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JP4411583B2 - Extrusion granulator and method of assembling cylindrical die used therefor - Google Patents
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JP4411583B2 - Extrusion granulator and method of assembling cylindrical die used therefor - Google Patents

Extrusion granulator and method of assembling cylindrical die used therefor Download PDF

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JP4411583B2
JP4411583B2 JP2003319495A JP2003319495A JP4411583B2 JP 4411583 B2 JP4411583 B2 JP 4411583B2 JP 2003319495 A JP2003319495 A JP 2003319495A JP 2003319495 A JP2003319495 A JP 2003319495A JP 4411583 B2 JP4411583 B2 JP 4411583B2
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cylindrical
die
cylindrical die
molding
shaft
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JP2005081431A (en
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克明 小田木
武彦 日野
外茂二 石田
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Sintokogio Ltd
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Description

本発明は、肥料や工業薬品、セラミックス原料等の粉粒状の原料をペレットとして造粒成形する押出造粒装置及びその押出造粒装置用の円筒形ダイの組み付け方法に関する。 The present invention, fertilizers and industrial chemicals, a method of assembling a cylindrical dialog for extrusion granulator extrusion granulation instrumentation 置及 originator of the particulate raw materials to granule pellets of ceramic raw materials.

従来、2本の平行な回転軸の先端に複数個の成形孔が側面に穿通された円筒形ダイの外周を対向接触するように装着し、当該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置は一般に用いられている。
このタイプの押出造粒装置には生産量(処理量)を増やすために原料の供給量を増加させると負荷の増加に伴い一対の円筒形ダイが変形してその接触面の間隔が広がってしまうという問題があり、かかる問題を解決するために特公平7−63611号に記載の押出造粒装置においては円筒形ダイの剛性を高めて当該円筒形ダイの間隔が広がることを防止するため該円筒形ダイの外周縁部にフランジを突設させた形状のものが提案されている(特許文献1参照)。
Conventionally, the outer periphery of a cylindrical die having a plurality of molding holes formed in the side surfaces at the tips of two parallel rotating shafts is mounted so as to face each other, and the raw material powder fed between the cylindrical dies is An extrusion granulator that press-fits into a molding hole to obtain a granulated product is generally used.
In this type of extrusion granulator, if the supply amount of the raw material is increased to increase the production amount (processing amount), the pair of cylindrical dies are deformed as the load increases, and the interval between the contact surfaces is widened. In order to solve such a problem, in the extrusion granulation apparatus described in Japanese Patent Publication No. 7-63611, the cylinder is used to increase the rigidity of the cylindrical die and prevent the interval between the cylindrical dies from widening. The thing of the shape which made the flange project in the outer-periphery edge part of a shape die is proposed (refer to patent documents 1).

また、乾式圧縮造粒装置において造粒中に圧縮ロールの側面部から原料が漏れることを防ぎ、均一な密度の造粒品を得るための粉体圧縮用ロールとして特公昭53−42474号にはロール表面の円周方向に深さ0.5〜10mm,底面との角度20〜85°の溝を有するロールと、該ロール溝に対応する凸部を有するロールが提案されている(特許文献2参照)。   Japanese Patent Publication No. 53-42474 discloses a powder compression roll for preventing a raw material from leaking from the side portion of the compression roll during granulation in a dry compression granulator and obtaining a granulated product having a uniform density. A roll having a groove having a depth of 0.5 to 10 mm in the circumferential direction of the roll surface and an angle of 20 to 85 ° with the bottom surface and a roll having a convex portion corresponding to the roll groove have been proposed (Patent Document 2). reference).

さらに、押出造粒装置や乾式圧縮造粒装置における造粒物の品質(密度、硬さ、サイズ)を制御するためには円筒形ダイ或いは圧縮ロールの間隔を調整することが一つの重要な方法である。この点について造粒装置ではないが特開平6−47298号にはロールのギャップを調整可能な調整機構を有するロールミルが提案されている(特許文献3参照)。   Furthermore, in order to control the quality (density, hardness, size) of the granulated product in the extrusion granulator and the dry compression granulator, it is one important method to adjust the interval between the cylindrical dies or the compression rolls. It is. In this regard, although not a granulator, JP-A-6-47298 proposes a roll mill having an adjusting mechanism capable of adjusting the gap of the roll (see Patent Document 3).

特公平7−63611号公報Japanese Patent Publication No. 7-63611 特公昭53−42474号公報Japanese Patent Publication No.53-42474 特開平6−47298号公報JP-A-6-47298

しかしながら、これらの技術には以下に示すような大きな問題が存在している。
まず、特許文献1に示す構成では生産量をさらに上げる為に円筒形ダイの幅を増大させた場合には当該円筒形ダイ自身のみならず、平行な2本の回転軸の間隔が開いてしまうことによる円筒形ダイの開きが増大するため、前記円筒形ダイの外周縁部にフランジを突設させた形状とすることのみでは当該円筒形ダイの間隔が広がることを完全に防ぐことはできない。
However, these technologies have the following major problems.
First, in the configuration shown in Patent Document 1, when the width of a cylindrical die is increased in order to further increase the production amount, not only the cylindrical die itself but also the interval between two parallel rotating shafts is opened. As a result, the opening of the cylindrical die is increased, and it is not possible to completely prevent the interval between the cylindrical dies from widening only by forming the flange at the outer peripheral edge of the cylindrical die.

また、特許文献2に開示されているロール形状を、円筒形ダイを回転軸による片持支持方式の押出造粒装置に適用する場合には、当該円筒形ダイと回転軸との接続に印籠継手が用いられることがほとんどであるため、該円筒形ダイを一つづつ回転軸に着脱しようとすると、前記円筒形ダイの外周形状が障害となり、互いに干渉してしまうため2つのダイを組合せた状態で同時に着脱する必要がある。このためダイの組み付け作業の効率が悪いという問題があった。   In addition, when the roll shape disclosed in Patent Document 2 is applied to a cylindrical die and a cantilever-support type extrusion granulator using a rotating shaft, a stamped joint is used to connect the cylindrical die and the rotating shaft. Since the outer peripheral shape of the cylindrical die becomes an obstacle and interferes with each other when trying to attach and detach the cylindrical die to the rotating shaft one by one, the two dies are combined. It is necessary to attach and detach at the same time. For this reason, there has been a problem that the efficiency of assembling the die is poor.

さらに、特許文献3に開示されたロールのギャップを調整する機構は小ねじジャッキを用いた複雑な機構が別途必要となる。このため、簡易な機構で造粒装置の円筒形ダイや圧縮ロールの間隔を調整して造粒物の品質を自由に制御する機構が望まれていた。 Furthermore, the mechanism for adjusting the gap of the roll disclosed in Patent Document 3 requires a complicated mechanism using a small screw jack. For this reason, the mechanism which adjusts the space | interval of the cylindrical die | dye of a granulator and a compression roll with a simple mechanism and desired the quality of the granulated material to be controlled freely was desired.

本発明は、上記の問題に鑑みて成されたもので、対向する一対の円筒形ダイの間隔が広がることを防止できる押出造粒装置と円筒形ダイ及び圧縮ロールの間隔を予め調整可能な押出造粒装置及び乾式圧縮造粒装置、並びに組み付けの作業性に優れた形状の押出造粒装置用円筒形ダイの組み付け方法を提供することを目的とする。 The present invention has been made in view of the above problems, and an extrusion granulator capable of preventing the interval between a pair of opposed cylindrical dies from being widened, and an extrusion capable of adjusting the interval between the cylindrical die and the compression roll in advance. and to provide a method of assembling the granulator and dry compression granulation device, an extrusion granulator for cylindrical excellent shape workability of assembly as well dialog.

上記の目的を達成するために本発明における押出造粒装置は、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記円筒形ダイの装着端と反対側の端部は前記成形面より外径が段付き状に縮小された支持部を形成し、当該支持部の外周が枠状のダイ間隔固定部材によって包囲されているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とする。 In order to achieve the above object, an extrusion granulation apparatus according to the present invention comprises a cylindrical die having a plurality of molding holes, and two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other. Each of which is attached to the tip of the cylindrical die, and the raw material powder fed between the cylindrical dies is press-fitted into the molding hole to obtain a granulated product, which is an extruding granulator that is opposite to the mounting end of the cylindrical die The end portion of the cylindrical portion forms a support portion whose outer diameter is reduced in a stepped shape from the molding surface, the outer periphery of the support portion is surrounded by a frame-like die interval fixing member , and the opposite cylindrical die One of them has a stepped outer diameter at each position before and after the molding surface from the front end to the base end, and the other cylindrical die has a front and rear end of the molding surface from the front end to the base end. The outer diameter is increased in a stepped manner corresponding to each position .

また、本発明における押出造粒装置は、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記回転軸のうちの一方は筒状の軸用偏心部材に貫装されており、前記軸用偏心部材の縦断面は内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心しているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とする。 Further, the extrusion granulation apparatus according to the present invention is configured such that a cylindrical die having a plurality of molding holes is attached to the ends of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other. , An extrusion granulation apparatus for obtaining a granulated material by press-fitting raw material powder fed between the cylindrical dies into the molding hole, wherein one of the rotating shafts is a cylindrical shaft eccentric member. The shaft eccentric member has a longitudinal section whose inner center is concentric with the rotating shaft but whose outer center is eccentric from the axis of the rotating shaft, and one of the opposing cylindrical dies is The outer diameter is reduced in a stepped manner at each position before and after the molding surface from the tip to the base end, and the other cylindrical die corresponds to each position before and after the molding surface from the tip to the base end. Thus, the outer diameter is increased stepwise .

さらに、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記回転軸のうちの一方を貫装する筒状の軸用偏心部材と、当該回転軸における前記円筒形ダイの前記支持部に環装された環状のダイ用偏心部材と、を具備し、前記軸用偏心部材及びダイ用偏心部材の縦断面は、共に内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心していることを特徴とする。 Further, a cylindrical die having a plurality of molding holes is attached to the ends of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other, and are fed between the cylindrical dies. An extruding granulator that obtains a granulated product by press-fitting raw material powder into the forming hole, and a cylindrical shaft eccentric member that penetrates one of the rotating shafts, and the rotating shaft An annular die eccentric member mounted on the support portion of the cylindrical die, and the longitudinal center of the shaft eccentric member and the die eccentric member are both concentric with the rotating shaft. The outer center is eccentric from the axis of the rotating shaft.

また、本発明における押出造粒装置の円筒形ダイの組み付け方法は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が拡大された形状の円筒形ダイを一方の前記回転軸に装着し、その後、先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が縮小している形状の円筒形ダイを他方の前記回転軸に装着することを特徴とする。 Further, the method for assembling the cylindrical die of the extrusion granulation apparatus according to the present invention includes a cylindrical die having a shape in which the outer diameter is increased stepwise at each position before and after the molding surface from the distal end to the proximal end. A cylindrical die having a shape in which the outer diameter is reduced in a stepped manner corresponding to each position before and after the molding surface from the front end to the base end is attached to the one rotary shaft. It is mounted on a rotating shaft.

上記の説明から明らかなように本発明は、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記円筒形ダイの装着端と反対側の端部は前記成形面より外径が段付き状に縮小された支持部を形成し、当該支持部の外周が枠状のダイ間隔固定部材によって包囲されているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とするため、造粒中における前記円筒形ダイの先端部分の間隔が広がることを防止することができる。さらに、当該円筒形ダイを一つずつ回転軸へ着脱することが可能であるため、円筒形ダイの押出造粒装置本体への着脱作業の労力を軽減することができる。 As is apparent from the above description, the present invention attaches a cylindrical die having a plurality of forming holes to the tips of two parallel rotating shafts so that the forming surfaces of the cylindrical die face each other. And an extrusion granulation apparatus for obtaining a granulated product by press-fitting raw material powder fed between the cylindrical dies into the molding hole, wherein the end opposite to the mounting end of the cylindrical die is the above-mentioned end A support portion whose outer diameter is reduced in a stepped shape from the molding surface is formed, the outer periphery of the support portion is surrounded by a frame-shaped die interval fixing member , and one of the opposing cylindrical dies is The outer diameter is reduced stepwise at each position before and after the molding surface from the front end to the base end, and the other cylindrical die corresponds to each position before and after the molding surface from the front end to the base end. since, characterized in that the outer diameter stepped shape is expanded Te, wherein the granulation in It is possible to prevent the distance between the tip portion of the cylindrical die is widened. Furthermore, since it is possible to attach / detach the cylindrical die to / from the rotating shaft one by one, labor for attaching / detaching the cylindrical die to / from the extrusion granulator main body can be reduced.

また、本発明は、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記回転軸のうちの一方は筒状の軸用偏心部材に貫装されており、前記軸用偏心部材の縦断面は内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心しているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大しているため、前記回転軸の間隔を変更することによって前記円筒形ダイの間隔を調整することができる。これによって、造粒物の密度や硬さ、大きさ等の性状を予め制御することができる。 In the present invention, a cylindrical die having a plurality of forming holes is attached to the ends of two parallel rotating shafts so that the forming surfaces of the cylindrical die face each other. An extruding granulator that obtains a granulated product by press-fitting the raw material powder fed into the molding hole, and one of the rotating shafts is inserted into a cylindrical shaft eccentric member. The longitudinal section of the shaft eccentric member has an inner center that is concentric with the rotating shaft, but an outer center that is eccentric from the axis of the rotating shaft, and one of the opposing cylindrical dies has a proximal end from the distal end. The outer diameter is reduced stepwise at each position before and after the molding surface, and the other cylindrical die is stepped correspondingly at each position before and after the molding surface from the distal end to the base end. the outer diameter is enlarged, the spacing of the cylindrical die by varying the spacing of the rotary shaft It can be an integer. Thereby, properties such as density, hardness and size of the granulated product can be controlled in advance.

また、本発明は、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、前記回転軸のうちの一方を貫装する筒状の軸用偏心部材と、当該回転軸における前記円筒形ダイの前記支持部に環装された環状のダイ用偏心部材と、を具備し、前記軸用偏心部材及びダイ用偏心部材の縦断面は、共に内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心しているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とするため、造粒物の密度や硬さ、大きさ等の性状を予め制御することができると共に造粒中における前記円筒形ダイの先端部分の間隔が広がることを防止することができる。 In the present invention, a cylindrical die having a plurality of forming holes is attached to the ends of two parallel rotating shafts so that the forming surfaces of the cylindrical die face each other. An extruding granulator that obtains a granulated product by press-fitting the raw material powder fed into the molding hole, and a cylindrical shaft eccentric member that penetrates one of the rotating shafts, An annular die eccentric member mounted on the support portion of the cylindrical die on the rotating shaft, and the longitudinal sections of the shaft eccentric member and the die eccentric member are both centered on the rotating shaft. Concentric but the outer center is eccentric from the axis of the rotating shaft, and one of the opposing cylindrical dies is stepped at each position before and after the molding surface from the tip to the base. The outer diameter is reduced, and the other cylindrical die is placed on the front and rear sides of the molding surface from the front end to the base end. Wherein the granulation along with the order, characterized in that expanded outer diameter corresponding to the stepped shape at location granulate density and hardness, can be pre-controlling properties such as the size It is possible to prevent the interval between the tip portions of the cylindrical dies from widening.

以下、本発明を実施するための最良の形態を説明する。本発明は、2本の平行な回転軸の先端に各々装着された円筒形ダイの装着端とは反対側の端部が、前記成形面より外径が段付き状に縮小された支持部を形成し、当該支持部の外周が枠状のダイ間隔固定部材によって包囲されていることを特徴とする。 Hereinafter, the best mode for carrying out the present invention will be described. According to the present invention, the end opposite to the mounting end of each of the cylindrical dies mounted on the ends of two parallel rotating shafts has a support portion whose outer diameter is reduced in a stepped shape from the molding surface. The outer periphery of the support portion is surrounded by a frame-shaped die interval fixing member.

また、本発明は回転軸のうちの一方が筒状の軸用偏心部材に貫装されており、前記軸用偏心部材の縦断面は内心が当該回転軸と同心であるが外心は当該回転軸の軸心から偏心している押出造粒装置又は乾式圧縮造粒装置であることを特徴とする。さらに、本発明は対向する前記一対の円筒形ダイのうちの一方が、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大している形状にされていることを特徴とする。なお、円筒形ダイの段付き形状は、当該円筒形ダイの側壁となす傾斜角θが20〜85°であり、拡大或いは縮小量hは0.5〜10mmの範囲内であることが必要である(図6)。 Further, in the present invention, one of the rotating shafts is inserted into a cylindrical shaft eccentric member, and the longitudinal center of the shaft eccentric member is concentric with the rotating shaft, but the outer core is the rotating shaft. It is an extrusion granulator or a dry compression granulator that is eccentric from the axis of the shaft. Further, according to the present invention, one of the pair of cylindrical dies opposed to each other has a stepped outer diameter reduced at each position before and after the molding surface from the front end to the base end, and the other cylindrical die. Is characterized in that the outer diameter is increased stepwise correspondingly at each position before and after the molding surface from the distal end to the proximal end. In addition, the stepped shape of the cylindrical die requires that the inclination angle θ formed with the side wall of the cylindrical die is 20 to 85 °, and the enlargement or reduction amount h is in the range of 0.5 to 10 mm. Yes (Fig. 6).

ここで、本発明における押出造粒装置とは、複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、当該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物(ペレット)を製造する方式の押出造粒装置を意味する。そして、円筒形ダイを2本の回転軸の先端に各々装着しているとは、本発明の押出造粒装置は片持支持方式であることを意味する。
本発明において円筒形ダイとは、投入された原料を加圧してその外周面に貫通開設された多数の成形孔を通して所定の形状の造粒物を得るために押出造粒装置の回転軸の先端に装着される当該押出造粒装置の構成部品を意味する。
Here, the extrusion granulation apparatus in the present invention refers to a cylindrical die having a plurality of molding holes pierced at the tips of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other. It means an extrusion granulating apparatus of a type in which a raw material powder that is mounted and fed between the cylindrical dies is press-fitted into the forming hole to produce a granulated product (pellet). The fact that the cylindrical dies are respectively attached to the tips of the two rotating shafts means that the extrusion granulation apparatus of the present invention is a cantilever support system.
In the present invention, the cylindrical die refers to the tip of the rotating shaft of an extrusion granulator in order to obtain a granulated product of a predetermined shape through a large number of molding holes formed through the outer peripheral surface by pressurizing the charged raw material. Means a component part of the extrusion granulation apparatus to be mounted on.

以下、図面に基づき本発明を説明する。図1は、本発明における押出造粒装置の円筒形ダイと回転軸との関係を示す要部断面図である。
平行な2本の回転軸1a,1bは、両端部の外径がそれぞれ中央部の外径より段付き状に縮小された形状にされると共に、先端の外周部にはフランジ形状の取付け座3a,3bが各々嵌合されている。前記取付け座3a,3bには円筒形状の円筒形ダイ2a,2bがボルトによって着脱可能に締結されている。
そして、一方の前記回転軸1aは、その両端部がベアリング6によって回転可能に支持されており、前記ベアリング6は箱型状のケーシング4内に固設されたベアリングケース5に嵌合されている。また、他方の回転軸1bはその両端部がベアリング8によって回転可能に支持されており、前記ベアリング8は前記ケーシング4に架設された軸用偏心部材である軸用偏心ブッシュ7内の両端部に固設されている。
The present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view of an essential part showing the relationship between a cylindrical die and a rotating shaft of an extrusion granulation apparatus according to the present invention.
The two parallel rotating shafts 1a and 1b have a shape in which the outer diameters at both ends are reduced in a stepped manner from the outer diameter at the center, and a flange-shaped mounting seat 3a is provided at the outer peripheral portion of the tip. , 3b are respectively fitted. Cylindrical cylindrical dies 2a and 2b are detachably fastened to the mounting seats 3a and 3b by bolts.
One end of the rotary shaft 1a is rotatably supported by bearings 6, and the bearing 6 is fitted in a bearing case 5 fixed in a box-shaped casing 4. . The other rotating shaft 1b is rotatably supported at both ends by bearings 8. The bearing 8 is mounted at both ends in a shaft eccentric bush 7 which is a shaft eccentric member installed on the casing 4. It is fixed.

前記軸用偏心ブッシュ7の縦断面は、図2に示すようにその内心は前記回転軸1bと同心であるが外心Cは前記回転軸1bの軸心からδだけ偏心しており、当該軸用偏心ブッシュ7の端面には円周方向に一定間隔で放射状に8個の固定溝7aが形成されている(図3)。そして、前記ケーシング4の端面には、前記固定溝7aの形成角度に対応する角度で長板状の軸ストッパー9が固定ボルト9a及び9bによって締結されており、前記ストッパー9の端部が前記固定溝7aに嵌合することによって前記軸用偏心ブッシュ7は前記ケーシング4に固定されている。 As shown in FIG. 2, the shaft eccentric bush 7 has a longitudinal section whose inner center is concentric with the rotating shaft 1 b, but whose outer center C is eccentric by δ from the shaft center of the rotating shaft 1 b. Eight fixed grooves 7a are formed radially on the end face of the eccentric bush 7 at regular intervals in the circumferential direction (FIG. 3). A long-plate-shaped shaft stopper 9 is fastened to the end surface of the casing 4 by fixing bolts 9a and 9b at an angle corresponding to the forming angle of the fixing groove 7a, and the end of the stopper 9 is fixed to the fixing surface. The shaft eccentric bush 7 is fixed to the casing 4 by fitting in the groove 7a.

前記回転軸1aの基端にはプーリー10が連結されており当該プーリー10は図示されない駆動手段であるモーターと連結されている。そして、前記回転軸1a、1b同士は各々の基端部に設けられたギア11,11によって互いに係合させられているため前記モーターを駆動して前記回転軸1aを回転させると前記回転軸1bも同期して共に回転するようになっている。 A pulley 10 is connected to the base end of the rotating shaft 1a, and the pulley 10 is connected to a motor which is a driving means (not shown). Since the rotary shafts 1a and 1b are engaged with each other by gears 11 and 11 provided at the respective base ends, the rotary shaft 1b is rotated when the motor is driven to rotate the rotary shaft 1a. Also rotate together.

前記円筒形ダイ2a、2bは共にその成形面12に複数個の成形孔が穿通されており、当該円筒形ダイ2a,2bが前記回転軸1a,1bに装着されている端部と反対側の端部には前記成形面12より段付状に外径が小さくされた支持部が形成されている。一方の前記円筒形ダイ2aは、その支持部がベアリング13によって支持されることによって回転可能にされており、当該ベアリング13はその外周が枠状のダイ間隔固定部材であるハウジング14に内接して固定されている。
他方の前記円筒形ダイ2bは、その支持部がベアリングケース15内に嵌合されたベアリング16に支持されることによって回転可能にされており、当該ベアリングケース15は筒状のダイ用偏心部材であるダイ用偏心ブシュ17内に嵌合されており、前記ダイ用偏心ブシュ17は前記ハウジング14に内接して固定されている。そして、前記ダイ用偏心ブッシュ17の縦断面は、前記軸用偏心ブッシュ7と同様に内心が前記回転軸1bと同心であるが外心は当該回転軸1bの軸心からδだけ偏心している。
Each of the cylindrical dies 2a and 2b has a plurality of molding holes formed in its molding surface 12, and the cylindrical dies 2a and 2b are opposite to the ends attached to the rotary shafts 1a and 1b. A support portion having an outer diameter smaller than that of the molding surface 12 is formed at the end portion. One of the cylindrical dies 2a is rotatable by a support portion supported by a bearing 13, and the bearing 13 is inscribed in a housing 14 whose outer periphery is a frame-shaped die interval fixing member. It is fixed.
The other cylindrical die 2b is made rotatable by a support portion supported by a bearing 16 fitted in the bearing case 15, and the bearing case 15 is a cylindrical die eccentric member. The die eccentric bushing 17 is fitted into a certain die eccentric bushing 17, and the die eccentric bushing 17 is fixed in contact with the housing 14. In the longitudinal section of the eccentric bush 17 for the die, the inner center is concentric with the rotary shaft 1b as in the eccentric bush 7 for the shaft, but the outer center is eccentric by δ from the axial center of the rotary shaft 1b.

すなわち、前記軸用偏心ブッシュ7とダイ用偏心ブッシュ17とは両者の内心及び外心が共に同一線上にあるため、前記軸用偏心ブッシュ7の回転量に合致するように当該ダイ用偏心ブッシュ17を回転させることで前記回転軸1bが前記回転軸1aから相対的に平行移動した距離と同じ距離だけ前記円筒形ダイ2bを前記円筒形ダイ2aから相対的に平行移動させることが可能となっている。
また、前記ダイ用偏心ブッシュ17の端面には8個の固定溝17aが前記軸用偏心ブッシュ7における前記固定溝7aと等間隔で円周方向に放射状に形成されており、前記ハウジング14の端面には前記固定溝17aの形成角度に対応する角度で長板状のダイストッパ18ーが固定ボルト18a及び18bによって締結されている。前記ダイストッパー18の端部が前記固定溝17aに嵌合することによって前記軸用偏心ブッシュ17は前記ハウジング14に固定されている(図4)。
That is, since the shaft eccentric bush 7 and the die eccentric bush 17 are both on the same line, the die eccentric bush 17 matches the amount of rotation of the shaft eccentric bush 7. By rotating the cylindrical die 2b, the cylindrical die 2b can be relatively translated from the cylindrical die 2a by the same distance as the distance the rotational shaft 1b is relatively translated from the rotational shaft 1a. Yes.
Further, eight fixing grooves 17 a are formed radially on the end surface of the die eccentric bushing 17 in the circumferential direction at equal intervals with the fixing groove 7 a in the shaft eccentric bushing 7. A long plate-shaped die stopper 18 is fastened by fixing bolts 18a and 18b at an angle corresponding to the angle of formation of the fixing groove 17a. The shaft eccentric bush 17 is fixed to the housing 14 by fitting the end of the die stopper 18 into the fixing groove 17a (FIG. 4).

次に、本発明に係る押出造粒装置における実際の造粒工程を説明する。まず、最初に造粒する原料粉末に最適な前記円筒形ダイ2a,2bの間隔を選定する。この間隔は、過去の造粒データから経験的に得られているか、予め予備テストによって見出された結果に基づいて決定される。前記円筒形ダイ2a,2bの間隔を調整する操作は以下のように行う。 Next, the actual granulation process in the extrusion granulation apparatus according to the present invention will be described. First, the optimum interval between the cylindrical dies 2a and 2b is selected for the raw material powder to be granulated first. This interval is obtained empirically from past granulation data or is determined based on results previously found by preliminary tests. The operation of adjusting the interval between the cylindrical dies 2a and 2b is performed as follows.

まず、前記軸用偏心ブッシュ7の前記ケーシング4への固定を解除する。
すなわち、前記軸用偏心ブッシュ7の端面に形成された固定溝7aに係合された前記軸ストッパー9の固定ボルト9a及び9bを緩めて前記ケース4に穿孔された図示されないネジ孔から前記固定ボルト9a及び9bを外し、該軸ストッパー9を前記固定溝7aから抜き出す。これによって前記軸ストッパー9による前記軸用偏心ブッシュ7の前記ケース4への固定が解除され前記軸用偏心ブッシュ7は当該ケース4に対して相対的に回転可能な状態となる。次に、前記軸用偏心ブッシュ7を前記回転軸1bと共に左右いずれかに所要量回転させ、初めとは異なる位置における前記固定溝7aをその中心が前記ケース4に穿孔された前記固定ボルト9a及び9b用の各ネジ孔を結ぶ線上に来るように位置させる。
続いて、前記軸ストッパー9を前記ネジ孔に前記固定ボルト9a及び9bをねじ込むことによって前記ケース4に締結し、該軸ストッパー9の端部を前記固定溝7aに嵌合させて前記軸用偏心ブッシュ7を当該ケース4に固定して再び回転できない状態とする。
First, the fixing of the shaft eccentric bush 7 to the casing 4 is released.
That is, the fixing bolts 9a and 9b of the shaft stopper 9 engaged with the fixing grooves 7a formed on the end face of the shaft eccentric bush 7 are loosened and the fixing bolts are screwed out from screw holes (not shown) drilled in the case 4. 9a and 9b are removed, and the shaft stopper 9 is extracted from the fixing groove 7a. As a result, the shaft eccentric bush 7 is fixed to the case 4 by the shaft stopper 9, and the shaft eccentric bush 7 becomes rotatable relative to the case 4. Next, the shaft eccentric bush 7 is rotated by a required amount to the left or right together with the rotating shaft 1b, and the fixing bolt 9a in which the center 4 of the fixing groove 7a at a different position from the beginning is drilled in the case 4 and It is positioned so as to come on a line connecting the screw holes for 9b.
Subsequently, the shaft stopper 9 is fastened to the case 4 by screwing the fixing bolts 9a and 9b into the screw holes, and an end portion of the shaft stopper 9 is fitted into the fixing groove 7a, thereby the shaft eccentricity. The bush 7 is fixed to the case 4 so that it cannot rotate again.

次に、前記ダイ用偏心ブッシュ17を同様な手順で必要量回転させる。すなわち、前記ダイ用偏心ブッシュ17の端面に形成された前記固定溝17aに端部が嵌合された前記ダイストッパー18の前記固定ボルト18a及び18bを緩めて前記ハウジング14の壁面に穿孔された図示されないネジ孔から前記固定ボルト18a及び18bを外し、該ダイストッパー18を前記固定溝17aから抜き出す。
これによって当該ダイストッパー18による前記ダイ用偏心ブッシュ17の前記ハウジング14への固定が解除され、前記ダイ用偏心ブッシュ17が回転可能な状態となる。そして、前記ダイ用偏心ブッシュ17を前記円筒形ダイ2bと共に前記軸用偏心ブッシュ7の回転と同一方向に同じ量だけ回転させ、前記固定溝17aをその中心が前記ハウジング14に穿孔された前記固定ボルト18a及び18bの図示されない各ネジ孔を結ぶ線上に来るように位置させる。続いて、前記ダイストッパー18を前記ネジ孔に前記固定ボルト18a、18bをねじ込むことによって前記ハウジング14に締結し、該ダイストッパー18の端部を前記固定溝17aに嵌合させて前記ダイ用偏心ブッシュ17を当該ハウジング14に固定する。
Next, the eccentric bush 17 for the die is rotated by a necessary amount in the same procedure. That is, the fixing bolts 18a and 18b of the die stopper 18 whose ends are fitted in the fixing grooves 17a formed on the end surface of the eccentric bush 17 for die are loosened and drilled in the wall surface of the housing 14. The fixing bolts 18a and 18b are removed from the screw holes that are not formed, and the die stopper 18 is extracted from the fixing groove 17a.
As a result, the die eccentric bush 17 is fixed to the housing 14 by the die stopper 18, and the die eccentric bush 17 becomes rotatable. Then, the die eccentric bush 17 is rotated together with the cylindrical die 2b by the same amount in the same direction as the rotation of the shaft eccentric bush 7, and the fixing groove 17a is fixed to the housing 14 at the center thereof. The bolts 18a and 18b are positioned so as to be on a line connecting screw holes (not shown). Subsequently, the die stopper 18 is fastened to the housing 14 by screwing the fixing bolts 18a and 18b into the screw holes, and an end portion of the die stopper 18 is fitted into the fixing groove 17a, thereby the die eccentricity. The bush 17 is fixed to the housing 14.

これによって前記円筒形ダイ2bの軸心と前記回転軸1bの軸心とは一致し、当該円筒形ダイ2bと円筒形ダイ2aとの間隔は最初に選定した値に合わされることになる。上記の円筒形ダイ2a,2bの間隔は0より大きく、最大で2δの範囲で変更することができる可能である。なお、前記軸用偏心ブッシュ7を回転させて前記回転軸1bと回転軸1aとの軸間距離を変更する操作を行った後に、前記ダイ用偏心ブッシュ17を回転させて前記円筒形ダイ2aと円筒形ダイ2bとの間隔を変更する操作を行うように説明したが、前記円筒形ダイ2a,2bは前記回転軸1a,1bに一体的に装着されている関係にあるためこのように完全に独立した操作は困難である。
従って、実際には、前記回転軸1a、1b間の軸間距離を調整する操作を行いながら同時に前記円筒形ダイ2a,2b間の距離を調整する操作を行うか、或いは前記回転軸1a、1b間の軸間距離を極僅かだけ変更し、続いてこれに対応する距離分だけ前記円筒形ダイ2a,2b間の距離を変更する操作を行い、これを交互に繰り返して最終的に必要な前記円筒形ダイ2a,2b間の間隔とするという操作を行う必要がある。
As a result, the axial center of the cylindrical die 2b and the axial center of the rotary shaft 1b coincide with each other, and the interval between the cylindrical die 2b and the cylindrical die 2a is adjusted to a value selected first. The interval between the cylindrical dies 2a and 2b is larger than 0 and can be changed in the range of 2δ at the maximum. The shaft eccentric bush 7 is rotated to change the distance between the rotation shaft 1b and the rotation shaft 1a, and then the die eccentric bush 17 is rotated to rotate the cylindrical die 2a. The operation of changing the distance between the cylindrical die 2b and the cylindrical die 2b has been described. However, since the cylindrical dies 2a and 2b are integrally attached to the rotary shafts 1a and 1b, the operation is completely completed in this way. Independent operation is difficult.
Therefore, in practice, an operation for adjusting the distance between the cylindrical dies 2a and 2b is simultaneously performed while an operation for adjusting the distance between the rotation shafts 1a and 1b is performed, or the rotation shafts 1a and 1b are adjusted. The distance between the axes between the cylindrical dies 2a and 2b is changed by a distance corresponding to the distance, and this operation is repeated alternately to finally change the distance between the axes. It is necessary to perform an operation of setting the interval between the cylindrical dies 2a and 2b.

次に、図示されない駆動手段たるモータを駆動し前記プーリー10と連結された前記回転軸1aを回転させることでこれに同期して前記回転軸1bも回転させ、両回転軸1a,1bの先端に装着された前記円筒形ダイ2a,2bを共に一定速度で回転させる。その後、押出造粒装置の上方に設けられた図示されない原料投入ホッパーから前記円筒形ダイ2a,2b上に原料粉末を供給し、当該円筒形ダイ2a,2bの間で供給された原料粉末を圧縮しながら前記成形孔を通すことによって造粒し、該円筒形ダイ2a,2bの内側中空部を通して当該円筒形ダイ2a,2bの正面から造粒物を取り出す。 Next, by driving a motor (not shown) as a driving means and rotating the rotary shaft 1a connected to the pulley 10, the rotary shaft 1b is also rotated in synchronism with this, and the rotary shafts 1a and 1b are rotated at the tips of the rotary shafts 1a and 1b. Both the mounted cylindrical dies 2a and 2b are rotated at a constant speed. Thereafter, raw material powder is supplied onto the cylindrical dies 2a and 2b from a raw material charging hopper (not shown) provided above the extrusion granulator, and the raw material powder supplied between the cylindrical dies 2a and 2b is compressed. Then, granulation is performed by passing the molding hole, and the granulated material is taken out from the front surface of the cylindrical dies 2a and 2b through the inner hollow portions of the cylindrical dies 2a and 2b.

造粒操作中において処理量を増やすために原料の投入量を増加させたり、あるいは大量処理のために最初から前記円筒形ダイ2a,2bの幅(成形面)を大きくしたものを用いた場合には造粒時の負荷が大きくなるため、当該円筒形ダイ2a,2bに対してその先端が開く方向に加わる力が増大するが、上述したように前記円筒形ダイ2a,2bのうちの円筒形ダイ2aはその支持部が、前記ベアリング13に回転可能に支持されており当該ベアリング13はその外周が前記ハウジング14に内接して固定されていると共に、前記円筒形ダイ2bの支持部は前記ベアリングケース15内に嵌合された前記ベアリング16によって回転可能に支持されており、当該ベアリングケース15は前記ハウジング14に内接する前記ダイ用偏心ブシュ17に嵌合されている構成とされているため、前記円筒形ダイ2a,2bは一体的に固定された状態にあり当該円筒形ダイ2a,2bの間隔が広がることは完全に抑えられる。 When the input amount of the raw material is increased to increase the processing amount during the granulation operation, or the cylindrical die 2a, 2b having a larger width (molding surface) is used from the beginning for a large amount of processing. Since the load at the time of granulation increases, the force applied to the cylindrical dies 2a and 2b in the opening direction increases, but as described above, the cylindrical shape of the cylindrical dies 2a and 2b. The support portion of the die 2a is rotatably supported by the bearing 13, the outer periphery of the bearing 13 is fixed in contact with the housing 14, and the support portion of the cylindrical die 2b is the bearing. The die eccentric bush 1 that is rotatably supported by the bearing 16 fitted in the case 15 is inscribed in the housing 14. Since there is a configuration that is fitted into the cylindrical die 2a, 2b is to spread the spacing integrally in a fixed state the cylindrical die 2a, 2b are completely suppressed.

造粒するためには前記円筒形ダイ2a,2bを必ず前記回転軸1a,1bに装着する必要がある。また、前記円筒形ダイ2a,2bが磨耗し、或いは造粒物の大きさや形状を変える場合には当該円筒形ダイ2a,2bを新たなものに交換する必要がある。本願発明における前記円筒形ダイ2aは、先端から基端に向かってその成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイ2bは、先端から基端に向かってその成形面の前後の各位置で段付き状に該円筒形ダイ2aにおける外径の縮小量とほぼ同じ量で外径が拡大している形状をしているため、前記円筒形ダイ2aと2bとを予め組み合わせた状態で回転軸1a,1bに着脱する必要はなく、前記円筒形ダイ2bを先に前記回転軸1bに着脱し、その後他方の前記円筒形ダイ2aを前記回転軸1aに着脱することができる。 In order to granulate, the cylindrical dies 2a and 2b must be mounted on the rotary shafts 1a and 1b. When the cylindrical dies 2a and 2b are worn or the size and shape of the granulated material are changed, the cylindrical dies 2a and 2b need to be replaced with new ones. The cylindrical die 2a according to the present invention has a stepped outer diameter reduced at each position before and after the molding surface from the distal end to the proximal end, and the other cylindrical die 2b extends from the distal end toward the proximal end. Since the outer diameter of the cylindrical die 2a is enlarged by the same amount as the reduction amount of the outer diameter of the cylindrical die 2a in a stepped manner at each position before and after the molding surface, the cylindrical die 2a It is not necessary to attach or detach the rotary shaft 1a or 1b in a state of being combined with 2b in advance. The cylindrical die 2b is attached to or detached from the rotary shaft 1b first, and then the other cylindrical die 2a is attached to the rotary shaft 1a. Detachable.

すなわち、前記円筒形ダイ2a,2bを最初に装着する場合には、まず、前記円筒形ダイ2bのみを前記取付け座3bに締結することによって前記回転軸1bに装着した後、当該円筒形ダイ2aをその基端側から前記円筒形ダイ2bの先端側からその成形面外周に沿って前記回転軸1aの基端方向に徐々に移動させ、前記取付け座3aに到達した時点で当該取付け座3aに締結して当該回転軸1aに装着することが可能である。また、前記円筒形ダイ2a,2bを前記回転軸1a,1bから取り外す場合には上術した当該円筒形ダイ2a,2bの取り付け操作とは逆に、まず前記円筒形ダイ2aを前記回転軸2aから取り外した後、前記円筒形ダイ2bを前記回転軸1bから取り外す手順で行う。このため、造粒中に円筒形ダイの側面部から原料が漏れることを防ぎ、均一な密度の造粒品を得ることができるとういう効果を維持しつつ、円筒形ダイ2a,2bの交換のための作業効率を高めることが可能である。 That is, when the cylindrical dies 2a and 2b are first mounted, first, only the cylindrical die 2b is fastened to the mounting seat 3b to be mounted on the rotary shaft 1b, and then the cylindrical die 2a. Is gradually moved from the base end side of the cylindrical die 2b toward the base end of the rotary shaft 1a along the outer periphery of the molding surface, and when reaching the mounting seat 3a, the mounting seat 3a is moved to the mounting seat 3a. It can be fastened and attached to the rotary shaft 1a. When removing the cylindrical dies 2a and 2b from the rotary shafts 1a and 1b, the cylindrical die 2a is first attached to the rotary shaft 2a, contrary to the above-described operation of attaching the cylindrical dies 2a and 2b. Then, the cylindrical die 2b is removed from the rotary shaft 1b. For this reason, it is possible to prevent the raw material from leaking from the side surface portion of the cylindrical die during granulation and maintain the effect of obtaining a granulated product having a uniform density, while replacing the cylindrical dies 2a and 2b. Therefore, it is possible to increase the working efficiency.

また、本発明における乾式圧縮造粒装置とは、外周面にブリケットの成形型となるポケットを有する圧縮ロールを平行な2本の回転軸に装着し,その圧縮ロール間に連続的に原料粉末を供給して圧縮し高密度で形状のそろった成形物を製造する装置(ブリケッティングマシン)と、同様の構造ではあるが外周面にポケットを有していない圧縮ロールを用いて成形物を製造する装置(ロールコンパクティングマシン)の双方を意味する。そして、本発明における乾式圧縮造粒装置には圧縮ロールが回転軸の先端に装着された片持支持方式に限られず、回転軸の中央部に圧縮ロールが装着された両持支持方式の双方のものが含まれる。 Further, the dry compression granulator in the present invention is a method in which a compression roll having a pocket serving as a briquette mold on the outer peripheral surface is attached to two parallel rotating shafts, and raw material powder is continuously put between the compression rolls. Manufactures molded products using equipment (briqueting machine) that supplies and compresses and forms molded products with high density and shape, and compression rolls that have the same structure but do not have pockets on the outer periphery. Means both of the equipment (roll compacting machine). And the dry compression granulation apparatus in the present invention is not limited to the cantilever support system in which the compression roll is mounted on the tip of the rotating shaft, but both of the both-end support system in which the compression roll is mounted in the center of the rotating shaft. Things are included.

なお、本願の請求項1に係る発明は、押出造粒装置に限られず圧縮ロールの端部に形成された支持部をロール間隔固定部材によって包囲されたことを特徴とする片持支持方式の乾式圧縮造粒装置としても適用が可能である。また、本願の請求項4に係る発明は押出造粒装置用円筒形ダイに限られず片持支持方式の乾式圧縮造粒装置用圧縮ロールにも適用可能であり、同様に請求項6に係る円筒形ダイの組み付け方法は片持支持方式の乾式圧縮造粒装置における圧縮ロールの組み付け方法にも適用可能である。   Note that the invention according to claim 1 of the present application is not limited to an extrusion granulator, and is a cantilever support type dry type characterized in that a support portion formed at an end portion of a compression roll is surrounded by a roll interval fixing member. It can also be applied as a compression granulator. Further, the invention according to claim 4 of the present application is not limited to the cylindrical die for the extrusion granulator, but can be applied to a compression roll for a dry compression granulator of a cantilever support system. Similarly, the cylinder according to claim 6 The method of assembling the die is also applicable to the method of assembling the compression roll in the cantilever-support type dry compression granulator.

押出造粒装置における円筒形ダイ同士の間隔が造粒中に広がることを防ぐことができる。また、押出造粒装置における一対の円筒形ダイの間隔や乾式圧縮造粒装置における一対の圧縮ロールの間隔を変更する機構を有するため造粒物の密度や硬さ、大きさ等の品質を制御することが可能であり、更には、円筒形ダイの形状をその交換作業が比較的容易となるような形状としているため産業上の利用の可能性は大である。   It can prevent that the space | interval of cylindrical dies in an extrusion granulation apparatus spreads during granulation. In addition, since it has a mechanism to change the distance between the pair of cylindrical dies in the extrusion granulator and the distance between the pair of compression rolls in the dry compression granulator, the quality of the granulated material such as density, hardness and size is controlled. Furthermore, since the shape of the cylindrical die is made to be relatively easy to replace, the industrial applicability is great.

本発明における押出造粒装置の要部断面図である。It is principal part sectional drawing of the extrusion granulation apparatus in this invention. 本発明の軸用偏心ブッシュ7による回転軸間距離の調整機構を説明した図である。It is a figure explaining the adjustment mechanism of the distance between rotating shafts by the eccentric bush 7 for shafts of this invention. 図1におけるB−B矢視図である。It is a BB arrow line view in FIG. 図1におけるC−C矢視図である。It is CC arrow line view in FIG. 本発明における押出造粒装置の要部外形図である。It is a principal part external view of the extrusion granulation apparatus in this invention. 本発明の押出造粒装置における一対の円筒形ダイのうちの一方の断面拡大図である。It is a cross-sectional enlarged view of one of a pair of cylindrical dies in the extrusion granulation apparatus of the present invention.

符号の説明Explanation of symbols

1a,1b 回転軸
2a,2b 円筒形ダイ
17 ダイ間隔固定部材
7 軸用偏心部材
17 ダイ用偏心部材

1a, 1b Rotating shafts 2a, 2b Cylindrical die 17 Die interval fixing member
7 Eccentric member 17 Eccentric member for die

Claims (4)

複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、
前記円筒形ダイの装着端と反対側の端部は前記成形面より外径が段付き状に縮小された支持部を形成し、当該支持部の外周が枠状のダイ間隔固定部材によって包囲されているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とする押出造粒装置。
A cylindrical die in which a plurality of molding holes are perforated is attached to the ends of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other, and the raw material fed between the cylindrical dies An extrusion granulation apparatus for obtaining a granulated product by press-fitting powder into the molding hole,
The end of the cylindrical die opposite to the mounting end forms a support portion whose outer diameter is reduced stepwise from the molding surface, and the outer periphery of the support portion is surrounded by a frame-shaped die interval fixing member. In addition, one of the opposing cylindrical dies has a stepped outer diameter reduced at each position before and after the molding surface from the front end to the base end, and the other cylindrical die is the base end from the front end. An extrusion granulator characterized in that the outer diameter is increased stepwise correspondingly at each position before and after the molding surface toward the end .
複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置であって、
前記回転軸のうちの一方は筒状の軸用偏心部材に貫装されており、前記軸用偏心部材の縦断面は内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心しているとともに、対向する円筒形ダイのうちの一方は、先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が縮小され、他方の円筒形ダイは先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が拡大していることを特徴とする押出造粒装置。
A cylindrical die in which a plurality of molding holes are perforated is attached to the ends of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other, and the raw material fed between the cylindrical dies An extrusion granulation apparatus for obtaining a granulated product by press-fitting powder into the molding hole,
One of the rotating shafts is inserted into a cylindrical shaft eccentric member, and the longitudinal center of the shaft eccentric member is concentric with the rotating shaft, but the outer center is the axis of the rotating shaft. One of the opposing cylindrical dies is reduced in a stepped outer diameter at each position before and after the molding surface from the front end to the base end, and the other cylindrical die is the front end. An extruding granulator characterized in that the outer diameter expands in a stepped manner corresponding to each position before and after the molding surface from the base to the base end .
請求項1に記載の押出造粒装置において、
前記回転軸のうちの一方を貫装する筒状の軸用偏心部材と、当該回転軸における前記円筒形ダイの前記支持部に環装された環状のダイ用偏心部材と、を具備し、前記軸用偏心部材及びダイ用偏心部材の縦断面は、共に内心が当該回転軸と同心であるが外心は該回転軸の軸心から偏心していることを特徴とする押出造粒装置。
In the extrusion granulator according to claim 1,
A cylindrical shaft eccentric member penetrating one of the rotating shafts, and an annular die eccentric member mounted on the support portion of the cylindrical die on the rotating shaft, An extrusion granulation apparatus characterized in that the longitudinal centers of the shaft eccentric member and the die eccentric member are such that the inner center is concentric with the rotation shaft, but the outer center is eccentric from the axis of the rotation shaft.
複数個の成形孔が穿通された円筒形ダイを当該円筒形ダイの成形面が対向接触するように平行な2本の回転軸の先端に各々装着し、該円筒形ダイの間に送り込んだ原料粉末を前記成形孔内に圧入して造粒物を得る押出造粒装置における円筒形ダイの組み付け方法であって、
先端から基端に向かって前記成形面の前後の各位置で段付き状に外径が拡大された形状の円筒形ダイを一方の前記回転軸に装着し、その後、先端から基端に向かって前記成形面の前後の各位置で対応して段付き状に外径が縮小している形状の円筒形ダイを他方の前記回転軸に装着することを特徴とする押出造粒装置における円筒形ダイの組み付け方法。
A cylindrical die in which a plurality of molding holes are perforated is attached to the ends of two parallel rotating shafts so that the molding surfaces of the cylindrical die face each other, and the raw material fed between the cylindrical dies A method of assembling a cylindrical die in an extrusion granulation apparatus that press-fits powder into the molding hole to obtain a granulated product,
A cylindrical die having a stepped outer diameter is attached to one of the rotating shafts at each position before and after the molding surface from the distal end toward the proximal end, and then from the distal end toward the proximal end. A cylindrical die in an extrusion granulation apparatus, wherein a cylindrical die having a stepped outer shape corresponding to each position before and after the molding surface is attached to the other rotating shaft. Assembly method.
JP2003319495A 2003-09-11 2003-09-11 Extrusion granulator and method of assembling cylindrical die used therefor Expired - Fee Related JP4411583B2 (en)

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