JP4237955B2 - Fertilizer and its manufacturing method - Google Patents
Fertilizer and its manufacturing method Download PDFInfo
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- JP4237955B2 JP4237955B2 JP2001290215A JP2001290215A JP4237955B2 JP 4237955 B2 JP4237955 B2 JP 4237955B2 JP 2001290215 A JP2001290215 A JP 2001290215A JP 2001290215 A JP2001290215 A JP 2001290215A JP 4237955 B2 JP4237955 B2 JP 4237955B2
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- cow dung
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/78—Recycling of wood or furniture waste
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- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Description
【0001】
【発明の属する技術分野】
この出願の発明は、肥料とその製造方法に関するものである。さらに詳しくは、この出願の発明は、建築廃材等と、排せつ物としての牛糞を有効利用した、完熟肥料としての良好な育成効果を示すとともに、悪臭による支障のない、新しい肥料とその製造方法に関するものである。
【0002】
【従来の技術】
従来より、牛糞には、窒素、リン酸、カリ等の成分の他に多量の有機物が含まれていることから、発酵処理等を行って肥料として利用されている。しかしながら、牛糞を肥料として利用する際の発酵処理等においては、その処理時、さらには処理後においても猛烈な悪臭が生じるために、処理のための場所や、肥料としての使用場所が限られてしまい、その効果が高く評価されている肥料であるにもかかわらずその有効利用には大きな制約があった。
【0003】
【発明が解決しようとする課題】
そこで、以上のような悪臭を解消するための手段についてこれまでにも様々な検討が行われてきている。
【0004】
たとえば、家畜糞に硫酸アルミニウムを添加し、さらに生石灰、消石灰やセメントを添加して固化する等の方法が提案されている。
【0005】
だが、これまでの検討においても、悪臭の発生を抑えようとすると、各種添加物の使用によって生産工程の負担は大きくなり、しかも悪臭の発生をある程度抑えることができたとしても、逆に、肥料としての育成効果を充分に発揮させることができないという問題があることから、牛糞の汎用肥料としての有効利用は容易でないのが実情であった。
【0006】
そこで、この出願の発明は、以上のとおりの従来の問題点を解消し、完熟肥料としての育成効果が良好であるとともに、悪臭の発生を顕著に抑えることのできる、新しい牛糞利用の肥料とその製造方法を提供することを課題としている。
【0007】
【課題を解決するための手段】
この出願の発明は、上記の課題を解決するものとして、第1には、乾燥状態での重量比として、牛糞100重量部に対し、セメント系無機質繊維補強板の粉砕品50〜150重量部、コーヒー粕30〜50重量部、並びに木粉50〜100重量部を含有する配合物が好気性発酵処理されていることを特徴とする肥料を提供する。
【0008】
また、この出願の発明は、第2には、セメント系無機質繊維補強板は、固形成分含量の2〜8重量%のパルプ繊維を含有するものであることを特徴とする前記の肥料を提供し、第3には、セメント系無機質繊維補強板の粉砕品は、14メッシュ(1180μm)ふるい上の割合が30重量%以上であることを特徴とする肥料を、第4には、含水率が45〜55%の範囲であることを特徴とする肥料を、第5には、乾燥状態の重量比で、牛糞100重量部に対し、好気性発酵菌が2〜5重量部添加されて発酵処理されていることを特徴とする前記いずれかの肥料を提供する。
【0009】
そして、この出願の発明は、第6には、前記いずれかの肥料の製造方法であって、牛糞、セメント系無機質繊維補強板の粉砕品、コーヒー粕並びに木粉を含有する配合物の配合時の含水率を65〜70%として、60℃以上の温度で好気性発酵処理することを特徴とする肥料の製造方法を提供する。
【0010】
【発明の実施の形態】
この出願の発明は前記のとおりの特徴をもつものであるが、以下にその実施の形態について説明する。
【0011】
この出願の発明の牛糞利用の肥料においては、前記のとおり、牛糞と、セメント系無機質繊維補強板の粉砕品と、コーヒー粕と、木粉とを含有する配合物が好気性発酵処理されているが、まず配合成分としての牛糞についてはその入手先に限定がないことは言うまでもない。通常、この牛糞は、その乾燥の状態が様々であるが、配合においては、乾物の重量の3〜10倍量の範囲にある牛糞が一般的に好ましく使用される。
【0012】
セメント系無機質繊維補強板の粉砕品については、建材として従来より外装材等として使用されているものの廃物等が有効に利用される。セメント系無機質繊維補強板そのものは、セメント、フライアッシュ、珪石粉、そしてパルプ等の補強用短繊維をその主な組成成分とし、抄造法や押出し成形により成形された後にオートクレーブ等により養生されたものであってよく、これらの繊維補強板の端材、廃材等の粉砕品がこの出願の発明において用いられる。
【0013】
この粉砕品については、前記の繊維補強板に配合されている補強用の繊維は、固形成分全量の2〜8wt%の範囲のパルプ繊維であることがより好ましい。また、パルプ繊維は、NUKP(針葉樹:平均繊維長3mm)、LUKP(広葉樹:平均繊維長1mm)を標準とし、粉砕品においては、これらがあまり切断されずに残るように粉砕されているものが好ましい。このことに関連して、この出願の発明では、セメント系無機質繊維補強板の粉砕品は、14メッシュ(1180μm)ふるい上の割合が30重量%以上であることが好ましい。このようにすることで、牛糞等と配合して発酵させる際に隙間ができて空気を取り込みやすくなり、発酵が充分に行われて完熟肥料が得られることになる。
【0014】
そして、セメント系無機質繊維補強板に含まれているケイ素(Si)、カルシウム(Ca)等が肥料として有効に働くことになる。
【0015】
また、この出願の発明では、発酵のための配合成分には、コーヒー粕が用いられる。コーヒー粕は土壌菌に強いという特性を有し、これに加えてpH調整や微生物の繁殖を促進するという作用がある。このため肥料成分として好ましいものである。さらに特徴的なことは、コーヒー粕には活性炭のように微細な孔が存在するため、この微細孔での臭気成分の吸着による脱臭効果が得られ、しかもコーヒー臭により発酵処理時の悪臭が和らげられるという効果も実現される。なお、発酵処理後には、コーヒー臭はほとんど残っていない。
【0016】
発酵のための配合物には木粉もその成分として含まれる。この木粉はいわゆるオガ粉として知られているもの等が利用される。木粉は、水分調整材として、また通気性の保持のため等の観点から配合物には欠かせないものである。
【0017】
好気性発酵のためのこの出願の発明の配合物における前記のとおりの各成分の割合としては、乾燥状態の重量比として、牛糞100重量部に対し、セメント系無機質繊維補強板の粉砕品50〜150重量部、コーヒー粕30〜50重量部、木粉50〜100重量部の範囲とする。このような範囲において、育成効果が充分に働く肥料が含得られるとともに、充分な通気性が確保されて、所定の好気性発酵が行われることになる。
【0018】
この発酵に際しては、前記配合物の配合時の含水率を65〜70%とし、60℃以上の温度において好気性発酵とすることが実際的に好ましい。たとえば発酵温度については、60℃〜80℃の範囲とすることが考慮される。
【0019】
このような操作によって、肥料製品としては、その含水率が45〜55%の範囲にあるものとすることが、悪臭の発生を抑え、育成効果に優れた肥料を実現するために好ましい。
【0020】
好気性発酵には、発酵菌を、乾燥状態の重量比として牛糞100重量部に対し2〜5重量部の範囲で添加して発酵処理するのが望ましい。
【0021】
なお、好気性発酵は、およそ30〜50日間程度で完了することを一般的な目安とすることができる。
【0022】
以上のとおりの発酵により得られるこの出願の発明の肥料は、珪酸カルシウムを多く含んでいることから植物を丈夫で長持ちさせる作用があり、たとえば次のような成分含有量を有するものとして育成効果に優れた肥料として実現される。
【0023】
窒素全量 1〜2%
リン酸全量 0.2〜1.0%
カリ全量 1〜2%
炭素窒素比(C/N比) 15〜20
石灰全量 5〜7%
珪 酸 6〜8%
カルシウム 3〜6%
アルカリ分 6〜8%
この出願の発明の肥料は、プランター、鉢植え、家庭菜園、畑、田等の様々な用途に汎用の肥料として使用することができる。
【0024】
そこで以下に実施例を示し、さらに詳しくこの出願の発明について説明する。もちろん以下の例によって発明が限定されることはない。
【0025】
【実施例】
<実施例>
牛糞:2000kg(乾物:240kg)、セメント系無機質繊維補強板外装材の粉砕品:300kg(乾物:279kg)、コーヒー粕:150kg(乾物:140kg)、オガ粉:245kg(乾物:184kg)、発酵菌:10kg(乾物:9kg)を配合し、発酵レーンに投入した。
【0026】
乾燥状態の重量比は、牛糞100重量部に対し、
外装材粉砕品 116.3
コーヒー粕 58.3
オガ粉 76.7
発酵菌 3.8
の割合となる。外装材粉砕品の粒度は、14メッシュ(1180μm)ふるい上の割合が34.6%であった。
【0027】
発酵レーンには、攪拌機、ブロアー等が設置されていて、攪拌機は1往復/2日で配合物内の発酵菌が活発に働くように配合物に空気が入り込む隙間を作るようにしている。ブロアーは、発酵が進みやすいように配合物の温度が60℃以上を保つようにしている。温度が60℃未満となると、発酵が不完全となり処理後も悪臭がある。
【0028】
配合物の初期の含水率は、68.5%とし、最適な発酵環境で約40日間処理することで、含水率が45〜50%の範囲となるようにした。
【0029】
外装材の粉砕品は、固形分として、セメント60%、珪石粉35%、パルプ5%を配合して、抄造方法によって成形した後、オートクレーブ養生して得られた外装材の端材、廃材等を粉砕したものである。パルプは、NUKP(針葉樹、平均繊維長:3mm)とLUKP(広葉樹、平均繊維長:1mm)を用いており、粉砕後も繊維があまり切断されずに残るように粉砕している。この様にすることで、牛糞等と配合して発酵させる際、隙間ができて空気を取り込み易くなり、発酵が十分に行われ完熟肥料が得られる。
【0030】
外装材粉砕品を使用することで、廃材を有効活用することができるとともに、材料に含まれているケイ素、カルシウム等が肥料として有効に働く。コーヒー粕は、活性炭のように微細な孔があるため、脱臭効果があるとともに、コーヒー臭により発酵処理後の悪臭を和らげる効果もある。なお、発酵処理後は、コーヒー臭はほとんど残っていなかった。
【0031】
なお、発酵菌としては、OYK菌((株)浜口微生物研究所)を用いた。
【0032】
約40日の発酵で、完熟肥料が得られた。発酵時並びに発酵後の悪臭の発生は認められなかった。
<比較例1>
実施例において、コーヒー粕の重量比を20.8とし、オガ粉を使用しないで配合物の配合時の初期含水率を75%としたところ、発酵しないことが確認された。
<比較例2>
実施例において、外装材の粉砕品の重量比を20としたところ、発酵は充分でなく、60日後にも完熟肥料は得られなかった。
<比較例3>
実施例において、外装材の粉砕品の重量比を200としたところ、発酵は充分でなく、同様に完熟肥料は得られなかった。
<比較例4>
実施例において、外装材粉砕品として、14メッシュ(1180μm)ふるい上の割合が10重量%のものを使用したところ、通気性が悪く、完熟肥料としては充分ではなかった。
【0033】
【発明の効果】
以上詳しく説明したとおり、この出願の発明によって、完熟肥料としての育成効果が良好であるとともに、悪臭の発生を顕著に抑えることのできる、新しい牛糞利用の肥料とその製造方法が提供される。[0001]
BACKGROUND OF THE INVENTION
The invention of this application relates to a fertilizer and a method for producing the same. More specifically, the invention of this application relates to a new fertilizer and a method for producing the same, which show a good growth effect as a fully fertilized fertilizer that effectively uses building waste materials and cow dung as excrement, and has no trouble due to bad odor. It is.
[0002]
[Prior art]
Conventionally, since cow dung contains a large amount of organic substances in addition to components such as nitrogen, phosphoric acid and potash, it is used as a fertilizer by performing a fermentation treatment or the like. However, in the fermentation process when using cow dung as a fertilizer, a severe foul odor is generated at the time of the process and even after the process, so the place for processing and the place of use as a fertilizer are limited. Therefore, despite the fertilizer that has been highly evaluated for its effectiveness, its effective use has had great restrictions.
[0003]
[Problems to be solved by the invention]
Thus, various studies have been made so far regarding means for eliminating such bad odors.
[0004]
For example, a method has been proposed in which aluminum sulfate is added to livestock dung and quick lime, slaked lime, or cement is added and solidified.
[0005]
However, even in previous studies, when trying to suppress the generation of malodor, the use of various additives increases the burden on the production process, and even if the generation of malodor can be suppressed to some extent, In fact, it is not easy to effectively use cow dung as a general-purpose fertilizer because of the problem that it is not possible to sufficiently exert the growth effect of the cow dung.
[0006]
Therefore, the invention of this application solves the conventional problems as described above, has a good growing effect as a fully matured fertilizer, and can significantly reduce the occurrence of malodor, and a new fertilizer using cow dung and its It is an object to provide a manufacturing method.
[0007]
[Means for Solving the Problems]
The invention of this application is to solve the above-mentioned problem. First, as a weight ratio in a dry state, 50 to 150 parts by weight of a pulverized product of a cement-based inorganic fiber reinforced plate with respect to 100 parts by weight of cow dung, Provided is a fertilizer characterized in that a mixture containing 30 to 50 parts by weight of coffee koji and 50 to 100 parts by weight of wood flour is subjected to an aerobic fermentation treatment.
[0008]
In addition, the invention of this application provides, secondly, the fertilizer described above, wherein the cement-based inorganic fiber reinforcing plate contains 2 to 8% by weight of pulp fiber of solid component content. Thirdly, the pulverized cement-based inorganic fiber reinforced plate is a fertilizer characterized in that the proportion on a 14 mesh (1180 μm) sieve is 30% by weight or more, and fourthly, the moisture content is 45%. A fertilizer characterized by being in the range of ˜55% is fifthly fermented by adding 2 to 5 parts by weight of aerobic fermentation bacteria to 100 parts by weight of cow dung in a dry weight ratio. Any one of the above fertilizers is provided.
[0009]
And, the invention of this application is, in the sixth aspect, a method for producing any one of the above fertilizers, wherein the cow dung, the pulverized cement-based inorganic fiber reinforced plate, the coffee cake and the compound containing wood flour are blended. A method for producing a fertilizer is provided, wherein the water content is 65 to 70% and the aerobic fermentation treatment is performed at a temperature of 60 ° C. or higher.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The invention of this application has the characteristics as described above, and an embodiment thereof will be described below.
[0011]
In the fertilizer using cow dung of the invention of this application, as described above, a mixture containing cow dung, a pulverized cement-based inorganic fiber reinforced plate, coffee cake, and wood flour is subjected to an aerobic fermentation treatment. However, it goes without saying that there is no limit to the source of cow dung as a blending component. Usually, this cow dung varies in its dry state, but in the blending, cow dung in the range of 3 to 10 times the weight of dry matter is generally preferably used.
[0012]
As for the pulverized product of the cement-based inorganic fiber reinforced plate, wastes and the like that have been conventionally used as exterior materials as building materials are effectively used. Cement-based inorganic fiber reinforced plate itself is made of cement, fly ash, quartzite powder, pulp and other reinforcing short fibers as its main components, and is cured by papermaking or extrusion and then cured by autoclave etc. In addition, pulverized products such as end materials and waste materials of these fiber reinforced plates are used in the invention of this application.
[0013]
As for the pulverized product, the reinforcing fibers blended in the fiber reinforcing plate are more preferably pulp fibers in the range of 2 to 8 wt% of the total amount of solid components. The pulp fibers are NUKP (coniferous tree: average fiber length of 3 mm) and LUKP (hardwood: average fiber length of 1 mm) as standard, and pulverized products are pulverized so that they remain without being cut so much. preferable. In relation to this, in the invention of this application, it is preferable that the pulverized product of the cement-based inorganic fiber reinforced plate has a ratio of 30% by weight or more on a 14 mesh (1180 μm) sieve. By doing in this way, when mixing with cow dung etc. and making it ferment, a space | gap will be made and it will become easy to take in air, fermentation will fully be performed and a fully-ripened fertilizer will be obtained.
[0014]
And silicon (Si), calcium (Ca) etc. which are contained in a cement system inorganic fiber reinforcement board work effectively as a fertilizer.
[0015]
In the invention of this application, coffee mash is used as a blending component for fermentation. Coffee koji has the property of being resistant to soil fungi, and in addition, has the effect of promoting pH adjustment and microbial growth. For this reason, it is preferable as a fertilizer component. What is more distinctive is that the coffee gruel has fine pores like activated carbon, so it can be deodorized by adsorbing odorous components in the fine pores, and the coffee odor can alleviate malodor during fermentation. The effect of being able to be realized is also realized. In addition, the coffee smell hardly remains after the fermentation treatment.
[0016]
Formulations for fermentation also include wood flour as a component. As this wood flour, what is known as so-called oga flour is used. Wood flour is indispensable for the blend from the viewpoints of moisture adjustment and maintaining air permeability.
[0017]
As a ratio of each component as described above in the composition of the invention of this application for aerobic fermentation, as a weight ratio in a dry state, 50 to 50 parts by weight of cow dung, ground product of cement-based inorganic fiber reinforced plate 50 ~ It is set as the range of 150 weight part, 30-50 weight part of coffee grounds, and 50-100 weight part of wood flour. In such a range, a fertilizer that sufficiently works as a growing effect can be included, and sufficient aeration can be secured to perform predetermined aerobic fermentation.
[0018]
In the fermentation, it is practically preferable that the water content at the time of blending the blend is 65 to 70% and aerobic fermentation is performed at a temperature of 60 ° C. or higher. For example, the fermentation temperature is considered to be in the range of 60 ° C to 80 ° C.
[0019]
By such an operation, it is preferable that the fertilizer product has a moisture content in the range of 45 to 55% in order to suppress the generation of malodor and realize a fertilizer excellent in the growth effect.
[0020]
For aerobic fermentation, it is desirable to add a fermenting bacterium in a range of 2 to 5 parts by weight with respect to 100 parts by weight of cow dung as a weight ratio in a dry state, and then perform a fermentation treatment.
[0021]
In addition, it can be set as a general standard that aerobic fermentation is completed in about 30 to 50 days.
[0022]
The fertilizer of the invention of this application obtained by fermentation as described above has a function of making the plant durable and long-lasting because it contains a large amount of calcium silicate. Realized as an excellent fertilizer.
[0023]
Total nitrogen 1-2%
Total phosphoric acid 0.2-1.0%
Total potash 1-2%
Carbon nitrogen ratio (C / N ratio) 15-20
Total amount of lime 5-7%
Silica 6-8%
3-6% calcium
Alkaline content 6-8%
The fertilizer of the invention of this application can be used as a general-purpose fertilizer for various uses such as planters, potted plants, kitchen gardens, fields, and rice fields.
[0024]
Then, an Example is shown below and invention of this application is demonstrated in detail. Of course, the invention is not limited by the following examples.
[0025]
【Example】
<Example>
Cow dung: 2000 kg (dry matter: 240 kg), ground product of cement-based inorganic fiber reinforced plate: 300 kg (dry matter: 279 kg), coffee lees: 150 kg (dry matter: 140 kg), sawdust: 245 kg (dry matter: 184 kg), fermenting bacteria : 10 kg (dry matter: 9 kg) was added and charged into the fermentation lane.
[0026]
The weight ratio of the dry state is 100 parts by weight of cow dung,
Exterior material pulverized product 116.3
Coffee coffee 58.3
Oga powder 76.7
Fermentative bacteria 3.8
It becomes the ratio. As for the particle size of the exterior material pulverized product, the ratio on a 14 mesh (1180 μm) sieve was 34.6%.
[0027]
In the fermentation lane, a stirrer, a blower, and the like are installed, and the stirrer creates a gap for air to enter the blend so that the fermenting bacteria in the blend can work actively in one reciprocation / 2 days. The blower keeps the temperature of the formulation at 60 ° C. or higher so that the fermentation can proceed easily. When the temperature is less than 60 ° C., fermentation becomes incomplete and there is a bad odor after the treatment.
[0028]
The initial moisture content of the formulation was 68.5%, and the moisture content was in the range of 45-50% by treating for about 40 days in an optimal fermentation environment.
[0029]
The pulverized exterior material is composed of 60% cement, 35% silica powder, and 5% pulp as solids, molded by a papermaking method, and then trimmed from the exterior material obtained by autoclave curing, waste material, etc. Is crushed. The pulp uses NUKP (conifers, average fiber length: 3 mm) and LUKP (broadleaves, average fiber length: 1 mm), and is pulverized so that the fibers remain without being cut even after pulverization. In this way, when fermented by mixing with cow dung or the like, a gap is formed and air can be easily taken in. Fermentation is sufficiently performed and a fully matured fertilizer is obtained.
[0030]
By using the exterior material pulverized product, it is possible to effectively use the waste material, and silicon, calcium, etc. contained in the material work effectively as a fertilizer. Since coffee koji has fine pores like activated carbon, it has a deodorizing effect and also has an effect of relieving bad odor after fermentation treatment by the coffee odor. In addition, the coffee odor hardly remained after the fermentation treatment.
[0031]
Note that OYK bacteria (Hamaguchi Microbiology Laboratories Co., Ltd.) was used as the fermenting bacteria.
[0032]
A mature fertilizer was obtained after about 40 days of fermentation. Generation of malodor during and after fermentation was not observed.
<Comparative Example 1>
In the examples, when the weight ratio of the coffee koji was 20.8 and the initial moisture content at the time of blending the blend was 75% without using sawdust, it was confirmed that no fermentation occurred.
<Comparative example 2>
In the examples, when the weight ratio of the pulverized exterior material was set to 20, fermentation was not sufficient and a fully matured fertilizer was not obtained even after 60 days.
<Comparative Example 3>
In the examples, when the weight ratio of the pulverized exterior material was set to 200, fermentation was not sufficient, and a fully matured fertilizer was not obtained as well.
<Comparative example 4>
In the examples, when a 14 mesh (1180 μm) sieve having a 10% by weight ratio was used as the exterior material pulverized product, the air permeability was poor and it was not sufficient as a fully fertilized fertilizer.
[0033]
【The invention's effect】
As described above in detail, the invention of this application provides a new fertilizer using cow dung and a method for producing the same, which has a good growing effect as a fully fertilized fertilizer and can significantly suppress the occurrence of malodor.
Claims (6)
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| JP2001290215A JP4237955B2 (en) | 2001-09-21 | 2001-09-21 | Fertilizer and its manufacturing method |
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| KR20220011704A (en) * | 2019-07-09 | 2022-01-28 | 시코쿠-케이지 가부시키가이샤 | Compost, and methods of making compost |
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