JP4802455B2 - Kernel processing facility - Google Patents

Description

  The present invention relates to a grain processing facility that receives brown rice to prepare or store it.

  In a grain processing facility for dry grain preparation or grain preparation for rice and wheat etc., the grain brought to this facility by a transport vehicle etc. is put into a receiving hopper arranged in the pit, and thereafter a bucket elevator etc. Is then transported to the receiving and weighing machine. Usually, this bucket elevator is arranged high on the floor upper surface from the pit (Patent Document 1), and a guide chute is provided toward a predetermined discharge destination, so that a dedicated space for arranging the guide chute is required.

In addition, although a product storage area is laid out adjacent to a receiving area where a transport vehicle enters and exits, a space corresponding to the product throughput may not be secured.
Japanese Patent Laid-Open No. 10-52162

  The brown rice receiving form of the above-mentioned brown rice preparation facility is roughly divided into an individual consignment that an individual brings in in the form of an individual bag and a rice center consignment that is mainly brought in in the form of a flexible container. The task is to ensure the removal of altered rice.

In order to solve the above-mentioned problem, the invention according to claim 1 is a storage device for receiving unloaded rice (A) for receiving individual unloading brown rice and unloading rice for rice centers, and storing unpolished rice received by the unloading portion (A). A sorting processing unit (B) for sorting the sized particles from the brown rice in the tank (9a, 9b, 9c, 9d) and the storage tank (9a, 9b, 9c, 9d), and a receiving operation screen (b) for inputting the receiving information. A cargo handling operation panel (46) equipped with a quality judgment machine (51) for judging the quality of the unloaded rice sample is provided, and the cargo handling operation screen (b) can be selected to receive a personal cargo or a rice center. When the personal receipt is selected, the personal code, the product type and the quality rank based on the result determined in advance by the quality determiner (51) are input, and the confirmation completion screen (d) is displayed. To start transporting the processed brown rice When the receipt of the rice center is selected, the receipt number and the lot number are displayed. Next, the product type and the quality rank based on the result determined in advance by the quality determiner (51) are input, and the verification completion screen (F) ) Is displayed, the conveyance of the unpolished rice that has been received is started. When the input of the quality rank is confirmed, the shutter of the load receiving hopper (1) of the load receiving portion (A) opens. It is set as the structure of the grain processing facility characterized by setting it as the structure which the shutter of a hopper (1) does not open .

The invention according to claim 1 is configured such that when the input of the quality rank is confirmed, the shutter of the load receiving hopper (1) of the load receiving portion (A) is opened, and the shutter of the load receiving hopper (1) is not opened when there is no input. By doing so, it is possible to remove the deteriorated rice and the like without receiving the uninspected goods. In addition, since inspection is performed in advance of receiving goods, loss of receiving time is small and the cost of the facility is reduced .

  The purpose of the installation space reduction and building height reduction was realized by arranging the receiving area and the path of the conveyor device from the receiving hopper to the receiving elevator below the floor surface.

An embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows an example of a grain processing facility for the purpose of preparing and storing brown rice, and includes a receiving part A, a sorting part B, a shipping part C and an operation room D, a self-inspection room E, an automatic warehouse F, and the like. .

  The cargo receiving section A is provided in the pit 1b with cargo receiving hoppers 1a, 1a which are provided in the cargo receiving area and receive brown rice from rice center cargo receiving, personal cargo receiving, etc. described later. A first load receiving place A1 and a second load receiving place A2 are configured on the left and right sides of the load receiving hoppers 1a, 1a. These cargo receiving areas A1 and A2 are provided with entrances A3 and A4, respectively, and a transport vehicle (hereinafter referred to as a truck) can enter the cargo receiving hoppers 1a and 1a from either side, and can exit from any side entrance.

  The unloading rice is supplied to the receiving and weighing machine 5 via a conveyor device 2 in the form of a belt conveyor disposed in the lower part of the hopper 1, a relay conveyor device 3 that conveys in a direction orthogonal to the conveyor device 2, and a load receiving elevator 4. Configured. The conveyor device 2 is disposed in the pit 1b, and the relay conveyor device 3 is disposed in the pit 1c formed so as to be continuous with the pit 1b.

  Further, the brown rice weighed for each lot is pasted into any of storage tanks 9a, 9b, 9c, 9d arranged in plural via a weigher discharge elevator 6, a tension conveyor 7, and a tension transfer conveyor 8. Configure as follows.

  The sorting processing unit B divides the brown rice supplied by the storage tank conveyor 10a, the discharge elevator 10b, and the tension conveyor 11 into three equal parts by using a leveling device 42. The particle size is sorted after the stone removal process by the first sorting processing unit in which 13a, 13b, and 13c are arranged in series. In addition, each grain sorter 13 sorts the unsorted grains that have a predetermined size of a perforated hole in parallel in four rows on the left and right and up and down in the example, and leaks a predetermined scale. This is a known form of sorting into sized particles discharged from the cylinder end.

  A common sizing conveyor 14 and a sizing elevator 15 are provided below each grain sorter 13 and are configured to be supplied to a color sorting unit as a second sorting processing unit. On the other hand, the immature grains are collected on the immature grain conveyor 16.

  The sizing is configured to enter the color selection / flow adjustment tank 17 from the sizing elevator 15 and supply a predetermined flow rate to the color sorter 18. The color sorter 18 has a configuration in which a coloring degree can be recognized for each single grain by a light emitting / receiving element and is classified into a good product and a defective product. The color sorter 18 is a publicly known form that improves the sorting accuracy by primary sorting and secondary sorting. That is, the brown rice determined to be defective in the primary sorting is configured to undergo secondary sorting through the primary defective product elevator 19. The colored particles are configured to be discharged as defective products to the colored particle tank 22 via the elevators 20 and 21.

  The immature grains collected on the immature grain conveyor 16 are supplied to the waste grain re-sorter 25 through the immature grain elevators 23 and 24. The waste particle re-sorting machine 25 is equipped with an appropriately selected sorting cylinder, and the particle size is sorted again. The screened immature grains and waste grains are separately collected in the tanks 26 and 27. Each particle from the colored particle tank 22, the waste particle tank 26, and the immature particle tank 27 passes through a switching valve 72 to a waste particle filling and weighing device 32 as shipping equipment. The waste particle filling and weighing device 32 includes a single bag shipping weighing machine 70 and a flexible container weighing machine 71, and these are collected into a single bag or a flexible container under a predetermined weighing. The shipping equipment such as the individual bag shipping weighing machine 70 and the flexible container weighing machine 71 are arranged on the upper floor of the relay conveyor device 3 among the conveyor devices on the first floor of the upper surface of the pit 1c of the relay conveyor device 3. The flexible containers and individual bags of the waste particle filling and weighing device 32 are appropriately placed on a pallet and kept waiting at the waste particle shipping place C1.

  The unpolished rice grains made non-defective by the sorting processing unit B are transferred by a tension elevator 29 to the homogenizer 28. The homogenizer 28 is configured to achieve leveling by dropping the brown rice grains stacked in layers for each cargo receiving unit or every cargo receiving weighing process from the side wall of the tank part and joining them at the lower conveyor part.

  The brown rice after the homogenization by the homogenizer 28 is transferred by the elevator 30 to be supplied to the foreign matter removing device 29. The foreign matter removing device 29 is configured to form a two-stage upper and lower sieve screen, and is configured to separate the large-diameter stones on the lower side and the pebbles from the brown rice on the upper side.

  The brown rice that has passed through the homogenizing device 28 and the foreign matter processing device 29 is sent to the shipping section C. The shipping unit C receives the flexible container filling and weighing device 30 ′ for filling the flexible container having a capacity of 1 ton, the individual bag filling and binding device 31 for filling the individual bag with the capacity of 30 kg, and the flexible containers or the individual bags in response to the waste particles. The waste particle filling and weighing device 32 is constituted. Reference numeral 33 denotes a shipping tank that can be distributed and supplied to either the flexible container filling and weighing device 30 ′ or the individual bag filling and binding device 31.

  The flexible container filling and weighing device 30 ′ is configured to supply a predetermined amount of brown rice to the flexible container 35 by inserting the flexible container 35 below the weighing machine 34, and is provided with a conveyor 36 as a feeding means. 37 is configured to be sent toward the laying start end side. The conveyance carriage rail 37 is connected to the rack warehouse F adjacent to the building of the brown rice processing facility, and is configured so that the flexible container 35 can be received by the conveyance carriage 39 reciprocating along the rail 37 for each unit. Yes. The flexible container 35 is conveyed and accommodated in a state where it is placed on a pallet 38 that is sequentially fed while being depalletized from the start end side of the delivery conveyor 36. Note that a pallet standby section 36a is provided on the start end side of the delivery conveyor 36 to stack and wait for empty pallets 38 in a plurality of stages.

  In the present embodiment, the first cargo receiving elevator 4 is arranged in the center of the building, and a high elevator such as the weighing machine discharge elevator 6 and the cargo receiving tank discharge elevator 10b is arranged in the vicinity of the elevator. Accordingly, the height of the building roof on which these elevators are concentrated is increased, but the roof height of the portion extending from the cargo receiving hoppers 1a, 1a to the first cargo receiving area A1 and the waste particle shipping area C1 can be reduced. For this reason, the roof configuration can be divided into high and low levels while the elevators are scattered and the roof height is partially increased, and the roof configuration can be simplified.

  The rack warehouse F includes an air conditioner that maintains a low temperature state. Inside, shelves are provided in a plurality of stages, and a stacker crane 75 is provided to move up and down in a known manner. The flexible container 35 is transported and stored at a position designated by the control means, or from a predetermined shelf. The flexible container 35 can be taken out. The designation of the transport destination, such as which shelf in the shelf equipment of the stacker crane 75 to move to, is made by an address instruction assigned in advance to the shelf position.

A sample collecting means 40 is connected to the load receiver 5 and is configured to supply the sampled brown rice to the self-inspection machine 41 for sizing / waste particle ratio test of the self-inspection unit E.
The operation room D will be described below. The facility comprising the brown rice preparation and rack warehouse is equipped with a general management computer 45, a cargo receiving operation panel 46 incorporating control means, a paper processing computer 47, a main operation panel 48 incorporating control means, and a rack management computer 49.

  A variety and brown rice rank are assigned to the consignee operation panel 46 for consignee information (for example, consignment code, producer code, union member code, lot number) regarding personal consignment or rice center consignment. Although details will be described later, brown rice rank input is an essential condition.

  The paper processing computer 47 inputs the measured values of the sizing and waste particles measured by the self-testing machine 41 to calculate the sizing yield, while the self-inspection data and the receiving data of the receiving operation panel 47 are received. It is configured to relay and output to the main operation panel 48.

  The main operation panel 48 inputs the information from the business processing computer 47, and also inputs the quality judgment data from the quality judgment machine 51 that the individual consignee mainly judges the quality of the brought-in sample 50 in advance. Here, the quality judgment is appearance quality, internal quality, or a combination thereof. Appearance quality is measured by placing the individual particles on the disk and transporting them and placing them at the specified positions to determine the degree of coloration and cracking, and numerically display the mixing rate of colored particles and cracking. Rank it into four stages of A, B, C, or D, and the internal quality is detected by the near-infrared spectroscopy as represented by the taste meter and converted to the taste value. Can be displayed numerically or the component content can be displayed. The taste value and the component content are also ranked in order from the highest correlation between good taste and a rank such as a, b, c, or d. Furthermore, the appearance quality and internal quality can be comprehensively evaluated or linked to rank, but in either case, the detection result and rank or only the rank can be checked so that the correspondence between the detection result and the predetermined rank can be easily confirmed. However, it may be displayed on the cargo receiving operation panel 46.

  The main operation panel 48 is provided with start / stop switches corresponding to the conveying devices such as the various conveyors / elevators, and drive / stop switches for the respective devices. A predetermined conveyor / elevator is designated. A so-called line activation for driving and conveying the transfer line can be performed, or a predetermined equipment can be operated.

The rack management computer 49 can specify and output an accommodation address for the flexible container shelf equipment in the rack warehouse 38.
The general management computer 45 includes data from the main operation panel 48, the rack management computer 49, the RC computer 55 installed for each rice center RC outside the facility, and the data management computer 56 owned by the administrator of the rice center RC. Enter. Input data from each computer is as follows.

  That is, from the main operation panel 48, brown rice preparation data such as quality determination results such as receipt, weighing, and quality are input, rack management data from the rack management computer 49, grade, quality data, and reservation from the RC computer 55. The rice center data such as master data can be input from the data management computer 56 as management data such as cultivation data and field data.

  The operation room D is arranged on the side corresponding to the load receiving hoppers 1a and 1a across the second load receiving place A2, and monitors the load receiving situation and the work situation in the load receiving weighing machine 5 from the operation room D. it can.

  The brown rice receiving form of the brown rice preparation facility is roughly classified into an individual consignment that an individual brings in in the form of a single bag and a rice center consignment that is mainly brought in in the form of a flexible container. In the example shown in the figure, the personal receipt is input to the load receiving operation panel 46a, and in the case of the rice center receipt, it is brought into the rack warehouse 38, and a predetermined input is made to the receipt operation panel 46b. It is installed as follows.

  The cargo receiving operation panels 46a and 46b are configured as shown in FIG. 6, for example. The receipt operation screen (b) can be selected as individual receipt or rice center receipt. In the case of individual receipt, the personal code call input and the product rank input screen are displayed on the receipt operation panel 46a on the telephone number input screen (b). By sequentially executing “product type” and “rank” input according to (c), a collation completion screen (d) is displayed. That is, the receipt number, personal code, name, product name, and ranking are set. Here, the rank is based on the detection result of the quality determiner 51 described above.

  On the other hand, when the rice center receipt is selected, the receipt number and the lot number set in advance are displayed on the receipt operation panel 46b, and when “product type” and “rank” are input, the screen is switched to a verification completion screen (f). The “Rank” by the above input is preset based on the appearance quality or internal quality inspection results, and may be changed and set appropriately depending on the facility or design, etc. May be.

  A flexible container to be transported to the rack warehouse, a bar code issued as appropriate is attached to the individual bag body, and stored in a shelf facility, and is stored in a shelf facility. Barcode readers 60, 61, 62. For example, the data of the rice center receipt is input to the general management computer 45. When a reservation for receiving the data is made from the owner who owns the data, a bar code is output from the general management computer 45 when the reservation date is reached. The This bar code data may be, for example, only a consignment code, and it is not necessary to output details such as cultivation management data and field data, and any data that can be collated with these detailed data may be used. The bar code is affixed to the flexible container that has been received and then integrated with the flexible container. When the barcode reader 60 reads the barcode and transmits the data to the rack management computer 59, the rack management computer 49 designates in which address of the shelf equipment that the flexible container is to be accommodated. In addition, the vertical and horizontal movement output is performed to the shelf equipment accommodation robot.

  The rack management computer 49 outputs the barcode data and the shelf address data as a pair to the general management computer 45 when a predetermined number of received goods or a period has elapsed. Accordingly, the comprehensive management computer 45 associates the stored cultivation data, field data, quality data, etc. by collating the receipt code, and stores and saves in which shelf equipment of the rack warehouse 38 the brown rice of the predetermined receipt is stored. To do.

The operation of the above example will be described.
The grain to be prepared is put into the cargo receiving hoppers 1a and 1a by allowing the truck to enter from either of the first and second cargo receiving areas. That is, it is possible to enter the receiving tanks 1a, 1a by truck from the entrance / exit A4 of the second receiving place A2 and work, move forward as it is, and go out of the facility through the first receiving place A1. Therefore, even if the consignment is concentrated, the movement of the truck becomes a one-way state, and the consignment work can be performed smoothly without intermingling. A method of entering from the first receiving place A1 and exiting from the second receiving place A2 may be used.

  Now, in the case of receiving the above, for example, in the case of personal receiving, the carry-in person temporarily stops in front of the receiving operation panel 46a and performs a predetermined input. A predetermined sample is extracted from the individual bag brown rice carried by the truck, and is put into the quality judgment device 51 as a carry-in sample. After a predetermined time has passed, the quality judgment data is fed back, the importer determines which rank the judgment result belongs to, and inputs the corresponding kind and the rank on the kind rank input screen (c) . As a result, the collation completion screen (d) is displayed, and the bearer is allowed to receive the unpolished rice, that is, the shutter opens from the load receiving hopper 1a, and reaches the load receiving weighing machine 5 following the load receiving conveyor device 2 and the predetermined conveying path. If this is shown in a flow chart, it will be as shown in FIG. 5. If brown rice is brought in by a truck (step 101), the brown rice before the loading hopper 1 is sampled (step 102), and the brown rice sample is put into the quality judgment device 51 ( Step 103) When the quality determination is completed, the determination result is displayed in a state that can be confirmed by the importer, for example, an electric display (step 104). Here, after the line is activated (step 105) and received by the receiving hopper 1 (step 106), the product rank input screen (c) of the receiving operation panel 57 is called as described above (step 107), and a predetermined value is received. The item is confirmed, and the rank corresponding to the quality determination result is input (step 108). The receipt operation panel 57 confirms whether or not internal quality data has been input (step 109). If it is confirmed that data has been input, the opening / closing shutter of the receipt hopper 1 is opened (step 110). An instruction to input the quality judgment result is given (step 111).

  As described above, since the shutter of the receiving hopper 1 does not open unless a rank is input particularly on the product rank input screen, the unreacted rice is not received and altered rice can be reliably removed. In addition, since inspection is performed in advance of receiving goods, loss of receiving time is small and the cost of the facility is reduced.

  More specifically, FIG. 6 and FIG. 7 explain the individual receipt and the rice center receipt. In FIG. 6, when unpolished rice is received, it is sampled and put into the internal quality judgment device 51 (steps 201 to 203). When the quality determination is completed, the result is output to the general management computer 45 and is automatically stored therein (step 204). Subsequently, the line of the transport system is activated (step 205), and further, in step 206, predetermined items such as a consignment code and a producer code are automatically called or manually input to the consignment operation panel 57, and at the same time, a quality judgment result is inputted. (Steps 206 and 207).

  The comprehensive management computer 45 inputs the received cargo receiving data and quality determination data, and collates with the previously automatically stored quality determination data (steps 208 and 209). If the two match (step 210) and are within the expiration date (step 211), the opening / closing shutter of the load receiving hopper 1 is opened (step 212), the load receiving conveyor 2 is driven (step 213), and the brown rice is a load receiving meter. It is transported toward 5.

  If there is no data input in step 208, a warning indicator lamp (not shown) provided at a predetermined position of the cargo receiving operation panel 57 is turned on and a buzzer (not shown) is turned on to input a quality judgment result. (Steps 214 and 215).

  If the two data do not match at step 210, a warning character display “not match” is displayed on the display section (not shown) provided on the cargo receiving operation panel 57 to prompt a correction or canceling action (step 216, 217). Here, when the input content is corrected, the operation after step 212 is executed. If canceled in step 217, the execution of the receiving operation itself is cancelled. In this way, when the quality data (or rank) content input by the importer and the automatically stored quality data (or rank) content do not match, correction is urged to prevent an input error. It should be noted that the same processing is executed even when it is not within the expiration date in step 210, and the warning character display at this time is “out of expiration date. Please correct the input.”

  FIG. 9 shows the case of receiving the rice center. The prior inspection rank (quality data) is transferred from the rice center manager to the general management computer 45 (step 301). When the receipt permission and the scheduled receipt time are output, this data is also automatically saved in the computer 45 (step 302).

  Thus, the unpolished rice is sampled and the quality judgment machine 51 judges the quality of the sampled brown rice (steps 303 and 304). The quality content is automatically stored in the facility management computer 45 (step 305). The prior inspection rank and the internal quality data are collated in the same manner as in the flowchart of the figure below, and it is determined whether or not the unloaded rice is transferred to the load receiving weigher. In particular, in the case of rice center receipt, it is important to determine whether or not the expiration date of step 314 is within the valid period. That is, when there is a large difference between the transfer date of the preliminary inspection rank related to the quality data and the date of quality data input by the actual receipt, there is a possibility that the data may be shifted.

  In addition, in the consignment receiving process part, a sample for self-inspection is collected together with the weighing, and sent to the self-inspection machine 41 to calculate the sizing yield from the weight ratio of the sizing and waste particles. Sent to the office computer 47 for storage.

The brown rice from the load receiving weighing machine 5 is stuck into the storage tanks 9a to 9d determined for each designated rank.
Now, when a preparation process signal is output with respect to the brown rice waiting in the storage tank 9, it will be discharged | emitted from the storage tank 9 first and will be supplied to the following selection process part B. FIG. That is, the brown rice first supplied to the upper stone removing machine 12 in the upper and lower stages and subjected to stone removal and sorting, reaches the lower grain sorting machine 13. The grain sorter 13 is provided with a sorting cylinder of a predetermined size, and is classified into unripe grains that leak through the sorting cylinder and sized granules that are taken out from the terminal end side of the sorting cylinder, respectively, by a sizing conveyor 14 or an immature grain conveyor 16. It is conveyed in a predetermined manner.

  The sized particles transferred by the sized particle conveyor 14 are supplied to the color sorter 18, and the colored particles are removed by primary and secondary sorting. The non-defective brown rice grains after the removal of the colored grains are transferred to the homogenizer 28 and homogenized. Next, after further foreign matter removal processing is performed by the foreign matter processing device 29, it is sent to the shipping section C.

  In the shipping section C, it is selected whether the prepared brown rice stored in the shipping tank 33 is a flexible container shipment or an individual bag shipment. In the case of shipment of flexible containers, the flexible container 35 that is sent to the flexible container filling and weighing device 30 and stands by on the weighing machine 34 is filled with about 1 ton of brown rice. Here, for example, a bar code is to be output from the main operation panel 48 or the general management computer 45, and is affixed to the flexible container 35 that has been weighed. Thereafter, it is supplied to a conveyor 36 serving as a delivery means, placed on a transport carriage 39, and transported to an entrance of a rack warehouse 38.

  On the other hand, when the individual bag shipment is selected, it is sent from the shipping tank 33 to the individual bag filling and binding device 31. Here, about 30 kg of individual bags are sequentially packed. The individual bags are stacked on a pallet by a palletizing robot and transported to the rack warehouse in units of the pallet. This conveyance may be performed by the conveyance carriage 39 or may be separately conveyed by a forklift. In the case of individual bag shipment, a bar code is output in response to a command from the general management computer 45 and is transported to the entrance of the rack warehouse F.

  At the entrance of the rack warehouse F, the flexible containers related to the receipt of the rice center, the flexible containers by the transport cart 39, and individual bags are transported. Bar codes are affixed to these, and are read by a bar code reader at the entrance.

  For example, in the case of rice center receipt, the general management computer 45 includes the rice center data from the RC computer 55, that is, inspection data such as grade and quality, management data from the data management computer 56, that is, cultivation management data, field data, and the like. Producer data is transmitted, but the presence or absence of such inspection data and producer data is confirmed. If these data are present, a bar code is issued from the general management computer 45. Further, in the case of receiving goods by bringing in the individual, the general management computer 45 issues a bar code when the data input on the receiving operation panel 46a, the data subjected to quality inspection at the time of receiving the goods, and the data of the shipping clock amount are prepared.

  The rack management computer 49 receives data from the barcode reader and manages to which position (address) of the brown rice flexible container or individual bag group to which the barcode is attached should be carried.

  The flexible container or the like is carried into a predetermined shelf by a shelf equipment accommodating robot that operates according to a command from the rack management computer 49. Such acceptance is sequentially performed. For example, when the acceptance process for one day is completed, the address data to be accepted is transmitted to the general management computer 45 in a lump.

  Accordingly, the bar code information only needs the minimum necessary data relating to the producer, and the address data of the shelves in the rack warehouse 38 are transmitted to the integrated management computer 45 at a time, so that a verification error is unlikely to occur. In addition, work is not interrupted because there is no verification during work. Furthermore, there is no restriction on the acceptance rank of the day, and any rank of brown rice can be inserted if there is a vacancy, so there is no need for a rack allocation plan.

  The flexible container 35 is transported by a transport carriage 39 while being placed on a pallet 38 and transported to predetermined shelves 76 and 76 by a stacker crane 75. In response to a shipping request, the product is unloaded from a predetermined shelf via a stacker crane 75. The empty pallet 38 remaining after shipment is collected as follows. That is, the flexible container 35 that is unloaded from the pallet 38 to a predetermined unloading position 77 using the stacker crane 75 and the transport carriage 39 is lifted by a hoist or a forklift or the like and moved to a predetermined position in the product shipping area C2. The empty pallets 38 left at the carry-out position 77 are stacked at a predetermined position of the shelf equipment, and when the predetermined number of stages is reached, a recovery conveyor 78 provided from the rack warehouse F toward the start end side of the delivery conveyor 36. Is returned to the starting end side of the conveyor 36. As described above, since the empty pallet 38 is recovered by the recovery conveyor 78, it does not involve reverse transfer by the transport carriage 39 or the like as compared with the recovery method according to Japanese Patent Application No. 2004-42232. (FIGS. 4, 10). In addition, a passage door 79 is opened in the warehouse wall, and a collection conveyor 78 in the form of a roller conveyor that can pass through the door 79 is configured to be movable up and down to convey the stacked pallet 38 from the shelf facility 76 as necessary. It has a possible configuration. The door 79 is appropriately closed so as not to affect the air conditioning in the warehouse.

In addition, as shown in FIG. 11, when detouring the shelf equipment of the rack warehouse F and comprising the collection | recovery conveyor 80, the stock to a shelf equipment can be abbreviate | omitted and it is efficient.
FIG. 12 relates to a shaping device for the flexible container 38.

  A shaping device 81 is configured in the middle of the delivery conveyor 36 in the form of a roller conveyor. This shaping device 81 is provided with a plurality of rollers 83, 83... On the four inner surfaces 82a, 82b, 82c and 82d of the four-sided inner surface 82 of the rectangular cross-section 82 so as to be capable of rotating, and constitutes a shaping partition member. A hopper 84 for receiving the grain storage flexible container 38 is provided at the upper part.

  The rollers 83, 83... Are provided so as to be interlocked with chains 85, 85... For each surface, and include driving means 86 (electric motor) that acts to push up the internal grains of the flexible container 38 that contacts the inside. It is.

  The frame body 82 is configured to be supported by elastic bodies 88 and 88 in the form of coil springs with respect to a machine base 87 serving as a base. In addition, vibrators 89 and 89 are mounted on the upper side, and can be vibrated or stopped by a separate operation means.

  Therefore, when the grain storage flexible container 38 is lifted by a non-illustrated lift device and loaded into the hopper 84, the flexible container 38 is displaced downward by its own weight. The side surface of the flexible container 38 acts on the rollers 83, 8... While being lowered, and these rollers 83, 83... The frame is gradually shifted to the ascending side and is adjusted to a square shape in the cross section of the frame 82 as a whole.

  As described above, the shaping partition members are formed in the front and rear and the left and right, and the forcibly driven rollers 83, 83... Act on the side surface of the grain storage flexible container, whereby the grain storage flexible container 38 is lowered by its own weight. The side grain can be moved upward to eliminate the part that bulges sideways as a whole, and is shaped according to the cross section of the frame or the internal shape.

  Further, by vibrating the frame body 82, the movement of the flexible container 38 is improved and the shaping is smooth.

It is the whole building top view. It is a facility outline flowchart. It is a whole side view. It is a plan view of the brown rice facility part, It is a brown rice facility processing process conceptual diagram. It is explanatory drawing which shows an example of a cargo receiving operation panel. It is a flowchart. It is a flowchart. It is a flowchart. FIG. 6 is a side cross-sectional view of an empty pallet reduction configuration. It is a partially expanded plan view of the facility. They are the side view (I) and the top view (B) which carried out the partial cross section of the bag shaping apparatus.

DESCRIPTION OF SYMBOLS 1a ... Receipt hopper, 1b, 1c ... Pit, 2 ... Conveyance conveyor, 3 ... Relay conveyor, 9 ... Storage tank, 12 ... Stone removal machine, 13 ... Grain sorter, 18 ... Color sorter, 28 ... Homogenizer, 32 ... waste particle filling and weighing device, A1 ... first receiving place, A2 ... second receiving place, A3, A4 ... doorway, B ... sorting section, C ... shipping section, D ... operation room, E ... self-inspection room, F ... Rack warehouse

Claims (1)

A receiving part (A) for receiving the individual unloading rice and the unloading rice at the rice center, a storage tank (9a, 9b, 9c, 9d) for storing the unpolished rice received at the receiving part (A), and a storage tank (9a) , 9b, 9c, 9d), a sorting processing unit (B) for sorting the sized particles from the brown rice, a cargo receiving operation panel (46) provided with a cargo receiving operation screen (a) for receiving cargo receiving information, A quality judgment machine (51) for judging quality is provided,
The consignment operation screen (b) can be configured to select either personal consignment or rice center consignment.
When the personal receipt is selected, the personal code, the product type and the quality rank based on the result determined in advance by the quality judgment device (51) are input, and the receipt is received when the collation completion screen (d) is displayed. To start transporting the brown rice,
When the receipt of the rice center is selected, the receipt number and the lot number are displayed, and then the type and quality rank based on the result determined in advance by the quality determination device (51) are input, and the verification completion screen (to) is displayed. When displayed, it will be configured to start transporting the received unpolished rice ,
Grain processing characterized in that when the input of the quality rank is confirmed, the shutter of the cargo receiving hopper (1) of the cargo receiving portion (A) is opened, and when there is no input, the shutter of the cargo receiving hopper (1) is not opened. Facilities.

Images