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JP4179964B2 - Jutan mat washing machine - Google Patents
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JP4179964B2 - Jutan mat washing machine - Google Patents

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JP4179964B2
JP4179964B2 JP2003366330A JP2003366330A JP4179964B2 JP 4179964 B2 JP4179964 B2 JP 4179964B2 JP 2003366330 A JP2003366330 A JP 2003366330A JP 2003366330 A JP2003366330 A JP 2003366330A JP 4179964 B2 JP4179964 B2 JP 4179964B2
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mat
cleaning
brush
shaft member
roller
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JP2005125284A (en
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秀文 駒田
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株式会社岡常歯車製作所
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Description

本発明は、ジュウタンマット洗浄機に関するものである。   The present invention relates to a deutan mat washing machine.

ジュウタンマットを洗浄する洗浄機において従来知られるものに、ジュウタンマットの進行方向に、ジュウタンマットを挟んで回転する上下一対の打撃棒回転体と、ジュウタンマットを挟んで回転する上下一対の回転ブラシと、が並設されたものがある(例えば、特許文献1参照)。
さらに、この洗浄機は、ジュウタンマットの引き込み用のローラや、洗浄のためのその他ローラが配設されている。
Conventionally known washing machines for cleaning a jutan mat include a pair of upper and lower striking rod rotating bodies that rotate with the jutan mat in the traveling direction of the jutan mat, and a pair of upper and lower rotating brushes that rotate with the jutan mat interposed therebetween. Are arranged in parallel (for example, see Patent Document 1).
Further, this washing machine is provided with a roller for pulling in the jutan mat and other rollers for washing.

従って、従来の洗浄機は、ローラを回転させるプーリや回転軸用の軸受等の部品の点数が多くなり、構成が複雑で、洗浄機が大型化するという欠点があった。
また、ジュウタンマットの端部からはみ出る糸状の異物(ほつれ部)を回転ブラシが巻き込み、回転ブラシによりマットが引き込まれ、さらに、マットが洗浄機内に詰まっても直ぐに運転の停止ができないため、マットが強く巻き込まれ、破損するというトラブルが多発している。
特開2003−190897号公報
Therefore, the conventional washing machine has a drawback that the number of parts such as a pulley for rotating the roller and a bearing for the rotating shaft is increased, the configuration is complicated, and the washing machine is enlarged.
In addition, the rotating brush entrains the thread-like foreign matter (the frayed portion) that protrudes from the end of the jutan mat, the mat is pulled in by the rotating brush, and even if the mat gets stuck in the washing machine, the operation cannot be stopped immediately. There are many troubles of getting caught up and getting damaged.
JP 2003-190897 A

解決しようとする課題は、洗浄機をコンパクトにできない点である。部品点数が多く、構造が複雑となる点である。また、誤動作した際の安全対策が不十分な点である。   The problem to be solved is that the washing machine cannot be made compact. The number of parts is large and the structure is complicated. In addition, safety measures when malfunctioning is insufficient.

本発明に係るジュウタンマット洗浄機は、植毛側を下面としたジュウタンマットの上下面に当接する上下清掃回転体を備え、該上下清掃回転体のうちの下清掃回転体は、軸心廻りに回転する軸部材と、該軸部材に取着され上記ジュウタンマットに当接し180°離れて一対に設けられるブラシと、上記軸部材平行かつ180°離れて一対設けられる打撃棒と、を有し、上記下清掃回転体の打撃棒は、上記ブラシよりも30°〜55°の角度だけ回転方向後方側位置に配設され、上記上下清掃回転体のうちの上清掃回転体は、軸心廻りに回転する軸部材と、該軸部材に平行かつ180°離れて一対設けられる打撃棒と、を有し、
さらに、上記下清掃回転体の打撃棒と、上記上清掃回転体の打撃棒とが、90°の回転位相差を持って上記ジュウタンマットに交互に当接するものである
The jutetan mat washing machine according to the present invention includes an upper and lower cleaning rotary body that abuts on the upper and lower faces of the jutan mat with the flocked side as a lower face, and the lower cleaning rotary body of the upper and lower cleaning rotary bodies rotates around an axis. a shaft member which, possess a brush provided on a pair being attached to the shaft member in contact with the Jewelery Tan mat 180 ° apart, and the striking bar is provided a pair apart parallel and 180 ° to the shaft member, the The striking rod of the lower cleaning rotator is disposed at a rear side position in the rotation direction by an angle of 30 ° to 55 ° with respect to the brush , and the upper cleaning rotator of the upper and lower cleaning rotators is arranged around the axis. And a pair of striking rods provided parallel to the shaft member and spaced apart by 180 °,
Further, the striking rod of the lower cleaning rotator and the striking rod of the upper cleaning rotator are alternately in contact with the deuteron mat with a rotational phase difference of 90 ° .

または、植毛側を下面としたジュウタンマットの上下面に当接する上下清掃回転体を備え、該上下清掃回転体のうちの下清掃回転体は、軸心廻りに回転する軸部材と、該軸部材に取着され上記ジュウタンマットに当接し180°離れて一対に設けられるブラシと、上記軸部材に平行かつ180°離れて一対設けられる帯板状糸巻込防止部材と、を有し、上記下清掃回転体の糸巻込防止部材は、上記ブラシよりも25°〜45°の角度だけ回転方向後方側位置に配設され上記ジュウタンマットの不要糸が上記ブラシの基端部側へ巻き込まれるのを防止し、上記上下清掃回転体のうちの上清掃回転体は、軸心廻りに回転する軸部材と、該軸部材に取着され上記ジュウタンマットに当接し180°離れて一対に設けられるブラシと、該軸部材に平行かつ180°離れて一対設けられる帯板状糸巻込防止部材と、を有し、上記上清掃回転体の糸巻込防止部材は、上記ブラシよりも25°〜45°の角度だけ回転方向後方側位置に配設され上記ジュウタンの不要糸が上記ブラシの基端部側へ巻き込まれるのを防止し、さらに、上記下清掃回転体の糸巻込防止部材と、上記上清掃回転体の糸巻込防止部材とが、90°の回転位相差を持って上記ジュウタンマットに交互に接近するものである。 Alternatively, an upper and lower cleaning rotating body that abuts on the upper and lower surfaces of the jutan mat with the flocked side as a lower surface, and the lower cleaning rotating body of the upper and lower cleaning rotating bodies includes a shaft member that rotates about an axis, and the shaft member has a brush provided on a pair by contact with 180 ° apart attached to the Jewelery Tan mat, a strip-shaped yarn write prevention member provided pair apart parallel and 180 ° to the shaft member, to, the lower yarn write prevention member of the cleaning rotating body, that the unnecessary yarn 25 ° to 45 ° angle only disposed in the rotation direction rear side position above Jewelery Tan mat than the brush is caught to the base end side of the brush The upper cleaning rotator of the upper and lower cleaning rotators includes: a shaft member that rotates about a shaft center; and a brush that is attached to the shaft member and abuts against the deuteron mat and is provided at a pair 180 degrees apart. , Parallel to the shaft member and 18 A pair of strip-like thread winding prevention members provided apart from each other, and the thread winding prevention member of the upper cleaning rotating body is disposed at a position on the rear side in the rotational direction by an angle of 25 ° to 45 ° with respect to the brush. The unnecessary yarn of the jutan is prevented from being wound on the base end side of the brush, and further, a yarn winding preventing member of the lower cleaning rotating body, and a yarn winding preventing member of the upper cleaning rotating body, The deuteron mat is alternately approached with a rotational phase difference of 90 ° .

また、上記ジュウタンマットを引き込む上下引き込みローラと、上記上下清掃回転体と、上記ジュウタンマットの下面に当接する拭き取り用吸水ローラとは、上記ジュウタンマットの入口部から出口部に向かって下方傾斜状に並設されたものである。 Further, the upper and lower draw rollers draw the Jewelery Tan mats, the upper and lower cleaning rotating body, and the wiping water absorbing roller in contact with the lower surface of the Jewelery Tan mat downwardly inclined toward the outlet portion from the inlet portion of the Jewelery Tan mat It was installed side by side.

また、上記上下引き込みローラの上流側位置に配設された開閉扉と、上記拭き取り用吸水ローラに洗浄水を吸水させる水槽と、該水槽に該洗浄水を供給させるバルブ付き給水管と、該拭き取り用吸水ローラを押圧して過分な該洗浄水を取り去る絞りローラと、ローラ回転駆動用モータと、を備え、さらに、該開閉扉に連結され該開閉扉を開くと上記バルブを閉状態から開状態にさせる第1連結部材と、該開閉扉に連結され該開閉扉を開くと上記絞りローラを上記拭き取り用吸水ローラに押圧させる第2連結部材と、該開閉扉を開くと上記モータを駆動させる作動用リミットスイッチと、を備えるものである。
また、上記下清掃回転体の下方位置に塵受け皿部材が配設され、上記ジュウタンマットが正規ルートから離脱し該塵受け皿部材に当接して該塵受け皿部材が位置変化すると該位置変化を検知して上記モータを緊急停止させる非常用リミットスイッチを備える。
An open / close door disposed upstream of the upper and lower pull-in rollers; a water tank that absorbs the cleaning water to the wiping water absorbing roller; a water supply pipe with a valve that supplies the cleaning water to the water tank; A squeezing roller that presses the water absorbing roller for removing excess cleaning water, and a roller rotation driving motor, and is connected to the opening / closing door and opens the opening / closing door to open the valve from the closed state. A first connecting member that is connected to the opening and closing door, a second connecting member that presses the squeezing roller against the wiping water absorbing roller when the opening and closing door is opened, and an operation that drives the motor when the opening and closing door is opened. Limit switch.
In addition, a dust pan member is disposed below the lower cleaning rotating body, and when the deuteron mat is detached from the normal route and abuts against the dust pan member to change the position of the dust pan member, the change in position is detected. And an emergency limit switch for emergency stop of the motor.

本発明のジュウタンマット洗浄機は、回転するブラシと打撃棒とが同一軸部材に配設されているため、洗浄機をコンパクトにでき、また、回転軸や軸受等の部品の省略化が可能となり、構成が簡素化される。
また、打撃棒はブラシよりも所定角度だけ回転方向後方に配設されるため、ジュウタンマットから塵や埃等の異物をブラシにて掃き出し、その後、打撃棒にて打撃する作業が連続して行われ、効率良く異物を除去することができる。
また、誤動作の際に緊急停止させることができ、ジュウタンマットが洗浄機内に詰まってマットを破損させることがなく、安全である。
Since the rotating brush and the striking rod are arranged on the same shaft member, the washing machine of the present invention can be made compact, and parts such as the rotating shaft and bearings can be omitted. , The configuration is simplified.
In addition, since the striking rod is disposed behind the brush by a predetermined angle in the rotational direction, dust, dust and other foreign matters are swept away from the deutern mat with the brush, and thereafter the work of striking with the striking rod is continuously performed. Therefore, foreign matters can be efficiently removed.
In addition, an emergency stop can be performed in the event of a malfunction, and the deuteron mat is not clogged in the washing machine and the mat is not damaged, which is safe.

図1は、本発明のジュウタンマット洗浄機の実施の一形態を示す断面正面図であり、図2は、ジュウタンマット洗浄機の断面左側面図である。この洗浄機は、上部がジュウタンマットMの洗浄を行う洗浄作業部Aであり、下部が洗浄作業部Aを載置固定させる基台部Bである。   FIG. 1 is a cross-sectional front view showing an embodiment of a deutan mat cleaning machine according to the present invention, and FIG. 2 is a cross-sectional left side view of the deutan mat cleaning machine. In this cleaning machine, the upper part is a cleaning work part A for cleaning the deuterium mat M, and the lower part is a base part B on which the cleaning work part A is placed and fixed.

そして、この洗浄機にて洗浄を行うジュウタンマットMは、例えば、一面側(使用状態で上面)が植毛面とされたものがあり、植毛側が下面に向けられて洗浄作業部Aの手前上部の入口部9からジュウタンマットMが入れられ、内部にて洗浄が行われ、後方下部の出口部10から出てくる。   In addition, for example, the debutan mat M to be cleaned by this cleaning machine has one surface side (upper surface in use) as a flocking surface, and the flocking side is directed to the lower surface, and the upper part of the front side of the cleaning operation unit A is A deuterium mat M is put in from the inlet portion 9, cleaning is performed inside, and it comes out from the outlet portion 10 at the rear lower part.

洗浄機は、洗浄作業部Aにおいて、入口部9側から出口部10側に向かって、植毛側を下面としたジュウタンマットMを引き込む上下引き込みローラ3,4と、ジュウタンマットMの上下面に当接する上下清掃回転体5,6と、ジュウタンマットMの下面に当接する拭き取り用吸水ローラ7と、を備え、さらに、吸水ローラ7とによりジュウタンマットMを挟む吸水ローラ7に平行な押さえローラ8を備えている。   In the cleaning section A, the cleaning machine contacts the upper and lower drawing rollers 3 and 4 for pulling in the jutan mat M with the flocked side as the lower surface and the upper and lower surfaces of the jutan mat M from the inlet section 9 side to the outlet section 10 side. The upper and lower cleaning rotary bodies 5 and 6 are in contact with each other, and the wiping water absorbing roller 7 is in contact with the lower surface of the deuteron mat M. Further, a pressing roller 8 parallel to the water absorbing roller 7 sandwiching the deuteron mat M by the water absorbing roller 7 is provided. I have.

さらに、上下引き込みローラ3,4と、上下清掃回転体5,6と、拭き取り用吸水ローラ7とは、ジュウタンマットMの入口部9(上流側)から出口部10(下流側)に向かって下方傾斜状に並設されている。また、ジュウタンマットMが斜め下方へ向かって直線的に進むよう、これらローラは配置されており、ジュウタンマットMをスムーズに進行させることができる。
つまり、上下引き込みローラ3,4と、上下清掃回転体5,6と、拭き取り用吸水ローラ7は、水平に対して30°〜60°の勾配線に沿って並設されている。
Further, the upper and lower drawing rollers 3 and 4, the upper and lower cleaning rotary bodies 5 and 6, and the wiping water absorbing roller 7 are downward from the inlet portion 9 (upstream side) to the outlet portion 10 (downstream side). It is arranged side by side in an inclined shape. Further, these rollers are arranged so that the jutan mat M advances linearly downward in an oblique direction, and the jutan mat M can be smoothly advanced.
That is, the upper and lower drawing rollers 3 and 4, the upper and lower cleaning rotating bodies 5 and 6, and the wiping water absorbing roller 7 are arranged in parallel along a gradient line of 30 ° to 60 ° with respect to the horizontal.

上下引き込みローラ3,4は、入口部9から投入されたジュウタンマットMを上下から挟んで引き込み、下流側へ送り出すよう構成されたものであり、引き込みローラ3,4のうちの少なくとも一方を、ジュウタンマットMを下流側へ送る方向に回転駆動させている。図2では、下引き込みローラ4のみをモータ16により回転駆動させている。
また、下引き込みローラ4の軸心は固定状とされ、上引き込みローラ3の軸心はフリー(下引き込みローラ4方向へ移動自在)とされ、上引き込みローラ3を弾発部材(圧縮バネ等)24にて下引き込みローラ4に向かって弾発付勢させている。これにより、ジュウタンマットMを滑らすことなく確実に下流側へ送ることができる。
The upper and lower drawing rollers 3 and 4 are configured to draw the jute mat M introduced from the inlet portion 9 from above and below and send it out to the downstream side. The mat M is driven to rotate in a direction to send it to the downstream side. In FIG. 2, only the lower drawing roller 4 is driven to rotate by the motor 16.
Further, the axis of the lower drawing roller 4 is fixed, the axis of the upper drawing roller 3 is free (movable in the direction of the lower drawing roller 4), and the upper drawing roller 3 is made of a resilient member (compression spring or the like). At 24, the elastic force is applied toward the lower drawing roller 4. Thereby, it can send to the downstream side reliably, without sliding the jute mat M.

上下清掃回転体5,6について説明すると、上下清掃回転体5,6のうちの下清掃回転体6は、軸心L廻りに回転する軸部材22と、軸部材22に取着されたブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22に軸部材22と平行となるよう配設された打撃棒2と、を有している。つまりブラシ1と打撃棒2との回転軸心は一致している。 図3(a)は、上下清掃回転体5,6の概略構成図であり、図2と図3(a)では、下清掃回転体6の軸部材22に、ブラシ1と打撃棒2とを設けており、上清掃回転体5には、(ブラシ1を省略して)打撃棒2を設けている。 Referring to the upper and lower cleaning rotating body 5,6, the lower cleaning rotary member 6 of the upper and lower cleaning rotary body 5 and 6, a shaft member 22 which rotates the axis L around the brush 1 which is attached to the shaft member 22 And a striking rod 2 disposed on the same shaft member 22 as the shaft member 22 to which the brush 1 is attached so as to be parallel to the shaft member 22. That is, the rotational axes of the brush 1 and the striking rod 2 coincide. FIG. 3A is a schematic configuration diagram of the upper and lower cleaning rotary bodies 5 and 6. In FIGS. 2 and 3A, the brush 1 and the striking rod 2 are attached to the shaft member 22 of the lower cleaning rotary body 6. The upper cleaning rotary body 5 is provided with a striking rod 2 (omitting the brush 1).

ここで、図3(a)において、下清掃回転体6の軸心をL1 とし、軸部材を22aとし、ブラシを1aとし、打撃棒を2aとし、また、上清掃回転体5の軸心をL2 とし、軸部材を22bとし、打撃棒を2bとしている。また、上下清掃回転体5,6の軸心L2 ,L1 は平行とされている。 Here, in FIG. 3 (a), the axis of the lower cleaning rotary member 6 with L 1, the shaft member and 22a, the brush and 1a, a striking rod and 2a, Also, the axis of the upper cleaning rotary body 5 heart It was a L 2, the shaft member and 22b, has a striking rod and 2b. Further, the shaft centers L 2 and L 1 of the upper and lower cleaning rotary bodies 5 and 6 are parallel to each other.

上清掃回転体5において、軸部材22bはモータ16(図2参照)により軸心L2 廻りに回転駆動し、打撃棒2bは軸部材22bに平行でかつ軸部材22bに180°離れて一対設けられている。
また、下清掃回転体6において、軸部材22aはモータ16により軸心L1 廻りに回転駆動し、ブラシ1aは軸部材22aに180°離れて一対設けられ、打撃棒2aは、ブラシ1aと所定角度θだけ遅れる回転位相差を持って、軸部材22aに平行でかつ軸部材22aに180°離れて一対設けられている。
In the above cleaning rotary body 5, the shaft member 22b is rotated in the axial L 2 around the motor 16 (see FIG. 2), the striking rods 2b provided in pairs in parallel to and the axis member 22b to the shaft member 22b 180 ° apart It has been.
Further, the lower cleaning rotary member 6, the shaft member 22a is rotated in the axis L 1 around the motor 16, the brush 1a is provided in a pair 180 ° apart on the shaft member 22a, the striking rod 2a includes a brush 1a predetermined A pair is provided parallel to the shaft member 22a and separated from the shaft member 22a by 180 ° with a rotational phase difference delayed by an angle θ.

打撃棒2は軸部材22の両端部に設けた取付プレート(図示省略)間に軸部材22に平行となるよう取着される
また、ブラシ1は、図3(a)に示すように軸心Lから放射状となるよう、軸部材22の外周面の一部(1乃至複数箇所)に取り付けられており、図1に示すように、軸部材22の軸方向に連続して取り付けられている。また、打撃棒2の長さ及びブラシ1の軸方向取付部長さは、ジュウタンマットMの幅方向寸法より大きい寸法とされている。
The striking rod 2 is attached so as to be parallel to the shaft member 22 between mounting plates (not shown) provided at both ends of the shaft member 22 .
Further, the brush 1 is attached to a part (one or a plurality of places) of the outer peripheral surface of the shaft member 22 so as to be radial from the shaft center L as shown in FIG. 3A, as shown in FIG. The shaft member 22 is continuously attached in the axial direction. Further, the length of the striking rod 2 and the length of the mounting portion in the axial direction of the brush 1 are larger than the widthwise dimension of the jutan mat M.

さらに、図3(a)に示すように、打撃棒2は、ブラシ1よりも所定角度θだけ回転方向後方側位置に配設されており、所定角度θが30°〜55°に設定されている。特に好ましくは、40°〜50°とすればよい。つまり、ブラシ1がジュウタンマットMに当接してから直ぐに打撃棒2が当接することとなり、この動作が連続することとなる。
上記所定角度θが下限値未満であると、ブラシ1と打撃棒2とが接近しすぎて打撃棒2によるジュウタンマットMへの当接が不十分となり、叩き出し作用が低下してしまう。また、所定角度θが上限値を越えると、ジュウタンマットMを挟んで反対側の打撃棒2との当接タイミングが悪くなり、ブラシ1による掃き出し作用が低下してしまう。
Furthermore, as shown in FIG. 3 (a), the striking rod 2, than the brush 1 is disposed in the rotation direction Kogo hand side position by the predetermined angle theta, the predetermined angle theta is set to 30 ° to 55 ° ing. Particularly preferably, it may be 40 ° to 50 °. That is, the striking rod 2 comes into contact immediately after the brush 1 comes into contact with the jutsutan mat M, and this operation is continued.
If the predetermined angle θ is less than the lower limit value, the brush 1 and the striking rod 2 are too close to each other, so that the striking rod 2 is insufficiently brought into contact with the deuteron mat M, and the striking action is reduced. When the predetermined angle θ exceeds the upper limit value, the timing of contact with the hitting rod 2 on the opposite side across the deuteron mat M becomes worse, and the sweeping action by the brush 1 is reduced.

このように、本発明のジュウタンマット洗浄機は、軸心L廻りに回転する軸部材22に取着されジュウタンマットMに当接するブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22に軸部材22と平行となるよう取着されジュウタンマットMに当接する打撃棒2と、を有しており、打撃棒2は、ブラシ1よりも所定角度θだけ回転方向方側位置に配設されている。従って、ジュウタンマットM(の下面側)を、ブラシ1にて掃き出し、打撃棒2にて打撃して異物(粉塵)を叩き出す作業が連続して行われ、効率良く粉塵を除去することができ、かつ、上面側においても、異物を確実に叩いて除去することができる。 As described above, the jute mat cleaning machine of the present invention is the same as the brush 1 attached to the shaft member 22 rotating around the axis L and contacting the jute mat M, and the shaft member 22 to which the brush 1 is attached. a striking rod 2 abutting the mounted by Jewelery Tan mat M to the shaft member 22 to be parallel to the shaft member 22 has a striking rod 2, a predetermined angle θ by the rotation direction rear side side of the brush 1 Arranged in position. Therefore, the work of sweeping out the deuteron mat M (the lower surface side) with the brush 1 and striking the foreign matter (dust) with the striking rod 2 is continuously performed, and dust can be efficiently removed. In addition, even on the upper surface side, foreign matter can be reliably hit and removed.

さらに、下清掃回転体6の打撃棒2aと上清掃回転体5の打撃棒2bとが、ジュウタンマットMに交互に衝突するよう、上下清掃回転体5,6の回転位相を相違させ配設している。つまり、図3(a)では、90°の回転位相差を持って上下清掃回転体5,6の打撃棒2b,2aがジュウタンマットMに当接する。   Further, the upper and lower cleaning rotary bodies 5 and 6 are arranged with different rotational phases so that the hitting bar 2a of the lower cleaning rotary body 6 and the hitting bar 2b of the upper cleaning rotary body 5 collide with the deuteron mat M alternately. ing. That is, in FIG. 3A, the striking rods 2b, 2a of the upper and lower cleaning rotators 5, 6 abut against the deuteron mat M with a rotation phase difference of 90 °.

また、図3(a)に示すように、ブラシ1の外周端点23の(一点鎖線で示した)回転軌跡は、打撃棒2の最外周端点25の回転軌跡よりも外方となるよう配置されている。ブラシ1の外周端点23の回転軌跡の半径は、打撃棒2の最外周端点25の回転軌跡の半径より5mm〜10mm小さく設定されている。これにより、ブラシ1による掃き出しがより一層効果的に行われる。   Further, as shown in FIG. 3A, the rotation trajectory of the outer peripheral end point 23 of the brush 1 (indicated by the alternate long and short dash line) is arranged to be outward from the rotation trajectory of the outermost peripheral end point 25 of the striking rod 2. ing. The radius of the rotation locus of the outer peripheral end point 23 of the brush 1 is set to be 5 mm to 10 mm smaller than the radius of the rotation locus of the outermost peripheral end point 25 of the striking rod 2. Thereby, sweeping out by the brush 1 is performed more effectively.

次に、図3(b)は、上下清掃回転体5,6の他の実施の形態を示す概略構成図であり、この上下清掃回転体5,6を有する洗浄機は、軸心L廻りに回転する軸部材22に取着されジュウタンマットMに当接するブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22にブラシ1よりも所定角度θ′だけ回転方向後方側位置に突出状に配設された帯板状の糸巻込防止部材44と、を有する。 Next, FIG. 3B is a schematic configuration diagram showing another embodiment of the upper and lower cleaning rotary bodies 5 and 6, and the washing machine having the upper and lower cleaning rotary bodies 5 and 6 is arranged around the axis L. contacting the brush 1 in rotation is attached to the shaft member 22 to Jewelery Tan mat M, the predetermined angle theta 'than the brush 1 same shaft member 22 and the shaft member 22 which the brush 1 is mounted rotating direction Kogo hand side A band-plate-shaped thread winding prevention member 44 disposed in a projecting manner at the position.

糸巻込防止部材44は、ジュウタンマットMの不要糸───マットMからほつれ出る糸───が、ブラシ1の基端部45側へ巻き込まれるのを防止するガード片部材である。
糸巻込防止部材44は、軸部材22から径方向外方へ突出しており、軸部材22の長手方向に連続する部材である。つまり、ブラシ1の長手方向に沿ってブラシ1の回転方向後方側位置に配設されていると言える。また、上記所定角度θ′は、25°〜45°と設定され、図3(b)では、35°としている。
The yarn winding prevention member 44 is a guard piece member that prevents unnecessary yarn of the jutan mat M --- yarn that frays from the mat M--from being caught on the base end 45 side of the brush 1.
The yarn winding prevention member 44 is a member that protrudes radially outward from the shaft member 22 and is continuous in the longitudinal direction of the shaft member 22. That is, it can be said that are disposed in the rotation direction Kogo hand side position of the brush 1 along the longitudinal direction of the brush 1. The predetermined angle θ ′ is set to 25 ° to 45 °, and is 35 ° in FIG.

さらに、糸巻込防止部材44は、ブラシ1よりも径方向寸法が小さく設定されており、糸巻込防止部材44の先端部がブラシ1の中間部に対応する半径とされている。これにより、不要糸がブラシ1の基端部45に巻きつこうとしても、糸巻込防止部材44の先端部が不要糸に当接し、周方向外方へ不要糸を排除できる。つまり、回転する糸巻込防止部材44により、ブラシ1に不要糸が食い込む前に不要糸を外方へはじき出すことができる。
ジュウタンマットMの端縁等からはみ出る不要糸が、ブラシ1の毛が密集した根元に巻きつけられてブラシ1の毛の間に挟み込まれ、マットM本体がその巻き込みにより引き込まれることを、糸巻込防止部材44は防止している。
Further, the yarn winding prevention member 44 is set to have a smaller radial dimension than the brush 1, and the tip of the yarn winding prevention member 44 has a radius corresponding to the intermediate portion of the brush 1. Thereby, even if an unnecessary thread tries to wind around the base end part 45 of the brush 1, the front-end | tip part of the thread | yarn winding prevention member 44 contact | abuts an unnecessary thread, and an unnecessary thread | yarn can be excluded to the circumferential direction outward. That is, the unnecessary thread can be ejected outward by the rotating thread winding preventing member 44 before the unnecessary thread bites into the brush 1.
Unnecessary thread that protrudes from the edge of the jutan mat M is wound around the root where the hair of the brush 1 is dense and is sandwiched between the hairs of the brush 1, and the mat M main body is drawn in by the winding. The prevention member 44 prevents it.

また、図3(b)の糸巻込防止部材44は、先端(折り曲げ点)が小さなアール状となるよう板材を鋭角に折り曲げ形成し帯板状とされたものであるが、これに限らず、厚さの大きい1枚板により形成してもよい。
また、図3(b)では、ブラシ1が、1つの軸部材22において180°離れて一対配設されており、糸巻込防止部材44も、それに対応して180°離れて一対配設されている。
Further, the yarn winding prevention member 44 in FIG. 3B is a band plate formed by bending a plate material at an acute angle so that the tip (bending point) has a small round shape, but is not limited thereto. It may be formed of a single plate having a large thickness.
Further, in FIG. 3B, a pair of brushes 1 are disposed 180 degrees apart on one shaft member 22, and a pair of yarn winding prevention members 44 are also disposed 180 degrees apart correspondingly. Yes.

そして、糸巻込防止部材44,44の先端部と軸部材22の外周端点とを通る軸心L廻りの菱形となる1周長は───図3(b)の上清掃回転体5において一点鎖線で示す線長は───、12〜18cmとなるよう設定されており、約10cm程度の不要糸が一周巻きつくことを防止している。
また、図3(b)では、特に剛性が高い毛にてブラシ1を構成し、ブラシ1をジュウタンマットMに叩きつけながら掃き出すようにしている。なお、ブラシ1の剛性を高くすると、不要糸がブラシ1へ食い込んだ際に抜けにくくなるが、回転する糸巻込防止部材44により、ブラシ1に不要糸が深く食い込む前に外方へはじき出すことができ、ジュウタンマットMを巻き込むというトラブルを防げる。
And, one circumference in the shape of a rhombus around the shaft center L passing through the tip end portions of the yarn winding preventing members 44 and 44 and the outer peripheral end point of the shaft member 22 is one point in the upper cleaning rotating body 5 in FIG. The line length indicated by a chain line is set to be 12 to 18 cm, and an unnecessary thread of about 10 cm is prevented from being wound once.
Further, in FIG. 3B, the brush 1 is constituted by hair having particularly high rigidity, and the brush 1 is swept out while being struck against the deuteron mat M. If the rigidity of the brush 1 is increased, it becomes difficult for the unnecessary thread to come out when the brush 1 bites into the brush 1, but the rotating thread winding prevention member 44 can cause the unnecessary thread to pop out before it bites into the brush 1 deeply. Yes, it can prevent troubles involving the tang mat M.

また、糸巻込防止部材44の先端部は、ジュウタンマットMに当接させなくてもよいが、糸巻込防止部材44の径方向長さを大きくしてジュウタンマットMに当接させてもよい。この場合、糸巻込防止部材44が図3(a)に示した打撃棒2の作用を有する。   Further, the tip of the yarn winding prevention member 44 may not be brought into contact with the detentan mat M, but the radial length of the yarn winding prevention member 44 may be increased and brought into contact with the detangan mat M. In this case, the yarn winding prevention member 44 has the action of the batting rod 2 shown in FIG.

なお、図3(b)において、図3(a)の打撃棒2を省略し糸巻込防止部材44を設けた以外は、図3(a)に示す同一符号のものは同様の構成であり、説明を省略する。
つまり、上下清掃回転体5,6に、軸部材22と、ブラシ1と、糸巻込防止部材44と、を設ければよく、また、90°の回転位相差を持って上下清掃回転体5,6のブラシ1b,1aがジュウタンマットMに当接する
In FIG. 3 (b), the same reference numerals shown in FIG. 3 (a) are the same except that the batting rod 2 of FIG. 3 (a) is omitted and the yarn winding prevention member 44 is provided. Description is omitted.
That is, the upper and lower cleaning rotary bodies 5 and 6 may be provided with the shaft member 22, the brush 1, and the yarn winding prevention member 44, and the upper and lower cleaning rotary bodies 5 and 6 have a rotational phase difference of 90 °. 6 brush 1b, 1a is brought into contact Jewelery Tan mat M.

次に、図2により拭き取り用吸水ローラ7と、押さえローラ8について説明すると、拭き取り用吸水ローラ7は例えばスポンジローラとされている。そして、上下清掃回転体5,6を通過したジュウタンマットMの植毛面に、モータ16にて回転駆動し後述する水槽(タンク)12に溜めた洗浄液にて湿らせた吸水ローラ7を当接させ、植毛面に付着する埃等の異物を除去させるものである。   Next, the wiping water absorbing roller 7 and the pressing roller 8 will be described with reference to FIG. 2. The wiping water absorbing roller 7 is, for example, a sponge roller. Then, a water absorbing roller 7 which is driven to rotate by a motor 16 and is moistened with a cleaning liquid stored in a water tank (tank) 12 which will be described later is brought into contact with the flocked surface of the deuterium mat M which has passed through the upper and lower cleaning rotary bodies 5 and 6. , Foreign matter such as dust adhering to the flocked surface is removed.

また、吸水ローラ7の軸心は固定状とされ、押さえローラ8の軸心はフリー(吸水ローラ7方向へ移動自在)とされ、押さえローラ8を弾発部材(圧縮バネ等)27にて吸水ローラ7に向かって弾発付勢させている。これにより、ジュウタンマットMを滑らすことなく確実に送り出すことができ、かつ、吸水ローラ7をジュウタンマットMの植毛面にしっかりと押圧させることができる。   The axis of the water absorption roller 7 is fixed, the axis of the pressure roller 8 is free (movable in the direction of the water absorption roller 7), and the pressure roller 8 is absorbed by a resilient member (compression spring or the like) 27. The bullet is biased toward the roller 7. Thereby, it can be surely sent out without sliding the jutan mat M, and the water absorption roller 7 can be firmly pressed against the flocked surface of the jutan mat M.

さらに、本発明のジュウタンマット洗浄機は、図2と図4に示すように、上下引き込みローラ3,4の上流側位置に配設された開閉扉11と、拭き取り用吸水ローラ7に洗浄水を吸水させる水槽12と、水槽12に洗浄水を供給させるバルブ13付き給水管14と、拭き取り用吸水ローラ7を押圧して過分な洗浄水を取り去る絞りローラ15と、ローラ回転駆動用モータ16と、を備える。   Further, as shown in FIGS. 2 and 4, the deuteron mat cleaning machine of the present invention supplies cleaning water to the open / close door 11 and the wiping water absorbing roller 7 disposed at the upstream side of the upper and lower drawing rollers 3 and 4. A water tank 12 for absorbing water, a water supply pipe 14 with a valve 13 for supplying cleaning water to the water tank 12, a squeezing roller 15 for pressing the wiping water absorption roller 7 to remove excess cleaning water, a roller rotation driving motor 16, Is provided.

開閉扉11は、洗浄作業部Aの手前上部の入口部9を施蓋するよう設けられ、開閉扉11の奥部が揺動中心とされて開閉するものであり、上記ローラ等を包囲するケーシング26と連続するよう設けられ、閉状態では、雨水の内部への浸入がないよう構成されている。これにより、本発明の乾式の洗浄機において、ローラやブラシ等に水滴が付着し、その水分がジュウタンマットMに付着して、乾燥したマットMを濡らすことを防止できる。   The open / close door 11 is provided so as to cover the entrance portion 9 at the upper front side of the cleaning work portion A, and the open / close door 11 is opened and closed with the back portion of the open / close door 11 as a swing center, and encloses the rollers and the like. It is provided so as to be continuous with No. 26, and in the closed state, it does not enter rainwater. Thereby, in the dry-type washing machine of the present invention, it is possible to prevent water droplets from adhering to the rollers, brushes, and the like, and the moisture from adhering to the deuteron mat M to wet the dried mat M.

水槽12は、吸水ローラ7及び絞りローラ15の下方位置に設けられ、水槽12に供給され溜められた洗浄水に吸水ローラ7の下部が没するよう配置される。また、水槽12には、ドレン管28が設けられ、洗浄機の非使用状態で洗浄水を外部へ排出させ、冬季において洗浄機内の洗浄水の凍結を防ぎ、また、常にきれいな洗浄水にて作業できる。なお、洗浄水は、水(水道水)でもよい。   The water tank 12 is provided below the water absorbing roller 7 and the squeezing roller 15, and is arranged so that the lower part of the water absorbing roller 7 is submerged in the cleaning water supplied to and stored in the water tank 12. In addition, the water tank 12 is provided with a drain pipe 28 to discharge the washing water to the outside when the washing machine is not in use, to prevent freezing of the washing water in the washing machine in winter and to always work with clean washing water. it can. The washing water may be water (tap water).

そして、給水管14は、途中部に止水用のバルブ13が接続され、図外の洗浄水供給源から水槽12へ洗浄水を送るものであり、図1に示すように、洗浄作業部Aの左側端空間部29に配置されている。バルブ13は、バルブレバー30の動作により開閉できる。   Further, the water supply pipe 14 is connected to a water stop valve 13 in the middle thereof to send cleaning water from a cleaning water supply source (not shown) to the water tank 12, and as shown in FIG. Is disposed in the left end space 29 of the. The valve 13 can be opened and closed by the operation of the valve lever 30.

絞りローラ(脱水ローラ)15は、吸水ローラ7の近傍位置に吸水ローラ7に平行となるよう配設され、絞りローラ15の軸心はフリー(吸水ローラ7方向へ移動自在)とされている。そして、絞りローラ15が吸水ローラ7の外周面を押圧し、吸水ローラ7の過剰な洗浄水を絞り取っている。   The squeezing roller (dehydrating roller) 15 is disposed in the vicinity of the water absorbing roller 7 so as to be parallel to the water absorbing roller 7, and the axis of the squeezing roller 15 is free (movable in the direction of the water absorbing roller 7). Then, the squeezing roller 15 presses the outer peripheral surface of the water absorbing roller 7 and squeezes excess cleaning water of the water absorbing roller 7.

さらに、本発明の洗浄機は、図4に示すように、開閉扉11に連結され開閉扉11を開くとバルブ13を閉状態から開状態にさせる第1連結部材17を備える。第1連結部材17は、開閉扉11の内側において一端部が枢着される第1レバー部材32を有し、第1レバー部材32の他端部がバルブレバー30の端部に枢着されている。
そして、開閉扉11が閉状態ではバルブ13は閉状態であり、洗浄水の供給を停止させ不要に水槽12へ洗浄水を供給させない。そして、開閉扉11が開状態となると、第1連結部材17(レバー部材)を介してバルブ13が開状態となり、洗浄液を水槽12へ供給する。
Further, as shown in FIG. 4, the cleaning machine of the present invention includes a first connecting member 17 that is connected to the opening / closing door 11 and opens the valve 13 from the closed state when the opening / closing door 11 is opened. The first connecting member 17 has a first lever member 32 whose one end is pivotally attached inside the opening / closing door 11, and the other end of the first lever member 32 is pivotally attached to the end of the valve lever 30. Yes.
When the open / close door 11 is closed, the valve 13 is closed, and the supply of the cleaning water is stopped and the cleaning water is not supplied to the water tank 12 unnecessarily. When the opening / closing door 11 is opened, the valve 13 is opened via the first connecting member 17 (lever member), and the cleaning liquid is supplied to the water tank 12.

また、洗浄機は、開閉扉11に連結され開閉扉11を開くと絞りローラ15を拭き取り用吸水ローラ7に押圧させる第2連結部材18を備える。第2連結部材18は、開閉扉11の内側において一端部が枢着される略L字形の第2レバー部材33と、第2レバー部材33の他端部と弾発連結部材31を介して連結される第3レバー部材34と、を有し、端部を中心として揺動可能な第3レバー部材34に絞りローラ15が連結乃至固定されている。   Further, the washing machine includes a second connecting member 18 that is connected to the opening / closing door 11 and presses the squeezing roller 15 against the water absorbing roller 7 for wiping when the opening / closing door 11 is opened. The second connecting member 18 is connected via a substantially L-shaped second lever member 33 whose one end is pivotally attached to the inside of the opening / closing door 11, and the other end of the second lever member 33 via a resilient connecting member 31. The squeezing roller 15 is connected to or fixed to a third lever member 34 that has a third lever member 34 that can swing about an end portion.

そして、開閉扉11が閉状態では絞りローラ15は、吸水ローラ7から離間状態であり、開閉扉11を開状態とすると、第2レバー部材33と第3レバー部材34とが持ち上げられて、第3レバー部材34が絞りローラ15を吸水ローラ7側へ押圧する。なお、弾発連結部材31により、絞りローラ15の吸水ローラ7への押圧力は略一定とされ、絞りすぎを防ぐことができる。   When the door 11 is closed, the squeezing roller 15 is separated from the water absorption roller 7. When the door 11 is opened, the second lever member 33 and the third lever member 34 are lifted, The three lever member 34 presses the squeezing roller 15 toward the water absorbing roller 7 side. It should be noted that the pressing connection force of the squeezing roller 15 to the water absorbing roller 7 is made substantially constant by the elastic connecting member 31, and it is possible to prevent excessive squeezing.

また、本発明の洗浄機は、開閉扉11を開くとモータ16を駆動させる作動用リミットスイッチ19を備える。作動用リミットスイッチ19は、開閉扉11の閉状態で開閉扉11と非接触状態であるが、開状態とすることで開閉扉11と接触状態となるようケーシング26の内部に設けられており、開閉扉11の開状態で作動用リミットスイッチ19により図外の電気制御部においてモータ16を始動させている。   Further, the cleaning machine of the present invention includes an operation limit switch 19 that drives the motor 16 when the door 11 is opened. The limit switch 19 for operation is provided in the casing 26 so as to be in contact with the open / close door 11 by being in an open state, although the open / close door 11 is in a non-contact state with the open / close door 11. The motor 16 is started in the electric control unit (not shown) by the operation limit switch 19 in the open state of the door 11.

モータ16は、ケーシング26の内部に設けれられており、1台のモータ16が、回転動力伝達手段35により、下引き込みローラ4と、上下清掃回転体5,6と、拭き取り用吸水ローラ7と、をジュウタンマットMを下流側へ移送させる方向へ回転させている。
図5が回転動力伝達手段35を説明する断面側面図であり、回転動力伝達手段35は、図1の洗浄作業部Aの右側端空間部43に設けられ、回転動力伝達手段35は、例えば複数のプーリと複数のベルトや、複数のチェーンと複数のスプロケット等により構成されている。
The motor 16 is provided inside the casing 26, and one motor 16 is rotated by the rotational power transmission means 35, the lower drawing roller 4, the upper and lower cleaning rotary bodies 5 and 6, and the wiping water absorbing roller 7. Are rotated in a direction in which the jute mat M is transported to the downstream side.
FIG. 5 is a cross-sectional side view for explaining the rotational power transmission means 35. The rotational power transmission means 35 is provided in the right end space 43 of the cleaning section A of FIG. Pulleys, a plurality of belts, a plurality of chains, a plurality of sprockets, and the like.

図5について説明すると、モータ16が矢印a方向に回転駆動すると、下清掃回転体6と同軸状に固定された大プーリ6aを第1ベルト36にて矢印b方向に回転させ、大プーリ6aと同軸状に固定された小プーリ6bの回転(矢印c)により、第2ベルト37にて上清掃回転体5に同軸状に固定された上プーリ5aを矢印d方向に回転させる。
さらに、第2ベルト37は補助大プーリ40aに懸けられており補助大プーリ40aは矢印e方向に回転する。
なお、下清掃回転体6用の小プーリ6bと、上清掃回転体5用の上プーリ5aとは、同径であり、等速でかつ両者ともジュウタンマットMを下流方向へ送る方向へ回転する。
Referring to FIG. 5, when the motor 16 is driven to rotate in the direction of arrow a, the large pulley 6a fixed coaxially with the lower cleaning rotating body 6 is rotated in the direction of arrow b by the first belt 36, and the large pulley 6a By rotating the small pulley 6b fixed coaxially (arrow c), the upper pulley 5a fixed coaxially to the upper cleaning rotary body 5 by the second belt 37 is rotated in the direction of arrow d.
Further, the second belt 37 is hung on the auxiliary large pulley 40a, and the auxiliary large pulley 40a rotates in the direction of arrow e.
The small pulley 6b for the lower cleaning rotator 6 and the upper pulley 5a for the upper cleaning rotator 5 have the same diameter, and both rotate at the same speed in the direction of feeding the deuteron mat M in the downstream direction. .

そして、補助大プーリ40aに同軸状に固定された補助小プーリ40bが回転し、第3ベルト38にて下引き込みローラ4に同軸状に固定された大プーリ4aが矢印f方向に回転し、大プーリ4aに同軸状に固定された小プーリ4bを回転させる。さらに、小プーリ4bに懸けられた第4ベルト39にて吸水ローラ7に同軸状に固定されたプーリ7aを矢印g方向に回転する。   Then, the auxiliary small pulley 40b fixed coaxially to the auxiliary large pulley 40a rotates, and the large pulley 4a fixed coaxially to the lower pull-in roller 4 by the third belt 38 rotates in the direction of arrow f. The small pulley 4b fixed coaxially to the pulley 4a is rotated. Further, the pulley 7a fixed coaxially to the water-absorbing roller 7 by the fourth belt 39 suspended from the small pulley 4b is rotated in the direction of arrow g.

なお、図5から明らかなように、モータ16の回転数に対して上下清掃回転体5,6は減速されており、下引き込みローラ4はさらに減速されており、上下清掃回転体5,6は下引き込みローラ4よりも高速にて回転する。つまり、上下清掃回転体5,6は、ジュウタンマットMの送り速度よりも早い周速度にて回転しながらジュウタンマットMに当接し清掃を行う。   As is apparent from FIG. 5, the upper and lower cleaning rotators 5 and 6 are decelerated with respect to the rotational speed of the motor 16, the lower drawing roller 4 is further decelerated, and the upper and lower cleaning rotators 5 and 6 are It rotates at a higher speed than the lower drawing roller 4. That is, the upper and lower cleaning rotators 5 and 6 perform cleaning by contacting the deuteron mat M while rotating at a peripheral speed faster than the feed speed of the deuteron mat M.

また、本発明の洗浄機は、図2に示すように、下清掃回転体6の下方位置に塵受け皿部材20が配設されている。図6は、塵受け皿部材20の断面正面図であり、塵受け皿部材20は、左右一対のレール部材41,41に対して出し入れ自在でかつ、水平軸心42にて揺動可能とされ、保持されている。レール部材41,41は、ケーシング26(図2)の側部に固定されている。   Further, as shown in FIG. 2, the cleaning machine of the present invention is provided with a dust tray member 20 at a position below the lower cleaning rotating body 6. FIG. 6 is a cross-sectional front view of the dust tray member 20, and the dust tray member 20 can be inserted into and removed from the pair of left and right rail members 41, 41, and can be swung by the horizontal axis 42. Has been. The rail members 41 and 41 are fixed to the side portion of the casing 26 (FIG. 2).

さらに、この洗浄機は、モータ16を緊急停止させる非常用リミットスイッチ21を備えている。
図7は、ジュウタンマットMが正規ルートを通過する正常運転状態にある塵受け皿部材の断面側面図であり、図8と図9がジュウタンマットMが正規ルートから離脱し、非常用リミットスイッチ21が作動する状態を示す図である。
Further, this washing machine is provided with an emergency limit switch 21 for urgently stopping the motor 16.
FIG. 7 is a cross-sectional side view of the dust tray member in a normal operation state in which the jutan mat M passes the regular route. FIGS. 8 and 9 show that the jutan mat M is detached from the regular route, and the emergency limit switch 21 is It is a figure which shows the state which act | operates.

ジュウタンマットMが正規ルートから離脱して、ジュウタンマットMが塵受け皿部材20に当接すると塵受け皿部材20が位置変化し、非常用リミットスイッチ21がその位置変化を検知してモータ16を、図外の電気制御部にて電気的に遮断し、緊急停止させる。
また、塵受け皿部材20は、その中間部において、レール部材41,41に揺動可能に保持されている。
従って、ジュウタンマットMが、図8のように塵受け皿部材20の下方位置から当接しても、または、図9のように上方位置から当接しても、塵受け皿部材20は上下方向どちらにも揺動でき、迅速にモータ16を停止させ、ジュウタンマットMの巻き込み、詰まりを防止できる。
When the jutan mat M leaves the regular route and the jutan mat M contacts the dust tray member 20, the position of the dust tray member 20 changes, and the emergency limit switch 21 detects the position change and Electrically shut off at the outside electric control unit and emergency stop.
Further, the dust tray member 20 is swingably held by the rail members 41 and 41 at the intermediate portion thereof.
Therefore, even if the jute mat M is brought into contact with the dust tray member 20 from the lower position as shown in FIG. 8 or from the upper position as shown in FIG. The motor 16 can be stopped quickly and the tangent mat M can be prevented from being caught or clogged.

以上のように、本発明によれば、軸心L廻りに回転する軸部材22に取着されジュウタンマットMに当接するブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22に軸部材22と平行となるよう配設されジュウタンマットMに当接する打撃棒2と、を有するため、ブラシ1による掃き出し効果と、打撃棒2による叩き出し効果により、塵や埃等の異物を確実に除去することができる。
また、回転するブラシ1と打撃棒2とが同一軸部材22に配設されており、回転軸や軸受等の部品の省略化が可能となり、構成が簡素化される。従って、洗浄機全体をコンパクトにできる。特に、奥行き方向の寸法が小さくなる。
As described above, according to the present invention, the brush 1 attached to the shaft member 22 rotating around the shaft center L and contacting the deuteron mat M, and the same shaft member as the shaft member 22 to which the brush 1 is attached. 22 has a striking rod 2 disposed in parallel to the shaft member 22 and abutting against the deuteron mat M, and therefore, a foreign matter such as dust or dust is obtained by the sweeping effect by the brush 1 and the striking effect by the striking rod 2. Can be reliably removed.
In addition, the rotating brush 1 and the striking rod 2 are disposed on the same shaft member 22, so that parts such as a rotating shaft and a bearing can be omitted, and the configuration is simplified. Therefore, the whole washing machine can be made compact. In particular, the dimension in the depth direction is reduced.

また、打撃棒2は、ブラシ1よりも30°〜55°の角度θだけ回転方向後方側位置に配設されているため、ジュウタンマットから異物をブラシにて掃き出し、打撃棒2にて打撃する作業が連続して行われ、効率良く塵や埃等の異物を除去することができる。さらに、ブラシ1がジュウタンマットMに当接してから直ぐに打撃棒2が当接することとなり、この動作が連続し効率良く異物を除去することができる。 Moreover, the striking rod 2, since it is arranged only to rotate side Kogo hand side position angle θ also 30 ° to 55 ° than the brush 1, sweeping the foreign matters in the brush from Jewelery Tan mat, hit at a striking rod 2 Thus, foreign substances such as dust and dust can be efficiently removed. Further, the striking rod 2 comes into contact immediately after the brush 1 comes into contact with the deuterium mat M, and this operation is continued and foreign matter can be efficiently removed.

また、軸心L廻りに回転する軸部材22に取着されジュウタンマットMに当接するブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22にブラシ1よりも所定角度θ′だけ回転方向後方側位置に配設されジュウタンマットMの不要糸がブラシ1の基端部45側へ巻き込まれるのを防止する帯板状の糸巻込防止部材44と、を有するため、ブラシ1による掃き出し効果により塵や埃等の異物を確実に除去することができる。
さらに、ジュウタンマットMからはみ出る(ほつれた)不要糸がブラシ1の基端部45へ巻き込まれないため、マットM全体の巻き込みのトラブルを回避できる。従って、ジュウタンマットMはもちろん洗浄機の破損を防止できる。
Further, the brush 1 attached to the shaft member 22 rotating around the shaft center L and in contact with the debutan mat M, and the same shaft member 22 as the shaft member 22 to which the brush 1 is attached are attached to the brush 1 by a predetermined angle θ. 'it is disposed to the rotation direction Kogo hand side position only to have a strip-shaped bobbin write prevention member 44 unnecessary yarn guns Tan mat M is prevented from being caught toward the proximal end portion 45 side of the brush 1, the brush Due to the sweeping effect of 1, dust and other foreign matters such as dust can be reliably removed.
Further, since unnecessary yarn that protrudes (frays) from the jutan mat M is not caught in the base end portion 45 of the brush 1, troubles of the entire mat M can be avoided. Accordingly, it is possible to prevent the washing machine from being damaged as well as the deuterium mat M.

また、植毛側を下面としたジュウタンマットMを引き込む上下引き込みローラ3,4と、ジュウタンマットMの上下面に当接する上下清掃回転体5,6と、ジュウタンマットMの下面に当接する拭き取り用吸水ローラ7と、を備え、上下清掃回転体5,6のうちの下清掃回転体6が、軸心L廻りに回転する軸部材22と、軸部材22に取着されたブラシ1と、ブラシ1が取着された軸部材22と同一の軸部材22に軸部材22と平行となるよう配設された打撃棒2と、を有するため、ジュウタンマットMを安定して走行させるながら洗浄できる。ブラシ1による掃き出し効果と、打撃棒2による叩き出し効果により、異物を確実に除去するとができる。 Further, the upper and lower drawing rollers 3 and 4 for drawing the jutan mat M with the flocked side as the lower surface, the upper and lower cleaning rotary bodies 5 and 6 that abut on the upper and lower surfaces of the jutan mat M, and the wiping water absorption that abuts on the lower surface of the jutan mat M It includes a roller 7, the lower cleaning rotary member 6 of the upper and lower cleaning rotary body 5 and 6, a shaft member 22 which rotates the axis L around, a brush 1 which is attached to the shaft member 22, the brush 1 Since the striking rod 2 is disposed on the same shaft member 22 as the shaft member 22 to which is attached to the shaft member 22 so as to be parallel to the shaft member 22, it is possible to clean the deuteron mat M while traveling stably. And effects sweep by the brush 1, the effect hammered by striking rod 2, it is the this to reliably remove foreign matter.

また、上下引き込みローラ3,4と、上下清掃回転体5,6と、拭き取り用吸水ローラ7とは、ジュウタンマットMの入口部9から出口部10に向かって下方傾斜状に並設されているため、隣り合うローラの一部を高さ方向にラップさせて配置できるため、洗浄機全体をコンパクトにできる。特に、奥行き方向の寸法が小さくなる。
また、ジュウタンマットMを斜め下方へ進ませることにより、引き込みローラ3,4による引き込み送り出し力以外に、ジュウタンマットMの自重により、ジュウタンマットMを出口部10方向へ自然に進ませることができ、引き込みローラ3,4を通過した後のジュウタンマットMの先頭縁部がスムーズに進行することができる。
Further, the upper and lower drawing rollers 3 and 4, the upper and lower cleaning rotating bodies 5 and 6, and the wiping water absorbing roller 7 are arranged in parallel so as to be inclined downward from the inlet portion 9 to the outlet portion 10 of the deuteron mat M. Therefore, since a part of adjacent rollers can be arranged in the height direction, the entire washing machine can be made compact. In particular, the dimension in the depth direction is reduced.
Further, by moving the jutan mat M obliquely downward, the jutan mat M can be naturally advanced in the direction of the exit portion 10 by its own weight, in addition to the pull-out feeding force by the pull-in rollers 3 and 4. The leading edge portion of the debutan mat M after passing through the drawing rollers 3 and 4 can proceed smoothly.

また、上下引き込みローラ3,4の上流側位置に配設された開閉扉11と、拭き取り用吸水ローラ7に洗浄水を吸水させる水槽12と、水槽12に洗浄水を供給させるバルブ13付き給水管14と、拭き取り用吸水ローラ7を押圧して過分な洗浄水を取り去る絞りローラ15と、ローラ回転駆動用モータ16と、を備え、さらに、開閉扉11に連結され開閉扉11を開くとバルブ13を閉状態から開状態にさせる第1連結部材17と、開閉扉11に連結され開閉扉11を開くと絞りローラ15を拭き取り用吸水ローラ7に押圧させる第2連結部材18と、開閉扉11を開くとモータ16を駆動させる作動用リミットスイッチ19と、を備えるため、洗浄機を使用する際にのみ動作状態とさせることができる。   Further, an open / close door 11 disposed upstream of the upper and lower drawing rollers 3, 4, a water tank 12 for causing the wiping water absorption roller 7 to absorb the cleaning water, and a water supply pipe with a valve 13 for supplying the water water to the water tank 12. 14, a squeezing roller 15 that presses the wiping water absorbing roller 7 to remove excess cleaning water, and a roller rotation driving motor 16. Further, the valve 13 is connected to the opening / closing door 11 and opens the opening / closing door 11. A first connecting member 17 that is opened from a closed state, a second connecting member 18 that is connected to the opening / closing door 11 and presses the squeezing roller 15 against the water absorption roller 7 when the opening / closing door 11 is opened, and the opening / closing door 11 Since the operation limit switch 19 that drives the motor 16 when it is opened is provided, it can be brought into an operating state only when the washing machine is used.

つまり、非使用時は、洗浄水を停止させ、吸水ローラ7に負荷を与えず、モータ16を動作させない。特に、冬季において洗浄機内において洗浄水の凍結を防ぐことができ、凍結により洗浄機を故障させることがない。
また、絞りローラ15により、拭き取り用吸水ローラ7を適度な低含水率として、過分な水分をジュウタンマットMに付着させることがない。
That is, when not in use, the washing water is stopped, no load is applied to the water absorption roller 7, and the motor 16 is not operated. In particular, the washing water can be prevented from freezing in the washing machine in winter, and the washing machine does not break down due to freezing.
Further, the squeezing roller 15 sets the wiping water absorbing roller 7 to an appropriate low water content, so that excessive moisture does not adhere to the deuterium mat M.

また、下清掃回転体6の下方位置に塵受け皿部材20が配設され、ジュウタンマットMが正規ルートから離脱し塵受け皿部材20に当接して塵受け皿部材20が位置変化すると位置変化を検知してモータ16を緊急停止させる非常用リミットスイッチ21を備えるため、誤動作の際に運転を緊急停止させることができ、ジュウタンマットMが洗浄機内に詰まり、マットMを破損させることがなく、安全である。   In addition, a dust tray member 20 is disposed below the lower cleaning rotating body 6, and when the deuteron mat M leaves the regular route and comes into contact with the dust tray member 20 and changes its position, the change in position is detected. Since the emergency limit switch 21 for emergency stop of the motor 16 is provided, the operation can be stopped in an emergency when a malfunction occurs, and the deuteron mat M is not clogged in the washing machine, and the mat M is not damaged. .

本発明のジュウタンマット洗浄機の実施の一形態を示す断面正面図である。It is a cross-sectional front view which shows one Embodiment of the deutan mat washing machine of this invention. ジュウタンマット洗浄機の断面左側面図である。It is a cross-sectional left side view of a jutan mat washing machine. 上下清掃回転体の概略説明図である。It is a schematic explanatory drawing of an up-and-down cleaning rotary body. ジュウタンマット洗浄機の要部を示す断面左側面図である。It is a cross-sectional left view which shows the principal part of a jutan mat washing machine. 回転動力伝達手段を説明する断面右側面図である。It is a cross-sectional right view explaining a rotational power transmission means. 塵受け皿部材の断面正面図である。It is a cross-sectional front view of a dust tray member. 通常運転状態にある塵受け皿部材の断面側面図である。It is a cross-sectional side view of the dust tray member in a normal operation state. 非常用リミットスイッチが作動した状態を示す塵受け皿部材の断面側面図である。It is a cross-sectional side view of a dust pan member showing a state where an emergency limit switch is activated. 非常用リミットスイッチが作動した状態を示す塵受け皿部材の断面側面図である。It is a cross-sectional side view of a dust pan member showing a state where an emergency limit switch is activated.

符号の説明Explanation of symbols

1 ブラシ
2 打撃棒
3 上引き込みローラ
4 下引き込みローラ
5 上清掃回転体
6 下清掃回転体
7 拭き取り用吸水ローラ
9 入口部
10 出口部
11 開閉扉
12 水槽
13 バルブ
14 給水管
15 絞りローラ
16 モータ
17 第1連結部材
18 第2連結部材
19 作動用リミットスイッチ
20 塵受け皿部材
21 非常用リミットスイッチ
22 軸部材
44 糸巻込防止部材
45 基端部
L 軸心
M ジュウタンマッ
θ 角度
θ′ 角度
DESCRIPTION OF SYMBOLS 1 Brush 2 Impact rod 3 Upper drawing roller 4 Lower drawing roller 5 Upper cleaning rotary body 6 Lower cleaning rotary body 7 Water-absorbing roller for wiping 9 Inlet part
10 Exit
11 Opening door
12 aquarium
13 Valve
14 Water supply pipe
15 Diaphragm roller
16 motor
17 First connecting member
18 Second connecting member
19 Limit switch for operation
20 Dust pan
21 Emergency limit switch
22 Shaft member
44 Thread winding prevention member
45 proximal end portion L axis M Juutanma' door
θ angle θ ′ angle

Claims (5)

植毛側を下面としたジュウタンマット(M)の上下面に当接する上下清掃回転体(5)(6)を備え、
該上下清掃回転体(5)(6)のうちの下清掃回転体(6)は、軸心( 1 )廻りに回転する軸部材(22a)と、該軸部材(22a)に取着され上記ジュウタンマット(M)に当接し180°離れて一対に設けられるブラシ(1a)(1a)と、上記軸部材(22a)に平行かつ180°離れて一対設けられる打撃棒(2a)(2a)と、を有し、
上記下清掃回転体(6)の打撃棒(2a)は、上記ブラシ(1a)よりも30°〜55°の角度(θ)だけ回転方向後方側位置に配設され、
上記上下清掃回転体(5)(6)のうちの上清掃回転体(5)は、軸心(L 2 )廻りに回転する軸部材(22b)と、該軸部材(22b)に平行かつ180°離れて一対設けられる打撃棒(2b)(2b)と、を有し
さらに、上記下清掃回転体(6)の打撃棒(2a)と、上記上清掃回転体(5)の打撃棒(2b)とが、90°の回転位相差を持って上記ジュウタンマット(M)に交互に当接することを特徴としたジュウタンマット洗浄機。
The upper and lower cleaning rotary bodies (5) and (6) that come into contact with the upper and lower surfaces of the jutan mat (M) with the flocked side as the lower surface,
The lower cleaning rotator (6) of the upper and lower cleaning rotators (5) and (6 ) is attached to the shaft member (22a) rotating around the shaft center ( L 1 ) and the shaft member (22a). a brush (1a) (1a) provided in a pair to 180 ° apart contact in the Jewelery Tan mat (M), the shaft member (22a) parallel to and 180 ° apart pair provided is striking rod (2a) (2a ) And
The striking rod (2a) of the lower cleaning rotating body (6) is disposed at a position on the rear side in the rotational direction by an angle (θ) of 30 ° to 55 ° with respect to the brush (1a),
The upper cleaning rotator (5) of the upper and lower cleaning rotators (5) and (6) includes a shaft member (22b) that rotates about the shaft center (L 2 ), and 180 and parallel to the shaft member (22b). A striking rod (2b) (2b) provided at a pair apart from each other ;
Further, the striking rod (2a) of the lower cleaning rotator (6) and the striking rod (2b) of the upper cleaning rotator (5) have a rotational phase difference of 90 °, and the deuteron mat (M). Jutan mat washing machine, which is in contact with each other alternately .
植毛側を下面としたジュウタンマット(M)の上下面に当接する上下清掃回転体(5)(6)を備え、
該上下清掃回転体(5)(6)のうちの下清掃回転体(6)は、軸心(L 1 )廻りに回転する軸部材(22a)と、該軸部材(22a)に取着され上記ジュウタンマット(M)に当接し180°離れて一対に設けられるブラシ(1a)(1a)と、上記軸部材(22a)に平行かつ180°離れて一対設けられる帯板状糸巻込防止部材(44)(44)と、を有し、 上記下清掃回転体(6)の糸巻込防止部材(44)は、上記ブラシ(1a)よりも25°〜45°の角度(θ’)だけ回転方向後方側位置に配設され上記ジュウタンマット(M)の不要糸が上記ブラシ(1a)の基端部(45)側へ巻き込まれるのを防止し、
上記上下清掃回転体(5)(6)のうちの上清掃回転体(5)は、軸心(L 2 )廻りに回転する軸部材(22b)と、該軸部材(22b)に取着され上記ジュウタンマット(M)に当接し180°離れて一対に設けられるブラシ(1b)(1b)と、該軸部材(22b)に平行かつ180°離れて一対設けられる帯板状糸巻込防止部材(44)(44)と、を有し、 上記上清掃回転体(5)の糸巻込防止部材(44)は、上記ブラシ(1b)よりも25°〜45°の角度(θ’)だけ回転方向後方側位置に配設され上記ジュウタンマット(M)の不要糸が上記ブラシ(1b)の基端部(45)側へ巻き込まれるのを防止し、
さらに、上記下清掃回転体(6)の糸巻込防止部材(44)と、上記上清掃回転体(5)の糸巻込防止部材(44)とが、90°の回転位相差を持って上記ジュウタンマット(M)に交互に接近することを特徴としたジュウタンマット洗浄機。
The upper and lower cleaning rotary bodies (5) and (6) that come into contact with the upper and lower surfaces of the jutan mat (M) with the flocked side as the lower surface,
The lower cleaning rotator (6) of the upper and lower cleaning rotators (5) and (6 ) is attached to the shaft member (22a) rotating around the shaft center (L 1 ) and the shaft member (22a). A pair of brushes (1a) and (1a) that come into contact with the jutan mat (M) and are separated from each other by 180 °, and a band plate-like thread winding prevention member that is provided in a pair and is separated from the shaft member (22a) by 180 °. 44) and 44), and the yarn winding preventing member (44) of the lower cleaning rotating body (6) is rotated in the direction of rotation by an angle (θ ′) of 25 ° to 45 ° with respect to the brush (1a). An unnecessary thread of the debutan mat (M) disposed at the rear side position is prevented from being wound on the base end (45) side of the brush (1a),
Of the upper and lower cleaning rotary bodies (5) and (6), the upper cleaning rotary body (5) is attached to the shaft member (22b) rotating around the shaft center (L 2 ) and the shaft member (22b). A pair of brushes (1b) and (1b) that are in contact with the above-mentioned jutan mat (M) and are separated from each other by 180 °, and a belt-like thread wrapping prevention member that is provided in a pair and parallel to the shaft member (22b) by 180 °. 44) and 44), and the yarn winding prevention member (44) of the upper cleaning rotator (5) is rotated in an angle (θ ′) of 25 ° to 45 ° with respect to the brush (1b). An unnecessary thread of the jutan mat (M) disposed at the rear side position is prevented from being wound on the base end (45) side of the brush (1b),
Further, the yarn winding preventing member (44) of the lower cleaning rotating body (6) and the yarn winding preventing member (44) of the upper cleaning rotating body (5) have a rotational phase difference of 90 °, and A deutan mat washing machine characterized by alternately approaching the mat (M) .
上記ジュウタンマット(M)を引き込む上下引き込みローラ(3)(4)と、上記上下清掃回転体(5)(6)と、上記ジュウタンマット(M)の下面に当接する拭き取り用吸水ローラ(7)とは、上記ジュウタンマット(M)の入口部(9)から出口部(10)に向かって下方傾斜状に並設された請求項1又は2記載のジュウタンマット洗浄機。 Up-and-down pulling rollers (3) and (4) for pulling in the deuteron mat (M), the upper and lower cleaning rotating bodies (5) and (6), and a wiping water absorbing roller (7) in contact with the lower surface of the deuteron mat (M) Is a jutetan mat washing machine according to claim 1 or 2, wherein the jutetan mat (M) is arranged side by side so as to be inclined downward from the inlet portion (9) to the outlet portion (10) . 上記上下引き込みローラ(3)(4)の上流側位置に配設された開閉扉(11)と、上記拭き取り用吸水ローラ(7)に洗浄水を吸水させる水槽(12)と、該水槽(12)に該洗浄水を供給させるバルブ(13)付き給水管(14)と、該拭き取り用吸水ローラ(7)を押圧して過分な該洗浄水を取り去る絞りローラ(15)と、ローラ回転駆動用モータ(16)と、を備え、さらに、該開閉扉(11)に連結され該開閉扉(11)を開くと上記バルブ(13)を閉状態から開状態にさせる第1連結部材(17)と、該開閉扉(11)に連結され該開閉扉(11)を開くと上記絞りローラ(15)を上記拭き取り用吸水ローラ(7)に押圧させる第2連結部材(18)と、該開閉扉(11)を開くと上記モータ(16)を駆動させる作動用リミットスイッチ(19)と、を備える請求項3記載のジュウタンマット洗浄機。 An open / close door (11) disposed upstream of the upper and lower drawing rollers (3), (4), a water tank (12) for allowing the wiping water absorption roller (7) to absorb cleaning water, and the water tank (12 ), A water supply pipe (14) with a valve (13) for supplying the cleaning water, a squeezing roller (15) for pressing the wiping water absorbing roller (7) to remove excess cleaning water, and a roller rotation drive A motor (16), and a first connecting member (17) connected to the open / close door (11) and opening the open / close door (11) from the closed state to the valve (13). A second connecting member (18) connected to the open / close door (11) to press the squeezing roller (15) against the wiping water absorbing roller (7) when the open / close door (11) is opened; An actuating limit switch (19) for driving the motor (16) when opened (11). Jewelery Tan mat cleaning machine. 上記下清掃回転体(6)の下方位置に塵受け皿部材(20)が配設され、上記ジュウタンマット(M)が正規ルートから離脱し該塵受け皿部材(20)に当接して該塵受け皿部材(20)が位置変化すると該位置変化を検知して上記モータ(16)を緊急停止させる非常用リミットスイッチ(21)を備える請求項1,2,3,又は4記載のジュウタンマット洗浄機。 A dust tray member (20) is disposed below the lower cleaning rotating body (6), and the deuteron mat (M) is detached from the normal route and comes into contact with the dust tray member (20) so that the dust tray member The deutern mat washing machine according to claim 1, 2, 3, or 4 , further comprising an emergency limit switch (21) for detecting the change of position when the position of (20) changes and urgently stopping the motor (16) .
JP2003366330A 2003-10-27 2003-10-27 Jutan mat washing machine Expired - Fee Related JP4179964B2 (en)

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CN110404841B (en) * 2019-07-23 2022-06-28 东华大学 A scrubbing mechanism for a cylindrical car foot pad cleaning device
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CN113731889A (en) * 2021-09-02 2021-12-03 深圳市小马控股有限公司 Cleaning machine
CN114949288B (en) * 2022-04-20 2024-04-23 青岛大学附属医院 Maintenance equipment for medical equipment
US12103049B2 (en) * 2023-01-27 2024-10-01 Tommy Car Wash Systems, Inc. Three-dimensional vehicle mat washer and related method of use
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