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JP4376115B2 - Boiled egg shell cracking device - Google Patents
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JP4376115B2 - Boiled egg shell cracking device - Google Patents

Boiled egg shell cracking device Download PDF

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JP4376115B2
JP4376115B2 JP2004131187A JP2004131187A JP4376115B2 JP 4376115 B2 JP4376115 B2 JP 4376115B2 JP 2004131187 A JP2004131187 A JP 2004131187A JP 2004131187 A JP2004131187 A JP 2004131187A JP 4376115 B2 JP4376115 B2 JP 4376115B2
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vibration
chute
cracking device
egg shell
boiled egg
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JP2005312315A (en
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一成 嘉見
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Kewpie Corp
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QP Corp
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Description

本発明は茹で卵の殻ひび入れ装置に関し、詳しくは茹で卵を振動(揺動)させながらシュート内で衝撃を与え、その殻にひびを入れる装置であって、振動数と振幅を卵の状態(大きさ、鮮度、処理条件等)に合わせて最適のものに調節できるようにした茹で卵の殻ひび入れ装置に関する。   The present invention relates to a boiled egg shell cracking device, and more particularly to a device that applies a shock in a chute while vibrating (oscillating) a boiled egg and cracks the shell. The present invention relates to a cracking device for boiled egg shells that can be adjusted to the optimum one according to (size, freshness, processing conditions, etc.).

茹で卵の殻を剥離除去するために、殻付き茹で卵の殻に連続的にひび入れを形成する手段としては種々の方式が知られている。例えば特許文献1には、殻付き茹で卵を浅枠状の回転円筒体の外周面を円周方向に移送しながら殻を破砕ひび入れする方式が記載されており、特許文献2には殻付き茹で卵を浅枠状の回転円筒体内を軸方向に移送しながら殻を破砕ひび入れする方式が記載されている。   Various methods are known as means for continuously forming a crack in an egg shell with a shelled jar in order to peel and remove the egg shell with a jar. For example, Patent Document 1 describes a method of crushing and cracking a shell while moving the outer peripheral surface of a shallow frame-shaped rotating cylindrical body in a circumferential direction with a shelled bowl, and Patent Document 2 describes a method with a shell. A method is described in which the shell is cracked and cracked while the egg is transferred in a shallow frame-shaped rotating cylinder in the axial direction.

しかしながら、上記従来の方式は何れも桟枠状のもので叩打するため叩打衝撃が強過ぎたり、殻が深く凹み過ぎて卵殻と卵白の間にある卵殻膜まで不要に破壊することになり、その後の殻の剥離除去作用において殻を円滑に剥離できないと共に、特に殻片が飛散して卵白部に突き刺さり、これが製品中に混入して製品の品質低下や顧客からのクレームの原因となったりする欠陥がある。
また、従来の方式は棒材を架設した桟枠状の円筒体を使用するために、棒材に付着した汚れや殻片が狭い隙間に入りこみ、通常の洗浄作業では落とし難く、常に細菌汚染による問題発生の危険にさらされているという問題がある。これらの現状に鑑み本発明は、先に前記欠陥を改善し、洗浄作業を容易とした茹で卵の殻ひび入れ装置を実現しようとして、まず断面凵字樋状のシュートを使い、その内部の長手方向に卵を移送する移送片付きの卵移送コンベアを配設したものを作成し、このシュートを幅方向に種々の角度で振動させて卵を壁面に衝突させ、卵の殻にひびを入れることができる装置を特願2003−157473号として提案した。そしてこの際振動手段としては、公知の往復動エアーシリンダを用いて前記凵字樋状のシュートを振動(遥動)させ、シュートの側壁及び移送片に卵を衝接させることでひび入れをする装置として完成させた。
特開平5−19211号公報(第4〜5頁、第1図〜4図) 特開昭52−79069号公報 特開昭57−1471号公報
However, any of the above conventional methods is struck with a frame-like one, so that the impact is too strong, or the shell is deeply dented and the eggshell membrane between the eggshell and the egg white is unnecessarily destroyed. In the shell peeling and removal action, the shell cannot be peeled off smoothly, and in particular, the shell fragments may scatter and pierce the egg white, which may enter the product and cause product quality degradation or customer complaints. There is.
In addition, since the conventional method uses a frame-shaped cylindrical body with a bar installed, dirt and shell pieces adhering to the bar enter into a narrow gap and are difficult to remove in normal cleaning operations, and are always caused by bacterial contamination. There is a problem of being at risk of problems. In view of these current situations, the present invention is to first improve the above-described defects and realize a boiled egg shell cracking device that facilitates the cleaning operation. Create an egg transfer conveyor with a transfer piece that transfers eggs in the direction, and vibrate this chute at various angles in the width direction to collide the egg with the wall surface and crack the egg shell A device that can be used was proposed as Japanese Patent Application No. 2003-157473. At this time, as a vibration means, the known reciprocating air cylinder is used to vibrate (sway) the above-mentioned chaff-shaped chute and crack the egg by contacting the chute side wall and the transfer piece. Completed as a device.
Japanese Patent Laid-Open No. 5-19211 (pages 4 to 5, FIGS. 1 to 4) JP-A-52-79069 JP 57-1471 A

しかしながら、前記特願2003−157473号で提案した茹で卵のひび入れ装置は、振動数と振幅を同時に所望の数値に調整することが難しく、例えば振動数を増やしても振幅はエアーシリンダのストロークで限定されて一定のままとなり、茹で卵の状態に合わせた最適の振動数と振幅を得るために別々に増減し得ず、製造中に微調整することは困難であるという欠点があることが判明した。そこで本発明者はさらに研究を重ねた結果、振動発生の技法として、回転数を電気的に制御できる一対のモーターと、このモーターとベルトで連結した一対の回転振動軸とからなる公知の振動発生手段(先記の特許文献)を利用すれば、上記問題を解決できるのではないかと考え、前記回転振動軸にその重心位置を中心より偏位させるための錘りを自由に増減できる構造を取り入れることにより、本発明を完成させた。
すなわち本発明は茹で卵の殻にひび入れするために最適な振動数や振幅の大きさに自由に調整できる茹で卵の殻ひび入れ装置を提供する事を目的とする。
However, the boiled egg cracking device proposed in Japanese Patent Application No. 2003-157473 is difficult to adjust the frequency and amplitude to the desired values at the same time. For example, even if the frequency is increased, the amplitude is the stroke of the air cylinder. It remains limited and remains constant, and it turns out that there is a disadvantage that it cannot be increased or decreased separately to obtain the optimal frequency and amplitude tailored to the boiled egg condition and is difficult to fine tune during manufacturing did. Therefore, as a result of further research, the present inventor, as a vibration generation technique, a known vibration generation comprising a pair of motors capable of electrically controlling the number of rotations and a pair of rotational vibration shafts connected to the motor by a belt. Considering that the above problem can be solved by using means (the above-mentioned patent document), a structure that can freely increase or decrease the weight for deviating the center of gravity of the rotational vibration shaft from the center is incorporated. Thus, the present invention has been completed.
That is, an object of the present invention is to provide a boiled egg shell cracking device that can be freely adjusted to the optimum frequency and amplitude for cracking into the egg shell.

上記目的を達成するため、本発明茹で卵の殻ひび入れ装置は、平らな内壁面を有した断面凵字樋状のシュートの内部の長手方向に沿って卵を移送する移送片を具有した卵移送コンベアを設けてあり、かつ前記シュートをその幅方向に対して所望の角度に直線的に振動させ得るスプリングにより支持された振動手段収納部を介して振動台上に配設してある茹で卵の殻ひび入れ装置であって、前記振動台の下方に互いに反対方向に回転する回転軸を備えた一対のモーターを配設すると共に振動台の裏面を前記回転軸のそれぞれにベルトで連結された一対の回転振動軸で軸支してあり、該回転振動軸はその重心位置を中心より偏位させる錘りを装着自在に形成してあることを特徴とする。
また、その際、前記錘りは略平板状にしてあり前記回転振動軸の一側面に段積装着可能にしてあるものとする。
このような構成にすることにより、振動数を増減する必要のある時は、モーターの回転数をスイッチ操作により増減させればよく、振幅をおおきくする時は錘りの装着数を増やす事により、容易に所望の振幅を得ることができるのでよい。
In order to achieve the above object, an egg shell cracking device according to the present invention is an egg having a transfer piece for transferring an egg along the longitudinal direction of a chute having a flat cross-section and a flat inner wall surface. It is provided with a transfer conveyor and an egg boiled for against the chute in the width direction are arranged at a desired angle to the vibrating table on via the vibration means housing portion supported by a spring capable of linearly vibrating And a pair of motors having rotating shafts rotating in opposite directions to each other below the vibration table, and the back surface of the vibration table is connected to each of the rotation shafts by a belt. The rotary vibration shaft is supported by a pair of rotational vibration shafts, and the rotational vibration shafts are formed so as to be freely mountable with weights that deviate from the center of gravity.
In this case, the weight is substantially flat and can be mounted on one side of the rotational vibration shaft.
With this configuration, when it is necessary to increase or decrease the vibration frequency, it is only necessary to increase or decrease the number of rotations of the motor by operating the switch, and when increasing the amplitude, by increasing the number of attached weights, The desired amplitude can be easily obtained.

本発明の茹で卵の殻ひび入れ装置は、モーターの回転数を振動台の振動数とし、回転振動軸に装着する錘りの増減によって振幅の大きさとして調整する構造にしてあるので、茹で卵の大小や加熱処理条件に合わせてひび入れに最適の振動数と振幅を容易に得ることができる。従って殻無茹で卵の良品の歩留まりと製造能率を上げる事が可能となり、コスト安価な製品を供する事ができる。 The boiled egg shell cracking device of the present invention has a structure in which the number of rotations of the motor is set to the frequency of the vibration table and the amplitude is adjusted by increasing or decreasing the weight attached to the rotating vibration shaft. It is possible to easily obtain the optimum frequency and amplitude for cracking according to the size and heat treatment conditions. Accordingly, it is possible to increase the yield and production efficiency of non-husk eggs without shells, and to provide low-cost products.

以下、本発明を図面に示す実施の形態を参照して説明する。 The present invention will be described below with reference to embodiments shown in the drawings.

図1は本発明に係る茹で卵の殻ひび入れ装置の一例を示す側断面図であり、図2は図1のX-X矢視平面図である。また、図3は図1の概略正面図であり、図4は本発明の一例を示す(卵移送コンベアは省略)斜視図である。本実施例による茹で卵の殻ひび入れ装置1は、図1に示すようにスプリング13により支持された振動手段収納部6を介して振動台3上にステンレス鋼材製の板厚2mmで断面凵字樋状のシュート2を配設してある。該シュート2内にはその長手方向にステンレス製の移送片4、4、4・・・を等間隔に配設した移送コンベア5が図示しないモーターによって一方向に駆動するように備設されている。本実施例においては前記シュート2の内幅は70mm程としてあり、長さを約1000mm、移送片4、4・・・の間隔は100mm程に形成され、卵E、E、E・・・の長径が移送中に余裕をもって転動あるいはシュート2の内壁面等に振動して衝接し得るようにしてある。 FIG. 1 is a side sectional view showing an example of a boiled egg shell cracking apparatus according to the present invention, and FIG. 2 is a plan view taken along the line XX of FIG. 3 is a schematic front view of FIG. 1, and FIG. 4 is a perspective view showing an example of the present invention (the egg transfer conveyor is omitted). The egg shell cracking apparatus 1 according to the present embodiment has a cross-sectional character with a thickness of 2 mm made of stainless steel on a vibration table 3 via a vibration means housing 6 supported by a spring 13 as shown in FIG. A bowl-shaped chute 2 is provided. In the chute 2, a transfer conveyor 5 in which stainless steel transfer pieces 4, 4, 4,... Are arranged at equal intervals in the longitudinal direction is provided so as to be driven in one direction by a motor (not shown). . In this embodiment, the inner width of the chute 2 is about 70 mm, the length is about 1000 mm, and the distance between the transfer pieces 4, 4... Is about 100 mm, and the eggs E, E, E. The long diameter is configured to allow rolling contact with the inner wall surface of the chute 2 or the like with sufficient margin during transfer.

また、前記振動台3は振動手段の収納部6内に収納された互いに反対方向に回転する回転軸7、7を備える一対のモーターM、Mにベルト8、8を介して連結された一対の回転振動軸9、9に軸止してある。
この回転振動軸9、9はその重心位置を中心より偏位される錘り10、10・・・の装着を自在にできるようボルト11とナット12による締付部を具備されている。この構造により、振動により、振動台3上のシュート2はモーターM、Mの駆動により振動させられ、モーターM、Mの回転数を変化させることによって振動台3等の振動数は変化させられる。また、その振幅を調整する際は回転振動軸9、9に装着する錘り10、10の数を増減することで容易になし得るようにしてある。
Further, the vibration table 3 is a pair of motors M, M provided with rotating shafts 7, 7 that are accommodated in the accommodation unit 6 of the vibration means and that rotate in opposite directions, and are connected to each other via belts 8, 8. Rotating vibration shafts 9 and 9 are fixed.
The rotary vibration shafts 9 and 9 are provided with tightening portions by bolts 11 and nuts 12 so that the weights 10, 10... With this structure, the chute 2 on the vibration table 3 is vibrated by driving the motors M and M due to vibration, and the vibration frequency of the vibration table 3 and the like is changed by changing the rotation speed of the motors M and M. Further, when adjusting the amplitude, the number of weights 10 and 10 attached to the rotary vibration shafts 9 and 9 can be easily increased or decreased.

しかして、上記構造とした実施例の茹で卵の殻ひび入れ装置1を、卵の殻剥き処理工程に組み込んで使用する際は、この茹で卵の殻ひび入れ装置1のシュート2の始端部側に図示しない卵の供給コンベアを連結し、終端部側に図示しない殻剥離装置が配設されるものである。
なお、本実施例においては、シュート2を振動台3上に配設するに際して、振動方向がシュート2の幅方向(矢印A方向)に加わるように配設した場合を図3に示したが、これに限らず、必要によりシュート2の幅方向に対して所望の角度に振動が加わるようにシュート2を配設してもよいことは無論のことである。
Therefore, when the egg shell cracking device 1 of the embodiment having the above structure is used by being incorporated into the egg shelling process, the side of the start end of the chute 2 of the egg shell cracking device 1 is used. An egg supply conveyor (not shown) is connected to the shell, and a shell peeling device (not shown) is disposed on the terminal end side.
In this embodiment, when the chute 2 is arranged on the vibration table 3, the case where the vibration direction is arranged so as to be applied in the width direction of the chute 2 (arrow A direction) is shown in FIG. Of course, the chute 2 may be arranged so that the vibration is applied at a desired angle with respect to the width direction of the chute 2 if necessary.

次に本発明の実施例の作用について説明する。本発明の実施例は上記のように構成されるので、図示しない茹で卵供給コンベアによって凵字樋状のシュート2の始端部に供給された茹で卵Eは卵移送コンベア5によってシュート2の内部を約10秒間移送される。この時シュート2は茹で卵の処理後の状態によって振動数を10〜25回/秒、振幅8〜10mmの範囲でそれぞれ最適の大きさに調整される。これにより、シュート2内を移送される茹で卵E、E、E・・・は、シュート2の幅(図3の矢印A)方向の振動によって、シュート2の内壁面及び移送片4に衝突を繰り返しながら、その叩打作用のみによって強すぎる衝撃叩打を受けることなく(卵殻膜まで破壊することなく)殻全体に微細なひびが形成された所望の状態とされる。
その際、ひび入れの状態を確認し、振動数のみをアップする場合はモーターM、Mの回転数をアップし、振幅を大きくする場合は錘り10、10・・・の数を増加させることによって自由に調節される。
Next, the operation of the embodiment of the present invention will be described. Since the embodiment of the present invention is configured as described above, the boiled egg E supplied to the starting end of the bowl-shaped chute 2 by the egg supply conveyor by the boiled egg not shown is moved inside the chute 2 by the egg transfer conveyor 5. It is transferred for about 10 seconds. At this time, the chute 2 is adjusted to an optimum size within a frequency range of 10 to 25 times / second and an amplitude of 8 to 10 mm depending on the state after the processing of the boiled egg. As a result, the boiled eggs E, E, E... Transported in the chute 2 collide with the inner wall surface of the chute 2 and the transfer piece 4 by vibration in the width direction of the chute 2 (arrow A in FIG. 3). Repeatedly, a desired state in which fine cracks are formed on the entire shell without being subjected to impact tapping that is too strong only by the tapping action (without destroying the eggshell membrane).
At that time, check the state of cracking, increase the number of motors M, M to increase the frequency only, increase the number of weights 10, 10, ... to increase the amplitude. Is freely adjusted by.

本発明に係る茹で卵の殻ひび入れ装置の一例を示す側断面図である。It is side sectional drawing which shows an example of the boiled egg shell cracking apparatus which concerns on this invention. 図1のX−X矢視平面図である。FIG. 2 is a plan view taken along the line XX of FIG. 図1の概略正面図である。FIG. 2 is a schematic front view of FIG. 本発明の一例を示す斜視図である。It is a perspective view which shows an example of this invention.

符号の説明Explanation of symbols

1 茹で卵の殻ひび入れ装置
2 シュート
3 振動台
4 移送片
5 卵移送コンベア
6 振動手段の収納部
7 回転軸
8 ベルト
9 回転振動軸
10 錘り
11 ボルト
12 ナット
13 スプリング
14 架台
E 茹で卵
M モーター
1 Boiled egg shell cracking device
2 Shoot
3 Shaking table
4 Transfer piece
5 Egg transfer conveyor
6 Storage for vibration means
7 Rotating axis
8 belt
9 Rotating vibration shaft
10 weights
11 volts
12 Nut
13 Spring
14 frame
E Boiled egg
M motor

Claims (2)

平らな内壁面を有した断面凵字樋状のシュートの内部の長手方向に沿って卵を移送する移送片を具有した卵移送コンベアを設けてあり、かつ前記シュートをその幅方向に対して所望の角度に直線的に振動させ得るスプリングにより支持された振動手段収納部を介して振動台上に配設してある茹で卵の殻ひび入れ装置であって、前記振動台の下方に互いに反対方向に回転する回転軸を備えた一対のモーターを配設すると共に振動台の裏面を前記回転軸のそれぞれにベルトで連結された一対の回転振動軸で軸支してあり、該回転振動軸は、その重心位置を中心より偏位させる錘りを装着自在に形成してあることを特徴とする茹で卵の殻ひび入れ装置。 It is provided with an egg transfer conveyor that androgynous a transfer means for transferring the eggs along the interior of the longitudinal section凵字gutter-shaped chute having a flat inner wall surface, and for the chute in the width direction of the desired A boiled egg shell cracking device disposed on a vibrating table via a vibrating means receiving portion supported by a spring that can be vibrated linearly at an angle of A pair of motors having a rotating shaft that rotates, and a back surface of the vibration table is pivotally supported by a pair of rotating vibration shafts connected to each of the rotating shafts by a belt, A boiled egg shell cracking device characterized in that a weight that deviates from the center of gravity is detachably formed. 錘りは略平板状にしてあり前記回転振動軸の一側面に段積装着可能に形成してある請求項1記載の茹で卵の殻ひび入れ装置。 2. The boiled egg shell cracking device according to claim 1, wherein the weight is formed in a substantially flat plate shape so that the weight can be mounted on one side surface of the rotational vibration shaft.
JP2004131187A 2004-04-27 2004-04-27 Boiled egg shell cracking device Expired - Lifetime JP4376115B2 (en)

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Publication number Priority date Publication date Assignee Title
JP5854817B2 (en) * 2011-12-21 2016-02-09 キユーピー株式会社 Boiled egg shell cracking device
CN104824712B (en) * 2015-05-21 2017-11-10 贵州梦润鹌鹑有限公司 Quail egg dials shell machine
CN119745089A (en) * 2024-12-16 2025-04-04 集旦科技(广州)有限公司 Gas chamber elimination method and equipment

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