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JP4192274B2 - Molded ice block manufacturing apparatus and molded ice block manufacturing method - Google Patents
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JP4192274B2 - Molded ice block manufacturing apparatus and molded ice block manufacturing method - Google Patents

Molded ice block manufacturing apparatus and molded ice block manufacturing method Download PDF

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JP4192274B2
JP4192274B2 JP2005127883A JP2005127883A JP4192274B2 JP 4192274 B2 JP4192274 B2 JP 4192274B2 JP 2005127883 A JP2005127883 A JP 2005127883A JP 2005127883 A JP2005127883 A JP 2005127883A JP 4192274 B2 JP4192274 B2 JP 4192274B2
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molded
ice block
molding
molded body
ice
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JP2006308131A (en
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信昭 近藤
信一 近藤
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株式会社大信製作所
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本発明は、例えば、製氷所で製造されるような略直方体状の氷塊を適宜厚みに予め切断したような素材氷塊から、所望形状の成型氷塊を簡単に且つ迅速に製造できるようにすると共に、多数の成型氷塊を効率良く製造できるようにし、しかも、構成が簡素で、その取扱いが容易となるように工夫した成型氷塊の製造装置及び成型氷塊の製造方法に関するものである。   The present invention makes it possible to easily and quickly produce a molded ice block of a desired shape from a raw ice block that has been cut into a suitable thickness in advance, for example, a substantially rectangular parallelepiped ice block manufactured at an ice maker, The present invention relates to a molded ice lump manufacturing apparatus and a method for manufacturing a molded ice lump that are designed so that a large number of molded ice lumps can be efficiently manufactured, and the configuration is simple and the handling thereof is easy.

従来、この種の成型氷塊の製造手段としては、例えば、特許文献1のような押圧熱熔解により球形に成形した氷塊及びその製造方法が提案されている。
これは、上下に開閉すべく設けた押圧加熱成形型に、各々半球冠形の氷塊押圧加熱面を窪設し、加熱した上下の氷塊押圧加熱面中に多角形の氷塊を入れて上下より押圧し、押圧熱熔解により球形に氷塊を製造するものである。
Conventionally, as a manufacturing means of this type of molded ice block, for example, an ice block formed into a spherical shape by pressure heat melting as in Patent Document 1 and a method for manufacturing the same are proposed.
This is because each hemispherical ice block pressing heating surface is recessed in a press heating mold provided to open and close up and down, and polygonal ice blocks are placed in the heated upper and lower ice block pressing heating surfaces and pressed from above and below. Then, ice blocks are produced in a spherical shape by pressing heat melting.

また、特許文献2のような成型氷塊の製造装置及び成型氷塊の製造方法が本願出願人によって既に特許となっている。
これは、アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体と、この一対の成型体を離隔接近自在に案内するガイド杆とを備え、一対の成型体の分離接合面夫々に適宜成型凹部を凹設し、常温以下の成型体と適宜素材氷塊との温度差を利用して、成型体に接触している部分の素材氷塊が溶かされるよう構成すると共に、成型体の持つ熱によってのみ成型凹部で所望の成型氷塊を成型できるよう構成したものである。
Further, a device for manufacturing a molded ice block and a method for manufacturing the molded ice block as in Patent Document 2 have already been patented by the applicant of the present application.
This includes a pair of molded bodies formed of a material having high thermal conductivity such as aluminum, and a guide rod that guides the pair of molded bodies so as to be separated and approachable, and each of the separated joint surfaces of the pair of molded bodies. The molding recess is appropriately formed, and the temperature difference between the molded body at room temperature or lower and the material ice block is used to melt the material ice block in contact with the molded body. The desired molded ice block can be molded only by the molding recess.

特開平1−310277号公報JP-A-1-310277 特許第3588775号公報Japanese Patent No. 3588775

ところが、従来の成型氷塊の製造手段に於いて、前者の如き手段によるものは、押圧加熱成形型をヒーターの如き加熱器で充分に加熱するようにしているため、加熱に意外と時間がかかり、効率が悪い難点があった。
しかも、加熱器自体が必要となる難点や、氷塊から溶け出した比較的多くの水が加熱器に悪影響を与える虞れ等もあった。
更に、加熱器による加熱コントロールが難しく、押圧加熱成形型からの成型氷塊の取出しに時間がかかると、溶け過ぎてしまう虞れがあり、押圧加熱成形型通りの成型氷塊の提供が難しい難点もあった。
加えて、機械化、自動化が図り難く、成型氷塊の量産にあまり適したものとなってはいない難点があった。
However, in the conventional means for producing ice blocks, the method using the former means that the press-heating mold is sufficiently heated by a heater such as a heater, so that it takes an unexpectedly long time for heating and efficiency. There was a bad difficulty.
In addition, there is a problem that the heater itself is necessary, and there is a possibility that a relatively large amount of water that has melted from the ice block may adversely affect the heater.
In addition, it is difficult to control the heating with a heater, and if it takes a long time to take out the molded ice block from the pressure heating mold, it may be melted too much, and it is difficult to provide the molded ice block according to the press heating mold. It was.
In addition, it is difficult to mechanize and automate, and there is a difficulty that is not very suitable for mass production of molded ice blocks.

また、後者の如き手段によるものは、完成した成型氷塊の取出し手段が量産化向きでなく、改良の余地があった。
更に、素材氷塊から溶け出した水の排水がスムーズに行われないと、この水が所望の成型氷塊を得るのに悪影響を及ぼす難点があった。すなわち、素材氷塊から溶け出した水自体が素材氷塊に於いて既に成型された部分を溶かしてしまう虞れがあった。
しかも、素材氷塊を一対の成型体で溶かす際に、素材氷塊が一対の成型体に対して水平方向に僅かでも移動してしまうと、成型凹部に合致した成型氷塊が製造できず、不良品となってしまう難点等も解消する必要があった。
Further, the latter means is not suitable for mass production because the completed ice block removal means is not suitable for mass production, and there is room for improvement.
Furthermore, if the water melted from the raw ice block is not drained smoothly, there is a problem that this water has an adverse effect on obtaining a desired molded ice block. That is, there is a possibility that the water itself that has melted from the raw ice block may melt the already molded portion of the raw ice block.
In addition, when melting the raw ice block with a pair of molded bodies, if the raw ice block moves even slightly in the horizontal direction with respect to the pair of molded bodies, a molded ice block that matches the molding recess cannot be manufactured, and It was also necessary to eliminate the difficulties that would occur.

そこで、本発明は、前述の如き難点等を解消できるようにして、所望形状の成型氷塊をより簡単に、より迅速に、より多量に製造でき、しかも、自身の構成が簡素で、その取扱いが容易となり、加えて、機械化、自動化し易く、成型氷塊の量産に最適で、経済的な成型氷塊の製造装置及び成型氷塊の製造方法を提供すべく創出されたものである。   Therefore, the present invention can solve the above-mentioned difficulties and the like, and can easily and quickly produce a large amount of molded ice blocks of a desired shape, and has a simple configuration and is easy to handle. In addition, it is easy to mechanize and automate, and is ideal for mass production of molded ice blocks, and was created to provide an economical molded ice block manufacturing apparatus and molded ice block manufacturing method.

しかして、請求項1記載の成型氷塊の製造装置にあっては、アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体A、Bと、この一対の成型体A、Bを離隔接近自在に案内するガイド手段とを備え、一対の成型体A、Bの分離接合面夫々に適宜成型凹部1、2を凹設し、成型体A、Bと適宜素材氷塊との温度差を利用して、成型体A、Bに接触している部分の素材氷塊が溶かされるよう構成すると共に、成型体A、Bが保有する熱量によってのみ成型凹部1、2で所望の成型氷塊を成型できるよう構成した成型氷塊の製造装置であって、一方の成型体Aの成型凹部1内と成型体A外とを連通して、成型凹部1内の融解水を排出できるようにした排水孔3を設け、他方の成型体Bの成型凹部2内と成型体B外とを連通して、成型凹部2内の融解水を強制排出できるよう構成した排水兼用吸引路4を設け、この排水兼用吸引路4で素材氷塊や成型氷塊を吸着できるよう構成し、少なくとも一方の成型体A或いは他方の成型体Bの分離接合面に、適数の氷塊用ガイド孔15を穿設すると共に、この氷塊用ガイド孔15は、成型体A、Bを貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材16を形成し、このズレ防止部材16を、氷塊用ガイド孔15の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔15の内表面に対して面一となるように配し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、氷塊用ガイド孔15部分でも溶かすように形成し、成型凹部1、2で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔15内に残るように構成する手段を採用した。 Therefore, in the molded ice lump manufacturing apparatus according to claim 1, the pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is separated from the pair of molded bodies A and B. And a guide means for guiding it in a freely accessible manner, and appropriately forming molding recesses 1 and 2 on the separate joining surfaces of the pair of moldings A and B, and utilizing the temperature difference between the moldings A and B and the material ice block as appropriate. In addition, the material ice blocks of the parts in contact with the molded bodies A and B are configured to be melted, and the desired molded ice blocks can be molded with the molding recesses 1 and 2 only by the amount of heat held by the molded bodies A and B. A formed ice lump manufacturing apparatus having a drain hole 3 that allows the inside of the molding recess 1 of one molding A to communicate with the outside of the molding A so that the molten water in the molding recess 1 can be discharged. Then, the inside of the molding recess 2 of the other molded body B and the outside of the molded body B are communicated with each other. Drainage combined suction path 4 configured to be able to forcibly discharge the melted water in the recess 2 provided, configured to adsorb materials ice blocks and molded ice blocks in this drainage combined suction passage 4, at least one of the molded body A or the other molding An appropriate number of ice block guide holes 15 are formed on the separation joint surface of the body B, and the ice block guide holes 15 are formed so as to penetrate through the molded bodies A and B, so that the material ice blocks are not easily melted. The slip prevention member 16 is formed of a material having a low rate, and the slip prevention member 16 is arranged on the inner peripheral surface of the ice lump guide hole 15 near the separation joint surface and the inner surface of the ice lump guide hole 15. Are arranged so as to be flush with each other, and the material ice block is melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and is also melted at the ice block guide hole 15 portion. 2 until the molded ice block is completed , Material ice blocks employing the means configured to remain in the ice mass guide hole 15 in a state of integrally connected to.

また、請求項2記載の成型氷塊の製造装置にあっては、アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体A、Bと、この一対の成型体A、Bを離隔接近自在に案内するガイド手段とを備え、一対の成型体A、Bの分離接合面夫々に適宜成型凹部1、2を凹設し、成型体A、Bと適宜素材氷塊との温度差を利用して、成型体A、Bに接触している部分の素材氷塊が溶かされるよう構成すると共に、成型体A、Bが保有する熱量によってのみ成型凹部1、2で所望の成型氷塊を成型できるよう構成した成型氷塊の製造装置であって、一方の成型体Aの成型凹部1内と成型体A外とを連通して、成型凹部1内の融解水を排出できるよう構成した排水孔3を設けると共に、この排水孔3には成型凹部1内の融解水を強制排出できるような適宜吸引手段を設け、他方の成型体Bの成型凹部2内と成型体B外とを連通して、成型凹部2内の融解水を強制排出できるような排水兼用吸引路4を設け、この排水兼用吸引路4で素材氷塊や成型氷塊を吸着できるよう構成し、少なくとも一方の成型体A或いは他方の成型体Bの分離接合面に、適数の氷塊用ガイド孔15を穿設すると共に、この氷塊用ガイド孔15は、成型体A、Bを貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材16を形成し、このズレ防止部材16を、氷塊用ガイド孔15の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔15の内表面に対して面一となるように配し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、氷塊用ガイド孔15部分でも溶かすように形成し、成型凹部1、2で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔15内に残るように構成する手段を採用した。 Moreover, in the manufacturing apparatus of the molded ice lump according to claim 2, the pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum and the pair of molded bodies A and B are separated and approached. And a guide means for guiding freely, and by appropriately forming molding recesses 1 and 2 on the separate joining surfaces of the pair of molded bodies A and B, and utilizing the temperature difference between the molded bodies A and B and the appropriate material ice blocks. In addition, it is configured so that the material ice blocks in contact with the molded bodies A and B are melted, and the desired molded ice blocks can be molded with the molding recesses 1 and 2 only by the amount of heat held by the molded bodies A and B. And a drainage hole 3 configured to allow the molten water in the molding recess 1 to be discharged by communicating the inside of the molding recess 1 of one molding A with the outside of the molding A. The drainage hole 3 can forcibly discharge the molten water in the molding recess 1 Such a suction means is provided as appropriate, the inside of the molding recess 2 of the other molding B is communicated with the outside of the molding B, and the drainage and suction passage 4 is provided so that the molten water in the molding recess 2 can be forcibly discharged. The drainage and suction passage 4 is configured to adsorb the raw ice block and the molded ice block, and an appropriate number of ice block guide holes 15 are formed on the separation joint surface of at least one molded body A or the other molded body B. The ice lump guide hole 15 is formed so as to penetrate through the molded bodies A and B, and the slip prevention member 16 is formed of a material having low thermal conductivity that is difficult to melt the material ice lump. And arranged near the separation joint surface on the inner peripheral surface of the guide hole 15 for use, and arranged so as to be flush with the inner surface of the guide hole 15 for ice block, B melted at the molding recesses 1 and 2 of the B and ice mass The guide hole is also formed to dissolve in 15 parts, until molded by forming recesses 1,2 ice blocks is completed, material ice blocks employing the means configured to remain in the ice mass guide hole 15 in a state of integrally connected to.

更に、請求項3記載の成型氷塊の製造方法にあっては、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bの内の一方の成型体Aを下に配し、この下方の成型体Aの成型凹部1部分に所定寸法の素材氷塊を配置し、成型凹部2を有する他方の成型体Bをガイド手段によって下方の成型体Aに向って降下せしめ、一対の成型体A、Bで素材氷塊を挟むと共に、素材氷塊と成型体A、Bとの温度差によって、成型体A、Bに接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にすると共に、成型凹部2内の融解水を吸引して強制排出し、また、下方の成型体Aの成型凹部1内と成型体A外とを連通する排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にすると共に、成型凹部1内の融解水を吸引して強制排出し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部1、2の形状に合致し所望の成型氷塊に成型されるよう製造する手段を採用した。 Furthermore, in the method for producing a molded ice block according to claim 3, one molded body A of a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is disposed below. A material ice block of a predetermined size is arranged in the molding recess 1 portion of the lower molding A, and the other molding B having the molding recess 2 is lowered toward the lower molding A by the guide means, and a pair of moldings The material ice blocks are sandwiched between the bodies A and B, and the material ice blocks in contact with the molded bodies A and B are gradually melted by the temperature difference between the material ice blocks and the molded bodies A and B. 2 is a method for producing a molded ice block, which is melted only by the amount of heat held by the molded bodies A and B so as to match the shape of 2, and forms a desired molded ice block. When sandwiched between the molding recess 2 of the upper molding B and molding Using the drainage suction passage 4 communicating with the outside of B, the inside of the molding recess 2 is made negative pressure, the molten water in the molding recess 2 is sucked and forcibly discharged, and the molding A below is molded. with a negative pressure drainage hole 3 and the molded recess 1, utilizing appropriate suction means communicating the molded body a out within the recess 1, forcibly discharged by sucking the melted water of the molded recess 1, material The ice blocks are melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and at least a proper number of ice block guide holes 15 formed on the separated joint surface of the lower molded body A or the upper molded body B. The slip prevention member 16 formed by melting and being flush with the inner surface of the ice block guide hole 15 and made of a material having a low thermal conductivity is melted into the ice block guide hole 15. In contact with the intruding material ice block, making it difficult to melt Restricts the movement in the horizontal direction of the whole material ice mass, material ice blocks employing a means of producing to be molded into desired molded ice blocks that matches the shape of the molding depression 1,2.

そして、請求項4記載の成型氷塊の製造方法にあっては、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bの内の一方の成型体Aを下に配し、この下方の成型体Aの成型凹部1部分に所定寸法の素材氷塊を配置し、成型凹部2を有する他方の成型体Bをガイド手段によって下方の成型体Aに向って降下せしめ、一対の成型体A、Bで素材氷塊を挟むと共に、素材氷塊と成型体A、Bとの温度差によって、成型体A、Bに接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にし、成型凹部2内の融解水を吸引して強制排出し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時に、上方の成型体Bの上昇と共に、その成型凹部2に吸着せしめた成型氷塊を上昇させ、下方の成型体Aと上方の成型体Bとの間に受具25を配し、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具25で受られるようにする手段を採用した。 And in the manufacturing method of the molded ice lump according to claim 4, one molded body A of the pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is disposed below. A material ice block of a predetermined size is arranged in the molding recess 1 portion of the lower molding A, and the other molding B having the molding recess 2 is lowered toward the lower molding A by the guide means, and a pair of moldings The material ice blocks are sandwiched between the bodies A and B, and the material ice blocks in contact with the molded bodies A and B are gradually melted by the temperature difference between the material ice blocks and the molded bodies A and B. 2 is a method for producing a molded ice block, which is melted only by the amount of heat held by the molded bodies A and B so as to match the shape of 2, and forms a desired molded ice block. When sandwiched, the inside of the molding recess 2 of the upper molding B is formed. The outer body B by utilizing the drainage combined suction passage 4 which communicates with the molding recess 2 a negative pressure, forced discharged by sucking the melted water in the forming recesses 2, material ice blocks a pair of molded A, B In addition to melting in the molding recesses 1 and 2 of the above, at least the ice block guide hole 15 portion formed in the separation joint surface of the lower molding body A or the upper molding body B is melted, and the inside of the ice block guide hole 15 is melted. The slip prevention member 16 formed of a material having a low thermal conductivity is formed so as to be flush with the surface, and comes into contact with the material ice block that is melted and enters the ice block guide hole 15. When the raw material ice mass is molded into the desired molded ice mass in accordance with the shape of the molding recesses 1 and 2, the upper molded body is made difficult to melt and restricts the movement of the entire raw ice mass in the horizontal direction. As B rises, it is absorbed in the molding recess 2 The ice block is raised, a receiver 25 is arranged between the lower molded body A and the upper molded body B, and air is fed into the drainage / suction passage 4 so as to drop the molded ice block and the receiver. Adopting means to be received at 25.

それから、請求項5記載の成型氷塊の製造方法にあっては、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bの内の一方の成型体Aを下に配し、この下方の成型体Aの成型凹部1部分に所定寸法の素材氷塊を配置し、成型凹部2を有する他方の成型体Bをガイド手段によって下方の成型体Aに向って降下せしめ、一対の成型体A、Bで素材氷塊を挟むと共に、素材氷塊と成型体A、Bとの温度差によって、成型体A、Bに接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にすると共に、成型凹部2内の融解水を吸引して強制排出し、また、下方の成型体Aの成型凹部1内と成型体A外とを連通する排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にすると共に、成型凹部1内の融解水を吸引して強制排出し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時に、下方の成型体Aに於ける成型凹部1内の融解水の吸引を停止し、更に、上方の成型体Bの上昇と共に、その成型凹部2に吸着せしめた成型氷塊を上昇させ、下方の成型体Aと上方の成型体Bとの間に受具25を配し、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具25で受られるようにする手段を採用した。 Then, in the method for producing a molded ice block according to claim 5, one molded body A of a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is disposed below. A material ice block of a predetermined size is arranged in the molding recess 1 portion of the lower molding A, and the other molding B having the molding recess 2 is lowered toward the lower molding A by the guide means, and a pair of moldings The material ice blocks are sandwiched between the bodies A and B, and the material ice blocks in contact with the molded bodies A and B are gradually melted by the temperature difference between the material ice blocks and the molded bodies A and B. 2 is a method for producing a molded ice block, which is melted only by the amount of heat held by the molded bodies A and B so as to match the shape of 2, and forms a desired molded ice block. When sandwiched, inside the molding recess 2 of the upper molding B Using the drainage and suction passage 4 communicating with the outside of the mold B, the inside of the molding recess 2 is made negative pressure, the molten water in the molding recess 2 is sucked and forcibly discharged, and the lower molding A The drainage hole 3 communicating the inside of the molding recess 1 and the outside of the molded body A and a suction means as appropriate make the inside of the molding recess 1 a negative pressure, and the molten water in the molding recess 1 is sucked and forcibly discharged. In addition, the ice blocks of the material are melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and at the same time, an appropriate number of ice block guide holes 15 drilled in the separated joint surface of the lower molded body A or the upper molded body B. The dislocation prevention member 16 formed of a material having a low thermal conductivity is melted and melted even in a portion so as to be flush with the inner surface of the ice block guide hole 15, and the ice block guide hole 15 is melted. If you make contact with the material ice mass that enters inside and make it difficult to melt To, to regulate the movement in the horizontal direction of the whole material ice mass, material ice blocks conform to the shape of the molding depression 1,2 when molded into desired molded ice mass, in forming recesses 1 below the molded body A The suction of the molten water in the inside is stopped, and further, with the rise of the upper molded body B, the molded ice mass adsorbed in the molding recess 2 is raised, and between the lower molded body A and the upper molded body B A means for arranging a receiving tool 25 and sending air into the drainage and suction passage 4 so that the molded ice block is dropped and received by the receiving tool 25 is adopted.

加えて、請求項6記載の成型氷塊の製造方法にあっては、一対の成型体A、Bが保有する熱量を、一対の成型凹部1、2によって所望の成型氷塊が成型できるまでの素材氷塊を溶かすのに必要な熱量より僅かに大きくなるよう設定する手段を採用した。   In addition, in the method for producing a molded ice block according to claim 6, the amount of heat possessed by the pair of molded bodies A and B is measured until the desired molded ice block can be molded by the pair of molded recesses 1 and 2. A means for setting so as to be slightly larger than the amount of heat necessary for melting the lime was adopted.

従って、請求項1記載の成型氷塊の製造装置によれば、適宜素材氷塊から成型凹部1、2に合致する所望形状の成型氷塊を簡単に且つ迅速に製造でき、また、その取扱いが容易で、熟練を要することなく誰でも簡単に成型氷塊を成型できるものとなる。
更に、従来のような加熱器が全く不要で、安全性も高いものとなる。しかも、構成が簡素で、量産に適し、低廉に提供でき、経済的な成型氷塊の製造装置となる。
そして、アルミニウム等の熱伝導率の高い材料によって一対の成型体A、Bを形成したので、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されて、急激に低下しないようになり、成型し終わるまで素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるようになる。
Therefore, according to the device for manufacturing a molded ice lump according to claim 1, it is possible to easily and quickly manufacture a molded ice lump of a desired shape that matches the molded recesses 1 and 2 from the material ice lump, and the handling thereof is easy. Anyone can easily mold a molded ice block without requiring skill.
Furthermore, a conventional heater is not required at all, and safety is high. Moreover, the structure is simple, suitable for mass production, can be provided at low cost, and is an economically shaped ice lump manufacturing apparatus.
Since the pair of molded bodies A and B are formed of a material having high thermal conductivity such as aluminum, the temperature of the vicinity of the molded recesses 1 and 2 that is cooled while melting the material ice block is higher than the temperature of this part. Heat from the part (the part excluding the vicinity of the molding recesses 1 and 2) is quickly transmitted so that it does not drop sharply, and the material ice mass is continuously and quickly passed through the molding recesses 1 and 2 until molding is completed. It will melt.

特に、一方の成型体Aの成型凹部1内と成型体A外とを連通して、成型凹部1内の融解水を排出できるようにした排水孔3を設けたので、素材氷塊から溶け出した成型凹部1内の水の排水がスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。   In particular, since the drain hole 3 is provided so as to allow the molten water in the molding recess 1 to be discharged by communicating the inside of the molding recess 1 of one molding A with the outside of the molding A, it melted out of the material ice block. The drainage of the water in the molding recess 1 is performed smoothly, and it becomes possible to eliminate the difficulty of obtaining a desired molded ice block due to the dissolved water.

加えて、他方の成型体Bの成型凹部2内と成型体B外とを連通して、成型凹部2内の融解水を強制排出できるよう構成した排水兼用吸引路4を設け、この排水兼用吸引路4で素材氷塊や成型氷塊を吸着できるよう構成したので、素材氷塊から溶け出した成型凹部2内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。
また、素材氷塊を吸着しているときは、他方の成型体Bに対して素材氷塊が分離接合面方向(例えば、水平方向)に移動しないようになり、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる。
更に、成型氷塊の吸着により、成型氷塊の取出しが確実に、スムーズに、且つ迅速に行えるようになり、機械化、自動化し易く、成型氷塊の量産に最適で、より経済的な成型氷塊の製造装置となる。
In addition, a drainage / suction passage 4 configured to allow the molten water in the molding recess 2 to be forcibly discharged by communicating the inside of the molding recess 2 of the other molding B with the outside of the molding B is provided. Since the material ice block and the molded ice block can be adsorbed on the path 4, the water in the molded recess 2 melted out from the material ice block can be drained more smoothly, and the melted water makes the desired molded ice block. Can be eliminated.
Further, when the material ice block is adsorbed, the material ice block does not move in the direction of the separation joint surface (for example, the horizontal direction) with respect to the other molded body B, and the molded ice block that matches the molding recesses 1 and 2 Can be produced, and the occurrence of defective products can be reduced.
In addition, the adsorption of the molded ice block ensures that the molded ice block can be taken out smoothly, quickly and easily. It is easy to mechanize and automate. It is ideal for mass production of molded ice blocks. It becomes.

特に、少なくとも一方の成型体A或いは他方の成型体Bの分離接合面に、適数の氷塊用ガイド孔15を穿設すると共に、この氷塊用ガイド孔15は、成型体A、Bを貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材16を形成し、このズレ防止部材16を、氷塊用ガイド孔15の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔15の内表面に対して面一となるように配し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、氷塊用ガイド孔15部分でも溶かすように形成し、成型凹部1、2で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔15内に残るように構成したので、氷塊用ガイド孔15内の素材氷塊は、ズレ防止部材16に接触している時には溶かされ難く、複数の氷塊用ガイド孔15内の氷塊の分離接合面方向(例えば、水平方向)での移動が生じないため、一対の成型体A、Bに対する素材氷塊全体の分離接合面方向(例えば、水平方向)での移動を確実に規制することができるようになる。ひいては、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる In particular, an appropriate number of ice lump guide holes 15 are formed on the separation joint surface of at least one molded body A or the other molded body B, and the ice lump guide holes 15 penetrate the molded bodies A and B. The slip prevention member 16 is formed of a material having a low thermal conductivity, which is difficult to melt the material ice block, and this shift prevention member 16 is formed on the inner peripheral surface of the ice block guide hole 15 near the separation joint surface. The ice block guide hole 15 is arranged so as to be flush with the inner surface of the ice block guide hole 15 and melts the material ice block in the molding recesses 1 and 2 of the pair of molded bodies A and B. Since the material ice block remains in the ice block guide hole 15 in a state of being integrally connected until the molded ice block is completed at the molding recesses 1 and 2, it is formed in the ice block guide hole 15. The material ice block is a slip prevention member 1 Since the ice blocks in the plurality of ice block guide holes 15 do not move in the direction of the separating and joining surfaces (for example, the horizontal direction), the entire material ice blocks for the pair of molded bodies A and B are not melted when they are in contact with each other. It is possible to reliably restrict the movement in the direction of the separation joint surface (for example, the horizontal direction). As a result, it becomes possible to manufacture molded ice blocks that match the molded recesses 1 and 2, and to reduce the occurrence of defective products .

また、請求項2記載の成型氷塊の製造装置によれば、適宜素材氷塊から成型凹部1、2に合致する所望形状の成型氷塊を簡単に且つ迅速に製造でき、また、その取扱いが容易で、熟練を要することなく誰でも簡単に成型氷塊を成型できるものとなる。
更に、従来のような加熱器が全く不要で、安全性も高いものとなる。しかも、構成が簡素で、量産に適し、低廉に提供でき、経済的な成型氷塊の製造装置となる。
そして、アルミニウム等の熱伝導率の高い材料によって一対の成型体A、Bを形成したので、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されて、急激に低下しないようになり、成型し終わるまで素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるようになる。
Further, according to the device for manufacturing a molded ice block according to claim 2, it is possible to easily and quickly manufacture a desired shape molded ice block that matches the molded recesses 1 and 2 from the material ice block, and the handling thereof is easy. Anyone can easily mold a molded ice block without requiring skill.
Furthermore, a conventional heater is not required at all, and safety is high. Moreover, the structure is simple, suitable for mass production, can be provided at low cost, and is an economically shaped ice lump manufacturing apparatus.
Since the pair of molded bodies A and B are formed of a material having high thermal conductivity such as aluminum, the temperature of the vicinity of the molded recesses 1 and 2 that is cooled while melting the material ice block is higher than the temperature of this part. Heat from the part (the part excluding the vicinity of the molding recesses 1 and 2) is quickly transmitted so that it does not drop sharply, and the material ice mass is continuously and quickly passed through the molding recesses 1 and 2 until molding is completed. It will melt.

特に、一方の成型体Aの成型凹部1内と成型体A外とを連通して、成型凹部1内の融解水を排出できるようにした排水孔3を設けると共に、この排水孔3には成型凹部1内の融解水を強制排出できるような適宜吸引手段を設けたので、素材氷塊から溶け出した成型凹部1内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。   In particular, a drainage hole 3 is provided which allows the inside of the molding recess 1 of one molding A to communicate with the outside of the molding A so that the molten water in the molding recess 1 can be discharged. Since an appropriate suction means is provided so that the molten water in the concave portion 1 can be forcibly discharged, the water in the molded concave portion 1 that has melted out from the material ice block can be drained more smoothly. It becomes possible to eliminate the difficulty of obtaining a desired molded ice block.

加えて、他方の成型体Bの成型凹部2内と成型体B外とを連通して、成型凹部2内の融解水を強制排出できるような排水兼用吸引路4を設け、この排水兼用吸引路4で素材氷塊や成型氷塊を吸着できるよう構成したので、素材氷塊から溶け出した成型凹部2内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。
また、素材氷塊を吸着しているときは、他方の成型体Bに対して素材氷塊が分離接合面方向(例えば、水平方向)に移動しないようになり、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる。
更に、成型氷塊の吸着により、成型氷塊の取出しが確実に、スムーズに、且つ迅速に行えるようになり、機械化、自動化し易く、成型氷塊の量産に最適で、より経済的な成型氷塊の製造装置となる。
In addition, there is provided a drainage suction passage 4 that allows the inside of the molding recess 2 of the other molding B to communicate with the outside of the molding B, so that the molten water in the molding recess 2 can be forcibly discharged. 4 is configured to adsorb the raw ice block and the molded ice block, so that the drainage of the water in the molded recess 2 melted out from the raw material ice block is performed more smoothly, and the melted water forms a desired molded ice block. It becomes possible to eliminate the difficulty of obtaining.
Further, when the material ice block is adsorbed, the material ice block does not move in the direction of the separation joint surface (for example, the horizontal direction) with respect to the other molded body B, and the molded ice block that matches the molding recesses 1 and 2 Can be produced, and the occurrence of defective products can be reduced.
In addition, the adsorption of the molded ice block ensures that the molded ice block can be taken out smoothly, quickly and easily. It is easy to mechanize and automate. It is ideal for mass production of molded ice blocks. It becomes.

そして、少なくとも一方の成型体A或いは他方の成型体Bの分離接合面に、適数の氷塊用ガイド孔15を穿設すると共に、この氷塊用ガイド孔15は、成型体A、Bを貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材16を形成し、このズレ防止部材16を、氷塊用ガイド孔15の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔15の内表面に対して面一となるように配し、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、氷塊用ガイド孔15部分でも溶かすように形成し、成型凹部1、2で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔15内に残るように構成したので、氷塊用ガイド孔15内の素材氷塊は、ズレ防止部材16に接触している時には溶かされ難く、複数の氷塊用ガイド孔15内の氷塊の分離接合面方向(例えば、水平方向)での移動が生じないため、一対の成型体A、Bに対する素材氷塊全体の分離接合面方向(例えば、水平方向)での移動を確実に規制することができるようになる。ひいては、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる An appropriate number of ice lump guide holes 15 are formed on the separation joint surface of at least one molded body A or the other molded body B, and the ice lump guide holes 15 penetrate the molded bodies A and B. The slip prevention member 16 is formed of a material having a low thermal conductivity, which is difficult to melt the material ice block, and this shift prevention member 16 is formed on the inner peripheral surface of the ice block guide hole 15 near the separation joint surface. The ice block guide hole 15 is arranged so as to be flush with the inner surface of the ice block guide hole 15 and melts the material ice block in the molding recesses 1 and 2 of the pair of molded bodies A and B. Since the material ice block remains in the ice block guide hole 15 in a state of being integrally connected until the molded ice block is completed at the molding recesses 1 and 2, it is formed in the ice block guide hole 15. The material ice block is a slip prevention member 6 is not easily melted when it is in contact with the ice 6, and the ice blocks in the plurality of ice block guide holes 15 do not move in the direction of separation and joining surfaces (for example, the horizontal direction). The movement in the entire separation / bonding surface direction (for example, the horizontal direction) can be reliably regulated. As a result, it becomes possible to manufacture molded ice blocks that match the molded recesses 1 and 2, and to reduce the occurrence of defective products .

更に、請求項3記載の成型氷塊の製造装置によれば、適宜素材氷塊から所望形状の成型氷塊を簡単に且つ迅速に製造でき、また、その取扱いが容易で、熟練を要することなく誰でも簡単に成型氷塊を成型できる方法となる。
しかも、素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型するので、従来のような加熱器が全く不要で、安全性の高い作業が可能な方法となる。
加えて、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bを用いるので、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されて、急激に低下しないようになり、成型し終わるまで素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるようになる。
Furthermore, according to the apparatus for producing a molded ice block according to claim 3, it is possible to easily and quickly manufacture a molded ice block of a desired shape from a raw material ice block, and it is easy to handle and easy for anyone without skill. This is a method that can form a molded ice block.
In addition, since the material ice block is melted only by the amount of heat held by the molded bodies A and B so as to match the shape of the molding recesses 1 and 2, a desired molded ice block is formed, so a conventional heater is not required at all. It is a method that enables highly safe work.
In addition, since a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is used, the temperature in the vicinity of the molded recesses 1 and 2 that is cooled while melting the material ice block is higher than the temperature of this part. Heat from other high parts (excluding the parts near the molding recesses 1 and 2) is quickly transmitted so that it does not drop rapidly, and the material ice mass is continuously kept in the molding recesses 1 and 2 until molding is completed. And it will quickly melt.

特に、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にすると共に、成型凹部2内の融解水を吸引して強制排出し、また、下方の成型体Aの成型凹部1内と成型体A外とを連通する排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にすると共に、成型凹部1内の融解水を吸引して強制排出するので、素材氷塊から溶け出した成型凹部1、2内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。   In particular, when the material ice block is sandwiched between a pair of molded bodies A and B, the inside of the molded recess 2 is utilized using the drainage suction passage 4 that communicates the inside of the molded recess 2 of the upper molded body B and the outside of the molded body B. In addition to the negative pressure, the molten water in the molding recess 2 is sucked and forcibly discharged, and the drain hole 3 that communicates the inside of the molding recess 1 of the lower molding A with the outside of the molding A and an appropriate suction means are provided. Since the inside of the molding recess 1 is made negative pressure and the molten water in the molding recess 1 is sucked and forcibly discharged, the drainage of the water in the molding recesses 1 and 2 melted out of the material ice lump is smoother As a result, it is possible to eliminate the difficulty of obtaining a desired molded ice block by the dissolved water.

そして、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制するので、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる Then, the ice blocks of the material are melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and at the same time, an appropriate number of ice block guide holes drilled in the separation joint surface of the lower molded body A or the upper molded body B. 15 portion is melted and formed so as to be flush with the inner surface of the ice block guide hole 15, and the deviation preventing member 16 formed of a material having low thermal conductivity is melted to melt the ice block guide hole. 15 makes contact with the material ice block entering the inside, making it difficult to melt, and restricting movement of the entire material ice block in the horizontal direction, so that a molded ice block matching the molding recesses 1 and 2 can be manufactured. Therefore, the occurrence of defective products can be reduced .

それから、請求項4記載の成型氷塊の製造方法によれば、適宜素材氷塊から所望形状の成型氷塊を簡単に且つ迅速に製造でき、また、その取扱いが容易で、熟練を要することなく誰でも簡単に成型氷塊を成型できる方法となる。
更に、素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型するので、従来のような加熱器が全く不要で、安全性の高い作業が可能な方法となる。
加えて、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bを用いるので、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されて、急激に低下しないようになり、成型し終わるまで素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるようになる。
Then, according to the method for manufacturing a molded ice block according to claim 4, it is possible to easily and quickly manufacture a molded ice block of a desired shape from an appropriate material ice block, and it is easy to handle and easy for anyone without skill. This is a method that can form a molded ice block.
Furthermore, the material ice block is melted only by the amount of heat possessed by the molded bodies A and B so as to match the shape of the molding recesses 1 and 2, and the desired molded ice block is formed. It is a method that enables highly safe work.
In addition, since a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is used, the temperature in the vicinity of the molded recesses 1 and 2 that is cooled while melting the material ice block is higher than the temperature of this part. Heat from other high parts (excluding the parts near the molding recesses 1 and 2) is quickly transmitted so that it does not drop rapidly, and the material ice mass is continuously kept in the molding recesses 1 and 2 until molding is completed. And it will quickly melt.

特に、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にし、成型凹部2内の融解水を吸引して強制排出するので、素材氷塊から溶け出した成型凹部2内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。   In particular, when the material ice block is sandwiched between a pair of molded bodies A and B, the inside of the molded recess 2 is utilized using the drainage suction passage 4 that communicates the inside of the molded recess 2 of the upper molded body B and the outside of the molded body B. Since negative pressure is applied and the molten water in the molding recess 2 is sucked and forcibly discharged, the drainage of the water in the molding recess 2 that has melted out of the material ice lump is performed more smoothly. It becomes possible to eliminate the difficulty of obtaining a desired molded ice block.

そして、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時に、上方の成型体Bの上昇と共に、その成型凹部2に吸着せしめた成型氷塊を上昇させ、下方の成型体Aと上方の成型体Bとの間に受具25を配し、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具25で受られるようにするので、成型氷塊の取出しが確実に、スムーズに、且つ迅速に行えるようになり、機械化、自動化し易く、成型氷塊の量産に最適で、経済的な成型氷塊の製造方法となる。   When the material ice block matches the shape of the molding recesses 1 and 2 and is molded into a desired molding ice block, the molded ice block adsorbed in the molding recess 2 is raised along with the rise of the upper molding B, and A receiver 25 is arranged between the molded body A and the upper molded body B, and air is fed into the drainage / suction passage 4 so that the molded ice block is dropped and received by the receiver 25. Therefore, the molded ice block can be taken out reliably, smoothly and quickly, easily mechanized and automated, optimal for mass production of the molded ice block, and an economical method for producing the molded ice block.

更に、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制するので、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる Furthermore, the ice blocks of the material are melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and at the same time, an appropriate number of ice block guide holes drilled in the separation joint surface of the lower molded body A or the upper molded body B. 15 portion is melted and formed so as to be flush with the inner surface of the ice block guide hole 15, and the deviation preventing member 16 formed of a material having low thermal conductivity is melted to melt the ice block guide hole. 15 makes contact with the material ice block entering the inside, making it difficult to melt, and restricting movement of the entire material ice block in the horizontal direction, so that a molded ice block matching the molding recesses 1 and 2 can be manufactured. Therefore, the occurrence of defective products can be reduced .

加えて、請求項5記載の成型氷塊の製造方法によれば、適宜素材氷塊から所望形状の成型氷塊を簡単に且つ迅速に製造でき、また、その取扱いが容易で、熟練を要することなく誰でも簡単に成型氷塊を成型できる方法となる。
更に、素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型するので、従来のような加熱器が全く不要で、安全性の高い作業が可能な方法となる。
加えて、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bを用いるので、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されて、急激に低下しないようになり、成型し終わるまで素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるようになる。
In addition, according to the method for producing a molded ice block according to claim 5, it is possible to easily and quickly manufacture a molded ice block of a desired shape from an appropriate material ice block, and it is easy to handle and anyone can use without skill. It becomes a method that can easily mold a molded ice block.
Furthermore, the material ice block is melted only by the amount of heat possessed by the molded bodies A and B so as to match the shape of the molding recesses 1 and 2, and the desired molded ice block is formed. It is a method that enables highly safe work.
In addition, since a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is used, the temperature in the vicinity of the molded recesses 1 and 2 that is cooled while melting the material ice block is higher than the temperature of this part. Heat from other high parts (excluding the parts near the molding recesses 1 and 2) is quickly transmitted so that it does not drop rapidly, and the material ice mass is continuously kept in the molding recesses 1 and 2 until molding is completed. And it will quickly melt.

特に、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にすると共に、成型凹部2内の融解水を吸引して強制排出し、また、下方の成型体Aの成型凹部1内と成型体A外とを連通する排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にすると共に、成型凹部1内の融解水を吸引して強制排出するので、素材氷塊から溶け出した成型凹部2内の水の排水がよりスムーズに行われるようになり、この溶け出した水によって所望の成型氷塊が得難くなるのを解消できるようになる。   In particular, when the material ice block is sandwiched between a pair of molded bodies A and B, the inside of the molded recess 2 is utilized using the drainage suction passage 4 that communicates the inside of the molded recess 2 of the upper molded body B and the outside of the molded body B. In addition to the negative pressure, the molten water in the molding recess 2 is sucked and forcibly discharged, and the drain hole 3 that communicates the inside of the molding recess 1 of the lower molding A with the outside of the molding A and an appropriate suction means are provided. Since the inside of the molding recess 1 is made negative pressure and the molten water in the molding recess 1 is sucked and forcibly discharged, the water in the molding recess 2 melted out of the material ice lump is drained more smoothly. Thus, it becomes possible to eliminate the difficulty of obtaining a desired molded ice mass due to the dissolved water.

そして、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時に、下方の成型体Aに於ける成型凹部1内の融解水の吸引を停止し、更に、上方の成型体Bの上昇と共に、その成型凹部2に吸着せしめた成型氷塊を上昇させ、下方の成型体Aと上方の成型体Bとの間に受具25を配し、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具25で受られるようにするので、成型氷塊の取出しが確実に、スムーズに、且つ迅速に行えるようになり、機械化、自動化し易く、成型氷塊の量産に最適で、経済的な成型氷塊の製造方法となる。   When the material ice block matches the shape of the molding recesses 1 and 2 and is molded into a desired molding ice block, the suction of the molten water in the molding recess 1 in the lower molding A is stopped, As the molded body B rises, the molded ice block adsorbed in the molding recess 2 is raised, and a receiver 25 is arranged between the lower molded body A and the upper molded body B, and the drainage suction passage 4 Since the molded ice block is dropped and received by the receiver 25, the molded ice block can be taken out surely, smoothly and quickly, and is easy to mechanize and automate. It is most suitable for mass production of molded ice blocks and is an economical method for producing molded ice blocks.

更に、素材氷塊を一対の成型体A、Bの成型凹部1、2部分で溶かすと共に、少なくとも下方の成型体A或いは上方の成型体Bの分離接合面に穿設した適数の氷塊用ガイド孔15部分でも溶かし、氷塊用ガイド孔15の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材16が、溶かされて氷塊用ガイド孔15内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制するので、成型凹部1、2に合致した成型氷塊を製造できるようになり、不良品の発生を低減できるようになる Furthermore, the ice blocks of the material are melted at the molding recesses 1 and 2 of the pair of molded bodies A and B, and at the same time, an appropriate number of ice block guide holes drilled in the separation joint surface of the lower molded body A or the upper molded body B. 15 portion is melted and formed so as to be flush with the inner surface of the ice block guide hole 15, and the deviation preventing member 16 formed of a material having low thermal conductivity is melted to melt the ice block guide hole. 15 makes contact with the material ice block entering the inside, making it difficult to melt, and restricting movement of the entire material ice block in the horizontal direction, so that a molded ice block matching the molding recesses 1 and 2 can be manufactured. Therefore, the occurrence of defective products can be reduced .

また、請求項6記載の成型氷塊の製造方法によれば、適宜素材氷塊から所望形状の成型氷塊をより簡単に且つ正確に製造できるようになる。すなわち、成型氷塊が完成した頃には、成型体A、B自体の温度が成型氷塊に近いものとなり、仮に成型氷塊の取出しに時間がかったとしても、成型氷塊が更に溶け過ぎてしまうような虞れが解消でき、成型凹部1、2通りの成型氷塊を簡単に量産できるようになる。ひいては、機械化、自動化し易く、成型氷塊の量産に最適で、経済的な成型氷塊の製造方法となる。   Moreover, according to the method for producing a molded ice block according to claim 6, it is possible to easily and accurately manufacture a molded ice block of a desired shape from the material ice block as appropriate. That is, when the molded ice blocks are completed, the temperature of the molded bodies A and B themselves is close to that of the molded ice blocks, and even if it takes time to take out the molded ice blocks, the molded ice blocks may be further melted. This can be solved, and it becomes possible to easily mass-produce molded ice blocks of one or two molding recesses. As a result, it is easy to mechanize and automate, is optimal for mass production of molded ice blocks, and is an economical method for producing molded ice blocks.

以下、本発明を図示例に基づいて説明すると、次の通りである。
先ず、本発明の成型氷塊の製造装置は、例えば、製氷所で製造されるような略直方体状の氷塊を適宜厚みに予め切断して形成したような適宜厚板状の素材氷塊から、所望形状の多数(1個でも良い)の成型氷塊を効率良く製造できるようにしたもので、具体的には、アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体A、Bと、この一対の成型体A、Bを上下方向(上下方向以外でも良い)で離隔接近自在に案内するガイド手段とを備え、一対の成型体A、Bの分離接合面夫々に多数の適宜成型凹部1、2を凹設し、素材氷塊と、この素材氷塊を挟む一対の成型体A、Bとの温度差を利用して、成型体A、Bの分離接合面に接触している部分の素材氷塊が漸次溶かされるよう構成すると共に、成型体A、Bが保有する熱量によってのみ成型凹部1、2で所望の成型氷塊を成型できるよう構成したものである。
しかも、一方(下方)の成型体Aの成型凹部1内と成型体A外とを連通して、成型凹部1内の融解水を下方に排出できるようにした排水孔3を夫々設け、また、他方(上方)の成型体Bの成型凹部2内と成型体B外とを連通して、成型凹部2内の融解水を排出できるようにすると共に、素材氷塊や成型氷塊を成型凹部2で吸着できるようにするための排水兼用吸引路4を設けてある。
Hereinafter, the present invention will be described based on illustrated examples as follows.
First, the apparatus for producing a molded ice block of the present invention has a desired shape from an appropriately thick plate-shaped material ice block that is formed by cutting a substantially rectangular parallelepiped ice block in advance to an appropriate thickness. A large number (or even one) of molded ice blocks can be efficiently manufactured. Specifically, a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum, and this And a guide means for guiding the pair of molded bodies A and B so as to be separated and approachable in the vertical direction (other than the vertical direction), and a number of appropriately molded concave portions 1 on each of the separation joint surfaces of the pair of molded bodies A and B, 2 is recessed, and the temperature difference between the material ice block and the pair of molded bodies A and B sandwiching the material ice block is used to make the material ice block of the part in contact with the separation joint surface of the molded bodies A and B The amount of heat held by the molded bodies A and B while being gradually melted Thus only those configured to allow molding the desired molding ice cubes in forming recesses 1,2.
In addition, the inside of the molding recess 1 of one (lower) molded body A and the outside of the molded body A communicate with each other, and drainage holes 3 are provided so that the molten water in the molding recess 1 can be discharged downward, respectively. The inside of the molding recess 2 of the other (upper) molding B communicates with the outside of the molding B so that the molten water in the molding recess 2 can be discharged, and the material ice mass and the molding ice mass are adsorbed by the molding recess 2. A drainage / suction passage 4 is provided to enable this.

尚、排水孔3にあっては、素材氷塊から溶け出した水(融解水)が成型凹部1内に留まることなくスムーズに排出できるように形成されている。すなわち、成型凹部1内の水が素材氷塊を溶かすことにより、成型氷塊が所望形状に成型できなくなるのを防止できるように構成されている。
加えて、前記排水孔3には、適宜吸引手段を付設し、成型凹部1内の融解水をよりスムーズに排出できるように形成することができる。
The drain hole 3 is formed so that water (melted water) melted from the material ice block can be smoothly discharged without remaining in the molding recess 1. That is, it is configured to prevent the molded ice block from being formed into a desired shape by the water in the molded recess 1 dissolving the material ice block.
In addition, the drainage hole 3 can be appropriately provided with suction means so that the molten water in the molding recess 1 can be discharged more smoothly.

また、排水兼用吸引路4にあっては、成型凹部2内に於いて素材氷塊から溶け出した水(融解水)が、成型凹部2内から吸い上げられてよりスムーズに排出できるように形成されている。すなわち、成型凹部2内で溶け出した水が、下方の素材氷塊を溶かすことにより、成型氷塊が所望形状に成型できなくなるのを防止できるように構成されている。
加えて、排水兼用吸引路4にあっては、素材氷塊や成型氷塊を成型凹部2で吸着できるように形成されている。そして、素材氷塊を吸着しているときは、上方の成型体Bに対して素材氷塊が水平方向に移動しないようになり、また、所望形状に形成された成型氷塊を吸着することで、成型氷塊の取出しが確実に、スムーズに、且つ迅速に行えるように構成されている。
Further, the drainage suction passage 4 is formed so that the water (melted water) melted from the material ice block in the molding recess 2 can be sucked up from the molding recess 2 and discharged more smoothly. Yes. That is, the melted water in the molding recess 2 melts the lower material ice block, thereby preventing the molded ice block from being formed into a desired shape.
In addition, the drainage suction passage 4 is formed so that the raw ice block and the molded ice block can be adsorbed by the molded recess 2. When the material ice block is adsorbed, the material ice block does not move in the horizontal direction with respect to the upper molded body B, and the formed ice block is adsorbed by adsorbing the formed ice block formed in a desired shape. It is configured so that the removal can be performed smoothly, smoothly and quickly.

更に、少なくとも下方の成型体A(或いは上方の成型体B、或いは一対の成型体A、B)の分離接合面に、適数の氷塊用ガイド孔15を適宜位置に設け、この氷塊用ガイド孔15の内周面の一部に、素材氷塊を溶かし難い熱伝導率の低い材料によって形成されるズレ防止部材16が配置されている。
すなわち、素材氷塊を一対の成型体A、Bで溶かす際に、氷塊用ガイド孔15部分内に素材氷塊が繋がった状態で残り、この氷塊用ガイド孔15内の素材氷塊は、ズレ防止部材16に接触している時には溶けないため、一対の成型体A、Bに対する素材氷塊の水平方向での移動を確実に規制できるように構成されている。ひいては、成型凹部A、Bに合致した成型氷塊を製造でき、不良品の発生を低減できるようになる。
しかも、氷塊用ガイド孔15内の素材氷塊は、これ以上溶かす必要がなく、成型体A、Bが保有する熱量を無駄に消費することもなくなる。
Furthermore, an appropriate number of ice block guide holes 15 are provided at appropriate positions on the separation joint surface of at least the lower molded body A (or the upper molded body B or the pair of molded bodies A and B). A displacement preventing member 16 formed of a material having a low thermal conductivity that hardly melts the material ice block is disposed on a part of the inner peripheral surface 15.
That is, when the raw ice block is melted by the pair of molded bodies A and B, the raw ice block remains in the ice block guide hole 15 portion, and the raw ice block in the ice block guide hole 15 is prevented from being displaced. Since it does not melt when it is in contact with the two, it is configured so that the movement of the raw material ice block with respect to the pair of molded bodies A and B in the horizontal direction can be reliably regulated. As a result, it is possible to manufacture molded ice blocks that match the molded recesses A and B, and to reduce the occurrence of defective products.
Moreover, the material ice block in the ice block guide hole 15 does not need to be melted any more, and the amount of heat held by the molded bodies A and B is not wasted.

また、本発明の成型氷塊の製造方法は、アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体A、Bの内の一方の成型体Aを下に配し、この下方の成型体Aの成型凹部1部分に所定寸法の素材氷塊を配置し、成型凹部2を有する他方の成型体Bをガイド手段によって下方の成型体Aに向って降下せしめ、一対の成型体A、Bで素材氷塊を挟むと共に、素材氷塊と成型体A、Bとの温度差によって、成型体A、Bに接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部1、2の形状に合致するように、成型体A、Bが保有する熱量によってのみ溶かして、所望の成型氷塊を成型するものである。
そして、一対の成型体A、Bで素材氷塊を挟んだ時に、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にし、素材氷塊を吸着すると共に、成型凹部2内の融解水を吸引して強制排出し、また、下方の成型体Aの成型凹部1の排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にすると共に、成型凹部1内の融解水を吸引して強制排出する。
Further, the method for producing a molded ice block of the present invention is such that one molded body A of a pair of molded bodies A and B formed of a material having high thermal conductivity such as aluminum is disposed below, and this lower molded body is molded. A material ice block of a predetermined size is arranged in the molding recess 1 portion of the body A, and the other molding body B having the molding recess 2 is lowered toward the lower molding body A by the guide means, and a pair of molding bodies A and B are used. While sandwiching the material ice block, the material ice block in contact with the molded products A and B is gradually melted by the temperature difference between the material ice block and the molded products A and B. It melts only by the amount of heat held by the molded bodies A and B so as to match, and forms a desired molded ice block.
Then, when the material ice block is sandwiched between the pair of molded bodies A and B, the inside of the molded recess 2 is utilized using the drainage suction passage 4 that communicates the inside of the molded recess 2 of the upper molded body B and the outside of the molded body B. The negative pressure is applied to adsorb the ice blocks of the material, and the molten water in the molding recess 2 is sucked and forcibly discharged. Also, the molding is performed by using the drain hole 3 of the molding recess 1 of the lower molding A and an appropriate suction means. While making the inside of the recessed part 1 into a negative pressure, the molten water in the shaping | molding recessed part 1 is attracted | sucked and forcedly discharged.

それから、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時に、下方の成型体Aに於ける成型凹部1内の融解水の吸引を停止し、上方の成型体Bの上昇と共に、成型氷塊を吸引したまま上昇させ、下方の成型体Aと上方の成型体Bとの間に受具25を配し、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具25で受られるようにする。   Then, when the raw ice block matches the shape of the molding recesses 1 and 2 and is molded into the desired molding ice block, the suction of the molten water in the molding recess 1 in the lower molding A is stopped, and the upper molding is performed. As the body B rises, the molded ice block is lifted while being sucked, and a receiving device 25 is arranged between the lower molded body A and the upper molded body B, and air is fed into the drainage suction passage 4 to form the molded body. The ice block is allowed to fall and be received by the receiver 25.

前記成型体A、Bは、例えば、アルミニウムや、銅や、適宜合金や、適宜セラミック等の熱伝導率の高い材料によって構成され、しかも、素材氷塊を溶かしながら冷やされる成型凹部1、2近傍部分の温度が、この部分の温度より高い他の部分(成型凹部1、2近傍を除いた部分)からの熱が素早く伝達されることで、急激に低下しないようになり、素材氷塊を成型凹部1、2部分で継続的に且つ迅速に溶かせるような材質のものが採用されるようになる。
また、成型体A、Bは、少なくとも素材氷塊を成型凹部1、2で成型し終わるまで、素材氷塊と同じ温度(摂氏0度)とならないような体積(熱量)を有するように設定されたものが望ましい。
加えて、一対の成型体A、Bは、これを設置した時にその座りが良くなるような略矩形厚板状に夫々形成され、その分離接合面は、平坦面となっている。ところで、下方の成型体Aの分離接合面は、その周縁部分を斜下方に傾斜するような傾斜面で構成し、素材氷塊から溶け出した融解水が分離接合面から外方にスムーズに流れ出すように形成してあっても良い。
尚、一対の成型体A、Bは、例えば、図1乃至図3に示すように夫々一体的に構成されたものであっても良いし、図10に示すように二つの分割成型体B1、B2をパッキンB3を介して連結したものであっても良い。
The molded bodies A and B are made of a material having high thermal conductivity, such as aluminum, copper, an appropriate alloy, and an appropriate ceramic, and are cooled in the vicinity of the molded recesses 1 and 2 while melting the material ice block. The heat from the other part (the part excluding the vicinity of the molding recesses 1 and 2) whose temperature is higher than the temperature of this part is quickly transferred, so that it does not drop rapidly, and the material ice block is removed from the molding recess 1. A material that can be melted continuously and rapidly in two parts is adopted.
In addition, the molded bodies A and B are set so as to have a volume (amount of heat) that does not reach the same temperature (0 degree Celsius) as the material ice block until at least the material ice block is formed in the molding recesses 1 and 2. Is desirable.
In addition, each of the pair of molded bodies A and B is formed in a substantially rectangular thick plate shape so that the seating is improved when the molded bodies A and B are installed, and the separation joining surfaces are flat surfaces. By the way, the separation joining surface of the lower molded body A is constituted by an inclined surface whose peripheral portion is inclined obliquely downward so that the melted water that has melted from the material ice lump smoothly flows outward from the separation joining surface. It may be formed.
The pair of molded bodies A and B may be integrally formed, for example, as shown in FIG. 1 to FIG. 3, or two divided molded bodies B1, B2 may be connected via packing B3.

前記ガイド手段は、例えば、一方(下方)の成型体Aの上面(分離接合面)に対して垂直に立設される複数のガイド杆10と、他方(上方)の成型体Bの下面(分離接合面)に対して垂直に穿設される複数のガイド孔11とで構成され、ガイド杆10は、例えば、金属製(或いは、合成樹脂製でも良い)で略細長棒状を呈しており、ガイド孔11は、ガイド杆10がガタつくことなくスムーズに摺接できるように形成されている。すなわち、上方の成型体Bが、下方の成型体Aにスムーズに離隔接近して、その分離接合面夫々が隙間無く正確に密接できるように形成されている。
尚、ガイド手段や、ガイド杆10やガイド孔11の具体的な構成、形状、寸法、材質、数、配設位置等は、図示例等に限定されるものではなく、一対の成型体A、B相互を、簡単な構造で、且つ安定的に離隔接近できるようなものであれば良く、重力以外に適宜動力(例えば、油圧シリンダー)等を利用したものであっても良い。
The guide means includes, for example, a plurality of guide rods 10 erected perpendicularly to the upper surface (separation joint surface) of one (lower) molded body A and the lower surface (separation) of the other (upper) molded body B. The guide rod 10 is made of, for example, a metal (or may be made of a synthetic resin) and has a substantially elongated rod shape. The hole 11 is formed so that the guide rod 10 can slide smoothly without rattling. That is, the upper molded body B is formed so as to be smoothly spaced apart and approached to the lower molded body A so that each of the separation joint surfaces can be accurately brought into contact with no gap.
The specific configuration, shape, dimensions, material, number, arrangement position, etc. of the guide means, the guide rod 10 and the guide hole 11 are not limited to the illustrated examples, but a pair of molded bodies A, B may be any structure that has a simple structure and can be stably separated and approached, and may use power (for example, a hydraulic cylinder) or the like as appropriate in addition to gravity.

ところで、前記成型体A、Bは、図示例のように上下に配するだけでなく、左右や斜め方向に配するように構成し、しかも、これら成型体A、Bを適宜油圧手段や、バネ手段等によって離隔接近せしめられるように構成しても良い(図示せず)。すなわち、一対の成型体A、B相互の分離接合面が密接して成型氷塊が成型された後、一対の成型体A、B相互が離隔すると、成型氷塊が成型凹部1、2から自動的に落下するように構成して、成型氷塊の取出しが容易となるようにしても良い。   By the way, the molded bodies A and B are arranged not only vertically as shown in the figure, but also horizontally and diagonally, and the molded bodies A and B are appropriately provided with hydraulic means or springs. You may comprise so that a separation | spacing approach may be carried out by a means etc. (not shown). That is, after the pair of molded bodies A and B are in close contact with each other and the molded ice block is formed, when the pair of molded bodies A and B are separated from each other, the molded ice block is automatically removed from the molded recesses 1 and 2. It may be configured to fall so that the molded ice block can be easily taken out.

前記成型凹部1、2は、例えば、図示例のような半球状に形成したものであっても良いし、適宜キャラクターの形状や、自然物を模した形状や、幾何学的な形状等とすることができる。しかも、成型凹部1、2は複数設けられて、一度に多数の成型氷塊が製造できるように形成してある。尚、成型凹部1、2は一組だけであっても良い。
また、成型凹部1、2は、その分離接合面に適宜収容凹部を凹設し、この収容凹部に互換可能に装着される成型体A、Bと同材質の成型ブロックを形成し、この成型ブロックの表面に凹設しても良い(図示せず)。すなわち、成型ブロックの交換によって異なる形状の成型凹部1、2を利用できるようになり、種々の形状の成型氷塊を簡単に提供できるように構成することもできる。
The molding recesses 1 and 2 may be formed, for example, in a hemispherical shape as shown in the figure, or may be appropriately shaped like a character, a shape imitating a natural object, or a geometric shape. Can do. Moreover, a plurality of molding recesses 1 and 2 are provided so that a large number of molded ice blocks can be produced at one time. Note that the molding recesses 1 and 2 may be only one set.
In addition, the molding recesses 1 and 2 are appropriately provided with housing recesses on the separation joint surfaces, and molding blocks of the same material as the molded bodies A and B that are mounted to be compatible with the housing recesses are formed. The surface may be recessed (not shown). That is, it becomes possible to use the molding recesses 1 and 2 having different shapes by exchanging the molding blocks, and it is also possible to easily provide various shapes of molded ice blocks.

前記排水孔3は、例えば、下方の成型体Aの成型凹部1の最低部から下方に向って設けられる貫通小孔によって構成されており、素材氷塊から溶け出した水(融解水)が成型凹部1内に留まることなく成型体A外にスムーズに排出できるように設けられている。
また、排水孔3は、下方の成型体Aの成型凹部1の最低部を囲繞するような略平面円環状に形成されたものでも良く、素材氷塊から溶け出した水(融解水)が成型凹部1内に留まることなく成型体A外によりスムーズに排出できると共に、成型氷塊の表面がより綺麗に形成できるように構成しても良い。
The drain hole 3 is constituted by, for example, a small through hole provided downward from the lowest part of the molding recess 1 of the molded body A below, and water (melted water) melted from the material ice block is molded recess. It is provided so that it can be smoothly discharged out of the molded body A without staying within 1.
Further, the drainage hole 3 may be formed in a substantially planar annular shape so as to surround the lowest part of the molding recess 1 of the molded body A below, and water (melted water) melted from the material ice block is formed into the molding recess. In addition to being able to be discharged smoothly outside the molded body A without staying within 1, the surface of the molded ice mass may be formed more beautifully.

前記排水兼用吸引路4は、例えば、上方の成型体Bの成型凹部2の最頂部から上方に向って穿設される縦孔4aと、この縦孔4aの上部に連通する横孔4bとで構成されており、成型凹部2内に於いて素材氷塊から溶け出した水(融解水)が、下方に落ちることなく成型凹部2内から上方に確実に吸引されて成型体B外にスムーズに排出できるように設けられている。しかも、このときの吸引作用によって、素材氷塊を吸着しているときは、上方の成型体Bに対して素材氷塊が水平方向に移動するのを防ぐようになり、更に、所望形状に形成された成型氷塊を吸着することで、成型氷塊の取出し(下方の成型体Aの成型凹部1からの取出し)が簡単に行えるようになる。
また、排水兼用吸引路4の縦孔4aは、上方の成型体Bの成型凹部2の最頂部を囲繞するような略平面円環状に形成されたものでも良く、素材氷塊から溶け出した水(融解水)が成型体B外によりスムーズに排出できると共に、成型氷塊の表面がより綺麗に形成できるように構成しても良い(図10参照)。
The drainage combined suction path 4 includes, for example, a vertical hole 4a drilled upward from the top of the molding recess 2 of the upper molded body B, and a horizontal hole 4b communicating with the upper portion of the vertical hole 4a. The water melted from the material ice block in the molding recess 2 (melted water) is reliably sucked upward from the molding recess 2 and smoothly discharged out of the molding B without falling downward. It is provided so that it can. In addition, when the material ice block is adsorbed by the suction action at this time, the material ice block is prevented from moving in the horizontal direction with respect to the upper molded body B, and further formed into a desired shape. By adsorbing the molded ice blocks, the molded ice blocks can be easily taken out (taken out of the molded concave portion 1 of the lower molded body A).
Further, the vertical hole 4a of the drainage suction passage 4 may be formed in a substantially planar annular shape so as to surround the topmost portion of the molding recess 2 of the upper molded body B, and water that has melted from the material ice block ( The melted water) can be discharged more smoothly outside the molded body B, and the surface of the molded ice block can be formed more beautifully (see FIG. 10).

図中5は、例えば、横孔4bに連通すると共に、成型体B側面部分に配されるホース6等の取付部で、図中7は、自動切換弁で、図中8は、開閉弁である。
そして、前記自動切換弁7は、例えば、コンプレーサー等から送給されるエアーを開閉弁8がわに送給したり、或いは、横孔4bがわに送給したり、ワンタッチで切換できるように構成されたものが利用され、前記開閉弁8は、例えば、自動切換弁7から送給されてきたエアーを外部に放出したり、或いは閉鎖したり切換できるように構成されたものが利用される。
すなわち、コンプレーサー等から送給されるエアーが自動切換弁7と開閉弁8を通過して外気に放出されているときには、自動切換弁7の横孔4bがわ部分に負圧が生じ、排水兼用吸引路4を介して、成型凹部2内に吸引力が生じるように構成されている(図9参照)。
また、開閉弁8を閉じることで、コンプレーサー等から送給されるエアーが自動切換弁7の横孔4bがわに送給され、排水兼用吸引路4を通過して、成型凹部2内に流れ、吸着されていた成型氷塊を下方に落下させることができるように構成されている。
5 in the figure is, for example, an attachment portion such as a hose 6 that communicates with the lateral hole 4b and is disposed on the side surface of the molded body B, 7 in the figure is an automatic switching valve, and 8 in the figure is an on-off valve. is there.
The automatic switching valve 7 can be switched by one touch, for example, the air supplied from a compressor or the like is supplied to the on-off valve 8 or the lateral hole 4b is supplied to the side. For example, the on-off valve 8 is configured so that the air supplied from the automatic switching valve 7 can be discharged to the outside or closed or switched. The
That is, when the air supplied from the compressor or the like passes through the automatic switching valve 7 and the on-off valve 8 and is released to the outside air, a negative pressure is generated in the lateral hole 4b of the automatic switching valve 7 and the drainage A suction force is generated in the molding recess 2 via the dual-purpose suction path 4 (see FIG. 9).
Further, by closing the on-off valve 8, air supplied from a compressor or the like is supplied to the lateral hole 4 b of the automatic switching valve 7, passes through the drainage suction passage 4, and enters the molding recess 2. The formed ice block that has flowed and been adsorbed can be dropped downward.

前記氷塊用ガイド孔15は、例えば、円形孔状を呈し、下方の成型体A(或いは、上方の成型体B、或いは、一対の成型体A、B)の分離接合面の適宜位置に複数配設されている。しかも、分離接合面から成型体Aを貫通するように下方に向って穿設されている。
そして、前記ズレ防止部材16は、例えば、素材氷塊を溶かし難い熱伝導率の低い材料(例えば、合成樹脂材等)によって構成されており、しかも、氷塊用ガイド孔15の内周面に於いて、分離接合面寄り部分に配されると共に、内周面に対して面一となるように配されている。
すなわち、素材氷塊を一対の成型体A、Bの分離接合面部分で溶かしていると、氷塊用ガイド孔15部分でも素材氷塊を溶かし、この氷塊用ガイド孔15内に素材氷塊が一体に繋がった状態で残るようになる。
このとき、この氷塊用ガイド孔15内の素材氷塊は、ズレ防止部材16に接触している時には溶かされ難く、複数の氷塊用ガイド孔15内の氷塊の水平方向での移動が生じないため、一対の成型体A、Bに対する素材氷塊全体の水平方向での移動を確実に規制することができるようになる。
尚、ズレ防止部材16は、氷塊用ガイド孔15内表面の円周方向に周設したものであっても良いし、円周方向の一部にだけ設けたものでも良い。ただし、円周方向の一部にだけ設けたものは、他の氷塊用ガイド孔15に設けたズレ防止部材16の円周方向に於ける向きが夫々異なるように配設する必要がある。すなわち、複数のズレ防止部材16で氷塊の水平方向での移動を阻止できるようにする。
The ice lump guide holes 15 have, for example, a circular hole shape, and a plurality of ice hole guide holes 15 are arranged at appropriate positions on the separation joint surface of the lower molded body A (or the upper molded body B or the pair of molded bodies A and B). It is installed. Moreover, it is drilled downward so as to penetrate the molded body A from the separation joint surface.
The deviation preventing member 16 is made of, for example, a material having a low thermal conductivity (for example, a synthetic resin material) that hardly melts the material ice block, and further, on the inner peripheral surface of the ice block guide hole 15. In addition to being disposed near the separation joint surface, the surface is disposed so as to be flush with the inner peripheral surface.
That is, when the material ice block is melted at the separation joint surface portion of the pair of molded bodies A and B, the material ice block is melted even at the ice block guide hole 15 portion, and the material ice block is integrally connected in the ice block guide hole 15. It will remain in the state.
At this time, material ice mass of the ice mass guide hole 15, which hardly umbrella soluble when in contact with the anti-displacement member 16, do not occur moves in the horizontal direction of ice blocks in the plurality of ice blocks guide hole 15 The movement in the horizontal direction of the entire material ice mass relative to the pair of molded bodies A and B can be reliably controlled.
The deviation preventing member 16 may be provided in the circumferential direction on the inner surface of the ice block guide hole 15 or may be provided only in a part in the circumferential direction. However, what is provided only in a part in the circumferential direction needs to be arranged so that the direction in the circumferential direction of the deviation preventing member 16 provided in the other ice block guide hole 15 is different. That is, the plurality of deviation preventing members 16 can prevent the ice block from moving in the horizontal direction.

更に、図中20は、例えば、一対の成型体A、Bを水平方向で貫通するように適数設けられた通液路で、この通液路20の両端には、ホース等が取付可能となるような取付部21が設けられている。
そして、前記通液路20は、一対の成型体A、B内に水(水道水)や湯やその他の液体等を通過せしめられるよう構成したもので、通液路20内の水或いは湯の通過によって、冷えた成型体A、Bを常温時の温度ぐらいに簡単に戻せるようにしたものである。
すなわち、一度成型氷塊を製造して一対の成型体A、Bが保有する熱量が大きく奪われた時等に、通液路20内に水(水道水)や湯やその他の液体等を通過せしめて、成型体A、Bが素早く常温時の温度ぐらいに戻るようにして(一対の成型体A、Bが所定の熱量を保有できるようにして)、時間のロスなく次の作業が行えるようにし、ひいては、成型氷塊を連続して成型でき、能率的な作業が行えるように構成されている。特に、水道水等を利用し易く、これらを手軽に実現できるようになる。
尚、通液路20は、冷えた成型体A、Bを効率良く常温程度に戻せるようにしたものであれば良く、例えば、直線的に複数配したものであっても良いし、曲線的(円弧状、螺旋状等)に配したものであっても良いし、その他適宜形状に形成したり、配設位置に配したり、適数設けることができる。
また、通液路20は、例えば、図10に示すように成型体A、B夫々を二つの分割成型体B1、B2で構成したような場合、一方の分割成型体B1表面に通液路20を切設し、この通液路20の開放部分をパッキンB3を介して他方の分割成型体B2で塞ぐようにして構成したものであっても良い。
ところで、通液路20への通液タイミングは、素材氷塊を溶かし終って成型氷塊が取出された後でも良いし、素材氷塊を溶かしている最中であっても良いし、連続的に行っても良いし、成型体A、Bの温度を測定しながら適宜行うようにしても良い。しかも、冷えた成型体A、Bを常温程度(常温以上でも良い)に戻せるようにするだけでなく、必要に応じて成型体A、Bの温度を下げるのに利用することもできる。すなわち、適宜素材氷塊から成型氷塊が完成した頃に、成型体A、B自体の温度が成型氷塊に近いものとなるようにして、仮に成型氷塊の取出しに時間がかったとしても、成型氷塊が更に溶け過ぎてしまうようなことがないように配慮することもできる。
Further, 20 in the figure is a liquid passage provided in an appropriate number so as to penetrate a pair of molded bodies A and B in the horizontal direction, and a hose or the like can be attached to both ends of the liquid passage 20. A mounting portion 21 is provided.
And the said liquid flow path 20 is comprised so that water (tap water), hot water, other liquids, etc. may be allowed to pass through in a pair of molded object A, B, and the water or hot water in the liquid flow path 20 is passed. By passing, the molded bodies A and B that have been cooled can be easily returned to temperatures at room temperature.
That is, once a molded ice block is manufactured and the amount of heat held by the pair of molded bodies A and B is greatly deprived, water (tap water), hot water, and other liquids are allowed to pass through the liquid passage 20. Thus, the molded bodies A and B quickly return to the temperature at room temperature (so that the pair of molded bodies A and B can retain a predetermined amount of heat) so that the next operation can be performed without loss of time. As a result, the formed ice block can be continuously formed, and the work can be efficiently performed. In particular, it is easy to use tap water and the like, and these can be easily realized.
In addition, the liquid flow path 20 should just be what can cool the molded object A and B which was cooled efficiently to about normal temperature, for example, what was distribute | arranged linearly may be sufficient, and curvilinear ( It may be arranged in an arc shape, a spiral shape, etc., or may be formed in any other suitable shape, arranged in an arrangement position, or an appropriate number.
Further, for example, when the molded bodies A and B are each composed of two divided molded bodies B1 and B2 as shown in FIG. 10, the liquid flow path 20 is formed on the surface of one divided molded body B1. And the open portion of the liquid passage 20 may be closed with the other divided molded body B2 via the packing B3.
By the way, the liquid passage timing to the liquid passage 20 may be after the melting of the material ice block and after the molded ice block is taken out, or during the melting of the material ice block, or continuously. Alternatively, it may be appropriately performed while measuring the temperatures of the molded bodies A and B. Moreover, it can be used not only to return the molded bodies A and B cooled to about room temperature (or higher than room temperature) but also to lower the temperature of the molded bodies A and B as required. That is, when the molded ice blocks are appropriately formed from the raw ice blocks, even if it takes time to take out the molded ice blocks by making the temperature of the molded bodies A and B themselves close to the molded ice blocks, Consideration can be given so that it does not melt too much.

前記受具25は、上方の成型体Bの成型凹部2で吸引している成型氷塊の下方に配設自在となるように構成されており、排水兼用吸引路4内に空気を送り込んで、成型氷塊を落下させるときに、これを確実に且つ損傷させることなくソフトに受られるように構成されている。   The receiver 25 is configured to be freely disposed below the molded ice block sucked by the molding recess 2 of the upper molded body B, and air is fed into the drainage / suction passage 4 for molding. When the ice block is dropped, it is configured to be received softly without failing to damage it.

尚、製造装置の具体的構成、形状、寸法、材質、成型体Aの具体的構成、形状、寸法、材質、配設位置、成型体Bの具体的構成、形状、寸法、材質、配設位置、分割成型体B1、B2の具体的構成、形状、寸法、材質、配設位置、パッキンB3の具体的構成、形状、寸法、材質、配設位置、成型凹部1の具体的構成、形状、寸法、数、配設位置、成型凹部2の具体的構成、形状、寸法、数、配設位置、排水孔3の具体的構成、形状、寸法、配設位置、数、排水兼用吸引路4の具体的構成、形状、寸法、配設位置、数、縦孔4aの具体的構成、形状、寸法、配設位置、数、横孔4bの具体的構成、形状、寸法、配設位置、数、取付部5の具体的構成、形状、寸法、材質、配設位置、数、ホース6の具体的構成、形状、寸法、材質、数、自動切換弁7の具体的構成、形状、材質、寸法、配設位置、数、開閉弁8の具体的構成、形状、寸法、材質、配設位置、数、ガイド手段の具体的構成、形状、寸法、材質、配設位置、数、ガイド杆10の具体的構成、形状、寸法、材質、配設位置、数、ガイド孔11の具体的構成、形状、寸法、配設位置、数、氷塊用ガイド孔15の具体的構成、形状、寸法、配設位置、数、ズレ防止部材16の具体的構成、形状、寸法、材質、配設位置、数、通液路20の具体的構成、形状、寸法、配設位置、数、取付部21の具体的構成、形状、寸法、材質、配設位置、数、受具25の具体的構成、形状、寸法、材質、配設位置、数、受具25の具体的作動手段等は、図示例のもの等に限定されることなく、適宜自由に設定、変更できるものである。   In addition, the specific configuration, shape, dimensions, material of the manufacturing apparatus, the specific configuration of the molded body A, shape, dimensions, material, arrangement position, the specific configuration, shape, dimensions, material, installation position of the molded body B Specific configuration, shape, dimensions, material, arrangement position of split molded body B1, B2, specific configuration, shape, dimension, material, arrangement position of packing B3, specific configuration, shape, dimension of molding recess 1 , Number, arrangement position, specific configuration of molding recess 2, shape, dimensions, number, arrangement position, specific configuration of drainage hole 3, shape, dimensions, arrangement position, number, specific of drainage combined suction path 4 Configuration, shape, dimensions, arrangement position, number, specific configuration of vertical hole 4a, shape, dimensions, arrangement position, number, specific configuration of horizontal hole 4b, shape, dimension, arrangement position, number, mounting Specific configuration, shape, dimensions, material, arrangement position, number of part 5, specific configuration of hose 6, shape, dimensions, material, number, automatic switching 7, specific configuration, shape, material, dimensions, arrangement position, number, on-off valve 8 specific configuration, shape, dimensions, material, arrangement position, number, guide means specific configuration, shape, dimensions, material , Arrangement position, number, specific configuration of guide rod 10, shape, dimensions, material, arrangement position, number, specific configuration of guide hole 11, shape, dimension, arrangement position, number, ice hole guide hole 15 Specific configuration, shape, dimensions, arrangement position, number, specific configuration of displacement prevention member 16, shape, dimensions, material, arrangement position, number, specific configuration of liquid passage 20, shape, dimensions, arrangement Installation position, number, specific configuration of mounting portion 21, shape, dimensions, material, arrangement position, number, specific configuration of receiver 25, shape, dimensions, material, arrangement position, number, specific of receiver 25 The operation means and the like are not limited to those shown in the drawings, and can be set and changed as appropriate.

また、前述の如く構成された製造装置を利用して実施される本発明の成型氷塊の製造方法について説明する。
先ず、上方の成型体Bをガイド手段(ガイド杆10、ガイド孔11)によって上方に上昇させる。
そして、予め所定の寸法に形成しておいた素材氷塊を、下方の成型体Aの分離接合面の上に配置すると共に、上方の成型体Bを降下させて、素材氷塊を一対の成型体A、Bで挟む(図2、図4参照)。尚、上方の成型体Bの降下は重力を利用して行われるが、例えば、油圧力や、バネの弾発力等を利用するようにしても良い。
しかも、一対の成型体A、Bで素材氷塊を挟んだ時には、上方の成型体Bの成型凹部2内と成型体B外とを連通する排水兼用吸引路4を利用して成型凹部2内を負圧にし、素材氷塊を吸着すると共に、成型凹部2内の融解水を吸引して強制排出する。
このとき、下方の成型体Aの成型凹部1内と成型体A外とを連通する排水孔3及び適宜吸引手段を利用して成型凹部1内を負圧にし、素材氷塊を吸着すると共に、成型凹部1内の融解水を吸引して強制排出する。
Further, a method for producing a molded ice block of the present invention, which is performed using the production apparatus configured as described above, will be described.
First, the upper molded body B is raised upward by the guide means (guide rod 10, guide hole 11).
Then, the raw material ice block that has been formed in a predetermined size in advance is placed on the separation joint surface of the lower molded body A, and the upper molded body B is lowered to form the raw material ice block in a pair of molded bodies A. , B (see FIGS. 2 and 4). Note that the lowering of the upper molded body B is performed using gravity, but for example, oil pressure, elastic force of a spring, or the like may be used.
Moreover, when the material ice block is sandwiched between the pair of molded bodies A and B, the inside of the molded concave portion 2 is utilized using the drainage suction passage 4 that communicates the inside of the molded concave portion 2 of the upper molded body B and the outside of the molded body B. The negative pressure is applied to adsorb the material ice block, and the molten water in the molding recess 2 is sucked and forcibly discharged.
At this time, the inside of the molding recess 1 is made negative by using the drainage hole 3 that communicates the inside of the molding recess 1 of the lower molding A and the outside of the molding A and an appropriate suction means, and adsorbs the material ice block and molding The molten water in the recess 1 is sucked and forcibly discharged.

そして、素材氷塊と一対の成型体A、Bとの温度差を利用して、成型体A、Bに接触している部分の素材氷塊を漸次溶かす。
それから、素材氷塊を成型凹部1、2の形状に合致するように成型体A、Bが保有する熱量によってのみ溶かして(尚、このとき通液路20内に水や湯等を通過させていても良い)所望の成型氷塊を成型する。
また、素材氷塊が成型凹部1、2の形状に合致して所望の成型氷塊に成型された時には、上方の成型体Bの上昇と共に、成型氷塊を吸引したまま上昇させる。尚、このとき、下方の成型体Aの成型凹部1内の融解水の吸引は停止すると共に、排水孔3を開放状態としておき、成型氷塊の上昇がスムーズに行えるようにする。
そして、下方の成型体Aと上方の成型体Bとの間に受具25を配した後、排水兼用吸引路4内に空気を送り込んで、吸引していた複数の成型氷塊を落下させるようにすると共に複数の成型氷塊を受具25で受ける。
Then, using the temperature difference between the raw material ice block and the pair of molded bodies A and B, the raw material ice block in contact with the molded bodies A and B is gradually melted.
Then, the material ice mass is melted only by the amount of heat held by the molded bodies A and B so as to match the shape of the molding recesses 1 and 2 (at this time, water, hot water, etc. are passed through the liquid passage 20). Also, the desired ice block is formed.
Further, when the material ice block matches the shape of the molding recesses 1 and 2 and is molded into a desired molded ice block, the molded ice block is lifted while being sucked together with the upward molding B. At this time, the suction of the molten water in the molding recess 1 of the lower molded body A is stopped, and the drain hole 3 is left open so that the molded ice block can be raised smoothly.
And after arrange | positioning the holder 25 between the lower molded object A and the upper molded object B, air is sent in in the drainage combined suction path 4, and the some molded ice block which was attracted | sucked is dropped. At the same time, the receiver 25 receives a plurality of molded ice blocks.

ところで、一対の成型体A、Bが保有する熱量は、一対の成型凹部1、2によって所望の成型氷塊が成型できるまでの素材氷塊を溶かすのに必要な熱量より僅かに大きくなるよう設定され、適宜素材氷塊から成型氷塊が完成した頃には、成型体A、B自体の温度が成型氷塊に近いものとなり、仮に成型氷塊の取出しに時間がかったとしても、成型氷塊が更に溶け過ぎてしまうような虞れが解消できるように設定される。すなわち、成型凹部1、2に合致する成型氷塊を簡単に且つ正確に量産できて、ひいては、機械化、自動化し易くなるようにする。   By the way, the calorie | heat amount which a pair of molded object A and B holds is set so that it may become slightly larger than the calorie | heat amount required to melt | dissolve the raw material ice block until a desired molded ice block can be shape | molded by a pair of molding recessed parts 1 and 2, When the molded ice blocks are completed from the appropriate ice blocks, the temperatures of the molded bodies A and B themselves are close to the molded ice blocks, and even if it takes time to take out the molded ice blocks, the molded ice blocks will melt further. It is set so that it can be relieved. That is, it is possible to easily and accurately mass-produce molded ice blocks that match the molded recesses 1 and 2, and to facilitate mechanization and automation.

本発明の製造装置を例示する分解斜視図である。It is a disassembled perspective view which illustrates the manufacturing apparatus of this invention. 本発明の製造装置を例示する縦断正面図である。It is a vertical front view which illustrates the manufacturing apparatus of this invention. 本発明の製造装置を例示する縦断正面図である。It is a vertical front view which illustrates the manufacturing apparatus of this invention. 本発明の製造工程の概略を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the outline of the manufacturing process of this invention. 本発明の製造工程の概略を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the outline of the manufacturing process of this invention. 本発明の製造工程の概略を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the outline of the manufacturing process of this invention. 本発明の製造工程の概略を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the outline of the manufacturing process of this invention. 本発明の製造装置の実施例を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the Example of the manufacturing apparatus of this invention. 本発明の製造装置の実施例を例示する部分縦断正面図である。It is a partial vertical front view which illustrates the Example of the manufacturing apparatus of this invention. 本発明の製造装置の他の実施例を例示する部分縦断正面図である。It is a partial longitudinal cross-sectional front view which illustrates other Examples of the manufacturing apparatus of this invention.

符号の説明Explanation of symbols

A 成型体 B 成型体
B1 分割成型体 B2 分割成型体
B3 パッキン
1 成型凹部 2 成型凹部
3 排水孔 4 排水兼用吸引路
4a 縦孔 4b 横孔
5 取付部 6 ホース
7 自動切換弁 8 開閉弁
10 ガイド杆 11 ガイド孔
15 氷塊用ガイド孔 16 ズレ防止部材
20 通液路 21 取付部
25 受具
A molded body B molded body B1 divided molded body B2 divided molded body B3 packing 1 molded concave portion 2 molded concave portion 3 drainage hole 4 drainage combined suction path 4a vertical hole 4b horizontal hole 5 mounting portion 6 hose 7 automatic switching valve 8 on-off valve 10 guide杆 11 Guide hole 15 Ice hole guide hole 16 Deviation prevention member 20 Liquid passage 21 Mounting portion 25 Receiving tool

Claims (6)

アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体と、この一対の成型体を離隔接近自在に案内するガイド手段とを備え、一対の成型体の分離接合面夫々に適宜成型凹部を凹設し、成型体と適宜素材氷塊との温度差を利用して、成型体に接触している部分の素材氷塊が溶かされるよう構成すると共に、成型体が保有する熱量によってのみ成型凹部で所望の成型氷塊を成型できるよう構成した成型氷塊の製造装置であって、一方の成型体の成型凹部内と成型体外とを連通して、成型凹部内の融解水を排出できるようにした排水孔を設け、他方の成型体の成型凹部内と成型体外とを連通して、成型凹部内の融解水を強制排出できるよう構成した排水兼用吸引路を設け、この排水兼用吸引路で素材氷塊や成型氷塊を吸着できるよう構成し、少なくとも一方の成型体或いは他方の成型体の分離接合面に、適数の氷塊用ガイド孔を穿設すると共に、この氷塊用ガイド孔は、成型体を貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材を形成し、このズレ防止部材を、氷塊用ガイド孔の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔の内表面に対して面一となるように配し、素材氷塊を一対の成型体の成型凹部部分で溶かすと共に、氷塊用ガイド孔部分でも溶かすように形成し、成型凹部で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔内に残るように構成したことを特徴とする成型氷塊の製造装置。 A pair of molded bodies formed of a material having high thermal conductivity such as aluminum, and guide means for guiding the pair of molded bodies so as to be separated and approachable, and appropriately formed concave portions on the separation joint surfaces of the pair of molded bodies. The material ice block in the part that is in contact with the molded body is melted by utilizing the temperature difference between the molded body and the material ice block as appropriate. A device for manufacturing a molded ice block configured to mold a desired molded ice block, and a drainage hole that allows the inside of the molded recess of one molded body to communicate with the outside of the molded body so that the molten water in the molded recess can be discharged. And a drainage suction passage configured to allow the molten water in the molding recess to be forcibly discharged by communicating the inside of the molding recess with the outside of the molding body. Can absorb ice blocks Configured to separate the bonding surface of at least one of the molded body or the other of the molded body, with bored ice blocks guide holes of a suitable number, the ice block guide hole is formed to penetrate the molded body, material An anti-slip member is formed of a material having low thermal conductivity that is difficult to melt ice blocks, and this anti-slip member is disposed near the separation joint surface on the inner peripheral surface of the ice block guide hole. It is arranged so that it is flush with the inner surface, and the material ice block is melted in the molding recess part of the pair of molded bodies, and it is also formed to melt in the ice hole guide hole part, until the molding ice block is completed in the molding recess part An apparatus for producing a molded ice block, characterized in that the material ice block remains in the ice block guide hole in a state of being integrally connected . アルミニウム等の熱伝導率の高い材料によって形成される一対の成型体と、この一対の成型体を離隔接近自在に案内するガイド手段とを備え、一対の成型体の分離接合面夫々に適宜成型凹部を凹設し、成型体と適宜素材氷塊との温度差を利用して、成型体に接触している部分の素材氷塊が溶かされるよう構成すると共に、成型体が保有する熱量によってのみ成型凹部で所望の成型氷塊を成型できるよう構成した成型氷塊の製造装置であって、一方の成型体の成型凹部内と成型体外とを連通して、成型凹部内の融解水を排出できるよう構成した排水孔を設けると共に、この排水孔には成型凹部内の融解水を強制排出できるような適宜吸引手段を設け、他方の成型体の成型凹部内と成型体外とを連通して、成型凹部内の融解水を強制排出できるような排水兼用吸引路を設け、この排水兼用吸引路で素材氷塊や成型氷塊を吸着できるよう構成し、少なくとも一方の成型体或いは他方の成型体の分離接合面に、適数の氷塊用ガイド孔を穿設すると共に、この氷塊用ガイド孔は、成型体を貫通するように形成され、素材氷塊を溶かし難い熱伝導率の低い材料によってズレ防止部材を形成し、このズレ防止部材を、氷塊用ガイド孔の内周面に於ける分離接合面寄り部分に配すると共に、氷塊用ガイド孔の内表面に対して面一となるように配し、素材氷塊を一対の成型体の成型凹部部分で溶かすと共に、氷塊用ガイド孔部分でも溶かすように形成し、成型凹部で成型氷塊が完成するまで、素材氷塊が一体に繋がった状態で氷塊用ガイド孔内に残るように構成したことを特徴とする成型氷塊の製造装置。 A pair of molded bodies formed of a material having high thermal conductivity such as aluminum, and guide means for guiding the pair of molded bodies so as to be separated and approachable, and appropriately formed concave portions on the separation joint surfaces of the pair of molded bodies. The material ice block in the part that is in contact with the molded body is melted by utilizing the temperature difference between the molded body and the material ice block as appropriate. A device for producing a molded ice block configured to mold a desired molded ice block, and a drainage hole configured to allow the molten water in the molded recess to be discharged by communicating the molded concave portion of one molded body with the outside of the molded body. The drainage hole is provided with an appropriate suction means for forcibly discharging the molten water in the molding recess, and the molten water in the molding recess is communicated with the inside of the molding recess of the other molding. Can be forcibly discharged The Do drainage combined suction passage provided, configured to adsorb materials ice blocks and molded ice blocks in this drainage combined suction passage, the separation joint surface of at least one of the molded body or the other of the molded body, the ice block guide holes of a suitable number The ice block guide hole is formed so as to penetrate through the molded body, and the slip prevention member is formed of a material having low thermal conductivity that hardly melts the material ice block. Arranged near the separation joint surface on the inner peripheral surface of the hole, and arranged so as to be flush with the inner surface of the ice block guide hole, the material ice block is melted at the molding concave part of the pair of molded bodies In addition, the molding is characterized in that it is formed so that it melts even in the ice block guide hole, and the material ice block remains in the ice block guide hole in a connected state until the molded ice block is completed in the molding recess. Ice mass manufacturing equipment . アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体の内の一方の成型体を下に配し、この下方の成型体の成型凹部部分に所定寸法の素材氷塊を配置し、成型凹部を有する他方の成型体をガイド手段によって下方の成型体に向って降下せしめ、一対の成型体で素材氷塊を挟むと共に、素材氷塊と成型体との温度差によって、成型体に接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部の形状に合致するように成型体が保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体で素材氷塊を挟んだ時に、上方の成型体の成型凹部内と成型体外とを連通する排水兼用吸引路を利用して成型凹部内を負圧にすると共に、成型凹部内の融解水を吸引して強制排出し、また、下方の成型体の成型凹部内と成型体外とを連通する排水孔及び適宜吸引手段を利用して成型凹部内を負圧にすると共に、成型凹部内の融解水を吸引して強制排出し、素材氷塊を一対の成型体の成型凹部部分で溶かすと共に、少なくとも下方の成型体或いは上方の成型体の分離接合面に穿設した適数の氷塊用ガイド孔部分でも溶かし、氷塊用ガイド孔の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材が、溶かされて氷塊用ガイド孔内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部の形状に合致し所望の成型氷塊に成型されるよう製造することを特徴とした成型氷塊の製造方法。 One of the pair of molded bodies made of a material with high thermal conductivity such as aluminum is placed underneath, and a material ice block of a predetermined size is placed in the molding recess of the molded body below, and molded The other molded body having the recess is lowered toward the lower molded body by the guide means, the material ice block is sandwiched between the pair of molded bodies, and the molded body is in contact with the temperature difference between the material ice block and the molded body. A method for producing a molded ice block, in which a part of the material ice block is gradually melted and melted only by the amount of heat held by the molded body so as to match the shape of the molded recess, and a desired molded ice block is formed. When the material ice block is sandwiched by the molded body, the inside of the molded recess is made negative by using the drainage suction path that communicates the inside of the molded recess of the upper molded body and the outside of the molded body, and the molten water in the molded recess is Suction and forced discharge In addition, the drainage hole that communicates the inside of the molding recess in the lower molding with the outside of the molding, and a negative pressure inside the molding recess using an appropriate suction means, and the molten water in the molding recess is sucked and forcibly discharged. In addition to melting the ice blocks in the molding recesses of the pair of molded bodies, melt at least the appropriate number of ice block guide holes drilled in the lower molded body or the separated joint surface of the upper molded body. The slip prevention member, which is formed so as to be flush with the inner surface and made of a material with low thermal conductivity, contacts the material ice block that is melted and enters the ice block guide hole. The molded ice block is characterized by making it difficult to melt and regulating the movement of the entire material ice block in the horizontal direction so that the material ice block is molded into a desired molded ice block that matches the shape of the molded recess. Manufacturing method. アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体の内の一方の成型体を下に配し、この下方の成型体の成型凹部部分に所定寸法の素材氷塊を配置し、成型凹部を有する他方の成型体をガイド手段によって下方の成型体に向って降下せしめ、一対の成型体で素材氷塊を挟むと共に、素材氷塊と成型体との温度差によって、成型体に接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部の形状に合致するように成型体が保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体で素材氷塊を挟んだ時に、上方の成型体の成型凹部内と成型体外とを連通する排水兼用吸引路を利用して成型凹部内を負圧にし、成型凹部内の融解水を吸引して強制排出し、素材氷塊を一対の成型体の成型凹部部分で溶かすと共に、少なくとも下方の成型体或いは上方の成型体の分離接合面に穿設した適数の氷塊用ガイド孔部分でも溶かし、氷塊用ガイド孔の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材が、溶かされて氷塊用ガイド孔内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部の形状に合致して所望の成型氷塊に成型された時に、上方の成型体の上昇と共に、その成型凹部に吸着せしめた成型氷塊を上昇させ、下方の成型体と上方の成型体との間に受具を配し、排水兼用吸引路内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具で受られるようにすることを特徴とした成型氷塊の製造方法。 One of the pair of molded bodies made of a material with high thermal conductivity such as aluminum is placed underneath, and a material ice block of a predetermined size is placed in the molding recess of the molded body below, and molded The other molded body having the recess is lowered toward the lower molded body by the guide means, the material ice block is sandwiched between the pair of molded bodies, and the molded body is in contact with the temperature difference between the material ice block and the molded body. A method for producing a molded ice block, in which a part of the material ice block is gradually melted and melted only by the amount of heat held by the molded body so as to match the shape of the molded recess, and a desired molded ice block is formed. When the material ice block is sandwiched by the molded body, the inside of the molded recess is made negative pressure by using the drainage suction passage that connects the inside of the molded recess of the upper molded body and the outside of the molded body, and the molten water in the molded recess is sucked force discharged Te, material ice Is melted in the molding recesses of the pair of molded bodies, and at least a suitable number of ice block guide hole portions drilled in the separated joint surface of the lower molded body or the upper molded body are melted on the inner surface of the ice block guide hole. An anti-slip member formed of a material having low thermal conductivity contacts the material ice block that is melted and enters the ice block guide hole. It is difficult to melt and regulates the movement of the whole material ice block in the horizontal direction. When the material ice block matches the shape of the molding recess and is molded into the desired molding ice block, the molding recess rises as the upper molded body rises. The molded ice block adsorbed on the water is raised, a receiving tool is placed between the lower molded body and the upper molded body, and air is sent into the drainage suction passage so that the molded ice block is dropped and received. To be received with ingredients Method for producing a molded ice blocks were characterized and. アルミニウム等の熱伝導率の高い材料によって形成された一対の成型体の内の一方の成型体を下に配し、この下方の成型体の成型凹部部分に所定寸法の素材氷塊を配置し、成型凹部を有する他方の成型体をガイド手段によって下方の成型体に向って降下せしめ、一対の成型体で素材氷塊を挟むと共に、素材氷塊と成型体との温度差によって、成型体に接触している部分の素材氷塊を漸次溶かし、この素材氷塊を成型凹部の形状に合致するように成型体が保有する熱量によってのみ溶かして、所望の成型氷塊を成型する成型氷塊の製造方法であって、一対の成型体で素材氷塊を挟んだ時に、上方の成型体の成型凹部内と成型体外とを連通する排水兼用吸引路を利用して成型凹部内を負圧にすると共に、成型凹部内の融解水を吸引して強制排出し、また、下方の成型体の成型凹部内と成型体外とを連通する排水孔及び適宜吸引手段を利用して成型凹部内を負圧にすると共に、成型凹部内の融解水を吸引して強制排出し、素材氷塊を一対の成型体の成型凹部部分で溶かすと共に、少なくとも下方の成型体或いは上方の成型体の分離接合面に穿設した適数の氷塊用ガイド孔部分でも溶かし、氷塊用ガイド孔の内表面に対して面一となるように形成されると共に、熱伝導率の低い材料によって形成されるズレ防止部材が、溶かされて氷塊用ガイド孔内に侵入してくる素材氷塊に接触して、これを溶け難くすると共に、素材氷塊全体の水平方向での移動を規制し、素材氷塊が成型凹部の形状に合致して所望の成型氷塊に成型された時に、下方の成型体に於ける成型凹部内の融解水の吸引を停止し、更に、上方の成型体の上昇と共に、その成型凹部に吸着せしめた成型氷塊を上昇させ、下方の成型体と上方の成型体との間に受具を配し、排水兼用吸引路内に空気を送り込んで、成型氷塊を落下させるようにすると共に受具で受られるようにすることを特徴とした成型氷塊の製造方法。 One of the pair of molded bodies made of a material with high thermal conductivity such as aluminum is placed underneath, and a material ice block of a predetermined size is placed in the molding recess of the molded body below, and molded The other molded body having the recess is lowered toward the lower molded body by the guide means, the material ice block is sandwiched between the pair of molded bodies, and the molded body is in contact with the temperature difference between the material ice block and the molded body. A method for producing a molded ice block, in which a part of the material ice block is gradually melted and melted only by the amount of heat held by the molded body so as to match the shape of the molded recess, and a desired molded ice block is formed. When the material ice block is sandwiched by the molded body, the inside of the molded recess is made negative by using the drainage suction path that communicates the inside of the molded recess of the upper molded body and the outside of the molded body, and the molten water in the molded recess is Suction and forced discharge In addition, the drainage hole that communicates the inside of the molding recess in the lower molding with the outside of the molding, and a negative pressure inside the molding recess using an appropriate suction means, and the molten water in the molding recess is sucked and forcibly discharged. In addition to melting the ice blocks in the molding recesses of the pair of molded bodies, melt at least the appropriate number of ice block guide holes drilled in the lower molded body or the separated joint surface of the upper molded body. The slip prevention member, which is formed so as to be flush with the inner surface and made of a material with low thermal conductivity, contacts the material ice block that is melted and enters the ice block guide hole. In addition to making this difficult to melt, the horizontal movement of the entire material ice mass is restricted, and when the material ice mass matches the shape of the molding recess and is molded into the desired molded ice mass, molding in the lower molded body Stop sucking the molten water in the recess Further, as the upper molded body rises, the molded ice mass adsorbed in the molding concave portion is raised, and a receiving tool is arranged between the lower molded body and the upper molded body, and air is discharged into the drainage suction passage. A method for producing a molded ice mass, characterized in that the molded ice mass is dropped and received by a receiving tool. 一対の成型体が保有する熱量を、一対の成型凹部によって所望の成型氷塊が成型できるまでの素材氷塊を溶かすのに必要な熱量より僅かに大きくなるよう設定したことを特徴とする請求項または請求項4または請求項5記載の成型氷塊の製造方法。 The heat pair of molded's, claim, characterized in that set to be slightly larger than the amount of heat required to melt the material ice blocks until molding a desired molded ice blocks by a pair of forming recesses 3 or The method for producing a molded ice block according to claim 4 or 5.
JP2005127883A 2005-04-26 2005-04-26 Molded ice block manufacturing apparatus and molded ice block manufacturing method Expired - Fee Related JP4192274B2 (en)

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