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JP4608596B2 - Endoscope manufacturing method and endoscope - Google Patents
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JP4608596B2 - Endoscope manufacturing method and endoscope - Google Patents

Endoscope manufacturing method and endoscope Download PDF

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JP4608596B2
JP4608596B2 JP2010050837A JP2010050837A JP4608596B2 JP 4608596 B2 JP4608596 B2 JP 4608596B2 JP 2010050837 A JP2010050837 A JP 2010050837A JP 2010050837 A JP2010050837 A JP 2010050837A JP 4608596 B2 JP4608596 B2 JP 4608596B2
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led
endoscope
base body
lighting unit
electrodes
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JP2010162359A (en
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和宏 神崎
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Olympus Corp
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Description

この発明は、内視対象の管腔内に挿入される挿入部にLEDによる照明手段が配置された内視鏡の製造方法および内視鏡に関するものである。 The present invention relates to an endoscope manufacturing method and an endoscope in which illumination means using LEDs is arranged in an insertion portion to be inserted into a lumen of an endoscopic object.

工業用や医療用として使用される内視鏡装置は、管腔内に挿入される挿入部の先端側に、観察若しくは撮像のための光学系が設けられると共に、管腔内の内視対象の周辺を照らし出すための照明手段が設けられている。この照明手段としては、外部の光源の光を光ファィバーを介して対象物に照射するものが多く用いられているが、近年、発光ダイオード(本明細書においては「LED」と呼ぶものとする。)を挿入部に直接取付け、そのLEDの光によって内視対象の周辺を照射するものが開発されている(例えば、特許文献1及び2参照。)。   An endoscope apparatus used for industrial use or medical use is provided with an optical system for observation or imaging at the distal end side of an insertion portion to be inserted into a lumen, and for an endoscopic object in the lumen. Illumination means for illuminating the surroundings are provided. As this illuminating means, a device that irradiates an object with light from an external light source through an optical fiber is often used. In recent years, a light emitting diode (referred to as “LED” in this specification) is used. ) Is directly attached to the insertion portion, and the periphery of the endoscopic object is irradiated by the light of the LED (for example, see Patent Documents 1 and 2).

特許文献1に記載の内視鏡装置は、内視用レンズを収容するレンズホルダの前端部に複数のLEDのパッケージチップ(LEDベアチップを電極や蛍光体層、封止層等と共にパッケージ化したもの。)が一体に取り付けられ、これらが挿入部先端の円筒状のケーシング内に固定されている。   In the endoscope apparatus described in Patent Document 1, a plurality of LED package chips (LED bare chips are packaged together with an electrode, a phosphor layer, a sealing layer, and the like) at a front end portion of a lens holder that accommodates an endoscope lens. .) Are integrally attached, and these are fixed in a cylindrical casing at the distal end of the insertion portion.

また、特許文献2に記載の内視鏡装置は、セラミック製の挿入部本体の軸心部に内視用レンズを収容するレンズホルダが組み付けられると共に、複数のLEDのパッケージチップが取り付けられた導体層が挿入部本体に一体に組み付けられている。この導体層は挿入部本体の前面側から同挿入部本体の内周部を通って後部側に回り込み、挿入部本体の後部側において電源ユニットの接続端子にはんだ付け固定されている。   In addition, the endoscope apparatus described in Patent Document 2 is a conductor in which a lens holder for housing an endoscope lens is assembled to an axial center portion of a ceramic insertion portion main body, and a plurality of LED package chips are attached. The layer is integrally assembled to the insert body. The conductor layer passes from the front surface side of the insertion portion main body to the rear side through the inner peripheral portion of the insertion portion main body, and is fixed by soldering to the connection terminal of the power supply unit on the rear side of the insertion portion main body.

特開2001−311879号公報Japanese Patent Laid-Open No. 2001-311879 特開2002−51971号公報JP 2002-51971 A

しかし、前者の内視鏡装置は、複数のLEDのパッケージチップがレンズホルダに直接取り付けられているため、LED部分の修理や部品交換を行う場合に、レンズホルダごと取り外さなければならず、分解や組立が大掛かりになるという不具合がある。   However, in the former endoscope apparatus, since a plurality of LED package chips are directly attached to the lens holder, the lens holder must be removed when the LED portion is repaired or replaced. There is a problem that the assembly becomes large.

また、後者の内視鏡装置は、LEDのパッケージチップが取り付けられる導体層が挿入部本体の前面側から後部側に延び、挿入部本体の後部側において電源ユニットの接続端子に固定されているため、LED部分の修理や部品交換を行う場合に、構成部品を破壊しなければLEDを挿入部本体から容易に取り外すことができない。   In the latter endoscope apparatus, the conductor layer to which the LED package chip is attached extends from the front side of the insertion unit body to the rear side, and is fixed to the connection terminal of the power supply unit on the rear side of the insertion unit body. When the LED part is repaired or parts are replaced, the LED cannot be easily removed from the insertion portion main body unless the components are destroyed.

そこでこの発明は、LED部分の取り付け取り外しを容易に行えるようにして、メンテナンス性に優れた内視鏡の製造方法および内視鏡を提供しようとするものである。 Therefore, the present invention is intended to provide an endoscope manufacturing method and an endoscope excellent in maintainability so that the LED portion can be easily attached and detached.

本発明の内視鏡の製造方法は、内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡の製造方法において、取付ベースの前面側に複数のLEDベアチップと電極を取り付け、さらに前記電極と前記複数のLEDベアチップとを結線してLED照明ユニットを形成し、前記取付ベースの前面側に、前記電極に対する電源配線をはんだ付けにより固定することを特徴とする。
前記取付ベースは、孔あき円板状のベース本体を有し、前記ベース本体の孔に、前記挿入部の先端が嵌合されてもよい。
本発明の他の内視鏡の製造方法は、内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡の製造方法において、前記挿入部は、先端側に設けられ、対物レンズが収容配置された凸部と、前記凸部が嵌合する孔あき円板状のベース本体と、を具備し、前記ベース本体の一方の面に複数のLEDベアチップと電極とを取り付け、前記電極と前記複数のLEDベアチップとを結線してLED照明ユニットを形成し、前記LED照明ユニットが形成された前記ベース本体の孔に、前記一方の面と反対の他方の面側から前記凸部を嵌合し、前記他方の面側から前記ベース本体の前記一方の面側に引き出された電源配線の端部と前記電極とを、前記一方の面側ではんだ付けにより固定することを特徴とする。
前記電源配線をはんだ付けにより固定した後、前記ベース本体に嵌合された前記挿入部先端に円筒状のカバー部材を装着して前記LED照明ユニットを固定してもよい。
本発明の内視鏡は、内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡であって、前記挿入部は、先端側に設けられ、対物レンズが収容配置された凸部と、前記凸部が嵌合する孔あき円板状のベース本体と、を具備し、前記ベース本体の一方の面に複数のLEDベアチップと電極とが取り付けられ、前記電極と前記複数のLEDベアチップとが結線されてLED照明ユニットが形成され、前記LED照明ユニットが形成された前記ベース本体の孔に、前記一方の面と反対の他方の面側から前記凸部が嵌合され、前記他方の面側から前記ベース本体の前記一方の面側に引き出された電源配線の端部と前記電極とが、前記一方の面側ではんだ付けにより固定されていることを特徴とする。
An endoscope manufacturing method according to the present invention is a method of manufacturing an endoscope in which an illuminating means using an LED is provided in an insertion portion to be inserted into a lumen of an endoscopic object. A bare chip and an electrode are attached, and the electrode and the plurality of LED bare chips are connected to form an LED lighting unit, and power supply wiring for the electrode is fixed to the front side of the attachment base by soldering. To do.
The mounting base may have a perforated disk-shaped base body, and a distal end of the insertion portion may be fitted into the hole of the base body.
Another endoscope manufacturing method of the present invention is an endoscope manufacturing method in which an illuminating means using an LED is provided in an insertion portion to be inserted into a lumen of an endoscopic object. A plurality of LED bare chips and electrodes on one surface of the base body. And the electrode and the plurality of LED bare chips are connected to form an LED lighting unit, and the other surface side opposite to the one surface is formed in the hole of the base body in which the LED lighting unit is formed The projecting portion is fitted, and the end of the power supply wiring drawn out from the other surface side to the one surface side of the base body and the electrode are fixed by soldering on the one surface side. It is characterized by that.
After fixing the power supply wiring by soldering, the LED illumination unit may be fixed by attaching a cylindrical cover member to the distal end of the insertion portion fitted to the base body.
An endoscope according to the present invention is an endoscope in which an illuminating means using an LED is provided in an insertion portion that is inserted into a lumen of an endoscopic object, and the insertion portion is provided on a distal end side, and an objective lens A plurality of bare LED chips and electrodes are attached to one surface of the base body. The electrode and the plurality of LED bare chips are connected to form an LED illumination unit, and the protrusion is formed in the hole of the base body where the LED illumination unit is formed from the other surface side opposite to the one surface. The end of the power supply wiring that is fitted and pulled out from the other surface side to the one surface side of the base body and the electrode are fixed by soldering on the one surface side. And

本発明の内視鏡の製造方法および内視鏡によれば、複数のLEDベアチップを電極と共にユニット化し、LED照明ユニットとして挿入部本体に脱着可能に取り付けるようにしたため、LED部分の取り付けや取り外しが容易になり、メンテナンス性が大幅に向上する。 According to the endoscope manufacturing method and endoscope of the present invention, a plurality of LED bare chips are unitized together with electrodes and are detachably attached to the insertion portion main body as LED illumination units. It becomes easy and the maintainability is greatly improved.

この発明の第1の実施形態を示す要部の分解斜視図。The disassembled perspective view of the principal part which shows 1st Embodiment of this invention. 同実施形態の内視鏡装置の全体概略構成を示す斜視図(A)と、先端部の斜視図(B)を併せた図。The figure which combined the perspective view (A) which shows the whole schematic structure of the endoscope apparatus of the embodiment, and the perspective view (B) of a front-end | tip part. 同実施形態のLED照明ユニットの分解斜視図。The disassembled perspective view of the LED lighting unit of the embodiment. 同実施形態のLED照明ユニットの正面図。The front view of the LED lighting unit of the embodiment. 同実施形態のはんだ付工程を示す断面図。Sectional drawing which shows the soldering process of the embodiment. 同実施形態のレンズアダプタを示す縦断面図。The longitudinal cross-sectional view which shows the lens adapter of the embodiment. この発明の第2の実施形態を示す部分断面図Partial sectional view showing a second embodiment of the present invention この発明の第3の実施形態を示す横断面図。The cross-sectional view which shows the 3rd Embodiment of this invention. この発明の第4の実施形態を示す横断面図。The cross-sectional view which shows 4th Embodiment of this invention. この発明の第5の実施形態を示す分解斜視図。The disassembled perspective view which shows 5th Embodiment of this invention. 同実施形態を示す分解斜視図。The disassembled perspective view which shows the same embodiment. 同実施形態を示す縦断面図。The longitudinal cross-sectional view which shows the same embodiment. この発明の第6の実施形態を示す分解斜視図。The disassembled perspective view which shows 6th Embodiment of this invention. 同実施形態を示す分解斜視図。The disassembled perspective view which shows the same embodiment. この発明の第7の実施形態を示す部分断面図。The fragmentary sectional view which shows 7th Embodiment of this invention. この発明の第8の実施形態を示す部分断面図。The fragmentary sectional view which shows 8th Embodiment of this invention. この発明の第9の実施形態を示す分解斜視図。The disassembled perspective view which shows the 9th Embodiment of this invention. 同実施形態を示す分解斜視図。本発明の第1実施形態の廃プラスチックの熱分解装置の構成を示す図である。The disassembled perspective view which shows the same embodiment. It is a figure which shows the structure of the thermal decomposition apparatus of the waste plastic of 1st Embodiment of this invention.

次に、この発明の各実施形態を図面に基づいて説明する。尚、以下の各実施形態の説明において、同一部分には同一符号を付し、重複する説明を省略するものとする。   Next, embodiments of the present invention will be described with reference to the drawings. In the following description of each embodiment, the same portions are denoted by the same reference numerals, and redundant descriptions are omitted.

最初に、図1〜図6に示す第1の実施形態について説明する。
図2は、この発明にかかる内視鏡装置全体の概略構成を示すものである。同図に示すように、この内視鏡装置は、長尺な軟性管1の先端側にレンズアダプタ2が接続されて成る挿入部3と、この挿入部3の基端が接続されたボックス状の装置本体部4とを備えている。
First, the first embodiment shown in FIGS. 1 to 6 will be described.
FIG. 2 shows a schematic configuration of the entire endoscope apparatus according to the present invention. As shown in the figure, this endoscope apparatus has an insertion portion 3 in which a lens adapter 2 is connected to the distal end side of a long flexible tube 1 and a box shape in which the proximal end of the insertion portion 3 is connected. The apparatus main body 4 is provided.

そして、この内視鏡装置は、挿入部3に撮像手段としてのCCD(図示せず。)が設けられ、そのCCDで捕えた画像信号を、軟性管1の内部の信号線を通して装置本体部4に設置された信号処理回路(図示せず。)に出力し、信号処理回路で処理された信号を画像表示手段である液晶パネル5に映像として映し出すようになっている。尚、装置本体部4には、前記信号処理回路の他、バッテリ電源に接続された主電源回路(図示せず。)等が内蔵されている。   In this endoscope apparatus, a CCD (not shown) as an imaging unit is provided in the insertion section 3, and an image signal captured by the CCD is passed through a signal line inside the flexible tube 1 and the apparatus main body section 4. The signal processed by the signal processing circuit (not shown) is displayed on the liquid crystal panel 5 as image display means as an image. The apparatus main body 4 incorporates a main power circuit (not shown) connected to a battery power source in addition to the signal processing circuit.

管腔に挿入される挿入部3は、前述のように軟性管1の先端側にレンズアダプタ2が設けられているが、さらに詳しくは、軟性管1の先端側には金属等の硬質材料から成る連結プラグ6が設けられ、その連結プラグ6の先端部にレンズアダプタ2が脱着可能に設けられている。連結プラグ6の先端部には前述のCCDが設けられると共に、レンズアダプタ2側に電流を供給するための図示しない電極が設けられている。尚、図2(B)において、2Aは、側視型の交換用のレンズアダプタを示す。   The insertion portion 3 to be inserted into the lumen is provided with the lens adapter 2 on the distal end side of the flexible tube 1 as described above. More specifically, the distal end side of the flexible tube 1 is made of a hard material such as metal. The connecting plug 6 is provided, and the lens adapter 2 is detachably provided at the tip of the connecting plug 6. The above-mentioned CCD is provided at the tip of the connection plug 6 and an electrode (not shown) for supplying a current to the lens adapter 2 side is provided. In FIG. 2B, reference numeral 2A denotes a side view type replacement lens adapter.

図1,図3に示すレンズアダプタ2は所謂直視型のものであり、内視対象物に対峙しその像を連結プラグ6のCCD上に結ぶ対物レンズ群(図示せず。)が軸方向に沿って直列に配置されている。この対物レンズ群は、図1に示すアダプタ本体7の軸心部に収容配置されている。尚、この実施形態においては、アダプタ本体7がこの発明における挿入部本体を構成している。また、アダプタ本体7は、基部側一般面に対して多段の段差状に縮径した突出部7aを有し、その突出部7aの外周側に、図1に示すように全体がほぼ有底円筒状を呈するLED照明ユニット8が取り付けられている。   The lens adapter 2 shown in FIGS. 1 and 3 is a so-called direct-view type, and an objective lens group (not shown) that faces the object to be viewed and connects the image on the CCD of the connection plug 6 is axially provided. Are arranged in series. This objective lens group is accommodated in the axial center part of the adapter main body 7 shown in FIG. In this embodiment, the adapter main body 7 constitutes the insertion portion main body in the present invention. Further, the adapter body 7 has a protruding portion 7a whose diameter is reduced to a multi-stepped shape with respect to the base-side general surface, and the entire outer periphery of the protruding portion 7a is substantially a bottomed cylinder as shown in FIG. An LED lighting unit 8 having a shape is attached.

LED照明ユニット8は、図1及び図3に示すように、アルミニウム等の熱伝導性の良い金属材料によって形成された取付ベース9と、一対の電極10A,10Bが埋設された絶縁性板状部材11と、取付ベース9に固定される複数のLEDベアチップ12…と、を備え、各LEDベアチップ12…が図4に示すように電極10A,10Bにワイヤ配線13によって結線されている。尚、このLED照明ユニット8は、アダプタ本体7に組み付けられる前に別の場所で予め組み立てておく。   As shown in FIGS. 1 and 3, the LED lighting unit 8 is an insulating plate-like member in which a mounting base 9 formed of a metal material having good thermal conductivity such as aluminum and a pair of electrodes 10A and 10B are embedded. 11 and a plurality of LED bare chips 12 fixed to the mounting base 9, and each LED bare chip 12 is connected to electrodes 10A and 10B by wire wiring 13 as shown in FIG. The LED lighting unit 8 is assembled in advance in another place before being assembled to the adapter body 7.

取付ベース9は、図3に示すように円筒壁14bの内面に孔あき円板状の支持壁14aが延設されたベース本体14と、そのベース本体14の支持壁14aの前面に重合固定されるキャビティ部材15と、から成り、キャビティ部材15は円弧形状の平板によって形成され、その平板には周方向等間隔に複数の収容孔16…が形成されている。このキャビティ部材15の収容孔16は支持壁14aと共に前面側に開口する窪み部17(図1,図4参照。)を形成し、その各窪み部17内に前記LEDベアチップ12が夫々配置されるようになっている。尚、ベース本体14とキャビティ部材15の表面にはアルマイト処理等の絶縁処理が施されている。また、プラスチック等の絶縁材を用いても良い。   As shown in FIG. 3, the mounting base 9 is superposed and fixed to the base body 14 in which a perforated disk-like support wall 14 a is extended on the inner surface of the cylindrical wall 14 b and the front surface of the support wall 14 a of the base body 14. The cavity member 15 is formed of an arc-shaped flat plate, and a plurality of receiving holes 16 are formed on the flat plate at equal intervals in the circumferential direction. The housing hole 16 of the cavity member 15 forms a recess portion 17 (see FIGS. 1 and 4) that opens to the front side together with the support wall 14a, and the LED bare chip 12 is disposed in each recess portion 17. It is like that. The surfaces of the base body 14 and the cavity member 15 are subjected to an insulation process such as anodizing. Further, an insulating material such as plastic may be used.

また、絶縁性板状部材11は略扇形に形成され、支持壁14aの前面のうちの、前記キャビティ部材15の配置されていない円弧領域に接着固定されている。そして、絶縁性板状部材11は、柔軟な絶縁性材料から成る基材に前述のように電極10A,10Bが埋設され、その各電極10A,10Bの前面が基材の外表面から露出している。   Further, the insulating plate-like member 11 is formed in a substantially sector shape, and is adhered and fixed to a circular arc region where the cavity member 15 is not disposed on the front surface of the support wall 14a. The insulating plate member 11 has the electrodes 10A and 10B embedded in the base material made of a flexible insulating material as described above, and the front surfaces of the electrodes 10A and 10B are exposed from the outer surface of the base material. Yes.

ここで、取付ベース9に取り付けられる各LEDベアチップ12は夫々の電極部が前方に向くように並んで配置されており、この各LEDベアチップ12の電極部と絶縁性板状部材11上の電極10A,10Bとは、これらの前面側においてワイヤボンディング(ワイヤ配線13)によって結線されている。   Here, the LED bare chips 12 attached to the attachment base 9 are arranged side by side so that the respective electrode portions face forward. The electrode portions of the LED bare chips 12 and the electrodes 10A on the insulating plate member 11 are arranged. , 10B are connected by wire bonding (wire wiring 13) on the front side thereof.

また、この実施形態の場合、各LEDベアチップ12は青色LED、若しくは、紫色LEDが用いられ、その前面側には白色光を得るためにYAG(イットリウム・アルミニウム・ガーネット)系の蛍光樹脂から成る蛍光体層18が配置されている。この各LEDベアチップ12の前面側に配置される蛍光体層18は、前述のように各LEDベアチップ12をワイヤボンディングによって電極金属10A,10Bに接続した後に、蛍光体の溶液を各キャビティ部材15の収容孔16(窪み部17)内に前面側から流し込み、そのまま乾燥させて凝固させることによって形成されている。   In the case of this embodiment, each LED bare chip 12 is a blue LED or a purple LED, and a fluorescent light made of a YAG (yttrium, aluminum, garnet) -based fluorescent resin is used on the front side to obtain white light. A body layer 18 is disposed. The phosphor layer 18 disposed on the front side of each LED bare chip 12 is connected to the electrode metals 10A and 10B by wire bonding, as described above, and the phosphor solution is added to each cavity member 15 as described above. It is formed by pouring into the accommodation hole 16 (recessed portion 17) from the front side, and drying and solidifying as it is.

また、LED照明ユニット8は、図6に示すように、ベース本体14の円筒壁14bがアダプタ本体7の突出部7aに軸方向前方側から嵌入され、その状態においてビス22によって脱着可能に固定されている。具体的には、ベース本体14の円筒壁14bとアダプタ本体7の対応部位には、径方向に沿った挿通孔23とねじ孔24が夫々形成されており、これらの挿通孔23とねじ孔24にビス22の先端部を挿入し、そのビス22を外側から締め込むことによってLED照明ユニット8がアダプタ本体7に固定されている。   Further, as shown in FIG. 6, the LED lighting unit 8 has a cylindrical wall 14 b of the base body 14 fitted into the protruding portion 7 a of the adapter body 7 from the front side in the axial direction, and in this state, is fixed detachably by screws 22. ing. Specifically, insertion holes 23 and screw holes 24 along the radial direction are respectively formed in corresponding portions of the cylindrical wall 14 b of the base body 14 and the adapter body 7, and these insertion holes 23 and screw holes 24 are formed. The LED lighting unit 8 is fixed to the adapter main body 7 by inserting the tip of the screw 22 into the screw and tightening the screw 22 from the outside.

また、絶縁性板状部材11の各電極10A,10B部分と取付ベース9の支持壁14aには、夫々板厚方向(LED照明ユニット8の脱着方向と同方向。)に貫通する貫通孔19,20(図3〜図6参照。)が形成され、アダプタ本体7側に設けられた電源配線21の端末部21aがこれらの貫通孔20,19を通して前方に引き出され、貫通孔19の前面側の孔縁において各電極10A,10Bにはんだ付け固定されるようになっている。   In addition, through holes 19, which penetrate in the plate thickness direction (the same direction as the direction in which the LED lighting unit 8 is attached / detached), are formed in the electrodes 10 </ b> A and 10 </ b> B of the insulating plate member 11 and the support wall 14 a of the mounting base 9. 20 (see FIGS. 3 to 6) is formed, and the terminal portion 21a of the power supply wiring 21 provided on the adapter body 7 side is drawn forward through the through holes 20 and 19, and the front side of the through hole 19 is The holes are fixed to the electrodes 10A and 10B by soldering.

ここで、アダプタ本体7側に設けられた電源配線21の端末部21aは、図5に示すように、LED照明ユニット8の脱着方向(軸方向。)に沿うように前方に突出しており、支持壁14aと絶縁性板状部材11の貫通孔20,19は前述のように脱着方向に沿うように形成されている。電源配線21の端末部21aを電極10A,10Bにはんだ付け固定するに際しては、まず、図5(A)に示すようにLED照明ユニット8を位置合わせしつつアダプタ本体7(図5では、図示せず。)に嵌合し、このとき、図5(B)に示すようにLED照明ユニット8側の貫通孔20,19から電源配線21の端末部21aを前方側に突出させる。そして、この状態から前述のようにLED照明ユニット8をビス22でアダプタ本体7に固定し、電源配線21の端末部21aをLED照明ユニット8の前方側から電極10A,10Bの前面側の孔縁にはんだ付けし、最後に図5(C)に示すように端末部21aの先端の不要部分を切除する。尚、図中25は、はんだ付け部を示す。   Here, as shown in FIG. 5, the terminal portion 21a of the power supply wiring 21 provided on the adapter body 7 side protrudes forward along the attaching / detaching direction (axial direction) of the LED lighting unit 8, and is supported. The through holes 20 and 19 of the wall 14a and the insulating plate-like member 11 are formed along the attaching / detaching direction as described above. When soldering and fixing the terminal portion 21a of the power supply wiring 21 to the electrodes 10A and 10B, first, the adapter main body 7 (not shown in FIG. 5) is positioned while aligning the LED lighting unit 8 as shown in FIG. At this time, as shown in FIG. 5 (B), the terminal portion 21a of the power wiring 21 is projected forward from the through holes 20 and 19 on the LED illumination unit 8 side. From this state, the LED lighting unit 8 is fixed to the adapter body 7 with the screws 22 as described above, and the terminal portion 21a of the power supply wiring 21 is connected to the hole edge on the front side of the electrodes 10A and 10B from the front side of the LED lighting unit 8. Finally, as shown in FIG. 5C, an unnecessary portion at the tip of the terminal portion 21a is cut off. In the figure, reference numeral 25 denotes a soldering portion.

即ち、LED照明ユニット8をアダプタ本体7から取り外す場合には、ベース本体14の外周側面からビス22を外し、その状態においてLED照明ユニット8の前方側から電極10A,10B部分のはんだを溶かし、その状態においてLED照明ユニット8を前方側に引き抜き、このときに電源配線21の端末部21aを貫通孔19,20から取り外す

また、LEDユニット8の再組付けも前述のようにして容易に行なうことができる。
That is, when removing the LED lighting unit 8 from the adapter body 7, the screws 22 are removed from the outer peripheral side surface of the base body 14, and the solder of the electrodes 10A and 10B is melted from the front side of the LED lighting unit 8 in that state. In this state, the LED lighting unit 8 is pulled out forward, and at this time, the terminal portion 21 a of the power supply wiring 21 is removed from the through holes 19 and 20.
Further, the reassembly of the LED unit 8 can be easily performed as described above.

したがって、この内視鏡装置においては、アダプタ本体7に対してLEDをユニットとして容易に脱着することができるため、メンテナンス時の作業効率が大幅に向上すると共に、出荷時の作業効率も向上する。   Therefore, in this endoscope apparatus, since the LED can be easily detached from the adapter main body 7 as a unit, the work efficiency at the time of maintenance is greatly improved, and the work efficiency at the time of shipment is also improved.

また、この内視鏡装置は、LED照明ユニット8の脱着方向前方側に電源配線21のはんだ付け部25が設けられているため、はんだの溶融や再度のはんだ付けをメンテナンス時に容易に行なうことができるという利点もある。特に、この実施形態においては、電源配線21の端末部21aを脱着方向前方側に突出させる一方で、電極金属10A,10Bと取付ベース9に脱着方向に沿うように貫通孔19,20を形成してあるため、はんだの溶融とLED照明ユニット8の離脱といった一連の作業を効率良く行なうことができるうえ、LED照明ユニット8のはんだ付けも容易に行なうことができる。   In addition, since this endoscope apparatus is provided with the soldering portion 25 of the power supply wiring 21 on the front side in the attaching / detaching direction of the LED lighting unit 8, it is possible to easily melt or re-solder the solder during maintenance. There is also an advantage of being able to do it. In particular, in this embodiment, the end portions 21a of the power supply wiring 21 are protruded forward in the attachment / detachment direction, while the through holes 19 and 20 are formed in the electrode metals 10A and 10B and the mounting base 9 along the attachment / detachment direction. Therefore, a series of operations such as melting of the solder and detachment of the LED lighting unit 8 can be efficiently performed, and the LED lighting unit 8 can be easily soldered.

尚、上記の第1の実施形態においては、取付ベース9の円筒壁14bに挿通孔23を形成し、アダプタ本体7の突出部7aにねじ孔24を形成したが、図7に示す第2の実施形態のように、取付ベース9の円筒壁14bとアダプタ本体7の突出部7aに径方向に沿うねじ孔30,31を夫々形成すると共に、前記円筒壁14bの内周面と突出部7aの外周面に、両ねじ孔30,31間において相互に対向する窪み部32,33を形成し、先端部にのみねじ部34aを有するビス34によって両者をねじ止めするようにしても良い。   In the first embodiment, the insertion hole 23 is formed in the cylindrical wall 14b of the mounting base 9, and the screw hole 24 is formed in the protruding portion 7a of the adapter body 7. However, the second embodiment shown in FIG. As in the embodiment, the cylindrical wall 14b of the mounting base 9 and the protruding portion 7a of the adapter body 7 are respectively formed with screw holes 30 and 31 along the radial direction, and the inner peripheral surface of the cylindrical wall 14b and the protruding portion 7a. It is also possible to form indentations 32 and 33 opposite to each other between the screw holes 30 and 31 on the outer peripheral surface, and to screw them together with a screw 34 having a screw portion 34a only at the tip.

この第2の実施形態の場合、ビス34は取付ベース9側のねじ孔30からねじ入れられて最終的にアダプタ本体7側のねじ孔31にねじ込まれる。このとき、取付ベース9は第1の実施形態と同様にビス34によって脱着可能に固定されるが、ビス先端のねじ部34aと、窪み部32,33、取付ベース9側のねじ孔31等が、以下のようにしてLED照明ユニット8の脱落防止部として機能する。   In the case of the second embodiment, the screw 34 is screwed into the screw hole 30 on the mounting base 9 side and finally screwed into the screw hole 31 on the adapter main body 7 side. At this time, the mounting base 9 is detachably fixed by the screw 34 as in the first embodiment, but the screw portion 34a at the tip of the screw, the recessed portions 32 and 33, the screw hole 31 on the mounting base 9 side, and the like. The LED lighting unit 8 functions as a drop-off prevention unit as follows.

即ち、この内視鏡装置は、LED照明ユニット8の脱着方向と略直交する方向からビス34が螺合されているために、LED照明ユニット8の脱落は元々生じにくいが、経時使用等によって万が一ビス34の締め込みが緩むことがあったとしても、ビス先端のねじ部34aは円筒壁14bと突出部7aの窪み部32,33に跨ってそこに留まり、このときねじ部34aが両窪み部32,33の壁に係止されることによってLED照明ユニット8の脱落が確実に規制される。尚、ビス先端のねじ部34aが両窪み部32,33間に変位したときには、円筒壁14bのねじ孔30によってねじ部34aの抜けが阻止される。   That is, in this endoscope apparatus, since the screws 34 are screwed in from a direction substantially perpendicular to the attaching / detaching direction of the LED illumination unit 8, the LED illumination unit 8 is unlikely to drop out originally, but it is unlikely to be used over time. Even if the screw 34 is loosened, the screw portion 34a at the tip of the screw stays there over the cylindrical wall 14b and the depressions 32 and 33 of the projection 7a. At this time, the screw portion 34a is in both depressions. By being locked to the walls 32 and 33, the LED lighting unit 8 is reliably prevented from falling off. When the screw portion 34a at the tip of the screw is displaced between the recess portions 32 and 33, the screw portion 34a is prevented from coming off by the screw hole 30 of the cylindrical wall 14b.

また、以上では、LED照明ユニット8をアダプタ本体7に脱着可能に固定する手段として、頭部を有するビスを用いたが、図8に示す第3の実施形態のように頭部のない所謂芋ねじ(以下、「芋ねじ40」と呼ぶ。)によってLED照明ユニット8とアダプタ本体7を固定するようにしても良い。即ち、この第3の実施形態では、LED照明ユニット8の円筒壁14bに芋ねじ40の挿入孔41と係止用凹部42とを同軸に形成する一方で、アダプタ本体7側に挿入孔41の軸心と合致するねじ孔43を形成し、芋ねじ40を円筒壁14bの挿入孔41からアダプタ本体7のねじ孔43にねじ込み、芋ねじ40の先端部と基端部を係止用凹部42と挿入孔41に係合させることによってLED照明ユニット8をアダプタ本体7に固定するようにしている。尚、LED照明ユニット8を脱着可能に固定する手段としては、芋ねじ40に代えて図9に示す第4の実施形態のようにスプリングピン50を用いることも可能である。   Further, in the above, a screw having a head is used as means for fixing the LED lighting unit 8 to the adapter main body 7 in a detachable manner. However, as in the third embodiment shown in FIG. The LED lighting unit 8 and the adapter main body 7 may be fixed by a screw (hereinafter referred to as “芋 screw 40”). That is, in the third embodiment, the insertion hole 41 of the male screw 40 and the locking recess 42 are formed coaxially in the cylindrical wall 14b of the LED lighting unit 8, while the insertion hole 41 is formed on the adapter body 7 side. A screw hole 43 that coincides with the shaft center is formed, and the screw 40 is screwed into the screw hole 43 of the adapter body 7 from the insertion hole 41 of the cylindrical wall 14b, and the distal end and the base end of the screw 40 are engaged with the locking recess 42. The LED illumination unit 8 is fixed to the adapter body 7 by engaging with the insertion hole 41. As a means for detachably fixing the LED lighting unit 8, a spring pin 50 can be used as in the fourth embodiment shown in FIG.

つづいて、図10〜図12に示す第5の実施形態について説明する。
この実施形態の内視鏡装置は、LED照明ユニット108を、略円筒状のカバー部材60を介してアダプタ本体107に脱着可能に固定している点で上述の実施形態のものと大きく異なっている。さらに詳しくは、LED照明ユニット108の取付ベース109の形状も若干異なっており、その取付ベース109のベース本体114は前記カバー部材60内に収容できるように孔あき円板状に形成されている。そして、カバー部材60は円筒壁60aの一端部に内向きフランジ60bが延設され、他端部の内周面にねじ溝(図示せず。)が切られている。内向きフランジ60bはLED照明ユニット108の抜けを押さえる抜け止め部を構成している。また、カバー部材60の他端部は、アダプタ本体107の外周面に形成されたねじ部61に直接締め込み固定されるようになっている。
Next, a fifth embodiment shown in FIGS. 10 to 12 will be described.
The endoscope apparatus of this embodiment is greatly different from that of the above-described embodiment in that the LED illumination unit 108 is detachably fixed to the adapter main body 107 via a substantially cylindrical cover member 60. . More specifically, the shape of the mounting base 109 of the LED lighting unit 108 is also slightly different, and the base body 114 of the mounting base 109 is formed in a perforated disk shape so that it can be accommodated in the cover member 60. The cover member 60 has an inward flange 60b extending at one end of the cylindrical wall 60a, and a thread groove (not shown) is cut on the inner peripheral surface of the other end. The inward flange 60b constitutes a retaining portion that prevents the LED illumination unit 108 from being detached. Further, the other end portion of the cover member 60 is directly tightened and fixed to a screw portion 61 formed on the outer peripheral surface of the adapter main body 107.

この実施形態の内視鏡装置は、基本的に上述した他の実施形態と同様の作用効果を得ることができるが、LED照明ユニット108を直接アダプタ本体107に固定するのではなく、カバー部材60の内向きフランジ60bで押さえ込んだ状態でアダプタ本体107に固定するようにしているため、LED照明ユニット108の脱着等に伴う傷つきや歪が生じにくい、というさらなる利点がある。   The endoscope apparatus of this embodiment can basically obtain the same operational effects as those of the other embodiments described above, but instead of directly fixing the LED illumination unit 108 to the adapter main body 107, the cover member 60 is provided. Since it is fixed to the adapter main body 107 while being pressed down by the inward flange 60b, there is a further advantage that it is difficult to cause damage or distortion associated with the attachment or detachment of the LED illumination unit 108 or the like.

また、この実施形態の場合、カバー部材60の円筒壁60aにねじ溝を形成し、この円筒壁60aをアダプタ本体107に直接ねじ込み固定するようにしているため、カバー部材60を脱着可能に固定するためのビス等の別部品が不要となり、その分部品点数が削減し、分解や組付時の作業性が向上するという利点もある。   In the case of this embodiment, since a thread groove is formed in the cylindrical wall 60a of the cover member 60, and this cylindrical wall 60a is directly screwed and fixed to the adapter main body 107, the cover member 60 is detachably fixed. Therefore, there is an advantage that a separate part such as a screw is not required, the number of parts is reduced, and workability at the time of disassembling and assembling is improved.

尚、ここではカバー部材60の円筒壁60aにねじ溝を形成して、アダプタ本体107に直接ねじ込むようにした実施形態について説明したが、カバー部材の脱着方向と略直交する方向からビス等によってアダプタ本体に固定するようにしても良い。また、このとき、カバー部材とアダプタ本体の側面に、図7に示した実施形態と同様のねじ孔と窪み部を夫々形成し、先端部にのみねじ部を有するビスによってカバー部材とアダプタ本体をねじ止めするようにしても良い。この場合も、ビス先端のねじ部が他方のねじ孔から外れたときに、ねじ部が両窪み部に跨って係止されるようにすれば、カバー部材の脱落をより確実に防止することが可能となる。   Here, the embodiment has been described in which a screw groove is formed in the cylindrical wall 60a of the cover member 60 and screwed directly into the adapter main body 107. However, the adapter is attached with a screw or the like from a direction substantially perpendicular to the attaching / detaching direction of the cover member. You may make it fix to a main body. Further, at this time, screw holes and recesses similar to those of the embodiment shown in FIG. 7 are formed on the side surfaces of the cover member and the adapter main body, respectively, and the cover member and the adapter main body are connected by screws having a screw portion only at the tip. You may make it screw. In this case as well, when the screw portion at the tip of the screw is removed from the other screw hole, the cover member can be more reliably prevented from falling off if the screw portion is locked across the two recessed portions. It becomes possible.

図13,図14は、この発明の第6の実施形態を示すものであり、この実施形態の内視鏡装置はこの発明にかかる基本構造を側視型のレンズアダプタ202に適用したものである。この装置は、アダプタ本体207の先端部側面に段差面70が設けられ、この段差面70に撮像用の窓71とLED照明ユニット208が並列に配置されている。   FIGS. 13 and 14 show a sixth embodiment of the present invention. An endoscope apparatus according to this embodiment is obtained by applying the basic structure according to the present invention to a side-view type lens adapter 202. FIG. . In this apparatus, a step surface 70 is provided on the side surface of the tip of the adapter main body 207, and an imaging window 71 and an LED illumination unit 208 are arranged in parallel on the step surface 70.

LED照明ユニット208は、取付ベース209が第1の実施形態と同様にベース本体214とキャビティ部材215によって構成されているが、ベース本体214は、その平面視が略長方状に形成されると共に、一端側に舌片部72が屈曲して形成されている。そして、図14に示すように、ベース本体214の前面に重合固定されるキャビティ部材215は全体が略長方形状に形成されており、対向する長辺の各中央に方形状の切欠き73が夫々設けられ、その各切欠き位置に方形状の絶縁性板状部材211A,211Bが配置されている。各絶縁性板状部材211A,211Bは夫々電極10A,10Bを有し、各電極10A,10Bは電源配線21の端末部21aに夫々はんだ付け固定されている。尚、電源配線21と電極10A,10Bの接続構造や、キャビティ部材215の収容孔16内にLEDベアチップ12が配置されている点、各LEDベアチップ12がワイヤボンディングによって電極10A,10Bに結線されている点、各LEDベアチップ12の前面に蛍光体層18(図13参照。)が設けられている点等は第1の実施形態と同様となっている。   In the LED illumination unit 208, the mounting base 209 is configured by the base main body 214 and the cavity member 215 as in the first embodiment. The base main body 214 is formed in a substantially rectangular shape in plan view. The tongue piece 72 is bent at one end side. And as shown in FIG. 14, the cavity member 215 overlapped and fixed to the front surface of the base main body 214 is formed in a substantially rectangular shape as a whole, and square cutouts 73 are respectively formed at the centers of the opposing long sides. A rectangular insulating plate-like member 211A, 211B is disposed at each notch position. Each of the insulating plate-like members 211A and 211B has electrodes 10A and 10B, respectively, and each of the electrodes 10A and 10B is fixed to the terminal portion 21a of the power supply wiring 21 by soldering. In addition, the connection structure of the power supply wiring 21 and the electrodes 10A and 10B, the point that the LED bare chip 12 is disposed in the accommodation hole 16 of the cavity member 215, and the LED bare chips 12 are connected to the electrodes 10A and 10B by wire bonding. The point which the fluorescent substance layer 18 (refer FIG. 13) is provided in the front surface of each LED bare chip 12, etc. is the same as that of 1st Embodiment.

アダプタ本体207の段差面70には、LED照明ユニット208が嵌合される略長方形状の窪み部74が設けられ、アダプタ本体207の前端面にはこの窪み部74内に連通する挿通孔75が設けられている。この実施形態では、段差面70と略直交する方向がLED照明ユニット208の脱着方向となっており、取付ベース209の舌片部72にはアダプタ本体207への組付時に前記挿通孔75と同軸となるねじ孔76が設けられている。この実施形態の場合、LED照明ユニット208がアダプタ本体207の窪み部74内に嵌合された状態において、ビス22が挿通孔75を通して取付ベース209のねじ孔76に締め込まれている。   The stepped surface 70 of the adapter main body 207 is provided with a substantially rectangular recess 74 into which the LED lighting unit 208 is fitted, and an insertion hole 75 communicating with the recess 74 is formed on the front end surface of the adapter main body 207. Is provided. In this embodiment, the direction substantially orthogonal to the step surface 70 is the attaching / detaching direction of the LED lighting unit 208, and the tongue piece 72 of the mounting base 209 is coaxial with the insertion hole 75 when assembled to the adapter body 207. A screw hole 76 is provided. In the case of this embodiment, the screw 22 is fastened to the screw hole 76 of the mounting base 209 through the insertion hole 75 in a state where the LED illumination unit 208 is fitted in the recess 74 of the adapter main body 207.

この実施形態の内視鏡装置は、第1の実施形態と形状こそ異なるが、ほぼ同様の作用効果を得ることができる。   The endoscope apparatus of this embodiment is different from the first embodiment in shape, but can obtain substantially the same operational effects.

尚、アダプタ本体207とLED照明ユニット208のねじ固定部は、図7に示した実施形態と同様の構造を採用することも可能である。また、図15に示す第7の実施形態のようにアダプタ本体207の前端部にねじ孔90を設け、そのねじ孔90に芋ねじ等のねじ部材91をねじ込み、そのねじ部材91の先端部でLED照明ユニット208を押圧固定するようにしても良い。さらに、LED照明ユニット208の固定をより確実にする場合には、図16に示す第8の実施形態のように、ねじ部材91の先端面とLED照明ユニット208の端面に凹部92と凸部93を夫々形成しておき、LED照明ユニット208の凸部93の周域を凹部92で囲むようにしてねじ部材91によってLED照明ユニット208を押圧固定するようにしても良い。   Note that the screw fixing portions of the adapter main body 207 and the LED lighting unit 208 can adopt the same structure as that of the embodiment shown in FIG. Further, as in the seventh embodiment shown in FIG. 15, a screw hole 90 is provided at the front end portion of the adapter main body 207, and a screw member 91 such as a male screw is screwed into the screw hole 90. The LED lighting unit 208 may be pressed and fixed. Furthermore, when fixing the LED lighting unit 208 more reliably, a concave portion 92 and a convex portion 93 are formed on the tip surface of the screw member 91 and the end surface of the LED lighting unit 208 as in the eighth embodiment shown in FIG. May be formed, and the LED illumination unit 208 may be pressed and fixed by the screw member 91 so that the peripheral area of the projection 93 of the LED illumination unit 208 is surrounded by the recess 92.

また、図17,図18は、この発明の第9の実施形態を示すものである。この実施形態の内視鏡装置は、第6の実施形態と同様の側視型のレンズアダプタ302を採用したものであるが、窪み部74内に配置したLED照明ユニット308がアダプタ本体308の前端部を覆う半割り円筒状のカバー部材360を介して固定されている。カバー部材360は、アダプタ本体308の段差面70に対応する半割り面80に、LED照明ユニット308のサイズよりも一回り小さい窓81が設けられ、この窓81の縁部81aがLED照明ユニット308の抜けを押さえる抜け止め部となっている。また、窓81にはカバーガラスを設けても良い。そして、カバー部材360はビス22によってアダプタ本体308に対してねじ込み固定されている。   FIGS. 17 and 18 show a ninth embodiment of the present invention. The endoscope apparatus of this embodiment employs a side-view type lens adapter 302 similar to that of the sixth embodiment, but the LED illumination unit 308 disposed in the recess 74 is a front end of the adapter main body 308. It is fixed via a half-cylindrical cover member 360 that covers the part. The cover member 360 is provided with a window 81 that is slightly smaller than the size of the LED illumination unit 308 on a half surface 80 corresponding to the stepped surface 70 of the adapter main body 308, and an edge 81 a of the window 81 is an LED illumination unit 308. It serves as a retaining part that prevents the slipping out of the body. The window 81 may be provided with a cover glass. The cover member 360 is screwed and fixed to the adapter main body 308 with screws 22.

この実施形態の内視鏡装置は、第5の実施形態と形状こそ異なるが、ほぼ同様の作用効果を得ることができる。また、この実施形態の場合も、カバー部材360とアダプタ本体308のねじ固定部は、図7に示した実施形態と同様の構造を採用することも可能である。   Although the endoscope apparatus of this embodiment is different in shape from the fifth embodiment, substantially the same operational effects can be obtained. In the case of this embodiment as well, the screw fixing portions of the cover member 360 and the adapter main body 308 can adopt the same structure as that of the embodiment shown in FIG.

尚、この発明の実施形態は以上で説明したものに限るものでなく、例えば、上述の各実施形態は、CCDによって撮影された映像を液晶パネル等の画像表示手段に映し出すタイプの内視鏡装置について説明したが、対物レンズ群で捕えた像を光ファィバー等のイメージガイドを通して接眼レンズから観察者が直接覗くタイプの内視鏡装置であっても良い。   The embodiments of the present invention are not limited to those described above. For example, each of the above-described embodiments is an endoscope apparatus of a type that displays an image captured by a CCD on an image display means such as a liquid crystal panel. However, it may be an endoscope apparatus in which an observer directly looks into an image captured by an objective lens group from an eyepiece through an image guide such as an optical fiber.

7,107,207,307 アダプタ本体(挿入部本体)
8,108,208,308 LED照明ユニット
9,109,209 取付ベース
10A,10B 電極
12 LEDベアチップ
19,20 貫通孔
21 電源配線
25 はんだ付け部
30,31 ねじ孔
32,33 窪み部
34 ビス
34a ねじ部
60 内向きフランジ(抜け止め部)
81a 縁部(抜け止め部)
7, 107, 207, 307 Adapter body (insertion unit body)
8, 108, 208, 308 LED lighting unit 9, 109, 209 Mounting base 10A, 10B Electrode 12 LED bare chip 19, 20 Through hole 21 Power supply wiring 25 Soldering portion 30, 31 Screw hole 32, 33 Recessed portion 34 Screw
34a Screw part 60 Inward flange (Retaining part)
81a Edge (Retaining part)

Claims (5)

内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡の製造方法において、
取付ベースの前面側に複数のLEDベアチップと電極を取り付け、さらに前記電極と前記複数のLEDベアチップとを結線してLED照明ユニットを形成し、前記取付ベースの前面側に、前記電極に対する電源配線をはんだ付けにより固定することを特徴とする内視鏡の製造方法。
In an endoscope manufacturing method in which an illumination unit using an LED is provided in an insertion portion to be inserted into a lumen of an endoscope target,
A plurality of LED bare chips and electrodes are attached to the front side of the mounting base, and the LED and the plurality of LED bare chips are connected to form an LED lighting unit. A power supply wiring for the electrodes is provided on the front side of the mounting base. An endoscope manufacturing method characterized by fixing by soldering.
前記取付ベースは、孔あき円板状のベース本体を有し、
前記ベース本体の孔に、前記挿入部の先端が嵌合されることを特徴とする請求項1に記載の内視鏡の製造方法。
The mounting base has a perforated disc-shaped base body,
The endoscope manufacturing method according to claim 1, wherein a distal end of the insertion portion is fitted into the hole of the base body.
内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡の製造方法において、
前記挿入部は、
先端側に設けられ、対物レンズが収容配置された凸部と、
前記凸部が嵌合する孔あき円板状のベース本体と、
を具備し、
前記ベース本体の一方の面に複数のLEDベアチップと電極とを取り付け、
前記電極と前記複数のLEDベアチップとを結線してLED照明ユニットを形成し、
前記LED照明ユニットが形成された前記ベース本体の孔に、前記一方の面と反対の他方の面側から前記凸部を嵌合し、
前記他方の面側から前記ベース本体の前記一方の面側に引き出された電源配線の端部と前記電極とを、前記一方の面側ではんだ付けにより固定することを特徴とする内視鏡の製造方法。
In an endoscope manufacturing method in which an illumination unit using an LED is provided in an insertion portion to be inserted into a lumen of an endoscope target,
The insertion part is
A convex portion provided on the distal end side and containing the objective lens; and
A perforated disc-shaped base body with which the convex portion fits;
Comprising
A plurality of LED bare chips and electrodes are attached to one surface of the base body,
An LED lighting unit is formed by connecting the electrodes and the plurality of LED bare chips,
In the hole of the base body in which the LED lighting unit is formed, the convex portion is fitted from the other surface side opposite to the one surface,
An end of a power supply wire drawn out from the other surface side to the one surface side of the base body and the electrode are fixed by soldering on the one surface side. Production method.
前記電源配線をはんだ付けにより固定した後、前記ベース本体に嵌合された前記挿入部先端に円筒状のカバー部材を装着して前記LED照明ユニットを固定することを特徴とする請求項2または3に記載の内視鏡の製造方法。 After fixing by soldering the power wiring, according to claim 2 or 3 wherein the base body fitted to the leading end of the insertion portion that is engaged by mounting a cylindrical cover member, characterized in that to fix the LED lighting unit A method for manufacturing the endoscope according to 1. 内視対象の管腔内に挿入される挿入部にLEDによる照明手段が設けられた内視鏡において、
前記挿入部は、
先端側に設けられ、対物レンズが収容配置された凸部と、
前記凸部が嵌合する孔あき円板状のベース本体と、
を具備し、
前記ベース本体の一方の面に複数のLEDベアチップと電極とが取り付けられ、前記電極と前記複数のLEDベアチップとが結線されてLED照明ユニットが形成され、
前記LED照明ユニットが形成された前記ベース本体の孔に、前記一方の面と反対の他方の面側から前記凸部が嵌合され、
前記他方の面側から前記ベース本体の前記一方の面側に引き出された電源配線の端部と前記電極とが、前記一方の面側ではんだ付けにより固定されていることを特徴とする内視鏡。
In an endoscope in which an illuminating means by an LED is provided in an insertion portion to be inserted into a lumen of an endoscopic object,
The insertion part is
A convex portion provided on the distal end side and containing the objective lens; and
A perforated disc-shaped base body with which the convex portion fits;
Comprising
A plurality of LED bare chips and electrodes are attached to one surface of the base body, and the electrodes and the plurality of LED bare chips are connected to form an LED lighting unit,
The convex portion is fitted into the hole of the base body where the LED lighting unit is formed from the other surface side opposite to the one surface,
An internal view characterized in that an end portion of a power supply wiring drawn out from the other surface side to the one surface side of the base body and the electrode are fixed by soldering on the one surface side. mirror.
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