JP4332499B2 - Heating method of activated carbon - Google Patents
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- H—ELECTRICITY
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Description
本発明は、耐熱性且つ電気絶縁性被覆材で表面が被覆された活性炭にマイクロ波を照射するか、高周波を印加することにより活性炭を加熱する方法に関する。またその被覆活性炭を用いて溶剤又はガスを吸着させた後、簡単な方法で該活性炭を加熱し、吸着されていた溶剤又はガスを回収する方法に関する。さらに、本活性炭の加熱方法を応用した触媒反応方法に関する。 The present invention relates to a method of heating activated carbon by irradiating the activated carbon whose surface is covered with a heat-resistant and electrically insulating coating material by applying microwaves or applying a high frequency. Further, the present invention relates to a method of recovering the adsorbed solvent or gas by heating the activated carbon by a simple method after adsorbing the solvent or gas using the coated activated carbon. Furthermore, it is related with the catalytic reaction method which applied the heating method of this activated carbon.
溶剤を大量に扱う工場では、揮散する溶剤を活性炭に吸着させ、後に脱着させて回収する方法が広く用いられている。しかし、吸着した溶剤の脱離方法は水蒸気加熱方式が一般的であり、ボイラー、コンデンサ、デカンタなどが必要である。また脱離した溶剤と水の分離が困難であり、溶剤回収装置が大型となるので設備コスト、ランニングコストも高くつく。このため、ドライクリーニング店や塗装工場など溶剤を扱う小規模事業所などでは溶剤回収装置があまり装備されておらず、溶剤の一部は大気中へ放散されているのが現状である。ガスの精製や、悪臭ガス、有害ガスの吸着、除去にも活性炭が用いられるが、これらのガスを吸着した活性炭を加熱することにより活性炭からガスを離脱させる場合も、溶剤の場合と同じ事情が存在する。
また、活性炭は種々の化学反応の触媒あるいは触媒用担体として用いられているが、触媒反応では一般に加熱が必要な場合が多い。この場合には、処理するガスや装置全体を大掛かりな装置により加熱する必要があり、且つ多量のエネルギーが消費される。
そこで水蒸気を用いないで簡便な方法により活性炭から溶剤が脱離、回収できれば、小規模な事業所でも簡単な設備で溶剤回収が可能となり、大気汚染の防止につながるはずである。本発明は、水蒸気を用いることなく、活性炭に吸着した溶剤やガスを安全且つ容易に脱離、回収することができる活性炭の加熱方法および、その方法を用いた溶剤回収方法を提供しようとするものである。さらにはガスの精製や悪臭ガス、有害ガスの除去に使用した活性炭を、安全かつ効率よく再生する方法も提供する。
また、活性炭を用いた触媒反応装置において、活性炭を効率よく加熱、昇温させることができれば、小型の設備による省エネルギー運転が可能となる。本発明は触媒である活性炭自体を安全且つ効率よく加熱、昇温させることができる活性炭を用いた触媒反応方法を提供するものである。In factories that handle a large amount of solvent, a method is widely used in which a volatilizing solvent is adsorbed on activated carbon and later desorbed and recovered. However, the method of desorbing the adsorbed solvent is generally a steam heating method, and requires a boiler, a condenser, a decanter, and the like. In addition, separation of the desorbed solvent and water is difficult, and the solvent recovery apparatus becomes large, resulting in high equipment costs and running costs. For this reason, small-scale establishments that handle solvents, such as dry cleaning shops and paint factories, are not equipped with much solvent recovery devices, and the present situation is that a part of the solvent is diffused into the atmosphere. Activated carbon is also used for gas purification, malodorous gas, and adsorption and removal of toxic gases, but heating the activated carbon that has adsorbed these gases can cause the gas to be released from the activated carbon. Exists.
Activated carbon is used as a catalyst for various chemical reactions or as a catalyst carrier. In general, the catalytic reaction often requires heating. In this case, it is necessary to heat the gas to be processed and the entire apparatus with a large apparatus, and a large amount of energy is consumed.
Therefore, if the solvent can be desorbed and recovered from the activated carbon by a simple method without using water vapor, it will be possible to recover the solvent with simple equipment even in a small-scale office, which should lead to prevention of air pollution. The present invention intends to provide a heating method of activated carbon that can safely and easily desorb and recover the solvent and gas adsorbed on the activated carbon without using water vapor, and a solvent recovery method using the method. It is. Furthermore, the present invention also provides a method for safely and efficiently regenerating activated carbon used for gas purification, odor gas and harmful gas removal.
In addition, in a catalytic reaction apparatus using activated carbon, if the activated carbon can be efficiently heated and heated, energy-saving operation by a small facility becomes possible. The present invention provides a catalytic reaction method using activated carbon which can heat and raise the temperature of activated carbon itself as a catalyst safely and efficiently.
溶媒やガスを吸着した活性炭から水蒸気により溶媒やガスを脱離させる代わりに、活性炭に直接マイクロ波を照射するかまたは高周波を印加して活性炭を加熱し、吸着した溶剤やガスを脱離させる方法が考えられる。しかし、活性炭は電気的絶縁破壊が起こりやすく、マイクロ波を照射した場合に放電現象が起こって火花が飛び、活性炭が着火、燃焼、爆発するという大きな問題点がある。これを防ぐために日本特許公開平6−31163号では、活性炭を充填した層に不活性ガスを循環させる方法が提案されている。しかしながら、この方法では加熱が均一に行うことができず、また装置内全体を不活性ガスで置換する必要があり、装置が重厚、大型化し、経費が嵩むと言う問題点がある。
そこで本発明者らはこの課題を解決するために鋭意検討した結果、活性炭の表面を、耐熱性且つ電気絶縁性被覆材で被覆して、活性炭の粒子同士が直接接触しないようにした結果、この被覆活性炭に空気中(酸素の存在下)でマイクロ波等を照射しても、火花放電が発生せず、従って活性炭が発火、燃焼することなく、安全且つ容易に、しかも短時間内に活性炭自体の温度を目的とする温度にまで加熱することができることを見出した。
即ち本発明は、
(1)耐熱性且つ電気絶縁性被覆材により被覆された活性炭にマイクロ波を照射するか又は高周波を印加する活性炭の加熱方法、
(2)被覆材が、200℃以下では物理、化学的に安定な耐熱性被覆材である(1)記載の活性炭の加熱方法、
(3)被覆材が、1Ωm以上の電気比抵抗を有する電気絶縁性被覆材である(1)又は(2)記載の活性炭の加熱方法、
(4)活性炭に含まれる灰分が15重量%以下である(1)記載の活性炭の加熱方法。
(5)活性炭と被覆材の重量比が、200:1〜2:1である(1)記載の活性炭の加熱方法、
(6)被覆材により被覆される活性炭の形状が粒状であり、その平均粒子径が0.1〜50mmである(1)記載の活性炭の加熱方法、
(7)被覆材が、無機系の酸化物、粘土鉱物又はフェライト化合物である(1)〜(3)のいずれかに記載の活性炭の加熱方法、
(8)水ガラスを含む被覆材で被覆された(1)記載の活性炭の加熱方法、
(9)耐熱性且つ電気絶縁性被覆材により被覆された活性炭を充填塔に充填し、溶剤又はガスを吸着させた後、マイクロ波を照射または高周波を印加し加熱することにより吸着した溶剤又はガスを脱離させる溶剤回収方法および、
(10)耐熱性且つ電気絶縁性被覆材により被覆され、触媒成分を担持していてもよい活性炭を、反応器に充填した後、マイクロ波を照射または高周波を印加し加熱することによって反応を促進させる触媒反応方法、
である。
活性炭表面に種々の物質を被覆し、新たな物性や機能を付与する技術は、従来から多数報告されているが、それらのほとんどは親水性の向上や微粉発生の抑制などが目的であり、本発明のようなマイクロ波等による加熱、溶媒回収、加熱触媒反応促進を目的としたものはなかった。本発明の被覆活性炭を用いると、マイクロ波照射装置あるいは高周波印加装置と簡単なコンデンサがあれば、小規模装置によっても加熱による溶剤又はガスの回収や加熱触媒反応が可能となり、また装置内を不活性ガスで置換する必要もない。
本発明に使用される活性炭は、その表面をシリカ、アルミナ、チタニアなどの無機系物質、あるいはフッ素樹脂、フェノール樹脂、ポリエステル樹脂などの耐熱性と電気絶縁性を有する被覆材で被覆した活性炭である。被覆のない活性炭の場合には、部分加熱が起こったり、昇温温度が安定せず、また火花放電が起こり、活性炭自体が発火、燃焼してしまう可能性がある。これに対し、本発明に使用する被覆活性炭ではマイクロ波照射の出力に応じて均一且つ安定した昇温温度を保持することができる。この性質を利用すれば、溶剤等を吸着した活性炭から溶剤を安全且つ簡便にに脱離させることができる。
本発明に用いられる活性炭は、溶剤、ガスの回収や加熱触媒反応に適した活性炭であればどのようなものでも良い。しかし、活性炭中に含まれる灰分が多いと、溶剤を吸着した際の発熱量が大きく、また発火点も下がるので、活性炭中に含まれる灰分が15重量%以下ものが好ましく、10重量%以下のものがさらに好ましく、7%以下のものが最も好ましく用いられる。この低灰分率の活性炭は、灰分を含んだ活性炭を水、塩酸等の酸を含んだ水溶液で洗浄することによって得ることができる。
活性炭の原料は植物の果実(やし殻、キャンドルナッツ殻など)、石炭(褐炭、瀝青炭、無煙炭など)、ピッチ、タール、木粉(おが屑など)、合成樹脂(フェノール樹脂、塩化ビニリデン樹脂など)など一般的に用いられるものであればなんでも良い。このなかでは果実、特にヤシ殻由来のものや石炭、特に瀝青炭由来のものが安定的供給や性能面で好ましい。
賦活方法も特に限定されるものではない。たとえば「活性炭工業、重化学工業通信社(1974)、p.23〜p.37」の方法で製造される水蒸気、酸素、炭酸ガスなどの活性ガスで賦活された賦活炭や、リン酸、塩化亜鉛などを用いた薬品賦活炭などの活性炭が用いられる。原料の賦活活性炭のBET比表面積は、500〜2500m2/g、好ましくは700〜2000m2/g、最も好ましくは800〜1800m2/gである。
活性炭の粒度は特に限定されないが、通常は平均粒子径が0.1〜50mmのものが用いられる。好ましくは0.2〜30mm、より好ましくは0.5〜10mmである。
活性炭の形状は破砕状のものや成形体(円柱状、球状など)に成形したものでも良い。成形は粉末活性炭を成型して所定の形状にしても良いし、あらかじめ成型した原料を賦活して活性炭にしてもよい。これらの中で特に、球状のものは、被覆する物質を活性炭表面に均一な厚みに被覆し易いので好ましい。
活性炭を球状に成型するには、転動造粒機などを用いても良いし、マルメライザーのような装置でペレット状に押し出したものを球状化するなどの方法がある。
本発明に用いられる耐熱性、電気的絶縁性被覆材は、200℃以下では発火したり、熱変化を受けず物理的、化学的に安定であり、電気絶縁破壊が起こりにくい材料、即ち電気絶縁体であれば良い。より具体的には、200℃以下の温度では、発火せず、熱変化を受けない耐熱性を有し、電気比抵抗(体積抵抗率)が1Ωm以上、好ましくは、103Ωm以上、更に好ましくは105Ωm以上のものである。この被覆剤の具体例の中で、無機系物質としては、アルミナ(電気比抵抗約1012Ωm)、シリカ(電気比抵抗約1010Ωm)、ジルコニア(電気比抵抗約1012Ωm)、チタニア(電気比抵抗約1011Ωm)、酸化鉄(電気比抵抗約1011Ωm)、酸化カルシウム(電気比抵抗約1010Ωm)などの無機酸化物、鉄ニッケルフェライト(電気比抵抗約1010Ωm)、鉄ジルコニウムフェライト(電気比抵抗約103Ωm)、ニッケル亜鉛フェライト(電気比抵抗約1010Ωm)などの軟磁性フェライト、イットリウム鉄ガーネット(電気比抵抗約1010Ωm)などのガーネット系フェライトなどのフェライト化合物、鉄クロムなどの合金、ニッケル(電気比抵抗約109Ωm)などの金属単体、更にはカオリン(電気比抵抗約1011Ωm)、タルク(電気比抵抗約1012Ωm)、セピオライト(電気比抵抗約1011Ωm)、ベントナイト(電気比抵抗約1011Ωm)などの粘土鉱物、ソーダ石灰ガラス(電気比抵抗約1011Ωm)、水ガラス(電気比抵抗約1010Ωm)、ホウケイ酸ガラス(電気比抵抗約1013Ωm)などのガラス類が挙げられる。有機系物質としては、フッ素樹脂(電気比抵抗約1015Ωm)、フェノール樹脂(電気比抵抗約1011Ωm)、ポリエステル樹脂(電気比抵抗約1011Ωm)、塩化ビニル樹脂(電気比抵抗約1013Ωm)、塩化ビニリデン樹脂(電気比抵抗約1013Ωm)などの耐熱性樹脂が挙げられる。被覆材は単独あるいは複数を組み合わせて用いても良い。
被覆材の粒子の平均粒径は特に限定されないが、0.1〜200マイクロメートル好ましくは0.5〜100マイクロメートルのものが使いやすい。
被覆材の使用量は、乾燥基準で、活性炭の重量:被覆材の合計重量が、200:1〜2:1、好ましくは100:1〜3:1、より好ましくは50:1〜4:1である。
被覆層の厚みは、活性炭の粒子直径にもよるが、0.1マイクロメートル〜5ミリメートル、好ましくは、0.5マイクロメートル〜1ミリメートルである。
被覆材を活性炭表面に被覆する方法は、公知の方法が用いられる。例えば、被覆材を活性炭の細孔内に侵入し難く、被覆材を活性炭の表面に付着させて活性炭粒子を被覆するような適当なバインダーの溶液で希釈し、これに活性炭を浸し乾燥する方法(含浸法)、被覆材を含む前記溶液を活性炭表面に噴霧し乾燥する方法(噴霧法)、また活性炭を流動させた状態で、被覆材を含む前記溶液を通過させて乾燥する方法(流動法)などが挙げられる。被覆材がバインダー機能を兼ねることがあるが、必要であればさらに他のバインダーや粘度調節剤を混合してもよい。この被覆操作により活性炭粒子の表面が被覆材で被覆されるが、細孔内には侵入せず、溶媒等の出入りには殆ど影響がない。
これに対し、溶解しているイオンや超微粒子(分子レベルの大きさ)を活性炭細孔内に侵入しやすい溶液に分散させ含浸法等により担持させる場合は、イオンや超微粒子が細孔内部にも侵入し、その内壁に付着するが、活性炭粒子の全表面が被覆されるものではない。
本件で言う被覆は、活性炭表面に固着させることを言い、担持のように活性炭細孔内部に固着させることではない。
バインダーや粘度調節剤には、有機系と無機系が存在する。有機系バインダー、粘度調節剤としてはたとえばポリウレタン、ポリスチレン、塩化ビニリデンなどのラテックス系樹脂が挙げられ、また無機系バインダーとしては水ガラス(ケイ酸ナトリウム)、シリカアルミナセラミックスなどが挙げられる。これらの中では特に水ガラスが好ましい。水ガラスやシリカアルミナはバインダーになるとともに、シリカの被覆の役目も果すので好適な例として挙げられる。水ガラスは活性炭に被覆した後乾燥することによりシリカ(二酸化ケイ素)として折出する。また、被覆材、バインダー、粘度調節剤は、それぞれ1種類でもよいし、2種類以上を使用してもよい。バインダー、粘度調節剤の使用量は、被覆材100部に対し、0.01〜10重量部、好ましくは、0.1〜5重量部である。ただし、水ガラス、シリカアルミナセラミックスのようにそれ自体が被覆の役目を果たすものはこれに限定されない。
マイクロ波は、波長0.1mm〜1mの電磁波であり、いずれの波長のマイクロ波でも使用できるが、周波数300MHz〜300GHzのものが便宜に使用することができる。中でも、2.45GHz、500Wのマイクロ波が入手しやすい。印加する高周波は、波長が1kHz〜10MHz、好ましくは、10kHz〜1MHzのものが適当である。
本発明を利用して、活性炭が吸着した有機溶剤を回収する方法について述べる。
被覆材で被覆した活性炭を充填した塔へ、溶剤を含んだガスを通過させることにより、溶剤を活性炭へ吸着させる。活性炭が吸着破過状態まで溶剤を吸着した後、マイクロ波等を活性炭へ照射する。充填層中の被覆活性炭は、マイクロ波等の照射により活性炭が加熱され発熱し、昇温する。しかし、活性炭粒子が直接接触していないので、発火、燃焼などが起こらない。そして加熱により吸着されていた溶剤は活性炭から脱離し、活性炭は再生される。脱離した溶剤は、コンデンサで凝縮され回収される。この際に従来のような蒸気を用いないので、溶剤の回収が非常に容易となり、装置も小型化ができる。また多量の水との分離が不要であり、微量に溶解した溶剤が排水中に混入することもない。
活性炭中に水分も吸着している場合には同時に水も離脱するが、量は少なく、分離は容易である。
マイクロ波等の照射量は、活性炭から吸着物質が脱離する温度以上になるように決められる。通常、脱離に必要な温度は120℃以上である。この温度はマイクロ波の照射量によってコントロールすることができる。この温度では溶剤とともに吸着した水分も脱離するので、活性炭の再生に好ましい。加熱する場合の温度の上限は活性炭が燃焼しない温度であり、通常は約400℃以下に抑えることが望ましい。充填塔は固定床でも良いし、移動床、流動床でもよい。Instead of desorbing the solvent or gas from the activated carbon that has adsorbed the solvent or gas with water vapor, the activated carbon is directly irradiated with microwaves or the activated carbon is heated to desorb the adsorbed solvent or gas. Can be considered. However, activated carbon is prone to electrical breakdown, and there is a major problem in that when a microwave is irradiated, a discharge phenomenon occurs and sparks fly, and the activated carbon ignites, burns, and explodes. In order to prevent this, Japanese Patent Publication No. 6-31163 proposes a method of circulating an inert gas in a layer filled with activated carbon. However, in this method, heating cannot be performed uniformly, and it is necessary to replace the entire inside of the apparatus with an inert gas, so that there is a problem that the apparatus becomes heavy and large, and the cost increases.
Therefore, as a result of intensive studies to solve this problem, the present inventors have coated the surface of activated carbon with a heat-resistant and electrically insulating coating material so that the particles of activated carbon are not in direct contact with each other. Even if the coated activated carbon is irradiated with microwaves in the air (in the presence of oxygen), spark discharge does not occur, and therefore the activated carbon itself does not ignite or burn safely, easily and within a short time. It was found that it was possible to heat to the target temperature.
That is, the present invention
(1) A method for heating activated carbon in which activated carbon coated with a heat-resistant and electrically insulating coating material is irradiated with microwaves or applied with a high frequency,
(2) The method for heating activated carbon according to (1), wherein the coating material is a heat-resistant coating material that is physically and chemically stable at 200 ° C. or lower,
(3) The method for heating activated carbon according to (1) or (2), wherein the coating material is an electrically insulating coating material having an electrical resistivity of 1 Ωm or more,
(4) The method for heating activated carbon according to (1), wherein the ash content in the activated carbon is 15% by weight or less.
(5) The method for heating activated carbon according to (1), wherein the weight ratio of the activated carbon to the coating material is 200: 1 to 2: 1.
(6) The activated carbon heating method according to (1), wherein the shape of the activated carbon covered with the coating material is granular, and the average particle diameter is 0.1 to 50 mm,
(7) The heating method of activated carbon according to any one of (1) to (3), wherein the coating material is an inorganic oxide, clay mineral, or ferrite compound,
(8) The method for heating activated carbon according to (1), which is coated with a coating material containing water glass,
(9) The activated carbon coated with a heat-resistant and electrically insulating coating material is packed in a packed tower, adsorbed with a solvent or gas, and then adsorbed by irradiation with microwaves or application of high frequency and heating. A solvent recovery method for desorbing
(10) After filling the reactor with activated carbon that may be coated with a heat-resistant and electrically insulating coating material and may carry a catalyst component, the reaction is accelerated by applying microwaves or applying high-frequency heat. Catalytic reaction method,
It is.
Many techniques have been reported so far for coating activated carbon surfaces with various substances and imparting new physical properties and functions, but most of them are aimed at improving hydrophilicity and suppressing the generation of fine powder. None of the inventions aimed at heating by microwaves or the like as in the invention, solvent recovery, or heating catalytic reaction acceleration. When the coated activated carbon of the present invention is used, if a microwave irradiation device or a high-frequency application device and a simple condenser are used, a solvent or gas can be recovered by heating or a catalytic reaction can be performed even with a small-scale device. There is no need to replace with active gas.
The activated carbon used in the present invention is activated carbon whose surface is coated with an inorganic material such as silica, alumina, titania, or a coating material having heat resistance and electrical insulation properties such as fluorine resin, phenol resin, and polyester resin. . In the case of activated carbon with no coating, partial heating may occur, the temperature rise may not be stable, spark discharge may occur, and the activated carbon itself may ignite and burn. In contrast, the coated activated carbon used in the present invention can maintain a uniform and stable temperature rise according to the output of microwave irradiation. If this property is utilized, the solvent can be safely and easily desorbed from the activated carbon adsorbed with the solvent.
The activated carbon used in the present invention may be any activated carbon suitable for solvent and gas recovery and heat catalytic reaction. However, if the amount of ash contained in the activated carbon is large, the calorific value when adsorbing the solvent is large and the ignition point is lowered, so that the amount of ash contained in the activated carbon is preferably 15% by weight or less, preferably 10% by weight or less. More preferred are those with 7% or less. This activated carbon having a low ash content can be obtained by washing activated carbon containing ash with an aqueous solution containing an acid such as water or hydrochloric acid.
The raw materials for activated carbon are plant fruits (such as palm husk and candle nut husk), coal (brown coal, bituminous coal, anthracite, etc.), pitch, tar, wood flour (such as sawdust), and synthetic resins (phenol resin, vinylidene chloride resin, etc.) Anything that is generally used can be used. Of these, fruits, particularly those derived from coconut shells, and coals, particularly those derived from bituminous coal, are preferred in terms of stable supply and performance.
The activation method is not particularly limited. For example, activated charcoal activated by an active gas such as water vapor, oxygen, carbon dioxide gas, phosphoric acid, zinc chloride manufactured by the method of “activated carbon industry, heavy chemical industry communication company (1974), p.23-p.37” Activated carbon such as chemical activated charcoal using etc. is used. The BET specific surface area of the activated carbon as a raw material is 500 to 2500 m 2 / g, preferably 700 to 2000 m 2 / g, and most preferably 800 to 1800 m 2 / g.
The particle size of the activated carbon is not particularly limited, but usually an activated carbon having an average particle size of 0.1 to 50 mm is used. Preferably it is 0.2-30 mm, More preferably, it is 0.5-10 mm.
The shape of the activated carbon may be a crushed one or a molded body (such as a cylinder or a sphere). The molding may be performed by molding powdered activated carbon into a predetermined shape, or by activating a previously molded raw material into activated carbon. Of these, spherical ones are particularly preferable because the substance to be coated is easily coated on the activated carbon surface with a uniform thickness.
In order to form the activated carbon into a spherical shape, a rolling granulator or the like may be used, and there are methods such as spheroidizing what is extruded into a pellet form with an apparatus such as a Malmerizer.
The heat-resistant and electrically insulating coating material used in the present invention is a material that does not ignite at 200 ° C. or less, is physically and chemically stable without undergoing a heat change, and is unlikely to cause electrical breakdown, that is, electrical insulation. If it is a body. More specifically, at a temperature of 200 ° C. or less, it has heat resistance that does not ignite and is not subject to thermal change, and has an electrical resistivity (volume resistivity) of 1 Ωm or more, preferably 10 3 Ωm or more, and more preferably Is 10 5 Ωm or more. Among the specific examples of the coating agent, inorganic substances include alumina (electric specific resistance of about 10 12 Ωm), silica (electric specific resistance of about 10 10 Ωm), zirconia (electric specific resistance of about 10 12 Ωm), titania. (Electric specific resistance of about 10 11 Ωm), iron oxide (electric specific resistance of about 10 11 Ωm), inorganic oxides such as calcium oxide (electric specific resistance of about 10 10 Ωm), iron nickel ferrite (electric specific resistance of about 10 10 Ωm) ), iron zirconium ferrite (electrical resistivity of about 10 3 [Omega] m), nickel-zinc ferrite (electrical resistivity of about 10 10 [Omega] m) soft ferrite, yttrium iron garnet (electrical resistivity of about 10 10 [Omega] m) garnet ferrite such as such as ferrite compounds such as, an alloy such as iron chrome, single metals such as nickel (electrical resistivity of about 10 9 [Omega] m), more kaolin Electrical resistivity of about 10 11 [Omega] m), talc (electrical resistivity of about 10 12 [Omega] m), sepiolite (electrical resistivity of about 10 11 [Omega] m), bentonite (electrical resistivity of about 10 11 [Omega] m) clay minerals, such as soda-lime glass ( Examples thereof include glasses such as electric specific resistance of about 10 11 Ωm), water glass (electric specific resistance of about 10 10 Ωm), and borosilicate glass (electric specific resistance of about 10 13 Ωm). Examples of organic substances include fluorine resin (electrical resistivity of about 10 15 Ωm), phenolic resin (electrical resistivity of about 10 11 Ωm), polyester resin (electrical resistivity of about 10 11 Ωm), and vinyl chloride resin (electrical resistivity of about 10 11 Ωm). 10 13 Ωm) and vinylidene chloride resin (electric specific resistance of about 10 13 Ωm). You may use a coating | covering material individually or in combination of multiple.
The average particle size of the particles of the coating material is not particularly limited, but those having a particle size of 0.1 to 200 micrometers, preferably 0.5 to 100 micrometers are easy to use.
The amount of the coating material used is, based on dryness, the weight of activated carbon: the total weight of the coating material is 200: 1 to 2: 1, preferably 100: 1 to 3: 1, more preferably 50: 1 to 4: 1. It is.
Although the thickness of a coating layer is based also on the particle diameter of activated carbon, it is 0.1 micrometer-5 millimeters, Preferably, they are 0.5 micrometer-1 millimeter.
As a method for coating the surface of the activated carbon with the coating material, a known method is used. For example, it is difficult to penetrate the coating material into the pores of the activated carbon, and the coating material is diluted with a solution of an appropriate binder that covers the activated carbon particles by adhering the coating material to the surface of the activated carbon, and the activated carbon is immersed in this and dried ( Impregnation method), a method of spraying and drying the solution containing the coating material on the surface of the activated carbon (spraying method), and a method of passing the solution containing the coating material and drying in a state where the activated carbon is fluidized (flow method). Etc. Although the coating material may also serve as a binder function, other binders and viscosity modifiers may be further mixed if necessary. Although the surface of the activated carbon particles is coated with the coating material by this coating operation, the activated carbon particles do not enter the pores and have little influence on the entry and exit of the solvent and the like.
In contrast, when dissolved ions and ultrafine particles (molecular level) are dispersed in a solution that easily penetrates into activated carbon pores and supported by impregnation, etc., ions and ultrafine particles are placed inside the pores. Also penetrates and adheres to the inner wall, but the entire surface of the activated carbon particles is not covered.
The term “coating” in this case refers to fixing to the activated carbon surface, not fixing to the inside of the activated carbon pores as supported.
There are organic and inorganic binders and viscosity modifiers. Examples of the organic binder and viscosity modifier include latex resins such as polyurethane, polystyrene, and vinylidene chloride. Examples of the inorganic binder include water glass (sodium silicate) and silica alumina ceramics. Among these, water glass is particularly preferable. Water glass and silica-alumina are preferable examples because they serve as binders and also serve as silica coating. Water glass is covered with activated carbon and dried as silica (silicon dioxide) by drying. Moreover, the coating material, the binder, and the viscosity modifier may each be one kind or two or more kinds. The usage-amount of a binder and a viscosity modifier is 0.01-10 weight part with respect to 100 parts of coating | covering materials, Preferably, it is 0.1-5 weight part. However, those that themselves serve as a coating, such as water glass and silica alumina ceramics, are not limited thereto.
The microwave is an electromagnetic wave having a wavelength of 0.1 mm to 1 m, and any microwave having a wavelength of 300 MHz to 300 GHz can be used for convenience. Among them, a microwave of 2.45 GHz and 500 W is easily available. The high frequency to be applied has a wavelength of 1 kHz to 10 MHz, preferably 10 kHz to 1 MHz.
A method for recovering an organic solvent adsorbed by activated carbon using the present invention will be described.
The solvent is adsorbed onto the activated carbon by passing a gas containing the solvent through a tower packed with activated carbon coated with a coating material. After the activated carbon has adsorbed the solvent until the adsorption breakthrough state, the activated carbon is irradiated with a microwave or the like. The coated activated carbon in the packed bed is heated by heating the activated carbon by irradiation with microwaves or the like, and the temperature rises. However, since the activated carbon particles are not in direct contact, there is no ignition or combustion. The solvent adsorbed by heating is desorbed from the activated carbon, and the activated carbon is regenerated. The desorbed solvent is condensed and recovered by the condenser. At this time, since the conventional steam is not used, the recovery of the solvent becomes very easy and the apparatus can be miniaturized. Further, separation from a large amount of water is unnecessary, and a solvent dissolved in a minute amount is not mixed in the waste water.
When water is also adsorbed in the activated carbon, water is also released at the same time, but the amount is small and separation is easy.
The irradiation amount of microwaves and the like is determined so as to be equal to or higher than the temperature at which the adsorbed substance is desorbed from the activated carbon. Usually, the temperature required for desorption is 120 ° C. or higher. This temperature can be controlled by the amount of microwave irradiation. At this temperature, moisture adsorbed with the solvent is also desorbed, which is preferable for the regeneration of activated carbon. The upper limit of the temperature when heating is the temperature at which the activated carbon does not burn, and it is usually desirable to keep it below about 400 ° C. The packed tower may be a fixed bed, a moving bed or a fluidized bed.
回収する溶剤としては活性炭で吸着可能な溶剤であれば特に限定されない。例えば、ガソリン、石油、灯油、ケロシン、ミネラルスピリット、ナフサ、ペンタン、ヘキサン、ヘプタン、オクタンなどの脂肪族炭化水素、例えば、ベンゼン、トルエン、キシレンなどの芳香族炭化水素、例えば、1,3−ジクロロプロペン、ジクロロメタン、クロロホルム、1,2−ジクロロエタン、1,1−ジクロロエチレン、cis−1,2−ジクロロエチレン、trans−1,2−ジクロロエチレン、1,1,1−トリクロロエタン、1,1,2−トリクロロエタン、トリクロロエチレン、テトラクロロエチレン、四塩化炭素などの揮発性有機塩素化合物、例えば、アセトン、エチルメチルケトン、ジエチルケトン、イソブチルメチルケトン、シクロヘキサンなどのケトン類、例えば、酢酸メチル、酢酸エチル、酢酸プロピル、ギ酸メチル、ギ酸エチル、ギ酸プロピルなどのエステル類、例えば、ジエチルエーテル、イソプロピルエーテル、フルフラール、テトラビドロフラン、ジオキサンなどのエーテル類、例えば、メチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコールなどのアルコール類などが挙げられる。
また、本発明の方法は、溶剤回収のみならず、ガス精製などに用いられた活性炭を再生する場合にも適用できる。例えば、天然ガス、プロパンガス、汚泥からのメタン発酵ガスには高沸点の炭化水素類が含まれており、これらの除去に活性炭が用いられるが、本発明の方法により不純物を吸着した活性炭を現場で容易に再生することができる。その他悪臭ガスや有害ガスの除去に活性炭を使用した場合も同様にして、使用済活性炭の再生を行うことができる。
次に、本発明の加熱方法を用いて、触媒反応装置を加熱する方法について述べる。
先ず、活性炭を触媒反応装置に充填する。この場合、必要に応じて活性炭に触媒金属をあらかじめ担持したものが用いられる。触媒金属は被覆した後で担持しても良いが被覆材による被覆の前に活性炭に担持しておくことが望ましい。この触媒反応装置に、反応物質を流通させる。この際に、マイクロ波を照射して、反応に適した温度まで加熱させる。このような方法で効率よく活性炭のみが加熱でき、省エネルギーで小型の反応装置となる。The solvent to be recovered is not particularly limited as long as it can be adsorbed by activated carbon. For example, aliphatic hydrocarbons such as gasoline, petroleum, kerosene, kerosene, mineral spirits, naphtha, pentane, hexane, heptane, octane, for example, aromatic hydrocarbons such as benzene, toluene, xylene, for example, 1,3-dichloro Propene, dichloromethane, chloroform, 1,2-dichloroethane, 1,1-dichloroethylene, cis-1,2-dichloroethylene, trans-1,2-dichloroethylene, 1,1,1-trichloroethane, 1,1,2-trichloroethane, Volatile organic chlorine compounds such as trichlorethylene, tetrachloroethylene, carbon tetrachloride, for example, ketones such as acetone, ethyl methyl ketone, diethyl ketone, isobutyl methyl ketone, cyclohexane, such as methyl acetate, ethyl acetate, propyl acetate, Esters such as methyl acid, ethyl formate and propyl formate, for example, ethers such as diethyl ether, isopropyl ether, furfural, tetravidrofuran and dioxane, for example, alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol and butyl alcohol Etc.
Further, the method of the present invention can be applied not only to recovering a solvent, but also to regenerating activated carbon used for gas purification or the like. For example, methane fermentation gas from natural gas, propane gas, and sludge contains hydrocarbons with a high boiling point, and activated carbon is used to remove them, but activated carbon that has adsorbed impurities by the method of the present invention is used on site. Can be played easily. In addition, when activated carbon is used to remove other malodorous gases and harmful gases, the used activated carbon can be regenerated in the same manner.
Next, a method for heating the catalytic reaction apparatus using the heating method of the present invention will be described.
First, the activated carbon is charged into the catalytic reactor. In this case, a catalyst metal previously supported on activated carbon is used as necessary. The catalytic metal may be supported after being coated, but it is desirable to be supported on activated carbon before coating with the coating material. Reactants are circulated through the catalytic reactor. At this time, microwaves are irradiated and heated to a temperature suitable for the reaction. Only activated carbon can be efficiently heated by such a method, resulting in an energy-saving and small reactor.
第1図 マイクロ波照射による未被覆活性炭の温度変化
第2図 マイクロ波照射による被覆活性炭の温度変化
第3図 マイクロ波照射による未被覆活性炭の火花放電の測定
第4図 マイクロ波照射による被覆活性炭の火花放電の測定
第5図 マイクロ波照射によるキシレン吸着被覆活性炭の温度変化Fig. 1 Temperature change of uncoated activated carbon by microwave irradiation Fig. 2 Temperature change of coated activated carbon by microwave irradiation Fig. 3 Measurement of spark discharge of uncoated activated carbon by microwave irradiation Fig. 4 Measurement of coated activated carbon by microwave irradiation Measurement of spark discharge Fig. 5 Temperature change of activated carbon covered with xylene by microwave irradiation
以下に実施例を挙げて本発明を説明するが、本発明はこの実施例によりなんら限定されることはない。 Hereinafter, the present invention will be described with reference to examples. However, the present invention is not limited to the examples.
被覆活性炭の調製
表1に示した割合で、水で希釈した水ガラス(和光純薬製、ケイ酸ナトリウム:電気比抵抗約1010Ωm)にタルク(和光純薬製、:電気比抵抗約1012Ωm)を分散させた溶液を作った。転動造粒機で球状活性炭(日本エンバイロケミカルズ株式会社製 球状炭XS−7100;平均粒子径1.0mm;灰分 3wt%;電気比抵抗10−5Ωm、または呉羽化学工業株式会社製 ビーズ炭;平均粒子径0.7mm;灰分 0.5wt%;電気比抵抗約10−5Ωm)を転動させながら、タルク・水ガラス溶液を30分間かけて噴霧し、活性炭表面に被覆した。これを115℃の乾燥機に入れ十分乾燥し、被覆活性炭のサンプルを得た。Preparation of coated activated carbon In a ratio shown in Table 1, talc (manufactured by Wako Pure Chemical Industries, Ltd .: electric specific resistance of about 10) was added to water glass diluted by water (manufactured by Wako Pure Chemical Industries, Ltd., sodium silicate: electric specific resistance of about 10 10 Ωm). 12 Ωm) was dispersed. Spherical activated carbon (Nippon Enviro Chemicals Co., Ltd. Spherical Coal XS-7100; average particle size 1.0 mm;
表1の実施例2〜6に記載の組成で、実施例1と同様にして、活性炭の表面に被覆を施し、被覆球状活性炭を得た。
実施例7および8
表1の実施例7および8に記載の組成で、実施例1と同様にして、ニッケル亜鉛フェライト(合成品、電気比抵抗約1010Ωm)を、水で希釈した水ガラスに分散した溶液を作り、球状活性炭の表面に被覆した。
比較例1および2
元炭をそのまま使用したものを比較例1および2の未被覆活性炭とした。
実験例1
マイクロ波照射試験
導波管式マイクロ波照射装置のアプリケータ部中央に内径10mmの石英製U字管を置いた。そのU字管に約2cmの高さに比較例1の被覆されていない活性炭を充填した。その活性炭の中央部に光ファイバー型温度計センサーを入れ、温度をモニターしながら2.45GHz、200Wのマイクロ波を照射した。その結果を図1に示した。
またこのとき、火花放電の様子は、フォトセンサーからの信号をオシロスコープ(Tektronix TDS220)に取り込んで図3に示した。すなわち、図3における縦軸のピークが火花放電の発生を示している。
同じ要領で、実施例1の被覆活性炭についても実験を行った。その結果を、図2および図4に示した。被覆活性炭は、マイクロ波照射によっても温度が安定しており、また火花放電も観察されなかった。
他の実施例によって得られた被覆活性炭についても同じ実験をした結果、全て実施例1の実験とほぼ同様の結果が得られた。
実験例2
溶剤の吸脱着試験
上記のU字管に、実施例7の被覆活性炭を約2cmの高さになるように充填した。このカラムにキシレン1000ppmを含む窒素ガスを25℃で、1時間流通させ、キシレンを活性炭に吸着させた。キシレンの吸着終了後、U字管に空気を流通させながら、マイクロ波(2.45GHz、200W)を6分間照射した。その結果、活性炭の温度は急速に上昇し、約1分で140℃に達し、一定となった。その時の活性炭の温度変化を図5に示した。マイクロ波照射前と照射後の活性炭の重量から、マイクロ波照射の温度上昇により、吸着していたキシレンの90%が脱離したことが判明した。また、脱離したキシレンを含む空気を、コンデンサーで冷却することにより、容易にキシレンを液化し回収することができた。
実験例3
触媒反応の実験
マイクロ波照射実験に用いたと同じ装置に、白金を1重量%担持した活性炭に、実施例8と同様の組成で被覆した活性炭を得た。これを上記と同様のU字管に充填し、空気を流通させながら、マイクロ波(2.45GHz、200W)を5分照射した。その結果、活性炭の温度は急速に上昇し、約1分で140℃に達し、一定となった。この状態のまま反応ガスを流すことにより、触媒反応を実施することができる。In the same manner as in Example 1 with the compositions described in Examples 2 to 6 in Table 1, the surface of the activated carbon was coated to obtain coated spherical activated carbon.
Examples 7 and 8
A solution in which nickel zinc ferrite (synthetic product, electrical resistivity of about 10 10 Ωm) is dispersed in water glass diluted with water with the composition described in Examples 7 and 8 in Table 1 in the same manner as in Example 1. And coated on the surface of spherical activated carbon.
Comparative Examples 1 and 2
The uncoated activated carbon of Comparative Examples 1 and 2 was obtained by using raw coal as it was.
Experimental example 1
Microwave irradiation test A quartz U-shaped tube having an inner diameter of 10 mm was placed in the center of the applicator portion of the waveguide type microwave irradiation apparatus. The U-tube was filled with uncoated activated carbon of Comparative Example 1 to a height of about 2 cm. An optical fiber type thermometer sensor was placed in the center of the activated carbon, and a microwave of 2.45 GHz and 200 W was irradiated while monitoring the temperature. The results are shown in FIG.
At this time, the state of the spark discharge is shown in FIG. 3 in which a signal from the photosensor is taken into an oscilloscope (Tektronix TDS220). That is, the peak on the vertical axis in FIG. 3 indicates the occurrence of spark discharge.
In the same manner, the experiment was also performed on the coated activated carbon of Example 1. The results are shown in FIG. 2 and FIG. The coated activated carbon was stable in temperature even by microwave irradiation, and no spark discharge was observed.
As a result of conducting the same experiment on the coated activated carbon obtained in other examples, almost the same result as the experiment of Example 1 was obtained.
Experimental example 2
Solvent adsorption / desorption test The above-mentioned U-shaped tube was filled with the coated activated carbon of Example 7 to a height of about 2 cm. Nitrogen gas containing 1000 ppm of xylene was passed through this column at 25 ° C. for 1 hour to adsorb xylene on the activated carbon. After completion of the xylene adsorption, microwaves (2.45 GHz, 200 W) were irradiated for 6 minutes while air was passed through the U-tube. As a result, the temperature of the activated carbon rapidly rose and reached 140 ° C. in about 1 minute and became constant. The temperature change of the activated carbon at that time is shown in FIG. From the weight of the activated carbon before and after the microwave irradiation, it was found that 90% of the adsorbed xylene was desorbed due to the temperature increase of the microwave irradiation. In addition, xylene was easily liquefied and recovered by cooling the air containing the desorbed xylene with a condenser.
Experimental example 3
Catalytic Reaction Experiment Activated carbon coated with the same composition as in Example 8 on activated carbon carrying 1% by weight of platinum in the same apparatus used for the microwave irradiation experiment was obtained. This was filled in a U-shaped tube similar to that described above, and irradiated with microwaves (2.45 GHz, 200 W) for 5 minutes while circulating air. As a result, the temperature of the activated carbon rapidly rose and reached 140 ° C. in about 1 minute and became constant. The catalytic reaction can be carried out by flowing the reaction gas in this state.
本発明の、表面を耐熱性、絶縁性被覆材で被覆した活性炭をマイクロ波照射などにより加熱する方法は、酸素を含有する雰囲気中でマイクロ波等を照射しても、火花放電が発生しないので、活性炭が燃焼することなく、容易且つ短時間内に均一に活性炭自体の温度を目的とする温度に上げることができる。また、小規模装置により実施できるので、ドライクリーニング店、塗装店など溶媒を取り扱う小規模事業所での実施が可能であり、ガス精製用活性炭の再生や活性炭触媒を用いる加熱反応にも応用できる。 The method of heating activated carbon whose surface is covered with a heat-resistant and insulating coating material by microwave irradiation or the like of the present invention does not generate spark discharge even when irradiated with microwaves or the like in an atmosphere containing oxygen. The activated carbon itself can be raised to the target temperature easily and uniformly within a short time without burning the activated carbon. In addition, since it can be carried out by a small-scale apparatus, it can be carried out at a small-scale establishment that handles solvents such as dry cleaning shops and paint shops, and can also be applied to regeneration of activated carbon for gas purification and heating reaction using an activated carbon catalyst.
Claims (10)
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| JP2002201190 | 2002-07-10 | ||
| JP2002201190 | 2002-07-10 | ||
| PCT/JP2003/008685 WO2004007365A1 (en) | 2002-07-10 | 2003-07-08 | Method of heating active carbon |
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| JPWO2004007365A1 JPWO2004007365A1 (en) | 2005-11-10 |
| JP4332499B2 true JP4332499B2 (en) | 2009-09-16 |
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| JP2004521160A Expired - Lifetime JP4332499B2 (en) | 2002-07-10 | 2003-07-08 | Heating method of activated carbon |
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| JP (1) | JP4332499B2 (en) |
| AU (1) | AU2003252485A1 (en) |
| WO (1) | WO2004007365A1 (en) |
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| JP2007223826A (en) * | 2006-02-21 | 2007-09-06 | Saitama Univ | Heat-resistant activated carbon and method for producing the same |
| JP5207043B2 (en) * | 2008-06-26 | 2013-06-12 | ダイキン工業株式会社 | Adsorbent for microwave heating |
| JP6242761B2 (en) * | 2014-07-14 | 2017-12-06 | 株式会社オメガ | Waste water treatment apparatus and treatment method |
| CN108787713B (en) * | 2016-08-05 | 2021-04-20 | 天津城建大学 | A method for treating medical waste based on flotation combined with microwave method |
| CN111607763B (en) * | 2020-06-17 | 2022-02-11 | 武汉纺织大学 | Method for Rapid Growth of Metal Single Atoms on Carbon-Based Supports by Microwave-Induced Metal Discharge and Its Application |
| JP7670102B1 (en) * | 2023-11-02 | 2025-04-30 | 栗田工業株式会社 | Method and system for regenerating activated carbon |
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| JPS5649848B2 (en) * | 1974-05-31 | 1981-11-25 | ||
| JPS5235194A (en) * | 1975-09-12 | 1977-03-17 | Toyobo Co Ltd | Method for regeneration of active carbon |
| JPS5266896A (en) * | 1975-11-29 | 1977-06-02 | Shin Etsu Chem Co Ltd | Method for regeneration of activated carbon |
| US5367147A (en) * | 1991-11-04 | 1994-11-22 | General Electric Company | Method and apparatus for continuous microwave regeneration of adsorbents |
| JP4337958B2 (en) * | 1999-07-09 | 2009-09-30 | 関西ティー・エル・オー株式会社 | Method for dechlorination of aromatic chlorine compounds |
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| AU2003252485A8 (en) | 2004-02-02 |
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