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JP4617030B2 - Loading control method of garbage truck - Google Patents
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JP4617030B2 - Loading control method of garbage truck - Google Patents

Loading control method of garbage truck Download PDF

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Publication number
JP4617030B2
JP4617030B2 JP2001253763A JP2001253763A JP4617030B2 JP 4617030 B2 JP4617030 B2 JP 4617030B2 JP 2001253763 A JP2001253763 A JP 2001253763A JP 2001253763 A JP2001253763 A JP 2001253763A JP 4617030 B2 JP4617030 B2 JP 4617030B2
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JP
Japan
Prior art keywords
plate
pushing
push
control method
turned
Prior art date
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Expired - Fee Related
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JP2001253763A
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Japanese (ja)
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JP2003063605A (en
Inventor
利行 間橋
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Subaru Corp
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Fuji Jukogyo KK
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Priority to JP2001253763A priority Critical patent/JP4617030B2/en
Publication of JP2003063605A publication Critical patent/JP2003063605A/en
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Description

【0001】
【発明が属する技術分野】
本発明は、塵芥収集車の回転板及び押込板によってなされる一連の積込動作の制御方法に関し、特に、押込板が塵芥から大きな反力を受ける場合の積込制御方法に関する。
【0002】
【従来の技術】
塵芥収集車1には、図4に示すように、テールゲート2内には回転板3及び押込板4が設けられており、テールゲート2内に投入された塵芥Gは、回転板3によって塵芥収容箱5の入口のところまで掻き上げられた後、押込板4によって塵芥収容箱5内に押込まれ、回転板3及び押込板4による積込動作の一サイクルが終了する。ところで、上述した押込板4による塵芥収容箱5内への押込み動作の完了は、近接スイッチなどで構成される押込完了スイッチ6によって検知されるようになっている。即ち、図5(A)に示すように、押込板4の回転軸に軸着されたアーム7の先端に検知板8が取り付けられ、この検知板8の近傍には上記押込完了スイッチ6が配設されており、押込板4が同図中の矢印方向に回転して押込板4による押込み動作が完了すると、検知板8が押込完了スイッチ6の動作領域(点線で表された領域)から外れ、押込完了スイッチ6がON状態になるので、かかる押込完了スイッチ6により押込み動作の完了が検知されるようになる。
【0003】
【発明が解決しようとする課題】
しかしながら、塵芥収容箱内に塵芥が満杯近くになっているときには、押込板が塵芥から反力を受けて押し戻され、場合によっては回転板と押込板が干渉する恐れがある。このときには、図5(B)のように、押込板が矢印方向に回転させられて検知板が押込完了スイッチの動作領域(点線で表された領域)に入ってしまい、押込完了スイッチがOFF状態になる。この対策として、図6のタイムチャートに示すように、押込板の押込み動作が完了(このとき、押込完了スイッチがON状態になる)した後、第1の所定時間Tだけ回転板の始動を遅らせ、この間に押込完了スイッチがOFF状態(P部で示す)になったとき、押込完了スイッチをON状態にさせるべく押込板に再押込み動作を行わせ(Q部で示す)、押込完了スイッチをON状態にさせている。ところが、この場合の再押込み動作は、最初に押込板が押込み動作して押込完了スイッチをON状態にしたときの位置と同じ位置で完了するようにしているために、再び第1の所定時間T内に押込板が押し戻されることになり、場合によっては、押込み動作を何回も続けることになる恐れがある。尚、同図では、再々押込みによって次のサイクルに入っている場合が示されている。
【0004】
また、塵芥収容箱内に塵芥が満杯になっているときには、押込板が塵芥から受ける反力は大きくなるため、塵芥が少ないときに比べて押込板の押込み速度が遅くなってしまう。この結果、押込み速度が速いときは、押込板が勢いよく図5(A)の矢印方向に揺動するために、押込完了スイッチがON状態になってもすぐに止まらずに、同図中の隙間Sが大きくなるが、押込み速度が遅いときは、押込完了スイッチがON状態になるとすぐに止まり、同図中の隙間Sが小さくなってしまう。このために、押込板が塵芥から反力を受けて少し戻されるだけで押込完了スイッチがOFF状態となる(例えば、同図(B))ので、押込み速度が遅くなると、再押込み動作を要する傾向が強まるという問題がある。
【0005】
本発明の目的は、塵芥に対する無駄な再押込み動作や再々押込み動作を不要にし、或いはこれらの動作を減らして,効率のよい一連の積込動作を実現することができる塵芥収集車の積込制御方法を提供することにある。
【0006】
【課題を解決するための手段】
上記課題を解決するために、本発明の請求項1に係る塵芥収集車の積込制御方法は、テールゲート内で回転板によって掻き上げられた塵芥を塵芥収容箱に押込板によって押込んで積込む制御方法で、押込完了スイッチが押込板による押込み動作の完了を検知してON状態になった後、第1の所定時間内に押込板が押戻されてOFF状態になったとき、押込板の再押込み動作を、押込完了スイッチをON状態にした後、更に、第2の所定時間の間継続して行わせるようにしたものであり、再押込みを最初の押込みより深くすることにより、無駄な再々押込み動作を不要にし、或いは再々押込み動作を減らして、効率のよい一連の積込動作を実現する。
【0007】
また、本発明の請求項2に係る塵芥収集車の積込制御方法は、テールゲート内で回転板によって掻き上げられた塵芥を塵芥収容箱に押込板によって押込んで積込む制御方法で、押込板の、戻り完了位置から押込完了位置までの押込移動時間を計測し、この計測時間が第3の所定時間より長い場合に、押込板の押込み動作を、押込完了スイッチをON状態にした後、更に、第4の所定時間の間継続して行わせるようにしたものであり、上記押込移動時間の計測から塵芥収容箱内の塵芥量を推測して押込み動作を行わせることにより、押込板の再押込み動作を不要にし、或いは無駄な再押込み動作を減らして、効率のよい一連の積込動作を実現する。
【0008】
【発明の実施の形態】
本発明の塵芥収集車の積込制御方法に係る実施の形態を図1〜3を参照して説明する。
まず、再押込みを最初の押込みより深くする制御方法を図1及び2を参照して説明する。尚、図1中、図4の構成部材と同一の部材には同一番号を付し、その説明は割愛する。
積込サイクルの開始時、図1に示すように、回転板3が回転開始位置Aで停止しており、これが正転完了スイッチ10で検知され、且つ、押込板4による押込動作の完了が押込完了スイッチ6で検知され、これら検知情報に基づき油圧モータ(図示せず)によって回転板3が正転し始め、回転板3が塵芥の掻き上げを開始する。そして、回転板3が正転して同図(B)の位置に達した時、スイッチ11が作動し、このスイッチ11からの信号に基づき油圧シリンダ(図示せず)が押込板4を後退揺動させる。これにより押込板4の押込動作が準備される。押込板4が後退して同図(C)の位置に達した時、戻り完了スイッチ12が作動し、この戻り完了スイッチ12からの信号に基づき押込板4はこの位置で保持される。しかるに、上述した回転板3の正転は続行されており、これにより塵芥は掻き上げられる。そして、回転板3が正転して同図(D)の位置、即ち、回転開始位置Aに達した時、正転完了スイッチ10がこれを検知し、正転完了スイッチ10からの信号に基づき油圧シリンダが押込板4を同図(E)のように前進揺動させてこれに押込動作をさせる。これにより、上記塵芥は塵芥収容箱5内に押込まれる。
【0009】
しかるに、押込完了スイッチ6が押込板4による押込動作の完了を検知してから第1の所定時間T間に押込完了スイッチ6がON状態になっていれば、回転板3を正転させて次のサイクルに移行することになるが、図2(A)のタイムチャートに示すように、押込板の押込み動作が完了(このとき、押込完了スイッチがON状態になる)した後、第1の所定時間T内に押込完了スイッチ6がOFF状態(P部で示す)になったとき、本制御方法においては、押込板4の再押込み動作を、押込完了スイッチ6をON状態にした後、更に第2の所定時間αの間継続して行わせるために、従来の再押込み動作時間より+α時間加算して行わせるようにして(R部で示す)、再押込みを最初の押込みより深くしている。これにより、図2(A)のように、再々押込み動作を要することなく次のサイリルに入ることができ、効率のよい一連の積込動作が実現できる。尚、図2(B)は、図6で説明した従来の積込動作のタイムチャートであり、図2(A)との比較のために再掲したものである。尚、図2及び図6では、第1の所定時間T内に押込完了スイッチ6がOFFになった場合に直ちに再押込み動作をさせていないが、第1の所定時間T内であれば押込完了スイッチ6がOFFになると直ちに再押込み動作に移行するようにしてもよい。
【0010】
次に、押込板4の押込移動時間を計測し、その計測時間から塵芥収容箱内の塵芥量を推測して押込み動作を行わせる制御方法を説明する。尚、説明に際しては図1,3を参照し、上述の制御方法と異なるところのみ説明する。
本制御方法に係る積込サイクルにおいては、図1(A)〜(D)までの動作は上述の制御方法に係る積込サイクルのものと同様であるが、同図(D)から(E)を経て(A)に至るところが異なる。即ち、押込板4の、戻り完了位置(戻り完了スイッチ12がON状態になる位置)から押込完了位置(押込完了スイッチ6がON状態になる位置)までの押込移動時間を計測する。具体的には、例えばプログラム上で、押込板4の押込信号が出力されている時間を計測する。そして、この計測時間が第3の所定時間Tより長い場合に、押込板4の押込信号を、押込完了スイッチ6がON状態になった後、更に第4の所定時間Tの間継続して出力するようにする。即ち、押込板4の押込動作を、更に第4の所定時間Tの間継続して行わせて、深押しする(図3参照)。これにより、押込板4の再押込み動作を不要にし、或いは無駄な再押込み動作を減らして、効率のよい一連の積込動作が実現できる。尚、図3(B)は、従来の制御方法に係るタイムチャートで、押込板4の押込信号は、押込完了スイッチ6がON状態になると同時に停止するようになっている。
【0011】
【発明の効果】
本発明の塵芥収集車の積込制御方法によれば、塵芥に対する無駄な再押込み動作や再々押込み動作を不要にし、或いはこれらの動作を減らして,効率のよい一連の積込動作を実現することができる。
【図面の簡単な説明】
【図1】 本発明の実施の形態に係る積込制御方法を用いた積込動作の説明図である。
【図2】 本積込制御方法を用いた積込動作のタイムチャート図である。
【図3】 図2とは異なる積込制御方法を用いた積込動作のタイムチャート図である。
【図4】 塵芥収集車の概略構成図である。
【図5】 図4の押込板の動作説明図である。
【図6】 従来の積込制御方法を用いた積込動作のタイムチャート図である。
【符号の説明】
1 塵芥収集車
2 テールゲート
3 回転板
4 押込板
5 塵芥収容箱
6 押込完了スイッチ
12 戻り完了スイッチ
[0001]
[Technical field to which the invention belongs]
The present invention relates to a method for controlling a series of loading operations performed by a rotating plate and a pushing plate of a garbage truck, and more particularly, to a loading control method when the pushing plate receives a large reaction force from the dust.
[0002]
[Prior art]
As shown in FIG. 4, the garbage truck 1 is provided with a rotating plate 3 and a pushing plate 4 in the tailgate 2, and the dust G put into the tailgate 2 is collected by the rotating plate 3. After being scraped up to the entrance of the storage box 5, it is pushed into the dust box 5 by the pushing plate 4, and one cycle of the loading operation by the rotating plate 3 and the pushing plate 4 is completed. By the way, the completion of the pushing operation into the dust container 5 by the pushing plate 4 described above is detected by a pushing completion switch 6 constituted by a proximity switch or the like. That is, as shown in FIG. 5A, the detection plate 8 is attached to the tip of the arm 7 that is pivotally attached to the rotation shaft of the push plate 4, and the push completion switch 6 is arranged near the detection plate 8. When the push-in plate 4 rotates in the direction of the arrow in the figure and the push-in operation by the push-in plate 4 is completed, the detection plate 8 comes out of the push-in complete switch 6 operation region (the region indicated by the dotted line). Since the push-in completion switch 6 is turned on, the push-in completion switch 6 detects the completion of the push-in operation.
[0003]
[Problems to be solved by the invention]
However, when the dust container is almost full of dust, the pushing plate receives a reaction force from the dust and is pushed back. In some cases, the rotating plate and the pushing plate may interfere with each other. At this time, as shown in FIG. 5B, the push plate is rotated in the direction of the arrow, and the detection plate enters the operation area of the push completion switch (area indicated by the dotted line), and the push completion switch is in the OFF state. become. As a countermeasure, as shown in the time chart of FIG. 6, (at this time, pushing completion switch is turned ON) pushing operation is completed push plate after the the start of the first predetermined time T 1 by the rotation plate In the meantime, when the push-in switch is turned off (indicated by part P), the push-in plate is re-pressed (indicated by part Q) to turn on the push-in complete switch (indicated by part Q). It is in the ON state. However, the re-pressing operation in this case is completed again at the same position as the position when the pressing plate is first pressed and the push-in completion switch is turned on. The pushing plate will be pushed back into 1 , and in some cases, the pushing operation may continue many times. In the figure, the case where the next cycle is entered by re-pressing is shown.
[0004]
In addition, when the dust container is full, the reaction force that the push plate receives from the dust becomes large, so that the push speed of the push plate becomes slower than when there is little dust. As a result, when the pushing speed is high, the pushing plate vigorously swings in the direction of the arrow in FIG. 5 (A), so that even if the pushing completion switch is turned on, the pushing plate does not stop immediately. The gap S increases, but when the push-in speed is low, the push-in completion switch stops immediately and the gap S in the figure is reduced. For this reason, the push-in completion switch is turned off only by being slightly returned by receiving the reaction force from the dust (for example, (B) in the same figure). Therefore, if the push-in speed becomes slow, a re-push-in operation tends to be required. There is a problem that becomes stronger.
[0005]
It is an object of the present invention to eliminate wasteful re-pushing operation and re-pushing operation with respect to dust, or reduce these operations to realize a series of efficient loading operations, which can realize efficient collection operation. It is to provide a method.
[0006]
[Means for Solving the Problems]
In order to solve the above-described problems, a method for controlling the loading of a garbage truck according to claim 1 of the present invention loads the dust scraped up by a rotating plate in the tailgate by pushing it into a dust container with a pushing plate. In the control method, when the push-in completion switch detects the completion of the push-in operation by the push-in plate and turns on, the push-in plate is pushed back within the first predetermined time and turned off. The re-pushing operation is performed continuously for the second predetermined time after the push-in completion switch is turned ON, and it is wasted by making the re-push deeper than the first push. A series of efficient loading operations is realized by eliminating the need for re-pressing operation or reducing the re-pressing operation.
[0007]
According to a second aspect of the present invention, there is provided a loading control method for a garbage collection vehicle in which the dust scraped up by the rotating plate in the tailgate is pushed into the dust container box by the pushing plate and loaded. Measure the push-in movement time from the return completion position to the push-in completion position, and if this measurement time is longer than the third predetermined time, after pushing the push-in completion switch ON, , Continuously for a fourth predetermined time, and by estimating the amount of dust in the dust storage box from the measurement of the pushing movement time and performing the pushing operation, the pushing plate can be restored. A series of efficient loading operations is realized by eliminating the need for pushing operations or reducing unnecessary pushing operations.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment according to a loading control method for a garbage truck according to the present invention will be described with reference to FIGS.
First, a control method for making the re-pressing deeper than the initial pressing will be described with reference to FIGS. In FIG. 1, the same members as those in FIG. 4 are denoted by the same reference numerals, and the description thereof is omitted.
At the start of the loading cycle, as shown in FIG. 1, the rotating plate 3 is stopped at the rotation start position A. This is detected by the forward rotation completion switch 10 and the completion of the pushing operation by the pushing plate 4 is pushed. Detected by the completion switch 6, the rotating plate 3 starts to rotate forward by a hydraulic motor (not shown) based on the detected information, and the rotating plate 3 starts to scrape up dust. When the rotating plate 3 rotates forward and reaches the position shown in FIG. 5B, the switch 11 is operated, and a hydraulic cylinder (not shown) swings the pushing plate 4 backward based on a signal from the switch 11. Move. Thereby, the pushing operation of the pushing plate 4 is prepared. When the pushing plate 4 moves backward and reaches the position shown in FIG. 5C, the return completion switch 12 is operated, and the pushing plate 4 is held at this position based on a signal from the return completion switch 12. However, the normal rotation of the rotating plate 3 described above is continued, and thus the dust is scraped up. When the rotary plate 3 rotates forward and reaches the position shown in FIG. 4D, that is, the rotation start position A, the forward rotation completion switch 10 detects this and based on the signal from the forward rotation completion switch 10. The hydraulic cylinder causes the pushing plate 4 to swing forward as shown in FIG. Thereby, the dust is pushed into the dust container 5.
[0009]
However, push-completion switch 6 is pushed plate push completion switch 6 detects the completion of the pushing operation to the first between the predetermined time T 1 by 4 if the ON state, by forward rotation plate 3 As shown in the time chart of FIG. 2A, after the pushing operation of the pushing plate is completed (the pushing completion switch is turned on at this time), the first cycle is started. In this control method, when the push-in completion switch 6 is turned off within a predetermined time T 1 (indicated by P part), the re-pushing operation of the push-in plate 4 is performed after the push-in completion switch 6 is turned on. Further, in order to continue the operation for the second predetermined time α, the operation is performed by adding + α hours from the conventional re-pressing operation time (indicated by R portion), and the re-pressing is made deeper than the initial pressing. ing. As a result, as shown in FIG. 2A, the next silly can be entered without requiring re-pushing operation, and a series of efficient loading operations can be realized. Note that FIG. 2B is a time chart of the conventional loading operation described in FIG. 6 and is shown again for comparison with FIG. In FIG. 2 and FIG. 6, but push completion switch 6 to the first predetermined time T 1 is not allowed to immediately re-pushing operation when turned OFF, if the first predetermined time T within 1 As soon as the push-in completion switch 6 is turned off, the re-pushing operation may be started.
[0010]
Next, a control method for measuring the pushing movement time of the pushing plate 4 and estimating the amount of dust in the dust container from the measured time to perform the pushing operation will be described. In the description, referring to FIGS. 1 and 3, only the differences from the above-described control method will be described.
In the loading cycle according to the present control method, the operations from FIGS. 1A to 1D are the same as those of the loading cycle according to the above-described control method, but from FIG. The place where (A) is passed through is different. That is, the pushing movement time of the pushing plate 4 from the return completion position (position where the return completion switch 12 is turned on) to the pushing completion position (position where the push completion switch 6 is turned on) is measured. Specifically, for example, the time during which the push signal of the push plate 4 is output is measured on a program. When the measured time is longer than the third predetermined time T 3, the push signal of pushing plate 4, push after completing switch 6 is turned ON, and continues during further the fourth predetermined time T 4 Output. In other words, the pushing operation of the pushing plate 4 is further continued for a fourth predetermined time T4 and deeply pushed (see FIG. 3). Thereby, the re-pressing operation of the pressing plate 4 becomes unnecessary, or the unnecessary re-pressing operation is reduced, and an efficient series of loading operations can be realized. FIG. 3B is a time chart according to the conventional control method, and the push signal of the push plate 4 stops as soon as the push completion switch 6 is turned on.
[0011]
【The invention's effect】
According to the loading control method of the refuse collection vehicle of the present invention, it is possible to eliminate the needless re-pressing operation and re-pressing operation on the dust, or to reduce these operations to realize a series of efficient loading operations. Can do.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a loading operation using a loading control method according to an embodiment of the present invention.
FIG. 2 is a time chart of a loading operation using this loading control method.
FIG. 3 is a time chart of a loading operation using a loading control method different from FIG.
FIG. 4 is a schematic configuration diagram of a garbage truck.
FIG. 5 is an operation explanatory view of the pushing plate of FIG. 4;
FIG. 6 is a time chart of a loading operation using a conventional loading control method.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Garbage collection vehicle 2 Tailgate 3 Rotating plate 4 Pushing plate 5 Dust container 6 Pushing completion switch 12 Return completion switch

Claims (2)

テールゲート内で回転板によって掻き上げられた塵芥を塵芥収容箱に押込板によって押込んで積込む制御方法において、押込完了スイッチが前記押込板による押込み動作の完了を検知してON状態になった後、第1の所定時間内にOFF状態になったとき、前記押込板の再押込み動作を、前記押込完了スイッチをON状態にした後、更に、第2の所定時間の間継続して行わせるようにしたことを特徴とする塵芥収集車の積込制御方法。In the control method in which the dust scraped up by the rotating plate in the tailgate is pushed into the dust storage box by the pushing plate and loaded, after the pushing completion switch detects that the pushing operation by the pushing plate is completed and is turned on. When the push-in plate is turned off within the first predetermined time, the push-in operation of the push-in plate is continuously performed for the second predetermined time after the push-in completion switch is turned on. A garbage collection vehicle loading control method characterized by the above. テールゲート内で回転板によって掻き上げられた塵芥を塵芥収容箱に押込板によって押込んで積込む制御方法において、前記押込板の、戻り完了位置から押込完了位置までの回転移動時間を計測し、該計測時間が第3の所定時間より長い場合に、前記押込板の押込み動作を、押込完了スイッチをON状態にした後、更に、第4の所定時間の間継続して行わせるようにしたことを特徴とする塵芥収集車の積込制御方法。In the control method in which the dust scraped up by the rotating plate in the tailgate is pushed into the dust containing box by the pushing plate and loaded, the rotational movement time of the pushing plate from the return completion position to the pushing completion position is measured, When the measurement time is longer than the third predetermined time, the pressing operation of the pressing plate is continuously performed for the fourth predetermined time after the pressing completion switch is turned on. A loading control method for a garbage collection vehicle.
JP2001253763A 2001-08-24 2001-08-24 Loading control method of garbage truck Expired - Fee Related JP4617030B2 (en)

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JP3467115B2 (en) * 1995-03-30 2003-11-17 新明和工業株式会社 Garbage loading control device of garbage truck
JP3091661B2 (en) * 1995-04-04 2000-09-25 新明和工業株式会社 Garbage loading control device of garbage truck
JP4010628B2 (en) * 1998-02-23 2007-11-21 極東開発工業株式会社 Loading control device in garbage truck

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