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JP4597443B2 - Deposit removing apparatus for roasting furnace and roasting furnace provided with the same - Google Patents
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JP4597443B2 - Deposit removing apparatus for roasting furnace and roasting furnace provided with the same - Google Patents

Deposit removing apparatus for roasting furnace and roasting furnace provided with the same Download PDF

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Publication number
JP4597443B2
JP4597443B2 JP2001283921A JP2001283921A JP4597443B2 JP 4597443 B2 JP4597443 B2 JP 4597443B2 JP 2001283921 A JP2001283921 A JP 2001283921A JP 2001283921 A JP2001283921 A JP 2001283921A JP 4597443 B2 JP4597443 B2 JP 4597443B2
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Prior art keywords
furnace
combustion gas
wall
deposit
roasting furnace
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JP2001283921A
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JP2003089890A (en
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英雄 浅越
広幸 峰村
光広 久我
堅志 高木
光宏 吉永
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JFE Chemical Corp
Takada Corp
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JFE Chemical Corp
Takada Corp
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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、焙焼炉内壁に付着した付着物を除去するための焙焼炉用付着物除去装置及びそれを備えた焙焼炉に関する。
【0002】
【従来の技術】
通常、鋼材の酸洗に使用された後の酸洗廃液等から塩酸の回収及び酸化鉄の製造を行うために、焙焼炉が使用されている。この焙焼炉は、略筒状体をなし、炉内に酸洗廃液を噴霧する噴霧口と、炉内に燃焼ガスを吹き込むための燃焼ガス吹き込み口とを備えている。そして、旋回流を形成するように炉内に吹き込まれる燃焼ガスによって、酸洗廃液が塩酸ガスと酸化鉄とに熱分解されるようになる。
【0003】
ところが、このような焙焼炉における炉内壁、特に燃焼ガス吹き込み口近傍には生成された酸化鉄等が付着し、時間が経過するにつれて大きなブロック状の塊となってしまう傾向にある。このため、焙焼炉内壁に沿って旋回させるべきである燃焼ガスが焙焼炉中心方向に吹き込まれてしまうため、正常な旋回流が形成されず、炉内の全体に熱風が飛散してしまう。その結果、焙焼炉内での焙焼反応が異常となり、生成される酸化鉄の品質劣化を引き起こしてしまうという不具合があった。そこで、焙焼炉を使用する際には、焙焼炉の炉内壁に付着した酸化鉄等の付着物を定期的に除去する作業が行われている。
【0004】
この付着物の除去方法として、特開平4−292788号公報に開示されているように、焙焼炉の炉頂部より鋼製のロープを垂らし、これに長尺の突き棒を差し込み、炉内壁に付着した付着物を突き落とすという手段が提案されている(第1従来例)。
また、特開平7−41321号公報には、燃焼ガス吹き込み口近傍に、回動可能なブレードやブラシを設け、それを定期的に作動させることで、焙焼炉の炉内壁における燃焼ガス吹き込み口近傍への付着物生成を減少させる手段が開示されている(第2従来例)。
【0005】
【発明が解決しようとする課題】
しかしながら、上記第1従来例においては、焙焼炉の操業中における実施が困難であり、焙焼炉の操業を一旦停止し、付着物除去作業終了後に再度操業を開始する必要があるため、生産効率が良好ではなかった。また、突き棒によって誤って炉内壁に損傷を与えてしまう恐れがあった。さらに、炉内が高温であるために、長尺の突き棒を操作する作業員には厳しい作業であった。
【0006】
また、上記第2従来例においては、高温の熱風が吹き出す燃焼ガス吹き込み口近傍に駆動軸を設けているため、そのシール部が長時間保持できず、長期間の安定した連続操業が困難であるという不具合があった。
そこで、本発明は、上記事情に鑑みてなされたものであり、焙焼炉の炉内壁に付着する付着物を安全且つ確実に除去するとともに、焙焼炉の安定した操業を確保することを可能とした焙焼炉用付着物除去装置及びそれを備えた焙焼炉を提供することを課題としている。
【0007】
【課題を解決するための手段】
このような課題を解決するために、請求項1に記載の発明は、炉内壁から炉内に向けて燃焼ガスを吹き込むための燃焼ガス吹き込み口を備えた焙焼炉の該炉内壁に付着した付着物を除去する焙焼炉用付着物除去装置において、前記付着物を除去する付着物掻取部が前記炉内壁に沿った形状であり、前記燃焼ガス吹き込み口から前記炉内へ連通する燃焼ガス吹き込み通路を具備するとともに、当該炉内壁に沿って上下動可能である焙焼炉用付着物除去装置としている。
【0008】
請求項2に記載の発明は、請求項1に記載の焙焼炉用付着物除去装置において、前記付着物掻取部が、前記炉内壁に沿った形状を有する上下2枚の平板であり、その平板の間に、前記燃焼ガス吹き込み通路が形成されるように、隙間を空けて複数の補強板を固定したものとしている。
請求項3に記載の発明は、炉内壁から炉内に向けて燃焼ガスを吹き込むための燃焼ガス吹き込み口と、前記炉内壁に付着した付着物を除去する付着物除去手段と、を備えた焙焼炉において、前記付着物除去手段が、前記炉内壁に沿った形状の付着物掻き取り部を有し、前記燃焼ガス吹き込み口から前記炉内へ連通する燃焼ガス吹き込み通路を具備するとともに、当該炉内壁に沿って上下動可能であるものとしている。
【0009】
請求項4に記載の発明は、請求項3に記載の焙焼炉において、前記付着物除去手段が、前記付着物掻取部として前記炉内壁に沿った形状を有する上下2枚の平板を備え、その平板の間に、前記燃焼ガス吹き込み通路が形成されるように、隙間を空けて複数の補強板が固定されているものとしている。
本発明に係る焙焼炉用付着物除去装置において、付着物を除去する付着物掻取部が炉内壁に沿った形状であることによって、この付着物除去装置を炉内壁に沿って上下に移動させることができ、炉内壁に付着した付着物を容易に除去することが可能となる。
【0010】
また、この付着物除去装置に、燃焼ガス吹き込み口から炉内へ連通する燃焼ガス吹き込み通路を具備したことによって、吹き込まれる燃焼ガスによって付着物除去装置が焙焼炉内部に押し込まれるのを抑制することが可能となるため、焙焼炉の操業中であっても確実に付着物を除去することが可能となった。よって、長期にわたる操業の安定化と操業費用の削減を図ることができる。
【0011】
特に、請求項2に記載の焙焼炉用付着物除去装置において、炉内壁に沿った形状の上下二枚の平板の間に、燃焼ガス吹き込み口から炉内への燃焼ガス吹き込み通路が形成されるように、隙間を空けて複数の補強板を固定したことによって、燃焼ガス吹き込み通路を容易且つ確実に形成することができるとともに、付着物を除去するために必要な重量や強度を容易に確保することができる。よって、付着物を確実に除去できるとともに、付着物除去装置を比較的安価で容易に形成することが可能である。
【0012】
本発明における焙焼炉において、請求項1又は2に記載の焙焼炉用付着物除去装置を備えたことによって、安全且つ確実に付着物を除去することができるため、炉内壁に付着した付着物によって燃焼ガスの旋回流が乱れることを抑制することが可能となる。よって、焙焼炉の長期間にわたる操業の安定化及び操業費用の削減を図ることができるとともに、生成される酸化鉄の品質を向上させることが可能となる。
【0013】
【発明の実施の形態】
以下、本発明の一実施の形態について図面を参照して説明する。
図1は、本発明に係る焙焼炉を示し、(A)は縦断面図で、(B)は横断面図である。図2は、本発明に係る焙焼炉用付着物除去装置を示し、(A)は平面図、(B)は正面図である。
【0014】
本発明における一実施形態を示す焙焼炉100は、図1に示すように、鋼材の酸洗に使用された後の酸洗廃液1から塩酸ガス2の回収及び酸化鉄3の製造を行うために使用されるものであり、焙焼炉100の上部から中間部までの胴体が円筒で、その下方にコーン状の筒体が一体成形されている略筒状体をしている。この焙焼炉100には、炉頂部100aに形成され、酸洗廃液1を噴霧する噴霧口10と、炉下部100b側壁に形成され、焙焼炉100内に旋回流21の熱風を発生させる燃焼ガス吹き込み口20と、炉底部100cに形成され、生成された酸化鉄3を回収する酸化鉄回収口30aと、炉頂部100a近傍に形成され、塩酸ガス2を回収する塩酸ガス回収口30bと、燃焼ガス吹き込み口20近傍の炉内壁に付着する生成した酸化鉄3などからなる付着物を除去する付着物除去装置40と、が具備されている。なお、図1(B)では、燃焼ガス吹き込み口20b、20cに備えられた付着物除去装置40については省略している。
【0015】
燃焼ガス吹き込み口20は、焙焼炉100の内壁に沿って焙焼炉100内を旋回する熱風を発生させるべく、所定間隔を空けた三カ所の燃焼ガス吹き込み口20a、20b、20cが、焙焼炉100内壁に対して接線方向に傾けて取り付けられている。この燃焼ガス吹き込み口20の中心軸20Aが焙焼炉100の内壁の接線100Aとなす角度Xは、大型の焙焼炉では大きく、小型の焙焼炉では小さくなる等焙焼炉の寸法によって様々であるが、本実施の形態に係る焙焼炉100においては、8〜30°としている。ここで、この燃焼ガス吹き込み口20から吹き込まれる燃焼ガスGは、焙焼炉100内において平面視で時計回りの旋回流21を発生させる。
【0016】
付着物除去装置40は、焙焼炉100の内壁に沿った弓形形状をした上下2枚の平板41a、41bと、この2枚の平板41a、41bの間に、平板41に対して垂直方向に固定される板状をした4枚の補強板42a、42b、42c、42dと、から構成されており、平板41aの上表面に固定され、ワイヤロープ40Bと接続された円筒状の支持棒40Aが、 炉外に設置されたウインチ40Cによって、上下動可能に支持されている。
【0017】
この付着物除去装置40は、通常は炉頂部100aの側方近傍の炉外に設置された格納部(図示せず)に格納されているが、例えば酸化鉄3等からなる付着物の除去作業を行う際には、ウインチ40Cによってワイヤロープ40Bを引き出すことによって、支持棒40Aを下方に移動させ、付着物除去装置40を焙焼炉100内に挿入させる。このとき、付着物除去装置40は、焙焼炉100内壁との間に、所定間隔(本実施形態では40mm)を空けて設置された状態となる。
【0018】
ここで、平板41a、41bは、SUS(ステンレス鋼)からなり、付着物を掻き取るための付着物掻取部として機能している。つまり、付着物除去装置40を下方に移動させると、平板41aにおける下面又は平板41bにおける下面が付着物と接触し、一方、付着物除去装置40を上方に移動させると、平板41aにおける上面又は平板41bにおける上面が付着物と接触するため、焙焼炉100内壁に付着した付着物を除去することができる。
【0019】
また、補強板42は、平板41と同様にSUS(ステンレス鋼)からなり、図2(A)に示すように、燃焼ガス吹き込み口20から焙焼炉100内への燃焼ガスGの吹き込みを妨げないように、その燃焼ガスGの吹き込み方向と平行に、2枚の補強板42a、42bを所定間隔を空けて平板41a、41bに対して垂直方向に固定している。この2枚の補強板42a、42bの間が、燃焼ガス吹き込み通路となる。また、燃焼ガスGの吹き込み方向ではない平板41a、41bの間には、平板41の幅方向(図2(A)における上下方向)と同一方向に2枚の補強板42c、42dを固定している。この補強板42a、42b、42c、42dを平板41a、41bの間に固定することによって、付着物を除去するために必要な重量や強度を確保することが可能となる。
【0020】
上記構成の焙焼炉100において、炉頂部100aの噴霧口10から噴霧される酸洗廃液1が、炉下部100b側壁の三カ所の燃焼ガス吹き込み口20から噴射される熱風の旋回流21によって焙焼反応を起こし、塩酸ガス2と酸化鉄3を生成する。この塩酸ガス2は、燃焼ガスGとともに塩酸ガス回収口30bから回収され、酸化鉄3は酸化鉄回収口30aからそれぞれ回収される。
【0021】
次に、上記構成の焙焼炉100に設置された付着物除去装置40の動作について説明する。
まず、格納部に格納されている付着物除去装置40を、ウインチ40Cからワイヤロープ40Bを引き出すことで支持棒40Aを下方に移動させることで、焙焼炉100の内壁に沿って挿入する。
【0022】
次いで、燃焼ガス吹き込み口20近傍の内壁付近で、ウインチ40Cを調節して付着物除去装置40を上下動させる。ここで、支持棒40Aを下方に移動させたときには付着物除去装置40の平板41aにおける下面又は平板41bにおける下面と付着物が接触し、一方、支持棒40Aを上方に移動させたときには付着物除去装置40の平板41aにおける上面又は平板41bにおける上面と付着物が接触するようになるため、焙焼炉100の内壁に付着した付着物が掻き取られる。このとき、掻き取られた酸化鉄3等からなる付着物は、炉下部100b側壁に沿って下方に落下し、炉底部100cに設けられた酸化鉄回収口30aより回収される。
【0023】
続いて、付着物の除去作業を終了した付着物除去装置40は、再度ウインチ40Cの動作によって、付着物除去装置40における支持棒40Aを炉外上方に移動させ、格納部に格納させる。
ここで、付着物除去装置40による除去作業は、焙焼炉100の操業中でも、操業停止時でも実施することは可能であるが、その生産効率を考慮して、操業中に実施することが好ましい。また、この付着物除去装置40の除去作業は、定期的に行うようにしてもよいし、付着物が発見された時点で随時行うようにしてもよい。
【0024】
上記構成の焙焼炉100において、二枚の平板41a、41bの間に、複数の補強板42a〜42dを固定した付着物除去装置40を備えたことによって、焙焼炉100の内壁に付着した付着物を除去するのに耐えうる十分な重量や強度を確保することができるとともに、その構造上容易に製造することができる。 また、補強板42a、42bを、燃焼ガス吹き込み口20から焙焼炉100内への燃焼ガスGの吹き込みを妨げないように、燃焼ガス吹き込み通路に沿って形成したことによって、吹き込まれる燃焼ガスGによって、付着物除去装置40が焙焼炉100の内部に押し込まれるのを抑制することができる。このため、付着物除去装置40は、焙焼炉100の内壁に付着した付着物を確実に除去することができるとともに、焙焼炉100の操業中であっても、付着物除去作業を行うことが可能となった。
【0025】
さらに、付着物除去装置40の上下動をウインチ40Cによって自動化したことによって、付着物の除去作業にかかる作業効率の向上及び安全性の向上を図ることが可能となる。
さらに、付着物除去装置40を自動的に上下動させるウインチ40Cを、焙焼炉100の炉外に設置するとともに、付着物掻取部である平板41と補強板42とをともにSUSで形成したことによって、高温である燃焼ガスGによって付着物除去装置40が劣化するのを抑制することが可能となるため、長期間にわたる安定した連続操業を行うことが可能となる。
【0026】
ここで、本実施の形態における付着物除去装置40において、付着物掻取部を2枚の平板41a、41bから構成し、その平板41a、41bの間に4枚の補強板42a〜42dを固定した形状としたが、補強板42の数或いは補強板42の形成位置はこれに限らず、少なくとも焙焼炉100の炉内壁に沿った形状及び付着物を除去するのに必要な強度を有するとともに、燃焼ガスGの吹き出しを妨げない形状を有するものであれば、随時変更が可能である。
【0027】
また、本実施の形態における付着物除去装置40において、上下動を可能とする手段として、ウインチ40Cに接続された支持棒40Aとしたが、これに限らず、いずれの移動手段を適用しても構わない。
さらに、本実施の形態における付着物除去装置40を、鋼材の酸洗に使用された後の酸洗廃液である塩化鉄水溶液を熱分解する焙焼炉100に適用したが、これに限らず、いずれの溶液を熱分解するための焙焼炉に適用しても構わない。
【0028】
【発明の効果】
以上説明したように、本発明における焙焼炉用付着物除去装置によれば、炉内壁に付着した付着物を安全且つ確実に除去することが可能となる。
また、焙焼炉の操業中であっても、安全且つ確実に付着物除去作業を行うことができるため、長期にわたる操業の安定化を図ることができるとともに、コストの削減を図ることが可能となる。
【0029】
本発明における焙焼炉によれば、上記焙焼炉用付着物除去装置を備えたことによって、炉内壁に付着した付着物を安全且つ確実に除去することができるようになるため、燃焼ガスの正常な旋回流を乱すことなく、高品質の酸化鉄を生成することが可能となる。
また、焙焼炉の操業中であっても、付着物の除去作業を行うことが可能であるため、長期にわたる操業の安定化とコスト削減を図ることが可能となる。
【図面の簡単な説明】
【図1】本発明に係る焙焼炉を示し、(A)は縦断面図で、(B)は横断面図である。
【図2】本発明に係る焙焼炉用付着物除去装置を示し、(A)は平面図、(B)は正面図である。
【符号の説明】
1 酸洗廃液
2 塩酸ガス
3 酸化鉄
10 噴霧口
20、20a、20b、20c 燃焼ガス吹き込み口
20A 中心軸
21 旋回流
30a 酸化鉄回収口
30b 塩酸ガス回収口
40 付着物除去装置(付着物除去手段)
41、41a、41b 平板(付着物掻取部)
42、42a、42b、42c、42d 補強板
40A 支持棒
40B ワイヤロープ
40C ウインチ
100 焙焼炉
100a 炉頂部
100b 炉下部
100c 炉底部
100A 接線
G 燃焼ガス
X 角度
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a deposit removing apparatus for a roasting furnace for removing deposits attached to an inner wall of a roasting furnace and a roasting furnace provided with the apparatus.
[0002]
[Prior art]
Usually, a roasting furnace is used for recovering hydrochloric acid and producing iron oxide from a pickling waste liquid after being used for pickling of steel. The roasting furnace has a substantially cylindrical body, and includes a spraying port for spraying pickling waste liquid into the furnace and a combustion gas blowing port for blowing combustion gas into the furnace. The pickling waste liquid is thermally decomposed into hydrochloric acid gas and iron oxide by the combustion gas blown into the furnace so as to form a swirl flow.
[0003]
However, the generated iron oxide or the like adheres to the inner wall of such a roasting furnace, particularly in the vicinity of the combustion gas inlet, and tends to become a large block-shaped lump as time passes. For this reason, since the combustion gas that should be swirled along the inner wall of the roasting furnace is blown toward the center of the roasting furnace, a normal swirl flow is not formed, and hot air is scattered throughout the furnace. . As a result, the roasting reaction in the roasting furnace becomes abnormal, causing a problem that the quality of the iron oxide produced is deteriorated. Then, when using a roasting furnace, the operation | work which removes deposits, such as iron oxide adhering to the furnace inner wall of a roasting furnace, is performed regularly.
[0004]
As a method for removing this deposit, as disclosed in Japanese Patent Application Laid-Open No. 4-292788, a steel rope is hung from the top of the furnace of the roasting furnace, and a long stick is inserted into the furnace wall. Means have been proposed to squeeze off the adhered deposits (first conventional example).
Japanese Patent Application Laid-Open No. 7-41321 discloses a combustion gas injection port in the inner wall of a roasting furnace by providing a rotatable blade or brush near the combustion gas injection port and periodically operating the blade or brush. Means for reducing the generation of deposits in the vicinity are disclosed (second conventional example).
[0005]
[Problems to be solved by the invention]
However, in the first conventional example, since it is difficult to carry out the operation during the operation of the roasting furnace, it is necessary to temporarily stop the operation of the roasting furnace and start the operation again after completion of the deposit removal work. The efficiency was not good. Moreover, there was a possibility that the inner wall of the furnace was accidentally damaged by the stick. Furthermore, since the inside of the furnace is high temperature, it was a harsh work for the workers who operate the long sticks.
[0006]
Further, in the second conventional example, since the drive shaft is provided in the vicinity of the combustion gas inlet through which high-temperature hot air is blown out, the seal portion cannot be held for a long time, and long-term stable continuous operation is difficult. There was a problem that.
Therefore, the present invention has been made in view of the above circumstances, and it is possible to safely and surely remove deposits adhering to the inner wall of the roasting furnace and to ensure stable operation of the roasting furnace. It is an object of the present invention to provide a deposit removing apparatus for a roasting furnace and a roasting furnace equipped with the apparatus.
[0007]
[Means for Solving the Problems]
In order to solve such a problem, the invention described in claim 1 is attached to the inner wall of a roasting furnace provided with a combustion gas inlet for injecting combustion gas from the inner wall of the furnace into the furnace. In the deposit removing apparatus for a roasting furnace for removing deposits, the deposit scraping portion for removing the deposits has a shape along the inner wall of the furnace, and the combustion communicates from the combustion gas inlet to the furnace. The apparatus is provided with a deposit removing apparatus for a roasting furnace which has a gas blowing passage and can move up and down along the inner wall of the furnace.
[0008]
The invention described in claim 2 is the apparatus for removing deposits for a roasting furnace according to claim 1, wherein the deposit scraping part is two upper and lower flat plates having a shape along the inner wall of the furnace, A plurality of reinforcing plates are fixed with a gap therebetween so that the combustion gas blowing passage is formed between the flat plates.
According to a third aspect of the present invention, there is provided a roasting device comprising: a combustion gas inlet for injecting combustion gas from the furnace inner wall into the furnace; and deposit removing means for removing deposits adhering to the furnace inner wall. In the furnace, the deposit removing means includes a deposit scraping portion having a shape along the inner wall of the furnace, and includes a combustion gas blowing passage communicating from the combustion gas blowing port into the furnace. It is assumed that it can move up and down along the inner wall of the furnace.
[0009]
According to a fourth aspect of the present invention, in the roasting furnace according to the third aspect, the deposit removing means includes two upper and lower flat plates having a shape along the inner wall of the furnace as the deposit scraping portion. A plurality of reinforcing plates are fixed with a gap therebetween so that the combustion gas blowing passage is formed between the flat plates.
In the apparatus for removing deposits for a roasting furnace according to the present invention, the deposit removing part for removing deposits has a shape along the inner wall of the furnace, so that the deposit removing apparatus moves up and down along the inner wall of the furnace. Therefore, it is possible to easily remove deposits attached to the inner wall of the furnace.
[0010]
In addition, since the deposit removing device includes a combustion gas blowing passage communicating from the combustion gas blowing port into the furnace, the deposit removing device is prevented from being pushed into the roasting furnace by the blown combustion gas. Therefore, it is possible to reliably remove deposits even during the operation of the roasting furnace. Therefore, it is possible to stabilize the operation over a long period of time and reduce the operation cost.
[0011]
In particular, in the apparatus for removing deposits for a roasting furnace according to claim 2, a combustion gas blowing passage from the combustion gas blowing port into the furnace is formed between two upper and lower flat plates shaped along the inner wall of the furnace. As described above, by fixing a plurality of reinforcing plates with gaps, it is possible to easily and reliably form the combustion gas blowing passage and to easily secure the weight and strength necessary for removing the deposits. can do. Therefore, the deposits can be reliably removed, and the deposit removing device can be easily formed at a relatively low cost.
[0012]
In the roasting furnace according to the present invention, since the deposit removal device for a roasting furnace according to claim 1 or 2 is provided, the deposit can be removed safely and reliably. It is possible to prevent the swirling flow of the combustion gas from being disturbed by the kimono. Therefore, it is possible to stabilize the operation of the roasting furnace over a long period of time and reduce the operation cost, and to improve the quality of the iron oxide produced.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows a roasting furnace according to the present invention, in which (A) is a longitudinal sectional view and (B) is a transverse sectional view. FIG. 2 shows a deposit removing apparatus for a roasting furnace according to the present invention, wherein (A) is a plan view and (B) is a front view.
[0014]
As shown in FIG. 1, a roasting furnace 100 showing an embodiment of the present invention is for recovering hydrochloric acid gas 2 and producing iron oxide 3 from a pickling waste liquid 1 after being used for pickling steel. The body from the upper part to the middle part of the roasting furnace 100 is a cylinder, and a cone-like cylinder is integrally formed below the cylinder. In the roasting furnace 100, combustion is formed on the top 100 a of the furnace and sprayed on the pickling waste liquid 1 and on the side wall of the lower part 100 b of the roasting furnace 100 to generate hot air of the swirl flow 21. A gas blowing port 20, an iron oxide recovery port 30a for recovering the generated iron oxide 3 formed in the furnace bottom 100c, a hydrochloric acid gas recovery port 30b for recovering the hydrochloric acid gas 2 formed in the vicinity of the furnace top 100a, And a deposit removing device 40 that removes deposits made of generated iron oxide 3 and the like adhering to the furnace inner wall in the vicinity of the combustion gas inlet 20. In FIG. 1B, the deposit removing device 40 provided in the combustion gas blowing ports 20b and 20c is omitted.
[0015]
The combustion gas injection ports 20 are provided with three combustion gas injection ports 20 a, 20 b, and 20 c that are spaced at predetermined intervals so as to generate hot air swirling in the roasting furnace 100 along the inner wall of the roasting furnace 100. It is inclined and attached to the inner wall of the furnace 100 in a tangential direction. The angle X formed by the central axis 20A of the combustion gas inlet 20 and the tangent line 100A of the inner wall of the roasting furnace 100 varies depending on the size of the roasting furnace, which is large in a large roasting furnace and small in a small roasting furnace. However, in the roasting furnace 100 according to the present embodiment, the angle is set to 8 to 30 degrees. Here, the combustion gas G injected from the combustion gas injection port 20 generates a clockwise swirl flow 21 in a plan view in the roasting furnace 100.
[0016]
The deposit removing device 40 includes an upper and lower flat plates 41a and 41b having an arcuate shape along the inner wall of the roasting furnace 100, and a vertical direction with respect to the flat plate 41 between the two flat plates 41a and 41b. The plate-shaped reinforcing plates 42a, 42b, 42c, and 42d are fixed, and a cylindrical support bar 40A fixed to the upper surface of the flat plate 41a and connected to the wire rope 40B is provided. The winch 40C installed outside the furnace is supported so as to be movable up and down.
[0017]
The deposit removing device 40 is usually stored in a storage unit (not shown) installed outside the furnace near the side of the furnace top 100a. For example, the deposit removing apparatus made of iron oxide 3 or the like is removed. When performing, the wire rod 40B is pulled out by the winch 40C to move the support bar 40A downward, and the deposit removing device 40 is inserted into the roasting furnace 100. At this time, the deposit removing device 40 is installed with a predetermined interval (40 mm in this embodiment) between the inner wall of the roasting furnace 100.
[0018]
Here, the flat plates 41a and 41b are made of SUS (stainless steel) and function as a deposit cleaning part for scraping the deposit. That is, when the deposit removing device 40 is moved downward, the lower surface of the flat plate 41a or the lower surface of the flat plate 41b comes into contact with the deposit, while when the deposit removing device 40 is moved upward, the upper surface or the flat plate of the flat plate 41a. Since the upper surface of 41b comes into contact with the deposit, the deposit attached to the inner wall of the roasting furnace 100 can be removed.
[0019]
Further, the reinforcing plate 42 is made of SUS (stainless steel) like the flat plate 41 and prevents the combustion gas G from being blown into the roasting furnace 100 from the combustion gas blowing port 20 as shown in FIG. The two reinforcing plates 42a and 42b are fixed in a direction perpendicular to the flat plates 41a and 41b at a predetermined interval in parallel with the blowing direction of the combustion gas G. A space between the two reinforcing plates 42a and 42b serves as a combustion gas blowing passage. In addition, two reinforcing plates 42c and 42d are fixed between the flat plates 41a and 41b that are not in the combustion gas G blowing direction in the same direction as the width direction of the flat plate 41 (the vertical direction in FIG. 2A). Yes. By fixing the reinforcing plates 42a, 42b, 42c, and 42d between the flat plates 41a and 41b, it is possible to secure the weight and strength necessary for removing the deposits.
[0020]
In the roasting furnace 100 having the above-described configuration, the pickling waste liquid 1 sprayed from the spray port 10 of the furnace top 100a is roasted by the swirl flow 21 of hot air sprayed from the three combustion gas injection ports 20 on the side wall of the furnace lower part 100b. A firing reaction occurs, and hydrochloric acid gas 2 and iron oxide 3 are generated. The hydrochloric acid gas 2 is recovered from the hydrochloric acid gas recovery port 30b together with the combustion gas G, and the iron oxide 3 is recovered from the iron oxide recovery port 30a.
[0021]
Next, the operation of the deposit removal device 40 installed in the roasting furnace 100 having the above configuration will be described.
First, the deposit removing device 40 stored in the storage unit is inserted along the inner wall of the roasting furnace 100 by moving the support bar 40A downward by pulling out the wire rope 40B from the winch 40C.
[0022]
Next, in the vicinity of the inner wall near the combustion gas inlet 20, the winch 40C is adjusted to move the deposit removing device 40 up and down. Here, when the support bar 40A is moved downward, the deposit is in contact with the lower surface of the flat plate 41a or the lower surface of the flat plate 41b of the deposit removing device 40. On the other hand, when the support bar 40A is moved upward, the deposit is removed. Since the deposits come into contact with the upper surface of the flat plate 41a or the upper surface of the flat plate 41b of the apparatus 40, the deposits adhered to the inner wall of the roasting furnace 100 are scraped off. At this time, the deposit made of iron oxide 3 or the like scraped off falls down along the side wall of the furnace lower part 100b and is recovered from the iron oxide recovery port 30a provided in the furnace bottom part 100c.
[0023]
Subsequently, the deposit removing device 40 that has finished the deposit removing operation moves the support rod 40A of the deposit removing device 40 to the upper outside of the furnace again by the operation of the winch 40C and stores it in the storage unit.
Here, the removal work by the deposit removing device 40 can be carried out even during operation of the roasting furnace 100 or when the operation is stopped, but is preferably carried out during operation in consideration of production efficiency. . In addition, the removal work of the deposit removing device 40 may be performed periodically, or may be performed at any time when the deposit is found.
[0024]
In the roasting furnace 100 configured as described above, the deposit removing device 40 in which the plurality of reinforcing plates 42a to 42d are fixed between the two flat plates 41a and 41b is attached to the inner wall of the roasting furnace 100. Sufficient weight and strength that can withstand removal of deposits can be secured, and the structure can be easily manufactured. Further, the reinforcing plates 42a and 42b are formed along the combustion gas blowing passage so as not to hinder the blowing of the combustion gas G from the combustion gas blowing port 20 into the roasting furnace 100. Therefore, it is possible to suppress the deposit removing device 40 from being pushed into the roasting furnace 100. For this reason, the deposit removing device 40 can reliably remove deposits attached to the inner wall of the roasting furnace 100 and perform the deposit removing operation even while the roasting furnace 100 is in operation. Became possible.
[0025]
Furthermore, since the vertical movement of the deposit removal device 40 is automated by the winch 40C, it is possible to improve the work efficiency and safety of the deposit removal operation.
Further, the winch 40C for automatically moving the deposit removing device 40 up and down is installed outside the roasting furnace 100, and the flat plate 41 and the reinforcing plate 42 as the deposit cleaning unit are both formed of SUS. As a result, it is possible to suppress deterioration of the deposit removing device 40 due to the high-temperature combustion gas G, so that stable continuous operation over a long period of time can be performed.
[0026]
Here, in the deposit removing apparatus 40 according to the present embodiment, the deposit scraping portion is composed of two flat plates 41a and 41b, and four reinforcing plates 42a to 42d are fixed between the flat plates 41a and 41b. However, the number of reinforcing plates 42 or the position where the reinforcing plates 42 are formed is not limited to this, and at least the shape along the inner wall of the roasting furnace 100 and the strength necessary for removing deposits are provided. If it has a shape that does not prevent the combustion gas G from being blown out, it can be changed at any time.
[0027]
In addition, in the deposit removing apparatus 40 in the present embodiment, the support bar 40A connected to the winch 40C is used as the means that enables the vertical movement, but not limited to this, any moving means may be applied. I do not care.
Furthermore, although the deposit removal apparatus 40 in this Embodiment was applied to the roasting furnace 100 which thermally decomposes the iron chloride aqueous solution which is a pickling waste liquid after being used for the pickling of steel materials, it is not limited to this, Any solution may be applied to a roasting furnace for thermally decomposing.
[0028]
【The invention's effect】
As described above, according to the deposit removing apparatus for a roasting furnace in the present invention, it is possible to remove deposits attached to the inner wall of the furnace safely and reliably.
In addition, since the deposit removal operation can be performed safely and reliably even during the operation of the roasting furnace, the operation can be stabilized over a long period of time and the cost can be reduced. Become.
[0029]
According to the roasting furnace of the present invention, since the deposit removing device for the roasting furnace is provided, the deposits attached to the inner wall of the furnace can be removed safely and reliably. It is possible to produce high-quality iron oxide without disturbing the normal swirl flow.
Moreover, even during the operation of the roasting furnace, it is possible to remove the deposits, so that it is possible to stabilize the operation over a long period of time and reduce the cost.
[Brief description of the drawings]
FIG. 1 shows a roasting furnace according to the present invention, in which (A) is a longitudinal sectional view and (B) is a transverse sectional view.
2A and 2B show a roasting furnace deposit removing apparatus according to the present invention, in which FIG. 2A is a plan view and FIG. 2B is a front view.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Pickling waste liquid 2 Hydrochloric acid gas 3 Iron oxide 10 Spraying port 20, 20a, 20b, 20c Combustion gas injecting port 20A Center axis 21 Swirling flow 30a Iron oxide recovery port 30b Hydrochloric acid gas recovery port 40 )
41, 41a, 41b Flat plate (attachment scraping part)
42, 42a, 42b, 42c, 42d Reinforcing plate 40A Support rod 40B Wire rope 40C Winch 100 Roasting furnace 100a Furnace top part 100b Furnace lower part 100c Furnace bottom part 100A Tangent G Combustion gas X Angle

Claims (4)

炉内壁から炉内に向けて燃焼ガスを吹き込むための燃焼ガス吹き込み口を備えた焙焼炉の該炉内壁に付着した付着物を除去する焙焼炉用付着物除去装置において、
前記付着物を除去する付着物掻取部が前記炉内壁に沿った形状であり、前記燃焼ガス吹き込み口から前記炉内へ連通する燃焼ガス吹き込み通路を具備するとともに、当該炉内壁に沿って上下動可能であることを特徴とする焙焼炉用付着物除去装置。
In the roasting furnace deposit removal apparatus for removing deposits adhered to the furnace inner wall of the roasting furnace having a combustion gas blowing port for blowing combustion gas from the furnace inner wall into the furnace,
The deposit cleaning part for removing the deposit is shaped along the inner wall of the furnace, has a combustion gas injection passage communicating from the combustion gas injection port into the furnace, and is vertically moved along the inner wall of the furnace. An apparatus for removing deposits for a roasting furnace, which is movable.
前記付着物掻取部が、前記炉内壁に沿った形状を有する上下2枚の平板であり、その平板の間に、前記燃焼ガス吹き込み通路が形成されるように、隙間を空けて複数の補強板を固定したことを特徴とする請求項1に記載の焙焼炉用付着物除去装置。The adhering matter scraping portion is two upper and lower flat plates having a shape along the inner wall of the furnace, and a plurality of reinforcements are provided with a gap so that the combustion gas blowing passage is formed between the flat plates. The apparatus for removing deposits for a roasting furnace according to claim 1, wherein a plate is fixed. 炉内壁から炉内に向けて燃焼ガスを吹き込むための燃焼ガス吹き込み口と、前記炉内壁に付着した付着物を除去する付着物除去手段と、を備えた焙焼炉において、
前記付着物除去手段が、前記炉内壁に沿った形状の付着物掻き取り部を有し、前記燃焼ガス吹き込み口から前記炉内へ連通する燃焼ガス吹き込み通路を具備するとともに、当該炉内壁に沿って上下動可能であることを特徴とする焙焼炉。
In a roasting furnace comprising a combustion gas blowing port for blowing combustion gas from the furnace inner wall into the furnace, and deposit removing means for removing deposits attached to the furnace inner wall,
The deposit removing means includes a deposit scraping portion having a shape along the inner wall of the furnace, and includes a combustion gas blowing passage communicating from the combustion gas blowing port into the furnace, and along the inner wall of the furnace. A roasting furnace characterized by being vertically movable.
前記付着物除去手段が、前記付着物掻取部として前記炉内壁に沿った形状を有する上下2枚の平板を備え、その平板の間に、前記燃焼ガス吹き込み通路が形成されるように、隙間を空けて複数の補強板が固定されていることを特徴とする請求項3に記載の焙焼炉。The deposit removing means includes two upper and lower flat plates having a shape along the inner wall of the furnace as the deposit scraping portion, and a gap is formed so that the combustion gas blowing passage is formed between the flat plates. The roasting furnace according to claim 3, wherein a plurality of reinforcing plates are fixed with a gap therebetween.
JP2001283921A 2001-09-18 2001-09-18 Deposit removing apparatus for roasting furnace and roasting furnace provided with the same Expired - Fee Related JP4597443B2 (en)

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