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JP4257900B2 - Heat sink and its construction method - Google Patents
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JP4257900B2 - Heat sink and its construction method - Google Patents

Heat sink and its construction method Download PDF

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JP4257900B2
JP4257900B2 JP2003201047A JP2003201047A JP4257900B2 JP 4257900 B2 JP4257900 B2 JP 4257900B2 JP 2003201047 A JP2003201047 A JP 2003201047A JP 2003201047 A JP2003201047 A JP 2003201047A JP 4257900 B2 JP4257900 B2 JP 4257900B2
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heat
grid
ribs
floor
synthetic resin
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JP2005042339A (en
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典顯 井上
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Mitsubishi Chemical Corp
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Mitsubishi Plastics Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、浴室暖房用に使用される放熱板およびその施工方法に関する。さらに詳しくは、暖房可能とされた浴室の洗い場の床調製用に使用される放熱板、および、この放熱板を使用した暖房可能とされた浴室の洗い場床の施工方法に関する。
【0002】
【従来の技術】
従来、温暖地方の寒冷期および寒冷地の住宅などの構造物における居住空間の居住性を向上させる目的で、多様な暖房技術が提案され、実用化されている。その大部分は、居住空間の床面に配置するもので、発泡合成樹脂製板状体や木製板状体などを基体とし、その一方の面に溝を刻設し、この溝に熱媒チューブを埋設し、これらの表面を、アルミニウム箔などの可撓性薄板で被覆した構造の床暖房パネルが挙げられる。
【0003】
暖房技術によって居住性を向上させることは、浴室の脱衣場および洗い場でも同様の要請がある。生活習慣病の一種である高血圧を患っている人や高齢者は、浴室の脱衣場や洗い場の温度が低い時には、入浴者が不快を感ずるだけでなく、急激な体温低下に伴う血圧の変動によって事故が起こることがあった。浴室の脱衣場は小面積とした床暖房パネルを配置することによって、暖房床とすることはできるが、浴室洗い場の床を暖房床とすることは困難であった。
【0004】
浴室洗い場の床を暖房床とするには、浴室洗い場の床裏面に面状発熱体を貼着する方法が提案されている(特許文献1参照)。しかし、浴室は浴槽と洗い場などを含むユニット構造とされている場合が多く、ユニットバスでは浴槽と洗い場の多くは、シートモールディングコンパウンド(SMC)法によって形成され、洗い場の床下面には格子状(縦横)リブが一体形成された構造とされているので、床裏面に面状発熱体と貼着する方法によるときは、貼着作業が繁雑であるという欠点がある。
【0005】
また、熱媒チューブを蛇行させて配置する方法も考えられるが、この方法によるときは、床下面に熱媒流体チューブを配置する部分に限ってリブを取り除き(破壊し)、この取り除いた部分に熱媒流体チューブを配置することになる。しかし、床下面に形成した床下面の格子状(縦横)リブは、洗い場の床を補強する目的で形成しているので、これを取り除くと洗い場の床が変形し易くなる。このため、熱媒流体チューブを配置した床下面を補強する目的で、別途補強金属板を取り付ける必要があり、取り付け作業が繁雑であるばかりでなく、大幅にコスト高になるという欠点がある。
【0006】
【特許文献1】
特開平8−260727号公報
【0007】
【発明が解決しようとする課題】
本発明者は、上記した状況に鑑み、SMC法によって形成され、床下面に格子状(縦横)リブが形成された浴室洗い場の床を、床下面に格子状(縦横)リブが形成された浴室洗い場の床の格子状リブを、取り除かずに暖房可能とする技術を提供すべく鋭意検討した結果、本発明を完成するに至ったものである。
【0009】
【課題を解決するための手段】
上記課題を解決するために、第一発明では、シートモールディングコンパウンド(SMC)法によって形成され、かつ、床下面に一体に形成された格子状(縦横)リブに嵌め込み可能な放熱板において、放熱板は、長尺狭幅とされた発泡合成樹脂板の一方の面に熱媒チューブが埋設され、この熱媒チューブ埋設面に金属箔が貼着されてなるものを一単位(枚)の放熱板とし、複数単位(枚)の放熱板が熱媒チューブによって連接されたものであり、熱媒チューブは、発泡合成樹脂板の一方の面の幅方向両端部に、発泡合成樹脂板の長さ方向に沿って平行にされ、かつ、長さ方向の両端で開口させて刻設した流体チューブ埋設溝に埋設され、発泡合成樹脂板の長さ方向の一端で長さに余裕をもたせ露出させてU字を形成して方向転換させ、他端でも露出させてU字を形成して方向転換させて他の発泡合成樹脂板に連通させ、複数の放熱板を二分する中央部分において、露出させた熱媒チューブが格子状リブを形成する格子縦リブの長さよりも長い寸法にされてなり、発泡合成樹脂板の他方の面に、上記一方の面の平行な二本の流体チューブ埋設溝の間に、熱媒チューブ埋設溝に沿って二本のV字状カットが刻設されてなり、かつ、発泡合成樹脂板と金属箔とを貫通した切込み部が、上記V字状カットに対して直角に、かつ、相互の間隔が隣接する格子横リブの間隔と同一の間隔として、格子横リブと同数刻設されてなり、この切込み部に、床下面に形成されてなる格子横リブが嵌め込み可能とされてなることを特徴とする放熱板を提供する。
【0010】
また、第二発明では、浴室の洗い場床面が暖房可能とされた暖房床を施工する方法において、まず、シートモールディングコンパウンド(SMC)法によって形成され、かつ、下面に格子状(縦横)リブが一体に形成された浴室の洗い場床面を調製・準備する工程、ついで、発泡合成樹脂板の一方の面の幅方向両端部に、発泡合成樹脂板の一方の面に、長さ方向に沿って平行に、かつ、長さ方向の両端で開口させて刻設された熱媒チューブ埋設溝に熱媒チューブが埋設され、発泡合成樹脂板の長さ方向の一端で熱媒チューブを露出させてU字を形成して方向転換させ、他端でも熱媒チューブを露出させてU字を形成して方向転換させ、他の発泡合成樹脂板の熱媒チューブ埋設溝に連通させ、熱媒チューブ埋設面側に金属箔が貼着されてなり、発泡合成樹脂板の他方の面には、上記一方の面に刻設さられた平行な二本の熱媒チューブ埋設溝の間に、相互の間隔が隣接する格子縦リブの間隔より小さい間隔にされた二本のV字状カットが、熱媒チューブ埋設溝に沿って平行に刻設されてなり、かつ、発泡合成樹脂板と金属箔とを貫通した切込み部を、上記V字状カットに対して直角に、相互の間隔がこれに嵌め込む格子横リブの間隔と同一の間隔とされ、上記二本の熱媒チューブ埋設溝の間隔より短くして、格子横リブと同数刻設されてな放熱板を一単位とし、複数単位の放熱板を熱媒チューブによって連接された放熱板を調製・準備する工程、上記浴室の洗い場床面を裏返しとし、まず、上記放熱板の一単位(枚)を、金属箔貼着面を外側にして鞍状に折曲げ、放熱板の切込み部に床下面の格子状横リブを嵌め込み、鞍の側面を格子縦リブに接触させ、かつ、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させて一列目の格子状リブ空間部分に嵌め込む工程、奇数列の格子状リブ空間部分に、昇順に、上記放熱板と熱媒チューブによって連接された他の放熱板単位を、上と同様の手順で順次嵌め込み、ついで、熱媒チューブを長く露出させた部分で、残りの放熱板単位全体を方向転換させ、偶数列の格子状リブ空間部分に、降順に、上記放熱板単位と流体チューブによって連接された他の放熱板単位を、上と同様の手順で他の放熱板単位を順次嵌め込む工程、および、このように放熱板が嵌め込まれた面を表面として浴室の洗い場床面とする工程、の各工程を含むことを特徴とする、浴室の暖房床構造の施工方法を提供する。
【0011】
【発明の実施の形態】
以下、本発明を詳細に説明する。本発明の第一発明に係る放熱板は、暖房可能とされてなる浴室の床面、浴室の洗い場床面の調製用に使用される。この放熱板は、シートモールディングコンパウンド(SMC)法によって形成され、床下面に格子状(縦横)リブが形成されてなる。SMC法では、長さが10〜20mmロービング状にした補強用繊維を樹脂と混合してシートとし、このシートを型に入れ、加圧・加熱して硬化させ、離型して製品を得る成形法をいう。使用できる樹脂としては、不飽和ポリエステル樹脂、エポキシ系樹脂、ビニルエステル系樹脂などが挙げられる。また、強化繊維としては、ガラス繊維、炭素繊維、セランミック繊維などが挙げられる。中でも、ガラス繊維が好適である。樹脂と強化繊維との割合は、ユニットバスなどを製造する際に通常採用される割合とすることができる。
【0012】
SMC法によって形成される浴室の洗い場の床面は、浴槽の外壁の一部を連接した構造として形成されることがあるが、浴槽の外壁を連接しない構造として形成し、後加工法によって浴槽の外壁に接続するのが好ましい。浴室洗い場の床面の広さは、80cm〜300cm×80cm〜300cmとされ、床面の形状は通常は長方形とされる。SMC法によって形成される浴室の洗い場の床下面には、格子状リブが一体に形成される。この格子状リブは、複数の縦リブ(一方のリブのこと)と複数の横リブ(縦リブに直交するリブのこと)とが直角に組合された構造をいう。洗い場の床面の厚さは2mm〜10mmの範囲、格子状リブの厚さは2mm〜10mmの範囲、縦リブと横リブとによって囲まれた一個の格子状リブ空間は5cm〜15cmの範囲、格子状リブの高さは10mm〜60mmの範囲でそれぞれ選ぶことができる。格子状リブの高さは同じにするのが好ましいが、縦リブと横リブとによって囲まれた複数の空間は総て同じ大きさにする必要はなく、洗い場の床面の周辺部空間を他の部分の空間より小さくすることもできる。
【0013】
本発明の第一発明に係る放熱板は、上記SMC法によって形成された浴室の洗い場の床面に一体に形成された格子状リブに、放熱板を複数枚組合せて嵌め込んだものである。放熱板は、洗い場の床面に下面から熱を伝える機能を発揮する。放熱板は、長尺狭幅とされた発泡合成樹脂板の一方の面に熱媒チューブが埋設され、この熱媒チューブ埋設面に金属箔が貼着されてなるものを一単位(枚)の放熱板とし、複数単位(枚)の放熱板が連続した熱媒チューブによって連接されたものである。
【0014】
発泡合成樹脂板を構成する合成樹脂としては、ポリアミド6、ポリアミド6・6、ポリアミドイミドなどのポリアミド系樹脂、ポリエチレン、ポリプロピレン、エチレンープロピレン共重合体などのポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステル系樹脂、ポリ塩化ビニル、ポリウレタン、ポリスチレン、ABS樹脂などを挙げることができる。これら合成樹脂から調製した発泡板状体の発泡倍率は、1.5〜80倍程度の倍率とするのが好ましい。発泡合成樹脂板は長尺狭幅の長方形で、長さが90cm〜250cm、幅が10cm〜30cm、厚さは10mm〜50mmの範囲で選ばれ、流体チューブの外径より大きい寸法とする。発泡合成樹脂板の長さは、総て同じ長さにする必要はない。すなわち、洗い湯などを流す流出口を設ける部分には放熱板を配置する必要がないので、この部分に当たる発泡合成樹脂板は他の部分より短くすることができる。
【0015】
発泡合成樹脂板の一方の面の幅方向両端部に、熱媒チューブ埋設溝を、発泡合成樹脂板の長さ方向に沿って平行にされ、かつ、長さ方向の両端で開口させて刻設する。埋設溝は、これが延在する方向に対して直角に切断した断面がU字状を呈し、その開口部と深さの寸法は、熱媒チューブの外径と同一ないし若干小さい寸法とするのが好ましい。熱媒チューブ埋設溝を、発泡合成樹脂板の長さ方向両端で開口させるのは、埋設溝に埋設した熱媒チューブを発泡合成樹脂板外に導き、外側で方向転換させるためである。すなわち、発泡合成樹脂板の長さ方向の一端で長さに余裕をもたせて露出させU字を形成して方向転換させて、同じ発泡合成樹脂板の埋設溝に戻し、他端で上記U字よりも露出部分を長くしたU字を形成して方向転換させ、他の発泡合成樹脂板の埋設溝に導くためである(後記、図1、図7参照)。
【0016】
埋設溝に埋設される熱媒チューブは、その内側空間に熱媒を流通させて外部に熱を供給するように機能するものであり、可撓性、機械的強度、耐熱性、耐薬品性などに優れている必要がある。このような特性を発揮する熱媒チューブとしては、架橋ポリエチレン管、ポリブテン管、ポリプロピレン管、管の壁面に金属線を埋設した樹脂管などを挙げることができる。これらの中でも好ましいのは、架橋ポリエチレン管、ポリブテン管である。熱媒チューブの直径は、浴室洗い場の床面の厚さ、熱媒チューブの配置密度、熱媒の種類、熱媒の循環量、熱媒の温度などによって変わるが、一般的には、外径が5〜25mm、内径が3〜20mmの範囲とされる。
【0017】
この熱媒チューブの内部を流通する熱媒としては、温水、水蒸気、オイルなどを挙げることができる。熱媒は、熱媒循環装置で温度と圧力を調節して、ヘッダを介して熱媒チューブに循環される。熱媒循環装置は、浴室を設置した近傍、例えば、床下、屋外、屋上、ベランダなどに設置するのが好ましい。
【0018】
熱媒チューブ埋設面に貼着される金属箔は、発泡合成樹脂板の埋設溝に埋設した熱媒チューブを、埋設溝側から支持・固定するとともに、熱媒チューブからの熱を浴室の洗い場の床面に伝熱する機能を果たす。金属箔としては、アルミニウム箔、錫箔、銅箔、ステンレス鋼箔などの金属箔などを挙げることができる。中でも、製造の容易さやコストなどを観点から、アルミニウム箔が最も好ましい。金属箔の厚さは、薄すぎると強度が不十分で破損し易くなり、厚すぎると製品の重量が大きくなりかつコストが高くなり、後記する切込み部の形成が困難となるので、20μm〜300μmの範囲で選ぶのが好ましい。発泡合成樹脂板と金属箔との界面は、接着剤を介在させて接着するのが好ましい。なお、発泡合成樹脂板の熱媒チューブ埋設溝には、開口部周縁からU字状溝の底に達する部分に金属箔を、埋設溝が延在する方向に沿って貼着すると、熱媒チューブからの熱を熱媒チューブ埋設面に貼着される金属箔に効率的に伝熱できるので、好ましい。
【0019】
放熱板は、長尺狭幅とされた発泡合成樹脂板の一方の面に熱媒チューブが埋設され、この熱媒チューブ埋設面に金属箔が貼着されてなるものを一単位(枚)の放熱板とし、このような構造の放熱板を複数単位(枚)、連続した熱媒チューブによって連接されたものである。複数単位(枚)の放熱板を二分する中央部分において、露出させた熱媒チューブが格子状リブを形成する格子縦リブの長さよりも長い寸法とする。この熱媒チューブが長く露出された部分で、二分された放熱板単位全体を方向転換させる(後記、図8参照)。複数単位(枚)の放熱板を、連続した一本の熱媒チューブによって連接し、半分の放熱板単位を中央部分で方向転換させて組合わせることにより、放熱板は全体として均一な温度に加熱することができる。
【0020】
放熱板を構成する発泡合成樹脂板の他方の面(裏面)には、一方の面(表面)に刻設した平行な二本の流体チューブ埋設溝の間に、熱媒チューブ埋設溝に沿って二本のV字状カットを刻設する。このV字状カットは、放熱板の一単位(枚)を金属箔貼着面を外側にして鞍状に折曲げる際に(後記、図3〜図6参照)、発泡合成樹脂板を破損しないように機能するものであり、V字状カットのV字の角度は、90度近傍とするのが好ましい(後記、図1参照)。V字状カットを設ける位置は、放熱板を折曲げ床下面の格子状リブに嵌め込んだ際に、流体チューブが格子状リブに接触しない位置とするのが好ましい(後記、図10参照)。
【0021】
放熱板には、発泡合成樹脂板と金属箔とを貫通した切込み部を、上記二本の熱媒チューブ埋設溝の間であって、上記二本のV字状カットに対して直角に、かつ、相互の間隔をこれに嵌め込む格子横リブの間隔と同一の間隔として、格子横リブと同数刻設する(後記、図1参照)。切込み部は、放熱板を鞍状に折曲げて床下面に形成された格子状リブに嵌め込む際に、床下面に形成されてなる格子横リブを嵌め込むものである。切込み部の長さは、二本のV字状カットの間隔より大きいが、二本の熱媒チューブ埋設溝の間隔より小さくする。
【0022】
つぎに、上記暖房床構造の施工方法につき説明する。まず、シートモールディングコンパウンド(SMC)法によって形成され、かつ、下面に格子状(縦横)リブが一体に形成された浴室の洗い場床面を調製・準備し、並行して、上に詳細に説明した放熱板を調製・準備する。上記浴室の洗い場床面を裏返しとする。
【0023】
ついで、上記放熱板の一単位(枚)を、金属箔貼着面を外側にして鞍状に折曲げ(後記、図4、図6参照)、放熱板の切込み部に床下面の格子横リブを嵌め込み、鞍の側面を格子状の縦リブに接触させ、かつ、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させて一列目の格子状リブ空間部分に嵌め込む。鞍の上面を格子状(縦横)リブに囲まれた平面に接触または近接させることにより、放熱板よりの熱を浴室床面に効率良く伝熱できる。
【0024】
続いて、奇数列の格子状リブ空間部分に、昇順に、上記放熱板と流体チューブによって連接された他の放熱板単位を、上と同様の手順で順次嵌め込む。最後に、流体チューブを長く露出させた部分で、残りの放熱板単位全体を方向転換させ、降順に、上記放熱板単位と流体チューブによって連接された他の放熱板単位を、上と同様の手順で他の放熱板単位を順次嵌め込み、放熱板が嵌め込まれた面を表面側とすることにより、浴室の洗い場床面を得ることができる。
【0025】
【実施例】
以下、本発明に係る浴室の暖房床構造を、図面に基づいて詳細に説明するが、本発明はその趣旨を超えない限り、以下の記載例に限定されるものではない。
【0026】
図1は一単位(枚)の放熱板の裏面図、図2は図1のII−II部分での拡大縦断面図、図3は図1に示した放熱板を鞍状に折曲げる途中の平面図、図4は図3のIV−II部分での拡大縦断面図、図5は放熱板を鞍状への折曲げを完了した状態の平面図、図6は図5のVI−VI部分での拡大縦断面図、図7は放熱板の複数単位(枚)を一本の熱媒チューブによって連接した状態の平面略図、図8は複数単位(枚)の放熱板を二分する中央部分において、半分の放熱板単位全体を方向転換させる途中の平面略図、図9は後半分の放熱板単位を偶数列の格子状リブ空間部分に嵌め込んだ状態の平面略図、図10は浴室の洗い場床面の格子状リブ空間部分に、放熱板を嵌め込んで暖房可能な床構造とした部分拡大縦断面図である。
【0027】
図において、1は厚さ20mm、幅25cm、長さ90cmと、同じ厚さ、幅で長さを70cmとした発泡ポリスチレン板、2は幅7.2mm、深さ7.2mmの熱媒チューブ埋設溝であり、発泡ポリスチレン板の幅方向端部から20mmの位置に、両者の間隔は21cmとされている。この熱媒チューブ埋設溝2には、外径が7.2mmの架橋ポリエチレン製熱媒チューブ3を埋設し、その上面に厚さが100μmのアルミニウム箔4を貼着した。熱媒チューブ埋設溝2は、発泡ポリスチレン板1の一方の面の幅方向両端部に、発泡ポリスチレン板の長さ方向に沿って平行にされ、かつ、長さ方向の両端で開口させて刻設されている。なお、図では熱媒チューブ埋設溝2と熱媒チューブ3とが重なって表れる。
【0028】
熱媒チューブは発泡ポリスチレン板1の一端で長さに余裕をもたせて露出させてU字(3a)を形成して方向転換させて、同じ発泡ポリスチレン板の埋設溝に戻し、発泡ポリスチレン板1の他端で上記U字よりも長く露出させてU字(3b)を形成して方向転換させ、他の発泡ポリスチレン板に導いた(図7参照)。露出長さをU字(3a)より長くして他の発泡ポリスチレン板に繋いだ間には、後半分の放熱板単位を嵌め込んだ(図9参照)。
【0029】
複数単位で構成された放熱板は一本の熱媒チューブ3によって繋がれているが、中央部分において二分され、この中央部分の熱媒チューブ(3c)は、中央部分の放熱板の長さよりも長い寸法とした(図7参照)。複数単位で構成された放熱板を中央部分で方向転換可能とし、熱媒チューブ3が座屈しないようにするためである。
【0030】
発泡ポリスチレン板1のアルミニウム箔4を貼着しない面に、上記一方の面に形成した二本の流体チューブ埋設溝2の間に、両者の間隔を7cmとして熱媒チューブ埋設溝2に沿って二本のV字状カット5を刻設した。V字状カット5は、前記したとおり、発泡ポリスチレン板1のアルミニウム箔貼着面を外側にして鞍状に折曲げる際に、発泡ポリスチレン板が破損しないように機能する。
【0031】
複数の放熱板の各単位には、発泡ポリスチレン板1のアルミニウム箔4とを貫通した切込み部6を、格子横リブ9と同数刻設した。格子横リブ9は、幅5mm、長さ90mmとして、上記V字状カット5に対して直角に、相互の間隔が隣接する格子横リブ9の間隔と同一の間隔とされ、上記二本の熱媒チューブ埋設溝2の間隔より短くして、切込み部6は、発泡ポリスチレン板1をアルミニウム箔貼着面を外側にして鞍状に折曲げて、浴室の洗い場床下面の格子縦リブ8に沿って組み込む際に、格子横リブを嵌め込んだ。こうすることによって、鞍の側面7を格子縦リブに接触させ、かつ、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させることができる。上記したとおり、鞍の上面を格子状(縦横)リブに囲まれた平面に接触または近接させることにより、放熱板よりの熱を浴室床面に効率良く伝熱できる。
【0032】
浴室の洗い場床面10の下面に一体に形成した90mm×90mmの格子状リブ(厚さ5mm、高さ40mm)空間部分に、放熱板を嵌め込んだ状態の格子縦リブ8に対して直角に切断した際の部分拡大縦断面図を図10に示した。図10では、鞍の側面を格子縦リブ8に接触させ、かつ、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させて格子状リブ空間部分に嵌め込まれている状態を示している。
【0033】
浴室の洗い場床面の下面に一体に形成した空間部分に、放熱板を嵌め込むには、まず、図7に示したように、奇数列の格子状リブ空間部分に、昇順に、上記放熱板と熱媒チューブによって連接された他の放熱板単位を、上と同様の手順で順次嵌め込んだ。ついで、熱媒チューブを長く露出させた部分(3c)で、残りの放熱板単位全体を方向転換させ(図8参照)、偶数列の格子状リブ空間部分に、降順に、上記放熱板単位と流体チューブによって連接された他の放熱板単位を、上と同様の手順で他の放熱板単位を順次嵌め込んだ(図9参照)。このように放熱板が嵌め込まれた面を表面側として、洗い場床面の左右両端を浴室の架台に載置して、熱媒チューブの両端を熱媒循環装置からの連絡管に繋ぎ、暖房可能な洗い場の床面が得られた。
【0034】
本発明は、以上詳細に説明したとおりであり、次のような特別に有利な効果を奏し、その産業上の利用価値は極めて大である。
1.本発明の第一発明に係る放熱板は、床下面に格子状(縦横)リブが一体に形成された格子状リブを取り除かず、これに放熱板を嵌め込んだ構造にされているので、SMC法で形成された床面の強度を維持できる。
2.本発明の第一発明に係る放熱板は、床下面に格子状(縦横)リブが一体に形成された格子状リブに、放熱板を嵌め込んだ構造にされているので、施工が容易である。
3.本発明の第一発明に係る放熱板は、熱媒チューブが放熱板に配置される位置に応じて、充分な長さに露出されているので、取り扱い時、施工時などに挫屈することがない。
【0035】
4.本発明の第二発明に係る方法で施工された床は、連続した熱媒チューブによって連接し、二分された放熱板を中央部分で方向転換させて組合せるので、全体として均一な温度に加熱することができる。
5.本発明の第二発明に係る方法で施工された床は、放熱板のV字状カット部分で鞍状として折曲げ、鞍の側面を格子縦リブに接触させ、切込み部に格子横リブを嵌め込み、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させるので、加熱効率に優れている。
6.本発明の第二発明に係る方法で施工された床は、SMC法で形成された床面に嵌め込む際に、熱媒チューブが鞍の上面(金属箔貼着面)が格子状(縦横)リブに囲まれた平面に接触または近接するのを妨げないので、加熱効率に優れている。
【図面の簡単な説明】
【図1】 一単位(枚)の放熱板の裏面図である。
【図2】 図1のII−II部分での拡大縦断面図である。
【図3】 図1に示した放熱板を鞍状に折曲げる途中の平面図である。
【図4】 図3のII−II部分での拡大縦断面図である。
【図5】 放熱板を鞍状への折曲げを完了した状態の平面図である。
【図6】 図5のVI−VI部分での拡大縦断面図である。
【図7】 放熱板の複数単位(枚)を一本の熱媒チューブによって連接した状態の平面略図である。
【図8】 複数単位(枚)を二分する中央部分において、半分の放熱板単位全体を方向転換させる途中の平面略図である。
【図9】 後半分の放熱板単位を偶数列の格子状リブ空間部分に嵌め込んだ状態の平面略図である。
【図10】 浴室の洗い場床面の格子状リブ空間部分に、放熱板を嵌め込んで暖房可能な床構造とした部分拡大縦断面略図である。
【符号の説明】
1:発泡ポリスチレン板
2:熱媒チューブ埋設溝
3:熱媒チューブ
3a、3b、3c:露出した熱媒チューブ
4:アルミニウム箔
5:V字状カット
6:切込み部
7:鞍の側面
8:格子縦リブ
9:格子横リブ
10:浴室の洗い場床面
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat radiating plate used for bathroom heating and a construction method thereof. More particularly, the present invention relates to a radiator plate used for preparing a bathroom washroom floor that can be heated, and a method for constructing a bathroom washroom floor that can be heated using the radiator plate .
[0002]
[Prior art]
Conventionally, various heating technologies have been proposed and put into practical use for the purpose of improving the comfort of living spaces in structures such as cold seasons in cold regions and houses in cold regions. Most of them are placed on the floor of the living space. The base material is a foamed synthetic resin plate or wood plate, and a groove is engraved on one side of the plate. And a floor heating panel having a structure in which these surfaces are covered with a flexible thin plate such as an aluminum foil.
[0003]
There is a similar demand for improving comfortability by using heating technology in bathroom dressing and washing areas. People suffering from high blood pressure, a type of lifestyle-related disease, and elderly people not only feel uncomfortable when bathing clothes and washrooms are cold, but also due to blood pressure fluctuations caused by sudden drop in body temperature. There was an accident. The bathroom dressing room can be made a heated floor by arranging a floor heating panel with a small area, but it is difficult to make the bathroom washing room floor a heated floor.
[0004]
In order to use the floor of the bathroom washer as a heating floor, a method of sticking a planar heating element to the back surface of the floor of the bathroom washer has been proposed (see Patent Document 1). However, in many cases, the bathroom has a unit structure including a bathtub and a washing area. In the unit bath, many of the bathtub and the washing area are formed by a sheet molding compound (SMC) method, and a lattice ( (Vertical and horizontal) Since the ribs are integrally formed, there is a disadvantage that the sticking work is complicated when the sheet heating method is applied to the back surface of the floor.
[0005]
In addition, a method of arranging the heating medium tube in a meandering manner is also conceivable, but when this method is used, the rib is removed (destroyed) only in the part where the heating medium fluid tube is arranged on the lower surface of the floor, and the removed part is removed. A heat transfer fluid tube will be arranged. However, the grid-like (vertical and horizontal) ribs formed on the lower surface of the floor are formed for the purpose of reinforcing the floor of the washing place, so that the floor of the washing place is easily deformed if removed. For this reason, in order to reinforce the lower surface of the floor where the heat transfer fluid tube is disposed, it is necessary to separately attach a reinforcing metal plate, and there is a disadvantage that not only the mounting work is complicated, but also the cost is greatly increased.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 8-260727
[Problems to be solved by the invention]
In view of the above-mentioned situation, the present inventor has formed a floor of a bathroom washing place, which is formed by the SMC method and has lattice-like (vertical and horizontal) ribs formed on the lower surface of the floor, and a bathroom in which lattice-shaped (vertical and horizontal) ribs are formed on the lower surface As a result of intensive studies to provide a technique that enables heating without removing the grid-like ribs on the floor of the washing place, the present invention has been completed.
[0009]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, in the first invention, a heat sink that is formed by a sheet molding compound (SMC) method and that can be fitted into a grid-like (vertical and horizontal) rib integrally formed on the lower surface of the floor. Is one unit (sheet) of a heat-sink tube embedded in one surface of a long and narrow foamed synthetic resin plate and a metal foil attached to the surface of the heat-medium tube. A plurality of units (sheets) of heat radiating plates are connected by a heat medium tube, and the heat medium tube is disposed at both ends in the width direction of one surface of the foam synthetic resin plate in the length direction of the foam synthetic resin plate. And is embedded in a fluid tube embedding groove that is opened and engraved at both ends in the length direction, and is exposed with a margin in length at one end in the length direction of the foamed synthetic resin plate. Form the letter and change direction, the other end In the center portion where the exposed heat transfer tube forms lattice ribs in the central portion that divides the plurality of heat radiating plates and forms a U-shape to change the direction and communicate with other foamed synthetic resin plates. The length of the rib is longer than the length of the rib, and on the other surface of the foamed synthetic resin plate, between the two fluid tube embedding grooves parallel to the one surface, two along the heat medium tube embedding groove The V-shaped cut is engraved, and the incised portion that penetrates the foamed synthetic resin plate and the metal foil is perpendicular to the V-shaped cut and is adjacent to the lattice laterally adjacent to each other. A heat sink characterized in that the same number of ribs as the gap between the ribs is provided as many as the grid horizontal ribs, and the grid horizontal ribs formed on the lower surface of the floor can be fitted into the cut portions. provide.
[0010]
In the second invention , in the method of constructing the heating floor in which the washing floor surface of the bathroom can be heated, first, it is formed by a sheet molding compound (SMC) method, and lattice-like (vertical and horizontal) ribs are formed on the lower surface. The process of preparing and preparing the bathroom washroom floor that is integrally formed, then along the length direction on one side of the foamed synthetic resin board, at both ends in the width direction of one side of the foamed synthetic resin board A heat medium tube is embedded in a heat medium tube embedding groove carved in parallel and opened at both ends in the length direction, and the heat medium tube is exposed at one end in the length direction of the foamed synthetic resin plate. Change the direction by forming a letter, expose the heat medium tube at the other end, change the direction by forming a U letter, communicate with the heat medium tube embedding groove of another foamed synthetic resin plate, Metal foil is attached to the side, On the other surface of the foam synthetic resin plate, the interval between the two parallel heating medium tube embedding grooves engraved on the one surface is smaller than the interval between the adjacent lattice vertical ribs. These two V-shaped cuts are engraved in parallel along the heat medium tube burying groove, and the cut portion that penetrates the foamed synthetic resin plate and the metal foil is formed into the V-shaped cut. At right angles to each other, the interval between them is the same as the interval between the lattice ribs fitted into this, and shorter than the interval between the two heating medium tube burying grooves, the same number as the lattice transverse ribs are provided. The process of preparing and preparing a heat sink in which a heat sink is connected as a unit and a heat sink tube connected to a plurality of heat sinks, with the washroom floor of the bathroom turned upside down, ) Is bent into a bowl shape with the metal foil sticking side facing out, and the floor is placed in the notch of the heat sink Fit the grid-like horizontal ribs on the surface, bring the side of the ridge into contact with the vertical grid ribs, and bring the upper surface of the ridge (metal foil attachment surface) into contact with or close to the plane surrounded by the grid (vertical and horizontal) ribs The process of fitting in the grid rib space part in the first row, the other heat sink unit connected by the heat sink tube and the heat medium tube in the ascending order to the grid rib space part in the odd row in the same procedure as above. Next, the entire heat sink tube is turned at the part where the heat medium tube is exposed for a long time, and the whole heat sink unit is redirected, and the heat sink tube unit and the fluid tube are connected in descending order to the even-numbered grid rib space part. The other heat sink unit is sequentially fitted with the other heat sink unit in the same procedure as above, and the process is as follows. characterized in that it comprises the steps, bathroom A method for constructing a heated floor structure is provided.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail. The heat sink according to the first aspect of the present invention is used for preparing a floor surface of a bathroom that can be heated and a washing floor surface of a bathroom . The heat radiating plate is formed by a sheet molding compound (SMC) method, and has lattice-like (vertical and horizontal) ribs formed on the lower surface of the floor . In the SMC method, a reinforcing fiber having a length of 10 to 20 mm in a roving shape is mixed with a resin to form a sheet. The sheet is placed in a mold, cured by pressing and heating, and then released to obtain a product. Say the law. Examples of resins that can be used include unsaturated polyester resins, epoxy resins, and vinyl ester resins. Examples of the reinforcing fiber include glass fiber, carbon fiber, and selanmic fiber. Among these, glass fiber is preferable. The ratio between the resin and the reinforcing fiber can be a ratio that is usually employed when manufacturing a unit bath or the like.
[0012]
The floor surface of the bathroom washroom formed by the SMC method may be formed as a structure in which a part of the outer wall of the bathtub is connected, but the outer wall of the bathtub is formed as a structure that is not connected, and the post-processing method is used for the bathtub. It is preferable to connect to the outer wall. The floor area of the bathroom washer is 80 cm to 300 cm × 80 cm to 300 cm, and the floor surface is usually rectangular. Grid-like ribs are integrally formed on the lower surface of the bathroom washroom formed by the SMC method. This lattice-shaped rib means a structure in which a plurality of vertical ribs (one rib) and a plurality of horizontal ribs (ribs orthogonal to the vertical ribs) are combined at a right angle. The thickness of the floor of the washroom ranges from 2 mm to 10 mm, the thickness of the grid ribs ranges from 2 mm to 10 mm, and one grid rib space surrounded by vertical and horizontal ribs ranges from 5 cm to 15 cm. The height of the grid ribs can be selected in the range of 10 mm to 60 mm. The height of the grid ribs is preferably the same, but the spaces surrounded by the vertical ribs and the horizontal ribs do not have to be the same size. It can also be made smaller than the space of the part.
[0013]
The heat sink according to the first aspect of the present invention is a combination of a plurality of heat sinks fitted in lattice ribs integrally formed on the floor surface of a bathroom washroom formed by the SMC method. The heat sink exerts the function of transferring heat from the lower surface to the floor surface of the washroom. The heat sink is a unit (sheet) of a heat-sink tube embedded in one surface of a long and narrow foamed synthetic resin plate and a metal foil attached to the surface of the heat-sink tube. A heat radiating plate is formed by connecting a plurality of units (sheets) of heat radiating plates by a continuous heat medium tube.
[0014]
Synthetic resins constituting the foamed synthetic resin plate include polyamide resins such as polyamide 6, polyamide 6 · 6, polyamideimide, polyolefin resins such as polyethylene, polypropylene and ethylene-propylene copolymer, polyethylene terephthalate, polybutylene terephthalate. And polyester resins such as polyvinyl chloride, polyurethane, polystyrene, and ABS resin. The expansion ratio of the foamed plate-like body prepared from these synthetic resins is preferably about 1.5 to 80 times. The foamed synthetic resin plate is a long narrow rectangle having a length of 90 cm to 250 cm, a width of 10 cm to 30 cm, a thickness of 10 mm to 50 mm, and a size larger than the outer diameter of the fluid tube. The lengths of the foamed synthetic resin plates need not all be the same. That is, since it is not necessary to dispose a heat radiating plate at a portion where an outlet for flowing washing water or the like is provided, the foamed synthetic resin plate hitting this portion can be made shorter than the other portions.
[0015]
On both ends of the foamed synthetic resin plate in the width direction, heat medium tube burying grooves are made parallel to the length direction of the foamed synthetic resin plate and opened at both ends in the lengthwise direction. To do. The buried groove has a U-shaped cross section cut at right angles to the direction in which it extends, and its opening and depth are the same or slightly smaller than the outer diameter of the heat transfer medium tube. preferable. The reason why the heat medium tube embedded groove is opened at both ends of the foamed synthetic resin plate in the length direction is to guide the heat medium tube embedded in the embedded groove to the outside of the foamed synthetic resin plate and to change the direction outside. That is, at one end in the length direction of the foamed synthetic resin plate, it is exposed with a margin in length, formed into a U shape, changed in direction, returned to the buried groove of the same foamed synthetic resin plate, and the U shape at the other end This is because the U-shaped part having a longer exposed portion is formed to change the direction and lead to the buried groove of another foamed synthetic resin plate (see FIG. 1 and FIG. 7 described later).
[0016]
The heat medium tube embedded in the embedded groove functions to circulate the heat medium in the inner space and supply heat to the outside, such as flexibility, mechanical strength, heat resistance, chemical resistance, etc. Need to be excellent. Examples of the heat medium tube exhibiting such characteristics include a crosslinked polyethylene tube, a polybutene tube, a polypropylene tube, and a resin tube in which a metal wire is embedded in the wall surface of the tube. Among these, a crosslinked polyethylene pipe and a polybutene pipe are preferable. The diameter of the heat transfer tube varies depending on the thickness of the floor surface of the bathroom washroom, the density of the heat transfer tube, the type of the heat transfer medium, the amount of circulation of the heat transfer medium, the temperature of the heat transfer medium, etc. Is 5 to 25 mm, and the inner diameter is 3 to 20 mm.
[0017]
Examples of the heat medium that circulates inside the heat medium tube include hot water, water vapor, and oil. The heat medium is circulated to the heat medium tube via the header by adjusting the temperature and pressure with a heat medium circulation device. The heat medium circulating device is preferably installed in the vicinity of the bathroom, for example, under the floor, outdoors, on the roof, on the veranda.
[0018]
The metal foil attached to the surface of the heat transfer medium tube supports and fixes the heat transfer medium tube embedded in the embedded groove of the foamed synthetic resin plate from the side of the embedded groove, and heat from the heat transfer medium tube is used for washing in the bathroom. It performs the function of transferring heat to the floor. Examples of the metal foil include metal foil such as aluminum foil, tin foil, copper foil, and stainless steel foil. Among these, aluminum foil is most preferable from the viewpoint of ease of manufacture and cost. If the thickness of the metal foil is too thin, the strength will be insufficient and it will be easily damaged, and if it is too thick, the weight of the product will increase and the cost will increase, and it will be difficult to form the notches described later. It is preferable to select within the range. The interface between the foamed synthetic resin plate and the metal foil is preferably bonded with an adhesive interposed. In addition, when the metal foil is pasted on the portion of the foamed synthetic resin plate that extends from the periphery of the opening portion to the bottom of the U-shaped groove, the heat medium tube is embedded in the direction in which the embedded groove extends. It is preferable because the heat from can be efficiently transferred to the metal foil adhered to the surface of the heat medium tube.
[0019]
The heat sink is a unit (sheet) of a heat-sink tube embedded in one surface of a long and narrow foamed synthetic resin plate and a metal foil attached to the surface of the heat-sink tube. A heat radiating plate is used, and a plurality of units (sheets) having such a structure are connected by a continuous heat medium tube. In the central portion that bisects a plurality of units (sheets) of heat radiating plates, the exposed heat medium tube has a dimension longer than the length of the lattice vertical ribs forming the lattice ribs. At the portion where the heat medium tube is exposed for a long time, the entire bisected heat sink unit is changed in direction (see FIG. 8 described later). Multiple units (sheets) of heatsinks are connected by a single continuous heat transfer tube, and the heatsinks are heated to a uniform temperature as a whole by combining the heatsink units with the half of the heatsinks turned around at the center. can do.
[0020]
On the other surface (back surface) of the foamed synthetic resin plate constituting the heat sink, between the two parallel fluid tube embedding grooves engraved on one surface (front surface), along the heat medium tube embedding groove Engrave two V-shaped cuts. This V-shaped cut does not damage the foamed synthetic resin plate when one unit (sheet) of the heat sink is bent into a bowl shape with the metal foil sticking surface outside (see FIGS. 3 to 6 below). The V-shaped angle of the V-shaped cut is preferably around 90 degrees (see FIG. 1 described later). The position where the V-shaped cut is provided is preferably a position where the fluid tube does not contact the grid rib when the heat sink is fitted into the grid rib on the lower surface of the bent floor (see FIG. 10 described later).
[0021]
The heat radiating plate has a cut portion penetrating the foamed synthetic resin plate and the metal foil between the two heat medium tube embedding grooves, perpendicular to the two V-shaped cuts, and The same number of grid ribs as that of the grid horizontal ribs inserted into the grid horizontal ribs are provided (see FIG. 1 to be described later). The notch portion is for fitting a grid lateral rib formed on the floor lower surface when the heat sink is bent into a bowl shape and fitted into the grid rib formed on the floor lower surface. The length of the cut portion is larger than the interval between the two V-shaped cuts, but smaller than the interval between the two heat medium tube burying grooves.
[0022]
Next, a method for constructing the heating floor structure will be described. First, we prepared and prepared a bathroom washroom floor surface that was formed by the sheet molding compound (SMC) method and was integrally formed with grid-like (vertical and horizontal) ribs on the lower surface, and was described in detail above in parallel. Prepare and prepare a heat sink. Turn the bathroom wash floor above.
[0023]
Next, one unit (sheet) of the heat radiating plate is bent into a bowl shape with the metal foil adhering surface outside (see below, FIG. 4 and FIG. 6), and the grid horizontal ribs on the lower surface of the floor at the cut portion of the heat radiating plate , The side of the heel is in contact with the grid-like vertical ribs, and the top surface of the heel (metal foil attachment surface) is in contact with or close to the plane surrounded by the grid-like (vertical and horizontal) ribs. Fit into the rib-shaped space. The heat from the heat sink can be efficiently transferred to the bathroom floor by bringing the upper surface of the ridge into contact with or close to a plane surrounded by grid-like (vertical and horizontal) ribs.
[0024]
Subsequently, the other heat radiating plate units connected by the heat radiating plate and the fluid tube are sequentially fitted into the odd-numbered lattice rib space portions in the ascending order in the same procedure as above. Finally, the entire heat sink unit is redirected at the part where the fluid tube is exposed for a long time, and in the descending order, the other heat sink units connected to the heat sink unit by the fluid tube are the same procedure as above. Then, the other heat sink units are sequentially fitted, and the surface on which the heat sink is fitted is set as the surface side, so that the bathroom washroom floor can be obtained.
[0025]
【Example】
Hereinafter, although the heating floor structure of the bathroom which concerns on this invention is demonstrated in detail based on drawing, this invention is not limited to the following description examples, unless the meaning is exceeded.
[0026]
1 is a rear view of a unit (sheet) of a heat sink, FIG. 2 is an enlarged vertical sectional view taken along the line II-II of FIG. 1, and FIG. 3 is a diagram showing the process of folding the heat sink shown in FIG. 4 is an enlarged longitudinal sectional view taken along the line IV-II of FIG. 3, FIG. 5 is a plan view of a state where the heat sink has been bent into a bowl shape, and FIG. 6 is a VI-VI part of FIG. FIG. 7 is a schematic plan view of a state in which a plurality of units (sheets) of the heat radiating plates are connected by a single heat medium tube, and FIG. 8 is a central portion that bisects the heat radiating plates of the plurality of units (sheets). Fig. 9 is a schematic plan view in the middle of changing the direction of the entire half of the heat sink unit, Fig. 9 is a schematic plan view of the latter half of the heat sink unit fitted in the grid-like rib space portion of the even number row, and Fig. 10 is a washroom floor in the bathroom. It is the elements on larger scale with a floor structure which can heat by inserting a heat sink in a lattice rib space part of a field.
[0027]
In the figure, 1 is a foamed polystyrene plate having a thickness of 20 mm, a width of 25 cm, and a length of 90 cm, and the same thickness, width, and length of 70 cm. 2 is a heat medium tube embedded with a width of 7.2 mm and a depth of 7.2 mm. It is a groove, and the distance between them is 21 cm at a position 20 mm from the width direction end of the expanded polystyrene plate. In the heat medium tube embedding groove 2, a cross-linked polyethylene heat medium tube 3 having an outer diameter of 7.2 mm was embedded, and an aluminum foil 4 having a thickness of 100 μm was stuck on the upper surface thereof. The heat medium tube embedding grooves 2 are engraved at both ends in the width direction of one surface of the expanded polystyrene plate 1 in parallel along the length direction of the expanded polystyrene plate and opened at both ends in the length direction. Has been. In the figure, the heat medium tube burying groove 2 and the heat medium tube 3 appear to overlap each other.
[0028]
The heat transfer tube is exposed at one end of the expanded polystyrene plate 1 with a margin in length to form a U-shape (3a), change the direction, and return to the buried groove of the same expanded polystyrene plate. The other end was exposed longer than the U-shape to form a U-shape (3b) to change the direction, and led to another expanded polystyrene plate (see FIG. 7). While the exposed length was made longer than the U-shape (3a) and connected to another expanded polystyrene plate, the heat sink unit for the latter half was fitted (see FIG. 9).
[0029]
Although the heat sink composed of a plurality of units is connected by a single heat medium tube 3, the heat medium tube (3c) at the center part is divided into two at the center part, and is longer than the length of the heat sink at the center part. The dimensions were long (see FIG. 7). This is to make it possible to change the direction of the heat dissipation plate composed of a plurality of units at the central portion so that the heat medium tube 3 does not buckle.
[0030]
Between the two fluid tube embedding grooves 2 formed on the one surface on the surface of the expanded polystyrene plate 1 to which the aluminum foil 4 is not adhered, the distance between the two is 7 cm and the two are disposed along the heat medium tube embedding groove 2. A V-shaped cut 5 of the book was engraved. As described above, the V-shaped cut 5 functions so that the foamed polystyrene plate is not damaged when the foamed polystyrene plate 1 is bent into a bowl shape with the aluminum foil sticking surface of the foamed polystyrene plate 1 facing outside.
[0031]
Each unit of the plurality of heat radiating plates was provided with the same number of cut portions 6 as the lattice horizontal ribs 9 penetrating the aluminum foil 4 of the expanded polystyrene plate 1. The lattice ribs 9 have a width of 5 mm and a length of 90 mm, and are perpendicular to the V-shaped cut 5 and have the same interval as the interval between the adjacent lattice ribs 9. The incision 6 is made shorter than the interval between the medium tube burying grooves 2, and the expanded polystyrene plate 1 is bent into a bowl shape with the aluminum foil sticking surface outside, along the lattice vertical ribs 8 on the lower surface of the bathroom washroom floor. When installing, the grid horizontal ribs were fitted. By doing so, the side surface 7 of the ridge can be brought into contact with the lattice vertical ribs, and the upper surface (metal foil attaching surface) of the ridge can be brought into contact with or close to a plane surrounded by the lattice-like (vertical and lateral) ribs. As described above, the heat from the heat radiating plate can be efficiently transferred to the bathroom floor by bringing the upper surface of the ridge into contact with or in close proximity to a plane surrounded by grid-like (vertical and horizontal) ribs.
[0032]
90 mm x 90 mm grid ribs (thickness 5 mm, height 40 mm) formed integrally on the lower surface of the bathroom washing floor 10 at right angles to the grid vertical ribs 8 with the heat sink fitted. FIG. 10 shows a partially enlarged longitudinal sectional view when cut. In FIG. 10, the lattice rib space is formed by bringing the side surface of the ridge into contact with the lattice vertical ribs 8 and the upper surface (metal foil attachment surface) of the ridge is in contact with or close to a plane surrounded by the lattice (vertical and horizontal) ribs. The state where it is fitted in the part is shown.
[0033]
In order to fit the heat sink in the space part integrally formed on the lower surface of the bathroom washroom floor, first, as shown in FIG. The other heat radiating plate units connected by the heat medium tube were sequentially fitted in the same procedure as above. Next, in the portion (3c) where the heat medium tube is exposed for a long time, the entire remaining heat radiating plate unit is turned (see FIG. 8). The other heat radiating plate units connected by the fluid tube were sequentially fitted in the same procedure as above (see FIG. 9). Heating is possible by placing the heat sink plate on the front side and placing the left and right ends of the washing floor on the bathroom pedestal, and connecting both ends of the heat transfer tube to the connecting pipe from the heat transfer device. A floor surface was obtained.
[0034]
The present invention is as described above in detail, and has the following particularly advantageous effects, and its industrial utility value is extremely large.
1. The heat sink according to the first aspect of the present invention is structured so that the heat sink is inserted into the grid-like rib in which the grid-like (vertical and horizontal) ribs are integrally formed on the lower surface of the floor. The strength of the floor formed by the method can be maintained.
2. Since the heat sink according to the first aspect of the present invention has a structure in which a heat sink is fitted into a grid rib in which grid (vertical and horizontal) ribs are integrally formed on the lower surface of the floor, construction is easy. .
3. Since the heat dissipation plate according to the first aspect of the present invention is exposed to a sufficient length depending on the position where the heat medium tube is disposed on the heat dissipation plate, the heat dissipation plate will not be cramped during handling or construction. .
[0035]
4). The floor constructed by the method according to the second invention of the present invention is connected by a continuous heating medium tube, and the divided heat sinks are combined by changing the direction at the central portion, so that they are heated to a uniform temperature as a whole. be able to.
5. The floor constructed by the method according to the second invention of the present invention is bent into a bowl shape at the V-shaped cut part of the heat sink, the side surface of the bowl is brought into contact with the grid vertical rib, and the grid horizontal rib is fitted into the cut portion. Since the upper surface (metal foil sticking surface) of the ridge is brought into contact with or close to a plane surrounded by grid-like (vertical and horizontal) ribs, the heating efficiency is excellent.
6). When the floor constructed by the method according to the second invention of the present invention is fitted into the floor surface formed by the SMC method, the heat medium tube has a lattice shape (vertical and horizontal) on the top surface (metal foil attachment surface) of the basket. Since it does not prevent contact with or close to the plane surrounded by the ribs, the heating efficiency is excellent.
[Brief description of the drawings]
FIG. 1 is a rear view of one unit (sheet) of a heat sink.
FIG. 2 is an enlarged longitudinal sectional view taken along a line II-II in FIG.
FIG. 3 is a plan view in the middle of bending the heat sink shown in FIG. 1 in a bowl shape.
4 is an enlarged longitudinal sectional view taken along a line II-II in FIG.
FIG. 5 is a plan view showing a state in which the heat sink has been bent into a bowl shape.
6 is an enlarged vertical sectional view taken along the VI-VI portion of FIG.
FIG. 7 is a schematic plan view of a state in which a plurality of units (sheets) of heat sinks are connected by a single heat medium tube.
FIG. 8 is a schematic plan view in the middle of changing the direction of the entire half heat sink unit at a central portion that bisects a plurality of units (sheets).
FIG. 9 is a schematic plan view showing a state in which the second half of the heat sink units are fitted into even-numbered lattice rib spaces.
FIG. 10 is a partially enlarged vertical cross-sectional schematic view showing a floor structure in which a heat sink is fitted into a lattice-shaped rib space portion of a bathroom washroom floor surface to enable heating.
[Explanation of symbols]
1: Expanded polystyrene plate 2: Heat medium tube burying groove 3: Heat medium tubes 3a, 3b, 3c: Exposed heat medium tube 4: Aluminum foil 5: V-shaped cut 6: Cut portion 7: Side surface 8: Lattice Vertical rib 9: Lattice horizontal rib 10: Bathroom washroom floor

Claims (3)

シートモールディングコンパウンド(SMC)法によって形成され、かつ、床下面に一体に形成された格子状(縦横)リブに嵌め込み可能な放熱板において、放熱板は、長尺狭幅とされた発泡合成樹脂板の一方の面に熱媒チューブが埋設され、この熱媒チューブ埋設面に金属箔が貼着されてなるものを一単位(枚)の放熱板とし、複数単位(枚)の放熱板が熱媒チューブによって連接されたものであり、熱媒チューブは、発泡合成樹脂板の一方の面の幅方向両端部に、発泡合成樹脂板の長さ方向に沿って平行にされ、かつ、長さ方向の両端で開口させて刻設した流体チューブ埋設溝に埋設され、発泡合成樹脂板の長さ方向の一端で長さに余裕をもたせ露出させてU字を形成して方向転換させ、他端でも露出させてU字を形成して方向転換させて他の発泡合成樹脂板に連通させ、複数の放熱板を二分する中央部分において、露出させた熱媒チューブが格子状リブを形成する格子縦リブの長さよりも長い寸法にされてなり、発泡合成樹脂板の他方の面に、上記一方の面の平行な二本の流体チューブ埋設溝の間に、熱媒チューブ埋設溝に沿って二本のV字状カットが刻設されてなり、かつ、発泡合成樹脂板と金属箔とを貫通した切込み部が、上記V字状カットに対して直角に、かつ、相互の間隔が隣接する格子横リブの間隔と同一の間隔として、格子横リブと同数刻設されてなり、この切込み部に、床下面に形成されてなる格子横リブが嵌め込み可能とされてなることを特徴とする放熱板。  A heat sink that is formed by a sheet molding compound (SMC) method and that can be fitted into a grid-like (vertical and horizontal) rib integrally formed on the lower surface of the floor. A heat medium tube is embedded in one surface of the heat transfer tube, and a metal foil is adhered to the surface of the heat medium tube embedded as one unit (sheet) of heat dissipation plate, and a plurality of units (sheets) of heat dissipation plate are used as the heat medium. The heat medium tube is connected in parallel with the length direction of the foamed synthetic resin plate at both ends in the width direction of one surface of the foamed synthetic resin plate, and is connected in the length direction. It is embedded in a fluid tube embedding groove opened at both ends, exposed at one end in the length direction of the foamed synthetic resin plate, exposed to form a U shape, changed direction, and exposed at the other end Let's change the direction by forming a U-shape In the central part that communicates with other foamed synthetic resin plates and divides the plurality of heat sinks, the exposed heat transfer tube is longer than the length of the grid vertical ribs that form the grid-like ribs. On the other surface of the resin plate, two V-shaped cuts are engraved along the heat medium tube embedding groove between the two fluid tube embedding grooves parallel to the one surface, and The number of cut portions penetrating the foamed synthetic resin plate and the metal foil is equal to the number of the grid horizontal ribs at a right angle to the V-shaped cut and the same interval as that of the adjacent grid horizontal ribs. A heat radiating plate, characterized in that it is engraved and a grid horizontal rib formed on the lower surface of the floor can be fitted into the cut portion. 放熱板の構成する発泡合成樹脂板は、熱媒チューブ埋設溝の開口部周縁からU字状溝の底に達する部分に金属箔が貼着されてなる、請求項1に記載の放熱板Foamed synthetic resin plate constituting a heat radiating plate, the metal foil is is adhered to a portion of the opening portion of the heating medium tube embedded grooves reach the bottom of the U-shaped groove, the heat radiation plate according to claim 1. 浴室の洗い場床面が暖房可能とされた暖房床を施工する方法において、まず、シートモールディングコンパウンド(SMC)法によって形成され、かつ、下面に格子状(縦横)リブが一体に形成された浴室の洗い場床面を調製・準備する工程、ついで、発泡合成樹脂板の一方の面の幅方向両端部に、発泡合成樹脂板の一方の面に、長さ方向に沿って平行に、かつ、長さ方向の両端で開口させて刻設された熱媒チューブ埋設溝に熱媒チューブが埋設され、発泡合成樹脂板の長さ方向の一端で熱媒チューブを露出させてU字を形成して方向転換させ、他端でも熱媒チューブを露出させてU字を形成して方向転換させ、他の発泡合成樹脂板の熱媒チューブ埋設溝に連通させ、熱媒チューブ埋設面側に金属箔が貼着されてなり、発泡合成樹脂板の他方の面には、上記一方の面に刻設さられた平行な二本の熱媒チューブ埋設溝の間に、相互の間隔が隣接する格子縦リブの間隔より小さい間隔にされた二本のV字状カットが、熱媒チューブ埋設溝に沿って平行に刻設されてなり、かつ、発泡合成樹脂板と金属箔とを貫通した切込み部を、上記V字状カットに対して直角に、相互の間隔がこれに嵌め込む格子横リブの間隔と同一の間隔とされ、上記二本の熱媒チューブ埋設溝の間隔より短くして、格子横リブと同数刻設されてな放熱板を一単位とし、複数単位の放熱板を熱媒チューブによって連接された放熱板を調製・準備する工程、上記浴室の洗い場床面を裏返しとし、まず、上記放熱板の一単位(枚)を、金属箔貼着面を外側にして鞍状に折曲げ、放熱板の切込み部に床下面の格子状横リブを嵌め込み、鞍の側面を格子縦リブに接触させ、かつ、鞍の上面(金属箔貼着面)を格子状(縦横)リブに囲まれた平面に接触または近接させて一列目の格子状リブ空間部分に嵌め込む工程、奇数列の格子状リブ空間部分に、昇順に、上記放熱板と熱媒チューブによって連接された他の放熱板単位を、上と同様の手順で順次嵌め込み、ついで、熱媒チューブを長く露出させた部分で、残りの放熱板単位全体を方向転換させ、偶数列の格子状リブ空間部分に、降順に、上記放熱板単位と流体チューブによって連接された他の放熱板単位を、上と同様の手順で他の放熱板単位を順次嵌め込む工程、および、このように放熱板が嵌め込まれた面を表面として浴室の洗い場床面とする工程、の各工程を含むことを特徴とする、浴室の暖房床構造の施工方法。In the method of constructing a heated floor in which the washing floor of the bathroom is capable of being heated, first, the bathroom is formed by the sheet molding compound (SMC) method, and the bottom surface of the bathroom is integrally formed with a grid (vertical and horizontal) ribs. The process of preparing and preparing the washing floor, then both ends of the foamed synthetic resin plate in the width direction, parallel to the length of the one side of the foamed synthetic resin plate, and the length The heat medium tube is embedded in the groove embedded in the heat medium tube opened at both ends of the direction, and the heat medium tube is exposed at one end in the length direction of the foamed synthetic resin plate to form a U-shape and change direction The other end of the heat transfer tube is exposed to form a U-shape, and the direction is changed to communicate with the heat transfer tube embedding groove of another foamed synthetic resin plate, and the metal foil is attached to the heat transfer tube embedding surface side. The other side of the foam synthetic resin plate In the surface, two parallel V-shaped gaps are formed between the two parallel heat transfer tube embedding grooves engraved on the one surface and the distance between them is smaller than the distance between adjacent lattice vertical ribs. The cuts that are cut in parallel along the heat medium tube burying grooves, and the cuts that penetrate the foamed synthetic resin plate and the metal foil are perpendicular to the V-shaped cuts. The interval is the same as the interval between the grid ribs to be fitted into this, shorter than the interval between the two heat medium tube embedding grooves, and the heat sink that is engraved by the same number as the grid ribs is used as one unit. The process of preparing / preparing heat sinks in which multiple units of heat sinks are connected by a heat transfer tube, with the washroom floor surface of the bathroom turned upside down, and one unit (sheet) of the heat sinks is attached to a metal foil. Bend in the shape of a bowl with the surface facing out, and the grid-like horizontal ribs on the bottom of the floor at the notch of the heat sink The grid ribs in the first row with the side surfaces of the ridges in contact with the grid vertical ribs and the top surface (metal foil attachment surface) of the ridges in contact with or close to the plane surrounded by the grid (vertical and horizontal) ribs The process of fitting into the space part, the other heat sink unit connected by the heat sink tube and the heat medium tube in the ascending order to the odd-numbered grid-like rib space part are sequentially fitted in the same procedure as above, and then the heat The other heat sink unit connected to the heat sink unit and the fluid tube in descending order to the even-numbered grid-like rib space part by turning the remaining heat sink unit at the part where the medium tube is exposed long. the sequentially fitted steps other radiating plate units in the same procedure as above and the steps of the washing space floor of the bathroom thus the heat radiation plate is fitted plane as the surface, that comprises the steps of A method for constructing a heated floor structure in a bathroom .
JP2003201047A 2003-07-24 2003-07-24 Heat sink and its construction method Expired - Fee Related JP4257900B2 (en)

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