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JP4585361B2 - Tire vulcanization mold cleaning equipment - Google Patents
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JP4585361B2 - Tire vulcanization mold cleaning equipment - Google Patents

Tire vulcanization mold cleaning equipment Download PDF

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JP4585361B2
JP4585361B2 JP2005112078A JP2005112078A JP4585361B2 JP 4585361 B2 JP4585361 B2 JP 4585361B2 JP 2005112078 A JP2005112078 A JP 2005112078A JP 2005112078 A JP2005112078 A JP 2005112078A JP 4585361 B2 JP4585361 B2 JP 4585361B2
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electrode
plate
mold
cleaning
reaction gas
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JP2006289724A (en
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明和 瀬古
幸 斎藤
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0662Accessories, details or auxiliary operations
    • B29D2030/0663Mould maintenance, e.g. cleaning, washing, repairing

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  • Moulds For Moulding Plastics Or The Like (AREA)

Description

この発明は、タイヤ加硫成形用金型の洗浄装置に係わり、更に詳しくは洗浄時間の短縮と、効率良くプラズマを発生させることが出来るタイヤ加硫成形用金型の洗浄装置に関するものである。 The present invention relates to a tire vulcanization mold cleaning apparatus , and more particularly to a tire vulcanization mold cleaning apparatus capable of shortening the cleaning time and generating plasma efficiently.

従来、タイヤ加硫成形用金型の洗浄装置としては、例えば、図6に示すように減圧手段を接続した洗浄処理槽1内の電極テーブル2上に、高周波電源3(高周波発振器)及びオートチューニング装置4を介して接続された板状電極5(パワー電極)を鉛直向きに配置し、前記洗浄処理槽1の一部に、前記板状電極5に相対向して配置したセクターモールドWと板状電極5との間に板状電極5の上方から反応ガスQを供給すると共に、モールドの汚れ面Wxと前記板状電極5との間に反応ガスQを噴射させながらプラズマZを生成させ、プラズマ放電と反応ガスQとの化学反応によってセクターモールドWの汚れを除去するように構成している(例えば、特許文献1参照)。   Conventionally, as a tire vulcanization mold cleaning apparatus, for example, as shown in FIG. 6, a high-frequency power source 3 (high-frequency oscillator) and auto-tuning are provided on an electrode table 2 in a cleaning treatment tank 1 connected to a decompression means. A plate-like electrode 5 (power electrode) connected via the device 4 is arranged in a vertical direction, and a sector mold W and a plate are arranged in a part of the cleaning treatment tank 1 so as to face the plate-like electrode 5. While supplying the reaction gas Q from above the plate electrode 5 between the plate electrode 5 and generating the plasma Z while injecting the reaction gas Q between the mold dirt surface Wx and the plate electrode 5, The soil of the sector mold W is removed by a chemical reaction between the plasma discharge and the reaction gas Q (see, for example, Patent Document 1).

なお、前記オートチューニング装置4とは、高周波電源3の出力とプラズマ負荷との両者のインピーダンスマッチングを取ることによって高周波電力の反射波Sをなくし、進行波電力の出力波Saを効率良く負荷側に電送する装置である。   The auto-tuning device 4 eliminates the reflected wave S of the high-frequency power by taking impedance matching between the output of the high-frequency power source 3 and the plasma load, and efficiently outputs the output wave Sa of the traveling wave power to the load side. It is a device for electric transmission.

ところで、プラズマZを発生させるために設けた板状電極5(モールドの汚れ面Wxと平行な電極:シャワー電極)の構造としては、例えば、図7に示すように、板状の板状電極5の両側に複数の孔7を設けた反応ガスQの拡散板8と、噴射孔9を設けた仕切り板10とを配設し、反応ガスQは拡散板8の孔7及び仕切り板10の噴射孔9を通ってセクターモールドWの汚れ面Wx側に噴射させると共に、その汚れ面Wxと前記板状電極5との間にプラズマZを生成させてセクターモールドWの汚れを除去するものである。   By the way, as a structure of the plate-like electrode 5 (electrode parallel to the mold dirty surface Wx: shower electrode) provided for generating the plasma Z, for example, as shown in FIG. A reaction gas Q diffusion plate 8 provided with a plurality of holes 7 on both sides thereof and a partition plate 10 provided with injection holes 9 are disposed, and the reaction gas Q is injected into the holes 7 of the diffusion plate 8 and the partition plate 10. The air is sprayed through the holes 9 to the dirt surface Wx side of the sector mold W, and plasma Z is generated between the dirt surface Wx and the plate-like electrode 5 to remove the dirt of the sector mold W.

然しながら、プラズマZを発生させるために設けたシャワー電極の反応ガスQの噴射孔9の異常放電によってプラズマZが不安定になり、反射波Sが大きくなり高周波電源3(高周波発振器)が故障すると言う問題が発生した。   However, the plasma Z becomes unstable due to the abnormal discharge of the injection hole 9 of the reaction gas Q of the shower electrode provided to generate the plasma Z, the reflected wave S becomes large, and the high-frequency power source 3 (high-frequency oscillator) fails. Problem has occurred.

この異常放電の原因を追求すると、シャワー電極の構造にあり、反応ガスQを均一に噴射させるために設けた仕切り板10の合わせ面10aに電位差が生じて放電が発生することが判った。
特開2001−293729号公報
In pursuit of the cause of this abnormal discharge, it has been found that a discharge is generated due to a potential difference in the mating surface 10a of the partition plate 10 which is in the structure of the shower electrode and is provided to uniformly inject the reaction gas Q.
JP 2001-293729 A

この発明はかかる従来の問題点に着目し、反応ガスの噴射経路と、電極構造を改良することで、安定したプラズマを生成させることが出来、洗浄時間の短縮と、効率良くプラズマを発生させることが出来るタイヤ加硫成形用金型の洗浄装置を提供することを目的とするものである。 This invention pays attention to such conventional problems, and can improve the reactive gas injection path and electrode structure to generate stable plasma, shorten cleaning time, and generate plasma efficiently. It is an object of the present invention to provide a tire vulcanization mold cleaning apparatus that can perform the following.

上記目的を達成するため、この発明のタイヤ加硫成形用金型の洗浄装置は、洗浄処理槽の側面の少なくとも一箇所以上に、板状電極とセクターモールドの汚れ面との間で、かつ電極テーブルと平行に反応ガスを噴射させる噴射孔を設け、前記板状電極を、アルミ一体構造に構成し、セクターモールドと相対しない面を絶縁体で覆うように構成したことを要旨とするものである。 In order to achieve the above object, a tire vulcanization mold cleaning apparatus according to the present invention includes a plate electrode and a soiled surface of a sector mold between at least one side surface of a cleaning tank and an electrode. The gist is that an injection hole for injecting the reaction gas is provided in parallel with the table, and the plate-like electrode is formed in an aluminum integrated structure so that the surface not facing the sector mold is covered with an insulator. .

ここで、前記噴射孔を、板状電極の縦方向中央の洗浄処理槽の側面に設けることもできるHere, the said injection hole can also be provided in the side surface of the washing | cleaning processing tank of the vertical direction center of a plate-shaped electrode .

この発明は上記のように構成したので、以下のような優れた効果を奏するものである。(a).電極を一体構造にすることにより、電極内で電位差が生じないので放電を防止することが出来、出力を上げることが出来るので洗浄処理時間の短縮化が可能となる。
(b).また出力を上げることが出来るのでシャワー方式でなくても鋳接ぎ部へ強いプラズマが侵入し、灰化を促進させて処理時間の短縮化を図ることが出来る。
(c).板状電極の周囲に絶縁体を貼ることにより、セクターモールドの汚れ面側に効率よくプラズマを発生させることが出来る。
(d).シャワー電極を一体構造にすることが出来るので、電極が簡素化されコストダウンを図ることが出来る。
Since the present invention is configured as described above, the following excellent effects can be obtained. (A). By integrating the electrodes, there is no potential difference in the electrodes, so that discharge can be prevented and the output can be increased, so that the cleaning process time can be shortened.
(B). In addition, since the output can be increased, strong plasma can enter the cast joint even if the shower method is not used, and ashing can be promoted to shorten the processing time.
(C). By applying an insulator around the plate electrode, plasma can be efficiently generated on the dirty surface side of the sector mold.
(D). Since the shower electrode can be integrated, the electrode can be simplified and the cost can be reduced.

以下、添付図面に基づき、この発明の実施形態を説明する。なお、従来例と同一構成要素は、同一符号を付して説明は省略する。   Embodiments of the present invention will be described below with reference to the accompanying drawings. Note that the same components as those in the conventional example are denoted by the same reference numerals and description thereof is omitted.

図1は、この発明の第1実施形態におけるタイヤ加硫成形用金型の洗浄装置の概略側面図、図2は図1の概略正面図を示し、1は開閉扉1bを備えた密閉箱状の洗浄処理槽、5は洗浄処理槽の上壁から鉛直に吊設された板状電極、3は高周波電源(高周波発振器)、12は洗浄処理槽1の底壁に形成された排気孔、13は真空ポンプ等の減圧手段、14はアース電極、15はアースを示し、前記板状電極5と相対向する位置には洗浄を目的としたセクターモールドWが設置されている。 FIG. 1 is a schematic side view of a tire vulcanization mold cleaning apparatus according to a first embodiment of the present invention, FIG. 2 is a schematic front view of FIG. 1, and 1 is a sealed box shape having an open / close door 1b. , 5 is a plate electrode suspended vertically from the upper wall of the cleaning tank, 3 is a high frequency power source (high frequency oscillator), 12 is an exhaust hole formed in the bottom wall of the cleaning tank 1, 13 Indicates a pressure reducing means such as a vacuum pump, 14 indicates a ground electrode, 15 indicates a ground, and a sector mold W for cleaning is installed at a position facing the plate electrode 5.

この発明の第1実施形態では、洗浄処理槽1の側面1aの2箇所に、前記板状電極5とセクターモールドWの汚れ面Wxとの間で、かつ電極テーブル2と平行に反応ガスQを噴射させる直径6mm前後の噴射孔16a,16bが形成してあり、その噴射孔16a,16bの位置としては、板状電極5の縦方向中央の洗浄処理槽1の側面1aに設けてある。   In the first embodiment of the present invention, the reaction gas Q is supplied between the plate electrode 5 and the dirty surface Wx of the sector mold W and in parallel with the electrode table 2 at two locations on the side surface 1 a of the cleaning treatment tank 1. Injection holes 16 a and 16 b having a diameter of about 6 mm are formed, and the positions of the injection holes 16 a and 16 b are provided on the side surface 1 a of the cleaning treatment tank 1 at the center in the longitudinal direction of the plate electrode 5.

前記洗浄処理槽1内は、減圧手段13により60〜90Paの減圧雰囲気に維持されるように設定され、また反応ガスQは、酸素と四フッ化炭素の混合体を使用し、噴射圧力0.15MPaで、流量400SCCM、100SCCMで洗浄処理槽1内に噴射させるように構成されている。   The inside of the cleaning treatment tank 1 is set to be maintained in a reduced pressure atmosphere of 60 to 90 Pa by the pressure reducing means 13, and the reaction gas Q uses a mixture of oxygen and carbon tetrafluoride and has an injection pressure of 0. It is configured to inject into the cleaning treatment tank 1 at a flow rate of 400 SCCM and 100 SCCM at 15 MPa.

また、前記板状電極5を、図5に示すようにアルミ一体構造に構成し、セクターモールドWと相対しない面を絶縁体17で覆うように構成してある。即ち、この発明では、高圧印加用電極と反応ガスQの噴射とを分離させ、反応ガスQの噴射経路を変更することで電極を一体構造にして簡素化を図り、更に電極内で電位差が生じないようにすることで放電を防止し、出力を上げることが出来るようにしたものである。   Further, the plate-like electrode 5 is constructed in an aluminum integrated structure as shown in FIG. 5 and is constructed so as to cover the surface not facing the sector mold W with an insulator 17. That is, in the present invention, the electrode for high-pressure application and the injection of the reaction gas Q are separated, and the injection path of the reaction gas Q is changed to simplify the electrode to be an integrated structure, and further, a potential difference occurs in the electrode. By preventing the discharge, the discharge can be prevented and the output can be increased.

この発明では、従来2KW〜120分であったものを、3KW/80分に短縮化でき、洗浄効率を高めることが出来た。   In this invention, what was conventionally 2 KW-120 minutes could be shortened to 3 KW / 80 minutes, and the cleaning efficiency could be improved.

また、図3及び図4は、この発明の第2実施形態における洗浄装置の概略正面図と、その平面図を示し、この実施形態は、前記洗浄処理槽1の側面1aの1箇所に、上記第1実施形態と同様な噴射孔16cを形成したものである。   3 and 4 show a schematic front view and a plan view of the cleaning apparatus according to the second embodiment of the present invention, and this embodiment is arranged at one place on the side surface 1a of the cleaning treatment tank 1 described above. The same injection hole 16c as in the first embodiment is formed.

なお、その他の構成及び作用は上記第1実施形態と同様なので同一符号を付して説明は省略する。   Since other configurations and operations are the same as those in the first embodiment, the same reference numerals are given and description thereof is omitted.

この発明の実施形態1及び2は、上記のように構成することで、洗浄処理槽1内の電極テーブル2上にセクターモールドWの汚れ面Wxが板状電極5と相対向する位置に配置し、前記洗浄処理槽1内を減圧雰囲気にした状態で、前記モールド汚れ面Wxと前記板状電極5との間に反応ガスQを噴射させながらプラズマを生成させ、プラズマ放電と反応ガスとの化学反応によってセクターモールドWの汚れ面Wxを洗浄する際、前記反応ガスQを洗浄処理槽1の側面1aに設けた噴射孔16a,16b,16cから前記板状電極5とセクターモールドWの汚れ面Wxとの間で、かつ電極テーブル2と平行に噴射させて洗浄するものである。   Embodiments 1 and 2 of the present invention are configured as described above so that the dirt surface Wx of the sector mold W is disposed on the electrode table 2 in the cleaning treatment tank 1 so as to face the plate electrode 5. In a state where the inside of the cleaning treatment tank 1 is in a reduced-pressure atmosphere, plasma is generated while injecting the reaction gas Q between the mold dirt surface Wx and the plate-like electrode 5, and the chemistry of the plasma discharge and the reaction gas is performed. When cleaning the dirty surface Wx of the sector mold W by reaction, the reactive gas Q is injected from the injection holes 16a, 16b, 16c provided in the side surface 1a of the cleaning processing tank 1 to the plate electrode 5 and the dirty surface Wx of the sector mold W. And sprayed in parallel with the electrode table 2.

このように、板状電極5を一体構造にすることにより、電極内で電位差が生じないので放電を防止することが出来、出力を上げることが出来るので洗浄処理時間の短縮化が可能となり、また出力を上げることが出来るのでシャワー方式でなくても鋳接ぎ部へ強いプラズマが侵入し、灰化を促進させて処理時間の短縮化を図ることが出来る。   Thus, by making the plate-like electrode 5 an integral structure, there is no potential difference in the electrode, so that discharge can be prevented and the output can be increased, so that the cleaning processing time can be shortened. Since the output can be increased, strong plasma can enter the cast joint even if the shower method is not used, and ashing can be promoted to shorten the processing time.

更に、板状電極5の周囲に絶縁体17を貼ることにより、セクターモールドWの汚れ面側に効率よくプラズマを発生させることが出来、またシャワー電極を一体構造にすることが出来るので、電極が簡素化されコストダウンを図ることが出来るものである。   Furthermore, by attaching an insulator 17 around the plate-like electrode 5, plasma can be efficiently generated on the dirty surface side of the sector mold W, and the shower electrode can be made into an integral structure. It can be simplified and the cost can be reduced.

この発明の第1実施形態におけるタイヤ加硫成形用金型の洗浄装置の概略側面図である。It is a schematic side view of a tire vulcanization mold cleaning apparatus according to the first embodiment of the present invention. 図1の概略正面図である。It is a schematic front view of FIG. この発明の第2実施形態における洗浄装置の概略正面図である。It is a schematic front view of the washing | cleaning apparatus in 2nd Embodiment of this invention. 図3の平面図である。FIG. 4 is a plan view of FIG. 3. 板状電極の一部拡大説明図である。It is a partially expanded explanatory view of a plate electrode. 従来のタイヤ加硫成形用金型の洗浄装置の概略構成図である。It is a schematic block diagram of the washing | cleaning apparatus of the conventional mold for tire vulcanization molding. 従来のシャワー電極の説明図である。It is explanatory drawing of the conventional shower electrode.

符号の説明Explanation of symbols

1 洗浄処理槽 1a 側面
1b 開閉扉 2 電極テーブル
3 高周波電源 4 オートチューニング装置
5 板状電極(パワー電極)
Q 反応ガス Z プラズマ
S 反射波 Sa 出力波
7 孔 8 拡散板
9 噴射孔 10 仕切り板
10a 合わせ面 12 排気孔
13 減圧手段 14 アース電極
15 アース
16a,16b,16c 噴射孔 17 絶縁体
W セクターモールド Wx 汚れ面
DESCRIPTION OF SYMBOLS 1 Cleaning process tank 1a Side surface 1b Opening and closing door 2 Electrode table 3 High frequency power supply 4 Auto-tuning device 5 Plate electrode (power electrode)
Q reaction gas Z plasma S reflected wave Sa output wave 7 hole 8 diffuser plate 9 injection hole 10 partition plate 10a mating surface 12 exhaust hole 13 pressure reducing means 14 ground electrode 15 ground
16a, 16b, 16c Injection hole 17 Insulator W Sector mold Wx Dirt surface

Claims (2)

減圧手段を接続した洗浄処理槽内の電極テーブル上に、高周波電源と接続された板状電極を鉛直向きに配置し、前記洗浄処理槽の一部に、前記板状電極に相対向して配置したセクターモールドと板状電極との間に反応ガスを噴射させる噴射孔を設けたタイヤ加硫成形用金型の洗浄装置において、
前記洗浄処理槽の側面の少なくとも一箇所以上に、前記板状電極とセクターモールドの汚れ面との間で、かつ電極テーブルと平行に反応ガスを噴射させる噴射孔を設け、前記板状電極を、アルミ一体構造に構成し、セクターモールドと相対しない面を絶縁体で覆うように構成したことを特徴とするタイヤ加硫成形用金型の洗浄装置。
A plate-like electrode connected to a high-frequency power source is arranged vertically on an electrode table in a washing treatment tank to which a decompression means is connected, and is arranged in a part of the washing treatment tank so as to face the plate-like electrode. In the tire vulcanization mold cleaning apparatus provided with injection holes for injecting reaction gas between the sector mold and the plate electrode,
At least one place on the side surface of the cleaning treatment tank is provided with an injection hole for injecting a reaction gas between the plate electrode and the dirty surface of the sector mold and in parallel with the electrode table, and the plate electrode, A cleaning apparatus for a tire vulcanization mold, which is constructed of an aluminum integrated structure and is configured to cover a surface not facing a sector mold with an insulator .
前記噴射孔を、板状電極の縦方向中央の洗浄処理槽の側面に設けた請求項1に記載のタイヤ加硫成形用金型の洗浄装置。 The injection hole of the tire mold for vulcanization molding of the cleaning apparatus according to claim 1 provided on the side of the longitudinal center of the cleaning tank plate electrodes.
JP2005112078A 2005-04-08 2005-04-08 Tire vulcanization mold cleaning equipment Expired - Fee Related JP4585361B2 (en)

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