JP4258153B2 - Cutting device - Google Patents
Cutting device Download PDFInfo
- Publication number
- JP4258153B2 JP4258153B2 JP2002041616A JP2002041616A JP4258153B2 JP 4258153 B2 JP4258153 B2 JP 4258153B2 JP 2002041616 A JP2002041616 A JP 2002041616A JP 2002041616 A JP2002041616 A JP 2002041616A JP 4258153 B2 JP4258153 B2 JP 4258153B2
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- cut
- touch sensor
- stop plate
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Sawing (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、柔軟な物体を安全に切断するための切断装置に関する。
【0002】
【従来の技術】
たとえば、プラスチック発泡シートをコイル状に巻いたものを、一定の幅にスリットする場合、コイルをテーブル上に置き、稼働している刃物、代表的にはバンドソーや丸鋸のようなノコギリ刃に向けて押しやり、切断を行なう。同様な作業は、プラスチック気泡シート、すなわち、真空成形により多数の突起を設けたプラスチック製のキャップフィルムの突起の底面に、平坦なプラスチック製のバックフィルムを貼り合わせてなるプラスチック加工品を、コイルに巻き取ったものに関しても必要である。
【0003】
上記のようなコイル状の物品の切断は、切断する幅が変化するなどの事情で、多くの場合に手動で、つまり、被切断物を手で刃物に向けて押しやることにより行なう。このような作業は危険が伴うから、自動的でないにせよ、刃物に人が近よらないで行なえるようにすることが望ましい。しかし、プラスチック発泡シートやプラスチック気泡シートのような柔軟な物品のコイルは、わずかな外力によっても容易に変形するから、それに加える力を微妙に調節できないと、所望のスリット製品を得ることは困難である。
【0004】
【発明が解決しようとする課題】
本発明の目的は、上記のような技術の現状にかんがみ、プラスチック発泡シートやプラスチック気泡シートのコイルに代表される、柔軟な物品の刃物による切断を安全に実施できる切断装置を提供することにある。
【0005】
【課題を解決するための手段】
上記の目的を達成する本発明の切断装置は、柔軟な物体を切断する装置であって、図1に装置全体の平面図を、図2に側面図を示すように、被切断物を載せるための、一端に止板(2)を備えたテーブル(1)、止板と協働して被切断物をテーブル上に固定する固定手段、切断のための刃物(3)とその駆動手段(図示してない)、および切断を進行させるためにテーブルと刃物とを相対的に移動させる手段(図示してない)からなる切断装置において、固定手段が、テーブル上の止板(2)と、それに対して被切断物を押しつける押圧装置(4)とからなり、この押圧装置(4)が、傾いたL字型のバックアップフレーム(5)とその両端に張った柔軟なタッチセンサー(6)、およびタッチセンサーを被切断物に押しつけ、また開放するためにバックアップフレームを前進後退させる移動手段(7)を備え、タッチセンサーが被切断物に接触したことを検知したところで、バックアップフレームを停止して被切断物を止板に向けて固定するように構成したことを特徴とする。
【0006】
【発明の実施形態】
タッチセンサー(6)の代表的な構造は、柔軟なチューブ状体の中に2本の導体を、わずかな距離をおいて配置したものであって、チューブが物体に接触すると、2本の導体の間に電気的な導通が生じることにより、接触を検知するようにするものである。接触を検知する相手の物体の硬軟に応じて、チューブの張力を調節し、軟らかければ緩やかにすることが望ましい。この目的を達成するための手段として、たとえば図2に符号(8)で示した、小さなエアシリンダーのような張力調節手段を付属させることが好ましい。
【0007】
本発明の切断装置は、つぎのようにして使用する。まず、切断しようとする柔らかな物体(9)、たとえば気泡シートのコイルをテーブル(1)上に置き、バックアップフレーム(5)を、移動手段(7)により上記のコイルに向けて移動させる。図3に示すように、移動して行ったバックアップフレームの両端に張ったタッチセンサー(6)が、コイル(9)に接触すると、接触したことがセンサーの出力する電気信号として検知されるから、そこで移動をやめ、コイルを止板(2)に向けて固定する。このとき、タッチセンサー(6)の張力を、切断しようとするものの固さ・柔らかさに応じて調節しておけば、必要な限度までの力を加えることができ、軟らかいものを不相当に歪ませることを避けて固定することができる。
【0008】
つぎに、切断すべき物体を固定したテーブル(1)を、切断のための刃物、図示した例ではバンドソー(3)に向けて移動させる。この移動は相対運動であって、テーブルを固定しておいて刃物を動かしても、刃物を固定しておいてテーブルを動かしても、また両者を動かしてもよいことはいうまでもない(図1および図2は、刃物を固定しておいてテーブルを動かす例である)。切断が終わったならば、スリット作業の場合は、バックアップフレーム(5)を後退させて、タッチセンサー(6)が接触の無くなったことを知らせたところで、切断すべき物体(9)をその長手方向に所定量移動させる。この移動は、適宜のエアシリンダーなどを使用して、自動的に実施することが容易である。所定量の移動をしたならば、上記の操作を繰り返すことにより、二度目のスリットを実施する。
【0009】
【発明の効果】
以上の操作は、すべてマイコン制御により自動化することができるし、全自動化するに至らなくても、被切断物を固定したのちは手作業で切断をする必要がない態様を実現することが容易であって、切断に伴うさまざまな危険を回避することができるから、プラスチック気泡シートなどの柔らかい物体を切断する作業が安全かつ効率的に実施できる。
【図面の簡単な説明】
【図1】 本発明の切断装置の一例について、全体の構成を示す側面図。
【図2】 図1の装置の平面図。
【図3】 図1の装置において、被切断物を固定する段階を示す、主要部の側面図。
【符号の説明】
1 テーブル
2 止板
3 刃物(バンドソー)
4 押圧装置
5 バックアップフレーム
6 タッチセンサー
7 (フレームの)移動手段
8 張力調節手段(エアシリンダー)
9 被切断物(コイル)[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cutting device for safely cutting a flexible object.
[0002]
[Prior art]
For example, when a coiled plastic foam sheet is slit to a certain width, the coil is placed on a table and is directed to a working blade, typically a saw blade such as a band saw or circular saw. And push to cut. The same operation is performed on a plastic foam sheet, that is, a plastic processed product obtained by bonding a flat plastic back film to the bottom of the projection of a plastic cap film provided with a number of projections by vacuum forming. It is also necessary for what has been wound up.
[0003]
Cutting the coil-shaped article as described above is often performed manually, that is, by pushing the object to be cut toward the blade by hand in many cases due to a change in the width to be cut. Since such an operation is dangerous, it is desirable to be able to perform the operation without getting close to the blade even if it is not automatic. However, coils of flexible articles such as plastic foam sheets and plastic foam sheets can be easily deformed by a slight external force, so it is difficult to obtain the desired slit product unless the force applied to the coil can be finely adjusted. is there.
[0004]
[Problems to be solved by the invention]
An object of the present invention is to provide a cutting apparatus that can safely perform cutting of a flexible article with a blade, represented by a coil of a plastic foam sheet or a plastic foam sheet, in view of the current state of the technology as described above. .
[0005]
[Means for Solving the Problems]
The cutting device of the present invention that achieves the above object is a device that cuts a flexible object, and is for placing an object to be cut as shown in FIG. 1 as a plan view and as shown in a side view in FIG. The table (1) provided with a stop plate (2) at one end thereof, a fixing means for fixing the object to be cut on the table in cooperation with the stop plate, a cutting tool (3) for cutting and its driving means (FIG. (Not shown), and a cutting device comprising a means (not shown) for relatively moving the table and the blade to advance the cutting, the fixing means includes a stop plate (2) on the table, and A pressing device (4) that presses an object to be cut, and the pressing device (4) includes an inclined L-shaped backup frame (5) and a flexible touch sensor (6) stretched at both ends thereof, and Press the touch sensor against the workpiece and release it Comprising a moving means (7) for advancing retract the backup frame in order, where the touch sensor detects that the contact with the object to be cut, stop the backup frame to secure toward the object to be cut to the stop plate It is characterized by comprising.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
A typical structure of the touch sensor (6) is a structure in which two conductors are arranged in a flexible tube-like body at a slight distance. When the tube contacts an object, the two conductors are arranged. The contact is detected by causing electrical conduction between the two. It is desirable to adjust the tension of the tube in accordance with the hardness of the object to be contacted and to make it gentle if it is soft. As a means for achieving this object, it is preferable to attach a tension adjusting means such as a small air cylinder, for example, indicated by reference numeral (8) in FIG.
[0007]
The cutting device of the present invention is used as follows. First, a soft object (9) to be cut, for example, a coil of a bubble sheet, is placed on the table (1), and the backup frame (5) is moved toward the coil by the moving means (7). As shown in FIG. 3, when the touch sensor (6) stretched at both ends of the backup frame that has been moved contacts the coil (9), the contact is detected as an electrical signal output from the sensor. Therefore, the movement is stopped and the coil is fixed toward the stop plate (2). At this time, if the tension of the touch sensor (6) is adjusted according to the hardness and softness of the object to be cut, the force up to the necessary limit can be applied, and the soft object will be unduly distorted. It can be fixed to avoid it.
[0008]
Next, the table (1) on which the object to be cut is fixed is moved toward the cutting tool for cutting, in the example shown, the band saw (3). This movement is a relative movement, and it goes without saying that it is possible to move the blade with the table fixed, move the table with the blade fixed, or move both of them (Fig. 1 and FIG. 2 are examples of moving the table while fixing the blade). When the cutting is finished, in the case of slitting work, the backup frame (5) is retracted and the touch sensor (6) informs that the contact has been lost. To a predetermined amount. This movement is easy to perform automatically using an appropriate air cylinder or the like. When the predetermined amount of movement has been made, the second operation is performed by repeating the above operation.
[0009]
【The invention's effect】
All of the above operations can be automated by microcomputer control, and even if it does not lead to full automation, it is easy to realize a mode that does not require manual cutting after fixing the workpiece. In addition, since various dangers associated with cutting can be avoided, an operation of cutting a soft object such as a plastic bubble sheet can be performed safely and efficiently.
[Brief description of the drawings]
FIG. 1 is a side view showing an overall configuration of an example of a cutting apparatus according to the present invention.
FIG. 2 is a plan view of the apparatus of FIG.
FIG. 3 is a side view of the main part showing the stage of fixing the object to be cut in the apparatus of FIG. 1;
[Explanation of symbols]
1 Table 2
4
9 Workpiece (coil)
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002041616A JP4258153B2 (en) | 2002-02-19 | 2002-02-19 | Cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002041616A JP4258153B2 (en) | 2002-02-19 | 2002-02-19 | Cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003236718A JP2003236718A (en) | 2003-08-26 |
| JP4258153B2 true JP4258153B2 (en) | 2009-04-30 |
Family
ID=27781974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002041616A Expired - Fee Related JP4258153B2 (en) | 2002-02-19 | 2002-02-19 | Cutting device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4258153B2 (en) |
-
2002
- 2002-02-19 JP JP2002041616A patent/JP4258153B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2003236718A (en) | 2003-08-26 |
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