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JP4469267B2 - Fluorescent tube glass purification method - Google Patents
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JP4469267B2 - Fluorescent tube glass purification method - Google Patents

Fluorescent tube glass purification method Download PDF

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JP4469267B2
JP4469267B2 JP2004356377A JP2004356377A JP4469267B2 JP 4469267 B2 JP4469267 B2 JP 4469267B2 JP 2004356377 A JP2004356377 A JP 2004356377A JP 2004356377 A JP2004356377 A JP 2004356377A JP 4469267 B2 JP4469267 B2 JP 4469267B2
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fluorescent
glass
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mercury
fluorescent tube
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JP2006159121A (en
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佐三 中村
裕久 堀田
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Jfe環境株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/60Glass recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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Description

本発明は、蛍光管のガラス管内面に塗布された蛍光物質等からなる蛍光膜を除去してガラスを浄化する方法に関するものである。 The present invention relates to how to clean the glass to remove the fluorescent film made of a fluorescent material or the like which is coated on the glass tube surface of the fluorescent tube.

現在、効率の良い照明灯として広く使用されている蛍光管(蛍光放電管)は、低圧水銀ランプに属するものである。この蛍光管は、円筒状ガラス管の内面に蛍光物質を塗布し、酸化バリウム等の保護膜を表面に形成したタングステン2重フィラメント電極を円筒状ガラス管の両端部に取り付け、そのガラス管内を真空に減圧した後に、少量の水銀とアルゴンガスとを封入したものである。そして、両端部の電極に通電して両電極間に電圧をかけ、ガラス管内で放電させることにより、管内の水銀ガスから遠紫外線を放射させ、この遠紫外線をガラス管内面に塗布した蛍光物質に照射して発光させている。   Currently, fluorescent tubes (fluorescent discharge tubes) that are widely used as efficient illumination lamps belong to low-pressure mercury lamps. In this fluorescent tube, a fluorescent substance is applied to the inner surface of a cylindrical glass tube, a tungsten double filament electrode formed with a protective film such as barium oxide on the surface is attached to both ends of the cylindrical glass tube, and the inside of the glass tube is evacuated. After depressurizing, a small amount of mercury and argon gas are sealed. Then, by energizing the electrodes at both ends and applying a voltage between the two electrodes and discharging in the glass tube, far ultraviolet rays are emitted from the mercury gas in the tube, and the far ultraviolet rays are applied to the fluorescent material applied to the inner surface of the glass tube. Irradiates and emits light.

蛍光管のガラス管に使用されているガラスは高品質であり、リサイクル処理すれば上質なガラスとして再利用可能である。従って、大量に発生する使用済みの廃蛍光管からガラスを回収すれば、省資源や省エネルギーのみならず、廃棄物の減量化にも大いに貢献することになる。   The glass used for the glass tube of the fluorescent tube is of high quality and can be reused as a high-quality glass if it is recycled. Therefore, if glass is recovered from a large amount of used waste fluorescent tubes, not only resources and energy can be saved, but also the amount of waste can be greatly reduced.

しかし、前述したように、ガラス管の内面には蛍光物質が塗布されており、また、この蛍光物質には微量ではあるが、封入した水銀が付着している。これらが塗布・付着した状態のままでは、ガラス管をリサイクル使用することはできない。また、微量とはいえ蛍光管には水銀が封入されており、大量の廃蛍光管を破砕した場合には、大量の水銀が放出され、環境を害することになる。従って、廃蛍光管をリサイクル処理する場合には、蛍光物質のみならず水銀の除去・回収を行う必要がある。   However, as described above, the fluorescent material is applied to the inner surface of the glass tube, and the fluorescent material is adhering to the enclosed mercury although it is a trace amount. The glass tube cannot be recycled if these are applied and adhered. In addition, although the amount is very small, mercury is sealed in the fluorescent tube. When a large amount of waste fluorescent tube is crushed, a large amount of mercury is released, which harms the environment. Therefore, when recycling the waste fluorescent tube, it is necessary to remove and collect not only the fluorescent material but also mercury.

そのため、従来から種々の方法によって蛍光膜及び水銀を除去・回収するリサイクル処理が行われており、そして、それらは湿式法と乾式法の2つに大別される。しかしながら、湿式法は、洗浄液を用いて蛍光膜を洗浄して除去する方法であり、ガラスから分離された蛍光物質と水銀とを含む廃液の処理が非常に複雑であるために効率的でないことから、最近では乾式法が広く行われるようになっている。   Therefore, a recycling process for removing and collecting the fluorescent film and mercury has been conventionally performed by various methods, and they are roughly classified into a wet method and a dry method. However, the wet method is a method of cleaning and removing the fluorescent film using a cleaning liquid, and is not efficient because the treatment of the waste liquid containing the fluorescent substance separated from the glass and mercury is very complicated. Recently, dry methods have been widely used.

乾式法として、蛍光管の両端を切断してガラス管部分と電極部とに分離した後、ガラス管部分の内部に圧縮空気と共に研掃材を吹き付けて蛍光膜を剥離除去する方法が提案されている(例えば、特許文献1参照)。また、蛍光管の両端を切断してガラス管部分と電極部とに分離し、得られたガラス管部分を破砕してガラス片とし、このガラス片を筒状ドラムに収容し、筒状ドラムを回転させながら、筒状ドラム内に設置したブラシ体によりガラス片の表面を擦って蛍光膜を剥離除去し、剥離した蛍光物質や水銀を吸引して除去する方法も提案されている(例えば、特許文献2参照)。更に、蛍光管の両端を切断してガラス管部分と電極部とに分離し、得られたガラス管部分を破砕してガラス片とし、このガラス片を容器内でゴム片と混合攪拌し、ガラス片表面の蛍光膜をゴム片の摩擦によって剥離除去し、蛍光物質とガラスの微細片からなる粉体を篩などによってガラス片と分別して回収する方法も提案されている(例えば、特許文献3参照)。
特開2004−57957号公報 特開2001−286828号公報 特開昭51−86285号公報
As a dry method, a method has been proposed in which both ends of a fluorescent tube are cut to separate the glass tube portion and the electrode portion, and then the fluorescent film is peeled and removed by spraying an abrasive with compressed air inside the glass tube portion. (For example, refer to Patent Document 1). Further, both ends of the fluorescent tube are cut into a glass tube portion and an electrode portion, and the obtained glass tube portion is crushed into a glass piece. This glass piece is accommodated in a cylindrical drum, and the cylindrical drum is A method has also been proposed in which the fluorescent film is peeled and removed by rubbing the surface of a glass piece with a brush body installed in a cylindrical drum while rotating, and the peeled fluorescent material and mercury are sucked and removed (for example, patents). Reference 2). Further, both ends of the fluorescent tube are cut into a glass tube part and an electrode part, and the obtained glass tube part is crushed into a glass piece. This glass piece is mixed and stirred with a rubber piece in a container, and glass is obtained. There has also been proposed a method in which a fluorescent film on one surface is peeled and removed by friction of a rubber piece, and a powder comprising a fluorescent material and a fine piece of glass is separated from a glass piece by a sieve or the like (see, for example, Patent Document 3). ).
JP 2004-57957 A JP 2001-286828 A JP-A-51-86285

しかしながら、特許文献1の方法では、研掃材を必要とし、圧縮空気に研掃材を混入させて吹き付けることから、装置が複雑で設備費が高くなるという問題がある。また、環状型の蛍光管(以下「環状型蛍光管」と記す)の場合には、蛍光膜の付着力を直管型の蛍光管(以下「直管型蛍光管」と記す)に比べて強化してあることから蛍光膜が落ちにくいことに加えて、遠心力の作用によって研掃材が主に円弧状ガラス管の外周部を通るために、ガラス管内周部の蛍光膜が除去されにくいという問題もあった。更に、研掃過程でガラス管が破損してしまうと、研掃材が破損したガラス管と混合してしまうため、トラブル時の対応が複雑になるという問題もあった。   However, the method of Patent Document 1 requires a scouring material, and since the scouring material is mixed with the compressed air and sprayed, there is a problem that the apparatus is complicated and the equipment cost becomes high. In the case of an annular fluorescent tube (hereinafter referred to as “annular fluorescent tube”), the adhesion of the fluorescent film is higher than that of a straight tube fluorescent tube (hereinafter referred to as “straight tube fluorescent tube”). In addition to the fact that it is strengthened, the fluorescent film is difficult to fall off, and because the polishing material mainly passes through the outer peripheral part of the arcuate glass tube due to the action of centrifugal force, the fluorescent film on the inner peripheral part of the glass tube is difficult to remove. There was also a problem. Furthermore, if the glass tube is broken during the blasting process, the blast material is mixed with the broken glass tube, which makes it difficult to deal with troubles.

特許文献2及び特許文献3の方法では、蛍光管の種類によらずに処理できるという利点はあるが、破砕した細かいガラス片の表面をブラシ体或いはゴム片で擦って除去するため、蛍光膜を除去すべきガラス片表面とブラシ体及びゴム片との接触確率が低く、ガラス片を容器内で長時間滞留させる必要があり、処理能率向上の障害になっていた。また、設備の構造が複雑で設備費が高くなるという問題もあった。   The methods of Patent Document 2 and Patent Document 3 have the advantage that they can be processed regardless of the type of fluorescent tube. However, the surface of the crushed fine glass piece is removed by rubbing with a brush body or rubber piece. The probability of contact between the surface of the glass piece to be removed and the brush body and the rubber piece is low, and the glass piece needs to stay in the container for a long time, which has been an obstacle to improving the processing efficiency. There is also a problem that the equipment structure is complicated and the equipment cost is high.

本発明は上記事情に鑑みてなされたもので、その目的とするところは、どのような形状の蛍光管であっても、蛍光管のガラス管内面に塗布された蛍光物質等からなる蛍光膜を迅速且つ確実にしかも安価にガラス管から剥離すると同時に、剥離した蛍光膜を迅速にガラス片と分離して回収することが可能となる、蛍光管のガラス浄化方法を提供することである。 The present invention has been made in view of the above circumstances. The purpose of the present invention is to provide a fluorescent film made of a fluorescent material or the like applied to the inner surface of a glass tube of a fluorescent tube, regardless of the shape of the fluorescent tube. at the same time separated from quickly and reliably and inexpensively glass tube, it is possible to recover separately from the glass fragments quickly peeled fluorescent film is to provide a glass cleaning how the fluorescent tube.

上記課題を解決するための第1の発明に係る蛍光管のガラス浄化方法は、蛍光管の口金部分を除去する切断工程と、切断工程により口金部分が除去された蛍光管のガラス管部分を粉砕してガラス管内面に塗布された蛍光膜を剥離させる粉砕工程と、粉砕工程により得られた粉砕品を、剥離した蛍光膜である蛍光粉とガラス粒子とに分離する分級工程とを、この順に有する蛍光管のガラス浄化方法であって、前記粉砕工程では、口金部分が切断除去された蛍光管のガラス管部分を、ガラス粒子の平均粒径が100μm〜3mmの範囲内となるように粉砕してガラス管内面に塗布された蛍光膜を蛍光粉としてガラス管から剥離させ、前記分級工程では、剥離した蛍光粉とガラス粒子とが混在する粉砕品からガラス粒子と蛍光粉とを分離して回収することを特徴とするものである。 The glass purification method for a fluorescent tube according to the first invention for solving the above-described problems includes a cutting step of removing the base portion of the fluorescent tube, and a grinding of the glass tube portion of the fluorescent tube from which the base portion has been removed by the cutting step Then, a pulverization process for peeling the fluorescent film applied to the inner surface of the glass tube, and a classification process for separating the pulverized product obtained by the pulverization process into fluorescent powder and glass particles as the peeled fluorescent film in this order. The fluorescent tube has a glass purification method, and in the pulverization step, the glass tube portion of the fluorescent tube from which the cap portion has been cut and removed is pulverized so that the average particle diameter of the glass particles is within a range of 100 μm to 3 mm. The fluorescent film applied on the inner surface of the glass tube is peeled off from the glass tube as fluorescent powder, and in the classification step, the glass particles and the fluorescent powder are separated and recovered from the pulverized product in which the peeled fluorescent powder and glass particles are mixed. You It is characterized in.

の発明に係る蛍光管のガラス浄化方法は、第1の発明において、更に、粉砕品のなかから回収したガラス粒子を加熱或いは酸洗し、ガラス粒子に残留している水銀を除去することを特徴とするものである。 The glass purification method for a fluorescent tube according to a second invention is the method of the first invention, further comprising heating or pickling the glass particles recovered from the pulverized product to remove mercury remaining in the glass particles. It is characterized by.

本発明では、内部に蛍光膜が塗布された蛍光管のガラス管部分を粉砕装置によって粉砕する。粉砕時の衝撃力によって、或いは、ガラス管部分が細かく粉砕されることによって、蛍光膜は強制的に且つ効率的にガラス管から剥離される。粉砕後、分級装置を用いて剥離した蛍光膜である蛍光粉とガラス粒子とを分離し、それぞれを回収する。これにより、ガラス管内部に塗布された蛍光膜を剥離して分離させ、浄化されたガラス粒子を得ることができる。   In the present invention, the glass tube portion of the fluorescent tube in which the fluorescent film is applied is pulverized by the pulverizer. The fluorescent film is forcibly and efficiently peeled from the glass tube by the impact force at the time of crushing or by finely crushing the glass tube portion. After pulverization, the fluorescent powder, which is the fluorescent film peeled off using a classifier, and glass particles are separated and recovered. Thereby, the fluorescent film apply | coated inside the glass tube can be peeled and isolate | separated, and the purified glass particle can be obtained.

この場合に、粉砕後のガラス粒子の平均粒径が100μm〜3mmの範囲内となるように粉砕することが好ましい。蛍光膜が剥離されて生成される蛍光粉の平均粒径は10μm程度であり、ガラス粒子を蛍光粉と同等のサイズまで粉砕すると、粉砕後に両者を分離させることが困難である。従って、両者の分離を容易にさせる目的で、ガラス粒子の平均粒径の好適な下限値を100μmとし、一方、蛍光膜をガラス管から剥離させるには、ガラス粒子の粒径は細かいほど望ましく、ガラス粒子の平均粒径の好適な上限値を3mmとした。   In this case, it is preferable to grind | pulverize so that the average particle diameter of the glass particle after grinding | pulverization may exist in the range of 100 micrometers-3 mm. The average particle size of the fluorescent powder produced by peeling off the fluorescent film is about 10 μm. When the glass particles are pulverized to the same size as the fluorescent powder, it is difficult to separate the two after pulverization. Therefore, for the purpose of facilitating the separation of the two, the preferred lower limit of the average particle size of the glass particles is set to 100 μm, on the other hand, in order to peel the fluorescent film from the glass tube, the smaller the particle size of the glass particles is desirable, The suitable upper limit of the average particle diameter of the glass particles was 3 mm.

蛍光管に封入された水銀の一部分は水銀ガスとして口金部分の切断時に雰囲気ガス内に放出されるものの、大部分は蛍光膜に付着してガラス管部分に残留する。しかし、蛍光膜とガラス粒子とが分離されるため、蛍光膜に付着した水銀もガラス粒子から分離される。但し、回収したガラス粒子には微量の水銀が残留することもあり、この微量の残留水銀を除去する必要のある場合には、回収したガラス粒子を加熱若しくは酸洗してガラス粒子に残留している水銀を除去することにより、更に清浄なガラス粒子を得ることができる。   A part of mercury enclosed in the fluorescent tube is released as mercury gas into the atmosphere gas when the base part is cut, but most of the mercury adheres to the fluorescent film and remains in the glass tube part. However, since the fluorescent film and the glass particles are separated, mercury attached to the fluorescent film is also separated from the glass particles. However, a small amount of mercury may remain in the collected glass particles. When it is necessary to remove this small amount of residual mercury, the collected glass particles are heated or pickled to remain on the glass particles. By removing mercury that is present, cleaner glass particles can be obtained.

また、密閉可能な処理容器内で蛍光管の口金部分を切断するので、蛍光管に封入されていたガス状水銀を外部に排出させずに処理することができ、水銀による環境汚染を防止することができる。   In addition, since the cap part of the fluorescent tube is cut in a sealable processing container, the gaseous mercury enclosed in the fluorescent tube can be processed without being discharged to the outside, and environmental pollution by mercury is prevented. Can do.

本発明によれば、ガラス管部分を粉砕することによってガラス管内面の蛍光膜を強制的にガラス管から剥離し、且つ、剥離した蛍光膜を分級装置によってガラス粒子と分離して回収するので、直管型蛍光管であれまた環状型蛍光管であれ、どのような形状の蛍光管であっても極めて迅速に且つ確実に、しかも、従来に比べて簡素で且つコンパクトな工程及び装置によって蛍光膜を除去すると同時に除去した蛍光膜を回収することができる。これにより、浄化されたガラス粒子を得ることができ、廃蛍光管のリサイクル処理を安価に且つ効率的に行うことが達成され、その工業的な効果は格別である。   According to the present invention, the fluorescent film on the inner surface of the glass tube is forcibly separated from the glass tube by crushing the glass tube part, and the separated fluorescent film is separated from the glass particles and collected by the classifying device. Whether it is a straight tube type fluorescent tube or an annular type fluorescent tube, the fluorescent film can be manufactured very quickly and reliably, and with a simpler and more compact process and apparatus than conventional ones. The removed fluorescent film can be recovered simultaneously with the removal. Thereby, the purified glass particles can be obtained, and the recycling treatment of the waste fluorescent tube is achieved at low cost and efficiently, and the industrial effect is exceptional.

以下、添付図面を参照して本発明の実施の形態を説明する。図1は、本発明に係る廃蛍光管のリサイクル処理工程の全体概略図、図2〜図4は、図1を一点鎖線で3分割した場合の各分割部分の詳細図である。   Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is an overall schematic diagram of a recycling process of waste fluorescent tubes according to the present invention, and FIGS. 2 to 4 are detailed views of each divided portion when FIG. 1 is divided into three by a one-dot chain line.

これらの図において、口金切断機5、粉砕装置6及び分級装置7は、廃蛍光管1の内面の蛍光膜を剥離させ、剥離した蛍光膜と粉砕したガラス粒子とを分離するための装置であり、図1に示すように、これらの装置のうち口金切断機5は密閉可能な処理容器3に格納され、粉砕装置6及び分級装置7は処理容器4に格納されている。処理容器4も基本的には処理容器3と同様に密閉可能な構造とするが、例えば分級装置7をサイクロンとして粉砕装置6をサイクロンと連結させた場合のように、粉砕装置6及び分級装置7における処理が吸引用ガス配管16の吸引によって大気圧よりも低い圧力下で処理できるならば、換言すれば、粉砕装置6及び分級装置7の排ガスが大気に漏洩することなく吸引用ガス配管16に吸収されるならば、処理容器4は密閉する必要はなく、更には処理容器4そのものも不要となる。尚、各装置を同一の処理容器内に格納してもよい。   In these drawings, a die cutting machine 5, a pulverizing device 6 and a classifying device 7 are devices for peeling the fluorescent film on the inner surface of the waste fluorescent tube 1 and separating the peeled fluorescent film from the crushed glass particles. As shown in FIG. 1, among these devices, the die cutting machine 5 is stored in a sealable processing container 3, and the pulverizing device 6 and the classification device 7 are stored in the processing container 4. The processing container 4 basically has a structure that can be sealed in the same manner as the processing container 3, but the pulverizing apparatus 6 and the classifying apparatus 7, for example, when the classifying apparatus 7 is a cyclone and the pulverizing apparatus 6 is connected to the cyclone. Can be processed under a pressure lower than the atmospheric pressure by suction of the suction gas pipe 16, in other words, the exhaust gas of the pulverizing device 6 and the classification device 7 does not leak into the atmosphere and is discharged to the suction gas pipe 16. If absorbed, the processing container 4 does not need to be sealed, and further, the processing container 4 itself becomes unnecessary. Each device may be stored in the same processing container.

廃蛍光管1からガラス管部分をリサイクルするには、先ず最初に、金属で構成される口金部分を廃蛍光管1から切断除去する必要がある。ところで、蛍光管は、その形状から直管型蛍光管、環状型蛍光管、その他の異形型蛍光管の3種類に大別され、口金部分は、例えば、直管型蛍光管の場合には両端部に、環状型蛍光管の場合には中央部に配置されており、口金部分の切断を1つの口金切断機で行おうとすると、口金切断機の構成が複雑になり、却って切断能率の低下や装置トラブルの多発化を招く。そのため、本実施の形態では、図2に示すように、直管型蛍光管、環状型蛍光管、異形型蛍光管の3種類の廃蛍光管1に応じて3種類の口金切断機5,5A,5B(口金切断機5は直管型蛍光管用、口金切断機5Aは環状型蛍光管用、口金切断機5Bは異形型蛍光管用)を配置している。従って、廃蛍光管1の形状に拘わらず、口金部分の効率的な切断処理が可能である。口金切断機5,5A,5Bとしては、ダイヤモンドカッターなどを使用することができる。   In order to recycle the glass tube portion from the waste fluorescent tube 1, first, it is necessary to cut and remove the base portion made of metal from the waste fluorescent tube 1. By the way, the fluorescent tubes are roughly classified into three types, that is, a straight fluorescent tube, an annular fluorescent tube, and other irregular fluorescent tubes, and the base portion is, for example, both ends in the case of a straight fluorescent tube. In the case of an annular fluorescent tube, it is arranged at the center, and when trying to cut the base part with one base cutting machine, the structure of the base cutting machine becomes complicated, and on the contrary, the cutting efficiency decreases. Incurs frequent equipment troubles. Therefore, in the present embodiment, as shown in FIG. 2, three types of die cutting machines 5 and 5A are provided according to three types of waste fluorescent tubes 1 such as a straight tube type fluorescent tube, an annular fluorescent tube, and a deformed fluorescent tube. , 5B (the base cutting machine 5 is for a straight fluorescent tube, the base cutting machine 5A is for an annular fluorescent tube, and the base cutting machine 5B is for a deformed fluorescent tube). Therefore, regardless of the shape of the waste fluorescent tube 1, an efficient cutting process of the base portion is possible. As the die cutting machines 5, 5A, 5B, a diamond cutter or the like can be used.

搬入装置2によって処理容器3に搬入された廃蛍光管1は、図2に示すように、口金切断機5,5A,5Bにより廃蛍光管1の口金部分が切断除去される。これにより、廃蛍光管1の内部気密性が破壊される。蛍光管の内部圧力は通常10-5気圧程度と低く、水銀はガス状態で存在する。従って、この気密性破壊により、その内部に密封されていた水銀の一部は、ガス状水銀12のままで処理容器3の内部に放出され、残部は液状化する。 As shown in FIG. 2, the waste fluorescent tube 1 carried into the processing container 3 by the carry-in device 2 is cut and removed by the die cutting machines 5, 5 </ b> A, and 5 </ b> B. Thereby, the internal airtightness of the waste fluorescent tube 1 is destroyed. The internal pressure of the fluorescent tube is usually as low as 10 −5 atm, and mercury exists in a gas state. Accordingly, due to this hermetic breakdown, a part of the mercury sealed inside is released into the processing vessel 3 while remaining in the gaseous mercury 12, and the remainder is liquefied.

この場合に、廃蛍光管1が、直管型蛍光管の場合には、口金切断機5により両端の口金部分を除去して両端部断面を開放させ、環状型蛍光管の場合には、口金切断機5Aにより中央部の口金部分を切断除去して両端部断面を開放させ、異形型蛍光管の場合にも、その形状に応じて口金切断機5Bにより口金部分を切断除去する。除去された口金部分8は回収し、この口金部分8を破砕した後に磁力選別装置及びアルミ選別装置によってアルミニウム、残渣、その他金属の3種類に選別し、アルミニウム及びその他金属は回収(「アルミニウム等回収17」と記す)してリサイクル使用し、残渣は埋立て処分などの廃棄処分が施される。   In this case, when the waste fluorescent tube 1 is a straight tube type fluorescent tube, the base portions at both ends are removed by the base cutting machine 5 to open the cross sections at both ends, and when the waste fluorescent tube 1 is an annular fluorescent tube, the base is formed. The base part is cut and removed by the cutting machine 5A to open the cross sections at both ends, and the base part is cut and removed by the base cutting machine 5B according to the shape even in the case of a modified fluorescent tube. The removed base portion 8 is recovered, and after the base portion 8 is crushed, it is sorted into three types of aluminum, residue, and other metals by a magnetic separator and an aluminum separator. 17 ”) for recycling and the residue is disposed of as landfill.

このようにして口金部分が除去されたガラス管部分9を粉砕装置6によって粉砕する。その際に、前述したように、粉砕により生成されるガラス粒子15の平均粒径が100μm〜3mmの範囲内となるように、粉砕することが好ましい。粉砕装置6としては、慣用のロールクラッシャー、自生粉砕機(エローフォールミル)、スタンプミルなどを使用することができる。この粉砕処理により、ガラス管の内部に塗布された蛍光膜が強制的に剥離し、蛍光粉11が生成される。ガラス管部分9内の蛍光膜には、上述した廃蛍光管1の口金切断時に液化した水銀が混入・付着して含まれており、従って、生成する蛍光粉11には水銀が混入・付着している。   The glass tube portion 9 from which the cap portion has been removed in this way is pulverized by the pulverizing device 6. At that time, as described above, it is preferable to grind so that the average particle diameter of the glass particles 15 produced by the grinding is in the range of 100 μm to 3 mm. As the pulverizing device 6, a conventional roll crusher, a self-pulverizing machine (elow fall mill), a stamp mill, or the like can be used. By this pulverization treatment, the fluorescent film applied to the inside of the glass tube is forcibly separated, and fluorescent powder 11 is generated. The fluorescent film in the glass tube portion 9 contains the mercury liquefied when the cap of the waste fluorescent tube 1 described above is mixed and attached. Therefore, the generated fluorescent powder 11 is mixed and attached with mercury. ing.

粉砕装置6により得た、ガラス粒子15と蛍光粉11とが混在する粉砕品10を分級装置7に導入し、分級装置7によって粉砕品10をガラス粒子15と蛍光粉11とに分離し、ガラス粒子15を回収する。この場合、蛍光粉11の平均粒径が10μm程度であり、一方、ガラス粒子15の平均粒径が100μm〜3mmであり、これらを精度良く分離することが必要である。このための分級装置7としては、遠心力を利用して分級する遠心分離機(サイクロンなど)を使用することができる。図1及び図2は、分級装置7としてサイクロンを用いた例で示している。   The pulverized product 10 in which the glass particles 15 and the fluorescent powder 11 obtained by the pulverizing device 6 are mixed is introduced into the classifying device 7, and the pulverized product 10 is separated into the glass particles 15 and the fluorescent powder 11 by the classifying device 7. The particles 15 are collected. In this case, the average particle diameter of the fluorescent powder 11 is about 10 μm, while the average particle diameter of the glass particles 15 is 100 μm to 3 mm, and it is necessary to separate them with high accuracy. As the classification device 7 for this purpose, a centrifugal separator (such as a cyclone) that performs classification using centrifugal force can be used. 1 and 2 show an example in which a cyclone is used as the classification device 7.

分級装置7によりガラス粒子15と分離された蛍光粉11は、分級装置7から排出される排気ガス14と共に吸引用ガス配管16を通って粉塵分離装置19へ吸引される。同時に、口金切断機5,5A,5Bによる口金切断時に噴出したガス状水銀12を含む処理容器3の内部の雰囲気ガス13は、吸引用ガス配管16Aを通って吸引用ガス配管16に合流し、雰囲気ガス13と排気ガス14とが混合し、廃ガス18として粉塵分離装置19へ吸引される。また、粉砕装置6からの排気ガスも排ガス14として吸引用ガス配管16によって吸引される。ここでは、ガス状水銀12を含有する雰囲気ガス13と、粉砕装置6及び分級装置7の排気ガス14とが混合したガスを廃ガス18と称す。尚、分級装置7で蛍光粉11を回収し、回収した蛍光粉11を一旦保管し、保管した蛍光粉11を後述する蛍光粉処理装置26で処理するようにしてもよい。   The fluorescent powder 11 separated from the glass particles 15 by the classifier 7 is sucked into the dust separator 19 through the suction gas pipe 16 together with the exhaust gas 14 discharged from the classifier 7. At the same time, the atmosphere gas 13 inside the processing vessel 3 containing the gaseous mercury 12 ejected at the time of the die cutting by the die cutting machines 5, 5A, 5B merges with the suction gas piping 16 through the suction gas piping 16A, The atmospheric gas 13 and the exhaust gas 14 are mixed and sucked into the dust separation device 19 as waste gas 18. Further, the exhaust gas from the pulverizer 6 is also sucked by the suction gas pipe 16 as the exhaust gas 14. Here, a gas in which the atmospheric gas 13 containing gaseous mercury 12 and the exhaust gas 14 of the pulverizer 6 and the classifier 7 are mixed is referred to as a waste gas 18. Alternatively, the fluorescent powder 11 may be collected by the classifier 7, the collected fluorescent powder 11 may be temporarily stored, and the stored fluorescent powder 11 may be processed by a fluorescent powder processing device 26 described later.

処理容器3は、雰囲気ガス13が処理容器3の外部に漏れて水銀汚染が発生しないこと、及び、処理容器3からの雰囲気ガス13の吸引効率が低下しないことを満たしていればよく、従って、負圧になる程度に密閉される容器であればよい。処理容器4も密閉構造とする場合には、これに順ずるものとする。また、処理容器3への廃蛍光管1の搬入並びに処理容器3からのガラス管部分9の搬出は、連続的に行う必要はなく、バッチ搬入やバッチ搬出でもよい。   The processing container 3 only needs to satisfy that the atmospheric gas 13 leaks to the outside of the processing container 3 and mercury contamination does not occur and that the suction efficiency of the atmospheric gas 13 from the processing container 3 does not decrease. What is necessary is just a container sealed so that it may become a negative pressure. In the case where the processing container 4 also has a sealed structure, it should conform to this. Moreover, it is not necessary to carry out the waste fluorescent tube 1 into the processing vessel 3 and the glass tube portion 9 from the processing vessel 3 continuously, and batch carrying in and batch carrying out may be used.

粉塵分離装置19は、廃ガス18から蛍光粉11及び水銀を分離除去する装置であり、図3に示すように、直列に配備されたサイクロン20、バグフィルター21、ブロアー22及び活性炭吸着塔23により構成されている。廃ガス18は、ブロアー22で吸引され、吸引用ガス配管16を通って粉塵分離装置19に入る。但し、サイクロン20は必ずしも必要ではなく、直接バグフィルター21に導入してもよい。   The dust separator 19 is a device that separates and removes the fluorescent powder 11 and mercury from the waste gas 18. As shown in FIG. 3, the dust separator 19 includes a cyclone 20, a bag filter 21, a blower 22, and an activated carbon adsorption tower 23 arranged in series. It is configured. The waste gas 18 is sucked by the blower 22 and enters the dust separation device 19 through the suction gas pipe 16. However, the cyclone 20 is not necessarily required and may be directly introduced into the bag filter 21.

廃ガス18は先ず最初にサイクロン20に送り込まれ、廃ガス18から水銀を含有した蛍光粉11が分離回収される。サイクロン20から排出された廃ガス18はバグフィルター21に導入され、バグフィルター21により廃ガス18中の水銀及び蛍光粉11が更に分離除去される。サイクロン20及びバグフィルター21により回収された蛍光粉11及び水銀は、水銀含有蛍光粉24として集められ、この水銀含有蛍光粉24は、次工程の蛍光粉処理装置26へ搬送される。バグフィルター21を通過後の排ガス25は、活性炭吸着塔23を通過した後、大気に放散される。活性炭吸着塔23は、バグフィルター21を通過後の排ガス25に含まれる微量の水銀を捕集するための装置である。   The waste gas 18 is first sent to the cyclone 20, and the fluorescent powder 11 containing mercury is separated and recovered from the waste gas 18. The waste gas 18 discharged from the cyclone 20 is introduced into the bag filter 21, and mercury and the fluorescent powder 11 in the waste gas 18 are further separated and removed by the bag filter 21. The fluorescent powder 11 and mercury collected by the cyclone 20 and the bag filter 21 are collected as a mercury-containing fluorescent powder 24, and the mercury-containing fluorescent powder 24 is conveyed to a fluorescent powder processing device 26 in the next step. The exhaust gas 25 after passing through the bag filter 21 passes through the activated carbon adsorption tower 23 and is then diffused into the atmosphere. The activated carbon adsorption tower 23 is an apparatus for collecting a small amount of mercury contained in the exhaust gas 25 after passing through the bag filter 21.

蛍光粉処理装置26は、図3に示すように、真空加熱装置27、凝縮器28、真空ポンプ29及び活性炭吸着塔30からなっている。水銀含有蛍光粉24は、真空加熱装置27に装入され、加熱されて水銀は水銀蒸気31となり、真空ポンプ29で吸引されて凝縮器28に入り、ここで冷却されて金属水銀となり、水銀34が回収される。一方、真空加熱装置27からは、水銀含有蛍光粉24から水銀が分離除去されて生成した蛍光物質33が回収される。回収される蛍光物質33としては、実質的に水銀が含まれない、品質上安全なものが安定して得られる。そして、蛍光物質33及び水銀34は、それぞれリサイクル使用される。   As shown in FIG. 3, the fluorescent powder processing device 26 includes a vacuum heating device 27, a condenser 28, a vacuum pump 29, and an activated carbon adsorption tower 30. The mercury-containing fluorescent powder 24 is charged into a vacuum heating device 27 and heated to become mercury vapor 31, sucked by a vacuum pump 29, enters a condenser 28, where it is cooled to become metallic mercury, and mercury 34 Is recovered. On the other hand, the vacuum heating device 27 collects the fluorescent material 33 generated by separating and removing mercury from the mercury-containing fluorescent powder 24. As the recovered fluorescent material 33, a material that is substantially free of mercury and safe in quality can be stably obtained. The fluorescent material 33 and the mercury 34 are each recycled.

真空ポンプ29で吸引された排ガス32は、活性炭吸着塔30に導入されて、排ガス32中に残留する微量の水銀が活性炭吸着塔30で捕集された後、大気に放散される。   The exhaust gas 32 sucked by the vacuum pump 29 is introduced into the activated carbon adsorption tower 30 and a trace amount of mercury remaining in the exhaust gas 32 is collected by the activated carbon adsorption tower 30 and then diffused into the atmosphere.

分級装置7によって分離・回収されたガラス粒子15が、ガラスのリサイクル処理時に満たすべき環境基準を達成している場合には、分離・回収したガラス粒子15を直ちにリサイクル使用することができる。一方、何らかの理由により、分離・回収したガラス粒子15が、ガラスのリサイクル処理時に満たすべき環境基準を達成していない場合には、ガラス粒子15に微量残留する水銀を除去する工程を付加することが必要となる。当然、ガラス粒子15が環境基準を達成している場合でも、より安全性を高めるために水銀の除去工程を付加してもよい。   When the glass particles 15 separated and collected by the classifier 7 have achieved environmental standards that should be satisfied during the glass recycling process, the separated and collected glass particles 15 can be immediately recycled. On the other hand, if for some reason, the separated and collected glass particles 15 do not achieve the environmental standards to be satisfied during the glass recycling process, a process for removing a trace amount of mercury remaining on the glass particles 15 may be added. Necessary. Naturally, even when the glass particles 15 achieve the environmental standard, a mercury removing step may be added to enhance safety.

微量の残留水銀を除去する手段としては、酸洗処理と加熱処理の2種類の方法で行うことができる。先ず、酸洗処理について説明する。酸洗処理とは、適切な希釈酸による酸洗工程によって残留する水銀を除去する方法である。   As a means for removing a trace amount of residual mercury, it can be performed by two kinds of methods, pickling treatment and heat treatment. First, the pickling process will be described. The pickling treatment is a method for removing residual mercury by a pickling process using an appropriate diluted acid.

酸洗処理を施すために、分離・回収されたガラス粒子15を酸洗装置35へ搬送する。酸洗装置35は、図4に示すように、酸洗槽36及び廃酸処理装置37からなり、ガラス粒子15を受け入れ、希釈酸38でガラス粒子15に残留している微量の水銀及び蛍光粉を酸洗除去することにより、ガラス粒子15を再生ガラス、軽量骨材、タイル、家具材用、或いはグラスウール等に再利用することができる装置である。即ち、清浄化されたガラス粒子42を回収することを目的とする装置である。仮に、ガラス粒子15に環境基準による水銀の溶出量上限値である0.005mg/lを上回る量の水銀が残留していても、酸洗装置35により、この残留水銀溶出量を安定して0.005mg/l以下に下げることができる。   In order to perform the pickling treatment, the separated and collected glass particles 15 are conveyed to the pickling apparatus 35. As shown in FIG. 4, the pickling device 35 includes a pickling tank 36 and a waste acid treatment device 37, receives glass particles 15, and a trace amount of mercury and fluorescent powder remaining on the glass particles 15 with diluted acid 38. By pickling and removing the glass particles 15, the glass particles 15 can be reused for recycled glass, lightweight aggregates, tiles, furniture materials, glass wool, and the like. That is, the apparatus is intended to recover the cleaned glass particles 42. Even if an amount of mercury exceeding 0.005 mg / l, which is the upper limit of mercury elution according to environmental standards, remains on the glass particles 15, the pickling device 35 stably stabilizes this residual mercury elution. It can be lowered to 0.005 mg / l or less.

ここで、酸洗条件の内、酸の種類、酸濃度、酸洗液の温度及び酸洗処理時間が重要であるが、酸洗作業を安全なものにするために、酸洗液の温度は常温で行うことが望ましい。酸の種類としては、扱い易さ及び廃酸処理の観点から、塩酸または硝酸或いは硫酸が望ましく、特に、水銀の除去効果並びにハンドリング及び排水処理の観点から、塩酸を用いるのが望ましい。また、酸濃度及び処理時間としては、水銀残留量が溶出量で0.03〜0.09mg/l程度の場合に、ガラス粒子15のサイズが、15mm以下のものが95mass%以上を占める場合を基準とし、常温、静止浴中での浸漬酸洗の場合に、塩酸を用いた場合には、1.0規定以上更に望ましくは1.5規定の希釈塩酸に、2時間以上浸漬することが望ましく、塩酸濃度がこれ以下では、残留水銀の溶出量を安定して0.005mg/l以下に下げることが困難となる。また、硝酸或いは硫酸を用いた場合にも、塩酸を用いた場合とほぼ同じ条件が必要である。水銀残留量の溶出量が変われば、適宜処理時間を変えればよい。酸洗後、酸を除去するために水洗浄を実施する。   Here, among the pickling conditions, the type of acid, the acid concentration, the temperature of the pickling solution and the pickling time are important, but in order to make pickling work safe, the temperature of the pickling solution is It is desirable to carry out at room temperature. As the type of acid, hydrochloric acid, nitric acid or sulfuric acid is desirable from the viewpoint of ease of handling and waste acid treatment, and hydrochloric acid is particularly desirable from the viewpoint of mercury removal effect and handling and wastewater treatment. As the acid concentration and the treatment time, when the residual amount of mercury is about 0.03 to 0.09 mg / l as the elution amount, the size of the glass particles 15 is 95 mm% or more when the size is 15 mm or less. When hydrochloric acid is used in the case of immersion pickling in a still bath at room temperature, it is desirable to immerse in diluted hydrochloric acid of 1.0 N or more, more preferably 1.5 N for 2 hours or more. If the hydrochloric acid concentration is less than this, it becomes difficult to stably reduce the elution amount of residual mercury to 0.005 mg / l or less. Also, when using nitric acid or sulfuric acid, almost the same conditions as when hydrochloric acid is used are necessary. If the elution amount of the mercury residual amount changes, the treatment time may be changed as appropriate. After pickling, water washing is performed to remove the acid.

酸洗後に酸洗槽36から排出される廃酸39は、所定の廃酸処理装置37で中和すると共に、溶出水銀を硫化水銀等の不溶化水銀41とし、中和処理水40を排水し、不溶化水銀41を廃棄処分する。図4では、酸洗槽36と廃酸処理装置37とが直結しているが、両者を直結する必要はなく、廃酸39を容器に一時保管し、廃酸処理装置37に搬送して廃酸処理してもよい。   Waste acid 39 discharged from the pickling tank 36 after pickling is neutralized by a predetermined waste acid treatment device 37, and the eluted mercury is made insolubilized mercury 41 such as mercury sulfide, and neutralized water 40 is drained. Dispose of insolubilized mercury 41. In FIG. 4, the pickling tank 36 and the waste acid treatment device 37 are directly connected, but it is not necessary to directly connect both of them. The waste acid 39 is temporarily stored in a container and transported to the waste acid treatment device 37 to be discarded. You may acid-treat.

次に、加熱処理について説明する。加熱処理とは、ガラス粒子15を水銀の沸点以上に加熱し、水銀を揮発・除去する方法である。   Next, the heat treatment will be described. The heat treatment is a method in which the glass particles 15 are heated to the boiling point of mercury or more to volatilize and remove mercury.

加熱処理を施すために、分離・回収されたガラス粒子15を加熱処理装置43へ搬送する。加熱処理装置43は、図4に示すように、加熱炉44、凝縮器45、ブロアー46及び活性炭吸着塔47からなっている。ガラス粒子15は、加熱炉44に装入され、加熱されて水銀は水銀蒸気48となり、ブロアー46で吸引されて凝縮器45に入り、ここで冷却されて金属水銀となり、水銀51が回収される。一方、加熱炉44からは、水銀が分離除去されたガラス粒子50が回収される。回収されるガラス粒子50は、残留水銀溶出量が0.005mg/l以下であり、実質的に水銀が含まれない品質上安全なガラス粒子50が安定して得られる。回収したガラス粒子50及び水銀51は、それぞれリサイクル使用される。一方、ブロアー46で吸引された排ガス49は、活性炭吸着塔47に導入されて、排ガス49中に残留する微量の水銀が活性炭吸着塔47で捕集された後、大気に放散される。尚、ガラス粒子15に残存する水銀は少ないので、水銀蒸気48を凝縮するための凝縮器45を設置せず、即ち水銀をリサイクル使用せずに、加熱炉44の排ガスを活性炭吸着塔47に直接導入して廃棄処分してもよい。   In order to perform the heat treatment, the separated and recovered glass particles 15 are conveyed to the heat treatment apparatus 43. As shown in FIG. 4, the heat treatment apparatus 43 includes a heating furnace 44, a condenser 45, a blower 46, and an activated carbon adsorption tower 47. The glass particles 15 are charged into the heating furnace 44 and heated to become mercury vapor 48, which is sucked by the blower 46 and enters the condenser 45, where it is cooled to become metallic mercury, and the mercury 51 is recovered. . On the other hand, from the heating furnace 44, glass particles 50 from which mercury has been separated and removed are recovered. The recovered glass particles 50 have a residual mercury elution amount of 0.005 mg / l or less, and the glass particles 50 that are safe in quality and substantially free of mercury can be stably obtained. The collected glass particles 50 and mercury 51 are each recycled. On the other hand, the exhaust gas 49 sucked by the blower 46 is introduced into the activated carbon adsorption tower 47, and a trace amount of mercury remaining in the exhaust gas 49 is collected by the activated carbon adsorption tower 47 and then diffused into the atmosphere. Since the mercury remaining in the glass particles 15 is small, the exhaust gas from the heating furnace 44 is directly passed to the activated carbon adsorption tower 47 without installing the condenser 45 for condensing the mercury vapor 48, that is, without using the mercury for recycling. It may be introduced and disposed of.

以上説明したようにして廃蛍光管1のリサイクル処理が行われる。   As described above, the recycling process of the waste fluorescent tube 1 is performed.

尚、本実施の形態では、3系列の活性炭吸着塔23、活性炭吸着塔30及び活性炭吸着塔47を配備したが、これらは1系列若しくは2系統に集約してもよい。また、排ガス25、排ガス32及び排ガス49中の水銀を除去する方法としては、活性炭吸着塔23,30,47の如く、活性炭に塩化第二鉄等の酸化剤を付着させて水銀ガスを酸化し吸着除去する方法の他に、予め酸化剤を通して2価の水銀化合物とし、この状態で、チオール基をもつキレート樹脂に吸着させて除去する方法としてもよい。更に、これらの乾式吸着法による水銀除去方法の他に、排ガス25,32,49中に金属水銀も含まれている場合には、水銀の湿式酸化吸収法として、排ガス25,32,49中の金属水銀を酸化剤で酸化し、水溶性の硫化物を加えた溶液に吸収させて、水に難溶性の硫化水銀沈殿物として除去する装置を付加することが好ましい。   In the present embodiment, three series of activated carbon adsorption towers 23, activated carbon adsorption tower 30 and activated carbon adsorption tower 47 are provided, but these may be integrated into one series or two systems. Further, as a method for removing mercury in the exhaust gas 25, the exhaust gas 32, and the exhaust gas 49, as in the activated carbon adsorption towers 23, 30, and 47, an oxidizing agent such as ferric chloride is attached to the activated carbon to oxidize the mercury gas. In addition to the adsorption removal method, a divalent mercury compound may be preliminarily passed through an oxidizing agent, and in this state, the adsorption may be performed by adsorption onto a chelate resin having a thiol group. Further, in addition to the mercury removal method by these dry adsorption methods, in the case where metallic mercury is also contained in the exhaust gas 25, 32, 49, as a wet oxidation absorption method of mercury, in the exhaust gas 25, 32, 49 It is preferable to add a device that oxidizes metallic mercury with an oxidizing agent and absorbs it in a solution to which water-soluble sulfide is added, and removes it as a water-insoluble mercury sulfide precipitate.

このように、本発明に係る蛍光管のガラス浄化装置を用いて蛍光管のガラス管部分9を浄化することにより、極めて迅速に且つ確実に、しかも、従来の蛍光膜除去装置に比べて簡素で且つコンパクトな装置によって蛍光管内面の蛍光膜を除去することができる。また、本発明に係る廃蛍光管1のリサイクル処理方法によれば、これらの効果に加えて更に、ガラス粒子に残留している水銀の量を環境基準以下に安定して下げることができ、廃蛍光管1のリサイクル処理を安価に且つ効率的に行うことが達成される。   In this way, by purifying the glass tube portion 9 of the fluorescent tube using the fluorescent tube glass purification device according to the present invention, it is extremely quick and reliable and simpler than the conventional fluorescent film removing device. In addition, the fluorescent film on the inner surface of the fluorescent tube can be removed by a compact apparatus. Moreover, according to the recycling method of the waste fluorescent tube 1 according to the present invention, in addition to these effects, the amount of mercury remaining in the glass particles can be stably reduced below the environmental standard. Recycling of the fluorescent tube 1 is achieved at low cost and efficiently.

本発明に係る廃蛍光管のリサイクル処理工程の全体概略図である。It is the whole schematic diagram of the recycling process process of the waste fluorescent tube concerning this invention. 図1中の部分詳細図であり、口金切断機や分級装置等を中心とした詳細図である。FIG. 2 is a partial detailed view in FIG. 1, which is a detailed view focusing on a die cutting machine, a classification device and the like. 図1中の部分詳細図であり、粉塵分離装置及び蛍光粉処理設備を中心とした詳細図である。FIG. 2 is a partial detailed view in FIG. 1, which is a detailed view focusing on a dust separation device and fluorescent powder processing equipment. 図1中の部分詳細図であり、酸洗装置及び加熱処理装置を中心とした詳細図である。FIG. 2 is a partial detail view in FIG. 1, which is a detail view focusing on a pickling apparatus and a heat treatment apparatus.

符号の説明Explanation of symbols

1 廃蛍光管
2 搬入装置
3 処理容器
4 処理容器
5 口金切断機
6 粉砕装置
7 分級装置
8 口金部分
9 ガラス管部分
10 粉砕品
11 蛍光粉
12 ガス状水銀
13 雰囲気ガス
14 排気ガス
15 ガラス粒子
16 吸引用ガス配管
17 アルミニウム等回収
18 廃ガス
19 粉塵分離装置
20 サイクロン
21 バグフィルター
22 ブロアー
23 活性炭吸着塔
24 水銀含有蛍光粉
25 排ガス
26 蛍光粉処理装置
27 真空加熱装置
28 凝縮器
29 真空ポンプ
30 活性炭吸着塔
31 水銀蒸気
32 排ガス
33 蛍光物質
34 水銀
35 酸洗装置
36 酸洗槽
37 廃酸処理装置
38 希釈酸
39 廃酸
40 中和処理水
41 不溶化水銀
42 ガラス粒子
43 加熱処理装置
44 加熱炉
45 凝縮器
46 ブロアー
47 活性炭吸着塔
48 水銀蒸気
49 排ガス
50 ガラス粒子
51 水銀
DESCRIPTION OF SYMBOLS 1 Waste fluorescent tube 2 Carry-in apparatus 3 Processing container 4 Processing container 5 Cap cutting machine 6 Crushing apparatus 7 Classification apparatus 8 Base part 9 Glass tube part 10 Ground product 11 Fluorescent powder 12 Gaseous mercury 13 Atmospheric gas 14 Exhaust gas 15 Glass particle 16 Gas piping for suction 17 Recovery of aluminum 18 Waste gas 19 Dust separator 20 Cyclone 21 Bag filter 22 Blower 23 Activated carbon adsorption tower 24 Mercury-containing fluorescent powder 25 Exhaust gas 26 Fluorescent powder treatment device 27 Vacuum heating device 28 Condenser 29 Vacuum pump 30 Activated carbon Adsorption tower 31 Mercury vapor 32 Exhaust gas 33 Fluorescent material 34 Mercury 35 Pickling device 36 Pickling tank 37 Waste acid treatment device 38 Diluted acid 39 Waste acid 40 Neutralized water 41 Insolubilized mercury 42 Glass particles 43 Heat treatment device 44 Heating furnace 45 Condenser 46 Blower 47 Activated carbon adsorption tower 4 8 Mercury vapor 49 Exhaust gas 50 Glass particles 51 Mercury

Claims (2)

蛍光管の口金部分を除去する切断工程と、切断工程により口金部分が除去された蛍光管のガラス管部分を粉砕してガラス管内面に塗布された蛍光膜を剥離させる粉砕工程と、粉砕工程により得られた粉砕品を、剥離した蛍光膜である蛍光粉とガラス粒子とに分離する分級工程とを、この順に有する蛍光管のガラス浄化方法であって、
前記粉砕工程では、口金部分が切断除去された蛍光管のガラス管部分を、ガラス粒子の平均粒径が100μm〜3mmの範囲内となるように粉砕してガラス管内面に塗布された蛍光膜を蛍光粉としてガラス管から剥離させ、前記分級工程では、剥離した蛍光粉とガラス粒子とが混在する粉砕品からガラス粒子と蛍光粉とを分離して回収することを特徴とする、蛍光管のガラス浄化方法。
A cutting process for removing the cap part of the fluorescent tube, a crushing process for crushing the glass tube part of the fluorescent tube from which the cap part has been removed by the cutting process and peeling the fluorescent film applied to the inner surface of the glass tube, and a crushing process A method for purifying a fluorescent tube having the order of separating the obtained pulverized product into fluorescent powder and glass particles as separated fluorescent films in this order,
In the pulverization step, the fluorescent tube coated on the inner surface of the glass tube by pulverizing the glass tube portion of the fluorescent tube from which the base portion has been cut and removed so that the average particle size of the glass particles is in the range of 100 μm to 3 mm. Fluorescent powder is separated from a glass tube, and in the classification step, the glass particles and the fluorescent powder are separated and recovered from a pulverized product in which the separated fluorescent powder and glass particles are mixed. Purification method.
更に、粉砕品のなかから回収したガラス粒子を加熱或いは酸洗し、ガラス粒子に残留している水銀を除去することを特徴とする、請求項1に記載の蛍光管のガラス浄化方法。   Furthermore, the glass particle recovered from the pulverized product is heated or pickled to remove mercury remaining in the glass particle, and the glass purification method for a fluorescent tube according to claim 1, wherein
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JP5023260B2 (en) * 2006-08-01 2012-09-12 株式会社セフティランド Waste fluorescent tube glass waste sorting machine
CN106216352B (en) * 2016-07-29 2019-09-24 杨聪 The system for reusing fluorescent powder in fluorescent lamp
CN106140790B (en) * 2016-07-29 2019-09-06 河北君业科技股份有限公司 The recycling technique of fluorescent lamp
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