JP4525038B2 - Kernel processing facility - Google Patents

Description

  The present invention relates to a grain processing facility that receives rice bran and brown rice and performs drying, preparation, or storage. In particular, it is possible to determine whether or not to accept the subsequent preparation process by inputting the quality information of the consigned grain, or the subsequent preparation process with a collation operation between the quality information transmitted in advance and the grain to be received It relates to a grain processing facility such as determining whether or not to accept.

There is a grain processing method that obtains quality information of grains received at a grain drying preparation facility, sorts them in a predetermined manner, and performs subsequent drying and preparation (Patent Document 1). Further, Patent Document 2 obtains quality information and expected yield of a grain cultivated in a field to be received, in association with the field, and a receiving schedule for a grain processing facility such as a grain drying preparation facility. A configuration for setting is disclosed.
JP-A-11-126229

  However, even when quality information is obtained after receiving, the quality information of the grains being grown in the field is obtained and transmitted to the host computer of the drying preparation facility. Since it is a premise, there is a risk that the check before receiving the goods will be neglected.

In order to solve the above-mentioned problem, the invention according to claim 1 is a storage device for receiving unloaded rice (A) for receiving individual unloading brown rice and unloading rice for rice centers, and storing unpolished rice received by the unloading portion (A). Sorting processing part (B) for sorting the sized particles from the brown rice in the tank (9a, 9b, 9c, 9d) and the storage tank (9a, 9b, 9c, 9d), and brown rice subjected to the sorting process by the sorting processing part (B) The shipping section (1) is provided with a shipping tank that distributes and supplies either the flexible containers filled in the flexible containers with the flexible container filling device (30) or the individual bags filled and bundled with the individual bag filling and bundling device (31). C), a rack warehouse (38) having a shelf for storing the flexible containers per unit, a conveyance carriage (39) for conveying the flexible containers of the flexible container filling device (30) to the rack warehouse, and the conveyance carriage (39) Reciprocating carriage rail (37) , The goods reception operation panel provided with a consignee operation screen (a) which can enter the consignee information (46), article determines the quality of the samples of the goods receptacle rice quality determination machine (51) is provided, the goods reception operation screen (b) individuals If you choose to receive a consignment at the rice center or a consignment at the Rice Center, if you select an individual consignment, enter the personal code, the product type and the quality rank based on the result determined in advance by the quality determiner (51) , when matching completion screen (d) is displayed, a configuration for starting the conveying of the goods receptacle are brown rice, if you choose the load receiving Rice Center appears consignment number and lot number, then advance the quality determination unit ( 51) A grain processing facility characterized in that a variety and a quality rank based on the result determined in 51) are input, and when a collation completion screen ( to ) is displayed, transport of unpolished rice that has been received is started. And

  In the invention described in claim 2, there is provided a general management computer (45) for preliminarily storing the quality content of the sample brown rice of the rice center receiving rice at the rice center and information on the scheduled time for receiving the cargo from the rice center. The grain processing facility according to claim 1, wherein a determination is made as to whether or not the actual delivery date is an expiration date, and a warning is displayed when the date is outside the expiration date.

The invention described in claim 1 includes a load receiving part (A) for receiving an individual unloading brown rice and a rice center unloading brown rice, and a storage tank (9a, 9b, 9c) for storing the unpolished rice received by the load receiving part (A). , 9d), a sorting processing unit (B) for sorting the sized particles from the brown rice in the storage tanks (9a, 9b, 9c, 9d), and a flexible container filling device (30) for the brown rice sorted by the sorting processing unit (B) Shipping unit (C) with a shipping tank that distributes and supplies to either a flexible container filled in a container or shipped by a single bag filling and binding device (31) and shipped, and a flexible container unit Rack warehouse (38) provided with shelves to be stored every time, conveyance carriage (39) for conveying the flexible containers of the flexible container filling device (30) to the rack warehouse, and rails for the conveyance carriage on which the conveyance carriage (39) reciprocates (37) and receipt information can be entered受操operation screen (b) consignee operation panel provided with a (46), consignee brown rice determining Quality judgment instrument quality samples (51) provided, consignee operation screen (b) is a personal consignee or Rice Center If it is configured to be able to select whether it is a consignment, if a personal consignment is selected , a personal code , a product type and a quality rank based on the result determined in advance by the quality determination device (51) are input, and a verification completion screen (d) Is displayed, the transport of the unpolished rice that has been received is started, and when receiving the rice center, the receiving number and the lot number are displayed. Then , the quality determining machine (51) determines in advance. enter the varieties and quality ranks based on the result, when the collation completion screen (to) is displayed, that is characterized in that a structure to start conveyance of the goods receptacle are brown rice, can not open the shutter of the consignee hopper Configuration From, and altered rice is no longer able to consignee remain unchecked can be reliably excluded. In addition, since inspection is performed in advance of receiving the cargo, the loss of receiving time is small and the cost of the facility is reduced.

  Further, in the invention of claim 2, in the case of rice center consignment, there is a discrepancy between both data when there is a large discrepancy between the transfer date of the prior inspection rank related to the quality data and the date of quality data input by the real consignment. This can be prevented.

  An embodiment of the present invention will be described with reference to the drawings.

  FIG. 1 shows an example of a grain processing facility for the purpose of brown rice preparation and storage, and includes a cargo receiving part A, a sorting processing part B, a shipping part C, an operation control part D, a self-inspection part E, and the like.

  The cargo receiving section A is provided with a cargo receiving hopper 1, 1 that is provided at a cargo receiving area and receives brown rice from a rice center cargo receiving / personal cargo receiving, etc., which is described later. , And configured to be supplied to the load receiving weighing machine 5 via the load receiving elevator 4. Further, the unpolished rice weighed for each lot is provided with a plurality of storage tanks 9a, 9b, 9c, and 9d through a weigher discharge elevator 6, a tension conveyor 7, and a tension transfer conveyor 8.

  The sorting processing unit B divides the brown rice supplied by the storage tank conveyor 10a, the discharge elevator 10b, and the tension conveyor 11 into three equal parts by using a leveling device 42. The particle size is sorted after the stone removal process by the first sorting processing unit in which 13a, 13b, and 13c are arranged in series. In addition, each grain sorter 13 sorts the unsorted grains that have a predetermined size of a perforated hole in parallel in four rows on the left and right and up and down in the example, and leaks a predetermined scale. This is a known form of sorting into sized particles discharged from the cylinder end.

  A common sizing conveyor 14 and a sizing elevator 15 are provided below each grain sorter 13 and are configured to be supplied to a color sorting unit as a second sorting processing unit. On the other hand, the immature grains are collected on the immature grain conveyor 16.

  The sizing is configured to enter the color selection / flow adjustment tank 17 from the sizing elevator 15 and supply a predetermined flow rate to the color sorter 18. The color sorter 18 has a configuration in which a coloring degree can be recognized for each single grain by a light emitting / receiving element and is classified into a good product and a defective product. The color sorter 18 is a publicly known form that improves the sorting accuracy by primary sorting and secondary sorting. That is, the brown rice determined to be defective in the primary sorting is configured to undergo secondary sorting through the primary defective product elevator 19. The colored particles are configured to be discharged as defective products to the colored particle tank 22 via the elevators 20 and 21.

  The immature grains collected on the immature grain conveyor 16 are supplied to the waste grain re-sorter 25 via the immature grain elevators 23 and 24. The waste particle re-sorting machine 25 is equipped with an appropriately selected sorting cylinder, and the particle size is sorted again. The screened immature grains and waste grains are separately collected in the tanks 26 and 27.

  The unpolished rice grains made non-defective by the sorting processing unit B are transferred by a tension elevator 29 to the homogenizer 28. The homogenizer 28 is configured to achieve leveling by dropping the brown rice grains stacked in layers for each cargo receiving unit or every cargo receiving weighing process from the side wall of the tank part and joining them at the lower conveyor part.

  The brown rice after the homogenization by the homogenizer 28 is transferred by the elevator 30 to be supplied to the foreign matter removing device 29. The foreign matter removing device 29 is configured to form a two-stage upper and lower sieve screen, and is configured to separate the large-diameter stones on the lower side and the pebbles from the brown rice on the upper side.

  The brown rice that has passed through the homogenizing device 28 and the foreign matter processing device 29 is sent to the shipping section C. The shipping unit C includes a flexible container filling and weighing device 30 that fills a flexible container having a capacity of 1 ton, a single bag filling and binding device 31 that fills a single bag having a capacity of 30 kg, and a waste particle filling and weighing device that receives the waste particles and the like and ships the flexible container. 32. Reference numeral 33 denotes a shipping tank that can be distributed and supplied to either the flexible container filling and weighing device 30 or the individual bag filling and binding device 31.

  The flexible container filling and weighing device 30 is configured to supply the predetermined amount of brown rice to the flexible container 35 by inserting the flexible container 35 below the weighing machine 34, and is provided with a conveyor 36 as a sending means, and a rail 37 for a transport carriage. It is configured to send out toward the starting end side of the laying. The transport carriage rail 37 is connected to a rack warehouse 38 adjacent to the building of the brown rice processing facility, and is configured so that the flexible container 35 can be received by the transport carriage 39 reciprocating along the rail 37 for each unit. Yes.

  The rack warehouse 38 includes an air conditioner that maintains a low temperature state. Inside, shelves are provided with shelves formed in a plurality of stages, and equipped with a transport robot for reciprocating back and forth in a known manner, transporting and storing the FIBC 35 at a position designated by the control means, or from the predetermined shelves It is the structure which can take out. The designation of the transport destination, such as which shelf in the shelf equipment of the robot is to be moved, is performed by an address instruction assigned in advance to the shelf position.

  A sample collecting means 40 is connected to the load receiver 5 and is configured to supply the sampled brown rice to the self-inspection machine 41 for sizing / waste particle ratio test of the self-inspection unit E.

  The operation control unit D will be described below. The facility comprising the brown rice preparation and rack warehouse is equipped with a general management computer 45, a cargo receiving operation panel 46 incorporating control means, a paper processing computer 47, a main operation panel 48 incorporating control means, and a rack management computer 49.

  The consignment operation panel 46 is assigned a variety and brown rice rank to consignee information (for example, consignment code, producer code, union member code, lot number) regarding personal consignment or rice center consignment. Although details will be described later, it is characterized in that brown rice rank input is an essential condition.

  The paper processing computer 47 inputs the measured values of the sizing and waste particles measured by the self-testing machine 41 to calculate the sizing yield, while the self-inspection data and the receiving data of the receiving operation panel 47 are received. It is configured to relay and output to the main operation panel 48.

  The main operation panel 48 inputs the information from the business processing computer 47, and also inputs the quality judgment data from the quality judgment machine 51 that the individual consignee mainly judges the quality of the brought-in sample 50 in advance. Here, the quality judgment is appearance quality, internal quality, or a combination thereof. Appearance quality is measured by placing the individual particles on the disk and transporting them and placing them at the specified positions to determine the degree of coloration and cracking, and numerically display the mixing rate of colored particles and cracking. Rank it into four stages of A, B, C, or D, and the internal quality is detected by the near-infrared spectroscopy as represented by the taste meter and converted to the taste value. Can be displayed numerically or the component content can be displayed. The taste value and the component content are also ranked in order from the highest correlation between good taste and a rank such as a, b, c, or d. Furthermore, the appearance quality and internal quality can be comprehensively evaluated or linked to rank, but in either case, the detection result and rank or only the rank can be checked so that the correspondence between the detection result and the predetermined rank can be easily confirmed. However, it may be displayed on the cargo receiving operation panel 46.

  The main operation panel 48 is provided with start / stop switches corresponding to the conveying devices such as the various conveyors / elevators, and drive / stop switches for the respective devices. A predetermined conveyor / elevator is designated. A so-called line activation for driving and conveying the transfer line can be performed, or a predetermined equipment can be operated.

  The rack management computer 49 can specify and output an accommodation address for the flexible container shelf equipment in the rack warehouse 38.

  The general management computer 45 includes data from the main operation panel 48, the rack management computer 49, the RC computer 55 installed for each rice center RC outside the facility, and the data management computer 56 owned by the administrator of the rice center RC. Enter. Input data from each computer is as follows.

  That is, from the main operation panel 48, brown rice preparation data such as quality determination results such as receipt, weighing, and quality are input, rack management data from the rack management computer 49, grade, quality data, and reservation from the RC computer 55. The rice center data such as master data can be input from the data management computer 56 as management data such as cultivation data and field data.

  The brown rice receiving form of the brown rice preparation facility is roughly classified into an individual consignment that an individual brings in in the form of a single bag and a rice center consignment that is mainly brought in in the form of a flexible container. In the example shown in the figure, the personal cargo receiver inputs to the cargo handling operation panel 46a before being loaded into the cargo receiving hopper 1, and in the example shown in FIG. It is installed as follows.

  The cargo receiving operation panels 46a and 46b are configured as shown in FIG. 4, for example. The receipt operation screen (b) can be selected as individual receipt or rice center receipt. In the case of individual receipt, the personal code call input and the product rank input screen are displayed on the receipt operation panel 46a on the telephone number input screen (b). By sequentially executing “product type” and “rank” input according to (c), a collation completion screen (d) is displayed. That is, the receipt number, personal code, name, product name, and ranking are set. Here, the rank is based on the detection result of the quality determiner 51 described above.

  On the other hand, when the rice center receipt is selected, the receipt number and the lot number set in advance are displayed on the receipt operation panel 46b, and when “product type” and “rank” are input, the screen is switched to a verification completion screen (f). The “Rank” by the above input is preset based on the appearance quality or internal quality inspection results, and may be changed and set appropriately depending on the facility or design, etc. May be.

  A flexible container to be transported to the rack warehouse, a bar code issued as appropriate is attached to the individual bag body, and stored in a shelf facility, and is stored in a shelf facility. Barcode readers 60, 61, 62. For example, the data of the rice center receipt is input to the general management computer 45. When a reservation for receiving the data is made from the owner who owns the data, a bar code is output from the general management computer 45 when the reservation date is reached. The This bar code data may be, for example, only a consignment code, and it is not necessary to output details such as cultivation management data and field data, and any data that can be collated with these detailed data may be used. The bar code is affixed to the flexible container that has been received and then integrated with the flexible container. When the barcode reader 60 reads the barcode and transmits the data to the rack management computer 59, the rack management computer 49 designates in which address of the shelf equipment that the flexible container is to be accommodated. In addition, the vertical and horizontal movement output is performed to the shelf equipment accommodation robot.

  The rack management computer 49 outputs the barcode data and the shelf address data as a pair to the general management computer 45 when a predetermined number of received goods or a period has elapsed. Accordingly, the comprehensive management computer 45 associates the stored cultivation data, field data, quality data, etc. by collating the receipt code, and stores and saves in which shelf equipment of the rack warehouse 38 the brown rice of the predetermined receipt is stored. To do.

  The operation of the above example will be described.

  For example, in the case of personal receipt, the carry-in person temporarily stops in front of the receipt operation panel 46a and performs a predetermined input. A predetermined sample is extracted from the individual bag brown rice carried by the truck, and is put into the quality judgment device 51 as a carry-in sample. After a predetermined time has passed, the quality judgment data is fed back, the importer determines which rank the judgment result belongs to, and inputs the corresponding kind and the rank on the kind rank input screen (c) . As a result, the collation completion screen (d) is displayed, and the bearer is allowed to receive the unpolished rice, that is, the shutter opens from the load receiving hopper 1 and reaches the load receiving and weighing machine 5 following the predetermined conveyor path after the load receiving conveyor 2. If this is shown in a flow chart, it will be as shown in FIG. 5. If brown rice is brought in by a truck (step 101), the brown rice before the loading hopper 1 is sampled (step 102), and the brown rice sample is put into the quality judgment device 51 ( Step 103) When the quality determination is completed, the determination result is displayed in a state that can be confirmed by the importer, for example, an electric display (step 104). Here, after the line is activated (step 105) and received by the receiving hopper 1 (step 106), the product rank input screen (c) of the receiving operation panel 57 is called as described above (step 107), and a predetermined value is received. The item is confirmed, and the rank corresponding to the quality determination result is input (step 108). The receipt operation panel 57 confirms whether or not internal quality data has been input (step 109). If it is confirmed that data has been input, the opening / closing shutter of the receipt hopper 1 is opened (step 110). An instruction to input the quality judgment result is given (step 111).

  As described above, since the shutter of the receiving hopper 1 does not open unless a rank is input particularly on the product rank input screen, the unreacted rice is not received and altered rice can be reliably removed. In addition, since inspection is performed in advance of receiving goods, loss of receiving time is small and the cost of the facility is reduced.

  More specifically, FIG. 6 and FIG. 7 explain the individual receipt and the rice center receipt. In FIG. 6, when unpolished rice is received, it is sampled and put into the internal quality judgment device 51 (steps 201 to 203). When the quality determination is completed, the result is output to the general management computer 45 and is automatically stored therein (step 204). Subsequently, the line of the transport system is activated (step 205), and further, in step 206, predetermined items such as a consignment code and a producer code are automatically called or manually input to the consignment operation panel 57, and at the same time, a quality judgment result is inputted. (Steps 206 and 207).

  The comprehensive management computer 45 inputs the received cargo receiving data and quality determination data, and collates with the previously automatically stored quality determination data (steps 208 and 209). If the two match (step 210) and are within the expiration date (step 211), the opening / closing shutter of the load receiving hopper 1 is opened (step 212), the load receiving conveyor 2 is driven (step 213), and the brown rice is a load receiving meter. It is transported toward 5.

  If there is no data input in step 208, a warning indicator lamp (not shown) provided at a predetermined position of the cargo receiving operation panel 57 is turned on and a buzzer (not shown) is turned on to input a quality judgment result. (Steps 214 and 215).

  If the two data do not match at step 210, a warning character display “not match” is displayed on the display section (not shown) provided on the cargo receiving operation panel 57 to prompt a correction or canceling action (step 216, 217). Here, when the input content is corrected, the operation after step 212 is executed. If canceled in step 217, the execution of the receiving operation itself is cancelled. In this way, when the quality data (or rank) content input by the importer and the automatically stored quality data (or rank) content do not match, correction is urged to prevent an input error. It should be noted that the same processing is executed even when it is not within the expiration date in step 210, and the warning character display at this time is “out of expiration date. Please correct the input.”

  FIG. 7 shows the case of receiving the rice center. The prior inspection rank (quality data) is transferred from the rice center manager to the general management computer 45 (step 301). When the receipt permission and the scheduled receipt time are output, this data is also automatically saved in the computer 45 (step 302).

  Thus, the unpolished rice is sampled and the quality judgment machine 51 judges the quality of the sampled brown rice (steps 303 and 304). The quality content is automatically stored in the facility management computer 45 (step 305). The prior inspection rank and the internal quality data are collated in the same manner as in the flowchart of the figure below, and it is determined whether or not the unloaded rice is transferred to the load receiving weigher. In particular, in the case of rice center receipt, it is important to determine whether or not the expiration date of step 314 is within the valid period. That is, when there is a large difference between the transfer date of the preliminary inspection rank related to the quality data and the date of quality data input by the actual receipt, there is a possibility that the data may be shifted.

  In addition, in the consignment receiving process part, a sample for self-inspection is collected together with weighing, and sent to the self-inspector 41 to calculate the sizing yield from the weight ratio of the sizing and waste particles, and the result is obtained for each consignment code. Sent to the office computer 47 for storage.

  The brown rice from the load receiving weighing machine 5 is stuck into the storage tanks 9a to 9d determined for each designated rank. The processing when there is no designated rank is as shown in the flowchart of FIG. That is, whether or not there is the same data setting in the storage tank 9 after line driving (step 401) in which the conveyance system from the cargo receiving conveyor 2 to the tension conveyor 7 and the tension transfer conveyor 8 to the storage tank 9 is driven. If it is determined (step 402), that is, classified into predetermined rank categories, and the rank of the stretched brown rice is already set and assigned to any storage tank 9, the opening / closing shutter of the load receiving hopper 1 is opened ( When step 403) does not have the same data in step 402, the empty storage tank 9 is searched and the rank of the brown rice is designated for the empty tank (step 404). Accordingly, the open / close shutter of the cargo receiving hopper 1 can be opened to paste brown rice into this tank (step 405). In addition, a designated rank is inputted to the main operation panel 48 and stored, so that it can correspond to the rank of the next stretched brown rice.

  Now, when a preparation process signal is output with respect to the brown rice waiting in the storage tank 9, it will be discharged | emitted from the storage tank 9 first and will be supplied to the following selection process part B. FIG. That is, the brown rice first supplied to the upper stone removing machine 12 in the upper and lower stages and subjected to stone removal and sorting, reaches the lower grain sorting machine 13. The grain sorter 13 is provided with a sorting cylinder of a predetermined size, and is classified into unripe grains that leak through the sorting cylinder and sized granules that are taken out from the terminal end side of the sorting cylinder, respectively, by a sizing conveyor 14 or an immature grain conveyor 16. It is conveyed in a predetermined manner.

  The sized particles transferred by the sized particle conveyor 14 are supplied to the color sorter 18, and the colored particles are removed by primary and secondary sorting. The non-defective brown rice grains after the removal of the colored grains are transferred to the homogenizer 28 and homogenized. Next, after further foreign matter removal processing is performed by the foreign matter processing device 29, it is sent to the shipping section C.

  In the shipping section C, it is selected whether the prepared brown rice stored in the shipping tank 33 is a flexible container shipment or an individual bag shipment. In the case of shipment of flexible containers, the flexible container 35 that is sent to the flexible container filling and weighing device 30 and stands by on the weighing machine 34 is filled with about 1 ton of brown rice. Here, for example, a bar code is to be output from the main operation panel 48 or the general management computer 45, and is affixed to the flexible container 35 that has been shipped and weighed. Thereafter, it is supplied to a conveyor 36 serving as a delivery means, placed on a transport carriage 39, and transported to an entrance of a rack warehouse 38.

  On the other hand, when the individual bag shipment is selected, it is sent from the shipping tank 33 to the individual bag filling and binding device 31. Here, about 30 kg of individual bags are sequentially packed. The individual bags are stacked on a pallet by a palletizing robot and transported to the rack warehouse in units of the pallet. This conveyance may be performed by the conveyance carriage 39 or may be separately conveyed by a forklift. In the case of individual bag shipment, a bar code is output in response to a command from the general management computer 45 and is transported to the entrance of the rack warehouse 38.

  By the way, when the processing in the sorting processing unit B is started, when a sorting process start signal is output, the storage tank 9 that discharges the brown rice is prohibited from inserting unloading brown rice into the storage tank 9 by an interlock. That is, as shown in FIG. 9, when a preparation processing signal is output to a predetermined storage tank 9 (step 501), at least between each part of the selection processing unit B from the conveyor that receives and transfers the discharged brown rice from the storage tank 9 Is started (line start, step 502), the storage tank discharge shutter is opened, and the discharge conveyor is driven (step 503.504). When brown rice is placed in the discharge process in this way, a signal for prohibiting the application to the storage tank 9 is output (step 505), and even if the storage tank 9 is designated as the destination of the brown rice, the operation is stopped. Specifically, the load receiving hopper 1 is closed and the conveyor 2 is stopped, so that the stuffing is not performed (interlock).

  When the above brown rice discharge continues and becomes lower than the lower limit sensor provided in the storage tank 9 and the sensor is turned off, the timer is set and the brown rice is emptied in the storage tank 9 after a predetermined time (steps 506 to 508). When the flow sensor (not shown) disposed on the discharge conveyor is turned off and it is detected that no brown rice is conveyed (step 509), and the shipping weighing is completed (step 510), the storage tank insertion prohibition signal is released. That is, the interlock is released (step 511), and the brown rice cargo receiving from the cargo receiving hopper 1 to the storage hopper is permitted.

  On the other hand, the storage tank 9 is provided with an upper limit sensor. When the upper limit sensor is turned on (step 512), the storage tank 9 is once interlocked to take measures to close the shutter of the load receiving hopper 1 and stop the load receiving conveyor 2 (steps 513 and 514). If the upper limit sensor is off in step 512, the interlock is released (step 515). When the cargo receiving process is completed from step 515 (step 516), the brown rice cannot be put into the storage tank 9 until the shipping preparation process is completed (step 517).

  By configuring as described above, the predetermined storage tank 9 becomes empty, and additional filling into the tank is prohibited until the discharge is completed. Further, when the upper limit sensor is turned on halfway, the storage tank is once interlocked, and after completion of the cargo receiving process, as a deadline, the storage tank cannot be charged until the shipping preparation process is completed.

  Therefore, management is ensured by automation of lot management. In addition, by prohibiting additional charging, the capacity in units of lots can be reduced, and variations in contents can be reduced.

  FIG. 10 shows that when the upper limit sensor is turned on halfway, the interlock is performed (steps 612 and 613), but the next storage tank 9 is stretched (step 615). Is not allowed to be inserted into the storage tank 9 until the shipping preparation process is completed (steps 616 and 617).

  At the entrance of the rack warehouse 38, the flexible containers related to the receipt of the rice center, the flexible containers by the transport cart 39, and individual bags are transported. Bar codes are affixed to these, and are read by a bar code reader at the entrance.

  For example, in the case of rice center receipt, the general management computer 45 includes the rice center data from the RC computer 55, that is, inspection data such as grade and quality, management data from the data management computer 56, that is, cultivation management data, field data, and the like. Producer data is transmitted, but the presence or absence of such inspection data and producer data is confirmed. If these data are present, a bar code is issued from the general management computer 45. In addition, in the case of receiving goods by personal bring-in, the general management computer 45 issues a bar code when the data input on the receiving operation panel 46a, the data subjected to quality inspection at the time of receiving the goods, and the data of the shipping clock amount are prepared (FIG. 11). Step 706).

  The rack management computer 49 receives data from the barcode reader and manages to which position (address) of the brown rice flexible container or individual bag group to which the barcode is attached should be carried.

  The flexible container or the like is carried into a predetermined shelf by a shelf equipment accommodating robot that operates according to a command from the rack management computer 49. Such acceptance is sequentially performed. For example, when the acceptance process for one day is completed, the address data to be accepted is transmitted to the general management computer 45 in a lump.

  Accordingly, the bar code information only needs the minimum necessary data relating to the producer, and the address data of the shelves in the rack warehouse 38 are transmitted to the integrated management computer 45 at a time, so that a verification error is unlikely to occur. In addition, work is not interrupted because there is no verification during work. Furthermore, there is no restriction on the acceptance rank of the day, and any rank of brown rice can be inserted if there is a vacancy, so there is no need for a rack allocation plan.

  FIG. 12 relates to handling of an error in reading the accommodation data in the rack warehouse 38. If the bar code reader at the entrance of the rack warehouse 38 is malfunctioning, it is accepted with a temporary code. After the work is completed, the correction is made by checking the barcode issue time of the facility management computer 45. With this configuration, even if a reading error occurs in the bar code reader, it is a simple configuration in which a provisional code is given, and the data as the bag contents can be properly replaced by collating after completion of the work. It is.

  FIG. 13 captures the barcode portion as an image, saves the data, and tries to confirm it later. That is, the numerical part displayed together with the barcode is taken in as image data, and corrected by visually confirming the arrangement of the numbers later.

It is the whole building top view. It is a facility outline flowchart. It is a brown rice facility processing process conceptual diagram. It is explanatory drawing which shows an example of a cargo receiving operation panel. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart. It is a flowchart.

DESCRIPTION OF SYMBOLS 1 ... Conveyance hopper, 2 ... Conveyance conveyor, 9 ... Storage tank, 12 ... Stone remover, 13 ... Grain sorter, 18 ... Color sorter, 28 ... Homogenizer, 38 ... Rack warehouse

Claims (2)

A receiving part (A) for receiving the individual unloading rice and the unloading rice at the rice center, a storage tank (9a, 9b, 9c, 9d) for storing the unpolished rice received at the receiving part (A), and a storage tank (9a) , 9b, 9c, 9d) Is the sorting processing part (B) for sorting the sized particles from the brown rice, and whether the brown rice sorted by the sorting processing part (B) is filled into the flexible container with the flexible container filling device (30) and shipped? , A shipping unit (C) having a shipping tank that distributes and supplies the individual bags to the individual bags filled and shipped by the individual bag filling and binding device (31), and a rack having a shelf for storing the flexible containers per unit The warehouse (38), the conveyance carriage (39) that conveys the flexible containers of the flexible container filling device (30) to the rack warehouse, the carriage carriage rail (37) on which the conveyance carriage (39) reciprocates, and the receipt information are input. Equipped with a receipt operation screen (b) Consignee operation panel (46), article determines the quality of the samples of the goods receptacle rice quality determination machine (51) is provided,
The consignment operation screen (b) can be configured to select either personal consignment or rice center consignment.
When the personal receipt is selected , the personal code, the product type and the quality rank based on the result determined in advance by the quality judgment device (51) are input , and the receipt is received when the collation completion screen (d) is displayed. To start transporting the brown rice,
When the receipt of the rice center is selected, the receipt number and the lot number are displayed, and then the type and quality rank based on the result determined in advance by the quality determination device (51) are input, and the verification completion screen ( to ) is displayed. When displayed, the grain processing facility is configured to start transporting the received brown rice.   A general management computer (45) is provided in advance to store the quality content of the sample brown rice in the rice center for receiving rice and information on the scheduled time for receiving the rice from the rice center. The grain processing facility according to claim 1, wherein a determination is made and a warning is displayed if the expiration date is not reached.

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