plant - Google Patents
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JP4173084B2 - Asphalt injection pipe for asphalt plant - Google Patents

Asphalt injection pipe for asphalt plant Download PDF

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JP4173084B2
JP4173084B2 JP2003330964A JP2003330964A JP4173084B2 JP 4173084 B2 JP4173084 B2 JP 4173084B2 JP 2003330964 A JP2003330964 A JP 2003330964A JP 2003330964 A JP2003330964 A JP 2003330964A JP 4173084 B2 JP4173084 B2 JP 4173084B2
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asphalt
injection pipe
replacement
injection
pipe body
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JP2005097893A (en
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正次郎 堀
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Nikko Co Ltd
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Nikko Co Ltd
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Description

本発明は、道路舗装材であるアスファルト混合物を製造するアスファルトプラントに設置したアスファルト噴射パイプに関する。   The present invention relates to an asphalt injection pipe installed in an asphalt plant for producing an asphalt mixture that is a road pavement material.

近年、通常のアスファルト混合物とは性状の異なる特殊アスファルト混合物、例えば、排水性アスファルト混合物などの需要が増えつつあり、それに応じて粘着性の強い特殊なアスファルトを使用する機会も増えている。この粘着性の強いアスファルトを使用するとアスファルト噴射パイプ内壁にアスファルトが付着することが多くなり、これが成長すると定期的なアスファルト取り除く作業が必要となる。 In recent years, demands for special asphalt mixtures having different properties from ordinary asphalt mixtures, such as drainage asphalt mixtures, are increasing, and accordingly, the opportunity to use special asphalt with strong tackiness is increasing. When this sticky asphalt is used, asphalt often adheres to the inner wall of the asphalt injection pipe, and when this asphalt grows, it is necessary to periodically remove the asphalt.

アスファルトプラントのアスファルト供給装置は、図4に示すように、ミキサ101の混合槽102の近傍にアスファルト計量槽103を備え、混合槽102の上位に複数の噴射ノズル104を備えたアスファルト噴射パイプ105を配設し、アスファルト計量槽103にて計量したアスファルトを供給ポンプ106にてアスファルト噴射パイプ105へと送り込んで噴射ノズル104から混合槽102内全域に向けてアスファルトを噴射している。   4, the asphalt supply apparatus of the asphalt plant includes an asphalt metering tank 103 in the vicinity of the mixing tank 102 of the mixer 101, and an asphalt injection pipe 105 having a plurality of injection nozzles 104 above the mixing tank 102. The asphalt measured by the asphalt measuring tank 103 is sent to the asphalt injection pipe 105 by the supply pump 106, and the asphalt is injected from the injection nozzle 104 toward the entire area of the mixing tank 102.

そして、粘着性の強いアスファルトを使用すると、アスファルト噴射パイプ105の内壁にアスファルトが付着することが起こり、ある程度付着するとアスファルト噴射パイプ105を取り外し、パイプ内に付着したアスファルトを取り除く作業を行っている。   If asphalt with high adhesiveness is used, asphalt adheres to the inner wall of the asphalt injection pipe 105, and when it adheres to some extent, the asphalt injection pipe 105 is removed and the asphalt adhering to the pipe is removed.

しかしながら、上記のようにアスファルト噴射パイプ内に付着するアスファルトを取り除くには相当の作業時間を要するとともに、厄介な作業であり、かつその作業中はプラントの運転を停止しなければならず、何らかの改善策が望まれるものであった。   However, as mentioned above, removing asphalt adhering in the asphalt injection pipe requires considerable work time and is troublesome work, and the operation of the plant must be stopped during the work. A plan was desired.

本発明は上記の点に鑑み、アスファルト噴射パイプのメンテナンスが容易に行えるアスファルトプラントのアスファルト噴射パイプを提供することを課題とする。   This invention makes it a subject to provide the asphalt injection pipe of an asphalt plant which can maintain an asphalt injection pipe easily in view of said point.

上記の課題を解決するために、請求項1記載のアスファルトプラントのアスファルト噴射パイプは、アスファルト混合物の混合用ミキサの混合槽上位に複数の噴射ノズルを備えた噴射パイプ本体を配設し、該噴射パイプ本体を介して供給されるアスファルトを前記噴射ノズルから混合槽内に噴射するようにしたアスファルトプラントのアスファルト噴射パイプにおいて、噴射パイプ本体よりも若干小径で、一端を開口して他端を閉塞し、かつ前記噴射ノズル位置に合致する位置に透孔を穿設してなる交換用管体を、噴射パイプ本体の先端開口部より挿入して取り付けたことを特徴としている。 In order to solve the above-mentioned problems, an asphalt injection pipe of an asphalt plant according to claim 1 is provided with an injection pipe body having a plurality of injection nozzles disposed above a mixing tank of a mixer for mixing asphalt mixture , and the injection In the asphalt injection pipe of the asphalt plant in which the asphalt supplied through the pipe body is injected from the injection nozzle into the mixing tank, the asphalt injection pipe of the asphalt plant is slightly smaller in diameter than the injection pipe body , and one end is opened and the other end is closed. and the replacement pipe body formed by drilled hole to a position that matches the ejection nozzle position, is characterized in that mounted by inserting from the front end opening portion of the injection pipe body.

また、請求項2記載のアスファルトプラントのアスファルト噴射パイプは、前記交換用管体の内部にアスファルト保温用のヒータを取り付けたことを特徴としている。   The asphalt injection pipe of the asphalt plant according to claim 2 is characterized in that a heater for asphalt heat insulation is attached to the inside of the replacement pipe body.

本発明に係る請求項1記載のアスファルトプラントのアスファルト噴射パイプによれば、複数の噴射ノズルを備えた噴射パイプ本体よりも若干小径で、一端を開口して他端を閉塞し、かつ前記噴射ノズル位置に合致する位置に透孔を穿設してなる交換用管体を、噴射パイプ本体の先端開口部より挿入して取り付けたので、アスファルトが付着しても交換用管体を交換するだけでよく、短時間に対処できてメンテナンスも容易である。 According to the asphalt blowpipe asphalt plant according to claim 1, wherein according to the present invention, slightly smaller diameter than the blowpipe body with a plurality of injection nozzles, and closing the other end with one end open, and the injection nozzle Since the replacement tube made by drilling a through hole at a position that matches the position is inserted from the tip opening of the injection pipe body and attached, it is only necessary to replace the replacement tube even if asphalt adheres Well, it can cope in a short time and is easy to maintain.

また、請求項2記載のアスファルトプラントのアスファルト噴射パイプによれば、前記交換用管体の内部にアスファルト保温用のヒータを取り付けたので、アスファルトを適温に維持しやすいと共に、適温による加熱によって交換用管体への付着も極力抑えることができる。   According to the asphalt injection pipe of the asphalt plant according to claim 2, since the heater for asphalt heat insulation is attached to the inside of the replacement pipe body, the asphalt can be easily maintained at an appropriate temperature, and can be replaced by heating at an appropriate temperature. Adhesion to the tube can be suppressed as much as possible.

本発明に係わる請求項1記載のアスファルト噴射パイプによれば、複数の噴射ノズルを備えた噴射パイプ本体よりも若干小径で、一端を開口して他端を閉塞し、かつ前記噴射ノズル位置に合致する位置に透孔を穿設してなる交換用管体を、噴射パイプ本体の先端開口部より挿入して取り付ける。これによって、供給するアスファルトは交換用管体内を通過して噴射ノズルから噴射されることとなり、交換用管体の内壁にはアスファルトが付着するが、噴射パイプ本体の内壁にはアスファルトが接触しないので付着も少ない。 According to the asphalt injection pipe according to claim 1, wherein according to the present invention, slightly smaller diameter than the blowpipe body with a plurality of injection nozzles, and closing the other end with one end open, and matches the injection nozzle position A replacement tube having a through-hole formed at a position to be inserted is inserted from the tip opening of the injection pipe body and attached. As a result, the asphalt to be supplied passes through the replacement pipe and is injected from the injection nozzle. Asphalt adheres to the inner wall of the replacement pipe, but the asphalt does not contact the inner wall of the injection pipe body . There is little adhesion.

また、交換用管体にアスファルトが付着しても、この交換用管体は単なる筒体であって安価なものであり、取り外して新たなものと交換すれば良く、短時間の作業にて完了する。なお、取り外した交換用管体は、管体の側面にヒータなども貼り付けていないために、バーナにて管体側面を加熱することができ、この加熱によって付着したアスファルトを簡単に取り除くことができる。このアスファルトを除去した交換用管体を再度使用することも可能であるが、交換用管体が余分に一本あれば、これを次回の交換時のスペア用として保管しておくとメンテナンスもしやすいものとなる。 In addition, even if asphalt adheres to the replacement tube, this replacement tube is simply a cylinder and is inexpensive, and can be removed and replaced with a new one. To do. Note that the replacement tube removed, for not adhered well as Heater on the side surface of the tube, it is possible to heat the tube side at the burner, remove the asphalt adhered by the heat easily be able to. It is possible to reuse the replacement pipe from which the asphalt has been removed, but if there is an extra replacement pipe, it will be easier to maintain if it is stored as a spare for the next replacement. It will be a thing.

このように、噴射パイプ本体内に交換用管体を挿入して取り付けておけば、アスファルトが付着しても交換用管体を交換するだけであって短時間に作業が完了し、プラントの運転を長時間停止することもなく、メンテナンスも容易となる。 In this way, if the replacement tube is inserted and installed in the injection pipe body , even if the asphalt adheres, the replacement tube is simply replaced, and the operation is completed in a short time. Maintenance is easy without stopping for a long time.

また、請求項2記載のミキサのアスファルト供給管によれば、交換用管体の内部にアスファルト保温用のヒータを取り付ける。これによって、交換用管体内のアスファルトを直接加熱できるので、外付けヒータよりも均一に、かつ効果的に加熱でき、アスファルトを適温に維持しやすいと共に、適温による加熱によって交換用管体への付着も極力抑えて交換寿命を伸ばすことができる。   According to the asphalt supply pipe of the mixer of the second aspect, the heater for asphalt heat insulation is attached inside the replacement pipe. As a result, the asphalt in the replacement pipe can be directly heated, so that it can be heated more uniformly and effectively than an external heater. Can be reduced as much as possible to extend the replacement life.

以下、本発明の実施例を図1乃至図3に基づいて説明する。   Embodiments of the present invention will be described below with reference to FIGS.

図1はアスファルトプラントのプラント本体部に搭載したアスファルト供給装置を示しており、ミキサ1の混合槽2の近傍にアスファルト計量槽3を備え、混合槽2の上位に複数の噴射ノズル4を備えた噴射パイプ本体5と、該噴射パイプ本体5内に挿入する交換用管体10とからなるアスファルト噴射パイプを配設している。 FIG. 1 shows an asphalt supply apparatus mounted on a plant main body of an asphalt plant, which includes an asphalt metering tank 3 in the vicinity of a mixing tank 2 of a mixer 1 and a plurality of injection nozzles 4 at an upper level of the mixing tank 2. and the injection pipe body 5, are disposed asphalt injection pipes consisting of the replacement tube 10 for insertion into the injection pipe body 5.

噴射パイプ本体5は供給管6によってアスファルト計量槽3に連通しており、供給配管6途中に介在するアスファルト圧送用の供給ポンプ7によってアスファルト計量槽3にて計量した所定量のアスファルトが送り込まれ、噴射ノズル4から混合槽2内に向けてアスファルトを噴射させる構成となっている。噴射パイプ本体5には加熱保温用のヒータ8が取り付けられており、また、噴射パイプ本体5内に残留するアスファルトを抜き取るための抜き取り管9が配設されている。 The injection pipe body 5 communicates with the asphalt metering tank 3 by a supply pipe 6, and a predetermined amount of asphalt measured in the asphalt metering tank 3 is fed by a supply pump 7 for asphalt pressure feeding interposed in the middle of the supply pipe 6. Asphalt is jetted from the jet nozzle 4 into the mixing tank 2. The injection pipe body 5 is attached heater 8 for heating insulation, also is disposed extraction tube 9 for extracting the asphalt remaining in the injection pipe body 5.

前記噴射パイプ本体5の内部には、図2または図3に示すような、一端が開口し、他端が閉塞した交換用管体10を挿入しており、ボルトなどで固定できるようにしている。交換用管体10の外径は噴射パイプ本体5の内径よりも若干小径としており、交換用管体10を噴射パイプ本体5内に挿入すると、噴射パイプ本体5の内壁面は交換用管体10にて覆われて供給されるアスファルトと接触しないようになっている。また、交換用管体10には噴射パイプ本体5の噴射ノズル4位置と合致する位置に透孔11を穿設しており、交換用管体10内に流れ込むアスファルトは前記透孔11を通って噴射ノズル4より混合槽2内に向けて噴射されるようにしている。 The replacement pipe body 10 having one end opened and the other end closed as shown in FIG. 2 or 3 is inserted into the injection pipe body 5 so that it can be fixed with a bolt or the like. . The outer diameter of the replacement pipe 10 is slightly smaller in diameter than the inner diameter of the injection pipe body 5, inserting a replacement tube 10 into the injection pipe body 5, the inner wall surface of the injection pipe body 5 replacement tube 10 So that it does not come into contact with the asphalt supplied. In addition, the replacement tube 10 is provided with a through hole 11 at a position that matches the position of the injection nozzle 4 of the injection pipe body 5, and asphalt that flows into the replacement tube 10 passes through the through hole 11. It is made to inject toward the inside of the mixing tank 2 from the injection nozzle 4. FIG.

12は交換用管体10の内部に内装したアスファルト保温用のヒータであっ、その周囲をアスファルトとヒータ本体13とが直接触れないように保護管14にて被覆した構造としており、交換用管体10内に供給されるアスファルトを内部からも加熱し、外付けのヒータ8による噴射パイプ本体5の外周面からの加熱と併せて効率良く加熱保温できる構造となっている。なお、交換用管体10内のヒータ12だけで十分な加熱保温効果が得られるようであれば、外付けのヒータ8を省略しても良いし、また、外付けのヒータ8だけで十分な加熱保温効果があれば、交換用管体10内のヒータ12を省略することもできる。なお、15は交換用管体10を噴射パイプ本体5に挿入、取り出しするときに使用する取っ手である。 Reference numeral 12 denotes an asphalt heat insulation heater built in the interior of the replacement tube 10, and has a structure in which the periphery of the heater is covered with a protective tube 14 so that the asphalt and the heater body 13 are not in direct contact with each other. The asphalt supplied into the inside 10 is also heated from the inside, and it is structured to be able to efficiently heat and keep it together with the heating from the outer peripheral surface of the injection pipe body 5 by the external heater 8. It should be noted that the external heater 8 may be omitted or only the external heater 8 may be sufficient if a sufficient heat insulation effect can be obtained with only the heater 12 in the replacement tube 10. If there is a heat insulation effect, the heater 12 in the replacement tube 10 can be omitted. Reference numeral 15 denotes a handle used when the replacement tube 10 is inserted into or removed from the injection pipe body 5.

しかして、前記構成の噴射パイプ本体5を使用すると、アスファルト計量槽3から供給されるアスファルトは噴射パイプ本体5内の交換用管体10内部を通って噴射ノズル4から噴射されることなるが、このとき、交換用管体10の内壁にはアスファルトが付着するが、噴射パイプ本体5の内壁は交換用管体10によって覆われているためにアスファルトが付着することはない。そして、長期の使用によって交換用管体10にアスファルトが付着して閉塞するようになると、交換用管体10を締結しているボルトを外し、取っ手15を持ち、図2に示すように、ヒータ12と共に引き抜いて取り外す。そして別途用意した新しい交換用管体10を挿入してボルトで締結し、前記ヒータ12を挿入して取り付ければ交換作業が完了する。 Thus, when the injection pipe body 5 having the above-described configuration is used, the asphalt supplied from the asphalt measuring tank 3 is injected from the injection nozzle 4 through the inside of the replacement pipe body 10 in the injection pipe body 5. At this time, asphalt adheres to the inner wall of the replacement pipe body 10, but the inner wall of the injection pipe body 5 is covered with the replacement pipe body 10, so that asphalt does not adhere. When the asphalt adheres to and clogs the replacement tube 10 due to long-term use, the bolts that fasten the replacement tube 10 are removed, the handle 15 is held, and as shown in FIG. Pull out with 12 and remove. Then, a new replacement tube 10 prepared separately is inserted and fastened with bolts, and the replacement operation is completed when the heater 12 is inserted and attached.

前記取り外した交換用管体10は、管体の側面にヒータなどもついていないために、バーナにて管体側面を加熱することができ、この加熱によって付着したアスファルトを簡単に取り除くことができ、これを再度使用することも可能であり、また、交換用管体が余分にあれば、これを次回の交換時のスペア用として保管しておくと良い。 The replacement pipe 10 removed, to the side surface of the tube does not have well as Heater, it is possible to heat the tube side at the burner, be removed asphalt adhered by the heat easily It can be used again, and if there is an extra replacement tube, it is good to store it as a spare for the next replacement.

このように、本発明のアスファルト噴射パイプでは、噴射パイプ本体5に交換用管体10を挿入し、アスファルトが専ら交換用管体10に付着するようにし、付着が進行すれば交換用管体10の交換によって迅速に行うようにするもので、プラントを長時間停止する必要もなく、また取り外した交換用管体10のアスファルト除去作業も簡単であって、メンテナンス面では大変楽になる。 Thus, the asphalt injection pipes of the present invention, to insert the replacement tube 10 into the injection pipe body 5, asphalt so as to adhere solely to the replacement tube 10, the replacement pipe be advanced adhesion This is performed quickly by exchanging the body 10, so that it is not necessary to stop the plant for a long time, and the asphalt removal work of the removed replacement pipe body 10 is simple, which is very easy in terms of maintenance.

また、交換用管体10の内部にアスファルト保温用のヒータ12を取り付けると、交換用管体10内のアスファルトを直接加熱でき、外付けヒータ8よりも均一に、かつ効果的に加熱でき、アスファルトを適温に維持しやすいと共に、適温による加熱によって交換用管体への付着も極力抑えて交換寿命を伸ばすことができる。   Moreover, when the heater 12 for asphalt heat insulation is attached to the inside of the replacement pipe body 10, the asphalt in the replacement pipe body 10 can be directly heated, and can be heated more uniformly and effectively than the external heater 8, and the asphalt Can be easily maintained at an appropriate temperature, and by the heating at an appropriate temperature, the adhesion to the replacement tube can be suppressed as much as possible to extend the replacement life.

本発明に係るアスファルトプラントのアスファルト噴射パイプの一実施例を示す説明図である。It is explanatory drawing which shows one Example of the asphalt injection pipe of the asphalt plant which concerns on this invention. 図1の一部を省略した要部拡大図であり、交換用管体を取り出す様子を示した図である。It is the principal part enlarged view which abbreviate | omitted a part of FIG. 1, and is the figure which showed a mode that the tubular body for replacement | exchange was taken out. 図2のA−A断面図である。It is AA sectional drawing of FIG. 従来のアスファルト噴射パイプを説明する図である。It is a figure explaining the conventional asphalt injection pipe.

符号の説明Explanation of symbols

1…ミキサ 2…混合槽
4…噴射ノズル 5…噴射パイプ本体
10…交換用管体 11…透孔
12…ヒータ
DESCRIPTION OF SYMBOLS 1 ... Mixer 2 ... Mixing tank 4 ... Injection nozzle 5 ... Injection pipe main body 10 ... Replacement pipe 11 ... Through-hole 12 ... Heater

Claims (2)

アスファルト混合物の混合用ミキサの混合槽上位に複数の噴射ノズルを備えた噴射パイプ本体を配設し、該噴射パイプ本体を介して供給されるアスファルトを前記噴射ノズルから混合槽内に噴射するようにしたアスファルトプラントのアスファルト噴射パイプにおいて、噴射パイプ本体よりも若干小径で、一端を開口して他端を閉塞し、かつ前記噴射ノズル位置に合致する位置に透孔を穿設してなる交換用管体を、噴射パイプ本体の先端開口部より挿入して取り付けたことを特徴とするアスファルトプラントのアスファルト噴射パイプ。 An injection pipe body having a plurality of injection nozzles is disposed above the mixing tank of the mixing mixer for asphalt mixture , and asphalt supplied through the injection pipe body is injected from the injection nozzle into the mixing tank. in asphalt blowpipe asphalt plant, and blowpipe slightly smaller diameter than the body, to close the other end with one end open, and the injection nozzle replacement tube made by drilled hole to a position that matches the position An asphalt injection pipe for an asphalt plant, wherein the body is inserted and attached from the tip opening of the injection pipe body . 前記交換用管体の内部にアスファルト保温用のヒータを取り付けたことを特徴とする請求項1記載のアスファルトプラントのアスファルト噴射パイプ。   The asphalt injection pipe for an asphalt plant according to claim 1, wherein a heater for asphalt heat insulation is attached to the inside of the replacement pipe body.
JP2003330964A 2003-09-24 2003-09-24 Asphalt injection pipe for asphalt plant Expired - Fee Related JP4173084B2 (en)

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JP2003330964A JP4173084B2 (en) 2003-09-24 2003-09-24 Asphalt injection pipe for asphalt plant

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JP2003330964A JP4173084B2 (en) 2003-09-24 2003-09-24 Asphalt injection pipe for asphalt plant

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JP2005097893A JP2005097893A (en) 2005-04-14
JP4173084B2 true JP4173084B2 (en) 2008-10-29

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KR101045665B1 (en) 2011-02-18 2011-07-01 주식회사 서원 Low Temperature Emulsified Asphalt Mixer
KR101295800B1 (en) 2013-05-03 2013-08-12 노대식 Air-propulsion catamaran type cctv robot for detecting pipe route
CN103450918B (en) * 2013-09-10 2015-06-17 徐工集团工程机械股份有限公司道路机械分公司 High-uniformity foam asphalt generating device

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