JP4261431B2 - Silencing element connection structure - Google Patents
Silencing element connection structure Download PDFInfo
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- JP4261431B2 JP4261431B2 JP2004195345A JP2004195345A JP4261431B2 JP 4261431 B2 JP4261431 B2 JP 4261431B2 JP 2004195345 A JP2004195345 A JP 2004195345A JP 2004195345 A JP2004195345 A JP 2004195345A JP 4261431 B2 JP4261431 B2 JP 4261431B2
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- 230000030279 gene silencing Effects 0.000 title claims description 99
- 230000003584 silencer Effects 0.000 claims description 88
- 229910052751 metal Inorganic materials 0.000 claims description 38
- 239000002184 metal Substances 0.000 claims description 38
- 230000002093 peripheral effect Effects 0.000 claims description 27
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 239000012530 fluid Substances 0.000 claims description 10
- 239000011358 absorbing material Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 239000012784 inorganic fiber Substances 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 2
- 229920001967 Metal rubber Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 235000012489 doughnuts Nutrition 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000001743 silencing effect Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000011949 advanced processing technology Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
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- Exhaust Silencers (AREA)
- Compressor (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Duct Arrangements (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Description
本発明は、送風機などから発生する流体の騒音を消音させる消音装置に係り、特に、消音装置を構成する複数の丸形消音エレメントを相互に固定する消音エレメントの連結構造に関する。 The present invention relates to a silencer that silences fluid noise generated from a blower or the like, and more particularly to a connection structure of silencer elements that mutually fix a plurality of circular silencers constituting the silencer.
従来から、地下鉄やトンネルなどの換気設備やプラントの送風設備などにおいて、これらの設備から発生する流体の騒音を消音させるための消音装置が設置されている。このような消音装置は、それぞれ縦断面が長方形あるいは丸形とされ両端を開放された消音エレメントが、水平方向に延在するように相互に隣接配置されている。 2. Description of the Related Art Conventionally, in a ventilation facility such as a subway or a tunnel or a blower facility in a plant, a silencer for silencing fluid noise generated from these facilities has been installed. In such a silencer, the silencer elements whose longitudinal sections are rectangular or round and open at both ends are arranged adjacent to each other so as to extend in the horizontal direction.
このような従来の消音装置の一例としては、エアダクトの空気流路を形成するケーシングの単一の通気孔内に、水平方向に3個、鉛直方向に3段の計9個の消音エレメントが隣接配置されているものがあり、これらの9個の消音エレメントにより空気流路を分割している。 As an example of such a conventional silencing device, nine silencing elements, three in the horizontal direction and three in the vertical direction, are adjacent to each other in a single ventilation hole of the casing forming the air flow path of the air duct. Some of them are arranged, and these nine silencer elements divide the air flow path.
前記ケーシングは、内部に各消音エレメントを組み込み得る角筒形に形成されており、その一端に空気入口が設けられ、他端に空気出口が設けられている。 The casing is formed in a rectangular tube shape in which each silencing element can be incorporated, and an air inlet is provided at one end and an air outlet is provided at the other end.
前記各消音エレメントは、ガラスなどの無機質繊維により形成された円筒状のパイプを有しており、この円筒状のパイプの表裏面が通気性のある材料、例えばガラスなどの無機質繊維、有機質繊維、ガラスクロスあるいは不織布などからなる円筒状の飛散防止材により被覆されている。前記各消音エレメントの各両端面は、飛散防止材である無機質繊維の飛散防止のためにネオプレンなどの飛散防止処理剤により被覆されている。 Each silencing element has a cylindrical pipe formed of inorganic fibers such as glass, and the front and back surfaces of the cylindrical pipe have a breathable material, for example, inorganic fibers such as glass, organic fibers, It is covered with a cylindrical scattering prevention material made of glass cloth or nonwoven fabric. Each end face of each silencing element is coated with a scattering preventive agent such as neoprene to prevent scattering of inorganic fibers as a scattering preventing material.
そして、組み込まれた前記各消音エレメントは、それぞれ中央部に断面が円形の空気流路を形成するが、この円形の空気流路とは別に、前記各消音エレメントと前記ケーシングの角部間には1つの角部が直角とされた3つの角部を有する星形の空気流路が形成されている。また、前記各消音エレメントと前記ケーシングの側面間には1つの側面が平らで3つの角部を有する星形の空気流路が形成されている。さらに、4つの前記消音エレメントに囲繞された空間には4つの角部を有する星形の空気流路が形成されている。 Each of the incorporated silencing elements forms an air flow path having a circular cross section at the center, but separately from the circular air flow path, between each silencing element and the corner of the casing. A star-shaped air flow path having three corners in which one corner is a right angle is formed. In addition, a star-shaped air flow path having one flat side surface and three corners is formed between each silencing element and the side surface of the casing. In addition, a star-shaped air flow path having four corners is formed in a space surrounded by the four silencing elements.
このようにして、角筒形のケーシング内に9個の消音エレメントが相互に隣接配置され、組み込まれた各消音エレメントの内外にそれぞれ空気流路が形成されて角筒形のケーシング内が細かく区画されることになる。 In this way, nine silencer elements are arranged adjacent to each other in the rectangular tube casing, and air flow paths are formed inside and outside each of the incorporated silencer elements, so that the inside of the square tube casing is finely partitioned. Will be.
このような構成により、前記各空気流路を通過伝搬してきた騒音は、区画された前記各飛散防止材で吸音されるようになっている(例えば、特許文献1参照)。 With such a configuration, noise that has propagated through the air flow paths is absorbed by the divided anti-scattering materials (see, for example, Patent Document 1).
なお、従来の消音装置においては、配置された各消音エレメントが長手方向に移動したり、落下してしまうことを防止するために各消音エレメントの両端面を支持する格子を配設することが一般的であった。 In addition, in the conventional silencer, it is common to arrange a grid that supports both end faces of each silencer element in order to prevent each silencer element from moving in the longitudinal direction or falling off. It was the target.
しかしながら、従来の消音装置において、丸形消音エレメントを支持する格子の平面に凹凸が生じてしまうと、消音エレメントと格子との間に部分的に隙間が生じ、この隙間により消音エレメントが長手方向に動きやすくなり、消音装置を通過する流体の力により消音エレメントががたついたり、消音エレメントの配列が不揃いになる原因となってしまうおそれがある。このことから、数段にわたって消音エレメントが重積されている消音装置においては、上段に位置する消音エレメントに長手方向のずれが生じた場合、上段に位置する消音エレメントの端板が下段に位置する消音エレメントの多孔板上に載置されてしまうことがあり、下段に位置する消音エレメントを破損させてしまうおそれがある。 However, in the conventional silencer, if irregularities occur on the plane of the grating that supports the round silencer element, a gap is partially created between the silencer element and the grating, and this gap causes the silencer element to extend in the longitudinal direction. It becomes easy to move, and there is a possibility that the silencing elements may rattle due to the force of the fluid passing through the silencing device, or the arrangement of the silencing elements may become uneven. Therefore, in the silencer in which the silencer elements are stacked over several stages, when the longitudinal silence of the silencer element located in the upper stage occurs, the end plate of the silencer element located in the upper stage is located in the lower stage. The sound deadening element may be placed on the perforated plate, and the sound deadening element located in the lower stage may be damaged.
また、消音装置において消音エレメントの位置が不揃いになると、消音装置を通過する流体の流れに乱れが生じ、空気抵抗が大きくなってしまう。 Further, if the positions of the silencer elements are not uniform in the silencer, the flow of fluid passing through the silencer is disturbed, and the air resistance is increased.
さらに、消音装置に配設される格子は、各消音エレメントを位置ずれが生じないように支持するものであるが、各消音エレメントが相互に固定されていないため、消音エレメント内を通過する流体の流れが変流している場合、特に渦流状に流れている場合、消音エレメントが振動したり回転してしまうため、隣接する消音エレメント同士が擦り合って摩耗し、破損してしまうおそれがある。 Furthermore, the lattice provided in the silencer supports each silencer element so that positional displacement does not occur. However, since the silencer elements are not fixed to each other, the fluid passing through the silencer element is not supported. When the flow is changed, particularly when the flow is swirled, the silencer elements vibrate or rotate, and the adjacent silencer elements rub against each other and wear and may be damaged.
以上の点から、消音装置に配設される格子には高い加工精度が要求され、消音装置を組立てる際にも同様に高い精度が要求される。このため、格子の加工および組立には高度な加工技術および組立技術が必要とされ、高いコストが必要とされていた。 From the above points, a high processing accuracy is required for the lattice disposed in the silencer, and high accuracy is also required when assembling the silencer. For this reason, the processing and assembling of the lattice requires advanced processing technology and assembling technology, and high cost is required.
そこで、本発明は複数の断面丸形の消音エレメントを隣接配置して構成される消音装置において、隣接する消音エレメントの長手方向および円周方向における位置ずれを防止し、消音装置の効果を長期にわたって維持するとともに、消音エレメントの破損を防止することのできる消音エレメントの連結構造を提供することを目的とするものである。 Accordingly, the present invention provides a silencer configured by arranging a plurality of round-shaped silencer elements adjacent to each other, and prevents the displacement of the adjacent silencer elements in the longitudinal direction and the circumferential direction. An object of the present invention is to provide a muffler element connecting structure capable of maintaining and preventing damage to the muffler element.
前述した目的を達成するため請求項1に係る本発明の消音エレメントの連結構造の特徴は、それぞれ両端を開放された断面丸形をなす複数個の消音エレメントを重積状態で隣接配置し、前記各消音エレメント内に配設されている吸音材により各消音エレメント内を通過した流体の消音を行なう消音装置における消音エレメントの連結構造において、重積され隣接する各1対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記両消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が突設されている連結部材を配置し、前記各連結部材を挟持している各1対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した点にある。 In order to achieve the above-mentioned object, the connection structure of the silencer elements of the present invention according to claim 1 is characterized in that a plurality of silencer elements each having a round cross section with both ends open are arranged adjacently in a stacked state, In the connection structure of the silencing elements in the silencing device in the silencing device for silencing the fluid that has passed through each silencing element by the sound absorbing material disposed in each silencing element, each end of each pair of silencing elements that are stacked and adjacent to each other A contact surface having a shape that contacts the outer peripheral surface of each end portion of each of the muffler elements is formed on the front surface and the back surface, and at least one of the front surface and the back surface on either surface , the other at least two protrusions disposed connecting member are projected in a plane, the the outer circumferential surface of each end of the silencing elements of each pair have respective connecting members sandwiching Lies in the projection of the serial connecting member has a recess to be inserted.
そして、このような構成を採用したことにより、鉛直方向に隣接する各1対の消音エレメントの各端部間を連結部材により連結しているので、鉛直方向に隣接する各1対の消音エレメントの位置ずれを防止することができる。 And by adopting such a configuration, each end of each pair of silencer elements adjacent in the vertical direction is connected by a connecting member, so that each pair of silencer elements adjacent in the vertical direction is connected to each other. Misalignment can be prevented.
請求項2に係る本発明の消音エレメントの連結構造の特徴は、請求項1において、水平方向に隣接配置されている各1対の消音エレメントの各端部間にそれぞれ前記連結部材を介装するとともに、前記各連結部材を水平方向において挟持している各1対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した点にある。 According to a second aspect of the present invention, the connection structure of the silencer element of the present invention is characterized in that, in the first aspect, the connection member is interposed between the ends of each pair of the silencer elements disposed adjacent to each other in the horizontal direction. In addition, a recess is formed on the outer peripheral surface of each end portion of each pair of silencer elements that sandwich the respective connecting members in the horizontal direction, and the projections of the connecting members are inserted therein.
そして、このような構成を採用したことにより、水平方向に隣接する各1対の消音エレメントの各端部間を連結部材により連結しているので、鉛直方向のみならず水平方向に隣接する各1対の消音エレメントの位置ずれをも防止することができる。 And by adopting such a configuration, each end of each pair of muffler elements adjacent in the horizontal direction is connected by a connecting member, so each one adjacent in the horizontal direction as well as the vertical direction. Misalignment of the pair of muffler elements can also be prevented.
請求項3に係る本発明の消音エレメントの連結構造の特徴は、それぞれ両端を開放された断面丸形をなす複数個の消音エレメントを重積状態ならびに軸方向に隣接配置し、前記各消音エレメント内に配設されている吸音材により各消音エレメント内を通過した流体の消音を行なう消音装置における消音エレメントの連結構造において、重積され隣接する各1対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記両消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が突設されている第1連結部材を配置するとともに、重積状態ならびに軸方向に隣接され隣接する各2対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記各消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が2列にわたって突設されている第2連結部材を配置し、前記各連結部材を挟持している各1対あるいは各2対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した点にある。 The connection structure of the silencer elements of the present invention according to claim 3 is characterized in that a plurality of silencer elements each having a round cross section open at both ends are arranged adjacent to each other in the stacked state and in the axial direction. In the silencer connection structure in the silencer for silencing the fluid that has passed through each silencer element by means of the sound absorbing material disposed between the two silencer elements that are stacked and interposed between the ends of each pair of adjacent silencer elements. A contact surface having a shape that contacts the outer peripheral surface of each end of each of the muffler elements is formed on the front surface and the back surface, and at least one of the front surface and the back surface on one surface and at least on the other surface with two projections are arranged a first coupling member are projected, the silencer elements of each two adjacent pair are adjacent to the stacking state and axially Respectively interposed between the parts, it is formed the contact surface shaped to contact the outer peripheral surface of each end of each silencer element on the front and back surfaces, the front and back surfaces, at least one in one side, A second connecting member having at least two protrusions protruding in two rows on the other surface is disposed, and each end of each pair or two pairs of silencer elements sandwiching each connecting member is arranged. A recess is formed on the outer peripheral surface into which the projection of the connecting member is inserted.
そして、このような構成を採用したことにより、鉛直方向ならびに軸方向に隣接する複数の消音エレメントの各端部間を連結部材により連結しているので、鉛直方向および軸方向に隣接する各1対の消音エレメントの位置ずれを防止することができる。 By adopting such a configuration, the ends of the plurality of muffler elements adjacent to each other in the vertical direction and the axial direction are connected by a connecting member. It is possible to prevent the displacement of the silencer element.
請求項4に係る本発明の消音エレメントの連結構造の特徴は、請求項3において、水平方向に隣接配置されている各1対の消音エレメントの各端部間にそれぞれ前記第1連結部材を介装するとともに、水平方向ならびに軸方向に隣接配置されている各2対の消音エレメントの各端部間にそれぞれ前記第2連結部材を介装し、前記各連結部材を水平方向において挟持している各1対または各2対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した点にある。 According to a fourth aspect of the present invention, the silencer coupling structure of the present invention is characterized in that, in the third aspect, the first coupling members are interposed between the respective ends of the pair of silencer elements arranged adjacent to each other in the horizontal direction. The second connecting member is interposed between the ends of each of the two pairs of muffler elements that are disposed adjacent to each other in the horizontal direction and the axial direction, and the connecting members are sandwiched in the horizontal direction. A recess is formed in the outer peripheral surface of each end of each pair or two pairs of muffler elements, into which the projection of the connecting member is inserted.
そして、このような構成を採用したことにより、鉛直方向、軸方向ならびに水平方向に隣接する複数の消音エレメントの各端部間を連結部材により連結しているので、鉛直方向、軸方向および水平方向に隣接する複数の消音エレメントの位置ずれを防止することができる。 By adopting such a configuration, the ends of the plurality of muffler elements adjacent in the vertical direction, the axial direction, and the horizontal direction are connected by a connecting member, so that the vertical direction, the axial direction, and the horizontal direction It is possible to prevent positional deviation of a plurality of muffler elements adjacent to.
請求項5に係る本発明の消音エレメントの連結構造の特徴は、請求項1ないし請求項4のいずれか1項において、前記連結部材の突起を頭部が設けられた金属鋲とし、各金属鋲の頭部が前記表面あるいは裏面から突出しないように溝内に位置させた点にある。 The connection structure of the silencer element of the present invention according to claim 5 is characterized in that, in any one of claims 1 to 4, the protrusion of the connection member is a metal rod provided with a head, and each metal rod The head is positioned in the groove so as not to protrude from the front surface or the back surface.
そして、このような構成を採用したことにより、各金属鋲の頭部が連結部材の表面あるいは裏面から突出することがないので、連結部材と各消音エレメントとを密着することができる。 And by employ | adopting such a structure, since the head of each metal rod does not protrude from the surface or back surface of a connection member, a connection member and each muffler element can be stuck.
本発明の丸形消音エレメントの連結構造によれば、隣接配置された複数の丸形消音エレメントを支持する格子を配設することなく各丸形消音エレメントを強固に固定することができる。このため、格子を作成する必要がなくなり大幅なコストの削減を図ることができるとともに、隣接配置された消音エレメントの位置ずれあるいは回転により丸形消音エレメントが破損してしまうことを防止することができる。 According to the connection structure of the circular silencing elements of the present invention, each circular silencing element can be firmly fixed without disposing a grid that supports a plurality of adjacently arranged circular silencing elements. For this reason, it is not necessary to create a lattice, and the cost can be greatly reduced, and the circular silencing element can be prevented from being damaged due to the positional displacement or rotation of the adjacent silencing elements. .
以下、図面を用いて本発明に係る消音エレメントの連結構造の実施形態について説明する。 Hereinafter, embodiments of the connection structure of the silencer element according to the present invention will be described with reference to the drawings.
本実施形態において丸形に形成されている消音エレメント1は、図1に示すように、アルミニウム合金あるいはステンレスなどの鋼板からなるほぼドーナツ状であるとともにベルマウス形状に形成された側板2と、ドーナツ状の側板3とが対向配置されており、前記各側板2,3の内縁部と外縁部とにはそれぞれ前記各側板2,3の対向方向に突出する内円筒部2a,3aと外円筒部2b,3bとが形成されている。 As shown in FIG. 1, the silencing element 1 formed in a round shape in the present embodiment has a substantially donut shape made of a steel plate such as an aluminum alloy or stainless steel, a side plate 2 formed in a bell mouth shape, and a donut shape. The side plates 3 are opposed to each other, and the inner and outer cylindrical portions 2a and 3a and the outer cylindrical portions project in the opposing direction of the side plates 2 and 3, respectively. 2b and 3b are formed.
前記各側板2,3の間には、アルミニウム合金あるいはステンレスなどの鋼板から形成され、多数の貫通孔(図示せず)が形成された長尺の多孔内筒4と多孔外筒5とが支持されており、前記多孔内筒4と前記多孔外筒5との間には、グラスウールあるいはポリエステル系繊維を焼結して圧縮形成した吸音材6が充填されており、前記吸音材6の表面には、前記吸音材6の繊維の飛散を防止するとともに、前記吸音材6に水分あるいは油分が浸透することを防止するための通気性のよいポリエステル系繊維からなる不織布7が被覆されている。 Between the side plates 2 and 3, a long porous inner cylinder 4 and a porous outer cylinder 5 formed of a steel plate such as an aluminum alloy or stainless steel and having a large number of through holes (not shown) are supported. Between the porous inner cylinder 4 and the porous outer cylinder 5, a sound absorbing material 6 formed by compressing glass wool or polyester fiber is filled, and the surface of the sound absorbing material 6 is filled. Is coated with a non-woven fabric 7 made of polyester fiber with good air permeability for preventing scattering of fibers of the sound absorbing material 6 and preventing moisture or oil from penetrating into the sound absorbing material 6.
さらに、本実施形態においては、前記各側板2,3の外円筒部2b,3bの鉛直方向における上向きとなる外周面と水平方向における左向きとなる外周面とに、それぞれ円周方向に間隔を隔てて2つの貫通孔8が形成されている。一方、前記各側板2,3の外円筒部2b,3bの鉛直方向における下向きとなる外周面と水平方向における右向きとなる外周面とに、それぞれ1つの貫通孔9が形成されている。 Further, in the present embodiment, the outer cylindrical portions 2b and 3b of the side plates 2 and 3 are spaced apart from each other in the circumferential direction between the outer peripheral surface facing upward in the vertical direction and the outer peripheral surface facing left in the horizontal direction. Two through holes 8 are formed. On the other hand, one through-hole 9 is formed in each of the outer cylindrical surfaces 2b and 3b of the side plates 2 and 3 on the outer peripheral surface facing downward in the vertical direction and the outer peripheral surface facing right in the horizontal direction.
つぎに、本第1実施形態の連結部材10は金属あるいは硬質のゴムなどから上面視ほぼ長方形状に形成された駒11により構成されている。この連結部材10の表面10aには、図2に示すように、隣接配置された前記1対の消音エレメント1の両端部における外周面、つまり、前記消音エレメント1の両端部に位置する側板2,3の外円筒部2b,3bの外周面に接する接触面である円弧面12がほぼ全域に形成されている。また、この円弧面12が形成されている前記表面10aの背面側となる前記連結部材10の裏面10bの長手方向における両端部には、他の消音エレメント1の前記外円筒部2b,3bの外周面に接触する接触面を円弧面に形成された接触突起13a,13bがそれぞれ突設されている。 Next, the connecting member 10 of the first embodiment is composed of a piece 11 formed of a metal or hard rubber or the like in a substantially rectangular shape when viewed from above. As shown in FIG. 2, on the surface 10 a of the connecting member 10, the outer peripheral surfaces at both ends of the pair of muffler elements 1 arranged adjacent to each other, that is, side plates 2 positioned at both ends of the muffler element 1 are disposed. The circular arc surface 12 which is a contact surface in contact with the outer peripheral surface of the outer cylindrical portion 2b, 3b is formed in almost the entire region. Moreover, the outer periphery of the outer cylindrical portions 2b and 3b of the other silencing elements 1 is provided at both ends in the longitudinal direction of the back surface 10b of the connecting member 10 which is the back side of the front surface 10a on which the circular arc surface 12 is formed. Contact protrusions 13a and 13b are formed so that the contact surfaces that contact the surface are arcuate surfaces.
前記駒11には、長手方向における中央と、この中央から長手方向における両方向にそれぞれ一定の間隔をもった中間部との合計3箇所の幅方向における中央位置にそれぞれ貫通孔14a,14b,14cが形成されている。また、本実施形態においては、前記表面10aにおける中央の貫通孔14aの外周には溝15aが形成され、前記裏面10bにおける他の貫通孔14b,14cの外周にはそれぞれ溝15b,15cが形成されている。 The piece 11 has through-holes 14a, 14b, and 14c at central positions in a total of three positions in the width direction, that is, a center in the longitudinal direction and an intermediate portion that is spaced from the center in both directions in the longitudinal direction. Is formed. In the present embodiment, a groove 15a is formed on the outer periphery of the central through hole 14a on the front surface 10a, and grooves 15b and 15c are formed on the outer periphery of the other through holes 14b and 14c on the rear surface 10b. ing.
つぎに、前述した消音エレメント1および連結部材10を用いて本第1実施形態の消音エレメントの連結構造の作用について説明する。なお、本第1実施形態において消音装置16は、図3ないし図5に示すように、4枚の平板17により形成された四角形状の枠18を有している。この枠18内には、水平方向に4列、鉛直方向に4段の計16本の消音エレメント1が配置されており、各消音エレメント1が計56個の連結部材10により相互に固定されている。なお、各丸形消音エレメント1には、ベルマウス形状に形成された側板2がそれぞれ消音装置16の前方に位置するように配置されており、各消音エレメント1のベルマウス形状に形成された側板2を前方にして配置することにより、消音装置16に流入する流体の空気抵抗を小さくすることができる。 Next, the operation of the silencer coupling structure of the first embodiment will be described using the silencer element 1 and the coupling member 10 described above. In the first embodiment, the silencer 16 has a quadrangular frame 18 formed by four flat plates 17 as shown in FIGS. In this frame 18, a total of 16 silencing elements 1 in four rows in the horizontal direction and four stages in the vertical direction are arranged, and each silencing element 1 is fixed to each other by a total of 56 connecting members 10. Yes. Each circular silencing element 1 has a side plate 2 formed in a bell mouth shape so as to be positioned in front of the silencing device 16, and the side plate formed in the bell mouth shape of each silencing element 1. By disposing 2 in front, the air resistance of the fluid flowing into the silencer 16 can be reduced.
前記消音装置16の組み立て方法の一例としては、まず、2枚の平板17をL字型に組み立て、底板となる平板17に、4本の消音エレメント1を固定するための8つの連結部材10を固定する16箇所の孔(図示せず)を、各消音エレメント1の各側板2,3の外円筒部2b,3bの位置に合わせて形成する。 As an example of a method of assembling the silencer 16, first, two flat plates 17 are assembled into an L shape, and eight connecting members 10 for fixing the four silencer elements 1 to the flat plate 17 serving as a bottom plate are provided. Sixteen holes (not shown) to be fixed are formed in accordance with the positions of the outer cylindrical portions 2b and 3b of the side plates 2 and 3 of the silencer elements 1, respectively.
そして、底板となる平板17に、表面10a側から貫通孔14aに突起の一例としての金属鋲19が嵌着された8つの連結部材10を、各連結部材10の裏面10b側から貫通孔14b,14cおよび前記前記底板となる平板17に前記貫通孔14b,14cに対応する各孔(図示せず)にそれぞれ金属鋲19を挿入することにより固定する。 Then, eight connecting members 10 each having a metal rod 19 as an example of a protrusion fitted into the through hole 14a from the front surface 10a side to the flat plate 17 serving as a bottom plate are connected to the through holes 14b from the back surface 10b side of each connecting member 10. 14c and the flat plate 17 serving as the bottom plate are fixed by inserting metal rods 19 into holes (not shown) corresponding to the through holes 14b and 14c.
つぎに、L字型に組み立てられた2枚の平板17の底板となる平板17に固定された図示左下方の各連結部材10上に、各連結部材10の表面10a側から嵌着された各金属鋲19を各側板2,3の外円筒部2b,3bに形成された各貫通孔9に挿通して消音エレメント1を固定する。 Next, each of the connecting members 10 fitted from the surface 10a side of each connecting member 10 is fixed on each connecting member 10 on the lower left side of the figure fixed to the flat plate 17 which is the bottom plate of the two flat plates 17 assembled in an L shape. The silencer element 1 is fixed by inserting the metal rod 19 through the through holes 9 formed in the outer cylindrical portions 2b and 3b of the side plates 2 and 3, respectively.
そして、底板となる平板17に連結部材10により固定された各消音エレメント1の各側板2,3の外円筒部2b,3bの鉛直方向における上面に、表面10a側から貫通孔14aに金属鋲19が嵌着された連結部材10を、各連結部材10の裏面10b側から貫通孔14b,14cに嵌着されている金属鋲19を消音エレメント1の外円筒部2b,3bに形成された各貫通孔9に挿通することによりそれぞれ固定する。 Then, on the upper surface in the vertical direction of the outer cylindrical portion 2b, 3b of each side plate 2, 3 of each silencing element 1 fixed to the flat plate 17 serving as the bottom plate, a metal rod 19 is inserted into the through hole 14a from the surface 10a side. Is inserted into the through-holes 14b and 14c from the back surface 10b side of each connecting member 10 and the through holes formed in the outer cylindrical portions 2b and 3b of the silencing element 1. Each is fixed by being inserted into the hole 9.
つぎに、各連結部材10の表面10a側から嵌着されている金属鋲19を各側板2,3の外円筒部2b,3bに形成された各貫通孔9に挿通して他の消音エレメント1を固定し、これを順次繰り返すことにより1列目の4段の丸形消音エレメント1を重積する。 Next, the metal rod 19 fitted from the surface 10a side of each connecting member 10 is inserted into each through hole 9 formed in the outer cylindrical portion 2b, 3b of each side plate 2, 3, and the other silencing element 1 is inserted. Is repeated and this is sequentially repeated, thereby stacking the four stages of circular silencing elements 1 in the first row.
さらに、1列目に重積された各丸形消音エレメント1の各側板2,3の外円筒部2b,3bの水平方向における右方に、裏面10b側から貫通孔14b,14cに金属鋲19が嵌着された連結部材10の表面10a側から貫通孔14aに嵌着された金属鋲19を消音エレメント1の各側板2,3の外円筒部2b,3bの水平方向における右方に形成された各貫通孔9に挿通することにより連結部材10をそれぞれ固定する。 Further, metal rods 19 are inserted into the through holes 14b and 14c from the back surface 10b side to the right in the horizontal direction of the outer cylindrical portions 2b and 3b of the side plates 2 and 3 of the respective circular silencing elements 1 stacked in the first row. Is formed on the right side in the horizontal direction of the outer cylindrical portions 2b and 3b of the side plates 2 and 3 of the muffler element 1 from the surface 10a side of the connecting member 10 to which the screw is fitted. The connecting member 10 is fixed by being inserted into each through hole 9.
そして、1列目に重積された各消音エレメント1の水平方向における右方に、底板となる平板17に固定された各連結部材10の貫通孔14aに嵌着された金属鋲19と、1列目の各消音エレメント1の水平方向における右方に固定された各連結部材10に嵌着された各金属鋲19とを、側板2の外円筒部2bおよび側板3の外円筒部3bの鉛直方向における下方に形成された貫通孔8および水平方向における左方に形成された2つの貫通孔9とに挿通して消音エレメント1を固定する。 Then, on the right side of each silencing element 1 stacked in the first row in the horizontal direction, a metal rod 19 fitted in the through hole 14a of each connecting member 10 fixed to the flat plate 17 serving as a bottom plate, The metal rods 19 fitted to the connecting members 10 fixed to the right in the horizontal direction of the respective silencing elements 1 in the row are connected to the vertical portions of the outer cylindrical portion 2b of the side plate 2 and the outer cylindrical portion 3b of the side plate 3. The muffler element 1 is fixed by being inserted through a through hole 8 formed in the lower direction in the direction and two through holes 9 formed in the left direction in the horizontal direction.
さらに、1列目と同様に、底板となる平板17に固定された丸形消音エレメント1の側板2の外円筒部2bおよび側板3の外円筒部3bの鉛直方向における上方にそれぞれ連結部材10を固定し、これら連結部材10の貫通孔14aに嵌着された金属鋲19と、1列目の各消音エレメント1の水平方向における右方に固定された各連結部材10に嵌着された各金属鋲19とを、側板2の外円筒部2bおよび側板3の外円筒部3bの鉛直方向における下方に形成された貫通孔8および水平方向における左方に形成された2つの貫通孔9とに挿通して消音エレメント1を重積し、同様にして2列目に消音エレメント1を4段重積する。 Further, similarly to the first row, the connecting members 10 are respectively disposed above the outer cylindrical portion 2b of the side plate 2 and the outer cylindrical portion 3b of the side plate 3 in the vertical direction, which are fixed to the flat plate 17 serving as the bottom plate. The metal rods 19 fixed and fitted in the through holes 14a of the connecting members 10 and the metals fitted to the connecting members 10 fixed to the right in the horizontal direction of the respective silencing elements 1 in the first row. The flange 19 is inserted into a through hole 8 formed in the vertical direction below the outer cylindrical portion 2b of the side plate 2 and the outer cylindrical portion 3b of the side plate 3 and two through holes 9 formed on the left side in the horizontal direction. Then, the silencing elements 1 are stacked, and similarly, the silencing elements 1 are stacked in four stages in the second row.
そして、同様の手順により3列目および4列目に丸形消音エレメント1を4段重積した後、4列目の各丸形消音エレメント1の水平方向における右方の外周面に接するように鉛直方向の平板17を底板となる平板17上に立設して固定し、両側枠となる各平板17上に頂板となる平板17を水平に固定して消音装置16が完成される。 Then, the round silencing elements 1 are stacked in four rows in the third and fourth rows by the same procedure, and then contact the right outer peripheral surface in the horizontal direction of each round silencing element 1 in the fourth row. The flat plate 17 in the vertical direction is erected and fixed on the flat plate 17 serving as the bottom plate, and the flat plate 17 serving as the top plate is horizontally fixed on the respective flat plates 17 serving as the both side frames to complete the silencer 16.
以上説明した本第1実施形態の消音エレメントの連結構造によれば、各消音エレメント1が鉛直方向および水平方向において隣接配置された他の消音エレメント1と各側板2の外円筒部2bおよび各側板3の外円筒部3bに固定された各連結部材10により強固に連結されるとともに、最下段の各消音エレメント1が鉛直方向における下方の外周面に固定された各連結部材10により、底板となる平板17に強固に固定される。このため、各消音エレメント1の軸方向における位置ずれおよび回転を防止することができ、消音エレメント1の側板2,3が隣接する他の消音エレメント1の多孔外筒5に接触してこの多孔外筒5が破損してしまうことを防止することができる。 According to the connection structure of the silencing elements of the first embodiment described above, each silencing element 1 is arranged adjacent to each other in the vertical direction and the horizontal direction, the outer cylindrical portion 2b of each side plate 2, and each side plate. 3 is firmly connected by the connecting members 10 fixed to the outer cylindrical portion 3b, and the muffler element 1 at the lowest stage is a bottom plate by the connecting members 10 fixed to the lower outer peripheral surface in the vertical direction. It is firmly fixed to the flat plate 17. For this reason, it is possible to prevent positional displacement and rotation in the axial direction of each silencing element 1, and the side plates 2, 3 of the silencing element 1 come into contact with the porous outer cylinder 5 of the other silencing element 1 adjacent to each other. It is possible to prevent the tube 5 from being damaged.
また、各消音エレメント1同士を連結することにより、従来のように各消音エレメント1を支持する格子を作成する必要がなくなり、格子を作成する加工コストや組み立てコストを削減することができ、消音装置16の作成に要するコストを大幅に削減することができる。 Further, by connecting the silencing elements 1 to each other, there is no need to create a grid that supports the silencing elements 1 as in the prior art, and processing costs and assembly costs for creating the grid can be reduced. The cost required for creating 16 can be greatly reduced.
さらに、各連結部材10に溝5a,15b,15cを形成したことにより、各金属鋲19の頭部が各連結部材10から突出することを防止することができ、各消音エレメント1間の隙間を最小限にすることができ、消音装置16の消音効果を確保することができる。 Furthermore, by forming the grooves 5a, 15b, and 15c in each connecting member 10, it is possible to prevent the head of each metal rod 19 from protruding from each connecting member 10, and to provide a gap between the silencing elements 1. Therefore, the silencing effect of the silencing device 16 can be ensured.
つぎに、本第2実施形態の連結部材20は金属あるいは硬質のゴムから形成され、図6に示すように、前述した第1実施形態の連結部材10を幅方向に2つ隣接して一体とした駒21により構成されている。 Next, the connecting member 20 of the second embodiment is formed of metal or hard rubber, and as shown in FIG. 6, the two connecting members 10 of the first embodiment described above are adjacent to each other in the width direction. It is comprised by the piece 21 made.
前記連結部材20の表面20aには、図6に示すように、軸方向において隣接配置された前記1対の消音エレメント1の両端部における外周面、つまり、1対の消音エレメント1において相互に隣接している両端部に位置する側板2,3の外円筒部2b,3bの両外周面に接する接触面である円弧面22がほぼ全域に形成されている。また、この円弧面22が形成されている前記表面20aの背面側となる前記連結部材20の裏面20bの長手方向における両端部には、他の1対の消音エレメント1の前記外円筒部2b,3bの両外周面に接触する接触面を円弧面に形成された接触突起23a,23bがそれぞれ突設されている。 As shown in FIG. 6, the connection member 20 has a surface 20 a adjacent to each other in the outer peripheral surfaces at both ends of the pair of muffler elements 1 arranged adjacent to each other in the axial direction, that is, in the pair of muffler elements 1. A circular arc surface 22 which is a contact surface in contact with both outer peripheral surfaces of the outer cylindrical portions 2b and 3b of the side plates 2 and 3 located at both end portions is formed over almost the entire region. Further, at both ends in the longitudinal direction of the back surface 20b of the connecting member 20 which is the back side of the front surface 20a on which the circular arc surface 22 is formed, the outer cylindrical portions 2b, Contact protrusions 23a and 23b are formed so that the contact surfaces that come into contact with both outer peripheral surfaces of 3b are formed as arcuate surfaces.
前記駒21には、長手方向における中央と、この中央から長手方向における両方向にそれぞれ一定の間隔をもった中間部との合計3箇所の幅方向における各側部近傍にそれぞれ貫通孔24a,24b,24cが形成されている。したがって、各連結部材20には、各1対の貫通孔24a,24b,24cが2列にわたって形成されていることになる。 The piece 21 has through holes 24 a, 24 b, 24 b, 24 b, 24 a, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24 b, 24c is formed. Therefore, each connection member 20 has a pair of through holes 24a, 24b, 24c formed in two rows.
また、本実施形態においては、前記表面20aにおける中央の貫通孔24aの外周には溝25aが形成され、前記裏面20bにおける他の貫通孔24b,24cの外周にはそれぞれ溝25b,25cが形成されている。 In this embodiment, a groove 25a is formed on the outer periphery of the central through hole 24a on the front surface 20a, and grooves 25b and 25c are formed on the outer periphery of the other through holes 24b and 24c on the back surface 20b. ing.
つぎに、前述した丸形に形成されている消音エレメント1、連結部材10および連結部材20を用いて本第2実施形態の丸形消音エレメントの連結構造の作用について説明する。なお、本第2実施形態において消音装置26は、図7ないし図9に示すように、4枚の平板27により四角形状の枠28が形成され、この枠28内に消音エレメント1が水平方向に4列、長手方向に2列、鉛直方向に4段の計32本が配置され、各消音エレメント1が56個の連結部材10と28個の連結部材20とにより固定されて構成される。 Next, the operation of the connection structure of the circular silencer element according to the second embodiment will be described using the silencer element 1, the connection member 10, and the connection member 20 formed in the above-described round shape. In the second embodiment, as shown in FIGS. 7 to 9, the silencer 26 includes a rectangular frame 28 formed by four flat plates 27, and the silencer element 1 is horizontally disposed in the frame 28. A total of 32 rows of 4 rows, 2 rows in the longitudinal direction and 4 rows in the vertical direction are arranged, and each silencer element 1 is fixed by 56 connecting members 10 and 28 connecting members 20.
前記消音装置26の組み立て方法の一例としては、まず、2枚の平板27をL字型に組み立て、底板となる平板27に、各側板3を対向配置するとともに水平方向に4列配置する8本の消音エレメント1の各側板2,3の位置に合わせて8つの連結部材10および4つの連結部材20を固定する32箇所の孔(図示せず)を形成する。 As an example of a method for assembling the silencer 26, first, two flat plates 27 are assembled in an L shape, and each side plate 3 is arranged opposite to the flat plate 27 serving as a bottom plate and arranged in four rows in the horizontal direction. 32 holes (not shown) for fixing the eight connecting members 10 and the four connecting members 20 are formed in accordance with the positions of the side plates 2 and 3 of the silencing element 1.
つぎに、L字型に組み立てられた2枚の平板27の底板となる平板27に固定された図示左下方の各連結部材10および連結部材20上に、各連結部材10の表面10a側および連結部材20の表面20a側から嵌着された金属鋲19を各側板2,3の外円筒部2b,3bに形成された各貫通孔9に挿通して長手方向に各側板2,3を対向させて配置された2本の消音エレメント1を固定する。 Next, on the connection member 10 and the connection member 20 on the lower left side of the figure fixed to the flat plate 27 that is the bottom plate of the two flat plates 27 assembled in an L shape, the surface 10a side of the connection member 10 and the connection The metal rod 19 fitted from the surface 20a side of the member 20 is inserted into the through holes 9 formed in the outer cylindrical portions 2b and 3b of the side plates 2 and 3, and the side plates 2 and 3 are opposed to each other in the longitudinal direction. The two muffler elements 1 arranged in this manner are fixed.
そして、底板となる平板27に連結部材10および連結部材20により固定された2本の丸形消音エレメント1の各側板2,3の外円筒部2b,3bの鉛直方向における上面に、表面10a側から貫通孔14aに金属鋲19が嵌着された連結部材10の裏面10b側から貫通孔14b,14cに嵌着されている金属鋲19を各消音エレメント1の各側板2の外円筒部2bに形成された各貫通孔8に挿通するとともに、表面20a側から貫通孔24aに金属鋲19が嵌着された連結部材20の裏面20b側から各1対の貫通孔24b,24cに嵌着されている金属鋲19を各消音エレメント1の各側板3の外円筒部3bに形成された各貫通孔8に挿通することによりそれぞれ固定する。 Then, on the upper surface in the vertical direction of the outer cylindrical portions 2b and 3b of the side plates 2 and 3 of the two round silencing elements 1 fixed to the flat plate 27 serving as the bottom plate by the connecting member 10 and the connecting member 20, the surface 10a side From the back surface 10b side of the connecting member 10 in which the metal rod 19 is fitted into the through hole 14a, the metal rod 19 fitted in the through holes 14b and 14c is attached to the outer cylindrical portion 2b of each side plate 2 of each silencing element 1. It is inserted into each formed through hole 8 and is fitted into each pair of through holes 24b and 24c from the back surface 20b side of the connecting member 20 in which the metal rod 19 is fitted into the through hole 24a from the front surface 20a side. The metal rods 19 are fixed by being inserted through the through holes 8 formed in the outer cylindrical portion 3b of the side plates 3 of the respective silencing elements 1.
つぎに、各連結部材10の表面10a側から嵌着された金属鋲19を各側板2の外円筒部2bに形成された各貫通孔9に挿通するとともに、連結部材20の表面20a側から嵌着された各金属鋲19を各側板3の外円筒部3bに形成された各貫通孔9にそれぞれ挿通して他の2本の消音エレメント1を固定し、これを順次繰り返すことにより1列目の4段の消音エレメント1を重積する。 Next, the metal rod 19 fitted from the surface 10a side of each connecting member 10 is inserted into each through hole 9 formed in the outer cylindrical portion 2b of each side plate 2 and fitted from the surface 20a side of the connecting member 20. Each attached metal rod 19 is inserted into each through hole 9 formed in the outer cylindrical portion 3b of each side plate 3 to fix the other two silencing elements 1, and this is repeated in order to obtain the first row. The four stages of silencer elements 1 are stacked.
そして、1列目に重積された各消音エレメント1の各側板2の外円筒部2bの水平方向における右方に、裏面10b側から貫通孔14b,14cに金属鋲19が嵌着された連結部材10の表面10a側から貫通孔14aに嵌着されている金属鋲19を各丸形消音エレメント1の側板2の外円筒部2bの水平方向における右方に形成された各貫通孔9に挿通することにより各連結部材10をそれぞれ固定する。 Then, a metal rod 19 is fitted into the through holes 14b and 14c from the back surface 10b side to the right in the horizontal direction of the outer cylindrical portion 2b of each side plate 2 of each silencing element 1 stacked in the first row. A metal rod 19 fitted into the through hole 14a is inserted from the surface 10a side of the member 10 into each through hole 9 formed on the right side in the horizontal direction of the outer cylindrical portion 2b of the side plate 2 of each circular silencing element 1. By doing so, each connecting member 10 is fixed.
さらに、1列目に重積された各丸形消音エレメント1の各側板3の外円筒部3bの水平方向における右方に、裏面20b側から各貫通孔24b,24cに金属鋲19が嵌着された連結部材20の表面20a側から各貫通孔24aに嵌着された金属鋲19を各丸形消音エレメント1の側板3の外円筒部3bの水平方向における右方に形成された各貫通孔9に挿通することにより各連結部材20を固定する。 Further, a metal rod 19 is fitted to each through hole 24b, 24c from the back surface 20b side to the right in the horizontal direction of the outer cylindrical portion 3b of each side plate 3 of each circular silencing element 1 stacked in the first row. Each through hole formed on the right side in the horizontal direction of the outer cylindrical portion 3b of the side plate 3 of each circular silencing element 1 with the metal rod 19 fitted into each through hole 24a from the surface 20a side of the connected connecting member 20 Each connecting member 20 is fixed by being inserted into 9.
そして、1列目に重積された各消音エレメント1の水平方向における右方に、底板となる平板17に固定された各連結部材10の貫通孔14aおよび連結部材20の貫通孔24aにそれぞれ嵌着されている各金属鋲19と、1列目の各消音エレメント1の水平方向における右方に固定された各連結部材10の貫通孔14aおよび連結部材20の各貫通孔24aにそれぞれ嵌着されている各金属鋲19とを、各側板2の外円筒部2bおよび各側板3の外円筒部3bの鉛直方向における下方に形成された貫通孔8および水平方向における左方に形成された2つの貫通孔9とに挿通して2本の消音エレメント1を固定する。 Then, the respective silencing elements 1 stacked in the first row are respectively fitted to the through holes 14a of the connecting members 10 and the through holes 24a of the connecting members 20 fixed to the flat plate 17 serving as the bottom plate, respectively. The metal rods 19 attached and the silencing elements 1 in the first row are fitted into the through holes 14a of the connecting members 10 fixed to the right in the horizontal direction and the through holes 24a of the connecting members 20, respectively. Each metal rod 19 is connected to a through-hole 8 formed below in the vertical direction of the outer cylindrical portion 2b of each side plate 2 and the outer cylindrical portion 3b of each side plate 3, and two formed to the left in the horizontal direction. The two silencing elements 1 are fixed by being inserted into the through holes 9.
さらに、1列目と同様に、底板となる平板17に固定された各消音エレメント1の各側板2の外円筒部2bの鉛直方向における上方に連結部材10を固定するとともに、各側板3の外円筒部3bの鉛直方向における上方に連結部材20を固定し、各連結部材10の貫通孔14aに嵌着された金属鋲19および連結部材20の各貫通孔24aに嵌着された金属鋲19と、1列目の各消音エレメント1の水平方向における右方に固定された各連結部材10に嵌着された各金属鋲19および連結部材20に嵌着された金属鋲19とを、各側板2の外円筒部2bおよび各側板3の外円筒部3bの鉛直方向における下方に形成された貫通孔8および水平方向における左方に形成された2つの貫通孔9とに挿通して2本の消音エレメント1を重積し、同様にして2列目に消音エレメント1を4段重積する。 Further, similarly to the first row, the connecting member 10 is fixed above the outer cylindrical portion 2b of each side plate 2 of each silencing element 1 fixed to the flat plate 17 serving as a bottom plate, and the outside of each side plate 3 is fixed. The connecting member 20 is fixed above the cylindrical portion 3b in the vertical direction, and the metal rod 19 fitted in the through hole 14a of each connecting member 10 and the metal rod 19 fitted in each through hole 24a of the connecting member 20; Each side plate 2 includes a metal rod 19 fitted to each connecting member 10 fixed to the right in the horizontal direction of each silencing element 1 in the first row and a metal rod 19 fitted to the connecting member 20. Of the two outer ring portions 2b and the outer cylindrical portion 3b of each side plate 3 are inserted into the lower through hole 8 formed in the vertical direction and the two through holes 9 formed leftward in the horizontal direction. Stack elements 1 and similar Four-stage stacking a silencing element 1 in the second column and.
そして、同様の手順により3列目および4列目に消音エレメント1を4段重積した後、4列目の各消音エレメント1の水平方向における右方の外周面に接するように平板27を底板となる平板27に立設して固定し、両側枠となる各平板27上に平板27を水平に固定して消音装置26が完成される。 Then, after four stages of muffler elements 1 are stacked in the third and fourth rows by the same procedure, the flat plate 27 is attached to the right outer peripheral surface in the horizontal direction of each muffler element 1 in the fourth row. The flat plate 27 is erected and fixed on the flat plate 27, and the flat plate 27 is fixed horizontally on the flat plates 27 serving as both side frames, whereby the silencer 26 is completed.
以上説明した本第2実施形態の消音エレメントの連結構造によれば、それぞれ丸形の消音エレメント1が隣接配置された消音エレメント1と各側板2の外円筒部2bおよび各側板3の外円筒部3bに固定された各連結部材10および各連結部材20により強固に固定されるとともに、最下段の各丸形消音エレメント1が鉛直方向における下方の外周面に固定された各連結部材10および各連結部材20により、底板となる平板17に強固に固定される。さらに、各連結部材20により、長手方向に隣接配置された各消音エレメント1を強固に固定することができる。このため、各丸形消音エレメント1の位置ずれおよび回転を防止することができ、隣接する各消音エレメント1が接触して破損してしまうことを防止することができる。 According to the connection structure of the silencing elements of the second embodiment described above, the silencing element 1 in which the round silencing elements 1 are arranged adjacent to each other, the outer cylindrical portion 2b of each side plate 2, and the outer cylindrical portion of each side plate 3 Each of the connecting members 10 and each connection member 10 and each connection member 20 fixed to the lower outer peripheral surface in the vertical direction is firmly fixed by each connection member 10 and each connection member 20 fixed to 3b. The member 20 is firmly fixed to the flat plate 17 serving as a bottom plate. Furthermore, the respective muffler elements 1 arranged adjacent to each other in the longitudinal direction can be firmly fixed by the connecting members 20. For this reason, position shift and rotation of each circular silencing element 1 can be prevented, and it can prevent that each adjacent silencing element 1 contacts and is damaged.
また、各消音エレメント1同士を固定することにより、従来のように各消音エレメント1を支持する格子を作成する必要がなくなり、格子を作成する加工コストや組み立てコストを削減することができ、消音装置26の作成に要するコストを大幅に削減することができる。 Further, by fixing the silencing elements 1 to each other, there is no need to create a grid that supports the silencing elements 1 as in the prior art, and the processing cost and assembly cost for creating the grid can be reduced, and the silencing device The cost required to create 26 can be greatly reduced.
さらに、各連結部材10に凹部15a,15b,15cを形成するとともに、各連結部材20に凹部25a,25b,25cを形成したことにより、各金属鋲19の平面部が各連結部材10および各連結部材20から突出することを防止することができ、各消音エレメント1間の隙間を最小限にすることができ、消音装置26の消音効果を確保することができる。 Further, the recesses 15a, 15b, 15c are formed in each connecting member 10, and the recesses 25a, 25b, 25c are formed in each connecting member 20, so that the flat portion of each metal rod 19 is connected to each connecting member 10 and each connecting member. Protruding from the member 20 can be prevented, the gap between the respective silencing elements 1 can be minimized, and the silencing effect of the silencing device 26 can be ensured.
なお、本発明は、前述した実施の形態に限定されるものではなく、必要に応じて種々の変更が可能である。例えば、本実施形態において消音エレメント1は一方の側板をベルマウス形状に形成しているが、両方の側板をベルマウス形状に形成してもよい。さらに、消音エレメントにおける両側板の外周面を完全な円筒形に形成したものを併用することにより、長手方向に多数の消音エレメントを連結して配置することができ、より消音効果を増加させることができる。 In addition, this invention is not limited to embodiment mentioned above, A various change is possible as needed. For example, in the present embodiment, the silencing element 1 has one side plate formed in a bell mouth shape, but both side plates may be formed in a bell mouth shape. Furthermore, by using together the thing which formed the outer peripheral surface of the both-sides board in a silencer element in the shape of a perfect cylinder, many silencer elements can be connected and arranged in a longitudinal direction, and it can increase a silence effect more. it can.
また、各連結部材および丸形消音エレメントの各側板の外円筒部に形成された金属鋲を挿通する貫通孔の数は、丸形消音エレメントの連結の強化という点から多数設けることも可能である。 Moreover, it is possible to provide a large number of through-holes through which the metal rods formed in the outer cylindrical portion of each side plate of each connecting member and the round silencing element are inserted in order to strengthen the coupling of the round silencing element. .
1 消音エレメント
2 側板
3 側板
4 多孔内筒
5 多孔外筒
6 吸音材
7 不織布
8 貫通孔(凹部)
9 貫通孔(凹部)
10 連結部材
10a 表面
10b 裏面
11 駒
12 円弧面
13a、13b 接触突起
14 貫通孔
19 金属鋲(突起)
20 連結部材
20a 表面
20b 裏面
21 駒
22 円弧面
23a、23b 接触突起
24 貫通孔
DESCRIPTION OF SYMBOLS 1 Silencer element 2 Side plate 3 Side plate 4 Porous inner cylinder 5 Porous outer cylinder 6 Sound-absorbing material 7 Nonwoven fabric 8 Through hole (concave portion)
9 Through hole (recess)
DESCRIPTION OF SYMBOLS 10 Connecting member 10a Front surface 10b Back surface 11 Piece 12 Arc surface 13a, 13b Contact protrusion 14 Through-hole 19 Metal rod (protrusion)
20 connecting member 20a front surface 20b back surface 21 piece 22 arc surface 23a, 23b contact projection 24 through hole
Claims (5)
重積され隣接する各1対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記両消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が突設されている連結部材を配置し、
前記各連結部材を挟持している各1対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した
ことを特徴とする消音エレメントの連結構造。 A plurality of muffler elements each having a round cross-section with both ends open are arranged adjacent to each other in a stacked state, and the muffler of the fluid that has passed through each muffler element is silenced by a sound absorbing material disposed in each muffler element. In the connection structure of the silencer element in the silencer to be performed,
Stacked and interposed between the ends of each pair of adjacent silencing elements, contact surfaces having a shape contacting the outer peripheral surfaces of the ends of the silencing elements are formed on the front and back surfaces, And, on the back surface, a connecting member in which at least one protrusion is provided on at least one surface and at least two protrusions on the other surface is disposed,
A coupling structure for a silencing element, wherein a recess into which the projection of the coupling member is inserted is formed on the outer peripheral surface of each end of each pair of silencing elements that sandwich the coupling member.
重積され隣接する各1対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記両消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が突設されている第1連結部材を配置するとともに、
重積状態ならびに軸方向に隣接され隣接する各2対の消音エレメントの各端部間にそれぞれ介装され、表面および裏面に前記各消音エレメントの各端部の外周面に接触する形状の接触面が形成され、前記表面および裏面に、いずれか一方の面において少なくとも1個、他方の面において少なくとも2個の突起が2列にわたって突設されている第2連結部材を配置し、
前記各連結部材を挟持している各1対あるいは各2対の消音エレメントの各端部の外周面に前記連結部材の突起が挿入される凹部を形成した
ことを特徴とする消音エレメントの連結構造。 A plurality of silencing elements each having a round cross section with both ends open are arranged adjacent to each other in the stacked state and in the axial direction, and the fluid passed through each silencing element by the sound absorbing material disposed in each silencing element. In the connection structure of the silencer element in the silencer that silences
Stacked and interposed between the ends of each pair of adjacent silencing elements, contact surfaces having a shape contacting the outer peripheral surfaces of the ends of the silencing elements are formed on the front and back surfaces, And on the back surface, a first connecting member having at least one protrusion on either side and at least two protrusions on the other side is disposed,
Stacked surface and contact surface that is interposed between the ends of each of two pairs of adjacent silencing elements adjacent to each other in the axial direction, and has a shape that contacts the outer peripheral surface of each end of each silencing element on the front and back surfaces Formed on the front surface and the back surface, at least one projection on at least one side, and at least two projections on the other side are arranged in two rows.
A structure for connecting a muffler element, characterized in that a recess into which the projection of the connector member is inserted is formed on the outer peripheral surface of each end of each pair or two pairs of muffler elements that sandwich each of the connection members. .
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004195345A JP4261431B2 (en) | 2004-07-01 | 2004-07-01 | Silencing element connection structure |
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| JP2004195345A JP4261431B2 (en) | 2004-07-01 | 2004-07-01 | Silencing element connection structure |
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| JP4261431B2 true JP4261431B2 (en) | 2009-04-30 |
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