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JP4351871B2 - Pipe propulsion machine - Google Patents
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JP4351871B2 - Pipe propulsion machine - Google Patents

Pipe propulsion machine Download PDF

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Publication number
JP4351871B2
JP4351871B2 JP2003172141A JP2003172141A JP4351871B2 JP 4351871 B2 JP4351871 B2 JP 4351871B2 JP 2003172141 A JP2003172141 A JP 2003172141A JP 2003172141 A JP2003172141 A JP 2003172141A JP 4351871 B2 JP4351871 B2 JP 4351871B2
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Japan
Prior art keywords
mud
pipe
elastic body
passage
pipe propulsion
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JP2003172141A
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Japanese (ja)
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JP2005009108A (en
Inventor
秀樹 森谷
克己 田村
正巳 大木
敬二 洲野
誠之 関谷
雅也 内田
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Hitachi Construction Machinery Co Ltd
Mutsubushi Rubber Co Ltd
Nishiyama Corp
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Hitachi Construction Machinery Co Ltd
Mutsubushi Rubber Co Ltd
Nishiyama Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、前方にカッタヘッドを有し後端部に埋設管が取り付けられる先導体を備え、先導体を推進しつつカッタヘッドで地山を掘削するとともに掘削土砂へ粘性付与液を注入して塑性流動性のある泥土を生成し、その泥土を後方へ送って泥土の一部を先導体後部から取り込んで地上に排出するとともに残りを埋設管の外周に導くようにした管推進機に関する。
【0002】
【従来の技術】
管を地中に埋設する工法として、管推進工法と称する工法が従来から知られている。この管推進工法では、カッタヘッドを有する先導体の後方にヒューム管等で形成した埋設管を順次連結し、元押しジャッキと押し台を有し発進立坑に設置される元押し装置によりそれらの埋設管を推進しながら前方の地山をカッタヘッドで掘削して、各埋設管を順次地中に押し込んで埋設して行く方法が一般に用いられている。管推進機は、こうした管推進工法を実施するため、先導体と元押し装置とで構成された装置である。
【0003】
出願人が従来開発したこの種の管推進機では、カッタヘッドで掘削した掘削土砂に、粘性付与液としての添加剤を掘削土砂に注入、撹拌混合することにより塑性流動性のある泥土を生成し、その泥土を後方へ送ってその泥土の一部を先導体後部から取り込んで土砂圧送装置で地上に排出するとともに残りを先導体の後端部に取り付けられた埋設管の外周に導くようにしている。その場合、カッタヘッドの掘削外径を先導体胴部外径よりも十分大きくするとともに、地山に当接して支持される支持部材を先導体胴部の外周に設けることにより、泥土を通過させるための十分大きな間隙を先導体胴部の外周に確保し、ひいては埋設管の外周に十分な量の泥土を導けるようにしている。そのため、埋設管を推進する際、埋設管と周辺地山との摩擦抵抗を低減して埋設管の貫入抵抗を軽減できるとともに、土砂圧送装置での掘削土砂の排出を容易に行うことができる。
【0004】
このような管推進機として、最近、出願人は、先導体本体としての管体の周囲に、地山で支持される円筒状の支持部材を、泥土通路を形成するように設けて、先導体を構成した管推進機を開発した。この管推進機は、支持部材が円筒状であって、先導体を地山で支持するときの支持面積が大きいため、先導体の姿勢の安定性が良く、軟弱地盤帯で使用するときでも、姿勢支持反力が十分に得られる等の多くの利点を備えている。この管推進機に関する発明は、特許文献1に記載されている。この特許文献1に記載の管推進機は、その構造上、発進時に大量の泥土や地下水が発進立坑内に浸入する点で難がある。
【0005】
出願人は、こうした問題を解決するため、その後、特許文献1に記載の管推進機を改良した管推進機を提案し、この管推進機に関する発明については、特願2001−276770号として特許出願をした。この管推進機に関する発明は、前記の問題を解決するため、先導体本体としての管体の後方に泥土通路の閉鎖装置を付設したものである。この管推進機を具体化した例では、泥土通路が形成されるように円筒状の支持部材を管体に固定するための断面円弧状のスペーサ部材を、泥土の流通間隙ができるように管体の周方向に間隔を置いて上下左右に配置している。また、圧力流体の供給排出より膨張収縮させて泥土通路の閉鎖及び開放を選択的に行うことができる椀形の弾性体を設けて、泥土通路の閉鎖装置を構成している。この弾性体は、スペーサ部材間の複数の泥土の流通間隙をそれぞれ閉鎖できるように複数配置して、スペーサ部材と相俟って管推進機の発進時に泥土通路を閉鎖することができるようにしている。
【0006】
ところで、この弾性体で閉鎖するためのスペーサ部材間の泥土の流通間隙は、横断面が上下左右に角部を有する円弧状をなしている。こうした横断面形状の泥土の流通間隙を、角部に至るまで椀形の弾性体により十分にシールできるようにするためには、弾性体は、泥土の流通間隙の横断面形状にフィットするように変形することができるように追従性の高いものに製作する必要があり、製作上難がある。こうしたことから、前記特許出願の発明を経済的に実施するため、弾性体を環状に形成して、スペーサ部材とは無関係に環状の弾性体単独で横断面ドーナツ状の泥土通路を閉鎖する構造を採用することとした。
【0007】
本発明の特徴を理解しやすくするため、ここでは、こうした環状の弾性体による泥土通路の閉鎖装置を設けた管推進機を従来の技術として位置付けて、この従来の技術の技術内容を、図6乃至図10に基づいて以下に詳述する。図6は、発進前に弾性体を収縮させているときの従来の技術の管推進機における要部の縦断面図、図7は、図6の管推進機の要部の横断面図、図8は、発進時に弾性体を膨張させているときの従来の技術の管推進機における要部の縦断面図、図9は、発進終了後に弾性体を収縮させているときの従来の技術の管推進機における要部の縦断面図、図10は、従来の技術の管推進機を発進立坑内で発進させているときの状態を示す縦断面図である。
【0008】
これらの図において、1は前方にカッタヘッド7を有する円筒状の前内管、2は後方に接続管5を介して埋設管が取り付けられる円筒状の後内管、3は前内管1の周囲に間隔を置いて取り付けられた円筒状の前外管、4は後内管2及び接続管5の周囲に間隔を置いて取り付けられた円筒状の後外管、5は後内管2の後端に取り付けられた埋設管接続用の接続管、6は内管1,2及び接続管5の外周と外管3,4の内周との間に形成された、泥土を通過させるための泥土通路、7は回転駆動されて前方の地山を掘削するカッタヘッド、8は後内管2の下部周壁に設けられ泥土通路6の泥土を取り込む泥土取り込み口、9は後内管2の後方に接続され、後内管2内の土砂圧送ポンプ(図示せず)で圧送される泥土を発進立坑18を経て地上に導く排土管である。
【0009】
前内管1と後内管2とは、両管1,2の外径がカッタヘッド7の掘削外径よりも小さくなるように形成している。また、これら前内管1と後内管2とは、隣接端部を揺動可能に中折れシール(図示せず)を介して嵌合するとともに、周方向に配列した少なくとも3基の中折れジャッキ(図示せず)で接続して、これらの中折れジャッキのストローク差により管1,2を上下左右に中折れできるようにしている。前外管3と後外管4とは、前内管1と後内管2とをこうして中折れ動作させた際にこの動作に追従して中折れ動作できるようにするため、隣接端部を互いに干渉しないように若干の間隔を設けて引き離している。
【0010】
前外管3や後外管4は、それぞれ、前内管1や後内管2及び接続管5との間に環状の泥土通路6を形成するように、前内管1及び後内管2の外周に間隔を置いてスペーサ(図示せず)で固定的に取り付けている。これらの前外管3及び後外管4は、こうした泥土通路6を形成する働きのほか、地山で支持されて先導体を支持する支持部材としての働きもする。この筒状の支持部材としての前外管3及び後外管4は、ここでは、カッタヘッド7の掘削外径と実質上同径に形成しているが、前内管1及び後内管2との間に、必要量の泥土を通過させるに足るだけの間隔の泥土通路6を形成し、かつ、カッタヘッド7の掘削外径を実質上超えない外径にするのであれば、必ずしも、掘削外径と同径に形成する必要はない。
【0011】
カッタヘッド7には、その前端中心部分に、粘性付与液としての添加剤を放射状に注入するように、図示していない添加剤注入孔が設けられており、この添加剤注入孔から注入した添加剤を掘削土砂に撹拌混合して塑性流動性のある泥土を生成できるようにしている。この泥土は、環状の泥土通路6により後方へ送られて、その一部が泥土取り込み口8から後内管2内に取り込まれた後、後内管2内の土砂圧送ポンプにより、排土管9を通じて地上に圧送される。図10には、こうした泥土を符号Mで表している。
【0012】
接続管5は、図示しない埋設管を嵌合させることにより埋設管を後内管2の後方に接続できるようにする働きをする。そのため、接続管5の後端部には、埋設管を嵌合して固定するための埋設管の固定部5aが付設されている。埋設管は、発進立坑18内で後内管2の後方に接続され、順次継ぎ足されながら発進立坑18内の元押し装置10で推進される。その際、排土管9は、この埋設管7の内部に敷設した状態で後内管2の後方に順次継ぎ足される。この従来の技術の管推進機では、前内管1と後内管2と接続管5とを設けて先導体本体を構成しており、この先導体本体に前外管3及び後外管4を設けて先導体を構成している。また、この先導体と次に述べる元押し装置10とで管推進機を構成している。
【0013】
10は先導体や埋設管を推進する元押し装置、11は発進立坑18に設置され押し台13を移動可能に支持するフレーム、12は先導体1や埋設管に推進力を付与する元押しジャッキ、13はこの元押しジャッキ12の推進力を伝達して先導体や埋設管を押し込む押し台、14はフレーム21の前端部に設置され先導体や埋設管を水平に支持する管支持部材、16は発進時に先導体外周面と地山との隙間をシールして発進立坑18への地下水や土砂等の浸入を防止するエントランスパッキング、17はこのエントランスパッキング16を取り付けるためのエントランスパッキング取付部材、18は管埋設の出発点となる発進立坑である。
【0014】
元押し装置10は、フレーム11、元押しジャッキ12、押し台13及び管支持部材14を設けて構成されている。フレーム11は、先導体の発進方向に向けて所定間隔で左右(紙面直角方向に)一対設けられ、両フレーム11の後端部には、元押しジャッキ12を取り付けるためのジャッキ支え台11aをそれぞれ立設している。これらのジャッキ支え台11aは、元押しジャッキ12による先導体の推進時に発進立坑18の坑壁で支持して反力を取れるように配置している。元押しジャッキ12は、フレーム11に対応して一対設けられ、ピストンロッド部をジャッキ支え台11aに取り付けるとともに、シリンダ部を押し台13に、これを前後何れの方向にも移動させる得るように連結する。押し台13には、その前後方向の移動を円滑に行えるようにするため、下端部にローラ13aを付設している。エントランスパッキング16及びエントランスパッキング取付部材17は、発進立坑18の発進口周囲に設けられてリング状をなす。
【0015】
以上のような構造を備えた従来の技術の管推進機は、元押し装置10で先導体を推進しつつカッタヘッド7を回転駆動すると、地山を掘削して掘削穴を形成する。また、こうして掘削穴を掘削する過程で、粘性付与液を掘削土砂へ注入しカッタヘッド7で撹拌混合して塑性流動性のある泥土を生成し、この泥土を後方へ送る。そうすると、泥土は、環状の泥土通路6に圧入、充填されて同通路6を通過し、一部は、後内管2に設けた泥土取り込み口8に取り込まれて土砂圧送ポンプにより地上に圧送、排出されるとともに、残りは、後内管2の後端部に取り付けた埋設管の外周に導かれて泥土層を形成する。この管推進機は、こうして埋設管の外周に形成された泥土層で埋設管の貫入抵抗を軽減しながら先導体を前外管3及び後外管4で地山に支持されて掘進する。
【0016】
その場合、先導体を地山で支持するための支持部材としての前外管3及び後外管4は、円筒状をなしていて支持面積が大きいため、姿勢の安定性が良く、施工する地山が軟弱土であてっも、姿勢支持反力が十分に得られるとともに、泥土通路6の間隙が良好に保持されて、泥土が泥土通路6の後側まで十分に行き渡ることとなる。また、発進終了後は、埋設管の外周面と地山の隙間がエントランスパッキング16でシールされて、発進立坑18への地下水や土砂等の浸入を防ぐことができる。こうした点は、特許文献1に記載の管推進機と共通している。
【0017】
しかしながら、発進終了前には、前外管3及び後外管4の外周面と地山との隙間をエントランスパッキング16でシールしているものの、泥土通路6の後端開口が発進立坑18内に通じているため、特許文献1に記載の管推進機では、発進時に、泥土や地下水等が泥土通路6を通じてその後端開口から発進立坑18内に大量に浸入することは避けられない。こうした問題を解決するため、出願人は、前述したように、先導体本体における土砂取り込み口の後方に泥土通路の閉鎖装置を付設した前記特願2001−276770号の特許出願の発明を提案した。図6乃至図10に示す従来の技術の管推進機では、この特許出願の発明を実施する場合に泥土通路の閉鎖装置を困難なく製作できるようにするため、その閉鎖装置をなす弾性体24を前記のように環状に形成する構造を採用した。
【0018】
そこで、この従来の技術の管推進機における泥土通路の閉鎖装置20の構造やその問題点等を以下に説明する。
【0019】
20は先導体本体の最後部をなす接続管5に取り付けられた、泥土通路6を閉鎖するための泥土通路の閉鎖装置、21は弾性体24の内側と接続管5の外周面との間に形成され圧力流体を封入することができる流体封入室、22はこの流体封入室21に圧力流体を供給したり流体封入室21から圧力流体を排出したりするためのホースによる流体給排路、23は弾性体24を接続管5の外周側に取り付けるための弾性体取付部材、24は弾性変形部24aと固定部24bとを有し接続管5の外周を囲繞するように取り付けられた環状の弾性体、24aは膨張及び収縮させてそれぞれ泥土通路6の閉鎖及び開放を行うことができる弾性体24の弾性変形部、24bは弾性体取付部材23で接続管5の外周側に固定されるフランジ状の弾性体24の固定部である。
【0020】
弾性体24は、流体給排路22を通じて図示しないポンプから流体封入室21に圧力流体を供給すると、図8に示すように、弾性変形部24aの径方向断面が半円状になるように膨張して泥土通路6を閉鎖する。また、その流体封入室21内の圧力流体を流体給排路22を通じて排出すると、弾性変形部24aに外力が作用していないときには、図6に示すように、弾性変形部24aの径方向断面が偏平状になるように収縮して泥土通路6を開放する。圧力流体としては、空気、作動油等、所望の流体を使用することができる。
【0021】
弾性体24の固定部24bは、接続管5に固定される部分であって、流体封入室21への流体封入時に変形すると不都合であるので、弾性変形部24aよりも変形しにくいように形成している。弾性体取付部材23は、ボルトと、弾性体24の固定部24bを接続管5と協働して挟持するための挟持部材とで構成されている。弾性体24を接続管5に取り付けるときには、フランジ状の埋設管の固定部5aを接続管5に固着する前に、環状の弾性体24をその弾性を利用して接続管5に嵌合した後、弾性体24の固定部24bを接続管5と共に挟持部材で挟んでから、この挟持部材と固定部24bをボルトで接続管5に螺着する。
【0022】
こうした構造を備えた従来の技術の管推進機にあっては、発進する際、泥土通路6を、土砂取り込み口8の後方に設けた泥土通路の閉鎖装置20により閉鎖する。そうすると、発進過程で生成された泥土を土砂取り込み口8に取り込んで土砂圧送ポンプで地上に排出することが可能になる。そのため、発進の初期段階から土砂圧送ポンプで泥土の排出量を制御して適切な値の泥土圧を立てることができ、切羽を適切な泥土圧で支持することができる。その結果、掘削穴周辺の地山の崩壊を防止するとともに切羽周辺からの地下水の湧出を泥土圧で抑止することができて安全な施工を行うことができる。また、泥土通路6を泥土通路の閉鎖装置20で閉鎖するため、泥土や地下水が泥土通路6の後端開口から発進立坑18内に浸入するのを防止することができる。発進終了後は、泥土通路5の後端開口がエントランスパッキング16により発進立坑28と隔離されるので、泥土通路の閉鎖装置20を開放して通常時の掘進を行うことができる。
【0023】
【特許文献1】
特開平11ー2094号公報(第4−6頁、図1)
【0024】
【発明が解決しようとする課題】
ところで、泥土通路6は、泥土が泥土圧よりも低い通過抵抗で無理なく通過できる断面が保持されるようにすることが必要であり、そうでないと、埋設管の外周に泥土が満遍なく行き渡らないため、管推進時における埋設管の貫入抵抗を有効に軽減することはできない。そのため、泥土通路6は、泥土が通過しにくい狭隘な個所ができず、かつ、泥土中の異物(礫等)や粘性の高い土砂が堆積しにくい構造にして、泥土の流れが阻害されないようにすることが必要である。こうしたことから、従来の技術の管推進機では、弾性体24の収縮時における弾性変形部24aが泥土通路6の内周面とできるだけ面一になるようにその径方向断面を偏平状にすることにより、泥土通路6を狭める凸部や土砂等の堆積しやすい凹部が泥土通路6に形成されないように泥土通路の閉鎖装置20を構成している。
【0025】
しかしながら、この泥土通路の閉鎖装置20は、弾性体24を収縮させた場合において、発進前には、図6に示すように弾性変形部24aの径方向断面が偏平状に保持されるものの、発進終了後の通常掘進時には、弾性変形部24aに泥土圧が作用することにより、弾性変形部24aは、図9に示すように中央部に窪みが生じるように変形する。弾性体24にこうした窪みができると、この窪みに泥土中の異物や高粘性の土砂等が堆積して、これらの堆積物により泥土の流れが阻害されることとなる。さらに、このように泥土の流れが阻害されて、その流速が落ちると、泥土が弾性体24の個所だけではなく、泥土通路6の各所で詰まりやすなり、こうした事態が進展すると、やがて、先導体は、掘削土砂を地上に排出することができなくなって掘進不能となる。
【0026】
こうしたことを回避するため、泥土圧に対抗して弾性変形部24aの偏平状態が保てるように流体封入室21に非圧縮性の高い流体を封入することにより、弾性変形部24aに窪みができないように手当したとしても、地上の流体供給源と流体封入室21の間を結ぶ流体給排路22が先導体の掘進の進展に伴って長くなると、弾性変形部24aは、不可避的に生じる流体給排路22の僅かな膨張やその内部の流体の僅かな収縮によっても少なからず変形するため、弾性変形部24aが窪むのを防ぐことは至難の業である。さらに、弾性変形部24aが礫等の硬い異物で押しつけられたときには、もはや、弾性変形部24aの変形を防ぐことはできず、その変形によって生じた窪みに異物が堆積されることとなり、これを契機に、泥土通路6の閉塞が進展して、泥土通路6内での泥土の流れが阻害されることとなる。
【0027】
本発明は、従来の技術にみられるこうした問題を解決するために創作されたものであり、その技術課題は、円筒状の支持部材を設けて先導体を構成し泥土通路の閉鎖装置を付設した管推進機において、泥土通路の閉鎖装置の製作が困難でなくその付設により泥土の流れが阻害されない管推進機を提供することにある。
【0028】
【課題を解決するための手段】
本発明のこうした技術課題は、
前方にカッタヘッドを有し後端部に埋設管が取り付けられる管状の先導体本体と、泥土を通過させるための泥土通路を形成するようにその先導体本体の外周に間隔を置いて固定され地山で支持される円筒状の支持部材とで構成された先導体を備え、先導体を推進しつつカッタヘッドで地山を掘削するとともに掘削土砂へ粘性付与液を注入して塑性流動性のある泥土を生成し、その泥土を、先導体本体と支持部材との間に形成された泥土通路により後方へ送ってその泥土の一部を先導体本体の土砂取り込み口に取り込んで地上に排出するとともに残りを埋設管の外周に導くようにした管推進機において、
内側に圧力流体を封入することにより膨張させて泥土通路を閉鎖したり、その圧力流体を排出することにより収縮させて泥土通路を開放したりすることができる環状の弾性体を、先導体本体の外周を囲繞するように土砂取り込み口の後方に設けるとともに、弾性体とは別体に、この弾性体の内に、その収縮時に泥土圧に対抗して弾性体の径方向断面を偏平状に保持することができる形状保持部材を装着して構成した泥土通路の閉鎖装置を付設したこと、
により達成される。
【0029】
こうした泥土通路の閉鎖装置を付設した本発明の管推進機にあっては、発進する際、先導体本体の外周と円筒状の支持部材との間に形成された泥土通路を、土砂取り込み口の後方に設けた環状の弾性体を膨張させることにより閉鎖する。そうすると、発進過程で生成された泥土を土砂取り込み口に取り込んで地上に排出することが可能になるとともに、泥土や地下水が泥土通路を通じてその後端開口から発進立坑内に大量に浸入するのを防止することもできる。こうして先導体が発進立坑の発進口を通過した後は、泥土通路の後端開口が発進立坑と隔離されるので、弾性体を収縮させることにより泥土通路を開放して通常時の掘進を行うことができる。
【0030】
その弾性体の内には、特に形状保持部材を装着しているので、弾性体は、その収縮時に泥土圧に対抗して径方向断面が形状保持部材により常時偏平状に保持される。そのため、礫等の異物や粘性の高い土砂等が堆積しやすい窪みや泥土通路を狭めるような突出部が弾性体に生じることはなく、泥土通路内での泥土の流れが阻害されることはない。また、弾性体は、円筒状の支持部材に密接させやすい環状をなしていているため、格別追従性の高いものに製作しなくても、膨張時に泥土通路を良好に閉鎖することができて、製作には困難が伴わない。このように、泥土通路の閉鎖装置を付設した本発明の管推進機では、泥土通路の閉鎖装置の製作が困難ではなく、その付設により泥土の流れが阻害されることもない。
【0031】
【発明の実施の形態】
以下、本発明を具体化した例を図1乃至図5に基づいて説明することにより、本発明の実施の形態を明らかにする。
【0032】
図1は、本発明を具体化した第1の例の管推進機における要部の縦断面図で、弾性体を収縮させているときの状態を示す図、図2は、図1の管推進機における要部の横断面図、図3は、弾性体を膨張させているときの状態を示す図1と同様の図、図4は、図1の管推進機において弾性体と形状保持部材を取り付ける方法を説明するための断面図、図5は、本発明を具体化した第2の例の管推進機における要部の横断面図で、弾性体を収縮させているときの状態を示す図である。これらの図において図6乃至図10と同一の符号を付けた部分は、これら図6乃至図10と同等の部分を表すので、詳述しない。
【0033】
以下に述べる第1の例及び第2の例の管推進機は、何れも、従来の技術に係る管推進機と同様、前方にカッタヘッド7を有し後端部に埋設管が取り付けられる管状の先導体本体と、泥土を通過させるための泥土通路6を形成するようにその先導体本体の外周に間隔を置いて固定され地山で支持される円筒状の支持部材とで構成された先導体を備えている。また、先導体本体は、前方にカッタヘッド7を有する前内管1、後内管2及び埋設管接続用の接続管5を設けて構成され、支持部材は、前外管3及び後外管4を設けて構成されていて、この点も、従来の技術のものと変わらない。
【0034】
そして、先導体を元押し装置10で推進しつつカッタヘッド7で地山を掘削するとともに、カッタヘッド7から掘削土砂へ粘性付与液を注入して塑性流動性のある泥土を生成し、その泥土を、先導体本体と支持部材との間に形成された環状の泥土通路6により後方へ送ってその泥土の一部を後内管2の土砂取り込み口8に取り込んで、土砂圧送ポンプにより排土管9を通じて地上に排出するとともに残りを埋設管の外周に導くようにしており、基本的な構造は、従来の技術に係る管推進機と変わらない。さらに、土砂取り込み口8の後方には、従来の技術のものと同様、泥土通路の閉鎖装置を付設している。
【0035】
第1の例及び第2の例の管推進機が従来の技術に係る管推進機と異なる点は、この泥土通路の閉鎖装置の構造である。そこで、以下に、各例の管推進機に付設する泥土通路の閉鎖装置30,30’について説明する。
【0036】
まず、図1乃至図4に基づき第1の例の管推進機について説明すると、30は接続管5に取り付けられた、泥土通路6を閉鎖するための第1の例の管推進機における泥土通路の閉鎖装置、31は流体封入室21と同様の流体封入室、32は後述する形状保持部材35を貫通して流体封入室31に圧力流体を供給するためのホースによる流体給排路、33は弾性体34を接続管5の外周側に取り付けるためのボルトと挟持部材とからなる弾性体取付部材、34は弾性体24と同様の環状の弾性体、34aは弾性変形部24aと同様の弾性体34の弾性変形部、34bは固定部24bと同様の弾性体34の固定部、35は弾性体34とは別体に、この弾性体34の弾性変形部34aの内に装着されその収縮時に泥土圧に対抗して弾性変形部34aの径方向断面を偏平状に保持することが可能な第1の例の管推進機における形状保持部材である。
【0037】
弾性体取付部材33の挟持部材は、弾性体取付部材23の挟持部材と同様、弾性体34の固定部34bをボルトで接続管5に螺着する際に接続管5と協働して挟持する働きをするが、ここに示す例では、弾性変形部34aの前後にできる環状の凹部を埋める働きもする。そのため、前後の各挟持部材は、その環状の凹部に合致するリング状の部材を分割したもので構成して、接続管5に装着したときに、その挟持部材の外周面が後内管2の外周面や接続管5における埋設管の固定部5aの外周面と隣接部においてほぼ揃うようにしている。
【0038】
第1の例における形状保持部材35は、泥土通路6内の泥土圧が作用しても実質上変形せず、かつ、図4に示すよう縮小させるように変形させることが可能な合成ゴム等の弾性材料で形成している。この形状保持部材35は、接続管5の外径とほぼ同径の中央孔を有する環状をなして、接続管5の外周に密着して装着できるように形成しており、径方向断面が偏平状をなしている。形状保持部材35には、その径方向に、流体給排路32を挿通して先端開口を流体封入室31に導入するための流体給排路挿通孔35aを形成している。
【0039】
こうした形状保持部材35を、弾性体34と共に接続管5に取り付けるときには、図4に示すように、形状保持部材35を縮小させるように変形させてから弾性体34内に装着した後、弾性体24を接続管5に取り付けるときと同様にして取り付ける。第1の例の管推進機では、このように形状保持部材35を環状の弾性部材により構成したので、形状保持部材35を縮小変形させて弾性体34内に装着することができて泥土通路の閉鎖装置を簡便に付設することができる。形状保持部材35を用意することに代えて、これと同様の形状の凸部を接続管5の外周面に予め突設しておく方法も考えられるが、弾性体34の固定部34bは、固定部24bと同様、弾性変形部34aと比べて弾性変形しにくいため、弾性体34を接続管5の凸部に装着することは困難である。
【0040】
次に、図5に基づき第2の例の管推進機について説明すると、30’は接続管5に取り付けられた、泥土通路6を閉鎖するための第2の例の管推進機における泥土通路の閉鎖装置、35’は弾性体34の弾性変形部34aの内側に装着されその収縮時に泥土圧に対抗して弾性変形部34aの径方向断面を偏平状に保持することが可能な第2の例の管推進機における形状保持部材である。なお、図5におて図1乃至図4と同一の符号を付けた部分は、これらの図と同等の部分を表している。
【0041】
この第2の例の管推進機は、泥土通路の閉鎖装置30’における形状保持部材35’の構造を除いて第1の例の管推進機と実質的に変わらない。この形状保持部材35’は、第1の例における形状保持部材35のような環状の部材を分割して得られる複数個の円弧状の保持部材片35’x,35’y,35’zにより構成したものである。形状保持部材35’は、泥土通路6内の泥土圧が作用しても実質上変形しないものであれば、弾性材料だけに限らず、硬質材料等の所望の材料で形成することができ、この点も形状保持部材35とは異なる。
【0042】
保持部材片35’x,35’y,35’zは、これらを逐次弾性体34の弾性変形部34aに装着して環状に組み立てるが、その組立を行いやすくするため、それぞれ、両端部を外周方向に切り欠いて形成した切欠き35’bを設けて、内周側だけを突き合わせることができるようにしている。また、これらのうちの一つの保持部材片35’xには、流体給排路32を挿通するための流体給排路挿通孔35aと同様の流体給排路挿通孔35’aを径方向に形成している。
【0043】
こうした泥土通路の閉鎖装置30,30’を付設した第1の例及び第2の例の管推進機にあっては、発進する際、先導体本体の外周と円筒状の支持部材との間に形成された泥土通路6を、土砂取り込み口8の後方に設けた環状の弾性体34の弾性変形部34aを膨張させることにより閉鎖する。そうすると、発進過程で生成された泥土を土砂取り込み口8に取り込んで地上に排出することが可能になるとともに、泥土や地下水が泥土通路6を通じてその後端開口から発進立坑18内に大量に浸入するのを防止することもできる。こうして先導体が発進立坑18の発進口を通過した後は、泥土通路6の後端開口が発進立坑18とエントランスパッキング16により隔離されるので、弾性変形部34aを収縮させることにより泥土通路6を開放して通常時の掘進を行うことができる。
【0044】
弾性体34の弾性変形部34aの内側には、特に形状保持部材35,35’を装着しているので、弾性変形部34aは、その収縮時に泥土圧に対抗して径方向断面が形状保持部材35,35’により常時偏平状に保持される。そのため、礫等の異物や粘性の高い土砂等が堆積しやすい窪みや泥土通路6を狭めるような突出部が弾性変形部34aに生じることはなく、泥土通路6内での泥土の流れが阻害されることはない。また、弾性変形部34aは、円筒状の支持部材に密接させやすい環状をなしていているため、格別追従性の高いものに製作しなくても、膨張時に泥土通路6を良好に閉鎖することができて、製作には困難が伴わない。
【0045】
このように、泥土通路の閉鎖装置30,30’を付設したを付設した第1の例及び第2の例の管推進機では、泥土通路の閉鎖装置30,30’の製作が困難ではなく、その付設により泥土の流れが阻害されることもない。その結果、切羽の掘削土砂を所望の速度で円滑に地上に排出することができて管推進工法を効率的かつ安全に実施できるとともに、弾性変形部34aの無理な変形を形状保持部材35,35’により抑止することができて泥土通路の閉鎖装置30,30’の耐用年数を長くすることができる。
【0046】
特に、第1の例の管推進機では、形状保持部材35を環状の弾性部材により構成したので、形状保持部材35を縮小させるように弾性変形させれば、弾性体34内に装着することができて、泥土通路の閉鎖装置30を簡便に付設することができる。また、第2の例の管推進機では、形状保持部材35’を複数個の円弧状の保持部材片35’x,35’y,35’zにより分割構成したので、形状保持部材35’を、第1の例のように弾性変形させることを要することなく弾性体34内に装着することができて、形状保持部材35’を所望の材料で形成することができる。これらの何れの例も、特に、弾性変形部34aの前後にできる環状の凹部を弾性体取付部材33の挟持部材で埋めるようにしているので、その凹部に異物や土砂等が堆積する危惧もない。
【0047】
以上述べた例では、泥土通路の閉鎖装置30,30’を接続管5に設けているが、閉鎖装置30,30’は、要は、先導体の発進時に地下水や泥土通路6内の泥土を土砂取り込み口8に取り込んで地上に排出することを可能にしつつ泥土通路6の後端開口から発進立坑18内に流出できないようにすればよいので、先導体本体における土砂取り込み口15の後方個所に設ければよい。ここでは、本発明の技術内容を中折れ式の管推進機を例にして説明したが、管状の先導体本体の外周に泥土通路6を形成するように円筒状の支持部材を固定することにより先導体を構成し、塑性流動性のある泥土を、その泥土通路6を通じて埋設管の外周に導くようにした管推進機であれば、本発明は、先導体を中折れさせない通常の管推進機にも適用することができる。
【0048】
【発明の効果】
以上の説明から明らかなように、本発明は、「課題を解決するための手段」の項に示した手段を採用しているので、本発明によれば、円筒状の支持部材を設けて先導体を構成し泥土通路の閉鎖装置を付設した管推進機において、泥土通路の閉鎖装置の製作が困難でなくその付設により泥土の流れが阻害されない管推進機が得られる。その結果、管推進工法を安全に実施できるとともに、弾性変形部の無理な変形を形状保持部材により抑止することができて泥土通路の閉鎖装置の耐用年数を長くすることができる。
【0049】
本発明の管推進機を具体化する場合に、特に、請求項2に記載のように具体化すれば、形状保持部材を環状の弾性部材によりに構成したことにより、形状保持部材を縮小させるように弾性変形させれば、弾性体内に装着することができて、泥土通路の閉鎖装置を簡便に付設することができる。また、請求項3に記載のように具体化すれば、形状保持部材を環状の部材を分割して得られる複数個の円弧状部材により構成したことにより、形状保持部材を弾性変形させることなく弾性体内に装着することができて、形状保持部材を所望の材料で形成することができる。
【図面の簡単な説明】
【図1】本発明を具体化した第1の例の管推進機における要部の縦断面図で、弾性体を収縮させているときの状態を示す図である。
【図2】図1の管推進機における要部の横断面図である。
【図3】弾性体を膨張させているときの状態を示す図1と同様の図である。
【図4】図1の管推進機において弾性体と形状保持部材を取り付ける方法を説明するための断面図である。
【図5】本発明を具体化した第2の例の管推進機における要部の横断面図で、弾性体を収縮させているときの状態を示す図である。
【図6】発進前に弾性体を収縮させているときの従来の技術の管推進機における要部の縦断面図である。
【図7】図6の管推進機の要部の横断面図である。
【図8】発進時に弾性体を膨張させているときの従来の技術の管推進機における要部の縦断面図である。
【図9】発進終了後に弾性体を収縮させているときの従来の技術の管推進機における要部の縦断面図である。
【図10】従来の技術の管推進機を発進立坑内で発進させているときの状態を示す縦断面図である。
【符号の説明】
1 前内管
2 後内管
3 前外管
4 後外管
5 接続管
6 泥土通路
7 カッタヘッド
8 土砂取り込み口
9 排土管
10 元押し装置
16 エントランスパッキング
18 発進立坑
20,30,30’ 泥土通路の閉鎖装置
21,31 流体封入室
22,32 流体給排路
23,33 弾性体取付部材
24,34 弾性体
24a,34a (弾性体24,34の)弾性変形部
24b,34b (弾性体24,34の)固定部
35,35’ 形状保持部材
35’x,35’y,35’z 保持部材片
[0001]
BACKGROUND OF THE INVENTION
The present invention includes a leading conductor having a cutter head in the front and a buried pipe attached to the rear end, excavating a natural ground with the cutter head while propelling the leading conductor and injecting a viscosity-imparting liquid into the excavated soil. The present invention relates to a pipe propulsion device that generates mud with plastic fluidity, sends the mud backward, takes a part of the mud from the rear of the leading conductor, discharges it to the ground, and guides the rest to the outer periphery of the buried pipe.
[0002]
[Prior art]
As a method for embedding a pipe in the ground, a method called a pipe propulsion method is conventionally known. In this pipe propulsion method, buried pipes formed of fume pipes, etc. are sequentially connected behind the leading conductor having the cutter head, and these are buried by a main pushing device having a main pushing jack and a pushing stand and installed in the starting shaft. In general, a method is used in which a buried head is excavated with a cutter head while pushing the pipe, and each buried pipe is sequentially pushed into the ground and buried. The pipe propulsion device is an apparatus composed of a leading conductor and a main pushing device in order to carry out such a pipe propulsion method.
[0003]
In this type of pipe propulsion machine developed by the applicant in the past, plastic fluid fluid mud is generated by injecting the additive as a viscosity-imparting liquid into the excavated soil and agitating and mixing it with the excavated soil excavated by the cutter head. Then, the mud is sent backward, a part of the mud is taken from the rear part of the leading conductor and discharged to the ground by a sand pressure feeding device, and the rest is guided to the outer periphery of the buried pipe attached to the rear end part of the leading conductor. Yes. In that case, the excavation outer diameter of the cutter head is made sufficiently larger than the outer diameter of the leading conductor body, and the support member supported by contacting the ground is provided on the outer periphery of the leading conductor body, thereby allowing the mud to pass through. For this reason, a sufficiently large gap is secured on the outer periphery of the leading conductor body so that a sufficient amount of mud can be guided to the outer periphery of the buried pipe. Therefore, when propelling the buried pipe, the frictional resistance between the buried pipe and the surrounding ground can be reduced to reduce the penetration resistance of the buried pipe, and the excavated sediment can be easily discharged by the earth and sand feeding device.
[0004]
As such a pipe propulsion machine, the applicant recently provided a cylindrical support member supported by a natural ground around the pipe body as the leading conductor body so as to form a mud passage, and the leading conductor. Developed a pipe propulsion machine with This pipe propulsion machine has a cylindrical support member and a large support area when supporting the tip conductor with a natural ground, so the posture of the tip conductor is stable, even when used in a soft ground belt, It has many advantages such as a sufficient posture support reaction force. An invention relating to this pipe propulsion device is described in Patent Document 1. The structure of the pipe propulsion device described in Patent Document 1 is difficult in that a large amount of mud and groundwater enter the start shaft when starting.
[0005]
In order to solve such problems, the applicant subsequently proposed a pipe propulsion device improved from the pipe propulsion device described in Patent Document 1, and the invention relating to this pipe propulsion device was filed as Japanese Patent Application No. 2001-276770. Did. In order to solve the above problems, the invention relating to this pipe propulsion device is provided with a mud passage closing device attached to the rear of the pipe body as the leading conductor body. In an example in which this pipe propulsion device is embodied, a spacer member having an arcuate cross section for fixing a cylindrical support member to the pipe body so that a mud passage is formed, and a pipe body so that a mud mud circulation gap is formed. It is arranged vertically and horizontally with an interval in the circumferential direction. In addition, a mud passage closing device is configured by providing a bowl-shaped elastic body that can be selectively closed and opened by the expansion and contraction of the supply and discharge of the pressure fluid. A plurality of elastic bodies are arranged so that a plurality of mud flow gaps between the spacer members can be closed respectively, and in combination with the spacer members, the mud passages can be closed when the pipe propulsion unit starts. Yes.
[0006]
By the way, the distribution gap of the mud between the spacer members for closing with this elastic body has an arc shape in which the cross section has corners in the vertical and horizontal directions. In order to sufficiently seal the flow gap of mud with such a cross-sectional shape with a bowl-shaped elastic body up to the corner, the elastic body should fit the cross-sectional shape of the mud flow gap. In order to be able to be deformed, it is necessary to produce a product with high followability, which is difficult in production. Therefore, in order to economically implement the invention of the above-mentioned patent application, a structure in which the elastic body is formed in an annular shape and the mud passage having a cross-sectional donut shape is closed by the annular elastic body alone regardless of the spacer member. I decided to adopt it.
[0007]
In order to facilitate understanding of the features of the present invention, here, a pipe propulsion device provided with such a mud passage closing device using an annular elastic body is positioned as a conventional technology, and the technical contents of this conventional technology are shown in FIG. Details will be described below with reference to FIG. FIG. 6 is a longitudinal sectional view of an essential part of a conventional pipe propulsion device when the elastic body is contracted before starting, and FIG. 7 is a transverse sectional view of an essential part of the pipe propulsion unit of FIG. 8 is a longitudinal sectional view of a main part of a conventional tube propulsion device when the elastic body is expanded at the start, and FIG. 9 is a conventional tube when the elastic body is contracted after the start is completed. FIG. 10 is a longitudinal sectional view showing a state in which a conventional pipe propulsion device is started in a start shaft, in the main part of the propulsion device.
[0008]
In these drawings, 1 is a cylindrical front inner pipe having a cutter head 7 in the front, 2 is a cylindrical rear inner pipe to which a buried pipe is attached via a connecting pipe 5 in the rear, and 3 is a front inner pipe 1. Cylindrical front and outer pipes 4 attached at intervals around the periphery, 4 is a cylindrical rear and outer pipe attached at intervals around the rear inner pipe 2 and the connecting pipe 5, and 5 is the rear inner pipe 2. A connecting pipe 6 for connecting a buried pipe, attached to the rear end, is formed between the outer circumferences of the inner pipes 1 and 2 and the connecting pipe 5 and the inner circumference of the outer pipes 3 and 4 for passing mud. A mud passage, 7 is a cutter head that is driven to rotate and excavates a natural ground ahead, 8 is a mud intake port that is provided in the lower peripheral wall of the rear inner pipe 2 and takes mud in the mud passage 6, and 9 is a rear of the rear inner pipe 2 The mud mud connected to the rear pipe 2 and pumped by a sediment pump (not shown) in the rear inner pipe 2 is guided to the ground via the start shaft 18. A drainpipe.
[0009]
The front inner pipe 1 and the rear inner pipe 2 are formed such that the outer diameters of both the pipes 1 and 2 are smaller than the excavating outer diameter of the cutter head 7. In addition, the front inner tube 1 and the rear inner tube 2 are fitted with an adjacent end portion through a folding seal (not shown) so as to be swingable, and at least three middle foldings arranged in the circumferential direction. They are connected by a jack (not shown) so that the pipes 1 and 2 can be bent vertically and horizontally by the stroke difference of these bent jacks. The front outer tube 3 and the rear outer tube 4 are arranged so that when the front inner tube 1 and the rear inner tube 2 are bent in this way, the adjacent end portions are arranged so as to be able to perform the bending operation following this operation. They are separated with a slight gap so as not to interfere with each other.
[0010]
The front outer pipe 3 and the rear outer pipe 4 are formed so that an annular mud passage 6 is formed between the front inner pipe 1, the rear inner pipe 2 and the connecting pipe 5, respectively. A fixed spacer is attached with a spacer (not shown) at an interval on the outer periphery of the lens. The front outer tube 3 and the rear outer tube 4 function as a supporting member that supports the leading conductor by being supported by the natural ground in addition to the function of forming the mud passage 6. The front outer tube 3 and the rear outer tube 4 as the cylindrical support members are formed to have substantially the same diameter as the excavation outer diameter of the cutter head 7 here, but the front inner tube 1 and the rear inner tube 2. If the mud passage 6 is formed with an interval sufficient to allow the necessary amount of mud to pass therethrough and the outer diameter of the cutter head 7 does not substantially exceed the outer diameter of the excavation, the excavation is not necessarily performed. It is not necessary to form the same diameter as the outer diameter.
[0011]
The cutter head 7 is provided with an additive injection hole (not shown) so as to radially inject an additive as a viscosity-imparting liquid at the center of the front end, and the additive injected from the additive injection hole The agent is agitated and mixed with the excavated soil so that mud soil with plastic fluidity can be generated. This mud is sent backward by an annular mud passage 6 and a part of the mud is taken into the rear inner pipe 2 from the mud taking-in port 8, and is then discharged by the earth pressure pump in the rear inner pipe 2. Through the ground. In FIG. 10, such mud is represented by the symbol M.
[0012]
The connecting pipe 5 serves to connect the buried pipe to the rear of the rear inner pipe 2 by fitting a buried pipe (not shown). Therefore, a buried pipe fixing portion 5 a for fitting and fixing the buried pipe is attached to the rear end portion of the connecting pipe 5. The buried pipe is connected to the rear of the rear inner pipe 2 in the start shaft 18 and is propelled by the main pushing device 10 in the start shaft 18 while being sequentially added. At that time, the soil discharge pipe 9 is successively added to the rear of the rear inner pipe 2 in a state of being laid inside the buried pipe 7. In this prior art tube propulsion machine, a front inner tube 1, a rear inner tube 2 and a connecting tube 5 are provided to constitute a leading conductor body, and a front outer tube 3 and a rear outer tube 4 are provided on the leading conductor body. It is provided and constitutes a leading conductor. In addition, a pipe propulsion device is configured by the leading conductor and the main pushing device 10 described below.
[0013]
10 is a main pushing device for propelling the leading conductor and the buried pipe, 11 is a frame which is installed in the start shaft 18 and movably supports the pushing table 13, and 12 is a pushing jack which gives a propulsive force to the leading conductor 1 and the buried pipe. , 13 is a pedestal for transmitting the propulsive force of the main pushing jack 12 to push the leading conductor and the buried pipe, 14 is a pipe support member that is installed at the front end of the frame 21 and horizontally supports the leading conductor and the buried pipe, Is an entrance packing that seals the gap between the outer peripheral surface of the leading conductor and the natural ground at the start to prevent intrusion of groundwater, earth and sand, etc. into the start shaft 18, and 17 is an entrance packing mounting member for mounting the entrance packing 16, Is a start shaft that is the starting point for pipe burial.
[0014]
The main pushing device 10 includes a frame 11, a main pushing jack 12, a pushing table 13, and a pipe support member 14. A pair of frames 11 are provided on the left and right sides (in the direction perpendicular to the paper surface) at a predetermined interval in the starting direction of the leading conductor. Standing up. These jack support bases 11a are arranged so as to be supported by the well wall of the start shaft 18 and to take a reaction force when the leading conductor is propelled by the main push jack 12. A pair of main push jacks 12 are provided corresponding to the frame 11, and the piston rod portion is attached to the jack support 11a, and the cylinder portion is connected to the push stand 13 so that it can be moved in any direction. To do. The push table 13 is provided with a roller 13a at the lower end portion in order to smoothly move in the front-rear direction. The entrance packing 16 and the entrance packing mounting member 17 are provided around the start opening of the start shaft 18 and form a ring shape.
[0015]
When the cutter head 7 is rotationally driven while propelling the leading conductor with the main pushing device 10, the conventional pipe propulsion device having the above-described structure excavates a natural ground to form a drilling hole. Further, in the process of excavating the excavation hole in this manner, the viscosity imparting liquid is injected into the excavation soil and stirred and mixed by the cutter head 7 to generate mud with plastic fluidity, and this mud is sent backward. Then, the mud is press-fitted and filled into the annular mud passage 6 and passes through the passage 6, and a part thereof is taken into the mud intake port 8 provided in the rear inner pipe 2 and is pumped to the ground by the sediment pump. While being discharged, the remainder is guided to the outer periphery of the buried pipe attached to the rear end of the rear inner pipe 2 to form a mud layer. In this pipe propulsion machine, the leading conductor is supported on the ground by the front outer pipe 3 and the rear outer pipe 4 while digging while reducing the penetration resistance of the buried pipe by the mud layer formed on the outer periphery of the buried pipe.
[0016]
In that case, the front outer tube 3 and the rear outer tube 4 as support members for supporting the leading conductor in the ground are cylindrical and have a large support area, so that the posture stability is good and the ground to be constructed is constructed. Even if the mountain is soft soil, a sufficient posture support reaction force can be obtained, the gap between the mud passages 6 can be maintained well, and the mud can reach the rear side of the mud passages 6 sufficiently. In addition, after the start is completed, the gap between the outer peripheral surface of the buried pipe and the natural ground is sealed by the entrance packing 16, so that ingress of groundwater, earth and sand, etc. to the start shaft 18 can be prevented. These points are common to the pipe propulsion device described in Patent Document 1.
[0017]
However, before the start is completed, the gap between the outer peripheral surface of the front outer tube 3 and the rear outer tube 4 and the natural ground is sealed by the entrance packing 16, but the rear end opening of the mud passage 6 is in the start shaft 18. Therefore, in the pipe propulsion device described in Patent Document 1, it is inevitable that mud, groundwater, and the like infiltrate in a large amount into the start shaft 18 from the rear end opening through the mud passage 6 when starting. In order to solve such a problem, the applicant has proposed the invention of the patent application of the Japanese Patent Application No. 2001-276770 in which a mud passage closing device is attached behind the earth and sand intake port in the main conductor body as described above. In the prior art pipe propulsion device shown in FIGS. 6 to 10, when the invention of this patent application is carried out, in order to be able to manufacture the mud passage closing device without difficulty, the elastic body 24 constituting the closing device is provided. As described above, an annular structure was adopted.
[0018]
Therefore, the structure of the mud passage closing device 20 in this conventional pipe propulsion device, its problems, etc. will be described below.
[0019]
20 is a mud passage closing device for closing the mud passage 6, which is attached to the connecting pipe 5 that forms the last part of the leading conductor body, and 21 is between the inside of the elastic body 24 and the outer peripheral surface of the connecting pipe 5. A fluid enclosure chamber 22 that is formed and can enclose a pressure fluid, 22 is a fluid supply / discharge path using a hose for supplying pressure fluid to the fluid enclosure chamber 21 or discharging the pressure fluid from the fluid enclosure chamber 21, 23 Is an elastic body attaching member for attaching the elastic body 24 to the outer peripheral side of the connecting pipe 5, and 24 is an annular elastic member having an elastic deformation part 24a and a fixing part 24b and attached so as to surround the outer periphery of the connecting pipe 5. 24a is an elastic deformation part of the elastic body 24 which can be expanded and contracted to close and open the mud passage 6 respectively, and 24b is a flange shape fixed to the outer peripheral side of the connecting pipe 5 by an elastic body mounting member 23. Elastic body 24 Which is a fixed part.
[0020]
When a pressure fluid is supplied to the fluid sealing chamber 21 from a pump (not shown) through the fluid supply / discharge passage 22, the elastic body 24 expands so that the radial cross section of the elastic deformation portion 24a becomes semicircular as shown in FIG. Then, the mud passage 6 is closed. Further, when the pressure fluid in the fluid sealing chamber 21 is discharged through the fluid supply / discharge passage 22, when the external force is not acting on the elastic deformation portion 24a, the radial cross section of the elastic deformation portion 24a is as shown in FIG. The mud passage 6 is opened by contracting to become flat. As the pressure fluid, a desired fluid such as air or hydraulic oil can be used.
[0021]
The fixing portion 24b of the elastic body 24 is a portion that is fixed to the connecting pipe 5 and is inconvenient if it is deformed when the fluid is sealed in the fluid sealing chamber 21, so that the fixing portion 24b is formed to be more difficult to deform than the elastic deforming portion 24a. ing. The elastic body attaching member 23 includes a bolt and a clamping member for clamping the fixing portion 24 b of the elastic body 24 in cooperation with the connecting pipe 5. When the elastic body 24 is attached to the connecting pipe 5, after the annular elastic body 24 is fitted to the connecting pipe 5 using its elasticity before the fixing portion 5 a of the flange-like embedded pipe is fixed to the connecting pipe 5. After the fixing portion 24b of the elastic body 24 is sandwiched between the connecting tube 5 and the clamping member, the clamping member and the fixing portion 24b are screwed to the connecting tube 5 with bolts.
[0022]
In the prior art pipe propulsion device having such a structure, when starting, the mud passage 6 is closed by the mud passage closing device 20 provided behind the soil intake port 8. If it does so, it will become possible to take the mud produced | generated in the start process to the earth and sand intake port 8, and to discharge | emit it to the ground with an earth and sand pump. Therefore, the mud discharge amount can be controlled from the initial stage of the start by controlling the mud discharge amount with the sediment pump, and the face can be supported with the appropriate mud pressure. As a result, it is possible to prevent the collapse of the natural ground around the excavation hole and to suppress the groundwater from flowing around the face by mud pressure, so that safe construction can be performed. Further, since the mud passage 6 is closed by the mud passage closing device 20, it is possible to prevent mud and groundwater from entering the start shaft 18 from the rear end opening of the mud passage 6. After the start is completed, the rear end opening of the mud passage 5 is isolated from the starting shaft 28 by the entrance packing 16, so that the mud passage closing device 20 can be opened to perform normal excavation.
[0023]
[Patent Document 1]
Japanese Patent Laid-Open No. 11-2094 (page 4-6, FIG. 1)
[0024]
[Problems to be solved by the invention]
By the way, it is necessary for the mud passage 6 to maintain a cross-section through which the mud can easily pass through with a passage resistance lower than the mud pressure. Otherwise, the mud does not spread evenly around the outer periphery of the buried pipe. The penetration resistance of buried pipes during pipe propulsion cannot be effectively reduced. Therefore, the mud passage 6 has a structure in which the mud is difficult to pass through and the mud is not allowed to pass through, and foreign matter (pebbles, etc.) in the mud and highly viscous earth and sand are not easily deposited, so that the mud flow is not obstructed. It is necessary to. For this reason, in the conventional pipe propulsion device, the radial cross section is flattened so that the elastically deformable portion 24a is as flush as possible with the inner peripheral surface of the mud passage 6 when the elastic body 24 is contracted. Accordingly, the mud passage closing device 20 is configured so that a convex portion that narrows the mud passage 6 and a concave portion that is likely to accumulate such as earth and sand are not formed in the mud passage 6.
[0025]
However, when the elastic body 24 is contracted, the mud passage closing device 20 has a flat cross section in the radial direction of the elastic deformation portion 24a as shown in FIG. At the time of normal excavation after the completion, mud pressure acts on the elastic deformation portion 24a, so that the elastic deformation portion 24a is deformed so that a depression is formed in the center portion as shown in FIG. When such a depression is formed in the elastic body 24, foreign matter in the mud, highly viscous earth and sand, etc. accumulate in this depression, and the flow of the mud is inhibited by these deposits. Further, when the flow of mud is obstructed and the flow velocity decreases, the mud is easily clogged not only in the elastic body 24 but also in the mud passage 6. Will not be able to excavate excavated earth and sand, making it impossible to excavate.
[0026]
In order to avoid such a situation, the elastic deformation portion 24a is prevented from being depressed by enclosing a highly incompressible fluid in the fluid sealing chamber 21 so that the flat state of the elastic deformation portion 24a can be maintained against mud pressure. However, if the fluid supply / discharge path 22 connecting the fluid supply source on the ground and the fluid sealing chamber 21 becomes longer as the leading conductor advances, the elastically deforming portion 24a will inevitably generate fluid supply. It is difficult to prevent the elastic deformation portion 24a from being depressed because it is deformed by a slight expansion of the drainage passage 22 and a slight contraction of the fluid inside thereof. Furthermore, when the elastic deformation portion 24a is pressed with a hard foreign material such as gravel, it is no longer possible to prevent the deformation of the elastic deformation portion 24a, and the foreign material is accumulated in the depression caused by the deformation. As a result, the mud passage 6 is blocked, and the mud flow in the mud passage 6 is obstructed.
[0027]
The present invention was created in order to solve these problems found in the prior art, and the technical problem was that a cylindrical support member was provided to form a leading conductor and a mud mud passage closing device was attached. It is an object of the present invention to provide a pipe propulsion device in which it is not difficult to manufacture a mud passage closing device and the mud flow is not hindered by the attachment.
[0028]
[Means for Solving the Problems]
These technical problems of the present invention are:
A tubular front conductor body with a cutter head in the front and a buried pipe attached to the rear end, and a ground fixed to the outer periphery of the front conductor body so as to form a mud passage for passing mud. It has a tip conductor composed of a cylindrical support member supported by a mountain, and excavates a natural ground with a cutter head while propelling the tip conductor, and injects a viscosity imparting liquid into the excavated soil and has plastic fluidity Generate mud, send the mud back through the mud passage formed between the tip conductor body and the support member, take a part of the mud into the sand intake of the tip conductor body and discharge it to the ground. In the pipe propulsion machine that guides the rest to the outer periphery of the buried pipe,
An annular elastic body that can be expanded by enclosing a pressure fluid inside to close the mud passage, or can be shrunk by discharging the pressure fluid to open the mud passage. Provided behind the earth and sand intake so as to surround the outer periphery, Separate from the elastic body, Of this elastic body Part In addition, a mud passage closing device constructed by mounting a shape holding member capable of holding the radial cross section of the elastic body flat against the mud pressure at the time of contraction,
Is achieved.
[0029]
In the pipe propulsion device of the present invention provided with such a mud passage closing device, when starting, the mud passage formed between the outer periphery of the leading conductor body and the cylindrical support member is connected to the earth intake port. It closes by expanding the annular elastic body provided in the back. As a result, the mud generated in the starting process can be taken into the earth and sand intake and discharged to the ground, and mud and groundwater can be prevented from entering a large amount from the rear end opening into the starting shaft through the mud passage. You can also After the leading conductor has passed through the starting shaft of the starting shaft in this way, the rear end opening of the mud passage is isolated from the starting shaft, so the mud passage is opened by contracting the elastic body to perform normal excavation Can do.
[0030]
Of the elastic body Part In particular, since the shape holding member is mounted, the elastic body is always held flat by the shape holding member against the mud pressure when the elastic body is contracted. Therefore, there are no depressions that tend to accumulate foreign matter such as gravel and highly viscous earth and sand, or projections that narrow the mud passage, and the mud flow in the mud passage is not hindered. . In addition, since the elastic body has an annular shape that can be easily brought into close contact with the cylindrical support member, the mud passage can be satisfactorily closed at the time of expansion without being manufactured to have a particularly high followability. There is no difficulty in production. Thus, in the pipe propulsion apparatus of the present invention provided with the mud passage closing device, it is not difficult to manufacture the mud passage closing device, and the attachment of the mud passage does not hinder the flow of mud.
[0031]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be clarified by describing an embodiment of the present invention with reference to FIGS. 1 to 5.
[0032]
FIG. 1 is a longitudinal sectional view of an essential part of a first example of a pipe propulsion apparatus embodying the present invention, and shows a state when an elastic body is contracted, and FIG. 2 is a pipe propulsion of FIG. FIG. 3 is a view similar to FIG. 1 showing a state when the elastic body is inflated, and FIG. 4 is a view of the elastic body and the shape-retaining member in the pipe propulsion device of FIG. FIG. 5 is a cross-sectional view of a main part of a pipe propulsion device according to a second example embodying the present invention, and shows a state when the elastic body is contracted. It is. In these drawings, the portions denoted by the same reference numerals as those in FIGS. 6 to 10 represent the same portions as those in FIGS. 6 to 10 and will not be described in detail.
[0033]
The tube propulsion units of the first example and the second example described below are both tubular with a cutter head 7 in the front and an embedded tube attached to the rear end, as with the tube propulsion unit according to the prior art. A leading conductor body and a cylindrical support member that is fixed to the outer periphery of the leading conductor body at a distance and supported by a natural ground so as to form a mud passage 6 for passing mud. Has a body. The front conductor body is configured by providing a front inner tube 1, a rear inner tube 2 and a connecting tube 5 for connecting a buried tube having a cutter head 7 in the front, and the support members are the front outer tube 3 and the rear outer tube. This is the same as that of the conventional technique.
[0034]
And while pushing a leading conductor with the main pushing apparatus 10, a cutter head 7 excavates a natural ground, and also injects a viscosity imparting liquid from the cutter head 7 to excavated soil and produces mud with plastic fluidity. Is sent rearward by an annular mud passage 6 formed between the leading conductor main body and the support member, a part of the mud is taken into the earth and sand intake port 8 of the rear inner pipe 2, and the earth discharge pipe is discharged by the earth and sand pump. 9 and discharging the rest to the outer periphery of the buried pipe, the basic structure is the same as the pipe propulsion device according to the prior art. Furthermore, a mud mud passage closing device is attached to the rear of the earth and sand intake 8 as in the prior art.
[0035]
The difference between the pipe propulsion device of the first example and the second example from the tube propulsion device according to the prior art is the structure of the mud passage closing device. Therefore, the mud passage closing devices 30 and 30 'attached to the pipe propulsion device of each example will be described below.
[0036]
First, the first example of the pipe propulsion unit will be described with reference to FIGS. 1 to 4. Reference numeral 30 denotes a mud passage in the first example of the pipe propulsion unit attached to the connecting pipe 5 for closing the mud passage 6. , 31 is a fluid sealing chamber similar to the fluid sealing chamber 21, 32 is a fluid supply / discharge passage using a hose for penetrating a shape holding member 35 (to be described later) and supplying pressure fluid to the fluid sealing chamber 31, and 33 An elastic body attachment member comprising a bolt and a clamping member for attaching the elastic body 34 to the outer peripheral side of the connecting pipe 5, 34 is an annular elastic body similar to the elastic body 24, and 34a is an elastic body similar to the elastic deformation portion 24a 34 is an elastic deformation part, 34b is a fixing part of the elastic body 34 similar to the fixing part 24b, 35 is Separate from the elastic body 34, this Of the elastic deformation part 34a of the elastic body 34 Part This is a shape holding member in the first example of the pipe propulsion device that can be attached to the pipe and can hold the radial cross section of the elastic deformation portion 34a in a flat shape against mud pressure when contracted.
[0037]
The clamping member of the elastic body mounting member 33 is clamped in cooperation with the connecting pipe 5 when the fixing portion 34b of the elastic body 34 is screwed to the connecting pipe 5 with a bolt, like the clamping member of the elastic body mounting member 23. In the example shown here, it also serves to fill an annular recess formed before and after the elastic deformation portion 34a. Therefore, each of the front and rear holding members is formed by dividing a ring-shaped member that matches the annular recess, and when the connecting member 5 is mounted, the outer peripheral surface of the holding member is the rear inner tube 2. The outer peripheral surface and the outer peripheral surface of the fixed portion 5a of the buried pipe in the connecting pipe 5 are substantially aligned with the adjacent portion.
[0038]
The shape holding member 35 in the first example is not substantially deformed even when the mud pressure in the mud passage 6 is applied, and can be deformed so as to be reduced as shown in FIG. It is made of an elastic material. The shape retaining member 35 is formed in an annular shape having a central hole having substantially the same diameter as the outer diameter of the connecting pipe 5 so as to be attached in close contact with the outer periphery of the connecting pipe 5 and has a flat radial cross section. It has a shape. In the shape holding member 35, a fluid supply / drain passage insertion hole 35 a for inserting the fluid supply / discharge passage 32 and introducing the tip opening into the fluid sealing chamber 31 is formed in the radial direction.
[0039]
When attaching such a shape holding member 35 to the connecting pipe 5 together with the elastic body 34, as shown in FIG. 4, after the shape holding member 35 is deformed so as to be reduced, the elastic body 24 is mounted in the elastic body 34. Is attached in the same manner as when attaching to the connecting pipe 5. In the pipe propulsion device of the first example, since the shape holding member 35 is configured by an annular elastic member in this way, the shape holding member 35 can be reduced and deformed and mounted in the elastic body 34, so that the mud passageway can be installed. A closing device can be easily attached. Instead of preparing the shape-retaining member 35, a method in which a convex portion having the same shape as this is provided in advance on the outer peripheral surface of the connecting pipe 5 is also conceivable, but the fixing portion 34b of the elastic body 34 is fixed. Similarly to the portion 24b, it is difficult to elastically deform compared to the elastic deformation portion 34a, so it is difficult to attach the elastic body 34 to the convex portion of the connecting pipe 5.
[0040]
Next, the pipe propulsion device of the second example will be described with reference to FIG. 5. 30 ′ denotes a mud passage in the pipe propulsion device of the second example for closing the mud passage 6 attached to the connecting pipe 5. The closing device 35 'is installed inside the elastic deformation portion 34a of the elastic body 34, and can hold the radial cross section of the elastic deformation portion 34a flat against the mud pressure when contracted. It is a shape maintenance member in a pipe propulsion machine. In FIG. 5, the parts denoted by the same reference numerals as those in FIGS. 1 to 4 represent the same parts as those in these figures.
[0041]
The pipe propulsion unit of the second example is substantially the same as the pipe propulsion unit of the first example except for the structure of the shape retaining member 35 ′ in the mud passage closing device 30 ′. The shape holding member 35 ′ is composed of a plurality of arc-shaped holding member pieces 35′x, 35′y, and 35′z obtained by dividing an annular member like the shape holding member 35 in the first example. It is composed. The shape holding member 35 ′ can be formed of a desired material such as a hard material as long as it does not substantially deform even when the mud pressure in the mud passage 6 is applied. The point is also different from the shape holding member 35.
[0042]
The holding member pieces 35′x, 35′y, and 35′z are sequentially attached to the elastically deforming portion 34a of the elastic body 34 and assembled in an annular shape. A cutout 35′b formed by cutting out in the direction is provided so that only the inner peripheral side can be abutted. Further, one of the holding member pieces 35′x is provided with a fluid supply / discharge path insertion hole 35′a similar to the fluid supply / discharge path insertion hole 35a for inserting the fluid supply / discharge path 32 in the radial direction. Forming.
[0043]
In the pipe propulsion device of the first example and the second example provided with the mud passage closing devices 30, 30 ′, when starting, between the outer periphery of the leading conductor body and the cylindrical support member, The formed mud passage 6 is closed by inflating the elastic deformation portion 34a of the annular elastic body 34 provided behind the earth and sand intake port 8. As a result, the mud produced in the starting process can be taken into the earth and sand intake 8 and discharged to the ground, and mud and groundwater can enter a large amount from the rear end opening into the starting shaft 18 through the mud passage 6. Can also be prevented. After the leading conductor has passed through the starting port of the start shaft 18 in this way, the rear end opening of the mud passage 6 is isolated by the start shaft 18 and the entrance packing 16, so that the mud passage 6 is made to contract by contracting the elastic deformation portion 34 a. It can be opened for normal excavation.
[0044]
Since the shape retaining members 35 and 35 'are particularly mounted inside the elastic deforming portion 34a of the elastic body 34, the elastic deforming portion 34a has a shape retaining member having a radial cross section against mud pressure when contracted. 35 and 35 'are always held flat. Therefore, there is no depression in the elastically deforming portion 34a that is liable to accumulate foreign matter such as gravel or highly viscous earth and sand, or the mud passage 6 is narrowed, and the flow of mud in the mud passage 6 is obstructed. Never happen. In addition, since the elastic deformation portion 34a has an annular shape that can be easily brought into close contact with the cylindrical support member, the mud passage 6 can be satisfactorily closed during expansion without being manufactured to have a particularly high followability. It can be done without difficulty.
[0045]
Thus, in the first and second example pipe propulsion devices provided with the mud passage closing devices 30, 30 ′, it is not difficult to produce the mud passage closing devices 30, 30 ′. The attachment does not impede the flow of mud. As a result, the excavated earth and sand of the face can be smoothly discharged to the ground at a desired speed, and the pipe propulsion method can be carried out efficiently and safely, and the elastic deformation portion 34a can be forcedly deformed by the shape holding members 35, 35. It can be suppressed by 'and the service life of the mud passage closing devices 30, 30' can be extended.
[0046]
In particular, in the pipe propulsion device of the first example, since the shape holding member 35 is configured by an annular elastic member, if the shape holding member 35 is elastically deformed so as to be reduced, it can be mounted in the elastic body 34. The mud passage closing device 30 can be easily attached. In the pipe propulsion device of the second example, since the shape holding member 35 ′ is divided and configured by a plurality of arc-shaped holding member pieces 35′x, 35′y, 35′z, the shape holding member 35 ′ is As in the first example, the elastic body 34 can be mounted without being elastically deformed, and the shape holding member 35 ′ can be formed of a desired material. In any of these examples, in particular, the annular recess formed before and after the elastic deformation portion 34a is filled with the sandwiching member of the elastic body mounting member 33, so there is no risk of foreign matter, earth and sand, etc. accumulating in the recess. .
[0047]
In the example described above, the mud mud passage closing devices 30 and 30 ′ are provided in the connecting pipe 5. However, the closing devices 30 and 30 ′ are mainly configured to remove groundwater and mud in the mud passage 6 when the leading conductor starts. It is only necessary to prevent the mudstone passage 6 from flowing into the start shaft 18 while allowing it to be taken into the earth and sand intake port 8 and discharged to the ground. What is necessary is just to provide. Here, the technical content of the present invention has been described by taking a folding pipe propulsion machine as an example, but by fixing a cylindrical support member so as to form a mud passage 6 on the outer periphery of the tubular leading conductor body. As long as it is a pipe propulsion machine that constitutes the leading conductor and guides the mud with plastic fluidity to the outer circumference of the buried pipe through the mud mud passage 6, the present invention is an ordinary pipe propulsion machine that does not break the leading conductor. It can also be applied to.
[0048]
【The invention's effect】
As is apparent from the above description, the present invention employs the means shown in the section “Means for Solving the Problems”. Therefore, according to the present invention, a cylindrical support member is provided to lead the apparatus. In a pipe propulsion device that constitutes a body and is provided with a mud passage closing device, it is not difficult to manufacture the mud passage closing device, and a pipe propulsion device is obtained in which the mud flow is not obstructed by the attachment. As a result, the pipe propulsion method can be carried out safely, and unreasonable deformation of the elastic deformation portion can be suppressed by the shape holding member, so that the service life of the mud passage closing device can be extended.
[0049]
When the pipe propulsion device of the present invention is embodied, particularly when embodied as in claim 2, the shape holding member is made of an annular elastic member so that the shape holding member is reduced. If it is elastically deformed, it can be installed in the elastic body and a mud passage closing device can be easily attached. According to another aspect of the present invention, the shape holding member is constituted by a plurality of arc-shaped members obtained by dividing the annular member, so that the shape holding member is elastic without being deformed elastically. The shape-retaining member can be formed from a desired material.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a main part of a pipe propulsion device according to a first example embodying the present invention, showing a state when an elastic body is contracted.
2 is a cross-sectional view of a main part of the pipe propulsion device of FIG.
FIG. 3 is a view similar to FIG. 1 showing a state when the elastic body is expanded.
4 is a cross-sectional view for explaining a method of attaching an elastic body and a shape holding member in the pipe propulsion device of FIG.
FIG. 5 is a cross-sectional view of a main part of a pipe propulsion device of a second example embodying the present invention, and is a view showing a state when an elastic body is contracted.
FIG. 6 is a longitudinal sectional view of a main part in a conventional pipe propulsion device when an elastic body is contracted before starting.
7 is a cross-sectional view of a main part of the pipe propulsion device of FIG. 6;
FIG. 8 is a longitudinal sectional view of a main part in a conventional pipe propulsion device when an elastic body is expanded at the time of starting.
FIG. 9 is a longitudinal cross-sectional view of a main part in a conventional pipe propulsion device when an elastic body is contracted after the start is completed.
FIG. 10 is a longitudinal sectional view showing a state in which a conventional pipe propulsion device is started in a start shaft.
[Explanation of symbols]
1 Front inner pipe
2 Rear inner pipe
3 Front outer tube
4 Rear outer pipe
5 Connection pipe
6 Mud passage
7 Cutter head
8 Sediment intake port
9 Drainage pipe
10 original pusher
16 Entrance packing
18 Starting shaft
20, 30, 30 'Mud passage closing device
21, 31 Fluid enclosure
22, 32 Fluid supply / discharge path
23, 33 Elastic body mounting member
24, 34 Elastic body
24a, 34a Elastic deformation part (of elastic bodies 24, 34)
24b, 34b (elastic body 24, 34) fixed part
35,35 'shape retaining member
35'x, 35'y, 35'z holding member piece

Claims (3)

前方にカッタヘッドを有し後端部に埋設管が取り付けられる管状の先導体本体と、泥土を通過させるための泥土通路を形成するようにその先導体本体の外周に間隔を置いて固定され地山で支持される円筒状の支持部材とで構成された先導体を備え、先導体を推進しつつカッタヘッドで地山を掘削するとともに掘削土砂へ粘性付与液を注入して塑性流動性のある泥土を生成し、その泥土を、先導体本体と支持部材との間に形成された泥土通路により後方へ送ってその泥土の一部を先導体本体の土砂取り込み口に取り込んで地上に排出するとともに残りを埋設管の外周に導くようにした管推進機において、
内側に圧力流体を封入することにより膨張させて泥土通路を閉鎖したり、その圧力流体を排出することにより収縮させて泥土通路を開放したりすることができる環状の弾性体を、先導体本体の外周を囲繞するように土砂取り込み口の後方に設けるとともに、弾性体とは別体に、この弾性体の内に、その収縮時に泥土圧に対抗して弾性体の径方向断面を偏平状に保持することができる形状保持部材を装着して構成した泥土通路の閉鎖装置を付設したことを特徴とする管推進機。
A tubular front conductor body with a cutter head in the front and a buried pipe attached to the rear end, and a ground fixed to the outer periphery of the front conductor body so as to form a mud passage for passing mud. It has a tip conductor composed of a cylindrical support member supported by a mountain, and excavates a natural ground with a cutter head while propelling the tip conductor, and injects a viscosity imparting liquid into the excavated soil and has plastic fluidity Generate mud, send the mud back through the mud passage formed between the tip conductor body and the support member, take a part of the mud into the sand intake of the tip conductor body and discharge it to the ground. In the pipe propulsion machine that guides the rest to the outer periphery of the buried pipe,
An annular elastic body that can be expanded by enclosing a pressure fluid inside to close the mud passage, or can be shrunk by discharging the pressure fluid to open the mud passage. periphery is provided on the rear of the sand inlet so as to surround, separately from the elastic body, the inner portion of the elastic member, a radial cross-section of the elastic body against the mud pressure at the time of contraction to flat A pipe propulsion device provided with a mud passage closing device provided with a shape holding member capable of being held.
形状保持部材を、環状の弾性部材により構成したことを特徴とする請求項1に記載の管推進機。  2. The pipe propulsion device according to claim 1, wherein the shape holding member is constituted by an annular elastic member. 形状保持部材を、環状の部材を分割して得られる複数個の円弧状部材により構成したことを特徴とする請求項1に記載の管推進機。 The pipe propulsion device according to claim 1, wherein the shape maintaining member is constituted by a plurality of arc-shaped members obtained by dividing an annular member.
JP2003172141A 2003-06-17 2003-06-17 Pipe propulsion machine Expired - Fee Related JP4351871B2 (en)

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