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JP4083454B2 - Loading device control method - Google Patents
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JP4083454B2 - Loading device control method - Google Patents

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JP4083454B2
JP4083454B2 JP2002095216A JP2002095216A JP4083454B2 JP 4083454 B2 JP4083454 B2 JP 4083454B2 JP 2002095216 A JP2002095216 A JP 2002095216A JP 2002095216 A JP2002095216 A JP 2002095216A JP 4083454 B2 JP4083454 B2 JP 4083454B2
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plate
signal
push
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pushing plate
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JP2003292111A (en
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利行 間橋
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Subaru Corp
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Fuji Jukogyo KK
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Description

【0001】
【発明の属する技術分野】
本発明は、塵芥収集車の塵芥投入箱内に投入した塵芥を回転板によって掻き上げ、押込板によって押し込む積込装置の制御方法に関する。
【0002】
【従来の技術】
従来より、塵芥収集車の塵芥投入箱内に投入された塵芥を塵芥収容箱に積込む装置として、回転式の積込装置が知られている。
回転式の積込装置は、塵芥投入箱の内部で回転駆動する回転板と前後方向に往復揺動する押込板とを備える。そして、制御装置が回転板及び押込板の位置を認識して、所定のタイミングで押込板駆動用油圧シリンダに油圧を供給する電磁油圧弁や回転板駆動用モータに制御信号を送信することにより、回転板が掻き上げた塵芥を押込板が塵芥収容箱内に押し込むようになっている。
【0003】
押込板の位置を検出して制御装置に送信する位置検出手段としては、例えば、特開2001−97504号公報に開示されているものが知られている。図6に示すように、この位置検出手段100は、押込板101の揺動軸101aに固着されて押込板101と一体に回転する押込板検知部材102と、押込板検知部材102を非接触で検知する押込板センサ103とを備える。そして、押込板検知部材102は、押込板101が前方の塵芥収容箱(図示せず)側に一杯に揺動した押込完了位置に達したときに、その前端102aが押込板センサ103の前方(正面)から離れるように、また、押込板101が塵芥収容箱から一杯に離間した戻り完了位置に達したときに、その後端102bが押込板センサ103の前方から離れるように調節されている。なお、図6中、符号104は回転板を、符号105は押込板101を駆動させる油圧シリンダを、符号106は塵芥投入箱を示している。
【0004】
そして、押込板センサ103は押込板検知部材102が押込板センサ103の前方に位置するとき、即ち押込板101が押込み完了位置及び戻り完了位置以外にあるときはON信号を、また、押込板検知部材102の前端102a及び後端102bが押込板センサ103の前方から離れたとき、即ち押込板101が押込み完了位置又は戻り完了位置にあるときはOFF信号を制御装置に送信するようになっている。
そして、制御装置は押込板センサ103からの位置信号(ON信号又はOFF信号)を受信した際に、電磁油圧弁(図示せず)に対して押込板101を前方に移動させる押込み信号を送信しているか、後方に移動させる戻し信号を送信しているかを判断することで、押込板101が戻り完了位置にあるか、押込み完了位置にあるかを認識している。
【0005】
例えば、押込板センサ103からの位置信号がON信号からOFF信号に変化した際に、電磁油圧弁に対して押込み信号を送信している場合には、押込板101が押込み完了位置まで移動したことを認識し、記憶しておく。
そして、作業者が積込ボタンを操作すると、制御装置は記憶している押込板101の位置に基づき、例えば、押込板101が押込み完了位置にあるときには、所定のタイミングで戻し信号を送信することで押込板101を戻り完了位置まで移動させる等の制御を行っている。
【0006】
【発明が解決しようとする課題】
ところで、例えば、積込装置の清掃や修繕を行うために作業者が電磁油圧弁を機械的に操作したり、あるいは、押込み完了位置にある押込板101が、塵芥収容箱内に圧縮して収容されている塵芥から圧力を受ける等の原因により、当初の位置(例えば押込み完了位置)から他方の位置(例えば戻り完了位置)まで移動したり、あるいは、その後再び当初の位置(例えば押込み完了位置)まで戻ってしまう場合がある。
【0007】
通常、制御装置は、押込板101が戻り完了位置又は押込み完了位置から移動し始めたことを検知した押込板センサ102からのON信号を受信した時点で、それまで記憶していた押込板101の位置を消去するように設定されているので、上述のように、例えば作業者が電磁油圧弁を機械的に操作するなどして、押込板101を戻り完了位置又は押込み完了位置から移動させた場合には、制御装置は正確な押込板101の位置を認識できないという問題がある。
また、移動した押込板101が再び戻り完了位置又は押込み完了位置に戻ったことを検知した押込板センサ102はOFF信号を制御装置に送信するが、制御装置は押込み信号又は戻し信号を送信していない状態で押込板センサ102からのOFF信号を受信することになるので、押込板101の位置を認識できないという問題もある。
【0008】
そして、このような制御装置の押込板101の位置の見失いにより、例えば、戻り完了位置にある押込板101が作動しないことになり、この場合、作業者は一旦積込動作を停止し、押込板101を押込み完了位置及び戻り完了位置以外の位置まで移動させ、制御装置に押込板センサ102からのON信号を受信させることで、制御手段が見失っている押込板101の位置をリセットさせる必要があり、ごみ積込作業の作業性を悪化させるという問題があった。
【0009】
本発明の課題は、上述の問題を考慮し、制御装置が押込板の位置を認識できないときに、再び押込板の位置を正確に認識して積込作業を続けることができる積込装置の制御方法を提供することである。
【0010】
【課題を解決するための手段】
上記の課題を解決するため、請求項1記載の発明は、塵芥収集車に搭載した塵芥投入箱内で回転してこの塵芥投入箱内に投入された塵芥を掻き上げる回転板と、前記塵芥投入箱内後方の戻り完了位置と前記塵芥投入箱内前方の押込み完了位置の間を揺動して前記回転板が掻き上げた塵芥を塵芥収容箱内に押し込む押込板と、前記押込板を揺動させる駆動手段と、前記駆動手段に制御信号を送信して駆動を制御する制御手段と、前記押込板が前記戻り完了位置及び前記押込み完了位置にある場合と、前記戻り完了位置及び前記押込み完了位置以外にある場合とで、前記制御手段へ出力する位置信号を変化させる位置検出手段とを備える積込装置を制御するにあたり、前記制御手段が、前記駆動手段に送信している前記制御信号と前記位置検出手段からの前記位置信号とに基づいて前記押込板の位置を認識し、前記駆動手段の駆動を制御する積込装置の制御方法であって、前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記押込板を他方向に移動させ、前記位置検出手段からの前記位置信号が変化するまで前記押込板を揺動させることを特徴とする。
【0011】
請求項1記載の発明によれば、例えば、積込装置の清掃や修繕を行うために、押込板を揺動させる駆動手段を、制御手段から制御信号を出力することなく作業者が機械的に操作して、押込板を当初の位置から移動させたり、あるいは、押込み完了位置にある押込板が、塵芥収容箱内に圧縮して収容されている塵芥から圧力を受けて後方に移動した結果、制御手段は押込板の位置を認識できなくなる。
【0012】
この場合は、位置検出手段から送信される位置信号が変化するまで押込板を前後方向に揺動させる。例えば、押込板を前方に移動させるように制御信号を駆動手段に出力し、前方に移動した押込板を検知した位置検出手段からの位置信号が変化した時点で、制御手段は、戻り完了位置にあった押込板が前方へ移動を開始したことを認識できる。また、位置検出手段からの位置信号変化しなかった場合は、次に押込板を後方に移動させるように制御信号を駆動手段に出力する。そして、位置検出手段からの位置信号が変化した時点で、制御手段は、当初押込み完了位置にあった押込板が後方への移動を開始したことを認識できる。
従って、制御装置が押込板の位置を見失い、積込装置に誤作動が生じた場合でも、上述の動作を行うことで、押込板の位置を正確に認識でき、従来のように、作業者が積込動作を完全に停止させ、押込板を押込み完了位置及び戻り完了位置以外の位置まで移動させて、制御手段に押込板の位置を認識させる必要が無くなるので、積込作業の作業性を向上させることができる。
【0013】
請求項2記載の発明は、請求項1記載の積込装置の制御方法であって、前記位置検出手段が、前記押込板と一体に揺動する押込板検知部材と、この押込板検知部材を検知して前記制御手段に前記位置信号を出力する押込板センサとを備え、前記押込板検知部材は、前記押込板が前記戻り完了位置及び前記押込み完了位置にある場合に、前記押込板センサが出力する位置信号を変化させるように配置されていることを特徴とする。
【0014】
請求項2記載の発明によれば、請求項1と同様の効果を得られると共に、押込板が戻り完了位置及び押込み完了位置にある場合と、戻り完了位置及び押込み完了位置以外にある場合とを検知し、制御手段へ出力する位置信号を変化させる位置検出手段が、押込板と一体に揺動する押込板検知部材と、この押込板検知部材を検知して位置信号を出力する押込板センサとから概略構成される。
そして、押込板が戻り完了位置及び押込み完了位置にある場合に、押込板センサが出力する位置信号を変化させるように、押込板検知部材の形状及び取り付け位置を調節しておく。
従って、位置検出手段が比較的単純な構成となり、積込装置の製造コストを抑えることができる。また、押込板検知部材の形状及び取り付け位置を変更するだけで位置検出手段による押込板の位置検出精度を容易に微調整できる。
【0015】
請求項3記載の発明は、請求項1又は2記載の積込装置の制御方法であって、前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記位置検出手段からの前記位置信号が変化するまで前記押込板を他方向に移動させることを特徴とする。
【0016】
請求項3記載の発明によれば、請求項1又は2と同様の効果を得られると共に、制御手段が押込板の位置を認識できず、積込装置が作動しない場合に、まず、前後いずれかの方向に押込板を所定時間移動させる。
この所定時間を設定する際には、押込板を戻り完了位置において最も後方まで移動させた位置から前方に移動させて、押込板センサの位置信号が変化するまでの時間と、押込板を押込み完了位置において最も前方まで移動させた位置から後方に移動させて、押込板センサの位置信号が変化するまでの時間とを比較して、長いほうの時間と同程度あるいはより長い時間とすることが好ましい。
【0017】
そして、押込板が所定時間移動している間に位置検出手段の位置信号が変化した場合は、その時点で制御手段は押込板の位置を認識できる。また、所定時間移動している間に位置検出手段からの位置信号が変化しない場合は、所定時間経過後、位置検出手段からの位置信号が変化するまで押込板を他方向に移動させる。そして、位置検出手段の位置信号が変化した時点で制御手段は押込板の位置を認識できる。
【0018】
請求項4記載の発明は、請求項1又は2記載の積込装置の制御方法であって、前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記押込板を他方向に前記所定時間のほぼ倍の時間移動させることを特徴とする。
【0019】
請求項4記載の発明によれば、請求項1又は2と同様の効果を得られると共に、制御手段が押込板の位置を見失い、積込装置に誤作動が生じた場合に、まず、前後いずれかの方向に押込板を所定時間移動させる。
この所定時間を設定に関しても上述の場合と同様に、押込板を戻り完了位置において最も後方まで移動させた位置から前方に移動させて、押込板センサの位置信号が変化するまでの時間と、押込板を押込み完了位置において最も前方まで移動させた位置から後方に移動させて、押込板センサの位置信号が変化するまでの時間とを比較して、長いほうの時間と同程度あるいはより長い時間とすることが好ましい。
【0020】
そして、押込板が所定時間移動している間に位置検出手段からの位置信号が変化した場合は、その時点で制御手段は押込板の位置を認識できる。また、所定時間移動している間に位置検出手段からの位置信号が変化しない場合は、所定時間経過後、押込板を他方向に所定時間のほぼ倍の時間移動させる。
ここで、位置検出手段からの位置信号が変化しない場合に、押込板を反対方向に所定時間のほぼ倍の時間移動させるとしたのは、仮に、押込板を反対方向に所定時間だけ移動させるものとすると、例えば、当初戻り完了位置にあった押込板を後方に所定時間移動させて、戻り完了位置の最も後方に位置させた状態から、押込板を反対方向(前方)に所定時間移動させた場合、押込板は移動開始前の地点まで戻るにすぎず、位置検出手段の位置信号が変化しない可能性があるからである。
【0021】
換言すると、押込板をいずれか一方向に移動させる間に位置検出手段からの位置信号が変化しなかった場合、押込板を反対方向に所定時間のほぼ倍の時間移動させることで、押込板は移動開始地点を通過して、戻り完了位置又は押込み完了位置以外の地点に移動するので、必ず位置検出手段からの位置信号が変化し、制御手段は押込板の位置を認識できる。
【0022】
【発明の実施の形態】
以下、本発明に係る積込装置の制御方法の実施の形態例を図を用いて説明する。
なお、以下の説明においては、図1に示すように、塵芥収集車1の前後進方向を前後方向という。
積込装置10は塵芥投入箱2内に設けられ、塵芥投入箱2に投入された塵芥を、塵芥収容箱3に積込むための装置である。塵芥投入箱2は塵芥収容箱3の後方上部に傾動自在に軸支されるとともに、昇降用油圧シリンダ20の伸縮によって傾動されて昇降し、塵芥収容箱3の後部開口を開閉するようになっている。
【0023】
積込装置10としては回転板11と押込板12とを備えたいわゆる回転式積込装置10を用いる。回転式積込装置10の構造は周知であるため詳しい説明は省略するが、図2に示すように、回転板11は塵芥投入箱2の左右両側面に時計方向に回転可能に軸支され、図示しない油圧モータによって回転駆動する。押込板12は塵芥投入箱2の左右両側面に軸支され、油圧シリンダ21の伸縮によって塵芥投入箱2内後方の戻り完了位置と、塵芥投入箱2内前方の押込み完了位置の間を往復揺動する。そして、回転板11が掻き上げた塵芥を、押込板12が押込み完了位置まで移動して塵芥収容箱3内に押し込むようになっている。
なお、上述の昇降用油圧シリンダ20、油圧モータ、油圧シリンダ21、そして、これら昇降用油圧シリンダ20、油圧モータ、油圧シリンダ21に油圧を供給する電磁油圧制御弁(図示せず)をまとめて駆動手段という。
【0024】
そして、例えば、作業者が操作盤の積込ボタンを操作すると、駆動手段の駆動を制御する制御手段(図示せず)は、塵芥投入箱2、回転板11、押込板12の位置を認識しながら、電磁油圧制御弁に対して所定のタイミングで制御信号を送信し、塵芥投入箱2及び積込装置10の駆動を制御するようになっている。
なお、塵芥投入箱2、回転板11及び押込板12の位置は、それぞれ図2に示す位置検出手段30、40、50によって検出されるが、本発明は押込板12の位置の検出に関するものであるため、位置検出手段30及び40による塵芥投入箱2及び回転板11の位置の検出方法については説明を省略する。
【0025】
図3に示すように、押込板12の位置を検知する位置検出手段50は、押込板12の揺動軸12aに固着されて押込板12と一体に回転する押込板検知部材51と、この押込板検知部材51を非接触で検知する押込板センサ52を備える。押込板検知部材51は、押込板12の揺動軸12aに固着される基部52と、この基部52の先端に設けられる湾曲板53とから構成されている。
湾曲板53は、その表面と押込板センサ52との間に所定の隙間が開くように円筒壁状に形成されるとともに、前後に揺動する押込板12が押込完了位置にあるとき及び押込板12が戻り完了位置にあるときに、押込板センサ52が出力する信号(位置信号)を変化させるように配置されている。
【0026】
具体的には、図3に実線で示すように、押込板12が押込完了位置に到達すると同時に、湾曲板53の前端53aが押込板センサ52の前方(正面)から離間し始めるように、また、図3に点線で示すように、押込板12が戻り完了位置に到達すると同時に、湾曲板53の後端53bが押込板センサ52の前方から離間し始めるように、その形状及び取り付け位置が予め調節されている。
そして、押込板センサ52は、前方に湾曲板53が位置している場合にはON信号を制御手段に出力し、湾曲板53が存在しない場合にはOFF信号を制御手段に出力する。
【0027】
従って、制御手段は押込板センサ52がON信号を出力している間は押込板12が押込み完了位置及び戻り完了位置以外にあると認識でき、また、押込板センサ52がOFF信号を出力している間は押込板12が押込み完了位置又は戻り完了位置にあると認識できる。
さらに、制御手段は、押込板センサ52から出力される位置信号がON信号からOFF信号に変化した時は、揺動する押込板12が押込み完了位置又は戻り完了位置に至ったことを認識でき、また、位置信号がOFF信号からON信号に変化した時は、押込板12が揺動を開始して押込み完了位置又は戻り完了位置以外にあることを認識できる。
【0028】
そして、制御手段は、駆動手段に送信している制御信号と上述のように位置検出手段50から送信される位置信号とに基づいて押込板12の位置、即ち、押込板12が押込み完了位置、戻り完了位置、押込み完了位置又は戻り完了位置以外の位置のいずれの位置にあるかを認識する。
制御手段による押込板12の位置の認識方法を図4のタイムチャートで説明すると、例えば、押込板12が押込み完了位置にある場合、時間T1以前の状態では、押込板センサ52の前方に湾曲板53が存在しないので、押込板センサ52はOFF信号を制御手段に出力している。
そして、時間T1において、制御手段は電磁油圧制御弁に対して戻し信号を送信(ON)する。なお、時間T1は、時計回りに回転する回転板11が押込み完了位置にある押込板12の後方を通過し、押込板12の後方への揺動を妨げない状態となった時点に該当する。
【0029】
戻し信号を受信した電磁油圧制御弁は油圧シリンダ21を次第に短縮させていくので、押込板12は後方への移動を開始し、時間T1から微小時間が経過した時間T2において、湾曲板53の前端53aが押込板センサ52の前方に位置する。
この時点で押込板センサ52は湾曲板53を検知し、制御手段に対してON信号を出力する。押込板センサ52からのON信号を受信した制御手段は、戻し信号を送信しているときに押込板センサ52からON信号を受信したことで、押込板12が押込み完了位置から後方への移動を開始したことを認識する。
【0030】
時間T2以降も制御手段は電磁油圧制御弁に対して戻し信号を送信し続け、押込板12は後方に移動していく。
そして、時間T3において、押込板センサ52は湾曲板53の後端53bが押込板センサ52の前方から離間し始めたことを検知し、制御手段にOFF信号を出力する。
押込板センサ52からのOFF信号を受信した制御手段は、戻し信号を送信しているときに押込板センサ52からOFF信号を受信したことで、押込板12が戻り完了位置に至ったことを認識し、電磁油圧制御弁に対する戻し信号の送信を停止して、押込板12を戻り完了位置に停止させる。
【0031】
時間T1から時間T4までの間に、回転板11は塵芥投入箱2に投入された塵芥を掻き上げ、塵芥投入箱2の後部開口近傍の正転完了位置(図2を参照)で停止する。
時間T4において、制御手段は回転板11の位置検出手段40からの信号を受信することで、回転板11が正転完了位置で停止したことを認識し、電磁油圧制御弁に押込み信号を送信する。
押込み信号を受信した電磁油圧制御弁は油圧シリンダ21を伸張させるので、押込板12は前方への移動を開始し、時間T4から微小時間が経過した時間T5において、湾曲板53の後端53bが押込板センサ52の前方に位置する。
この時点で押込板センサ52は湾曲板53を検知し、制御手段に対してON信号を出力する。
【0032】
押込板センサ52からのON信号を受信した制御手段は、押込み信号を送信しているときに押込板センサ52からON信号を受信したことで、押込板12が戻り完了位置から前方への移動を開始したことを認識する。
時間T5以降も制御手段は電磁油圧制御弁に対して押込み信号を送信し続け、押込板12は、正転完了位置で停止している回転板11が掻き上げた塵芥を塵芥収容箱3内に押込みながら前方に移動していく。
そして、時間T6において、押込板センサ52は湾曲板53の前端53aが押込板センサ52の前方から離間し始めたことを検知し、制御手段にOFF信号を出力する。
【0033】
押込板センサ52からのOFF信号を受信した制御手段は、押込み信号を送信しているときに押込板センサ52からOFF信号を受信したことで、押込板12が押込み完了位置に至ったことを認識し、電磁油圧制御弁に対する押込み信号の送信を停止して、押込板12を押込み完了位置に停止させる。
【0034】
以上のように制御手段は、駆動手段に送信している制御信号と位置検出手段50から送信される位置信号とに基づいて押込板12の位置を認識しながら積込装置10の駆動を制御している。また、制御手段は認識した押込板12の位置を、押込板センサ52からON信号が送信されるまで、即ち、押込板12が移動を開始するまで記憶しておく。
そして、例えば、一旦中断した積込み作業を再開させるべく作業者が積込ボタンを操作すると、制御手段は記憶している押込板12の位置に基づき、例えば、押込板12が押込み完了位置にあるときには、所定のタイミングで戻し信号を送信することで戻り完了位置まで移動させる等の制御が行われる。
【0035】
次に、例えば作業者が電磁油圧弁を機械的に操作するなどして、制御手段が押込板12の位置を認識できなくなった結果、積込装置10が作動しなくなった場合における本発明に係る積込装置10の制御方法(押込板12の位置認識作業)について、図5のタイムチャートを用いて説明する。
【0036】
例えば、時間T10において、作業者が電磁油圧弁を機械的に操作し、押込み完了位置にあった押込板12を戻り完了位置まで移動させた場合、この動きの中で制御手段は、電磁油圧弁に戻し信号を発信しないまま、押込板センサ52からOFF信号を受けた後ON信号を受け、その後再びOFF信号を受けることになるので、OFF信号の位置が押込み完了位置であるか戻り完了位置であるか認識できなくなる。
【0037】
この状態において作業者が積込作業を開始するために時間T11において積込ボタンを押すと、制御手段は、例えば、戻し信号を発信する。押込板12は戻り完了位置にあるので押込板センサ52はOFF信号の発信を続ける。そして押込板12は停止したままである。
【0038】
制御手段は、時間T11からT秒経過後の時間T12において、電磁油圧制御弁に対して押込み信号をT秒より長く(例えば2T秒)送信する。
押込み信号を受信した電磁油圧制御弁は油圧シリンダ21を伸張させていくので、押込板12は前方への移動を開始し、時間T13において、湾曲板53の後端53bが押込板センサ52の前方に位置する。
この時点で押込板センサ52は湾曲板53を検知し、制御手段に対してON信号を出力する。
制御手段は押込み信号を送信しているときに押込板センサ52からON信号を受信したことで、押込板12が戻り完了位置から前方へ移動を開始したことを認識する。この時点で、制御手段の押込板12の位置の見失いは解消され、以後、通常の積込み動作を行うことができる。
【0039】
次に、例えば、作業者が電磁油圧弁を機械的に操作して、押込板12が押込み完了位置に移動した結果、制御手段が、押込板12の位置を認識できなくなった場合について説明する。
この場合も上述の時間T11における動作と同様に、作業者が所定の操作をおこなう(例えば、操作盤の積込ボタンを再びON操作する)。
操作盤からの指令を受信した制御手段は、まず押込み信号の送信を中止し、その後、電磁油圧制御弁に対して戻し信号をT秒間送信する。
【0040】
上述のように、押込板12は押込み完了位置にあるので、電磁油圧制御弁に対して戻し信号をT秒間送信した時点で、押込板12は後方への移動を開始することになる。
押込板12の後方への移動に伴い、湾曲板53の前端53aが押込板センサ52の前方に位置し、湾曲板53を検知した押込板センサ52が制御手段に対してON信号を出力する。
【0041】
制御手段は戻し信号を送信しているときに押込板センサ52からON信号を受信したことで、押込板12が押込み完了位置から後方への移動を開始したことを認識する。この時点で、制御手段の押込板12の位置の見失いは解消され、以後、通常の積込み動作を行うことができる。
なお、時間Tを設定する際には、押込板12を戻り完了位置において最も後方まで移動させた位置から前方に移動させて、湾曲板53の後端53bが押込板センサ52の前方に至るまでの時間と、押込板12を押込み完了位置において最も前方まで移動させた位置から後方に移動させて、湾曲板53の前端53aが押込板センサ52の前方に至るまでの時間とを比較して、長いほうの時間と同程度あるいはより長い時間とすることが好ましい。
【0042】
また、押込み信号の送信時間をT秒より長くするとしたのは、仮に、押込み信号の送信時間をT秒とすると、戻り完了位置にある押込板12が、T秒間送信された戻し信号に対応して戻り完了位置の最も後方まで移動した状態から、その後T秒間送信される押込み信号に対応して前方に移動すると、T秒後には戻し信号が送信される前の押込板12の位置に戻ることになり、湾曲板53の後端53bが押込板センサ52の前方に至る以前に押込み信号の送信が停止されてしまう可能性があるからである。
【0043】
以上のように、本実施の形態の積込装置10の制御方法によれば、押込板12が戻り完了位置にあるか押込み完了位置にあるかを制御手段が認識できない場合に、電磁油圧制御弁に対して戻し信号をT秒間送信し、位置検出手段50からの位置信号がON信号に変化しなかった場合、次に、電磁油圧制御弁に対して送り信号をT秒以上送信し、位置検出手段50からの位置信号がON信号に変化するまで押込板12を移動させる。
従って、制御装置が押込板12の位置を見失い、積込装置10に誤作動が生じた場合でも、従来のように、作業者が積込動作を完全に停止させ、押込板12を押込み完了位置及び戻り完了位置以外の位置まで移動させて、制御手段が記憶していた押込板12の位置をリセットさせる必要が無くなり、積込作業の作業性を向上させることができる。
【0044】
なお、本発明は、上述の実施の形態例に示したものに限定されず、適宜変更可能である。
例えば、電磁油圧制御弁に対して最初に戻し信号を送信するものとしたが、これに限らず、まず送り信号を送信し、位置検出手段50からの位置信号がON信号に変化しなかった場合、戻し信号を送信するものとしてもよい。
【0045】
また、本実施の形態においては、位置が不明な押込板12の位置認識作業を行う際に、制御信号の送信時間に基づいて積込み装置を制御するものとしたが、これに限らず、制御装置が押込板12の位置を見失った場合に、位置検出手段50からの位置信号をOFF信号からON信号に変化させるものであればよい。例えば、押込板12の移動距離を予め設定しておき、前後いずれか一方向に押込板12を設定した移動距離だけ移動させ、位置検出手段50からの位置信号がON信号に変化しなかった場合、押込板12を他方向に移動させるものとしてもよい。
【0046】
また、本実施の形態においては、位置が不明な時の押込板12の位置認識作業を、制御手段が戻し信号及び押込み信号と位置検出手段50からの位置信号とに基づいて行うものとしたが、これに限らず、積込装置10の駆動制御に用いられる他の信号を併用してもよい。
【0047】
例えば、回転板11が正転完了位置にあるときは、押込板12は押込み完了位置にある可能性が高い。従って、位置が不明な時の押込板12の位置認識作業を行う際に、回転板11が正転完了位置に到達したことを知らせる信号を制御手段が受信している場合には、まず最初に戻し信号を送信するものとすれば、その後の送り信号を送信せずに、正常な積込み作業を行える可能性が高くなる。反対に、回転板11が正転完了位置以外にあるときは、押込板12は戻り完了位置以外にある可能性が高いので、位置が不明な時の押込板12の位置認識作業を行う際に、まず最初に押込み信号を送信するものとすれば、その後の戻し信号を送信せずに、正常な積込み作業を行える可能性が高くなる。
【0048】
また、位置検出手段50についても、本実施の形態で示した押込板検知部材51と押込板センサ52とから構成されるものに限らず、押込板12が戻り完了位置及び押込み完了位置にある場合と、戻り完了位置及び押込み完了位置以外にある場合とを検出可能なものであれば、例えば、光学的、磁気的手段による周知の位置検出手段50を用いてもよい。
また、制御装置が押込板12の位置を見失っているとの判断は、作業者自身が行うものとしたが、これに限らず、例えば押込信号又は戻し信号を一定時間送信したにもかかわらず押込板12の移動が確認できない場合には、これを誤作動と判断し、制御手段が自動的に上述した位置が不明な時の押込板12の位置認識作業を実行するものとしても良い。
【0049】
【発明の効果】
本発明の積込装置の制御方法によれば、制御手段が、押込板が戻り完了位置にあるか押込み完了位置にあるかを認識できない場合に、位置検出手段からの位置信号が変化するまで押込板を揺動させるので、制御手段は位置検出手段からの位置信号が変化した時点で押込板の位置を認識できる。
【図面の簡単な説明】
【図1】本実施の形態に示す塵芥収集車の構造を示す要部側面図である。
【図2】積込装置の構造を示す要部側面図である。
【図3】位置検出手段の構造を示す要部側面図である。
【図4】押込板センサ出力信号と制御信号との関係を示すタイムチャート図である。
【図5】押込板センサ出力信号と積込みボタンの操作信号と制御信号との関係を示すタイムチャート図である。
【図6】従来の積込装置の構造を示す要部側面図である。
【符号の説明】
1 塵芥収集車
2 塵芥投入箱
3 塵芥収容箱
10 積込装置
11 回転板
12 押込板
50 位置検出手段
51 押込板検知部材
52 押込板センサ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for controlling a loading device that scrapes dust put into a dust box of a dust collecting vehicle with a rotating plate and pushes it with a pushing plate.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a rotary loading device is known as a device that loads dust that has been put into a dust box of a garbage truck into a dust container.
The rotary loading device includes a rotating plate that is driven to rotate inside the dust box and a pushing plate that reciprocally swings back and forth. Then, the control device recognizes the position of the rotary plate and the push plate, and transmits a control signal to the electromagnetic hydraulic valve and the rotary plate drive motor that supplies hydraulic pressure to the push plate drive hydraulic cylinder at a predetermined timing. The pushing plate pushes the dust scraped up by the rotating plate into the dust box.
[0003]
As position detecting means for detecting the position of the pushing plate and transmitting it to the control device, for example, one disclosed in Japanese Patent Application Laid-Open No. 2001-97504 is known. As shown in FIG. 6, the position detecting means 100 is configured so that the pushing plate detecting member 102 that is fixed to the swing shaft 101 a of the pushing plate 101 and rotates integrally with the pushing plate 101 and the pushing plate detecting member 102 are contacted with each other. And a pressing plate sensor 103 for detection. When the push plate 101 reaches the push completion position where the push plate 101 is fully swung toward the front dust storage box (not shown), the front end 102a of the push plate detecting member 102 is in front of the push plate sensor 103 ( The rear end 102 b is adjusted so as to be separated from the front of the pushing plate sensor 103 when the pushing plate 101 reaches the return completion position fully separated from the dust container box. In FIG. 6, reference numeral 104 indicates a rotating plate, reference numeral 105 indicates a hydraulic cylinder for driving the pushing plate 101, and reference numeral 106 indicates a dust box.
[0004]
The push plate sensor 103 detects an ON signal when the push plate detection member 102 is positioned in front of the push plate sensor 103, that is, when the push plate 101 is located at a position other than the push completion position and the return completion position. When the front end 102a and the rear end 102b of the member 102 are separated from the front of the pushing plate sensor 103, that is, when the pushing plate 101 is in the pushing completion position or the return completion position, an OFF signal is transmitted to the control device. .
When the control device receives a position signal (ON signal or OFF signal) from the push plate sensor 103, the control device transmits a push signal for moving the push plate 101 forward to an electromagnetic hydraulic valve (not shown). Whether the push-in plate 101 is in the return completion position or the push-in completion position is determined.
[0005]
For example, when the push signal is transmitted to the electromagnetic hydraulic valve when the position signal from the push plate sensor 103 changes from the ON signal to the OFF signal, the push plate 101 has moved to the push completion position. Is recognized and memorized.
When the operator operates the loading button, the control device transmits a return signal at a predetermined timing, for example, when the pushing plate 101 is in the pushing completion position based on the stored position of the pushing plate 101. Thus, the control such as moving the pushing plate 101 to the return completion position is performed.
[0006]
[Problems to be solved by the invention]
By the way, for example, an operator operates the electromagnetic hydraulic valve mechanically to clean or repair the loading device, or the pushing plate 101 in the pushing completion position is compressed and accommodated in the dust container box. Moved from the original position (for example, push-in completion position) to the other position (for example, return completion position) due to causes such as receiving pressure from the dust that has been applied, or after that, the original position (eg, push-in completion position) again May come back up.
[0007]
Normally, the control device receives the ON signal from the push plate sensor 102 that detects that the push plate 101 has started to move from the return completion position or the push completion position. Since the position is set to be erased, as described above, for example, when the operator moves the pushing plate 101 from the return completion position or the pushing completion position by mechanically operating the electromagnetic hydraulic valve, etc. There is a problem that the control device cannot recognize the exact position of the pushing plate 101.
Further, the push plate sensor 102 that detects that the moved push plate 101 has returned to the return completion position or the push completion position again transmits an OFF signal to the control device, but the control device transmits a push signal or a return signal. Since the OFF signal from the pushing plate sensor 102 is received in the absence of the pushing plate, the position of the pushing plate 101 cannot be recognized.
[0008]
Then, due to the loss of the position of the pushing plate 101 of such a control device, for example, the pushing plate 101 at the return completion position does not operate. In this case, the operator temporarily stops the loading operation and pushes the pushing plate. It is necessary to reset the position of the pushing plate 101 that the control means has lost by moving the 101 to a position other than the pushing completion position and the return completion position and causing the control device to receive an ON signal from the pushing plate sensor 102. There was a problem that the workability of the garbage loading work was deteriorated.
[0009]
An object of the present invention is to control the loading device that can continue the loading operation by accurately recognizing the position of the pushing plate again when the control device cannot recognize the position of the pushing plate in consideration of the above-mentioned problems. Is to provide a method.
[0010]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention described in claim 1 includes a rotating plate that rotates in a dust container box mounted on a dust collecting vehicle and scrapes the dust material that is thrown into the dust container box, and the dust container Swing between the return completion position in the rear of the box and the push-in completion position in the front of the dust throwing box to push the dust picked up by the rotating plate into the dust storage box, and swing the push plate Driving means for controlling the driving means by transmitting a control signal to the driving means, and when the pushing plate is in the return completion position and the pushing completion position, and the return completion position and the pushing completion position. In controlling the loading device provided with a position detecting means for changing the position signal output to the control means, the control means transmits the control signal transmitted to the driving means and the Position detection hand A loader control method for recognizing the position of the push plate based on the position signal from the position and controlling the drive of the drive means, wherein the control means sets the push plate to the return completion position. When it is not possible to recognize whether it is in the push-in completion position When the push plate is moved in one direction in the front-rear direction for a predetermined time and the position signal from the position detection means has not changed, the push plate is moved in the other direction, The pushing plate is swung until the position signal from the position detecting means changes.
[0011]
According to the first aspect of the present invention, for example, in order to clean and repair the loading device, the driving means for swinging the pushing plate is mechanically operated by an operator without outputting a control signal from the control means. Operate and move the pushing plate from the original position, or the pushing plate in the pushing completion position is moved backward by receiving pressure from the dust stored in the dust containing box, The control means cannot recognize the position of the pushing plate.
[0012]
In this case, the pushing plate is swung back and forth until the position signal transmitted from the position detecting means changes. For example, a control signal is output to the drive means so as to move the push plate forward, and when the position signal from the position detection means that detects the push plate moved forward changes, the control means returns to the return completion position. It can be recognized that the existing pushing plate has started moving forward. If the position signal from the position detecting means has not changed, a control signal is output to the driving means so as to move the pushing plate backward. Then, when the position signal from the position detection means changes, the control means can recognize that the pushing plate that was initially in the pushing completion position has started moving backward.
Therefore, even if the control device loses sight of the position of the pushing plate and a malfunction occurs in the loading device, by performing the above-described operation, the position of the pushing plate can be accurately recognized. Since loading operation is completely stopped and the pushing plate is moved to a position other than the pushing completion position and return completion position so that the control means does not need to recognize the position of the pushing plate, the workability of loading work is improved. Can be made.
[0013]
Invention of Claim 2 is the control method of the loading apparatus of Claim 1, Comprising: The said position detection means is the pushing plate detection member rock | fluctuated integrally with the said pushing plate, This pushing plate detection member is used. A push plate sensor that detects and outputs the position signal to the control means, and the push plate detection member is configured such that when the push plate is at the return completion position and the push completion position, the push plate sensor It is arranged to change the position signal to be output.
[0014]
According to the second aspect of the invention, the same effect as in the first aspect can be obtained, and the case where the pushing plate is at the return completion position and the pushing completion position and the case where the pushing plate is located at a position other than the return completion position and the pushing completion position. A position detecting means for detecting and changing a position signal output to the control means; a push plate detecting member that swings integrally with the push plate; and a push plate sensor that detects the push plate detecting member and outputs a position signal; It is roughly composed of
Then, when the push plate is in the return completion position and the push completion position, the shape and the attachment position of the push plate detection member are adjusted so that the position signal output by the push plate sensor is changed.
Therefore, the position detecting means has a relatively simple configuration, and the manufacturing cost of the loading device can be suppressed. In addition, the position detection accuracy of the push plate by the position detection means can be easily finely adjusted simply by changing the shape and attachment position of the push plate detection member.
[0015]
Invention of Claim 3 is the control method of the loading apparatus of Claim 1 or 2, Comprising: The said control means recognizes whether the said pushing board exists in the said return completion position or the said pushing completion position If it is not possible, the push plate is moved in either one of the front and rear directions for a predetermined time, and if the position signal from the position detection means does not change, the push-in is continued until the position signal from the position detection means changes. The board is moved in the other direction.
[0016]
According to the invention of claim 3, when the same effect as that of claim 1 or 2 can be obtained and the control means cannot recognize the position of the pushing plate and the loading device is not activated, The pushing plate is moved in the direction of for a predetermined time.
When setting this predetermined time, move the push plate forward from the position where it was moved farthest back at the return completion position, and the time until the push plate sensor position signal changes, and push plate complete Compared with the time until the position signal of the push-in plate sensor is changed by moving backward from the position moved most forward in the position, it is preferable that the time is equal to or longer than the longer time. .
[0017]
If the position signal of the position detecting means changes while the pushing plate moves for a predetermined time, the control means can recognize the position of the pushing plate at that time. If the position signal from the position detection means does not change while moving for a predetermined time, the pushing plate is moved in the other direction until the position signal from the position detection means changes after the lapse of the predetermined time. The control means can recognize the position of the pushing plate when the position signal of the position detection means changes.
[0018]
Invention of Claim 4 is the control method of the loading apparatus of Claim 1 or 2, Comprising: The said control means recognizes whether the said pushing board exists in the said return completion position or the said pushing completion position If it is not possible, the push plate is moved in either one of the front and rear directions for a predetermined time, and if the position signal from the position detecting means does not change, the push plate is moved in the other direction to a time approximately double the predetermined time. It is made to move.
[0019]
According to the fourth aspect of the invention, the same effect as in the first or second aspect can be obtained, and when the control means loses sight of the position of the pushing plate and the loading device malfunctions, The pushing plate is moved in that direction for a predetermined time.
Regarding the setting of this predetermined time, as in the case described above, the time until the position signal of the push plate sensor is changed by moving the push plate forward from the position where the push plate is moved to the rearmost position at the return completion position, and the push Compare the time until the position signal of the push-in plate sensor changes by moving the plate backward from the position where the plate is moved to the foremost position at the push-in completion position. It is preferable to do.
[0020]
If the position signal from the position detecting means changes while the pushing plate moves for a predetermined time, the control means can recognize the position of the pushing plate at that time. If the position signal from the position detecting means does not change while moving for a predetermined time, after the predetermined time has elapsed, the pushing plate is moved in the other direction for a time approximately double the predetermined time.
Here, when the position signal from the position detecting means does not change, the reason why the pushing plate is moved in the opposite direction for about twice the predetermined time is to move the pushing plate in the opposite direction for a predetermined time. Then, for example, the pushing plate that was originally in the return completion position is moved backward for a predetermined time, and the pushing plate is moved in the opposite direction (forward) for a predetermined time from the state that is located farthest behind the return completion position. In this case, the pushing plate only returns to the point before the start of movement, and the position signal of the position detecting means may not change.
[0021]
In other words, if the position signal from the position detection means does not change while moving the push plate in any one direction, the push plate is moved by moving the push plate in the opposite direction for approximately a predetermined time. Since it passes through the movement start point and moves to a point other than the return completion position or the push-in completion position, the position signal from the position detection means always changes, and the control means can recognize the position of the push-in plate.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a loading apparatus control method according to the present invention will be described below with reference to the drawings.
In the following description, as shown in FIG. 1, the forward / backward direction of the garbage truck 1 is referred to as the front / rear direction.
The loading device 10 is a device that is provided in the dust throwing box 2 and loads the dust thrown into the dust throwing box 2 into the dust storage box 3. The dust bin 2 is pivotally supported on the upper rear portion of the dust storage box 3 and tilted by the expansion and contraction of the lifting hydraulic cylinder 20 to open and close the rear opening of the dust storage box 3. Yes.
[0023]
As the loading device 10, a so-called rotary loading device 10 including a rotating plate 11 and a pushing plate 12 is used. Since the structure of the rotary loading device 10 is well known, detailed description thereof is omitted. As shown in FIG. 2, the rotating plate 11 is pivotally supported on the left and right side surfaces of the dust bin 2 so as to be rotatable in the clockwise direction. It is rotationally driven by a hydraulic motor (not shown). The pushing plate 12 is pivotally supported on both left and right side surfaces of the dust throwing box 2, and reciprocally swings between a return completion position in the rear of the dust throwing box 2 and a pushing completion position in the front in the dust throwing box 2 by expansion and contraction of the hydraulic cylinder 21. Move. Then, the dust scraped up by the rotary plate 11 is moved into the push-in completion position and pushed into the dust container 3.
The lifting hydraulic cylinder 20, hydraulic motor, hydraulic cylinder 21, and electromagnetic hydraulic control valve (not shown) for supplying hydraulic pressure to the lifting hydraulic cylinder 20, hydraulic motor, and hydraulic cylinder 21 are collectively driven. It is called means.
[0024]
For example, when the operator operates the loading button on the operation panel, a control means (not shown) for controlling the driving of the driving means recognizes the positions of the dust box 2, the rotating plate 11, and the pushing plate 12. However, a control signal is transmitted to the electrohydraulic control valve at a predetermined timing to control the driving of the dust bin 2 and the loading device 10.
Note that the positions of the dust box 2, the rotary plate 11, and the pushing plate 12 are detected by the position detecting means 30, 40, 50 shown in FIG. 2, respectively, but the present invention relates to the detection of the position of the pushing plate 12. Therefore, description of the method of detecting the positions of the dust bin 2 and the rotating plate 11 by the position detection means 30 and 40 is omitted.
[0025]
As shown in FIG. 3, the position detecting means 50 for detecting the position of the pressing plate 12 includes a pressing plate detecting member 51 that is fixed to the swing shaft 12a of the pressing plate 12 and rotates integrally with the pressing plate 12, and this pressing. A pressing plate sensor 52 that detects the plate detection member 51 in a non-contact manner is provided. The pushing plate detecting member 51 is composed of a base 52 fixed to the swing shaft 12 a of the pushing plate 12 and a curved plate 53 provided at the tip of the base 52.
The curved plate 53 is formed in a cylindrical wall shape so that a predetermined gap is opened between the surface of the curved plate 53 and the push plate sensor 52, and when the push plate 12 swinging back and forth is in the push completion position and the push plate. When 12 is in the return completion position, the signal (position signal) output from the push-in plate sensor 52 is changed.
[0026]
Specifically, as indicated by a solid line in FIG. 3, at the same time that the pushing plate 12 reaches the pushing completion position, the front end 53a of the curved plate 53 starts to be separated from the front (front) of the pushing plate sensor 52, and As shown by the dotted line in FIG. 3, the shape and the mounting position of the curved plate 53 are set in advance so that the rear end 53 b of the curved plate 53 starts to separate from the front of the pushed plate sensor 52 at the same time when the pushed plate 12 reaches the return completion position. It has been adjusted.
The push-in plate sensor 52 outputs an ON signal to the control means when the curved plate 53 is positioned forward, and outputs an OFF signal to the control means when the curved plate 53 does not exist.
[0027]
Therefore, the control means can recognize that the pushing plate 12 is in a position other than the pushing completion position and the returning completion position while the pushing plate sensor 52 outputs the ON signal, and the pushing plate sensor 52 outputs the OFF signal. It can be recognized that the push-in plate 12 is in the push-in completion position or the return completion position.
Further, when the position signal output from the push plate sensor 52 changes from the ON signal to the OFF signal, the control means can recognize that the rocking push plate 12 has reached the push completion position or the return completion position. Further, when the position signal changes from the OFF signal to the ON signal, it can be recognized that the pushing plate 12 starts swinging and is not in the pushing completion position or the return completion position.
[0028]
Then, the control means, based on the control signal transmitted to the drive means and the position signal transmitted from the position detection means 50 as described above, that is, the position of the push plate 12, that is, the push plate 12 is the push completion position, It is recognized whether the position is at the return completion position, the push-in completion position, or a position other than the return completion position.
The method for recognizing the position of the pushing plate 12 by the control means will be described with reference to the time chart of FIG. 4. For example, when the pushing plate 12 is in the pushing completion position, the curved plate is placed in front of the pushing plate sensor 52 in the state before time T1. Since 53 does not exist, the pushing plate sensor 52 outputs an OFF signal to the control means.
At time T1, the control means transmits (ON) a return signal to the electromagnetic hydraulic control valve. The time T1 corresponds to a point in time when the rotating plate 11 that rotates clockwise passes behind the pushing plate 12 at the pushing completion position and does not prevent the pushing plate 12 from swinging backward.
[0029]
The electromagnetic hydraulic control valve that has received the return signal gradually shortens the hydraulic cylinder 21, so that the pushing plate 12 starts moving backward, and at the time T2 when a minute time has elapsed from the time T1, the front end of the curved plate 53 is reached. 53a is located in front of the pushing plate sensor 52.
At this time, the pushing plate sensor 52 detects the curved plate 53 and outputs an ON signal to the control means. The control means that has received the ON signal from the pressing plate sensor 52 receives the ON signal from the pressing plate sensor 52 while transmitting the return signal, so that the pressing plate 12 moves backward from the pressing completion position. Recognize that it has started.
[0030]
Even after time T2, the control means continues to transmit a return signal to the electrohydraulic control valve, and the pushing plate 12 moves backward.
At time T3, the pushing plate sensor 52 detects that the rear end 53b of the curved plate 53 starts to be separated from the front of the pushing plate sensor 52, and outputs an OFF signal to the control means.
The control means that has received the OFF signal from the pressing plate sensor 52 recognizes that the pressing plate 12 has reached the return completion position by receiving the OFF signal from the pressing plate sensor 52 while transmitting the return signal. Then, the transmission of the return signal to the electromagnetic hydraulic control valve is stopped, and the pushing plate 12 is stopped at the return completion position.
[0031]
Between time T1 and time T4, the rotating plate 11 scoops up the dust thrown into the dust throwing box 2 and stops at the forward rotation completion position (see FIG. 2) near the rear opening of the dust throwing box 2.
At time T4, the control means receives a signal from the position detection means 40 of the rotary plate 11, thereby recognizing that the rotary plate 11 has stopped at the normal rotation completion position, and transmits a push signal to the electromagnetic hydraulic control valve. .
The electromagnetic hydraulic control valve that has received the push signal extends the hydraulic cylinder 21, so that the push plate 12 starts moving forward, and at the time T5 when a minute time has elapsed from the time T4, the rear end 53b of the curved plate 53 is It is located in front of the push plate sensor 52.
At this time, the pushing plate sensor 52 detects the curved plate 53 and outputs an ON signal to the control means.
[0032]
The control means that has received the ON signal from the pressing plate sensor 52 receives the ON signal from the pressing plate sensor 52 while transmitting the pressing signal, so that the pressing plate 12 moves forward from the return completion position. Recognize that it has started.
After time T5, the control means continues to send a push signal to the electrohydraulic control valve, and the push plate 12 pushes the dust collected by the rotary plate 11 stopped at the normal rotation completion position into the dust container 3. Move forward while pushing.
At time T6, the push plate sensor 52 detects that the front end 53a of the curved plate 53 has started to be separated from the front of the push plate sensor 52, and outputs an OFF signal to the control means.
[0033]
The control means that has received the OFF signal from the pressing plate sensor 52 recognizes that the pressing plate 12 has reached the pressing completion position by receiving the OFF signal from the pressing plate sensor 52 while transmitting the pressing signal. Then, transmission of the push signal to the electromagnetic hydraulic control valve is stopped, and the push plate 12 is stopped at the push completion position.
[0034]
As described above, the control unit controls the driving of the loading device 10 while recognizing the position of the pushing plate 12 based on the control signal transmitted to the driving unit and the position signal transmitted from the position detecting unit 50. ing. Further, the control means stores the recognized position of the pressing plate 12 until an ON signal is transmitted from the pressing plate sensor 52, that is, until the pressing plate 12 starts moving.
For example, when the operator operates the loading button to resume the temporarily stopped loading operation, for example, when the pressing plate 12 is at the pressing completion position based on the stored position of the pressing plate 12. Then, control such as moving to a return completion position by transmitting a return signal at a predetermined timing is performed.
[0035]
Next, the present invention relates to the present invention in the case where the loading device 10 becomes inoperable as a result of the control means not being able to recognize the position of the pushing plate 12, for example, when the operator mechanically operates the electromagnetic hydraulic valve. A control method of the loading device 10 (position recognition operation of the pushing plate 12) will be described with reference to the time chart of FIG.
[0036]
For example, when the operator mechanically operates the electromagnetic hydraulic valve at time T10 and moves the pushing plate 12 that has been in the pushing completion position to the return completion position, the control means moves the electromagnetic hydraulic valve in this movement. Without receiving the return signal, the ON signal is received after receiving the OFF signal from the push plate sensor 52, and then the OFF signal is received again. Therefore, the position of the OFF signal is the push completion position or the return completion position. Cannot recognize if there is.
[0037]
In this state, when the worker presses the loading button at time T11 in order to start the loading operation, the control means transmits, for example, a return signal. Since the pushing plate 12 is in the return completion position, the pushing plate sensor 52 continues to transmit the OFF signal. The pushing plate 12 remains stopped.
[0038]
The control means transmits a push signal longer than T seconds (for example, 2 T seconds) to the electromagnetic hydraulic control valve at time T12 after T seconds have elapsed from time T11.
The electromagnetic hydraulic control valve that has received the push signal extends the hydraulic cylinder 21, so that the push plate 12 starts moving forward, and at the time T13, the rear end 53b of the curved plate 53 moves forward of the push plate sensor 52. Located in.
At this time, the pushing plate sensor 52 detects the curved plate 53 and outputs an ON signal to the control means.
The control means recognizes that the pressing plate 12 has started moving forward from the return completion position by receiving the ON signal from the pressing plate sensor 52 while transmitting the pressing signal. At this time, the loss of the position of the pushing plate 12 of the control means is eliminated, and thereafter a normal loading operation can be performed.
[0039]
Next, for example, a case where the control unit cannot recognize the position of the pushing plate 12 as a result of the operator mechanically operating the electromagnetic hydraulic valve and the pushing plate 12 moving to the pushing completion position will be described.
In this case as well, the operator performs a predetermined operation (for example, the loading button on the operation panel is turned ON again) in the same manner as the operation at the time T11 described above.
The control means that receives the command from the operation panel first stops transmission of the push signal, and then transmits a return signal to the electromagnetic hydraulic control valve for T seconds.
[0040]
As described above, since the pushing plate 12 is in the pushing completion position, the pushing plate 12 starts moving backward when a return signal is transmitted to the electromagnetic hydraulic control valve for T seconds.
As the pushing plate 12 moves rearward, the front end 53a of the bending plate 53 is positioned in front of the pushing plate sensor 52, and the pushing plate sensor 52 that detects the bending plate 53 outputs an ON signal to the control means.
[0041]
The control means recognizes that the pushing plate 12 has started moving backward from the pushing completion position by receiving the ON signal from the pushing plate sensor 52 while transmitting the return signal. At this time, the loss of the position of the pushing plate 12 of the control means is eliminated, and thereafter a normal loading operation can be performed.
When the time T is set, the pushing plate 12 is moved forward from the position where the pushing plate 12 is moved to the most rearward position until the rear end 53b of the bending plate 53 reaches the front of the pushing plate sensor 52. And the time until the front end 53a of the curved plate 53 reaches the front of the push plate sensor 52 by moving the push plate 12 backward from the position where the push plate 12 is moved to the foremost position at the push completion position, It is preferable that the time is equal to or longer than the longer time.
[0042]
Further, the reason why the transmission time of the push signal is longer than T seconds is that if the transmission time of the push signal is T seconds, the push plate 12 at the return completion position corresponds to the return signal transmitted for T seconds. Then, from the state of moving to the rearmost position of the return completion position, when moving forward in response to the pressing signal transmitted for T seconds thereafter, it returns to the position of the pressing plate 12 before the return signal is transmitted after T seconds. This is because the transmission of the push signal may be stopped before the rear end 53b of the curved plate 53 reaches the front of the push plate sensor 52.
[0043]
As described above, according to the control method of the loading device 10 of the present embodiment, when the control means cannot recognize whether the pushing plate 12 is in the return completion position or the pushing completion position, the electromagnetic hydraulic control valve When a return signal is transmitted for T seconds and the position signal from the position detection means 50 does not change to an ON signal, a feed signal is then transmitted to the electromagnetic hydraulic control valve for T seconds or more to detect the position. The pushing plate 12 is moved until the position signal from the means 50 changes to an ON signal.
Therefore, even when the control device loses sight of the position of the pushing plate 12 and a malfunction occurs in the loading device 10, the operator completely stops the loading operation as in the prior art, and pushes the pushing plate 12 into the pushing completion position. In addition, it is not necessary to reset the position of the pushing plate 12 stored in the control means by moving to a position other than the return completion position, and the workability of the loading work can be improved.
[0044]
The present invention is not limited to those shown in the above-described embodiments, and can be changed as appropriate.
For example, the return signal is first transmitted to the electrohydraulic control valve. However, the present invention is not limited to this. When the feed signal is first transmitted and the position signal from the position detecting means 50 does not change to the ON signal. The return signal may be transmitted.
[0045]
In the present embodiment, the loading device is controlled based on the transmission time of the control signal when performing the position recognition operation of the pushing plate 12 whose position is unknown. If the position of the pushing plate 12 is lost, the position signal from the position detecting means 50 may be changed from an OFF signal to an ON signal. For example, when the moving distance of the pushing plate 12 is set in advance, the pushing plate 12 is moved in one of the front and rear directions by the set moving distance, and the position signal from the position detecting means 50 does not change to the ON signal. The pushing plate 12 may be moved in the other direction.
[0046]
Further, in the present embodiment, the position recognition operation of the pushing plate 12 when the position is unknown is performed by the control means based on the return signal and the pushing signal and the position signal from the position detecting means 50. Not limited to this, other signals used for driving control of the loading device 10 may be used in combination.
[0047]
For example, when the rotary plate 11 is in the forward rotation completion position, the push plate 12 is highly likely to be in the push completion position. Therefore, when the control means receives a signal notifying that the rotating plate 11 has reached the normal rotation completion position when performing the position recognition operation of the pushing plate 12 when the position is unknown, first, If a return signal is transmitted, there is a high possibility that a normal loading operation can be performed without transmitting a subsequent feed signal. On the other hand, when the rotary plate 11 is in a position other than the forward rotation completion position, the push plate 12 is likely to be in a position other than the return completion position. Therefore, when performing the position recognition work of the push plate 12 when the position is unknown If the push signal is transmitted first, there is a high possibility that a normal loading operation can be performed without transmitting a subsequent return signal.
[0048]
Further, the position detecting means 50 is not limited to the one constituted by the pushing plate detecting member 51 and the pushing plate sensor 52 shown in the present embodiment, and when the pushing plate 12 is at the return completion position and the pushing completion position. For example, a well-known position detection means 50 using optical or magnetic means may be used as long as it can detect the position other than the return completion position and the push-in completion position.
In addition, although it is assumed that the operator himself / herself determines that the position of the pushing plate 12 has been lost, the present invention is not limited to this. When the movement of the plate 12 cannot be confirmed, it may be determined that this is a malfunction, and the control means may automatically perform the position recognition operation of the pushing plate 12 when the above-mentioned position is unknown.
[0049]
【The invention's effect】
According to the loading apparatus control method of the present invention, when the control means cannot recognize whether the pushing plate is at the return completion position or the pushing completion position, the pushing-in is performed until the position signal from the position detecting means changes. Since the plate is swung, the control means can recognize the position of the pushing plate when the position signal from the position detection means changes.
[Brief description of the drawings]
FIG. 1 is a side view of an essential part showing the structure of a garbage truck shown in the present embodiment.
FIG. 2 is a side view of the main part showing the structure of the loading device.
FIG. 3 is a side view of the main part showing the structure of position detecting means.
FIG. 4 is a time chart showing a relationship between a pushing plate sensor output signal and a control signal.
FIG. 5 is a time chart showing a relationship among a pushing plate sensor output signal, a loading button operation signal, and a control signal.
FIG. 6 is a side view of an essential part showing the structure of a conventional loading device.
[Explanation of symbols]
1 Garbage truck
2 Dust input box
3 Garbage storage box
10 Loading device
11 Rotating plate
12 Pushing plate
50 Position detection means
51 Indentation plate detection member
52 Pushing plate sensor

Claims (4)

塵芥収集車に搭載した塵芥投入箱内で回転してこの塵芥投入箱内に投入された塵芥を掻き上げる回転板と、前記塵芥投入箱内後方の戻り完了位置と前記塵芥投入箱内前方の押込み完了位置の間を揺動して前記回転板が掻き上げた塵芥を塵芥収容箱内に押し込む押込板と、前記押込板を揺動させる駆動手段と、前記駆動手段に制御信号を送信して駆動を制御する制御手段と、前記押込板が前記戻り完了位置及び前記押込み完了位置にある場合と、前記戻り完了位置及び前記押込み完了位置以外にある場合とで、前記制御手段へ出力する位置信号を変化させる位置検出手段とを備える積込装置を制御するにあたり、前記制御手段が、前記駆動手段に送信している前記制御信号と前記位置検出手段からの前記位置信号とに基づいて前記押込板の位置を認識し、前記駆動手段の駆動を制御する積込装置の制御方法であって、
前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記押込板を他方向に移動させ、前記位置検出手段からの前記位置信号が変化するまで前記押込板を揺動させることを特徴とする積込装置の制御方法。
A rotating plate that rotates in the dust input box mounted on the dust collecting vehicle and scrapes the dust input in the dust input box, a return completion position in the rear of the dust input box, and a forward push in the dust input box Swing between completion positions and pushing the dust picked up by the rotating plate into the dust container box, driving means for swinging the pushing plate, and driving by sending a control signal to the driving means And a position signal to be output to the control means when the push plate is at the return completion position and the push completion position, and when the push plate is at a position other than the return completion position and the push completion position. In controlling a loading device including a position detecting means to be changed, the control means is configured to control the loading plate based on the control signal transmitted to the driving means and the position signal from the position detecting means. position Recognized, a control method of loading device for controlling driving of said driving means,
When the control means cannot recognize whether the push plate is in the return completion position or the push completion position, the control means moves the push plate in one of the front and rear directions for a predetermined time, and from the position detection means When the position signal does not change, the pushing plate is moved in the other direction, and the pushing plate is swung until the position signal from the position detecting means is changed. Method.
請求項1記載の積込装置の制御方法であって、
前記位置検出手段が、前記押込板と一体に揺動する押込板検知部材と、この押込板検知部材を検知して前記制御手段に前記位置信号を出力する押込板センサとを備え、
前記押込板検知部材は、前記押込板が前記戻り完了位置及び前記押込み完了位置にある場合に、前記押込板センサが出力する位置信号を変化させるように配置されていることを特徴とする積込装置の制御方法。
A method for controlling a loading device according to claim 1,
The position detecting means includes a pressing plate detecting member that swings integrally with the pressing plate, and a pressing plate sensor that detects the pressing plate detecting member and outputs the position signal to the control means;
The pushing plate detecting member is arranged to change a position signal output by the pushing plate sensor when the pushing plate is in the return completion position and the pushing completion position. Control method of the device.
請求項1又は2記載の積込装置の制御方法であって、
前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、
前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記位置検出手段からの前記位置信号が変化するまで前記押込板を他方向に移動させることを特徴とする積込装置の制御方法。
A control method for a loading device according to claim 1 or 2,
When the control means cannot recognize whether the push plate is in the return completion position or the push completion position,
When the push plate is moved in one direction in the front-rear direction for a predetermined time and the position signal from the position detection means does not change, the push plate is moved in the other direction until the position signal from the position detection means changes. A method for controlling a loading device, wherein
請求項1又は2記載の積込装置の制御方法であって、
前記制御手段が、前記押込板が前記戻り完了位置にあるか前記押込み完了位置にあるかを認識できない場合に、
前記押込板を前後いずれか一方向に所定時間移動させ、前記位置検出手段からの前記位置信号が変化しなかった場合、前記押込板を他方向に前記所定時間のほぼ倍の時間移動させることを特徴とする積込装置の制御方法。
A control method for a loading device according to claim 1 or 2,
When the control means cannot recognize whether the push plate is in the return completion position or the push completion position,
When the pushing plate is moved in one of the front and rear directions for a predetermined time, and the position signal from the position detecting means does not change, the pushing plate is moved in the other direction for a time approximately double the predetermined time. A method for controlling a loading device.
JP2002095216A 2002-03-29 2002-03-29 Loading device control method Expired - Lifetime JP4083454B2 (en)

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