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JP4280109B2 - Assembly box - Google Patents
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JP4280109B2 - Assembly box - Google Patents

Assembly box Download PDF

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Publication number
JP4280109B2
JP4280109B2 JP2003134670A JP2003134670A JP4280109B2 JP 4280109 B2 JP4280109 B2 JP 4280109B2 JP 2003134670 A JP2003134670 A JP 2003134670A JP 2003134670 A JP2003134670 A JP 2003134670A JP 4280109 B2 JP4280109 B2 JP 4280109B2
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JP
Japan
Prior art keywords
side plate
piece
crease line
crosspiece
assembly box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003134670A
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Japanese (ja)
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JP2004338727A (en
Inventor
栄一 太田口
文岡 水上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tomoku KK
Original Assignee
Tomoku KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tomoku KK filed Critical Tomoku KK
Priority to JP2003134670A priority Critical patent/JP4280109B2/en
Publication of JP2004338727A publication Critical patent/JP2004338727A/en
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Publication of JP4280109B2 publication Critical patent/JP4280109B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、板紙を折り曲げて組み立てられる組立箱に関する。
【0002】
【従来の技術】
従来、一対の第1側板と、一対の第2側板とを備える直方体形状の包装箱であって、両第1側板の左右側縁に連設する一対の連結片の側縁に形成された一対の差込片の外面を互いに重ね合わせて、それぞれ第2側板に形成された切込部に挿通する組立箱が知られている(例えば、特許文献1参照)。
【0003】
係る組立箱は、第2側板の上端縁に連設された桟板を、組立箱の底板と対向するように折目線を介して折り曲げる。このとき、桟板が差込片に支えられるため、積重強度が向上し、かつ、組立て易い組立箱を提供することができる。
【0004】
しかしながら、従来の組立箱の形状では、差込片が組立箱の内側へ突出した状態となっている。したがって、組立箱内に物品を収納するときに、差込片が邪魔となり、無駄なスペースが生じることがある。
【0005】
【特許文献1】
実開平03−84717号公報(第11頁、第1図)
【0006】
【発明が解決しようとする課題】
本発明は上記背景を鑑みてなされたものであり、組立ての容易性、積重強度を維持したまま、内側に突出部分のない組立箱を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記目的を達成するため、本発明の組立箱は、矩形状の底板の前後側縁に連設する一対の第1側板と、前記底板の左右側縁に連設する一対の第2側板とをそれぞれ折目線を介して起立させ、各第1側板の左右の各側縁に連設される、第2側板の前後方向幅の4分の1の幅に略等しい幅の連結片を、起立された各第2側板の外面に重なるように折目線を介して折り曲げて、各連結片の側縁に連設した連結片と略同一幅の差込片を、折目線を介して内側に折り曲げて、各差込片を、各第2側板の各連結片の側縁に合致する位置に各第2側板の高さ方向全長にわたって形成されている切込部に差し込むと共に、差し込んだ各差込片を各第2側板の内面に重ねた状態で、各差込片の下縁先端部に下方に突出するように形成されている突片部を、底板に第2側板との間の折目線に接するように形成されている挿入孔へ差し込んで係止する。
【0008】
そして、各第1側板の上縁に連設される第1桟板を折目線を介して底板に対向させて折り曲げると共に、各第2側板の上縁に連設される第2桟板を折目線を介して底板に対向させて折り曲げ、第1桟板に第1側板との間の折目線に接するように形成されている係止孔へ、第2桟板の両側縁端に連設された係止片を挿通して係止することを特徴とする。
【0009】
かかる構成によれば、前記突片部が挿入孔に差し込まれ、差込片が第2側板の内側に折り重なって配置されているため、組立箱の内側に突出するものがなく、組立箱内のスペースを無駄なく有効に活用して、物品を収納することができる。
【0010】
また、差込片の上縁が第2桟部の底面を支えているため、差込片の幅が長ければ長いほど、組立箱の積重強度が高くなる。ここで、積重強度のみを考慮すれば、各切込部は第2側板の左右の両側縁にそれぞれ近ければ近い程、差込片の前後方向幅を長く採ることができ、組立箱の積重強度を向上させることができる。しかしながら、組立の容易性について考慮すると、各切込部が第2側板の左右の両側縁に近ければ近いほど、連結片の前後方向幅が短くなり、差込片の前後方向幅が長くなるため、差込片を切込部に差し込みにくく、組立箱が組立て難くなる。
【0011】
これらのことを踏まえ、本発明の組立箱においては、連結片の前後方向幅を第2側板の前後方向幅の4分の1の幅と略等しい幅として、連結片の側縁に合致する第2側板の位置、すなわち、第2側板の側縁から第2側板の前後方向幅の4分の1の幅に略等しい距離だけ離れた位置に切込部を形成している。このため、上述の通り、差込片を第2側板の内側に折り重ね、組立箱の収納スペースを広く保つ構成としても、差込片の切込部への挿入の容易性を維持しつつ、積重強度も維持することができる。
【0012】
なお、第2側板を支える差込片の前後方向幅を長くし、組立箱の積重強度をより向上させるため、同一の第2側板へ差し込まれる差込片同士の側縁は、互いに突き合わせるようにすることが好ましい。
【0013】
【発明の実施の形態】
本発明の実施の形態を図1から図4を参照して説明する。図1は本実施形態の組立箱を一部切り欠いて示した斜視図、図2は本実施形態の組立箱の展開図、図3・図4は本実施形態の組立工程を示す説明図である。
【0014】
図1に示すように、本実施形態の組立箱1の外形は略直方体からなり、段ボール等の包装用板紙を図2に示す形状に打ち抜いて形成している。
【0015】
図2に示すように、矩形状の底板2の前後側縁には、一対の第1側板3が折目線aを介して連設され、また、底板2の左右側縁には、一対の第2側板4が折目線bを介して連設されている。底板2の左右側端中央部には、折目線bに接するように挿入孔5が形成されている。
【0016】
また、各第1側板3の左右の各側縁には、折目線cを介して連結片6が連設され、各連結片6には、折目線dを介して差込片7が連設されている。連結片6と差込片7とは、共に、第2側板4の前後方向幅の4分の1の幅に略等しい左右方向(起立状態での前後方向)幅に形成されている。さらに差込片7の先端縁には、略U字状の切欠部8が形成され、また、差込片7の内側縁(起立状態で下縁となる縁)の先端部には、内側(起立状態での下方)に向かって突出する突片部9が形成されている。
【0017】
各第1側板3の外側縁(起立状態で上縁となる縁)には、折目線eを介して第1桟板10が連設されている。両第1桟板10の左右の各側端部には、折目線eに接するように係止孔11が形成されている。
【0018】
また、各第2側板4には、前後側縁から前後方向幅の4分の1の幅に略等しい距離だけ離れた位置に左右方向(起立状態での高さ方向)全長にわたって切込部12が形成されている。各第2側板4の中央外側部には、取手孔13が形成されている。各第2側板4の外側縁(起立状態で上縁となる縁)には、折目線gを介して第2桟板15が連設されている。第2桟板15の前後の各側縁には、折目線hを介して係止片16が連設されている。
【0019】
つぎに、図2の展開状態からの組立を、順を追って説明する。
【0020】
図3に示すように、まず、第1、第2側板3,4をそれぞれ折目線a,bを介して垂直に折り曲げて起立させる。次いで、各連結片6を折目線cを介して第2側板4の外面に重ねるように折り曲げると共に、切込孔12に差込片7を折目線dを介して折り曲げて差し込む。次いで、図1に一部切り欠いて示すように、各突片部9を挿入孔5に差し込む。このとき、同一の第2側板4へ差し込まれる差込片7同士の側縁は、互いに突き合わされる。次いで、図4に示すように、第1桟板10を折目線eを介して底板2に対向するように折り曲げる。次いで、第2桟板15を折目線gを介して底板2に対向するように折り曲げると共に、係止片16を折目線hを介して内方に直角に折り曲げ、係止孔11に差し込む。
【0021】
このようにして、図1に示す組立箱1が組み立てられる。
【0022】
本実施形態の組立箱1によれば、突片部9が挿入孔5に差し込まれ、差込片7が第2側板4の内側に折り重なって配置されているため、組立箱1の内側に突出するものがなく、組立箱1内のスペースを無駄なく有効に活用して、物品を収納することができる。
【0023】
また、差込片7の上縁が第2桟部15の底面を支えているため、差込片7の前後方向幅が長ければ長いほど、組立箱1の積重強度が高くなる。ここで、各切込部12が第2側板の左右の各側縁にそれぞれ近ければ近い程、差込片7の前後方向幅を長く採ることができ、積重強度が向上する。しかし、これでは、差込片7を切込部12に差し込みにくく、組立箱1が組立て難くなる。
【0024】
これらのことを踏まえ、本実施形態の組立箱1においては、連結片6の前後方向幅を第2側板4の前後方向幅の4分の1の幅と略等しい幅として、連結片6の側縁に合致する第2側板4の位置、すなわち、第2側板4の側縁から第2側板4の前後方向幅の4分の1の幅に略等しい距離だけ離れた位置に切込部12を形成している。
【0025】
このため、上述の通り、差込片7を第2側板4の内側に折り重ね、組立箱1の収納スペースを広く保つ構成としても、差込片7の切込部12への挿入の容易性を維持しつつ、積重強度も維持することができる。また、同一の第2側板へ差し込まれる差込片7同士の側縁を、互いに突き合わせているため、第2側板4を支える部分が長くなり、本実施形態の組立箱1の積重強度をより向上させることができる
【図面の簡単な説明】
【図1】本実施形態の組立箱を一部切り欠いて示した斜視図。
【図2】本実施形態の組立箱の展開図。
【図3】本実施形態の組立工程を示す説明図。
【図4】本実施形態の組立工程を示す説明図。
【符号の説明】
1…組立箱、 2…底板、 3…第1側板、 4…第2側板、 5…挿入孔、 6…連結片、 7…差込片、 8…切欠部、 9…突片部、 10…第1桟板、11…係止孔、 12…切込部、 13…取手孔、 15…第2桟板、 16…係止片。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an assembly box that is assembled by folding paperboard.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a rectangular parallelepiped packaging box having a pair of first side plates and a pair of second side plates, a pair formed on the side edges of a pair of connecting pieces that are connected to the left and right side edges of both first side plates. There is known an assembly box in which the outer surfaces of the insertion pieces are overlapped with each other and inserted into the cut portions formed in the second side plates, respectively (for example, see Patent Document 1).
[0003]
In such an assembly box, a crosspiece connected to the upper edge of the second side plate is bent through a crease line so as to face the bottom plate of the assembly box. At this time, since the crosspiece is supported by the insertion piece, it is possible to provide an assembly box with improved stacking strength and easy assembly.
[0004]
However, in the shape of the conventional assembly box, the insertion piece projects into the assembly box. Therefore, when the article is stored in the assembly box, the insertion piece may become an obstacle and a useless space may be generated.
[0005]
[Patent Document 1]
Japanese Utility Model Publication No. 03-84717 (page 11, FIG. 1)
[0006]
[Problems to be solved by the invention]
The present invention has been made in view of the above background, and an object of the present invention is to provide an assembly box having no projecting portion inside while maintaining ease of assembly and stacking strength.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, an assembly box of the present invention includes a pair of first side plates provided continuously with the front and rear side edges of a rectangular bottom plate, and a pair of second side plates provided continuously with the left and right side edges of the bottom plate. Each of the first side plates is erected through a fold line, and is connected to the left and right side edges of each first side plate, and is connected to a connecting piece having a width substantially equal to a quarter width of the second side plate in the front-rear direction. Folded through the crease line so as to overlap the outer surface of each second side plate, and fold inwardly the insertion piece having approximately the same width as the connection piece connected to the side edge of each connection piece through the crease line. Each insertion piece is inserted into a cut portion formed over the entire length in the height direction of each second side plate at a position matching the side edge of each connection piece of each second side plate, and each insertion piece inserted In a state where each of the second side plates is overlaid on the inner surface of each second side plate, a protruding piece portion formed so as to protrude downward at the lower edge tip portion of each insertion piece Locking is inserted into the insertion hole which is formed in contact with the fold line between the side plates.
[0008]
Then, the first crosspiece connected to the upper edge of each first side plate is bent to face the bottom plate via the crease line, and the second crosspiece provided to the upper edge of each second side plate is folded. Folded so as to face the bottom plate through the line of sight, the first crosspiece is connected to the end holes on both sides of the second crosspiece to the locking holes formed so as to contact the crease line between the first crosspiece and the first side plate The locking piece is inserted and locked.
[0009]
According to such a configuration, since the protruding piece portion is inserted into the insertion hole, and the inserting piece is arranged to be folded inside the second side plate, there is nothing protruding inside the assembly box, Goods can be stored by effectively utilizing the space without waste.
[0010]
Moreover, since the upper edge of the insertion piece supports the bottom surface of the second crosspiece, the longer the width of the insertion piece, the higher the stacking strength of the assembly box. Here, considering only the stacking strength, the closer to the left and right side edges of the second side plate, the longer the width of the insertion piece in the front-rear direction, the longer the width of the insertion piece. Heavy strength can be improved. However, considering the ease of assembly, the closer the notches are to the left and right side edges of the second side plate, the shorter the front-rear width of the connecting piece and the longer the front-rear width of the insert piece. , It is difficult to insert the insertion piece into the notch, and the assembly box is difficult to assemble.
[0011]
Based on these facts, in the assembly box of the present invention, the width of the connecting piece in the front-rear direction is set to be substantially equal to one-fourth of the width in the front-rear direction of the second side plate. The cut portion is formed at the position of the two side plates, that is, at a position separated from the side edge of the second side plate by a distance substantially equal to a quarter width of the width of the second side plate in the front-rear direction. For this reason, as described above, the insertion piece is folded inside the second side plate to maintain the space for storing the assembly box widely, while maintaining the ease of insertion of the insertion piece into the notch, Stack strength can also be maintained.
[0012]
In addition, in order to increase the longitudinal width of the insertion piece supporting the second side plate and further improve the stacking strength of the assembly box, the side edges of the insertion pieces inserted into the same second side plate abut each other. It is preferable to do so.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a partially cutaway perspective view of the assembly box of the present embodiment, FIG. 2 is a development view of the assembly box of the present embodiment, and FIGS. 3 and 4 are explanatory diagrams showing the assembly process of the present embodiment. is there.
[0014]
As shown in FIG. 1, the outer shape of the assembly box 1 of this embodiment is a substantially rectangular parallelepiped, and is formed by punching a packaging board such as cardboard into the shape shown in FIG.
[0015]
As shown in FIG. 2, a pair of first side plates 3 are connected to the front and rear side edges of the rectangular bottom plate 2 via a fold line a, and a pair of first side plates 3 are connected to the left and right side edges of the bottom plate 2. Two side plates 4 are connected to each other via a crease line b. An insertion hole 5 is formed at the center of the left and right side ends of the bottom plate 2 so as to be in contact with the crease line b.
[0016]
In addition, a connecting piece 6 is connected to each of the left and right side edges of each first side plate 3 via a crease line c, and an insertion piece 7 is connected to each connecting piece 6 via a crease line d. Has been. Both the connecting piece 6 and the insertion piece 7 are formed to have a width in the left-right direction (front-rear direction in an upright state) substantially equal to a quarter width of the front-rear direction width of the second side plate 4. Further, a substantially U-shaped notch 8 is formed at the leading edge of the insertion piece 7, and the inner edge (the lower edge in the standing state) of the insertion piece 7 has an inner side ( A projecting piece 9 is formed projecting downward (downward in a standing state).
[0017]
The 1st crosspiece 10 is continuously provided by the outer edge (edge used as an upper edge in a standing state) of each 1st side board 3 via the crease line e. Locking holes 11 are formed at the left and right side ends of the first crosspieces 10 so as to contact the crease line e.
[0018]
Further, each second side plate 4 has a notch 12 extending over the entire length in the left-right direction (the height direction in the standing state) at a position that is separated from the front-rear side edge by a distance substantially equal to the width of one-fourth of the front-rear width. Is formed. A handle hole 13 is formed in the central outer portion of each second side plate 4. A second crosspiece 15 is connected to the outer edge of each second side plate 4 (the upper edge when standing) via a crease line g. Locking pieces 16 are continuously connected to the front and rear side edges of the second crosspiece 15 via a crease line h.
[0019]
Next, the assembly from the unfolded state of FIG. 2 will be described step by step.
[0020]
As shown in FIG. 3, first, the first and second side plates 3 and 4 are bent vertically through the crease lines a and b, respectively, and are erected. Next, each connecting piece 6 is folded so as to overlap the outer surface of the second side plate 4 via the crease line c, and the insertion piece 7 is folded and inserted into the cut hole 12 via the crease line d. Next, each protruding piece 9 is inserted into the insertion hole 5 as shown in FIG. At this time, the side edges of the insertion pieces 7 inserted into the same second side plate 4 are abutted with each other. Next, as shown in FIG. 4, the first crosspiece 10 is bent so as to face the bottom plate 2 through the crease line e. Next, the second crosspiece 15 is bent so as to face the bottom plate 2 via the crease line g, and the locking piece 16 is bent inward at a right angle via the crease line h, and inserted into the locking hole 11.
[0021]
In this way, the assembly box 1 shown in FIG. 1 is assembled.
[0022]
According to the assembly box 1 of the present embodiment, the protruding piece portion 9 is inserted into the insertion hole 5, and the insertion piece 7 is disposed so as to be folded inside the second side plate 4, so that it protrudes inside the assembly box 1. There is nothing to do, and the space in the assembly box 1 can be effectively utilized without waste to store articles.
[0023]
Moreover, since the upper edge of the insertion piece 7 supports the bottom surface of the second crosspiece 15, the longer the width of the insertion piece 7 in the front-rear direction, the higher the stacking strength of the assembly box 1. Here, the closer each notch 12 is to the left and right side edges of the second side plate, the longer the longitudinal width of the insertion piece 7, and the greater the stacking strength. However, this makes it difficult to insert the insertion piece 7 into the notch 12 and makes it difficult to assemble the assembly box 1.
[0024]
Based on these facts, in the assembly box 1 of the present embodiment, the front and rear direction width of the connection piece 6 is set to be substantially equal to the quarter width of the second side plate 4 in the front and rear direction width. The notch 12 is located at a position of the second side plate 4 that coincides with the edge, that is, a position that is separated from the side edge of the second side plate 4 by a distance that is substantially equal to one-fourth the width of the second side plate 4 in the front-rear direction. Forming.
[0025]
For this reason, as described above, the insertion piece 7 can be folded inside the second side plate 4 and the storage space of the assembly box 1 can be kept wide, so that the insertion piece 7 can be easily inserted into the cut portion 12. The stacking strength can also be maintained while maintaining the above. Moreover, since the side edges of the insertion pieces 7 to be inserted into the same second side plate are abutted with each other, the portion supporting the second side plate 4 becomes longer, and the stacking strength of the assembly box 1 of the present embodiment is further increased. Can be improved [Brief description of drawings]
FIG. 1 is a perspective view showing a part of an assembly box according to an embodiment.
FIG. 2 is an exploded view of an assembly box according to the present embodiment.
FIG. 3 is an explanatory diagram showing an assembly process of the embodiment.
FIG. 4 is an explanatory view showing an assembly process of the embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Assembly box, 2 ... Bottom plate, 3 ... 1st side plate, 4 ... 2nd side plate, 5 ... Insertion hole, 6 ... Connection piece, 7 ... Insertion piece, 8 ... Notch part, 9 ... Projection piece part, 10 ... 1st crosspiece, 11 ... locking hole, 12 ... notch part, 13 ... handle hole, 15 ... 2nd crosspiece, 16 ... locking piece.

Claims (2)

矩形状の底板の前後側縁に連設する一対の第1側板と、前記底板の左右側縁に連設する一対の第2側板とをそれぞれ折目線を介して起立させ、
各第1側板の左右の各側縁に連設される、第2側板の前後方向幅の4分の1の幅に略等しい幅の連結片を、起立された各第2側板の外面に重なるように折目線を介して折り曲げ、
各連結片の側縁に連設した連結片と略同一幅の差込片を、折目線を介して内側に折り曲げて、
各差込片を、各第2側板の各連結片の側縁に合致する位置に各第2側板の高さ方向全長にわたって形成されている切込部に差し込むと共に、差し込んだ各差込片を各第2側板の内面に重ねた状態で、各差込片の下縁先端部に下方に突出するように形成されている突片部を、底板に第2側板との間の折目線に接するように形成されている挿入孔へ差し込んで係止し、
各第1側板の上縁に連設される第1桟板を折目線を介して底板に対向させて折り曲げると共に、各第2側板の上縁に連設される第2桟板を折目線を介して底板に対向させて折り曲げ、
第1桟板に第1側板との間の折目線に接するように形成されている係止孔へ、第2桟板の両側縁に連設された係止片を挿通して係止することを特徴とする組立箱。
A pair of first side plates connected to the front and rear side edges of the rectangular bottom plate and a pair of second side plates connected to the left and right side edges of the bottom plate are each erected via a crease line,
A connecting piece having a width substantially equal to one-fourth of the width of the second side plate in the front-rear direction is connected to the left and right side edges of each first side plate and overlaps the outer surface of each standing second side plate. Bend through the crease line,
Fold the inset piece of approximately the same width as the connecting piece provided on the side edge of each connecting piece inward through the crease line,
Each insertion piece is inserted into a notch formed over the entire length in the height direction of each second side plate at a position matching the side edge of each connection piece of each second side plate, and each inserted piece is inserted In a state of being superimposed on the inner surface of each second side plate, a protruding piece portion formed so as to protrude downward at the lower edge tip portion of each insertion piece is in contact with the crease line between the bottom plate and the second side plate. Inserted into the insertion hole formed and locked
The first crosspiece connected to the upper edge of each first side plate is bent to face the bottom plate via the crease line, and the second crosspiece provided to the upper edge of each second side plate is folded. Through the bottom plate
Inserting and locking the locking pieces provided on both side edges of the second crosspiece into the locking holes formed on the first crosspiece so as to contact the crease line between the first crosspiece and the first side plate. An assembly box characterized by.
前記差込片は、各切込部へ挿入し、各突片部を各挿入孔へ差し込んだ際に、同一の第2側板へ差し込まれる差込片同士の側縁が互いに突き合わされることを特徴とする請求項1記載の組立箱。The insertion pieces are inserted into the respective cut portions, and when the protruding pieces are inserted into the respective insertion holes, the side edges of the insertion pieces inserted into the same second side plate are abutted against each other. The assembly box according to claim 1.
JP2003134670A 2003-05-13 2003-05-13 Assembly box Expired - Fee Related JP4280109B2 (en)

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JPH0747299Y2 (en) * 1989-09-25 1995-11-01 株式会社トーモク Assembly packaging box
JPH0547050Y2 (en) * 1989-10-02 1993-12-10
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JP2002012214A (en) * 2000-06-30 2002-01-15 Tomoku Co Ltd Setup packaging box
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