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JP4568438B2 - Inner tank of cylindrical pile, press-fitting method of cylindrical pile, and construction method of cylindrical pile. - Google Patents
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JP4568438B2 - Inner tank of cylindrical pile, press-fitting method of cylindrical pile, and construction method of cylindrical pile. - Google Patents

Inner tank of cylindrical pile, press-fitting method of cylindrical pile, and construction method of cylindrical pile. Download PDF

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JP4568438B2
JP4568438B2 JP2001009173A JP2001009173A JP4568438B2 JP 4568438 B2 JP4568438 B2 JP 4568438B2 JP 2001009173 A JP2001009173 A JP 2001009173A JP 2001009173 A JP2001009173 A JP 2001009173A JP 4568438 B2 JP4568438 B2 JP 4568438B2
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cylindrical pile
pile
press
cylindrical
inner tank
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JP2002212951A (en
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精男 北村
哲夫 南
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Giken Ltd
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Giken Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、筒状杭の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂が収容される筒状杭のインナータンク及びそれを用いた筒状杭の圧入方法と筒状杭の施工方法に関する。
【0002】
【従来の技術】
本出願人は、既設の杭から反力を取って杭の圧入及び引抜きを行なう杭圧入引抜機(杭圧入機)を開発するとともに、杭圧入引抜機の改良を行なっている。
該杭圧入機は、基本的に、先に圧入された杭を掴むクランプを下部に備えたサドルと、該サドルに対して前後にスライド移動するスライドベースと、スライドベース上で旋回する旋回部と、旋回部の前方において油圧シリンダにより昇降可能で、かつ、杭を掴むチャックとを備えたものである。そして、杭圧入装置は、既に打ち込まれた杭をクランプで掴んで、既設の前記杭から反力を取った状態で、チャックに掴まれた杭を、チャックを降下させることにより地盤に圧入するものである。また、杭圧入引抜機は、圧入する杭の種類や、圧入する際の状況等に応じて様々なタイプのものが開発されており、例えば、鋼管等の筒状の杭を圧入するものが知られている。
【0003】
【発明が解決しようとする課題】
ところで、筒状の杭(筒状杭)を地盤に圧入していくとその内部に、土砂が入り込むことになる。また、筒状杭の降下量に対応して筒状杭内に入り込む土砂は、筒状杭の内周面から抵抗を受けるので、筒状杭の圧入に対応して筒状杭の下端部内で圧密されていくことになる。これにより、圧入を続けていくと、筒状杭内に土砂が入りづらい状態となり、筒状杭先端の筒状杭の内部側においてもおおきな先端抵抗が生じるようになり、筒状杭を圧入するのに大きな圧入力が必要となってしまう。
【0004】
本発明の課題は、筒状の杭を圧入する際に、杭内部の下端部内で土砂が圧密されて先端抵抗が大きくなるのを防止することである。
【0005】
【課題を解決するための手段】
請求項記載の発明は、例えば、図1、図5に示すように、筒状杭(鋼管杭2)の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンク1であって、下端側が開放された中空のタンク部3と、該タンク部を、前記筒状杭に着脱自在に固定する固定手段4と、前記タンク部内に収納された地盤材を開放された下端側から押し出す押出手段7とを備えたことを特徴とする筒状杭のインナータンクである。
【0006】
請求項記載の発明は、例えば、図1、図6に示すように、筒状杭(鋼管杭2)の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンク1であって、下端側が開放された中空のタンク部3と、該タンク部を、前記筒状杭に着脱自在に固定する固定手段4と、前記筒状杭内で上下動するための自走手段8とを備えたことを特徴とする筒状杭のインナータンクである。
【0007】
ここで、地盤材とは、主に、地盤を構成する土砂のことであるが、粒径の小さな土砂だけではなく、粒径の大きな石、地中に埋設された人工物のような杭施工時に障害物となるものを含むものであり、地盤中にあり、筒状杭を圧入した際に筒状杭内に入るもの全てを含むものである。また、以下に、地盤材を土砂等と称する場合がある。
上記請求項1、2の構成によれば、筒状杭の圧入時に下端部に圧密される土砂等を、予め、杭内に配置されて固定手段に固定されたインナータンクのタンク部内に収容できる。そして、インナータンク内に土砂等が圧密されることにより、筒状杭の圧入時の先端抵抗が大きくなってしまう前に、固定手段の固定を解除してインナータンクを筒状杭外に出して、土砂等を排出し、再び杭を圧入する。これにより、杭先端部に土砂等が圧密されて先端抵抗が大きくなるのを防止し、小さな圧入力により杭を圧入することが可能となり、低コスト化及び省エネルギが可能となる。なお、インナータンクの固定手段は、筒状杭内の任意の位置で、インナータンクを固定できるようになっていても良い。
また、必ずしも、インナータンク内に収容した土砂等を筒状杭外に排土する必要はなく、筒状杭の下端部近傍(下端部を含む)にインナータンクを配置し、杭の圧入を開始することにより、インナータンク内に地盤材を収容した後に、インナータンクを筒状杭内で引き上げる等して筒状杭上部に上昇させ、これにより筒状杭下端部に空間を形成し、筒状杭の先端抵抗が上述のように大きくなるのを防止しても良く、この場合には、無排土で杭の圧入を行なうことができる。
【0008】
また、請求項の構成によれば、タンク部内の土砂等を排出する際に、押出手段により容易に土砂等をタンク部から押し出すことができる。また、筒状杭の圧入が終了する際に、タンク部内の土砂等を筒状杭内部の下端部で押し出すことにより、筒状杭の下端部の土砂等を圧密して根固めした状態にできる。また、この際に、筒状杭内部の下端部よりさらに上に土砂等を押圧しながら戻すものとしても良いし、筒状杭内全体に土砂等を戻すものとしても良い。このように、筒状杭内部の下端部よりさらに上に土砂等の地盤材を押圧して圧密して戻すことにより、杭強度を増強できる。
【0009】
また、インナータンクを筒状杭から出すためには、基本的に、インナータンクを吊上げる必要があり、インナータンクが杭の下端部に配置されている場合に、インナータンクに例えばクレーンに繋がれたワイヤ等を接続したり外したりすることは、困難なので、インナータンクに常時ワイヤを接続しておく必要がある。
そこで、上記請求項の構成のように、インナータンクが上下に自走するようになっていれば、インナータンクを筒状杭内の任意の位置に容易に固定できるとともに、インナータンクを筒状杭の上端部まで移動し、筒状杭の上端部において、インナータンクにクレーンのフック等を掛けてインナータンクを吊上げることができる。したがって、常時インナータンクにワイヤを接続しておく必要がなく、ワイヤの取り回し等に手間がかかることがない。特に、後述するように信号や駆動力を供給する線や管も必要としない構成とすれば、さらに、インナータンクの取扱が容易となる。
【0010】
請求項記載の発明は、例えば、図3に示すように、請求項又は記載の筒状杭のインナータンクにおいて、前記タンク部の開放された下端部からの地盤材の落下を防止する落下防止手段5を備えていることを特徴とする筒状杭のインナータンクである。
【0011】
粘土質の土砂などは、インナータンク内にある程度圧密された状態で収容されると、インナータンクを筒状杭内で上昇させる際に、インナータンクのタンク部の下端側が開放状態でも落下することはないが、石、礫等を多く含む土砂や砂質の土砂等は、タンク部の下端が開放した状態だと落下して、筒状杭の下端部に前記土砂等が溜まってしまう。また、前記土砂等を筒状杭外に排出する際に、うまく排出できない可能性がある。
そこで、上記請求項の構成によれば、落下防止手段があるので、上述のような土砂等の落下を防止し、確実に前記土砂等を筒状杭の外に排出できる。なお、落下防止手段は、例えば、タンク部の開放された下端を開閉する開閉部材であっても良いが、タンク部の下端を完全に閉じる必要はなく、前記土砂等が落下しずらい状態となる程度に開口を狭められれば良い。したがって、落下防止手段は、開閉部材に限られるものではなく、タンク部の下端の開口を狭めたり拡げたりできるものであっても良いし、タンク部の径を全体的に狭めたり、左右方向の幅を狭めたりして、前記土砂等を挟み込むような構成となっていても良い。
【0012】
請求項記載の発明は、例えば、図8に示すように、請求項1〜のいずれか一つに記載の筒状杭のインナータンクにおいて、内部に動力源(バッテリ9)を備えるとともに、無線で遠隔操作を可能とする遠隔操作手段(受信機91)を備え、前記動力源により動作させられるとともに、前記遠隔操作手段により外部から無線で遠隔操作させられることを特徴とする筒状杭のインナータンクである。
【0013】
上記構成によれば、インナータンクを筒状杭内に固定する固定手段や、インナータンク内の土砂等の落下防止手段や、インナータンク内の土砂等を押し出す押出手段や、インナータンクを筒状杭内で上下に自走させる自走手段などの動力源を備えると共に、これらが無線で遠隔操作可能となっているので、インナータンクに動力や信号を伝達させる線や管を接続する必要がなく、インナータンクの取扱を容易にできる。
【0014】
請求項記載の発明は、筒状杭の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンクを用いた筒状杭の圧入方法であって、前記筒状杭のインナータンクは、下端側が開放された中空のタンク部と、該タンク部を、前記筒状杭に着脱自在に固定する固定手段とを備え、前記筒状杭内に前記インナータンクを配置するとともに、前記固定手段により前記インナータンクを前記筒状杭内先端部近傍に固定した状態で、前記筒状杭の圧入を開始する圧入工程と、前記筒状杭内に入いる地盤材を前記インナータンクの前記タンク部内に収容させた後に、前記インナータンクを前記筒状杭内の上側に移動する上昇行程と、前記インナータンクを上昇させることにより前記筒状杭の先端部に空間を形成した後に、再び、筒状杭の圧入を行なう二次圧入工程とを備えることを特徴とする筒状杭の圧入方法である。
【0015】
上記構成によれば、上述のように、筒状杭の下端部近傍(下端部を含む)にインナータンクを配置し、杭の圧入を開始することにより、インナータンク内に地盤材を収容した後に、インナータンクを筒状杭内で引き上げる等して筒状杭上部に上昇させ、これにより筒状杭下端部に空間を形成し、筒状杭の先端抵抗が上述のように大きくなるのを防止することができる。この場合には、インナータンク内の土砂は、インナータンクとともに筒状杭内に留まるので、無排土で杭の圧入を行なうことができる。なお、無排土で杭の圧入を行なう場合には、インナータンク内の土砂は、杭内に戻すことになるが、インナータンクに請求項3記載の押出手段が備えられていても良く、この場合に容易に杭内に土砂を戻せるとともに、土砂を杭内で圧密することができる。
【0018】
請求項記載の発明は、前記請求項記載の筒状杭の圧入方法であって、前記筒状杭の圧入に際し、前記筒状杭を掴んで昇降移動する杭チャックを備えた杭圧入機により、前記筒状杭を圧入することを特徴とする筒状杭の圧入方法である。
【0019】
上記構成によれば、従来の筒状杭を圧入する杭圧入機において、筒状杭の圧入に必要な圧入力を低下させることができるとともに、杭圧入機の最大の圧入力で圧入が困難な状況でも、杭を圧入可能となり、杭圧入機により杭圧入可能な状況を増やすことができる。なお、杭チャックは、筒状杭を回転させることができるものであっても良く、圧入時に筒状杭をその軸心を回転中心として回転させても良い。
【0020】
請求項又はに記載の筒状杭の圧入方法において、前記筒状杭を円筒状のものとし、該筒状杭を圧入させる際に、該筒状杭をその軸心を回転中心として回転させても良い。
【0021】
上記構成によれば、筒状杭を回転させて圧入する杭圧入機において、筒状杭の圧入に必要な圧入力を低下させることができるとともに、杭圧入機の最大の圧入力で圧入が困難な状況でも、杭を圧入可能となり、杭圧入機により杭圧入可能な状況を増やすことができる。
【0022】
請求項記載の発明は、筒状杭の内部に挿入されるとともに下端側が開放された中空のタンク部と、該タンク部を、前記筒状杭に着脱自在に固定する固定手段と、前記タンク部内に収納される土砂、石、地中障害物等の地盤材もしくは埋戻し材を開放された下端側から押し出す押出手段と備えたインナータンクを用いた筒状杭の施工方法であって、筒状杭を地盤に埋設した後、前記地盤材または埋戻し材を、前記押出手段を備えたインナータンクを用いて筒状杭内に押し出すとともに圧密することを特徴とする筒状杭の施工方法である。
【0023】
上記構成によれば、インナータンクの押出手段により、施工後の筒状杭内に土砂等や、埋戻し材をインナータンクから筒状杭内に押し出して圧密することにより、杭先端部では支持力、杭本体部分では杭強度を増強できる。また、埋戻し材としては、埋設可能な廃棄物を用いることもできる。なお、筒状杭内に埋め戻すために、インナータンク内に地盤材もしくは埋戻し材を収容する場合には、筒状杭外に排出された地盤材や予め用意された埋戻し材をインナータンク内に収容するものとしても良いし、上述の筒状杭の圧入方法を用いた際に、筒状杭圧入時にインナータンク内に最後に収容された地盤材をそのまま用いても良い。
【0024】
【発明の実施の形態】
以下に、本発明の実施の形態の第一例の筒状杭のインナータンク、筒状杭の圧入方法及び筒状杭の施工方法を図面を参照して説明する。図1(A)に示すように、インナータンク1は、円筒状の鋼管杭2(筒状杭)内に設置されて用いられるものであり、下端が開放した状態の円筒状のタンク部3と、タンク部3の上に設けられ、インナータンク1を着脱可能に鋼管杭2内の任意の高さ位置に固定する固定手段4とを備えている。
【0025】
前記タンク部3は、鋼管杭2の内径よりも僅かに小さい外径を有する円筒体であり、鋼管杭2内を上下に移動可能となっている。また、インナータンク1のタンク部3を鋼管杭2の下端部に前記固定手段4で固定した状態で、鋼管杭2を圧入すると、タンク部3内に土砂が充填されるようになっているとともに、ベント孔bから空気や水が排出される。前記固定手段4は、複数の固定シリンダ装置41,41をピストンロッド42がタンク部3の半径方向に沿って外側を向くように放射状(固定シリンダ装置41,41が二本の場合は、タンク部3の直径方向に沿って直線状)にタンク部3上に設置されたものである。そして、鋼管杭2内で、固定シリンダ装置41,41のピストンロッド42,42を延ばして鋼管杭2の内周面に押しつけることにより、固定手段4及び固定手段4に接続されたタンク部3を備えたインナータンク1を鋼管杭2の任意の高さ位置に着脱自在に固定するようになっている。また、固定シリンダ装置41には、油圧配管44,44が接続されるとともに、ピストンロッド42,42の先端部には、鋼管杭2内面との摩擦力を高めるための当接部材45,45が取り付けられている。
【0026】
次ぎに、上述のようなインナータンク1を用いた鋼管杭2の圧入方法(施工方法)を説明する。まず、圧入工程として、図1(B)に示すように、インナータンク1の下端と鋼管杭2の下端とがほぼ同じ高さ位置になるように、鋼管杭2内に固定手段4を用いてインナータンク1を固定する。次いで、鋼管杭2を地盤に圧入する。すると、鋼管杭2の下降量に対応して、インナータンク1内のタンク部3内の土砂が充填されるとともに、タンク部3内の内面抵抗によりタンク部3内で土砂が圧密され始める。ここで、このまま圧入を続けると、従来のように鋼管杭2の下端部内で土砂が圧密されることにより先端抵抗が大きくなる。
【0027】
そこで、この段階で、圧入を停止し(圧入工程終了)、排土工程として、図1(C)に示すように、固定手段4によるインナータンク1の鋼管杭2への固定を解除し、インナータンク1を例えばクレーン等で引き上げ、鋼管杭2の外に出してタンク部3内の土砂を排土する(排土工程終了)。そして、再び、圧入工程として、図1(D)に示すように、排土されたインナータンク1を鋼管杭2内に戻し、鋼管杭2に上述のようにインナータンク1を固定する。この際には、鋼管杭2の下端部が既に地中にあり、インナータンク1を鋼管杭2の外側から取り付けるようにすることは困難であるが、上述のように固定手段4の固定シリンダ装置41,41を作動させることで、容易に地中に埋設された状態の鋼管杭2の下端部にインナータンク1を固定できる。そして、鋼管杭2を圧入し、インナータンク1のタンク部3内に排土が溜まったら上述の排土工程を行なう。そして、前記圧入工程と排土工程とを繰り返すことにより、鋼管杭2を所定の深さまで圧入する。
【0028】
以上のようにインナータンクを用いて鋼管杭2の下端部に入る土砂を順次排土することにより、鋼管杭2の下端部において土砂が圧密されることにより、鋼管杭2の圧入時の先端抵抗が大きくなるのを防止できる。したがって、鋼管杭2に必要な圧入力を低減できるので、圧入に必要なコストを低減するとともに省エネルギを図ることができる。また、杭を圧入する装置として必要な最大の圧入力を低減することもできるので、圧入装置のコストの低減を図ることができる。
【0029】
なお、前記インナータンク1を用いた筒状杭の圧入方法は、上述のものに限られるものではなく、前述の圧入工程を終了後、インナータンク1を鋼管杭2の上部に上昇させるとともに、インナータンク1を鋼管杭2の上部に固定した状態とする(上昇行程)。次いで、インナータンク1を鋼管杭2の上部に固定したまま、鋼管杭2の圧入を再び開始する(二次圧入工程)。これにより、上述の場合と同様に圧入工程で鋼管杭2の下部に入り込んだ土砂等が、インナータンク1とともに上昇することで、鋼管杭2の下部に空間が形成され、以後の鋼管杭2の圧入に際し、鋼管杭2の下端部で圧密された土砂により圧入抵抗が高くなるのを抑止することができる。この圧入方法によれば、上述の圧入方法のように繰り返しインナータンク1により鋼管杭1の下端部の土砂を取り除くことはできないが、インナータンク1内に収容された土砂を排土せずに、単に鋼管杭2内で上昇させるだけなので、無排土で鋼管杭1の圧入を行なうことができる。
【0030】
また、筒状杭を圧入する装置としては、図2に示す杭圧入引抜機100を用いるものとしても良い。杭圧入引抜機100は、例えば、従来の技術で述べたものとほぼ同様に、先に圧入された筒状杭にその内側から押し開くようにして固定されるクランプ101を下部に備えたサドル102と、該サドル102に対して前後にスライド移動するスライドベース103と、スライドベース103上で旋回する旋回部104と、旋回部104の前方において油圧シリンダ105により昇降可能で、かつ、鋼管杭2を掴むチャック106とを備えたものである。また、前記杭チャック106は、圧入時に杭を旋回させるものであっても良い。
【0031】
また、図3に示すように、タンク部3の下端部に開閉機構を備えた落下防止手段5を備えるものとしても良い。落下防止手段5は、例えば、タンク部3の下端部に回動自在にピン結合した状態の二つの円弧板状開閉板51,51と、これら円弧板状開閉板51,51を駆動する開閉シリンダ装置52,52とを備えている。円弧板状開閉板51,51は、ほぼ半円状の円弧板であり、その上側の両端部がピン結合されることにより、外周面がタンク部3の外周面に沿った状態から、先端部がタンク部3の中心側に傾いた状態まで回動するようになっている。また、円弧板状開閉板51,51の左右の側縁は、下に行くほど円弧板状開閉板51,51の左右幅が狭くなるような斜辺となっている。
【0032】
また、二枚の円弧板状開閉板51,51は、互いに対向して配置された状態でタンク部3とほぼ同様の筒状となるとともに、互いの斜辺となった側縁部同士が向き合う部分が下に行くほど拡がる三角形状の隙間となっている。そして、落下防止手段5は、二枚の円弧板状開閉板51,51がタンク部3の外周に沿った状態で、下端側がタンク部3の下端側とほぼ同様に開口した状態となる。また、二枚の円弧板状開閉板51,51の下端部同士を互いに近づけるように二枚の円弧板状開閉板51,51を回動させることにより、下端側の開口部を狭めるとともに、タンク部3の下側で土砂を二枚の円弧板状開閉板51,51で挟み込むことができ、タンク部3内の土砂の落下を抑止するようになっている。また、上記開閉シリンダ装置52,52は、タンク部3の上部に配置されるとともに、長尺なピストンロッド53,53が下方の円弧板にリンク状に連結され、円弧板状開閉板51、51を上述のように回転駆動させるようになっている。なお、開閉シリンダ装置52,52には、図示しない、油圧配管が接続されている。
【0033】
また、図4に示すように、落下防止手段6がタンク部3とほぼ一体となっていてもよい。すなわち、図3に示す落下防止手段6の円弧板状開閉板51,51を上下に長尺なものとした二枚の円弧板状挟持板61,61からタンク部3がなるものとしても良い。そして、円弧板状挟持板61,61は、タンク部3上の固定手段4の筐体に、その両端部が回動自在にピン結合されて、前記円弧板状開閉板51,51と同様に動作するようになっているとともに、形状も円弧板状開閉板51,51をそのまま上下に長くした形状となっている。
【0034】
そして、二枚の円弧板状挟持板61,61を開いた状態では、タンク部3としてほぼ円筒状の形状となり、閉じた状態では、円弧板状挟持板61,61同士が対抗する方向の幅が下に向うほど狭くなる形状となり、タンク部3の下端部の開口が狭まった状態となる。この状態では、タンク部3のほぼ全体において、タンク部3内の土砂を二枚の円弧板状挟持板61,61で挟み込んだ状態となり、下端部の開口が狭まることと合わせて、タンク部3内の土砂の落下が抑止される。
なお、円弧板状開閉板51,51の場合と同様に、開いた状態では、円弧板状挟持板61,61との間に三角形状の隙間ができるが、これらの周囲を鋼管杭2に囲まれているので、隙間から土砂が出てしまうようなことはない。また、二枚の円弧板状挟持板61,61の開閉は、両端部がそれぞれ二枚の円弧板状挟持板61,61に連結されて略水平に配置された開閉シリンダ装置61により駆動されるものとしても良い。
【0035】
以上のような落下防止手段5,6を用いることにより、圧密されずらい土砂でも、前記排土工程において、図3(B)及び図4(B)に示すように、インナータンク1を鋼管杭2から出す際に、落下防止手段5,6を閉じた状態とすることにより土砂の落下を防止できる。また、鋼管杭2からインナータンク1を出した後に、落下防止手段5,6を開放した状態とすることにより、土砂を排出できる。また、圧入工程時には、図3(A)及び図4(A)に示すように、落下防止手段5,6を開いた状態とすることにより、鋼管杭2の圧入時にタンク部3内の土砂を収容できる。なお、土砂排出時に落下防止手段5,6を図3(A)及び図4(A)に示す状態よりも大きく開いても良い。また、円弧板状開閉板51,51及び円弧板状挟持板61,61は、二枚以上であっても良い。
【0036】
また、インナータンク1には、図5に示すように、タンク部3内の土砂をタンク部3の開放された下端から押し出す押出手段7を備えていても良い。例えば、押出手段7は、ピストンロッド71を下方に向けてタンク部3上に固定された押出シリンダ装置72と、ピストンロッド71の先端部に設けられ、土砂を押し出す押圧板73とを備えたものである。押圧板73は、タンク部3の内径より僅かに小さな外径を有する円板であり、略垂直に配置されたタンク部3の内部に略水平に配置され、タンク部3内部の上端部から下端部まで押出シリンダ装置72に駆動されて移動するようになっている。そして、押圧板73は、圧入工程時にタンク部3内の上端部に配置され、押圧板73の下側に土砂等が収容されるようになっている。そして、排出工程時には、鋼管杭2の外に出されたインナータンク1において、押圧板73を押出シリンダ装置72により下方に移動させることで、タンク部3内の土砂をそれが圧密された状態でも容易に排土できる。
【0037】
また、鋼管杭2を所定深さまで圧入して鋼管杭2の圧入施工を終了した際に、最後の排土工程を行なわずに、インナータンク1を鋼管杭2内部の下端より僅かに上昇させた位置で固定し、タンク部3内の土砂を押圧手段7により押し出すとともに、押出シリンダ装置72の駆動力により土砂を圧密するものとしても良い。これにより、鋼管杭2下端部において土砂が圧密されることで、根固めされた状態となり鋼管杭2の引抜き応力を高めることができる。また、鋼管杭2の下端部で土砂を圧密した後に、さらに、排土工程と逆の手順で、インナータンク1により排土された土砂を鋼管杭2内に埋め戻すとともに、押圧手段7により圧密しても良い。これにより鋼管杭2の杭強度を増強することができる。
また、鋼管杭2に埋め戻すものは、排土した土砂等に限られるものでななく、別途用意した埋戻し材を用いても良い。さらに、埋戻し材としては、埋設可能な廃棄物を用いても良く、これにより廃棄物を有効利用することができる。
また、インナータンク1の押出手段7を用いた筒状杭内の地盤材や埋戻し材の埋戻しは、上述の筒状杭の圧入方法以外にも適用可能であり、鋼管杭2等の筒状杭が内部を排土された状態で地盤に埋設されている場合に、上述のインナータンク1を用いるとともに、排土された地盤材もしくは前記埋戻し材をインナータンク1内に収容し、次いで、インナータンク1を筒状杭内に戻し、上述の場合と同様に地盤材や埋戻し材を筒状杭内に埋め戻すとともに圧密しても良い。この場合にも、地盤材や埋戻し材を杭内部で圧密することで、杭先端部では支持力を増強でき、それより上の杭本体部分では杭強度を増強できる。
【0038】
また、図6に示すように、インナータンク1は、鋼管杭2内で自身を上下動させる自走手段8を備えるものとしても良い。自走手段8は、例えば、上述の固定手段4を上下に二つ配置するとともに、これら固定手段4を自走シリンダ装置81により上下に近づけたり遠ざけたりできるようにしたものである。すなわち、自走手段8は、タンク部3上に固定された第一の固定手段4と、第一の固定手段4に接続された自走シリンダ装置81と、自走シリンダ装置81の上部に接続された第二の固定手段4とを備えたものである。
【0039】
そして、例えば、自走手段8を用いてインナータンク1を上昇させる場合には、図7(A)に示すように、第一及び第二固定手段4の固定シリンダ装置41により鋼管杭2内面を押圧して、インナータンク1が固定された状態から、まず、図7(B)に示すように、上側の第二の固定手段4の固定シリンダ装置41のピストンロッド42を後退させて固定を解除する。そして、図7(C)に示すように、自走シリンダ装置81のピストンロッド82を延ばすことにより、第二の固定手段を上昇させる。次いで、図(D)に示すように、第二の固定手段4を鋼管杭2内に固定する。次いで、図(E)に示すように、第一の固定手段4の鋼管杭2に対する固定を解除する。次いで、自走シリンダ装置81のピストンロッド82を後退させて縮めることにより、タンク部3が接続された第一の固定手段4を引き上げる。このような操作により、インナータンク1の一回の上昇が行なわれ、これらの操作を繰り返すことにより、さらに高く上昇できる。また、逆の手順で操作することにより、インナータンク1を下降させることができる。
【0040】
この自走手段により、鋼管杭2内において、インナータンク1をクレーンで吊る等の作業が必要なくなり、インナータンク1の取扱を容易なものにできる。また、これにより鋼管杭2内で、インナータンク1にワイヤ等を接続する必要がなくなるが、さらに、図8に示すように、インナータンク1に駆動源となるバッテリ9を搭載するとともに、無線を用いた遠隔操作用の受信機91を備えるものとすれば、油圧を供給する配管や信号を送る線も必要なくなり、さらにインナータンク1を取扱やすいものにできる。
【0041】
すなわち、インナータンク1内部に、電源となるバッテリ9と、外部からの制御信号を受信する受信機91と、受信機91のアンテナ92と、固定シリンダ装置41…及び自走シリンダ装置81に油圧を供給するポンプ93と、ポンプ93を駆動する電動機94と、固定シリンダ装置41…及び自走シリンダ装置81を操作するバルブ95…とを備えるものとしても良い。受信機91は、バッテリ9から電力を供給されて作動するとともに、外部から制御信号を受信し、該制御信号に基づいて各バルブ95…に制御信号(直接、駆動電力を送るものとしても良い)送るようになっており、受信機能とともに制御装置としての機能も有する。
前記バルブ95…は、油圧を切替えて固定シリンダ装置41…及び自走シリンダ装置81の伸縮を行なわせるものである。前記電動機94及びポンプ93によりバルブ95を介して固定シリンダ装置41…及び自走シリンダ装置81に油圧が供給される。そして、外部からの無線信号により、固定手段4及び自走手段8が作動する。なお、自走手段8がないインナータンク1において、固定手段4がバッテリ9で駆動されるとともに無線で遠隔操作されるものとしても良い。
【0042】
なお、上記例においては、筒状杭として円筒状の鋼管杭を用いたが、角形の鋼管杭を用いるものとしても良いし、各種断面形状を有する筒状のコンクリート杭を用いるものとしても良い。また、円筒状以外の筒状杭に本発明を適用する場合には、タンク部3の形状を筒状杭の内部の形状に対応させることが好ましい。
また、インナータンクは、固定手段、落下防止手段、押出手段、自走手段等を動作させるための動力源が基本的に内部、外部のいずれにあっても良く、これらを遠隔操作する際の信号の送受は、有線でも無線であっても良い。
【0043】
【発明の効果】
本発明によれば、インナータンクにより、筒状杭圧入時に、通常杭内部に圧密されて先端抵抗を増加してしまう土砂を杭圧入中に取り除くことができるので、筒状杭の圧入に必要な圧入力を低減できる。
【図面の簡単な説明】
【図1】本実施の携帯の筒状杭のインナータンク及び筒状杭の圧入方法を説明するための図面である。
【図2】上記例の筒状杭の圧入方法に用いられる杭圧入引抜機を示す側面図である。
【図3】上記例の変形例となるインナータンクを示す断面図である。
【図4】上記例の別の変形例となるインナータンクを示す断面図である。
【図5】上記例の別の変形例となるインナータンクを示す断面図である。
【図6】上記例の別の変形例となるインナータンクを示す断面図である。
【図7】図5に示される変形例の自走動作を説明するための図面である。
【図8】上記例の別の変形例となるインナータンクを説明するための概略図である。
【符号の説明】
1 インナータンク
2 鋼管杭(筒状杭)
3 タンク部
4 固定手段
5,6 落下防止手段
7 押出手段
8 自走手段
9 バッテリ(駆動源)
91 受信機(遠隔操作手段)
100 杭圧入引抜機
[0001]
BACKGROUND OF THE INVENTION
The present invention is an inner tank of a cylindrical pile that is disposed inside a cylindrical pile and accommodates earth and sand that enters the cylindrical pile from the lower end side of the cylindrical pile when the cylindrical pile is pushed into the ground. The present invention also relates to a method for press-fitting a cylindrical pile using the same and a method for constructing the cylindrical pile.
[0002]
[Prior art]
The present applicant has developed a pile press-fitting and drawing machine (pile press-fitting machine) that takes a reaction force from an existing pile and presses and pulls the pile, and has improved the pile press-fitting and drawing machine.
The pile presser basically includes a saddle provided with a clamp at a lower portion for gripping a previously press-fitted pile, a slide base that slides back and forth with respect to the saddle, and a swivel portion that rotates on the slide base. Further, it is possible to move up and down by a hydraulic cylinder in front of the swivel unit, and to include a chuck for gripping the pile. And the pile press-in device is a device that presses the pile that has already been driven in with the clamp and presses the pile held by the chuck into the ground by taking the reaction force from the existing pile. It is. In addition, various types of pile press-fitting / pulling machines have been developed depending on the type of pile to be press-fitted and the situation at the time of press-fitting. For example, one that press-fits a cylindrical pile such as a steel pipe is known. It has been.
[0003]
[Problems to be solved by the invention]
By the way, when a cylindrical pile (cylindrical pile) is press-fitted into the ground, earth and sand will enter the inside. In addition, since the earth and sand that enters the cylindrical pile in response to the descending amount of the cylindrical pile receives resistance from the inner peripheral surface of the cylindrical pile, it corresponds to the press-fitting of the cylindrical pile within the lower end of the cylindrical pile. It will be consolidated. As a result, as the press-fitting continues, it becomes difficult for the earth and sand to enter the cylindrical pile, and a large tip resistance is generated even inside the cylindrical pile at the tip of the cylindrical pile, and the cylindrical pile is press-fitted. However, a large pressure input is required.
[0004]
An object of the present invention is to prevent earth and sand from being consolidated in a lower end portion inside a pile when a cylindrical pile is press-fitted, thereby increasing a tip resistance.
[0005]
[Means for Solving the Problems]
Claim 1 The described invention is arranged inside a cylindrical pile (steel pipe pile 2), for example, as shown in FIGS. 1 and 5, and when the cylindrical pile is pushed into the ground, from the lower end side of the cylindrical pile. An inner tank 1 of the cylindrical pile in which soil materials such as earth and sand, stones, and underground obstacles entering the cylindrical pile are accommodated, and a hollow tank portion 3 having a lower end opened, and the tank A cylindrical pile comprising: fixing means 4 for removably fixing the portion to the cylindrical pile; and extrusion means 7 for extruding the ground material stored in the tank portion from the opened lower end side. This is an inner tank.
[0006]
Claim 2 For example, as shown in FIGS. 1 and 6, the described invention is arranged inside a cylindrical pile (steel pipe pile 2), and pushes the cylindrical pile into the ground from the lower end side of the cylindrical pile. An inner tank 1 of the cylindrical pile in which soil materials such as earth and sand, stones, and underground obstacles entering the cylindrical pile are accommodated, and a hollow tank portion 3 having a lower end opened, and the tank It is an inner tank of a cylindrical pile characterized by comprising fixing means 4 for detachably fixing the part to the cylindrical pile and self-propelled means 8 for moving up and down in the cylindrical pile. .
[0007]
Here, the ground material is mainly the earth and sand that constitutes the ground, but not only the earth and sand with a small particle size, but also stones with a large particle size, pile construction such as artificial objects buried in the ground It includes things that sometimes become obstacles, including everything that is in the ground and enters the cylindrical pile when the cylindrical pile is press-fitted. Moreover, below, a ground material may be called earth and sand.
Claim 1 above 2 According to the structure, the earth and sand etc. which are consolidated by the lower end part at the time of press injection of a cylindrical pile can be accommodated in the tank part of the inner tank previously arrange | positioned in a pile and being fixed to the fixing means. And before the tip resistance at the time of press-fitting of the cylindrical pile increases due to consolidation of earth and sand in the inner tank, the fixing means is released and the inner tank is taken out of the cylindrical pile. Drain the earth and sand and press the piles again. As a result, it is possible to prevent the tip resistance from increasing due to consolidation of sand and the like at the tip of the pile, and to press-fit the pile with a small pressure input, thereby reducing costs and saving energy. The inner tank fixing means may be configured to fix the inner tank at an arbitrary position in the cylindrical pile.
In addition, it is not always necessary to drain the sand and sand contained in the inner tank outside the cylindrical pile, and the inner tank is placed near the lower end of the cylindrical pile (including the lower end), and press-fitting of the pile is started. After the ground material is accommodated in the inner tank, the inner tank is raised in the cylindrical pile to raise it to the upper part of the cylindrical pile, thereby forming a space at the lower end of the cylindrical pile, The tip resistance of the pile may be prevented from increasing as described above, and in this case, the pile can be press-fitted without draining soil.
[0008]
Also, Claim 1 According to this configuration, when discharging the earth and sand in the tank portion, the earth and sand can be easily pushed out from the tank portion by the pushing means. Moreover, when the press-fitting of the cylindrical pile is finished, the soil and sand in the bottom of the cylindrical pile can be consolidated and solidified by pushing out the sand and the like in the tank portion at the lower end of the cylindrical pile. . Moreover, in this case, it is good also as what returns while pressing earth and sand etc. further upwards from the lower end part inside a cylindrical pile, and is good also as what returns earth and sand etc. to the whole inside of a cylindrical pile. In this way, the pile strength can be increased by pressing the ground material such as earth and sand further above the lower end of the inside of the cylindrical pile and returning it by consolidation.
[0009]
Moreover, in order to take out the inner tank from the cylindrical pile, it is basically necessary to lift the inner tank. When the inner tank is arranged at the lower end of the pile, the inner tank is connected to a crane, for example. Since it is difficult to connect or disconnect wires or the like, it is necessary to always connect wires to the inner tank.
Therefore, the above claims 2 If the inner tank is designed to be self-propelled up and down like the configuration of, the inner tank can be easily fixed at any position in the cylindrical pile and the inner tank can be moved to the upper end of the cylindrical pile. Then, at the upper end of the cylindrical pile, the inner tank can be lifted by hooking a hook of a crane or the like on the inner tank. Therefore, there is no need to always connect a wire to the inner tank, and the handling of the wire does not take time. In particular, if the configuration does not require a line or a tube for supplying a signal or driving force as will be described later, the handling of the inner tank is further facilitated.
[0010]
Claim 3 The described invention is, for example, as shown in FIG. 1 Or 2 The tubular pile inner tank according to claim 1, wherein the tubular pile inner tank is provided with a fall prevention means 5 for preventing the ground material from dropping from the opened lower end portion of the tank portion.
[0011]
When clayey earth and sand is stored in the inner tank in a state of being somewhat consolidated, when the inner tank is raised in the cylindrical pile, it does not fall even if the lower end side of the tank part of the inner tank is open However, earth and sand containing a lot of stones, gravel, etc. or sandy earth and sand will fall if the lower end of the tank part is open, and the earth and sand will accumulate at the lower end of the cylindrical pile. Moreover, when discharging | emitting the said earth and sand etc. out of a cylindrical pile, there exists a possibility that it cannot discharge | emit well.
Therefore, the above claims 3 According to this configuration, since there is a fall prevention means, it is possible to prevent the fall of earth and sand as described above, and to reliably discharge the earth and sand etc. out of the cylindrical pile. The fall prevention means may be, for example, an opening / closing member that opens and closes the opened lower end of the tank portion, but it is not necessary to completely close the lower end of the tank portion, and the earth and sand are difficult to fall. It is sufficient that the opening is narrowed to such an extent. Therefore, the fall prevention means is not limited to the opening / closing member, and may be one that can narrow or widen the opening at the lower end of the tank part, or the diameter of the tank part as a whole, It may be configured to narrow the width and sandwich the earth and sand.
[0012]
Claim 4 The described invention is, for example, as shown in FIG. 3 In the inner tank of the cylindrical pile according to any one of the above, the power source (battery 9) is provided inside, and remote control means (receiver 91) that enables wireless remote control is provided, and the power source And an inner tank of a cylindrical pile that is operated by the remote control means and wirelessly operated from outside by the remote control means.
[0013]
According to the above configuration, the fixing means for fixing the inner tank in the cylindrical pile, the fall prevention means for earth and sand in the inner tank, the extrusion means for pushing out the earth and sand in the inner tank, and the inner tank in the cylindrical pile. It is equipped with a power source such as a self-propelled means for self-propelled up and down inside, and these can be remotely operated wirelessly, so there is no need to connect wires and pipes for transmitting power and signals to the inner tank, The inner tank can be handled easily.
[0014]
Claim 5 The described invention is disposed inside a cylindrical pile, and when pushing the cylindrical pile into the ground, earth and sand, stones, underground obstacles, etc. that enter the cylindrical pile from the lower end side of the cylindrical pile The tubular pile press-in method using the tubular pile inner tank in which the ground material is accommodated, wherein the tubular pile inner tank includes a hollow tank portion having a lower end opened, and the tank portion And fixing means for detachably fixing to the cylindrical pile, the inner tank is disposed in the cylindrical pile, and the inner tank is fixed near the tip of the cylindrical pile by the fixing means. In this state, after the press-fitting process of starting press-fitting of the cylindrical pile and the ground material entering the cylindrical pile are accommodated in the tank portion of the inner tank, the inner tank is placed in the cylindrical pile. The upper stroke of the upper tank and the inner tank After forming the space at the tip portion of the cylindrical pile by raising again the press-fitting method of a tubular pile, characterized in that it comprises a secondary press-fitting step of performing press-fitting of the tubular pile.
[0015]
According to the said structure, after accommodating the ground material in an inner tank by arrange | positioning an inner tank near the lower end part (including a lower end part) of a cylindrical pile as mentioned above, and starting the press injection of a pile. The inner tank is raised in the cylindrical pile to raise it to the upper part of the cylindrical pile, thereby forming a space at the lower end of the cylindrical pile and preventing the tip resistance of the cylindrical pile from increasing as described above. can do. In this case, since the earth and sand in the inner tank stays in the cylindrical pile together with the inner tank, the pile can be press-fitted without draining. In addition, when press-fitting a pile without draining soil, the earth and sand in the inner tank is returned to the pile, but the inner tank may be provided with the extrusion means according to claim 3, In this case, the earth and sand can be easily returned into the pile, and the earth and sand can be consolidated in the pile.
[0018]
Claim 6 The invention described is the claim. 5 The cylindrical pile press-in method according to claim 1, wherein the cylindrical pile is press-fitted by a pile press-in machine provided with a pile chuck that holds the cylindrical pile and moves up and down during the press-fitting of the cylindrical pile. This is a method for press-fitting a cylindrical pile.
[0019]
According to the above configuration, in the pile press-in machine for press-fitting a conventional cylindrical pile, it is possible to reduce the press input necessary for press-in of the cylindrical pile, and it is difficult to press-in with the maximum press input of the pile press-in machine. Even in the situation, the pile can be press-fitted, and the pile press-fitting machine can increase the situation where the pile can be press-fitted. Note that the pile chuck may be one that can rotate the cylindrical pile, and may rotate the cylindrical pile around its axis at the time of press-fitting.
[0020]
Claim 5 Or 6 In the press-fitting method of the cylindrical pile described in 1., the cylindrical pile may be a cylindrical one, and when the cylindrical pile is press-fitted, the cylindrical pile may be rotated about its axis as a rotation center.
[0021]
According to the above configuration, in the pile press-in machine that rotates and presses the cylindrical pile, it is possible to reduce the press input necessary for press-in the cylindrical pile, and it is difficult to press-in with the maximum press input of the pile press-in machine. It is possible to press-fit a pile even in a difficult situation, and it is possible to increase the situation in which the pile can be press-fitted by a pile press-in machine.
[0022]
Claim 8 The invention described is a hollow tank part inserted into the inside of a cylindrical pile and having a lower end opened, fixing means for detachably fixing the tank part to the cylindrical pile, and storage in the tank part A method of constructing a cylindrical pile using an inner tank equipped with an extrusion means for extruding ground material or backfill material such as earth and sand, stones, underground obstacles, etc. from the opened lower end side, After embedding in the ground, it is the construction method of the cylindrical pile characterized by extruding the ground material or the backfilling material into the cylindrical pile using the inner tank provided with the extrusion means and compacting.
[0023]
According to the above configuration, the support force at the tip of the pile is obtained by extruding the sand and the like and the backfill material from the inner tank into the cylindrical pile by the means for pushing out the inner tank and compressing it. The pile strength can be increased in the pile body. In addition, as the backfilling material, waste that can be buried can be used. In addition, when storing the ground material or backfill material in the inner tank in order to backfill in the cylindrical pile, the ground material discharged outside the cylindrical pile or the prepared backfill material is stored in the inner tank. It is good also as what is accommodated in the inside, and when using the above-mentioned method of press-fitting a cylindrical pile, the ground material that is finally accommodated in the inner tank at the time of press-fitting the cylindrical pile may be used as it is.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
Below, the inner tank of the cylindrical pile of the 1st example of embodiment of this invention, the press-fitting method of a cylindrical pile, and the construction method of a cylindrical pile are demonstrated with reference to drawings. As shown in FIG. 1 (A), an inner tank 1 is installed and used in a cylindrical steel pipe pile 2 (tubular pile), and has a cylindrical tank portion 3 with a lower end opened, The fixing means 4 is provided on the tank portion 3 and detachably fixes the inner tank 1 at an arbitrary height position in the steel pipe pile 2.
[0025]
The tank portion 3 is a cylindrical body having an outer diameter slightly smaller than the inner diameter of the steel pipe pile 2 and can move up and down in the steel pipe pile 2. Moreover, when the steel pipe pile 2 is press-fitted in a state where the tank portion 3 of the inner tank 1 is fixed to the lower end portion of the steel pipe pile 2 by the fixing means 4, the tank portion 3 is filled with earth and sand. Air and water are discharged from the vent hole b. The fixing means 4 includes a plurality of fixed cylinder devices 41 and 41 that are radially arranged such that the piston rod 42 faces outward along the radial direction of the tank portion 3 (in the case of two fixed cylinder devices 41 and 41, the tank portion 3 is installed on the tank part 3 in a straight line along the diameter direction of 3. And in the steel pipe pile 2, the tank part 3 connected to the fixing means 4 and the fixing means 4 is extended by extending the piston rods 42 and 42 of the fixed cylinder devices 41 and 41 and pressing them against the inner peripheral surface of the steel pipe pile 2. The provided inner tank 1 is detachably fixed at an arbitrary height position of the steel pipe pile 2. In addition, hydraulic pipes 44 and 44 are connected to the fixed cylinder device 41, and contact members 45 and 45 for increasing the frictional force with the inner surface of the steel pipe pile 2 are provided at the tip portions of the piston rods 42 and 42. It is attached.
[0026]
Next, a press-in method (construction method) of the steel pipe pile 2 using the inner tank 1 as described above will be described. First, as a press-fitting process, as shown in FIG. 1 (B), the fixing means 4 is used in the steel pipe pile 2 so that the lower end of the inner tank 1 and the lower end of the steel pipe pile 2 are substantially at the same height position. The inner tank 1 is fixed. Next, the steel pipe pile 2 is press-fitted into the ground. Then, according to the descending amount of the steel pipe pile 2, the earth and sand in the tank part 3 in the inner tank 1 is filled, and the earth and sand starts to be consolidated in the tank part 3 due to the inner surface resistance in the tank part 3. Here, if the press-fitting is continued as it is, the tip resistance increases due to the consolidation of the earth and sand within the lower end portion of the steel pipe pile 2 as in the prior art.
[0027]
Therefore, at this stage, the press-fitting is stopped (end of the press-fitting process), and as a soil removal process, the fixing of the inner tank 1 to the steel pipe pile 2 by the fixing means 4 is released as shown in FIG. The tank 1 is pulled up with a crane or the like, for example, and taken out of the steel pipe pile 2, and the earth and sand in the tank portion 3 is discharged (end of the earth removal process). And as shown in FIG.1 (D) again, as shown in FIG.1 (D), the earthed inner tank 1 is returned in the steel pipe pile 2, and the inner tank 1 is fixed to the steel pipe pile 2 as mentioned above. In this case, the lower end portion of the steel pipe pile 2 is already in the ground, and it is difficult to attach the inner tank 1 from the outside of the steel pipe pile 2, but as described above, the fixed cylinder device of the fixing means 4 By operating 41 and 41, the inner tank 1 can be fixed to the lower end part of the steel pipe pile 2 of the state embed | buried under the ground easily. Then, the steel pipe pile 2 is press-fitted, and when the soil is collected in the tank portion 3 of the inner tank 1, the above-described soil removal process is performed. Then, the steel pipe pile 2 is press-fitted to a predetermined depth by repeating the press-fitting process and the soil discharging process.
[0028]
As described above, the sand and sand entering the lower end of the steel pipe pile 2 are sequentially discharged using the inner tank, and the sand and sand is consolidated at the lower end of the steel pipe pile 2, so that the tip resistance when the steel pipe pile 2 is press-fitted. Can be prevented from becoming large. Therefore, since the pressure input required for the steel pipe pile 2 can be reduced, it is possible to reduce the cost required for press-fitting and to save energy. Moreover, since the maximum press input required as an apparatus which press-fits a pile can also be reduced, the reduction of the cost of a press-fit apparatus can be aimed at.
[0029]
The method of press-fitting a cylindrical pile using the inner tank 1 is not limited to the above-described one, and after the press-fitting process is finished, the inner tank 1 is raised above the steel pipe pile 2 and the inner pile 1 The tank 1 is fixed to the upper part of the steel pipe pile 2 (upward stroke). Next, press-fitting of the steel pipe pile 2 is started again (secondary press-fitting process) while the inner tank 1 is fixed to the upper part of the steel pipe pile 2. Thereby, the earth and sand etc. which entered the lower part of the steel pipe pile 2 in the press-fitting process as in the case described above rise together with the inner tank 1, so that a space is formed in the lower part of the steel pipe pile 2. In press-fitting, it is possible to prevent the press-fitting resistance from being increased by the earth and sand consolidated at the lower end of the steel pipe pile 2. According to this press-fitting method, the sand and sand at the lower end of the steel pipe pile 1 cannot be removed repeatedly by the inner tank 1 as in the above-described press-fitting method, but without draining the earth and sand contained in the inner tank 1, Since the steel pipe pile 2 is simply raised in the steel pipe pile 2, the steel pipe pile 1 can be press-fitted without soil removal.
[0030]
Moreover, it is good also as what uses the pile press-fit drawing machine 100 shown in FIG. 2 as an apparatus which press-fits a cylindrical pile. The pile press-fitting / pulling machine 100 is, for example, a saddle 102 provided with a clamp 101 at the lower part thereof, which is fixed to the previously pressed-in cylindrical pile by pushing it open from the inside thereof, in substantially the same manner as described in the prior art. A slide base 103 that slides back and forth with respect to the saddle 102, a turning portion 104 that turns on the slide base 103, a hydraulic cylinder 105 that can be moved up and down by the hydraulic cylinder 105 in front of the turning portion 104, and the steel pipe pile 2 And a chuck 106 for gripping. Further, the pile chuck 106 may rotate the pile at the time of press-fitting.
[0031]
Moreover, as shown in FIG. 3, it is good also as what is provided with the fall prevention means 5 provided with the opening-and-closing mechanism in the lower end part of the tank part 3. As shown in FIG. The fall prevention means 5 includes, for example, two arc plate-like opening / closing plates 51, 51 in a state of being pivotally coupled to the lower end portion of the tank portion 3, and an opening / closing cylinder that drives the arc plate-like opening / closing plates 51, 51. Devices 52, 52. The arc plate-like opening / closing plates 51, 51 are substantially semicircular arc plates, and both end portions on the upper side thereof are pin-coupled, so that the outer peripheral surface extends from the state along the outer peripheral surface of the tank portion 3 to the tip portion. Is rotated to a state in which it is inclined toward the center side of the tank portion 3. Further, the left and right side edges of the arc plate-like opening / closing plates 51, 51 are slanted sides such that the left and right widths of the arc plate-like opening / closing plates 51, 51 become narrower as going downward.
[0032]
The two arcuate plate-like opening / closing plates 51, 51 are mutually connected. Opposite In this state, the cylindrical portion is substantially the same as the tank portion 3, and a triangular gap is formed such that the portion where the side edges facing each other's oblique sides face each other expands downward. And the fall prevention means 5 will be in the state which the lower end side opened in the state substantially the same as the lower end side of the tank part 3 in the state where the two circular-plate-shaped opening-and-closing plates 51 and 51 followed the outer periphery of the tank part 3. Further, by rotating the two arcuate plate-like opening / closing plates 51, 51 so that the lower end portions of the two arcuate plate-like opening / closing plates 51, 51 are close to each other, the opening on the lower end side is narrowed and the tank The earth and sand can be sandwiched between the two arc-shaped plate-like opening and closing plates 51 and 51 on the lower side of the section 3 so that the earth and sand in the tank section 3 is prevented from falling. The open / close cylinder devices 52, 52 are arranged on the upper portion of the tank unit 3, and the long piston rods 53, 53 are linked to the lower circular arc plate in a link shape. Is driven to rotate as described above. Note that hydraulic cylinders (not shown) are connected to the open / close cylinder devices 52 and 52.
[0033]
Further, as shown in FIG. 4, the fall prevention means 6 may be substantially integrated with the tank portion 3. That is, the tank portion 3 may be composed of two arcuate plate-like holding plates 61, 61 in which the arcuate plate-like opening / closing plates 51, 51 of the fall prevention means 6 shown in FIG. The arcuate plate-like holding plates 61, 61 are pin-coupled to the housing of the fixing means 4 on the tank unit 3 so that both ends of the arcuate plate-like holding plates 61, 61 are rotatable. While operating, the arc plate-like open / close plates 51, 51 are made to be elongated vertically.
[0034]
When the two arcuate plate-like sandwiching plates 61, 61 are opened, the tank portion 3 has a substantially cylindrical shape, and when the two arcuate plate-like sandwiching plates 61, 61 are closed, the arc plate-like sandwiching plates 61, 61 are opposed to each other. The shape becomes narrower toward the bottom, and the opening at the lower end of the tank portion 3 becomes narrow. In this state, almost the entire tank unit 3 is in a state in which the earth and sand in the tank unit 3 are sandwiched between the two arc plate-shaped sandwiching plates 61, 61, and the opening of the lower end is narrowed. The fall of earth and sand inside is suppressed.
As in the case of the arc plate-like opening and closing plates 51, 51, in the opened state, a triangular gap is formed between the arc plate-like holding plates 61, 61, but these are surrounded by the steel pipe pile 2. Therefore, there is no such thing as earth and sand coming out of the gap. Further, the opening and closing of the two arcuate plate-like sandwiching plates 61, 61 are driven by an opening / closing cylinder device 61 that is connected to the two arcuate plate-like sandwiching plates 61, 61 at both ends and arranged substantially horizontally. It is good as a thing.
[0035]
By using the fall prevention means 5 and 6 as described above, the inner tank 1 is connected to the steel pipe pile as shown in FIGS. 3 (B) and 4 (B). When taking out from 2, the fall prevention means 5 and 6 can be closed to prevent earth and sand from falling. Moreover, after taking out the inner tank 1 from the steel pipe pile 2, the earth and sand can be discharged | emitted by making the fall prevention means 5 and 6 into the open state. Moreover, at the time of a press-fit process, as shown to FIG. 3 (A) and FIG. 4 (A), by making the fall prevention means 5 and 6 into the open state, the earth and sand in the tank part 3 at the time of the press-fitting of the steel pipe pile 2 is carried out. Can be accommodated. Note that the fall prevention means 5 and 6 may be opened larger than the state shown in FIGS. 3A and 4A when the earth and sand are discharged. Further, the arc plate-like opening / closing plates 51 and 51 and the arc plate-like holding plates 61 and 61 may be two or more.
[0036]
Further, the inner tank 1 may be provided with an extruding means 7 for extruding the earth and sand in the tank unit 3 from the opened lower end of the tank unit 3 as shown in FIG. For example, the extruding means 7 includes an extruding cylinder device 72 fixed on the tank unit 3 with the piston rod 71 facing downward, and a pressing plate 73 that is provided at the tip of the piston rod 71 and extrudes earth and sand. It is. The pressing plate 73 is a disc having an outer diameter slightly smaller than the inner diameter of the tank unit 3, is disposed substantially horizontally inside the tank unit 3 disposed substantially vertically, and is arranged at the lower end from the upper end portion inside the tank unit 3. It is driven by the extrusion cylinder device 72 to move to the part. And the press plate 73 is arrange | positioned at the upper end part in the tank part 3 at the time of a press injection process, and earth and sand etc. are accommodated under the press plate 73. FIG. And at the time of a discharge process, in the inner tank 1 taken out of the steel pipe pile 2, even if it is the state in which the earth and sand in the tank part 3 were consolidated by moving the press plate 73 below by the extrusion cylinder apparatus 72, It can be easily earthed.
[0037]
Moreover, when the steel pipe pile 2 was press-fitted to a predetermined depth and the press-fitting work of the steel pipe pile 2 was finished, the inner tank 1 was slightly raised from the lower end inside the steel pipe pile 2 without performing the final earth removal step. It may be fixed at the position, and the sand in the tank unit 3 may be pushed out by the pressing means 7 and the sand and sand may be consolidated by the driving force of the extrusion cylinder device 72. Thereby, the earth and sand are consolidated in the lower end part of the steel pipe pile 2, and it will be in the solidified state and the drawing stress of the steel pipe pile 2 can be raised. In addition, after the earth and sand is consolidated at the lower end of the steel pipe pile 2, the earth and sand removed by the inner tank 1 is backfilled in the steel pipe pile 2 by a procedure reverse to the earth removing process, and the pressing means 7 is used for consolidation. You may do it. Thereby, the pile strength of the steel pipe pile 2 can be increased.
Moreover, what is refilled in the steel pipe pile 2 is not limited to the earth and sand discharged, but a refill material prepared separately may be used. Furthermore, as the backfilling material, waste that can be buried may be used, so that the waste can be effectively used.
Further, the backfilling of the ground material and backfilling material in the cylindrical pile using the extrusion means 7 of the inner tank 1 can be applied in addition to the above-described method of press-fitting the cylindrical pile, When the inner pile 1 is buried in the ground in a state where the inside is discharged, the inner tank 1 is used, and the discharged ground material or the backfill material is accommodated in the inner tank 1, and then The inner tank 1 may be returned into the cylindrical pile, and the ground material and the backfill material may be backfilled in the cylindrical pile and consolidated in the same manner as described above. Also in this case, by compressing the ground material and the backfill material inside the pile, the supporting force can be enhanced at the pile tip portion, and the pile strength can be enhanced at the pile body portion above it.
[0038]
Moreover, as shown in FIG. 6, the inner tank 1 is good also as what is provided with the self-propelled means 8 which moves self up and down within the steel pipe pile 2. As shown in FIG. The self-propelled means 8 is, for example, one in which the above-described two fixing means 4 are arranged up and down, and these fixing means 4 can be moved up and down by a self-propelled cylinder device 81. That is, the self-propelling means 8 is connected to the first fixing means 4 fixed on the tank portion 3, the self-propelling cylinder device 81 connected to the first fixing means 4, and the upper part of the self-propelling cylinder device 81. The second fixing means 4 is provided.
[0039]
For example, when the inner tank 1 is raised using the self-propelled means 8, the inner surface of the steel pipe pile 2 is fixed by the fixed cylinder device 41 of the first and second fixing means 4, as shown in FIG. From the state where the inner tank 1 is fixed by pressing, first, as shown in FIG. 7B, the piston rod 42 of the fixed cylinder device 41 of the upper second fixing means 4 is moved backward to release the fixing. To do. And as shown in FIG.7 (C), the 2nd fixing means is raised by extending the piston rod 82 of the self-propelled cylinder apparatus 81. FIG. Then figure 7 As shown in (D), the second fixing means 4 is fixed in the steel pipe pile 2. Then figure 7 As shown to (E), the fixation with respect to the steel pipe pile 2 of the 1st fixing means 4 is cancelled | released. Next, the piston rod 82 of the self-propelled cylinder device 81 is retracted and contracted to pull up the first fixing means 4 to which the tank unit 3 is connected. By such an operation, the inner tank 1 is raised once, and can be further increased by repeating these operations. Moreover, the inner tank 1 can be lowered | hung by operating in reverse procedure.
[0040]
This self-propelled means eliminates the need for operations such as suspending the inner tank 1 with a crane in the steel pipe pile 2 and facilitates handling of the inner tank 1. Further, this eliminates the need to connect a wire or the like to the inner tank 1 in the steel pipe pile 2, but further, as shown in FIG. If the remote control receiver 91 used is provided, pipes for supplying hydraulic pressure and lines for sending signals are not necessary, and the inner tank 1 can be easily handled.
[0041]
That is, in the inner tank 1, hydraulic pressure is applied to the battery 9 as a power source, the receiver 91 that receives a control signal from the outside, the antenna 92 of the receiver 91, the fixed cylinder device 41. A pump 93 to be supplied, an electric motor 94 for driving the pump 93, and a valve 95 for operating the fixed cylinder device 41 and the self-propelled cylinder device 81 may be provided. The receiver 91 operates with power supplied from the battery 9 and receives a control signal from the outside, and based on the control signal, a control signal (direct drive power may be sent) to each valve 95. It has a function as a control device as well as a reception function.
The valves 95 are used to switch the hydraulic pressure so that the fixed cylinder devices 41 and the self-propelled cylinder device 81 expand and contract. Hydraulic pressure is supplied to the fixed cylinder devices 41 and the self-propelled cylinder device 81 through the valve 95 by the electric motor 94 and the pump 93. And the fixing means 4 and the self-propelled means 8 operate | move by the radio signal from the outside. In the inner tank 1 without the self-propelling means 8, the fixing means 4 may be driven by the battery 9 and remotely operated by radio.
[0042]
In the above example, a cylindrical steel pipe pile is used as the cylindrical pile, but a square steel pipe pile may be used, or a cylindrical concrete pile having various cross-sectional shapes may be used. Moreover, when applying this invention to cylindrical piles other than cylindrical shape, it is preferable to make the shape of the tank part 3 correspond to the internal shape of a cylindrical pile.
The inner tank may have a power source for operating the fixing means, the fall prevention means, the pushing means, the self-propelled means, etc., basically either inside or outside. The transmission / reception may be wired or wireless.
[0043]
【The invention's effect】
According to the present invention, since the inner tank can remove the earth and sand that is normally consolidated inside the pile and increases the tip resistance during the press-fitting of the cylindrical pile, it is necessary to press-fit the cylindrical pile. Pressure input can be reduced.
[Brief description of the drawings]
FIG. 1 is a view for explaining a portable tubular pile inner tank and a tubular pile press-fitting method of the present embodiment.
FIG. 2 is a side view showing a pile press-fitting and extracting machine used in the cylindrical pile press-in method of the above example.
FIG. 3 is a cross-sectional view showing an inner tank which is a modification of the above example.
FIG. 4 is a cross-sectional view showing an inner tank which is another modified example of the above example.
FIG. 5 is a cross-sectional view showing an inner tank which is another modified example of the above example.
FIG. 6 is a cross-sectional view showing an inner tank which is another modified example of the above example.
7 is a drawing for explaining a self-running operation of the modified example shown in FIG. 5. FIG.
FIG. 8 is a schematic view for explaining an inner tank which is another modified example of the above example.
[Explanation of symbols]
1 Inner tank
2 Steel pipe pile (tubular pile)
3 Tank part
4 Fixing means
5,6 Fall prevention means
7 Extruding means
8 Self-propelled means
9 Battery (drive source)
91 Receiver (remote control means)
100 Pile press-fitting and drawing machine

Claims (8)

筒状杭の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンクであって、
下端側が開放された中空のタンク部と、
該タンク部を、前記筒状杭に着脱自在に固定する固定手段と、
前記タンク部内に収納された地盤材を開放された下端側から押し出す押出手段とを備えたことを特徴とする筒状杭のインナータンク。
Arranged inside the cylindrical pile, when pushing the cylindrical pile into the ground, soil materials such as earth and sand, stones, and underground obstacles entering the cylindrical pile from the lower end side of the cylindrical pile are accommodated An inner tank of the cylindrical pile,
A hollow tank part whose lower end is opened;
Fixing means for detachably fixing the tank portion to the cylindrical pile;
An inner tank for a cylindrical pile, comprising: extrusion means for extruding the ground material stored in the tank portion from the opened lower end side.
筒状杭の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンクであって、
下端側が開放された中空のタンク部と、
該タンク部を、前記筒状杭に着脱自在に固定する固定手段と、
前記筒状杭内で上下動するための自走手段とを備えたことを特徴とする筒状杭のインナータンク。
Arranged inside the cylindrical pile, when pushing the cylindrical pile into the ground, soil materials such as earth and sand, stones, and underground obstacles entering the cylindrical pile from the lower end side of the cylindrical pile are accommodated An inner tank of the cylindrical pile,
A hollow tank part whose lower end is opened;
Fixing means for detachably fixing the tank portion to the cylindrical pile;
An inner tank for a cylindrical pile, comprising self-propelled means for moving up and down in the cylindrical pile.
請求項又は記載の筒状杭のインナータンクにおいて、
前記タンク部の開放された下端部からの地盤材の落下を防止する落下防止手段を備えていることを特徴とする筒状杭のインナータンク。
In the inner tank of the cylindrical pile according to claim 1 or 2 ,
An inner tank for a cylindrical pile, comprising a fall prevention means for preventing the ground material from falling from the opened lower end of the tank part.
請求項1〜のいずれか一つに記載の筒状杭のインナータンクにおいて、
内部に動力源を備えるとともに、無線で遠隔操作を可能とする遠隔操作手段を備え、前記動力源により動作させられるとともに、前記遠隔操作手段により外部から無線で遠隔操作させられることを特徴とする筒状杭のインナータンク。
In the inner tank of the cylindrical pile according to any one of claims 1 to 3 ,
A cylinder comprising a power source inside and remote control means that enables remote operation wirelessly, and is operated by the power source and is remotely operated from outside by the remote control means. Shaped inner tank.
筒状杭の内部に配置され、筒状杭を地中に押し込む際に、前記筒状杭の下端側から前記筒状杭内に入る土砂、石、地中内障害物等の地盤材が収容される前記筒状杭のインナータンクを用いた筒状杭の圧入方法であって、
前記筒状杭のインナータンクは、下端側が開放された中空のタンク部と、該タンク部を、前記筒状杭に着脱自在に固定する固定手段とを備え、
前記筒状杭内に前記インナータンクを配置するとともに、前記固定手段により前記インナータンクを前記筒状杭内先端部近傍に固定した状態で、前記筒状杭の圧入を開始する圧入工程と、
前記筒状杭内に入いる地盤材を前記インナータンクの前記タンク部内に収容させた後に、前記インナータンクを前記筒状杭内の上側に移動する上昇行程と、
前記インナータンクを上昇させることにより前記筒状杭の先端部に空間を形成した後に、再び、筒状杭の圧入を行なう二次圧入工程とを備えることを特徴とする筒状杭の圧入方法。
Arranged inside the cylindrical pile, when pushing the cylindrical pile into the ground, soil materials such as earth and sand, stones, and underground obstacles entering the cylindrical pile from the lower end side of the cylindrical pile are accommodated A method for press-fitting a cylindrical pile using an inner tank of the cylindrical pile,
The inner tank of the cylindrical pile includes a hollow tank part whose lower end side is open, and a fixing means for removably fixing the tank part to the cylindrical pile,
While pressing the inner tank in the cylindrical pile, in a state where the inner tank is fixed in the vicinity of the distal end portion in the cylindrical pile by the fixing means, a press-fitting step of starting the press-fitting of the cylindrical pile,
After accommodating the ground material entering the cylindrical pile in the tank portion of the inner tank, the ascending stroke of moving the inner tank to the upper side in the cylindrical pile,
A method of press-fitting a cylindrical pile, comprising: a secondary press-fitting step of press-fitting the cylindrical pile again after forming a space at the tip of the cylindrical pile by raising the inner tank.
請求項記載の筒状杭の圧入方法において、
前記筒状杭の圧入に際し、前記筒状杭を掴んで昇降移動する杭チャックを備えた杭圧入機により、前記筒状杭を圧入することを特徴とする筒状杭の圧入方法。
In the press-fitting method of the cylindrical pile according to claim 5 ,
A method of press-fitting a cylindrical pile, wherein the cylindrical pile is press-fitted by a pile press-in machine provided with a pile chuck that moves up and down while gripping the cylindrical pile.
請求項又はに記載の筒状杭の圧入方法において、
前記筒状杭を円筒状のものとし、該筒状杭を圧入させる際に、該筒状杭をその軸心を回転中心として回転させながら圧入することを特徴とする筒状杭の圧入方法。
In the press-fitting method of the cylindrical pile according to claim 5 or 6 ,
A method of press-fitting a cylindrical pile, wherein the cylindrical pile is cylindrical, and when the cylindrical pile is press-fitted, the cylindrical pile is press-fitted while being rotated about its axis.
筒状杭の内部に挿入されるとともに下端側が開放された中空のタンク部と、
該タンク部を、前記筒状杭に着脱自在に固定する固定手段と、
前記タンク部内に収納される土砂、石、地中障害物等の地盤材もしくは埋戻し材を開放された下端側から押し出す押出手段とを備えたインナータンクを用いた
筒状杭の施工方法であって、
筒状杭を地盤に埋設した後、前記地盤材または埋戻し材を、前記押出手段を備えたインナータンクを用いて筒状杭内に押し出すとともに圧密することを特徴とする筒状杭の施工方法。
A hollow tank part that is inserted into the inside of the cylindrical pile and the lower end side is opened,
Fixing means for detachably fixing the tank portion to the cylindrical pile;
It is a construction method of a cylindrical pile using an inner tank provided with extrusion means for extruding ground material or backfill material such as earth and sand, stone, underground obstacles, etc. stored in the tank part from the opened lower end side. And
After burying a cylindrical pile in the ground, the ground material or backfilling material is extruded into the cylindrical pile using an inner tank provided with the pushing means and consolidated, and the cylindrical pile is constructed. .
JP2001009173A 2001-01-17 2001-01-17 Inner tank of cylindrical pile, press-fitting method of cylindrical pile, and construction method of cylindrical pile. Expired - Lifetime JP4568438B2 (en)

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