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JP4377618B2 - Steam reformer for fuel cell power generation system - Google Patents
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JP4377618B2 - Steam reformer for fuel cell power generation system - Google Patents

Steam reformer for fuel cell power generation system Download PDF

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Publication number
JP4377618B2
JP4377618B2 JP2003179298A JP2003179298A JP4377618B2 JP 4377618 B2 JP4377618 B2 JP 4377618B2 JP 2003179298 A JP2003179298 A JP 2003179298A JP 2003179298 A JP2003179298 A JP 2003179298A JP 4377618 B2 JP4377618 B2 JP 4377618B2
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Japan
Prior art keywords
steam reformer
reforming catalyst
flow path
steam
fuel cell
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JP2003179298A
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JP2005019061A (en
Inventor
努 戸井田
義司 時田
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Corona Corp
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Corona Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Hydrogen, Water And Hydrids (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、炭化水素燃料を改質し燃料電池発電システムの水素含有ガスを生成する水蒸気改質器に関するものである。
【0002】
【従来の技術】
燃料電池発電システムにおいては、燃料電池本体に供給する水素含有ガスを炭化水素燃料を水蒸気改質器で水蒸気改質することで生成しているものである。ここで、水蒸気改質器には炭化水素燃料ガスと水蒸気が投入され、600℃以上の高温に加熱された改質触媒によって燃料ガスと水蒸気が反応されて水素および一酸化炭素が生成される。そして、水蒸気改質を停止するシャットダウン時には、改質触媒中に未反応の燃料ガスと水蒸気が残留するため、これをパージする必要がある。
【0003】
そこで、水蒸気改質器で一度改質した改質ガスをバッファタンクに貯留しておき、シャットダウン時にこのバッファタンクに貯留されている改質ガスを用いて水蒸気改質器をパージする方法が知られている。このようなものには特許文献1がある。
【0004】
【特許文献1】
特開平3−247501号公報
【0005】
【発明が解決しようとする課題】
しかしながら、水蒸気改質器のパージに用いる改質ガスにも多量の水蒸気が含まれており、600℃以上に加熱されていた水蒸気改質器が冷却されて温度低下する間に、この水蒸気が凝縮して水が発生し、この水が改質触媒および水蒸気改質器そのものを腐食させてしまうおそれがあった。
【0006】
【課題を解決するための手段】
そこで、本発明は上記課題を解決するため、請求項1では、炭化水素燃料と水蒸気とから水素含有ガスを生成する改質触媒と、この改質触媒が充填された流路と、前記流路の外側から前記改質触媒を改質反応に適した温度まで加熱するバーナとを備えた水蒸気改質器において、前記バーナの下流側かつ前記流路の下端に改質触媒が充填された部位よりも熱容量の小さい凝縮室を設け、シャットダウン時に前記バーナのエアパージによって前記凝縮室を外側から冷却し前記流路中の水蒸気を前記凝縮室で凝縮させるようにした。
【0007】
これにより、水蒸気改質器のシャットダウン時のバーナのエアパージによって、それまで高温環境にあった改質触媒流路中の水蒸気が冷やされて凝縮するが、改質触媒中よりも熱容量が小さい凝縮室が先に冷やされ、この凝縮室中で水蒸気が凝縮することとなるので、凝縮水により改質触媒および水蒸気改質器が腐食することがなく機器寿命を延長できる。
【0008】
また、請求項2では、前記凝縮室に凝縮水を外部に排出する排出管を接続し、この排出管に開閉手段を設けた。
【0009】
これにより、簡易な構成で改質触媒を還元環境に保って凝縮水を水蒸気改質器外へ排水できる。
【0010】
【発明の実施の形態】
次に、本発明の一実施形態を図面に基づいて説明する。
図1に本発明の燃料電池発電システムのシステム系統図を示す。1は炭化水素燃料から改質触媒の毒となる硫黄成分を取り除く脱硫器、2は脱硫器1で脱硫された炭化水素燃料と水蒸気が導入されて水素含有ガスが生成される水蒸気改質器、3はこの水蒸気改質器2を改質触媒を改質反応に適する温度(ここでは600℃以上)まで加熱する加熱手段としてのバーナ、4は水蒸気改質器2で生成された水素含有ガスに含まれるCOをCOとHに変換するシフト反応器、5はシフト反応器4で除去しきれなかったCOをCOに変換して除去するCO除去器、6は水素含有ガス中の水素と空気中の酸素とを電気化学的に反応させて発電を行う燃料電池本体である。
【0011】
前記燃料電池本体6は、プロトン伝導性の固体高分子膜6aを介して燃料極6bと空気極6cが両面に配置された構造で、水素含有ガスが燃料極6bに供給されて水素がプロトンと電子に分解される一方、空気が空気極6cに供給されて酸素と固体高分子膜6a中を通過してきたプロトンと外部回路を流れてきた燃料極6bからの電子が反応して水を生成されることで水素含有ガスと空気から発電するものである。
【0012】
水素含有ガスは前記燃料極6bで水素が発電に供されるが、全ての水素が発電に供されることはなく、燃料極6bを通過して水素が一部残留したオフガスは水蒸気改質器2を加熱するバーナ3に燃料として供給される。
【0013】
前記水蒸気改質器2は、改質反応が吸熱反応であるため反応熱を与える手段が必要であり、図2に示すように、バーナ3の燃焼にて加熱される空間3a中に、改質触媒2aが充填された流路2bが配置されて構成され、反応に必要な熱をバーナ3にて供給して改質反応に適した温度まで加熱しており、脱硫器1で脱硫された燃料と別工程にて生成された水蒸気とが改質触媒2aが充填された流路2aを流通し、多量のHと少量のCOを含む水素含有ガスに改質されて流出するようにしているものである。
【0014】
改質触媒2aが充填された流路2bの下端には、流路2b中の改質触媒2aが充填された部位よりも熱容量が小さい凝縮室7が設けられ、流路2b中の水蒸気をこの凝縮室7で凝縮させるようにしている。ここで、凝縮室7内は改質触媒2aが充填されていない空間として熱容量を小さくしていると共に、流路2bの下端から改質触媒2aが流出させないためのネットやパンチングメタル等を介して流路2bと凝縮室7とをガスを流通可能に仕切っているものである。
【0015】
また、前記凝縮室7には、凝縮水を外部に排出する排水管7aと、この排水管7aを開閉する開閉手段7bとが接続されて構成されている
【0016】
次に、8は前記水蒸気改質器2と燃料電池本体6の間に設けられ、水素含有ガスを一時貯留するバッファタンクである。このバッファタンク8に水素含有ガスが一時貯留されることで電力負荷が急変したときに、燃料電池本体6に供給する水素含有ガスの量を調整して発電量を追随させることができると共に、燃料電池発電システムの停止時に水蒸気改質器2中の未反応の燃料ガスおよび水蒸気をバッファタンク8内の水素含有ガスにてパージするようにしているものである。
【0017】
そして、水蒸気改質器2のシャットダウンに伴いそれまで改質反応に適した温度(ここでは600℃以上)の高温に加熱されていた水蒸気改質器2がバーナ3のエアパージによって冷却されると共に、水蒸気改質器2をパージするために改質触媒2aが充填された流路2bに供給されたバッファタンク8からのパージ用の水素含有ガスも冷却されることとなる。
【0018】
しかし、改質触媒2aが充填されている部位よりも熱容量の小さい凝縮室7が先に冷却されるので、この凝縮室7中で水素含有ガス中に含まれる水蒸気が凝縮し水が生じる。このとき、流路2b中の水蒸気が凝縮室7で凝縮して徐々に水蒸気の濃度が薄まるようにして改質触媒2aに接触する凝縮水を限りなく減らすことができ、改質触媒2aを凝縮水で濡らすことがなく触媒性能を低下させない。
【0019】
そして、凝縮室7で凝縮した凝縮水は凝縮室7に一旦貯められる。また、改質触媒2aが充填されている部位にて凝縮してしまった凝縮水も流路2bの下端に設けられている凝縮室7に流下して貯められることとなる。そして、システムの発停が繰り返されて凝縮室7に凝縮水がある程度の量貯められた時点にて、開閉手段7bが開かれると排水管7aを介して外部へ排出されるものである。なお、開閉手段7bはシステムのシャットダウンの都度開くようにしてもよい。排水管7aは常閉しているため、改質触媒2aを還元環境に保つことができるものである。
【0020】
このように、凝縮室7が水蒸気改質器2の改質触媒2aが充填された流路2bの下端に設けられているので、シャットダウンに伴う温度低下による凝縮水に改質触媒2aが浸されることがなくなり、凝縮水により改質触媒2aおよび水蒸気改質器2そのものが腐食することがなくなり、改質触媒2aおよび水蒸気改質器2の寿命を従来よりも延長できる。
【0021】
なお、本発明は上記の一実施形態に限定されるものではなく、水蒸気改質器2の改質触媒2aが充填される流路2bの形状は任意の形状でよく、水蒸気改質器2の設置状態で改質触媒2aが充填される流路2b中の凝縮水が流下する位置に凝縮室6を設ければ目的を達成できる。
【0022】
また、図3に示すように凝縮室7の外側にフィン等の冷却手段7cを設けて凝縮室7を改質触媒2aの充填された流路2bよりもさらに冷却されやすいようにしてもよい。
【0023】
【発明の効果】
以上のように、本発明によれば、水蒸気改質器のシャットダウン時のバーナのエアパージによって、それまで高温環境にあった改質触媒流路中の水蒸気が冷やされて凝縮するが、改質触媒中よりも熱容量が小さい凝縮室が先に冷やされ、この凝縮室中で水蒸気が凝縮することとなるので、凝縮水により改質触媒および水蒸気改質器が腐食することがなく機器寿命を延長できるものである。
【図面の簡単な説明】
【図1】本発明の一実施形態の燃料電池発電システムのシステム系統図。
【図2】同一実施形態の水蒸気改質器の概略構成図。
【図3】本発明の他の一実施形態の水蒸気改質器の概略構成図。
【符号の説明】
2 水蒸気改質器
2a 改質触媒
2b 流路
3 バーナ
7 凝縮室
7a 排水管
7b 開閉手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a steam reformer that reforms a hydrocarbon fuel to generate a hydrogen-containing gas of a fuel cell power generation system.
[0002]
[Prior art]
In the fuel cell power generation system, the hydrogen-containing gas supplied to the fuel cell main body is generated by steam reforming a hydrocarbon fuel with a steam reformer. Here, hydrocarbon fuel gas and steam are input to the steam reformer, and the fuel gas and steam are reacted with a reforming catalyst heated to a high temperature of 600 ° C. or higher to generate hydrogen and carbon monoxide. At the time of shutdown for stopping the steam reforming, unreacted fuel gas and steam remain in the reforming catalyst. Therefore, it is necessary to purge them.
[0003]
Therefore, a method is known in which the reformed gas once reformed by the steam reformer is stored in a buffer tank, and the steam reformer is purged using the reformed gas stored in the buffer tank at the time of shutdown. ing. There exists patent document 1 in such a thing.
[0004]
[Patent Document 1]
JP-A-3-247501 gazette
[Problems to be solved by the invention]
However, the reformed gas used for the purge of the steam reformer also contains a large amount of steam, and this steam is condensed while the steam reformer heated to 600 ° C. or more is cooled and the temperature is lowered. As a result, water was generated, which could corrode the reforming catalyst and the steam reformer itself.
[0006]
[Means for Solving the Problems]
Accordingly, in order to solve the above-described problems, the present invention provides a reforming catalyst that generates a hydrogen-containing gas from hydrocarbon fuel and steam, a flow path filled with the reforming catalyst, and the flow path. A steam reformer including a burner that heats the reforming catalyst to a temperature suitable for a reforming reaction from the outside, from a portion where the reforming catalyst is filled downstream of the burner and at the lower end of the flow path. also it provided a small condensation chamber heat capacity, water vapor cooling the condensing chamber by air purge of the burner at shutdown from the outside in the channel and so as to condense in the condensing chamber.
[0007]
As a result, the air purge of the burner at the time of shutting down the steam reformer cools and condenses the steam in the reforming catalyst channel, which has been in a high temperature environment, but has a smaller heat capacity than in the reforming catalyst. Since the water vapor is cooled first and water vapor is condensed in the condensing chamber, the reforming catalyst and the water vapor reformer are not corroded by the condensed water, and the life of the equipment can be extended.
[0008]
According to a second aspect of the present invention, a discharge pipe for discharging condensed water to the outside is connected to the condensation chamber, and an opening / closing means is provided in the discharge pipe.
[0009]
Thus, the condensed catalyst can be drained out of the steam reformer while keeping the reforming catalyst in a reducing environment with a simple configuration.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows a system diagram of a fuel cell power generation system of the present invention. 1 is a desulfurizer that removes sulfur components that are poisons of the reforming catalyst from hydrocarbon fuel, 2 is a steam reformer that generates hydrogen-containing gas by introducing the hydrocarbon fuel and steam desulfurized by the desulfurizer 1, 3 is a burner as a heating means for heating the steam reformer 2 to a temperature suitable for the reforming reaction (here, 600 ° C. or higher), and 4 is a hydrogen-containing gas generated by the steam reformer 2. shift reactor for converting CO contained in CO 2 and H 2, 5 is CO remover for removing by converting the CO which has not been removed by the shift reactor 4 to CO 2, 6 is hydrogen in the hydrogen-containing gas And a fuel cell body that generates electricity by electrochemically reacting oxygen in the air.
[0011]
The fuel cell main body 6 has a structure in which a fuel electrode 6b and an air electrode 6c are arranged on both sides via a proton conductive solid polymer membrane 6a, and a hydrogen-containing gas is supplied to the fuel electrode 6b so that hydrogen is protonated. While being decomposed into electrons, air is supplied to the air electrode 6c, oxygen, protons passing through the solid polymer membrane 6a, and electrons from the fuel electrode 6b flowing through the external circuit react to generate water. Power is generated from hydrogen-containing gas and air.
[0012]
The hydrogen-containing gas is used for power generation at the fuel electrode 6b, but not all hydrogen is used for power generation, and the off-gas that partially passes through the fuel electrode 6b is a steam reformer. 2 is supplied as fuel to a burner 3 for heating 2.
[0013]
The steam reformer 2 requires a means for providing reaction heat because the reforming reaction is an endothermic reaction. As shown in FIG. 2, the steam reformer 2 is reformed in the space 3a heated by the combustion of the burner 3. A flow path 2b filled with the catalyst 2a is arranged, the heat necessary for the reaction is supplied by the burner 3 and heated to a temperature suitable for the reforming reaction, and the fuel desulfurized by the desulfurizer 1 And the steam generated in a separate process flows through the flow path 2a filled with the reforming catalyst 2a, is reformed into a hydrogen-containing gas containing a large amount of H 2 and a small amount of CO, and flows out. Is.
[0014]
The lower end of the flow path 2b filled with the reforming catalyst 2a is provided with a condensing chamber 7 having a smaller heat capacity than the portion of the flow path 2b filled with the reforming catalyst 2a. It is made to condense in the condensing chamber 7. Here, the inside of the condensing chamber 7 is a space not filled with the reforming catalyst 2a, and the heat capacity is reduced, and the reforming catalyst 2a is prevented from flowing out from the lower end of the flow path 2b via a net or punching metal. The flow path 2b and the condensing chamber 7 are partitioned so that gas can flow.
[0015]
The condensing chamber 7 is connected to a drain pipe 7a for discharging condensed water to the outside and an opening / closing means 7b for opening and closing the drain pipe 7a.
Next, 8 is a buffer tank that is provided between the steam reformer 2 and the fuel cell body 6 and temporarily stores a hydrogen-containing gas. When the hydrogen-containing gas is temporarily stored in the buffer tank 8 and the power load suddenly changes, the amount of hydrogen-containing gas supplied to the fuel cell body 6 can be adjusted to follow the power generation amount, and the fuel The unreacted fuel gas and water vapor in the steam reformer 2 are purged with the hydrogen-containing gas in the buffer tank 8 when the battery power generation system is stopped.
[0017]
As the steam reformer 2 is shut down, the steam reformer 2 that has been heated to a high temperature (here, 600 ° C. or higher) suitable for the reforming reaction is cooled by the air purge of the burner 3, The purging hydrogen-containing gas from the buffer tank 8 supplied to the flow path 2b filled with the reforming catalyst 2a to purge the steam reformer 2 is also cooled.
[0018]
However, since the condensation chamber 7 having a smaller heat capacity than that of the portion filled with the reforming catalyst 2a is cooled first, the water vapor contained in the hydrogen-containing gas is condensed in the condensation chamber 7 to produce water. At this time, the water vapor in the flow path 2b is condensed in the condensing chamber 7, and the concentration of the water vapor is gradually reduced so that the condensed water contacting the reforming catalyst 2a can be reduced as much as possible, and the reforming catalyst 2a is condensed. Does not get wet with water and does not degrade catalyst performance.
[0019]
The condensed water condensed in the condensing chamber 7 is temporarily stored in the condensing chamber 7. Further, the condensed water that has condensed at the portion filled with the reforming catalyst 2a also flows down and is stored in the condensing chamber 7 provided at the lower end of the flow path 2b. When the system is repeatedly started and stopped and a certain amount of condensed water is stored in the condensing chamber 7, when the opening / closing means 7b is opened, it is discharged to the outside through the drain pipe 7a. The opening / closing means 7b may be opened each time the system is shut down. Since the drain pipe 7a is normally closed, the reforming catalyst 2a can be maintained in a reducing environment.
[0020]
Thus, since the condensing chamber 7 is provided at the lower end of the flow path 2b filled with the reforming catalyst 2a of the steam reformer 2, the reforming catalyst 2a is immersed in the condensed water due to a temperature drop due to shutdown. The reforming catalyst 2a and the steam reformer 2 themselves are no longer corroded by the condensed water, and the lifespan of the reforming catalyst 2a and the steam reformer 2 can be extended as compared with the prior art.
[0021]
The present invention is not limited to the one embodiment described above, and the shape of the flow path 2b filled with the reforming catalyst 2a of the steam reformer 2 may be any shape. The purpose can be achieved if the condensing chamber 6 is provided at a position where the condensed water flows in the flow path 2b filled with the reforming catalyst 2a in the installed state.
[0022]
Further, as shown in FIG. 3, cooling means 7c such as fins may be provided outside the condensing chamber 7 so that the condensing chamber 7 can be more easily cooled than the flow path 2b filled with the reforming catalyst 2a.
[0023]
【The invention's effect】
As described above, according to the present invention, the steam in the reforming catalyst channel that has been in a high temperature environment is cooled and condensed by the air purge of the burner when the steam reformer is shut down. The condensing chamber having a smaller heat capacity than the inside is cooled first, and the steam is condensed in the condensing chamber, so that the reforming catalyst and the steam reformer are not corroded by the condensed water , and the equipment life can be extended. Is.
[Brief description of the drawings]
FIG. 1 is a system diagram of a fuel cell power generation system according to an embodiment of the present invention.
FIG. 2 is a schematic configuration diagram of a steam reformer of the same embodiment.
FIG. 3 is a schematic configuration diagram of a steam reformer according to another embodiment of the present invention.
[Explanation of symbols]
2 Steam reformer 2a Reforming catalyst 2b Flow path 3 Burner 7 Condensing chamber 7a Drain pipe 7b Opening / closing means

Claims (2)

炭化水素燃料と水蒸気とから水素含有ガスを生成する改質触媒と、この改質触媒が充填された流路と、前記流路の外側から前記改質触媒を改質反応に適した温度まで加熱するバーナとを備えた水蒸気改質器において、前記バーナの下流側かつ前記流路の下端に改質触媒が充填された部位よりも熱容量の小さい凝縮室を設け、シャットダウン時に前記バーナのエアパージによって前記凝縮室を外側から冷却し前記流路中の水蒸気を前記凝縮室で凝縮させるようにしたことを特徴とする燃料電池発電システムの水蒸気改質器。A reforming catalyst that generates a hydrogen-containing gas from hydrocarbon fuel and steam, a flow path filled with the reforming catalyst, and heating the reforming catalyst from the outside of the flow path to a temperature suitable for the reforming reaction wherein the steam reformer with a burner, a small condensation chamber heat capacity than sites reforming catalyst on the downstream side and the lower end of the flow path of the burner is filled provided by air purge of the burner on shutdown to steam reformer of a fuel cell power generation system characterized by the water vapor in the flow path to cool the condensing chamber from the outside and so as to condense in the condensing chamber. 前記凝縮室に凝縮水を外部に排出する排出管を接続し、この排出管に開閉手段を設けたことを特徴とする請求項1記載の燃料電池発電システムの水蒸気改質器。  2. A steam reformer for a fuel cell power generation system according to claim 1, wherein a discharge pipe for discharging condensed water to the outside is connected to the condensation chamber, and an opening / closing means is provided in the discharge pipe.
JP2003179298A 2003-06-24 2003-06-24 Steam reformer for fuel cell power generation system Expired - Lifetime JP4377618B2 (en)

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