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JP4612271B2 - Continuous casting method of ultra-low carbon steel - Google Patents
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JP4612271B2 - Continuous casting method of ultra-low carbon steel - Google Patents

Continuous casting method of ultra-low carbon steel Download PDF

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Publication number
JP4612271B2
JP4612271B2 JP2002314841A JP2002314841A JP4612271B2 JP 4612271 B2 JP4612271 B2 JP 4612271B2 JP 2002314841 A JP2002314841 A JP 2002314841A JP 2002314841 A JP2002314841 A JP 2002314841A JP 4612271 B2 JP4612271 B2 JP 4612271B2
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Prior art keywords
low carbon
steel
grain boundary
carbon steel
scale
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JP2002314841A
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JP2004149836A (en
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寛 原田
渡 大橋
勝浩 笹井
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、鋼板の表面欠陥、特に酸化スケールに起因した表面欠陥の発生が極めて少ない極低炭素鋼の連続鋳造方法ならびに鋼材に関する。
【0002】
【従来の技術】
鋼中の炭素、窒素濃度を真空脱ガス処理により極力除去し、これらをTi,Nb,Al、等で炭化物、窒化物として固定した極低炭素鋼は自動車用外板等、加工性に優れた鋼板として様々な用途に用いられている。しかしながら、様々な欠陥が発生しやすく製品歩留は低いのが現状である。その原因は溶鋼段階で生じる脱酸生成物、また連鋳鋳型内で不可避的に用いられている不活性ガスやパウダーが溶鋼中に懸濁し鋳片に捕捉されたものや、加熱炉等高温加熱雰囲気中で生じるスケールが完全に除去されず製品表面に局部的に残留したもの等が挙げられる。
【0003】
これらの中でスケール起因の欠陥が極低炭素鋼において特に発生しやすいことは例えば瀬々らの論文(鉄と鋼、vol.87(2001),No.2,P85〜92)で報告されている。極低炭素鋼では炭素濃度が30ppm程度以下と極めて低いため、鋼材加熱時に脱炭反応が生じにくく、かつ鉄よりも優先的に酸化されやすいAl、Ti等の元素を極低炭素鋼は含有するため、これらの酸化物が加熱時に形成され表層の加工性を悪化することで表面欠陥として顕在化しやすいことを報告している。
上記、スケール起因の欠陥対策としては、加熱炉における加熱温度や加熱雰囲気の適正化、高圧水によるデスケーリング条件の適正化等が挙げられる。
【0004】
【発明が解決しようとする課題】
しかし、地鉄/スケール界面の地鉄側で一旦粒界酸化が生じると、その部分のスケールはデスケーリングによって除去されることは困難であるため、粒界酸化深さを低減できるスケール起因の欠陥対策技術が必要とされていた。
そこで、本発明は鋼板の表面欠陥、特に酸化スケールに起因した表面欠陥の発生が極めて少ない極低炭素鋼および連続鋳造方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
iとNbとTiの鋼中の濃度(質量%)が、下記関係式を満足し、Alを含有しない鋼であって、C濃度が0.0030質量%以下である極低炭素鋼を鋳型内に水平断面内で旋回流を形成する移動磁場形成装置を備えた鋳型を用いて鋳造することを特徴とする極低炭素鋼の連続鋳造方法にある。
11.5×%Si+47×%Nb+49×%Ti≦4
【0006】
【発明の実施の形態】
本発明者らは溶質元素の濃度を種々変化させた溶鋼を鋳造して得た極低炭素鋼の鋳片からサンプルを切り出し、これらのサンプルの加熱実験を行い、加熱によるサンプルの粒界酸化と、溶質元素および濃度との関係について調査解析した。ここで極低炭素鋼とは、炭素濃度が30ppm(質量ベース)程度以下のものを意味しており、真空溶解炉を用いて電解鉄に種々の合金元素を添加し溶鋼を溶製後、鋳型内に注入、凝固させることによって、溶質元素の濃度が異なる鋳片を製造した。尚、加熱条件は加熱温度1200℃、加熱時間2時間、加熱雰囲気は3容量%O2 、8容量%CO2 、16容量%H2 O、73容量%N2 雰囲気とした。
【0007】
その結果、フェライト形成元素のSi、Nb、Tiの溶質濃度(質量%)と、極低炭素鋼の平均粒界酸化深さとの間に明瞭な相関関係があることを見いだした。ここで、平均粒界酸化深さとは、図1に示すように加熱した後のスケール/地鉄界面の地鉄側に見られるノッチ状の切りかきのことで、スケール/地鉄界面からの深さを意味している。また、平均粒界酸化深さの測定方法は、加熱後のサンプルのスケール/地鉄界面を顕微鏡で観察することで測定した。
【0008】
フェライト形成元素のSi、Nb、Tiの溶質濃度(質量%)のフェライト生成能(以降F値と記載)を総合的に評価する指標として、実験結果により下記(1)式を導いた。そこで、F値と平均粒界酸化深さとの関係を調査した結果を図2に示すが、F値が低くなるほど平均粒界酸化深さは小さくなっていること、また(1)式で表されるF値が4を越えると平均粒界酸化が顕著となることがわかる。
F値=11.5×%Si+47×%Nb+49×%Ti≦4 … (1)
従って、F値≦4とすることで、平均粒界酸化深さを小さくすることができる。
【0009】
ここで粒界酸化深さが低減する効果について説明する。スケールは地鉄上だけでなく、粒界酸化部にも形成される。その粒界酸化部に形成されたスケールは、粒界酸化の形態が複雑であるため、デスケーリングによって完全に除去することはできない。そのため、圧延時にこのスケールは酸化物として鋼板内部に取り残されることになる。言い換えれば、加熱中に鋼板表面近傍に新たに酸化物を導入することになるのである。また、酸化深さが深くなるほど、地鉄上のスケールもデスケーリングによって除去されにくくなる。そのため、この酸化深さはできるだけ浅い方が好ましいことになる。
【0010】
次に、極低炭素鋼のそれぞれのサンプルを上記と同じ条件で加熱し、その後デスケーリング実験を行い、これらのサンプル表面の地鉄とスケール界面の平均粒界酸化深さとスケール残存率との関係を調査した。尚、デスケーリング実験はデスケーリング温度1100℃、背圧15MPa、流量110リットル/分の条件で行った。また、スケール残存率とは、スケールが残存した領域の面積/サンプルの表面積×100であり、上記面積の測定方法は、デスケーリング後のサンプル表面にスケールが残存しているかどうかを目視で観察し、残存した領域ならびにサンプルの全表面積をそれぞれ測定することで評価した。
【0011】
結果を図3に示すが、平均粒界酸化深さが50μmを越えると、デスケーリング後のスケール残存率が顕著に増加することがわかる。デスケーリング後に残存したスケールは、熱間圧延時に図4に示すように鋼板内部に取り残されることになり、鋼板表面を酸洗しても残留するため欠陥として残存することになる。従って、熱間圧延の前に実施する加熱処理後の極低炭素鋼において、鋼表面の地鉄とスケール界面の平均粒界酸化深さが50μm以下であることが、鋼板表面ならびに鋼材内部に取り残されるスケールを極力低減する観点から好ましい。
【0012】
上記極低炭素鋼の製造方法としては、まず、転炉での精錬と還流式真空脱ガス装置での処理によりC濃度を0.003%以下とした溶鋼を溶製する。この溶鋼にF値≦4となる様に各種合金を添加した後、連続鋳造装置を用いて所定形状の鋳片を製造する。こうして得られた極低炭素鋼の鋼表面の地鉄とスケール界面の平均粒界酸化深さは50μm以下である。
【0013】
ところでこのような鋳片を連続鋳造にて製造しようとすると、F値≦4を達成するためにはSi、Nb、Tiの成分濃度を低くすることになるため、結果として溶鋼中のフリー酸素濃度が増加することになる。CとOは反応してCOガスを発生するため、COの濃度積によってはCO気泡の発生が顕著となり鋳造することが困難となる。基本的には極低炭素鋼であるため、CO濃度積は低く、CO気泡の発生はほとんど問題ない。そのため、鋳片サイズおよび形状によらず、様々な鋳造方法において本発明で述べた鋳片を鋳造することはできる。
【0014】
しかしながら、鍋からタンディッシュへの注入時やタンディッシュ内等での再酸化により鋳型内に注入される溶鋼中のフリー酸素濃度が上昇する可能性もありうる。そのため、本願発明の成分の溶鋼を用いて連続鋳造にて鋳片を製造する場合、特に溶鋼静圧の低いメニスカス近傍で凝固シェル前面でのCO気泡発生を確実に防止するには、凝固シェル前面に流速を付与できる、移動磁場形成装置を搭載した鋳型を用いて、水平断面内で旋回流を付与しつつ鋳造すれば、F値の低い成分組成の極低炭素鋼まで安定して鋳造できるため、好ましい。
【0015】
【実施例】
以下に、実施例および比較例をあげて、本発明について具体的に説明する。
(実施例1)
転炉での精錬と還流式真空脱ガス装置での処理により、C濃度を0.0018質量%とした溶鋼300tを溶製した。この溶鋼に合金を添加し、0.01質量%Si、0.15質量%Mn、0.035質量%Nbとして、AlおよびTiは一切添加しなかった。この場合のF値は1.76である。この溶鋼を連続鋳造方法で厚み250mm、幅1800mmのスラブに鋳造した。鋳造した鋳片は8500mm長さに切断し、1コイル単位とした。また、一部の鋳片を熱間圧延を行う前に取り出し粒界酸化深さを測定した。
その結果、粒界酸化深さの平均値は20ミクロンであった。その他のスラブは、熱間圧延、冷間圧延し、最終的には0.7mm厚みで幅1800mmコイルの冷延鋼板とした。鋳片品質については、冷間圧延後の検査ラインで目視観察を行い、1コイルあたりに発生する表面欠陥の発生個数を評価した。その結果、表面欠陥は観察されなかった。
【0016】
(実施例2)
転炉での精錬と還流式真空脱ガス装置での処理により、C濃度を0.0015質量%とした溶鋼300tを溶製した。この溶鋼に合金を添加し、0.01質量%Si、0.15質量%Mn、0.035質量%Nb、0.035質量%Tiとして、Alは一切添加しなかった。この場合のF値は3.5である。この溶鋼を鋳型内電磁撹拌装置を有する連続鋳造機を用いて、メニスカスにおける溶鋼を平均流速40cm/sで電磁攪拌しながら鋳造し、厚み250mm、幅1800mmのスラブとした。鋳造した鋳片は8500mm長さに切断し、1コイル単位とした。また、一部の鋳片を熱間圧延を行う前に取り出し粒界酸化深さを測定した。その結果、粒界酸化深さの平均値は40ミクロンであった。その他のスラブは、熱間圧延、冷間圧延し、最終的には0.7mm厚みで幅1800mmコイルの冷延鋼板とした。鋳片品質については、冷間圧延後の検査ラインで目視観察を行い、1コイルあたりに発生する表面欠陥の発生個数を評価した。その結果、表面欠陥は観察されなかった。
【0017】
(比較例)
転炉での精錬と還流式真空脱ガス装置での処理により、C濃度を0.0015質量%とした溶鋼をAlで脱酸し、Al濃度0.04質量%とした。この溶鋼に合金を添加し、0.01質量%Si、0.15質量%Mn、0.05質量%Tiとした。この場合のF値は4.6である。この溶鋼を用いて厚み250mm、幅1800mmのスラブに鋳造した。鋳造した鋳片は8500mm長さに切断し、1コイル単位とした。また、一部の鋳片を熱間圧延を行う前に取り出し粒界酸化深さを測定した。
その結果、粒界酸化深さの平均値は70ミクロンであった。その他のスラブは、熱間圧延、冷間圧延し、最終的には0.7mm厚みで幅1800mmコイルの冷延鋼板とした。鋳片品質については、冷間圧延後の検査ラインで目視観察を行い、1コイルあたりに発生する表面欠陥の発生個数を評価した。その結果、表面欠陥はコイル1本あたり10〜20個の表面欠陥が観察された。
【0018】
【発明の効果】
本発明で述べた方法を用いることで鋳片加熱時に形成されるスケールに起因した表面欠陥を確実に防止することができる。
【図面の簡単な説明】
【図1】粒界酸化深さの測定方法を示した図である。
【図2】Si,Al,Nb,Tiで決まるF値と粒界酸化の平均深さとの関係を示した図である。
【図3】粒界酸化深さとデスケ実験後のスケール残存率との関係を示した図である。
【図4】粒界酸化部分のスケールが圧延時に鋼板内部に取り残される状況を模式的に示した図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a continuous casting method of ultra-low carbon steel and a steel material in which the occurrence of surface defects on a steel sheet, particularly surface defects due to oxide scale, is extremely small.
[0002]
[Prior art]
Carbon and nitrogen concentrations in steel are removed as much as possible by vacuum degassing treatment, and these are fixed as carbides and nitrides with Ti, Nb, Al, etc. It is used for various purposes as a steel plate. However, various defects are likely to occur and the product yield is low at present. The cause is the deoxidation product generated in the molten steel stage, the inactive gas and powder inevitably used in the continuous casting mold suspended in the molten steel and trapped in the slab, and the heating furnace Examples include scales that are not completely removed in the atmosphere but remain locally on the product surface.
[0003]
Among these, it is reported in, for example, a paper by Seze et al. (Iron and Steel, vol. 87 (2001), No. 2, P85-92) that defects caused by scale are particularly likely to occur in extremely low carbon steel. . Extremely low carbon steel has an extremely low carbon concentration of about 30 ppm or less, and therefore, extremely low carbon steel contains elements such as Al and Ti that are less likely to cause a decarburization reaction when heated and are preferentially oxidized over iron. For this reason, it has been reported that these oxides are easily formed as surface defects when they are formed during heating and deteriorate the workability of the surface layer.
Examples of measures against defects due to scale include optimization of heating temperature and heating atmosphere in a heating furnace, optimization of descaling conditions with high-pressure water, and the like.
[0004]
[Problems to be solved by the invention]
However, once grain boundary oxidation occurs on the side of the iron / scale interface, it is difficult to remove the scale by descaling, so the scale-induced defects can reduce the grain boundary oxidation depth. Countermeasure technology was needed.
Accordingly, an object of the present invention is to provide an ultra-low carbon steel and a continuous casting method in which surface defects of a steel sheet, in particular, surface defects caused by oxide scale are extremely small.
[0005]
[Means for Solving the Problems]
An ultra-low carbon steel in which the concentration (mass%) of Si, Nb, and Ti in the steel satisfies the following relational formula and does not contain Al, and the C concentration is 0.0030 mass% or less as a mold The present invention relates to a continuous casting method for ultra-low carbon steel, characterized in that casting is performed using a mold provided with a moving magnetic field forming device that forms a swirling flow in a horizontal section.
11.5 ×% Si + 47 ×% Nb + 49 ×% Ti ≦ 4
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The inventors cut out samples from slabs of ultra-low carbon steel obtained by casting molten steel with various concentrations of solute elements, conducted heating experiments on these samples, The relationship between solute elements and concentration was investigated and analyzed. Here, the ultra-low carbon steel means one having a carbon concentration of about 30 ppm (mass base) or less, and using a vacuum melting furnace, various alloy elements are added to the electrolytic iron to melt the molten steel, and then the mold By casting and solidifying the slab, slabs having different solute element concentrations were produced. The heating conditions were a heating temperature of 1200 ° C., a heating time of 2 hours, and a heating atmosphere of 3 volume% O 2 , 8 volume% CO 2 , 16 volume% H 2 O, and 73 volume% N 2 atmosphere.
[0007]
As a result, it has been found that there is a clear correlation between the solute concentrations (mass%) of the ferrite forming elements Si 2 , Nb and Ti and the average grain boundary oxidation depth of the ultra-low carbon steel. Here, the average grain boundary oxidation depth is a notch-shaped notch seen on the side of the scale / base metal interface after heating, as shown in FIG. That means Moreover, the measuring method of the average grain boundary oxidation depth was measured by observing the scale / base metal interface of the sample after heating with a microscope.
[0008]
As an index for comprehensively evaluating the ferrite forming ability (hereinafter referred to as F value) of the solute concentrations (mass%) of the ferrite forming elements Si , Nb, and Ti, the following equation (1) was derived from the experimental results. Therefore, FIG. 2 shows the result of investigating the relationship between the F value and the average grain boundary oxidation depth. The lower the F value, the smaller the average grain boundary oxidation depth, and it is expressed by the equation (1). It can be seen that when the F value exceeds 4, the average grain boundary oxidation becomes significant.
F value = 11.5 ×% Si + 47 ×% Nb + 49 ×% T i ≦ 4 (1)
Therefore, by setting the F value ≦ 4, the average grain boundary oxidation depth can be reduced.
[0009]
Here, the effect of reducing the grain boundary oxidation depth will be described. The scale is formed not only on the ground iron but also on the grain boundary oxidation part. The scale formed in the grain boundary oxidation part cannot be completely removed by descaling because the form of grain boundary oxidation is complicated. Therefore, at the time of rolling, this scale is left as an oxide inside the steel plate. In other words, an oxide is newly introduced near the surface of the steel plate during heating. In addition, the deeper the oxidation depth, the more difficult it is to remove the scale on the ground iron by descaling. Therefore, it is preferable that the oxidation depth is as shallow as possible.
[0010]
Next, each sample of ultra-low carbon steel was heated under the same conditions as above, followed by a descaling experiment, and the relationship between the average grain boundary oxidation depth of the surface iron and scale interface on the surface of these samples and the residual ratio of scale. investigated. The descaling experiment was performed under the conditions of a descaling temperature of 1100 ° C., a back pressure of 15 MPa, and a flow rate of 110 liters / minute. The scale residual ratio is the area of the area where the scale remains / the surface area of the sample × 100, and the area measurement method visually observes whether the scale remains on the sample surface after descaling. Evaluation was made by measuring the remaining area and the total surface area of the sample.
[0011]
The results are shown in FIG. 3, and it can be seen that when the average grain boundary oxidation depth exceeds 50 μm, the scale residual ratio after descaling increases remarkably. The scale remaining after descaling is left inside the steel plate during hot rolling as shown in FIG. 4, and remains as a defect because it remains even if the steel plate surface is pickled. Therefore, in the ultra-low carbon steel after the heat treatment performed before hot rolling, it is left on the steel plate surface and inside the steel material that the average grain boundary oxidation depth of the steel surface and the scale interface is 50 μm or less. From the viewpoint of reducing the scale as much as possible.
[0012]
As a method for producing the ultra-low carbon steel, first, molten steel having a C concentration of 0.003% or less is produced by refining in a converter and treatment in a reflux type vacuum degassing apparatus. After various alloys are added to the molten steel so that the F value ≦ 4, a slab having a predetermined shape is manufactured using a continuous casting apparatus. The average grain boundary oxidation depth of the base metal and scale interface on the steel surface of the ultra-low carbon steel thus obtained is 50 μm or less.
[0013]
By the way, if such a slab is to be manufactured by continuous casting, the component concentration of Si , Nb and Ti will be lowered in order to achieve F value ≦ 4. As a result, free oxygen in the molten steel The concentration will increase. Since C and O react to generate CO gas, depending on the concentration product of CO, the generation of CO bubbles becomes significant, making casting difficult. Since it is basically an extremely low carbon steel, the CO concentration product is low, and the generation of CO bubbles is almost no problem. Therefore, the slab described in the present invention can be cast by various casting methods regardless of the slab size and shape.
[0014]
However, there may be a possibility that the free oxygen concentration in the molten steel injected into the mold is increased by re-oxidation in the tundish or the like from the pan to the tundish. Therefore, when producing a slab by continuous casting using the molten steel of the component of the present invention, in order to reliably prevent the generation of CO bubbles at the front of the solidified shell particularly in the vicinity of the meniscus where the molten steel has a low static pressure, If casting is performed with a swirling flow in a horizontal section using a mold equipped with a moving magnetic field forming device that can impart a flow velocity to the steel, it is possible to stably cast even ultra-low carbon steel with a low F value component composition ,preferable.
[0015]
【Example】
Hereinafter, the present invention will be described in detail with reference to examples and comparative examples.
Example 1
300 t of molten steel with a C concentration of 0.0018% by mass was produced by refining in a converter and treatment in a reflux-type vacuum degassing apparatus. An alloy was added to the molten steel, and 0.01 mass% Si, 0.15 mass% Mn, and 0.035 mass% Nb were not added at all. In this case, the F value is 1.76. This molten steel was cast into a slab having a thickness of 250 mm and a width of 1800 mm by a continuous casting method. The cast slab was cut to a length of 8500 mm to make one coil unit. Moreover, before carrying out hot rolling of some cast pieces, the grain boundary oxidation depth was measured.
As a result, the average value of the grain boundary oxidation depth was 20 microns. The other slabs were hot-rolled and cold-rolled, and finally made a cold-rolled steel sheet having a thickness of 0.7 mm and a width of 1800 mm. Regarding the slab quality, visual observation was performed on the inspection line after cold rolling, and the number of surface defects generated per coil was evaluated. As a result, no surface defects were observed.
[0016]
(Example 2)
300 t of molten steel with a C concentration of 0.0015% by mass was produced by refining in a converter and treatment in a reflux-type vacuum degassing apparatus. An alloy was added to this molten steel, and no Al was added as 0.01 mass% Si, 0.15 mass% Mn, 0.035 mass% Nb, and 0.035 mass% Ti. In this case, the F value is 3.5. The molten steel was cast with electromagnetic stirring at an average flow rate of 40 cm / s using a continuous casting machine having an in-mold electromagnetic stirrer to obtain a slab having a thickness of 250 mm and a width of 1800 mm. The cast slab was cut to a length of 8500 mm to make one coil unit. Moreover, before carrying out hot rolling of some cast pieces, the grain boundary oxidation depth was measured. As a result, the average value of the grain boundary oxidation depth was 40 microns. The other slabs were hot-rolled and cold-rolled, and finally made a cold-rolled steel sheet having a thickness of 0.7 mm and a width of 1800 mm. Regarding the slab quality, visual observation was performed on the inspection line after cold rolling, and the number of surface defects generated per coil was evaluated. As a result, no surface defects were observed.
[0017]
(Comparative example)
The molten steel with a C concentration of 0.0015% by mass was deoxidized with Al by refining in a converter and treatment with a reflux-type vacuum degassing apparatus to obtain an Al concentration of 0.04% by mass. An alloy was added to the molten steel to obtain 0.01 mass% Si, 0.15 mass% Mn, and 0.05 mass% Ti. In this case, the F value is 4.6. The molten steel was cast into a slab having a thickness of 250 mm and a width of 1800 mm. The cast slab was cut to a length of 8500 mm to make one coil unit. Moreover, before carrying out hot rolling of some cast pieces, the grain boundary oxidation depth was measured.
As a result, the average grain boundary oxidation depth was 70 microns. The other slabs were hot-rolled and cold-rolled, and finally made a cold-rolled steel sheet having a thickness of 0.7 mm and a width of 1800 mm. Regarding the slab quality, visual observation was performed on the inspection line after cold rolling, and the number of surface defects generated per coil was evaluated. As a result, 10 to 20 surface defects were observed per coil.
[0018]
【The invention's effect】
By using the method described in the present invention, it is possible to reliably prevent surface defects caused by the scale formed when the slab is heated.
[Brief description of the drawings]
FIG. 1 is a diagram showing a method for measuring grain boundary oxidation depth.
FIG. 2 is a diagram showing a relationship between an F value determined by Si, Al, Nb, and Ti and an average depth of grain boundary oxidation.
FIG. 3 is a graph showing the relationship between the grain boundary oxidation depth and the scale residual ratio after the Deske experiment.
FIG. 4 is a diagram schematically showing a situation in which the scale of the grain boundary oxidized portion is left inside the steel plate during rolling.

Claims (1)

SiとNbとTiの鋼中の濃度(質量%)が、下記関係式を満足し、Alを含有しない鋼であって、C濃度が0.0030質量%以下である極低炭素鋼を鋳型内に水平断面内で旋回流を形成する移動磁場形成装置を備えた鋳型を用いて鋳造することを特徴とする極低炭素鋼の連続鋳造方法。
11.5×%Si+47×%Nb+49×%Ti≦4
Concentration (mass%) in steel of Si, Nb, and Ti satisfies the following relational expression, and does not contain Al, and an extremely low carbon steel having a C concentration of 0.0030 mass% or less in the mold. continuous casting how the ultra low carbon steel, characterized in that the cast using a mold having a moving magnetic field forming device for forming a swirl flow in horizontal cross section.
11.5 ×% Si + 47 ×% Nb + 49 ×% Ti ≦ 4
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