JP4284576B2 - Fault detection method for voltage driven semiconductor device - Google Patents
Fault detection method for voltage driven semiconductor device Download PDFInfo
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- JP4284576B2 JP4284576B2 JP2000241043A JP2000241043A JP4284576B2 JP 4284576 B2 JP4284576 B2 JP 4284576B2 JP 2000241043 A JP2000241043 A JP 2000241043A JP 2000241043 A JP2000241043 A JP 2000241043A JP 4284576 B2 JP4284576 B2 JP 4284576B2
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/088—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
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- Inverter Devices (AREA)
Description
【0001】
【発明の属する技術分野】
この発明は、電力変換装置を構成する電圧駆動型半導体素子に関し、特に電力変換回路を高電圧化するために各アームに電圧駆動型半導体素子を3個以上直列接続して構成された電力変換装置における、電圧駆動型半導体素子の故障検出方法に関する。
【0002】
【従来の技術】
図3に、電力変換装置で高電圧化を図るために、IGBT(絶縁ゲートバイポーラトランジスタ)を各アームに直列接続した場合の従来例として、IGBTを3個直列接続したインバータの1相分の回路を示す。
【0003】
図示のように、この回路はIGBTQ1,Q2,Q3(上アーム)とQ4,Q5,Q6(下アーム)、直流電源(電圧Ed)、スナバコンデンサCs1,Cs2
、スナバダイドードDs1,Ds2、スナバ抵抗Rs1,Rs2、および各IGBT対応のスナバ回路(RCスナバ回路)などから構成される。
【0004】
GDU1〜GDU6はQ1〜Q6のゲート駆動回路で、具体的には、例えば同一出願人による平成11年特許願第129893号(出願日;平成11年5月11日)の第2図に記載されているゲート駆動回路であり、このゲート駆動回路の構成を図4に示す。
【0005】
すなわち図4に示すように、IGBTをオン,オフさせるためのTR1,TR2、インタフェース回路IF、検出抵抗Rdによって検出された電圧が過電圧かどうかを判別する過電圧判別回路OV、IGBTのターンオフ時にこれを活性領域で再オンさせる再オン回路ROなどから構成されている。
【0006】
図3に示した回路構成に図4に示したゲート駆動回路を用いたときの動作を、図5に示した波形図を参照しつつ、以下に説明する。
【0007】
Q1〜Q3間の素子特性のばらつきなどに起因するターンオフタイミングの差により、例えばQ1が先にターンオフ動作を開始し、この開始時点よりΔt(ターンオフタイミングの差)の期間ではQ2,Q3がまだオン状態にあることから、Q1のコレクタ・エミッタ間電圧VCEのみが上昇し始め、この上昇に伴い、検出抵抗Rdによって検出される電圧が過電圧レベルに達すると、過電圧判別回路OVにてQ1のコレクタ・エミッタ間電圧VCEが過電圧と判別される。この判別結果により再オン回路ROが動作し、ゲート・エミッタ間電圧VGEをQ1のしきい値付近の電圧に制御することで、Q1を活性領域内で再オンさせる。Q1が再オンすると、Q1のコレクタ・エミッタ間電圧VCEが下降し、Q1のコレクタ・エミッタ間に過電圧が印加されるのを防止し、過電圧印加に伴う素子破壊を回避することができる。
【0008】
また従来は、Q1〜Q6のIGBTのいずれかに素子故障が発生したときには、各IGBTへのオン,オフ信号とコレクタ・エミッタ間電圧VCEとの関係を監視するなどの周知の技術により検知して、全てのIGBTに対してオフ動作を行わせる保護動作をさせていた。
【0009】
【発明が解決しようとする課題】
図4に示した構成のゲート駆動回路において、直列接続された各IGBTのうち、いずれか1個のIGBTが何らかの要因で素子破壊(短絡破壊)を起したときの動作を、図6に示した波形図を参照しつつ、以下に説明する。
【0010】
図6は、図3に示した回路のQ1〜Q3のうち、Q3が素子破壊を起したときの動作波形例を示している。
【0011】
すなわち、前述の図5に示した波形図と同様に、Q1が先にターンオフ動作を開始し、この開始時点よりターンオフタイミングの差だけ遅れてQ2,Q3がターンオフ動作を開始すると、先ず、過電圧判別回路OVにてQ1のコレクタ・エミッタ間電圧VCEが過電圧と判別され、再オン回路ROが動作し、Q1を活性領域内で再オンさせる。その後のQ2,Q3がターンオフ動作中に、Q3に短絡破壊が発生すると、直流電源の電圧EdをQ1とQ2とで分担することになるため、Q1,Q2のコレクタ・エミッタ間電圧VCE(Q1),VCE(Q2)はそれぞれEd/2(Q3が正常状態ではそれぞれほぼEd/3)のレベルまで増加しようとし、過電圧判別回路OVにてQ2のコレクタ・エミッタ間電圧VCEが過電圧と判別され、再オン回路ROが動作し、Q2も活性領域内で再オンさせる。
【0012】
その結果、Q2が再オン状態になったときより、Q1,Q2ともに活性領域内でオン動作を継続し、下アームのIGBTQ4〜Q6がオンになった時点でアーム短絡状態に陥るなど、Q3の素子故障に伴う事故が拡大する恐れがあった。
【0013】
上述の動作は、従来の素子故障の検出方法では、高速に検出することが困難であったために、生じた問題点である。
【0014】
この発明の目的は上記問題点を解決し、この種の電圧駆動型半導体素子の素子破壊を高速に検出する該半導体素子の故障検出方法を提供することにある。
【0015】
【課題を解決するための手段】
この発明は、各アームに電圧駆動型半導体素子を3個以上直列接続してなる電力変換装置において、
前記各直列接続された電圧駆動型半導体素子がターンオフ動作中に、各電圧駆動型半導体素子に印加される電圧が過電圧かどうかを判別し、前記各電圧駆動型半導体素子のうち、少なくとも2個の電圧駆動型半導体素子に印加された電圧が過電圧と判別されたときには、前記各直列接続されたいずれかの電圧駆動型半導体素子に素子破壊が発生したとする該電圧駆動型半導体素子の故障検出方法を行わせることを特徴とする。
【0016】
この発明によれば、電圧駆動型半導体素子を直列接続してなる各アームのいずれか1個の前記電圧駆動型半導体素子が短絡故障をしたときには、残りの健全な電圧駆動型半導体素子がターンオフ時の電圧を分担することになるため、前記電圧駆動型半導体素子のターンオフ動作毎の各半導体素子に印加される電圧が過電圧かどうかを監視することにより、高速な素子故障の検出が可能となる。
【0017】
【発明の実施の形態】
図1はこの発明の実施例を示す回路構成図であり、図4に示したゲート駆動回路に、この発明の電圧駆動型半導体素子の故障検出方法を付加した例である。
【0018】
すなわち、図1に示したゲート駆動回路には、図4に示した構成のゲート駆動回路に、ゲート電圧監視回路CKと、例えば、図示のアンド素子とオア素子とからなる素子故障判別回路CVとが付加されている。
【0019】
図3に示した回路構成に図1に示したゲート駆動回路を用いたときの動作を、図2に示した波形図を参照しつつ、以下に説明する。
【0020】
すなわち、先述の図5に示した波形図と同様に、Q1が先にターンオフ動作を開始し、この開始時点よりターンオフタイミングの差だけ遅れてQ2,Q3がターンオフ動作を開始すると、先ず、Q1の過電圧判別回路OVにてQ1のコレクタ・エミッタ間電圧VCEが過電圧と判別され、Q1の再オン回路ROが動作し、Q1を活性領域内で再オンさせると共に、Q1のゲート電圧監視回路CKを介して外部と、Q1の素子故障判別回路CVとに論理「H」レベルを出力する。その後のQ2,Q3がターンオフ動作中に、Q3に短絡破壊が発生すると、直流電源の電圧EdをQ1とQ2とで分担することになるため、Q1,Q2のコレクタ・エミッタ間電圧VCE(Q1),VCE(Q2)はそれぞれEd/2のレベルまで増加しようとし、Q2の過電圧判別回路OVにてQ2のコレクタ・エミッタ間電圧VCEが過電圧と判別され、Q2の再オン回路ROが動作し、Q2も活性領域内で再オンさせると共に、Q2のゲート電圧監視回路CKを介して外部と、Q2の素子故障判別回路CVとに論理「H」レベルを出力する。
【0021】
このQ2が再オン状態になったときより、Q1の素子故障判別回路CVの出力と、Q2の素子故障判別回路CVの出力とが論理「H」レベルとなり、この論理「H」レベルを外部へ「素子故障判別信号」として出力すると共に、Q1の再オン回路RO,Q2の再オン回路ROの動作を停止させて、Q1,Q2のゲート・エミッタ間電圧VGE(Q1),VGE(Q2)を通常のオフ動作時の逆バイアスレベルにし、その結果、Q1,Q2がオフ状態となり、このときのQ1,Q2のコレクタ・エミッタ間電圧VCE(Q1),VCE(Q2)は、ほぼEd/2となる。
【0022】
なお、各アームのIGBTの直列数が4以上のときには、使用するIGBTの耐圧,素子特性のばらつきなどを考慮して、過電圧レベルと過電圧になったIGBTの判別数とを設定すればよく、また、素子故障判別回路CVの機能をゲート駆動回路から除き、外部に設置することも容易である。
【0023】
【発明の効果】
この発明によれば、前記電圧駆動型半導体素子のターンオフ動作毎に高速に素子故障の検出が可能となり、この種の電力変換装置における事故の拡大を防止することができる。
【図面の簡単な説明】
【図1】この発明の実施例を示す回路構成図
【図2】図1の動作を説明する波形図
【図3】電力変換装置の全体構成図
【図4】図3の部分詳細回路構成図
【図5】図4の動作を説明する波形図
【図6】図4の動作を説明する波形図
【符号の説明】
Q…絶縁ゲートバイポーラトランジスタ(IGBT)、GDU…ゲート駆動回路
、Ed…直流電源の電圧、R…抵抗、C…コンデンサ、TR…トランジスタ、IF…インタフェース回路、OV…過電圧判別回路、RO…再オン回路、CK…ゲート電圧監視回路、CV…素子故障判別回路。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a voltage-driven semiconductor element constituting a power converter, and more particularly, a power converter configured by connecting three or more voltage-driven semiconductor elements in series to each arm in order to increase the voltage of a power converter circuit. The present invention relates to a failure detection method for a voltage driven semiconductor device.
[0002]
[Prior art]
FIG. 3 shows a circuit for one phase of an inverter in which three IGBTs are connected in series as a conventional example in which IGBTs (insulated gate bipolar transistors) are connected in series to each arm in order to increase the voltage in the power converter. Indicates.
[0003]
As shown, this circuit includes IGBTs Q1, Q2, Q3 (upper arm) and Q4, Q5, Q6 (lower arm), a DC power supply (voltage Ed), and snubber capacitors Cs1, Cs2.
, Snubber diodes Ds1, Ds2, snubber resistors Rs1, Rs2, and a snubber circuit (RC snubber circuit) corresponding to each IGBT.
[0004]
GDU1 to GDU6 are Q1 to Q6 gate drive circuits. Specifically, for example, they are described in FIG. 2 of 1999 patent application No. 129893 (filing date; May 11, 1999) by the same applicant. FIG. 4 shows the configuration of the gate drive circuit.
[0005]
That is, as shown in FIG. 4, the TR1, TR2 for turning on and off the IGBT, the interface circuit IF, the overvoltage discrimination circuit OV for discriminating whether the voltage detected by the detection resistor Rd is an overvoltage, and this when the IGBT is turned off. A re-ON circuit RO for re-ON in the active region is formed.
[0006]
The operation when the gate drive circuit shown in FIG. 4 is used in the circuit configuration shown in FIG. 3 will be described below with reference to the waveform diagram shown in FIG.
[0007]
Due to a difference in turn-off timing caused by variations in element characteristics between Q1 and Q3, for example, Q1 starts a turn-off operation first, and Q2 and Q3 are still on during a period of Δt (difference in turn-off timing) from this start time. In this state, only the collector-emitter voltage V CE of Q1 starts to rise, and with this rise, when the voltage detected by the detection resistor Rd reaches the overvoltage level, the collector of Q1 is detected by the overvoltage discrimination circuit OV. The emitter voltage V CE is determined as an overvoltage. The re-ON circuit RO operates according to the determination result, and the gate-emitter voltage V GE is controlled to a voltage in the vicinity of the threshold value of Q1, thereby turning on Q1 again in the active region. When Q1 again turned on, it is possible to collector-emitter voltage V CE of the transistor Q1 is lowered, the overvoltage is prevented from being applied between the Q1 collector-emitter, to avoid element destruction due to overvoltage application.
[0008]
Also conventionally, when the device failure occurs in any of the IGBT of Q1~Q6 detects on to the IGBT, by known techniques such as monitoring the relationship between the off-signal and the collector-emitter voltage V CE Thus, the protection operation for performing the off operation on all the IGBTs is performed.
[0009]
[Problems to be solved by the invention]
In the gate drive circuit having the configuration shown in FIG. 4, the operation when any one of the IGBTs connected in series causes an element breakdown (short circuit breakdown) for some reason is shown in FIG. This will be described below with reference to waveform diagrams.
[0010]
FIG. 6 shows an example of an operation waveform when Q3 among the Q1 to Q3 of the circuit shown in FIG. 3 causes element destruction.
[0011]
That is, as in the waveform diagram shown in FIG. 5, when Q1 starts the turn-off operation first, and Q2 and Q3 start the turn-off operation with a delay of the turn-off timing from the start time, first, overvoltage discrimination is performed. collector-emitter voltage V CE of the transistor Q1 in circuit OV is determined that an overvoltage, re-on circuit RO is operated, thereby re-turn on Q1 in the active region. If a short circuit breakage occurs in Q3 while Q2 and Q3 thereafter are turned off, the voltage Ed of the DC power supply is shared between Q1 and Q2, and therefore the collector-emitter voltage V CE (Q1 ), V CE (Q2) try to increase to Ed / 2 (approximately Ed / 3 when Q3 is in a normal state), respectively, and the collector-emitter voltage V CE of Q2 is discriminated as an overvoltage in the overvoltage discrimination circuit OV. Then, the re-on circuit RO operates and Q2 is also re-on within the active region.
[0012]
As a result, since Q2 is turned on again, both Q1 and Q2 continue to be turned on in the active region, and when the lower arm IGBTs Q4 to Q6 are turned on, the arm is short-circuited. There was a risk that accidents due to device failures would expand.
[0013]
The above-described operation is a problem that occurs because it is difficult to detect at high speed in the conventional element failure detection method.
[0014]
An object of the present invention is to solve the above-mentioned problems and to provide a failure detection method for a semiconductor element capable of detecting the element breakdown of this type of voltage-driven semiconductor element at high speed.
[0015]
[Means for Solving the Problems]
The present invention provides a power conversion device in which three or more voltage-driven semiconductor elements are connected in series to each arm.
During the turn-off operation of each of the voltage-driven semiconductor elements connected in series, it is determined whether a voltage applied to each voltage-driven semiconductor element is an overvoltage, and at least two of the voltage-driven semiconductor elements are selected. A failure detection method for a voltage-driven semiconductor element in which element breakdown occurs in any one of the voltage-driven semiconductor elements connected in series when a voltage applied to the voltage-driven semiconductor element is determined to be an overvoltage It is characterized by making it carry out.
[0016]
According to the present invention, when any one of the voltage-driven semiconductor elements of each arm formed by connecting voltage-driven semiconductor elements in series has a short circuit failure, the remaining healthy voltage-driven semiconductor elements are turned off. Therefore, it is possible to detect a device failure at high speed by monitoring whether or not the voltage applied to each semiconductor device for each turn-off operation of the voltage-driven semiconductor device is an overvoltage.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a circuit configuration diagram showing an embodiment of the present invention, which is an example in which the failure detection method for a voltage driven semiconductor element of the present invention is added to the gate drive circuit shown in FIG.
[0018]
That is, the gate drive circuit shown in FIG. 1 includes a gate drive circuit configured as shown in FIG. 4, a gate voltage monitoring circuit CK, and an element failure determination circuit CV composed of, for example, an AND element and an OR element shown in FIG. Is added.
[0019]
The operation when the gate drive circuit shown in FIG. 1 is used in the circuit configuration shown in FIG. 3 will be described below with reference to the waveform diagram shown in FIG.
[0020]
That is, similarly to the waveform diagram shown in FIG. 5, Q1 starts the turn-off operation first, and when Q2 and Q3 start the turn-off operation with a delay of the turn-off timing from the start time, collector-emitter voltage V CE of the transistor Q1 by the overvoltage determining circuit OV is determined that the overvoltage, operate the re-on circuit RO of Q1, causes re-turn on Q1 in the active region, a gate voltage monitoring circuit CK of Q1 And outputs a logic “H” level to the outside and to the element failure determination circuit CV of Q1. If a short-circuit breakdown occurs in Q3 during subsequent turn-off operations of Q2 and Q3, the DC power supply voltage Ed is shared by Q1 and Q2, and therefore the collector-emitter voltage V CE (Q1 ), V CE (Q2) try to increase to the level of Ed / 2, respectively, and the collector-emitter voltage V CE of Q2 is discriminated as an overvoltage by the overvoltage discrimination circuit OV of Q2, and the re-on circuit RO of Q2 operates. Q2 is also turned on again in the active region, and the logic "H" level is output to the outside and the element failure determination circuit CV of Q2 via the gate voltage monitoring circuit CK of Q2.
[0021]
From the time when Q2 is turned on again, the output of the element failure determination circuit CV of Q1 and the output of the element failure determination circuit CV of Q2 become the logic “H” level, and this logic “H” level is transferred to the outside. While outputting as an “element failure determination signal”, the operation of the re-on circuit RO of Q1 and the re-on circuit RO of Q2 is stopped, and the gate-emitter voltages V GE (Q1) and V GE (Q2 of Q1 and Q2) ) To a reverse bias level during normal OFF operation, and as a result, Q1 and Q2 are turned off. At this time, the collector-emitter voltages VCE (Q1) and VCE (Q2) of Q1 and Q2 are approximately Ed / 2.
[0022]
When the number of IGBTs in series in each arm is 4 or more, the overvoltage level and the number of IGBTs that have become overvoltage may be set in consideration of the breakdown voltage of the IGBT to be used, variations in element characteristics, etc. The function of the element failure determination circuit CV can be easily removed from the gate drive circuit and installed outside.
[0023]
【The invention's effect】
According to the present invention, it is possible to detect an element failure at high speed for each turn-off operation of the voltage-driven semiconductor element, and to prevent an accident from expanding in this type of power conversion device.
[Brief description of the drawings]
FIG. 1 is a circuit configuration diagram showing an embodiment of the present invention. FIG. 2 is a waveform diagram for explaining the operation of FIG. 1. FIG. 3 is an overall configuration diagram of a power converter. FIG. 5 is a waveform diagram for explaining the operation of FIG. 4. FIG. 6 is a waveform diagram for explaining the operation of FIG.
Q ... Insulated gate bipolar transistor (IGBT), GDU ... Gate drive circuit, Ed ... DC power supply voltage, R ... Resistance, C ... Capacitor, TR ... Transistor, IF ... Interface circuit, OV ... Overvoltage discrimination circuit, RO ... Re-on Circuit, CK ... Gate voltage monitoring circuit, CV ... Element failure determination circuit.
Claims (1)
前記各直列接続された電圧駆動型半導体素子がターンオフ動作中に、各電圧駆動型半導体素子に印加される電圧が過電圧かどうかを判別し、
前記各電圧駆動型半導体素子のうち、少なくとも2個の電圧駆動型半導体素子に印加された電圧が過電圧と判別されたときには、
前記各直列接続されたいずれかの電圧駆動型半導体素子に素子破壊が発生したとすることを特徴とする電圧駆動型半導体素子の故障検出方法。In a power conversion device in which three or more voltage-driven semiconductor elements are connected in series to each arm,
Determining whether the voltage applied to each voltage-driven semiconductor element is an overvoltage during the turn-off operation of each of the voltage-driven semiconductor elements connected in series;
When the voltage applied to at least two voltage-driven semiconductor elements among the voltage-driven semiconductor elements is determined as an overvoltage,
A failure detection method for a voltage-driven semiconductor element, wherein element breakdown occurs in any of the voltage-driven semiconductor elements connected in series.
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| JP2000241043A JP4284576B2 (en) | 2000-08-09 | 2000-08-09 | Fault detection method for voltage driven semiconductor device |
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| JP2000241043A JP4284576B2 (en) | 2000-08-09 | 2000-08-09 | Fault detection method for voltage driven semiconductor device |
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