JP4726569B2 - Sewing machine cloth cutting equipment - Google Patents
Sewing machine cloth cutting equipment Download PDFInfo
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- JP4726569B2 JP4726569B2 JP2005226495A JP2005226495A JP4726569B2 JP 4726569 B2 JP4726569 B2 JP 4726569B2 JP 2005226495 A JP2005226495 A JP 2005226495A JP 2005226495 A JP2005226495 A JP 2005226495A JP 4726569 B2 JP4726569 B2 JP 4726569B2
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B3/00—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings or for fastening articles, e.g. buttons, by sewing
- D05B3/06—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings or for fastening articles, e.g. buttons, by sewing for sewing buttonholes
- D05B3/08—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings or for fastening articles, e.g. buttons, by sewing for sewing buttonholes for buttonholes with eyelet ends
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/02—Slitting or grooving devices
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Description
本発明は、被縫製物にボタン穴を形成するためのミシンの布切断装置に関する。 The present invention relates to a sewing machine cloth cutting apparatus for forming a button hole in a sewing product.
一般に、布(被縫製物)に形成したボタン穴の周囲にかがり縫いを行うミシンとしてボタン穴かがり縫いミシンが知られている。このボタン穴かがり縫いミシンは、ミシン針の近傍に、上下に対峙して布切りメスとメス受けが設けられた布切断装置を備えている。なお、ボタン穴としては、滴状の穴(鳩目部)と直線状の穴(直線部)が連結して形成される鳩目穴(鳩目ボタン穴ともいう)と、直線状の穴(直線部)のみから形成される眠り目ボタン穴とがある。 In general, a buttonhole overlock sewing machine is known as a sewing machine that performs overlock stitching around a buttonhole formed in a cloth (a sewing object). This buttonhole sewing machine includes a cloth cutting device provided with a cloth cutting knife and a knife receiver facing each other in the vicinity of the sewing needle. As button holes, eyelet holes (also referred to as eyelet button holes) formed by connecting a drop-like hole (eyelet part) and a straight hole (straight part), and a straight hole (straight part) There are sleepy buttonholes that are formed only from.
ここで、鳩目ボタン穴形成用の布切りメスは、例えば、鳩目部を形成する滴状の刃と直線部を形成する直線状の刃とが連結した形状を備えており、また、眠り目ボタン穴形成用の布切りメスは、直線部を形成する直線状の刃を備えている。そして、例えば、下方に設けられた布切りメス上に布地を載置した状態で、上方に設けられたメス受けを下降駆動し、布地及び布切りメスに対して押し当てることでボタン穴を形成するようになっている。 Here, the cloth cutting knife for forming the eyelet button hole has, for example, a shape in which a drop-shaped blade that forms the eyelet portion and a linear blade that forms the straight portion are connected to each other, and the sleeper button The cloth cutting knife for forming a hole includes a straight blade that forms a straight portion. And, for example, in a state where the fabric is placed on the cloth cutting knife provided below, the button receiver is driven downward and pressed against the cloth and the cloth cutting knife to form a button hole. It is supposed to be.
ところで、従来、布切りメス及びメス受けの交換なしで種々の大きさの鳩目ボタン穴及び眠り目ボタン穴を形成することが可能な布切断装置が提案されている。例えば、特許文献1の第2の実施の形態に記載された布切断装置では、当該布切断装置に備えられた布切り手段が、下方に布切りメス、上方にメス受けを備えており、前記布切りメスが、鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有し、前記メス受けが、前記布切りメスに上下に対向して配設され、前記鳩目メス部と合致する鳩目メス受け部と、前記直線メス部と合致する直線メス受け部とを有する構成となっている。そして、前記布切りメスの前記鳩目メス部と前記直線メス部の少なくとも一方は、前記メス受けが下降駆動された際に、前記メス受けと合致して布を切断可能な位置と、前記メス受けと合致しないで布を切断できない位置とに移動可能となっており、例えば直線メス部は移動しないで鳩目メス部が移動可能となっている場合、鳩目メス部が布を切断可能な位置となっている状態で布切りメスとメス受けを1回合致させて鳩目ボタン穴の鳩目部と直線部の一部を形成し、鳩目メス部を、布を切断できない位置(すなわち直線メス部のみが切断可能な位置)に移動(待避)させた後に布切りメスとメス受けを1又は複数回合致させて鳩目ボタン穴の直線部の残りを形成することで、種々の大きさの鳩目ボタン穴を形成することができるようになっている。なお、鳩目ボタン穴の形成後(布切断終了後)には、待避していた鳩目メス部が初期位置へ復帰して、次のボタン穴形成に備える。 By the way, conventionally, there has been proposed a cloth cutting device capable of forming eyelet button holes and sleepy button holes of various sizes without replacing the cloth cutting knife and the knife receiver. For example, in the cloth cutting device described in the second embodiment of Patent Document 1, the cloth cutting means provided in the cloth cutting device includes a cloth cutting knife on the lower side and a knife receiver on the upper side. A cloth cutting knife has a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the knife receiver is the cloth It is arranged to face the cutting knife up and down, and has a eyelet knife receiving portion that matches the eyelet knife portion and a linear knife receiving portion that matches the straight knife portion. And at least one of the eyelet knife portion and the linear knife portion of the cloth cutting knife, when the knife receiver is driven to move down, a position where the knife receiver can be cut to match the knife receiver, and the knife receiver For example, when the straight knife portion is movable without moving the straight knife portion, the pig knife portion is at a position where the cloth can be cut. In this state, the cloth cutting knife and knife receiver are matched once to form the eyelet part of the eyelet button hole and a part of the straight part, and the eyelet female part is cut at the position where the cloth cannot be cut (that is, only the straight knife part is cut). Forming the rest of the straight part of the eyelet buttonhole by moving the cloth cutting knife and the knife receiver one or more times after moving (retracting) to a possible position), forming eyelet buttonholes of various sizes Be able to There. Note that after the formation of the eyelet button hole (after the end of the cloth cutting), the eyelet part that has been saved returns to the initial position to prepare for the next button hole formation.
また、布切りメスの鳩目メス部を、初めから布を切断できない位置に移動(待避)させておけば、布切りメスとメス受けを1又は複数回合致させることで種々の大きさの眠り目ボタン穴を形成することができるのである。なお、次に切断するボタン穴が鳩目ボタン穴の場合には、眠り目ボタン穴を形成後(布切断終了後)、待避していた鳩目メス部が初期位置へ復帰する。
しかしながら、特許文献1に記載された従来の複数回布切りを行う布切断装置では、鳩目メス部が待避及び復帰を行うため、縫製時、糸切断や布切断により発生した布屑や糸屑が鳩目メス部の可動部に挟まり、所定の初期位置へ鳩目メス部が復帰できなくなるという不具合が生じ、このことから、鳩目メス部とメス受けが片当たりし、鳩目メス部が破損するという問題があった。 However, in the conventional cloth cutting device that performs multiple times of cloth cutting described in Patent Document 1, since the eyelet knife part is retracted and returned, cloth waste or thread waste generated by thread cutting or cloth cutting is not generated during sewing. There is a problem that the eyelet knife part cannot be returned to the predetermined initial position by being caught by the movable part of the eyelet knife part, and this causes a problem that the eyelet knife part and the knife receiver come into contact with each other and the eyelet knife part is damaged. there were.
また、鳩目ボタン穴形成時では、1回目の切断で鳩目部と直線部の一部を切断する際に直線メス部と合致するメス受けの直線メス受け部と、2回目以降の切断で直線部のみを切断する際に直線メス部と合致するメス受けの直線メス受け部とが同じ部分であるため同一部分が兼用して使用され、メス受けにおける鳩目メス受け部に対する直線メス受け部の布切りメスとの合致回数が増え、この部分の負担が大きくなることにより、直線メス受け部の摩耗が鳩目メス受け部より進んでしまうこととなる。さらに、眠り目ボタン穴形成時は、直線メス受け部のみが使用されるので、鳩目メス受け部に対する直線メス受け部と布切りメスとの合致回数は、さらに増加する。その結果、直線メス受け部のメス合致箇所が鳩目メス受け部のメス合致箇所より凹んだ状態となってしまい、1回目の切断において、鳩目部と直線部を同様に切断できなくなるという問題が生じていた。 In addition, when forming the eyelet button hole, the straight female receiving portion of the female receiver that matches the straight female portion when cutting a part of the eyelet portion and the linear portion by the first cutting, and the straight portion by the second and subsequent cuttings. When cutting only the knife part, the straight knife receiving part of the knife receiver that matches the straight knife part is the same part. As the number of matches with the knife increases and the burden on this part increases, the wear of the linear knife receiving part advances from the eyelet knife receiving part. Furthermore, since only the straight knife receiving portion is used when the sleepy buttonhole is formed, the number of matches between the straight knife receiving portion and the cloth cutting knife relative to the eyelet knife receiving portion is further increased. As a result, the knife matching part of the straight knife receiving part becomes recessed from the knife matching part of the eyelet knife receiving part, and there is a problem that the eyelet part and the straight line part cannot be cut in the first cutting. It was.
本発明の目的は、上述の問題を考慮したものであり、様々な長さや種類のボタン穴を長期間不具合なく確実に形成することができるミシンの布切断装置を提供することである。 An object of the present invention is to provide a cloth cutting device for a sewing machine that can take into account the above-described problems and can reliably form button holes of various lengths and types for a long period of time without problems.
以上の課題を解決するため、請求項1に記載の発明は、被縫製物にボタン穴を形成すると共にボタン穴の周囲に穴かがり縫い目を形成するミシンに設けられ、
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記布切りメス以上の長さに形成された水平面からなる第1メス受け部と、前記第1メス受け部よりも下方に延出して形成された水平面からなる第2メス受け部とを有し、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第1メス受け部が前記鳩目メス部と前記直線メス部の双方と合致する第1位置と、前記第2メス受け部が前記直線メス部のみと合致する第2位置とに水平移動させるメス受け駆動手段を備えることを特徴としている。
In order to solve the above problems, the invention described in claim 1 is provided in a sewing machine that forms a button hole in a sewing product and forms a holed seam around the button hole,
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female knife receiver includes a first knife receiver formed of a horizontal plane that is longer than the cloth cutting knife, and a second knife receiver formed of a horizontal plane that extends downward from the first knife receiver. And
When the cloth cutting knife and the knife receiver are matched, the first knife receiving portion is aligned with both the eyelet knife portion and the linear knife portion, and the second knife The receiving portion is provided with a knife receiving driving means for horizontally moving to a second position that matches only the linear knife portion.
このように請求項1に記載の発明によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と直線メス部の双方と合致する1回目の切断時に使用する第1メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する第2メス受け部を備えるようにしたので、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
Thus, according to the first aspect of the present invention, since the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved, the cloth generated at the time of cloth cutting and sewing is generated. Waste and yarn waste are not caught between the movable parts of the cloth cutting device.
Regarding the formation of the eyelet button hole, the first knife receiving part used at the first cutting when the knife receiver matches both the piglet knife part and the straight knife part, and the second time when the knife receiver matches only the straight knife part. Since the second knife receiving portion used at the time of subsequent cutting is provided, each knife receiving portion is used independently, and the number of times that each of the knife receiving portions partially matches the cloth cutting knife is different. The part disappears. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
請求項2に記載の発明は、被縫製物にボタン穴を形成すると共にボタン穴の周囲に穴かがり縫い目を形成するミシンに設けられ、
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記鳩目メス部以上の長さに形成された水平面からなる第3メス受け部と、前記直線メス部に合致させる水平面からなる第4メス受け部とを有し、
前記第3メス受け部と前記第4メス受け部とは、前記布切りメスと前記メス受けとが合致する際に、前記第3メス受け部と前記第4メス受け部の一方のみが前記布切りメスと合致するように所定距離離して配置されていると共に前記双方のメス受けの連結部は前記布切りメスと合致しない凹部が設けられ、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第3メス受け部が前記鳩目メス部と合致する第3位置と、前記第4メス受け部が前記直線メス部のみと合致する第4位置とに水平移動させるメス受け駆動手段を備えることを特徴としている。
The invention according to claim 2 is provided in a sewing machine that forms a button hole in the sewing product and forms a holed seam around the button hole,
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female receiver has a third female receiving part made of a horizontal surface formed to have a length equal to or longer than the eyelet female part, and a fourth female receiving part made of a horizontal surface matching the straight female part,
The third knife receiving part and the fourth knife receiving part are such that when the cloth cutting knife and the knife receiver are matched, only one of the third knife receiving part and the fourth knife receiving part is the cloth. It is arranged at a predetermined distance so as to match the cutting knife and the connecting part of the both knife receivers is provided with a recess that does not match the cloth cutting knife,
When the cloth cutting knife and the knife receiver are matched, the knife receiver is moved to a third position where the third knife receiving part matches the eyelet knife part, and the fourth knife receiving part is the linear knife part. It is characterized by comprising a scalpel receiving drive means for horizontally moving to a fourth position that coincides only with the first position.
このように請求項2に記載の発明によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と合致する1回目の切断時に使用する第3メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する第4メス受け部を備えるようにしたので、鳩目部を形成する際には第3メス受け部を使用し、直線部を形成する際には第4メス受け部を使用することとなる。これにより、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
Thus, according to the invention described in claim 2, since the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved, the cloth generated at the time of cloth cutting and sewing is generated. Waste and yarn waste are not caught between the movable parts of the cloth cutting device.
In addition, regarding the formation of the eyelet button hole, it is used at the time of the second and subsequent cuttings when the knife receiver matches only the straight knife part and the third knife receiving part used at the first cutting when the knife receiver matches the eyelet knife part. Since the fourth knife receiving part is provided, the third knife receiving part is used when forming the eyelet part, and the fourth knife receiving part is used when forming the straight part. Thereby, each knife receiving part is used independently, and the site | part from which the frequency | count which matches a cloth cutting knife partially differs in each knife receiving part is lost. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
請求項3に記載の発明は、被縫製物にボタン穴を形成すると共にボタン穴の周囲に穴かがり縫い目を形成するミシンに設けられ、
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記鳩目メス部以上の長さに形成された水平面からなり前記直線メス部側の上方に配設された第5メス受け部と、前記直線メス部に合致させる水平面からなり前記鳩目メス部側の上方に配設された第6メス受け部とを有し、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第5メス受け部が前記鳩目メス部と合致する当該鳩目メス部側の第5位置と、前記第6メス受け部が前記直線メス部のみと合致する当該直線メス部側の第6位置とに水平移動させるメス受け駆動手段を備えることを特徴としている。
The invention according to claim 3 is provided in a sewing machine that forms a button hole in a sewing product and forms a hole seam around the button hole,
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female receiver is composed of a horizontal surface formed to have a length equal to or longer than the eyelet female portion, a fifth female receiver portion disposed above the linear female portion side, and a horizontal surface that matches the linear female portion. A sixth knife receiving portion disposed above the eyelet knife portion side,
When the cloth cutting knife and the knife receiver are matched, the knife receiver is moved to the fifth position on the eyelet female part side where the fifth knife receiving part matches the eyelet knife part, and the sixth knife receiver. It is characterized by comprising a scalpel receiving drive means for horizontally moving the part to a sixth position on the straight scalpel part side that matches only the straight scalpel part.
このように請求項3に記載の発明によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と合致する1回目の切断時に使用する、直線メス部側の上方に配設された第5メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する、鳩目メス部側の上方に配設された第6メス受け部を備えるようにしたので、鳩目部を形成する際には第5メス受け部を鳩目メス部側に移動させて使用し、直線部を形成する際には第6メス受け部を直線メス部側に移動させて使用することとなる。これにより、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
Thus, according to the invention described in claim 3, since the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved, the cloth generated at the time of cloth cutting and sewing is generated. Waste and yarn waste are not caught between the movable parts of the cloth cutting device.
Regarding the formation of the eyelet button hole, a fifth knife receiving part disposed above the straight knife part used for the first cutting when the knife receiver matches the piglet knife part, and the knife receiver is a straight knife part. Since the sixth knife receiving portion disposed above the eyelet knife portion used at the time of the second and subsequent cuttings that match only the eyelet portion is provided, when the eyelet portion is formed, the fifth knife receiving portion is provided. It is used by moving to the eyelet knife part side, and when forming the straight part, the sixth knife receiving part is moved to the straight knife part side. Thereby, each knife receiving part is used independently, and the site | part from which the frequency | count which matches a cloth cutting knife partially differs in each knife receiving part is lost. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
本発明によれば、布屑や糸屑による動作不良及び当該動作不良が原因の布切りメスの破損を大幅に減少させることができる。また、メス受けの摩耗による切断不良を大幅に減少させることができる。 According to the present invention, it is possible to greatly reduce malfunction due to cloth waste and yarn waste and damage to the cloth cutting knife caused by the malfunction. Further, cutting failures due to wear of the knife receiver can be greatly reduced.
以下、図面に基づいて本発明の実施の形態を詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
<第1の実施の形態>
図1は、本実施の形態に係るミシンの布切断装置10を備えたボタン穴かがり縫いミシン(以下、単に「ミシン」という)1の概略構成を説明するための説明図である。当該ミシン1は、自動制御により所定形状のボタン穴を形成するとともにボタン穴の周囲にかがり縫いを施すミシンであり、被縫製物が上面側に載置されるベッド部2、ベッド部2から上方に立設された脚柱部3、脚柱部3からベッド部2上にその長手方向に沿って延出したアーム部4、被縫製物を水平面内で移動させる送り台5、送り台5の上面に布を押える布押え6、ボタン穴を形成するための布切断装置10、ミシン1の動作を制御する制御装置(図示省略)等から概略構成される。
<First Embodiment>
FIG. 1 is an explanatory diagram for explaining a schematic configuration of a buttonhole sewing machine (hereinafter simply referred to as “sewing machine”) 1 provided with a cloth cutting device 10 for a sewing machine according to the present embodiment. The sewing machine 1 is a sewing machine that forms a button hole of a predetermined shape by automatic control and performs overlock sewing around the button hole. A pedestal 3 standing upright, an arm 4 extending along the longitudinal direction from the pedestal 3 onto the bed 2, a feed base 5 for moving the workpiece in a horizontal plane, A cloth presser 6 for pressing the cloth on the upper surface, a cloth cutting device 10 for forming a button hole, a control device (not shown) for controlling the operation of the sewing machine 1, and the like are roughly configured.
布切断装置10は、ボタン穴かがり縫いの際に、図7(a)〜(d)に示す鳩目ボタン穴70や、図8(a)〜(d)に示す眠り目ボタン穴80を形成するものである。
図2〜図4に示すように、布切断装置10は布切り手段20を備え、当該布切り手段20は布切りメス30及びメス受け50を備えており、布切りメス30が下、メス受け50が上となって対向するように配置されている。
The cloth cutting device 10 forms the eyelet buttonhole 70 shown in FIGS. 7A to 7D and the sleepy buttonhole 80 shown in FIGS. 8A to 8D when buttonhole sewing is performed. Is.
As shown in FIGS. 2 to 4, the cloth cutting device 10 includes a cloth cutting means 20, and the cloth cutting means 20 includes a cloth cutting knife 30 and a knife receiver 50. They are arranged so that 50 faces upward.
布切りメス30は、図7(a)〜(d)に示すような鳩目部71と直線部72とからなる鳩目ボタン穴70における、鳩目部71を形成する鳩目メス部30aと、直線部72を形成する直線メス部30bとを刃部として上面に有しており、ベッド部2の上面にねじ31によって固定されているメス土台32にメス固定板33とねじ34によって固定されている。メス土台32には、キーKが2本のねじ35によって取り付けられ、ベッド部2の上面を図2の奥行き方向(図3の左右方向)に平行に移動可能となっている。また、メス土台2には布屑シュートボス36が圧入されており、布屑シュートボス36には、布屑シュート37が止めねじ38によって取り付けられている。布屑シュート37の片側には、ホース39がバンド40によって固定されており、布屑をミシン外部へと排出可能となっている。また、布切りメス30の上面には、鳩目メス部30a及び直線メス部30bと後述する第1メス受け部50aとが合致したときに、後述する第2メス受け部50bが布切りメスと当接しないように凹形状とした逃げ部30cを備えている。
なお、布切りメス30の刃部は要望される切断長さの最小の切断が可能な長さで有ることが好ましい。
The cloth cutting knife 30 includes an eyelet female part 30a that forms an eyelet part 71 and a linear part 72 in an eyelet button hole 70 including an eyelet part 71 and a linear part 72 as shown in FIGS. Is formed on the upper surface of the bed portion 2 and is fixed to a female base 32 fixed to the upper surface of the bed portion 2 by screws 31 with a female fixing plate 33 and screws 34. A key K is attached to the female base 32 with two screws 35 so that the upper surface of the bed portion 2 can be moved in parallel with the depth direction of FIG. 2 (the left-right direction of FIG. 3). In addition, a cloth chute boss 36 is press-fitted into the knife base 2, and a cloth chute 37 is attached to the cloth chute boss 36 by a set screw 38. A hose 39 is fixed to one side of the cloth chute 37 by a band 40 so that the cloth waste can be discharged to the outside of the sewing machine. In addition, on the upper surface of the cloth cutting knife 30, when the eyelet knife part 30a and the straight knife part 30b and a first knife receiving part 50a described later match, the second knife receiving part 50b described later contacts the cloth cutting knife. A relief portion 30c having a concave shape so as not to contact is provided.
In addition, it is preferable that the blade part of the cloth cutting knife 30 has a length capable of cutting with a minimum desired cutting length.
メス受け50は、メス受け取付台51の取付溝51aに移動可能に嵌合されており、メス受け取付台51にねじ52によって位置調整可能なように取り付けられているシリンダ取付板53を介し、ねじ54にて固定されているメス受け駆動手段としてのエアシリンダ55のロッド先端ねじ部55aとメス受け50に設けられたねじ部50cとナット56によって固定され、エアシリンダ55の軸方向に水平移動可能となっている。なお、本実施の形態では、メス受け50を移動させるメス受け駆動手段として、エアシリンダを用いているが、その他の駆動源を用いても良い。また、本実施の形態では、駆動源とメス受けを直接接続しているが、リンク等を介して接続しても良い。 The female receiver 50 is movably fitted in the mounting groove 51 a of the female receiver mounting base 51, and via a cylinder mounting plate 53 that is attached to the female receiver mounting base 51 so that the position can be adjusted by a screw 52. The rod end screw portion 55a of the air cylinder 55 as a female receiver driving means fixed by a screw 54, the screw portion 50c provided on the female receiver 50 and a nut 56 are fixed, and the air cylinder 55 is moved horizontally in the axial direction. It is possible. In this embodiment, the air cylinder is used as the knife receiver driving means for moving the knife receiver 50, but other driving sources may be used. In this embodiment, the drive source and the female receiver are directly connected, but they may be connected via a link or the like.
メス受け取付台51にはメス受け50の初期位置を規制するためのストッパ57がねじ58にて位置調整可能に取り付けられている。メス受け取付台51は、布切り駆動手段(図示省略)によって上下運動可能な上下軸59にねじ60にて固定されており、上下軸59はメタル61に上下に移動可能に嵌合されており、メタル61にてねじ62でアーム部4の下面に取り付けられている。メス受け取付台51には継手63が取り付けられており、継手63から出たエアは、メス受け取付台51に設けられた穴63a、メス受け50に設けられた穴50dを通り、切断した布屑が、スムーズに布切りメス30の穴30d、メス土台32の穴32aを通り、布屑シュート37から排出されるようになっている。 A stopper 57 for restricting the initial position of the knife receiver 50 is attached to the knife receiver mounting base 51 with a screw 58 so that the position can be adjusted. The knife receiver mounting base 51 is fixed to a vertical shaft 59 that can be moved up and down by cloth cutting drive means (not shown) with a screw 60, and the vertical shaft 59 is fitted to a metal 61 so as to be movable up and down. The metal 61 is attached to the lower surface of the arm portion 4 with screws 62. A joint 63 is attached to the female receiver mounting base 51, and the air discharged from the joint 63 passes through a hole 63a provided in the female receiver mounting base 51 and a hole 50d provided in the female receiver 50, and the cloth is cut. Waste is smoothly discharged through the hole 30 d of the cloth cutting knife 30 and the hole 32 a of the knife base 32 and discharged from the cloth chute 37.
メス受け50の下面には、布切りメス30の鳩目メス部30aと直線メス部30bの双方と合致して被縫製物を切断し、図7(a)〜(d)に示すような鳩目ボタン穴70における鳩目部71と直線部72の一部を形成するための水平面からなる第1メス受け部50aと、布切りメス30の直線メス部30bのみと合致して被縫製物を切断し、鳩目ボタン穴70における直線部72のみを形成するための水平面からなる第2メス受け部50bを備えている。 On the lower surface of the knife receiver 50, the eyelet button as shown in FIGS. 7 (a) to 7 (d) is cut off in accordance with both the eyelet knife part 30a and the linear knife part 30b of the cloth cutting knife 30. The first knife receiving portion 50a formed of a horizontal plane for forming part of the eyelet portion 71 and the straight portion 72 in the hole 70 and the straight knife portion 30b of the cloth cutting knife 30 are matched with each other, and the workpiece is cut. A second knife receiving portion 50b made of a horizontal plane for forming only the straight portion 72 in the eyelet button hole 70 is provided.
第1メス受け部50aは、布切りメスの刃部、すなわち鳩目メス部30aと直線メス部30bの双方以上の長さに形成されており、布切りメス30と第2メス受け部50bが合致したときに第1メス受け部50aにて布を切断しないように第2メス受け部50bより上方に引っ込んだ段形状になっている。また、第2メス受け部50bは、第1メス受け部50aよりも下方に延出した段形状となっている。第2メス受け部50bは、フラワーホール(眠り目穴)を切断する最小長さとするのが好ましい。さらに、第2メス受け部50bは、布切りメス30と第1メス受け部50bが合致したときに、上述した段形状及び逃げ部30cによって、直線メス部30b並びに逃げ部30cとに当接しないで隙間が形成されるようになっている。 The first knife receiving part 50a is formed to have a length longer than both the blade part of the cloth cutting knife, that is, the eyelet knife part 30a and the straight knife part 30b, and the cloth cutting knife 30 and the second knife receiving part 50b are matched. In order to prevent the cloth from being cut at the first knife receiving portion 50a, the stepped shape is retracted upward from the second knife receiving portion 50b. Moreover, the 2nd knife receiving part 50b becomes the step shape extended below rather than the 1st knife receiving part 50a. It is preferable that the 2nd knife receiving part 50b shall be the minimum length which cut | disconnects a flower hole (sleeping eye hole). Further, when the cloth cutting knife 30 and the first knife receiving part 50b are matched, the second knife receiving part 50b does not contact the linear knife part 30b and the relief part 30c due to the step shape and the relief part 30c described above. A gap is formed.
次に、以上のような構成の布切断装置10において、鳩目ボタン穴を形成する際の動作について説明する。
鳩目ボタン穴布切断時においては、最初にエアシリンダ55によってメス受け50を図5(a)に示す第1位置に水平移動させる。この状態で、図5(b)に示すように、布切り駆動手段によってメス受け50を下方に移動させてメス受け50の第1メス受け部50aと布切りメス30の刃部(鳩目メス部30a及び直線メス部30b)が合致する位置まで下降させて、図7(a)に示すように、鳩目部71及び直線部72の一部L1を形成し、その後、メス受け50を所定の位置へと上昇させる。
このとき、発生する布屑は、メス受け取付台51に取り付けられた継手63からのエアにて、布切りメス30の穴30d、メス土台32の穴32a、布屑シュート37を通り、ミシン外部へと排出される。
Next, the operation | movement at the time of forming an eyelet buttonhole in the cloth cutting device 10 of the above structures is demonstrated.
At the time of cutting the eyelet button hole cloth, first, the knife receiver 50 is horizontally moved to the first position shown in FIG. In this state, as shown in FIG. 5 (b), the knife receiver 50 is moved downward by the cloth cutting driving means, and the first knife receiving part 50a of the knife receiver 50 and the blade part (eyelet knife part of the cloth cutting knife 30). 30a and the straight knife part 30b) are lowered to a position where they coincide to form part L1 of the eyelet part 71 and the straight part 72 as shown in FIG. 7A, and then the knife receiver 50 is moved to a predetermined position. Raise to.
At this time, the generated cloth waste passes through the hole 30d of the cloth cutting knife 30, the hole 32a of the knife base 32, and the cloth chute 37 by the air from the joint 63 attached to the knife receiving mount 51, and the outside of the sewing machine. Is discharged.
次に、上記切断にて設定された所定の長さに直線部72の切断長さが達していないとき、エアシリンダ55が作動し、メス受け50を図6(a)の第2位置へと水平移動させる。この状態にて、送り台5の布を布送り装置(図示省略)が計算された移動量だけ移動させ、その後、図6(b)に示すように、布切り駆動手段によってメス受け50を、布切りメス30の直線メス部30bとメス受け50の第2メス受け部50bが合致する位置まで再度下降させ、図7(b)に示すようにL2部分を切断して切り繋いでいく。前述の切断後の所定位置への上昇量は、布送り装置にて布を送った際にメス受け50と布が十分接触しない最低限の位置で良い。
まだ、設定された所定の長さに直線部72の切断長さが達していない場合は、上記第2位置での布切り動作を行い、所定の長さに切断されるまで残りの部分(例えば、図7(c)のL3部分、図7(d)のL4部分)の切断を繰り返す。
Next, when the cutting length of the straight portion 72 does not reach the predetermined length set by the above cutting, the air cylinder 55 is operated and the knife receiver 50 is moved to the second position in FIG. Move horizontally. In this state, the cloth feed device (not shown) moves the cloth of the feed base 5 by the calculated amount of movement, and then the knife receiver 50 is moved by the cloth cutting drive means as shown in FIG. The straight knife 30b of the cloth cutting knife 30 and the second knife receiver 50b of the knife receiver 50 are lowered again to a position where they match, and the L2 portion is cut and connected as shown in FIG. 7B. The amount of increase to the predetermined position after the cutting described above may be a minimum position where the knife receiver 50 and the cloth do not sufficiently contact when the cloth is fed by the cloth feeding device.
If the cutting length of the straight line portion 72 has not yet reached the set predetermined length, the cloth cutting operation at the second position is performed, and the remaining portion (for example, until the predetermined length is cut) , The cutting of the portion L3 in FIG. 7C and the portion L4 in FIG. 7D is repeated.
次に、布切断装置10において、眠り目ボタン穴を形成する際の動作について説明する。
眠り目ボタン穴を切断する際には、予めエアシリンダ55によってメス受け50を図6(a)の第2位置に水平移動させておく。その状態で、図6(b)に示すように、布切り駆動手段によってメス受け50を、布切りメス30の直線メス部30bとメス受け50の第2メス受け部50bが合致する位置まで下降させ、図8(a)に示すように、布のM1部分を切断する。また、所定の長さに切断長さが達していない場合は、上記鳩目穴切断と同様に後退位置(第2位置)での布切り動作を繰り返し、所定の長さに切断されるまで残りの部分(例えば、図8(b)のM2部分、図8(c)のM3部分、図8(d)のM4部分)の切断を行う。
Next, the operation | movement at the time of forming a sleepy eye buttonhole in the cloth cutting device 10 is demonstrated.
When cutting the sleepy buttonhole, the knife receiver 50 is horizontally moved in advance to the second position in FIG. In this state, as shown in FIG. 6 (b), the knife receiver 50 is lowered by the cloth cutting driving means to a position where the linear knife part 30b of the knife cutter 50 and the second knife receiver 50b of the knife receiver 50 are matched. Then, as shown in FIG. 8A, the M1 portion of the cloth is cut. If the cutting length has not reached the predetermined length, the cloth cutting operation at the retracted position (second position) is repeated in the same manner as the above eyelet cutting, and the remaining length is cut until the predetermined length is cut. The part (for example, the M2 part in FIG. 8B, the M3 part in FIG. 8C, and the M4 part in FIG. 8D) is cut.
<第2の実施の形態>
次に、第2の実施の形態に係る布切断装置について、図9〜図11を用いて説明する。なお、本実施の形態では、布切断装置におけるメス受け以外の構成については、前記第1の実施の形態と同様であるので、同じ符号を付して説明を省略する。
<Second Embodiment>
Next, a cloth cutting device according to a second embodiment will be described with reference to FIGS. In the present embodiment, since the configuration other than the knife receiver in the cloth cutting device is the same as that in the first embodiment, the same reference numerals are given and description thereof is omitted.
本実施の形態のメス受け150の下面には、布切りメス30の鳩目メス部30aのみと合致して被縫製物を切断し、図11(a)〜(d)に示すような鳩目ボタン穴90における鳩目部91のみを形成するための水平面からなる第3メス受け部150aと、布切りメス30の直線メス部30bのみと合致して被縫製物を切断し、鳩目ボタン穴90における直線部92のみを形成するための水平面からなる第4メス受け部150bを備えている。 On the lower surface of the knife receiver 150 of the present embodiment, the object to be sewn is cut only in conformity with the eyelet knife part 30a of the cloth cutting knife 30, and the eyelet buttonholes as shown in FIGS. 90, the third knife receiving portion 150a made of a horizontal plane for forming only the eyelet portion 91 in the shape of 90, and only the straight knife portion 30b of the cloth cutting knife 30 are cut to sew, and the straight portion in the eyelet button hole 90 is cut. A fourth knife receiving portion 150b made of a horizontal plane for forming only 92 is provided.
第3メス受け部150aは、布切りメスの鳩目メス部30a以上の長さに形成されている。また、第4メス受け部150bは、フラワーホール(眠り目穴)を切断する最小長さとするのが好ましい。さらに、第3メス受け部150aと第4メス受け部150bとは、布切りメスとメス受けとが合致する際に、第3メス受け部150aと第4メス受け部150bの一方のみが布切りメスと合致するように所定距離離して配置されている。また、第3メス受け部150aと第4メス受け部150bの連結部150eは布切りメス30と合致しない凹部となっている。 The third knife receiving part 150a is formed to have a length equal to or longer than the eyelet knife part 30a of the cloth cutting knife. Moreover, it is preferable that the 4th knife receiving part 150b is made into the minimum length which cut | disconnects a flower hole (sleeping eye hole). Further, the third knife receiving portion 150a and the fourth knife receiving portion 150b are arranged so that only one of the third knife receiving portion 150a and the fourth knife receiving portion 150b is cut when the cloth cutting knife and the knife receiving portion are matched. It is arranged at a predetermined distance so as to match the knife. Further, the connecting portion 150 e of the third knife receiving portion 150 a and the fourth knife receiving portion 150 b is a recess that does not match the cloth cutting knife 30.
次に、以上のような構成の布切断装置110において、鳩目ボタン穴を形成する際の動作について説明する。
鳩目ボタン穴布切断時においては、最初にエアシリンダ55によってメス受け150を図9(a)に示す第3位置に水平移動させる。この状態で、図9(b)に示すように、布切り駆動手段によってメス受け150を下方に移動させてメス受け150の第3メス受け部150aと布切りメス30の鳩目メス部30aが合致する位置まで下降させて、図11(a)に示すように、鳩目部91(L5部分)を形成し、その後、メス受け150を所定の位置へと上昇させる。
このとき、発生する布屑は、第1の実施の形態と同様にミシン外部へと排出される。
Next, the operation | movement at the time of forming an eyelet buttonhole in the cloth cutting device 110 of the above structures is demonstrated.
At the time of cutting the eyelet button hole cloth, first, the knife receiver 150 is horizontally moved to the third position shown in FIG. In this state, as shown in FIG. 9 (b), the knife receiver 150 is moved downward by the cloth cutting driving means so that the third knife receiving part 150 a of the knife receiver 150 and the eyelet knife part 30 a of the cloth cutting knife 30 match. As shown in FIG. 11A, the eyelet portion 91 (L5 portion) is formed, and then the knife receiver 150 is raised to a predetermined position.
At this time, the generated cloth waste is discharged to the outside of the sewing machine in the same manner as in the first embodiment.
次に、エアシリンダ55が作動し、メス受け150を図10(a)の第4位置へと水平移動させる。この状態にて、送り台5の布を布送り装置(図示省略)が計算された移動量だけ移動させ、その後、図10(b)に示すように、布切り駆動手段によってメス受け50を、布切りメス30の直線メス部30bとメス受け150の第4メス受け部150bが合致する位置まで再度下降させ、図11(b)に示すようにL6部分を切断して切り繋いでいく。前述の切断後の所定位置への上昇量は、布送り装置にて布を送った際にメス受け150と布が十分接触しない最低限の位置で良い。
まだ、設定された所定の長さに直線部92の切断長さが達していない場合は、上記第4位置での布切り動作を行い、所定の長さに切断されるまで残りの部分(例えば、図11(c)のL7部分、図11(d)のL8部分)の切断を繰り返す。
なお、眠り目穴ボタン穴を形成する際の動作については、第1の実施の形態における第2位置が第4位置になり、第2メス受け部が第4メス受け部になる等の変更がある位で、第1の実施の形態とほぼ同様であるので説明を省略する。
Next, the air cylinder 55 is actuated to move the knife receiver 150 horizontally to the fourth position in FIG. In this state, the cloth feed device (not shown) moves the cloth of the feed base 5 by the calculated movement amount, and then the knife receiver 50 is moved by the cloth cutting drive means as shown in FIG. The straight knife part 30b of the cloth cutting knife 30 and the fourth knife receiver part 150b of the knife receiver 150 are lowered again to a position where the L6 part is cut and connected as shown in FIG. 11 (b). The amount of increase to the predetermined position after the cutting described above may be a minimum position where the knife receiver 150 and the cloth do not sufficiently contact when the cloth is fed by the cloth feeding device.
If the cutting length of the straight line portion 92 has not yet reached the set predetermined length, the cloth cutting operation at the fourth position is performed, and the remaining portion (for example, until the predetermined length is cut) , The cutting of the portion L7 in FIG. 11C and the portion L8 in FIG. 11D is repeated.
In addition, about the operation | movement at the time of forming a sleep eye hole button hole, the 2nd position in 1st Embodiment becomes a 4th position, and a 2nd knife receiving part changes into a 4th knife receiving part etc. At a certain point, since it is almost the same as the first embodiment, the description is omitted.
<第3の実施の形態>
次に、第3の実施の形態に係る布切断装置について、図11〜図13を用いて説明する。なお、本実施の形態では、布切断装置におけるメス受け以外の構成については、前記第1の実施の形態と同様であるので、同じ符号を付して説明を省略する。
<Third Embodiment>
Next, a cloth cutting device according to a third embodiment will be described with reference to FIGS. In the present embodiment, since the configuration other than the knife receiver in the cloth cutting device is the same as that in the first embodiment, the same reference numerals are given and description thereof is omitted.
本実施の形態のメス受け250の下面には、布切りメス30の鳩目メス部30aのみと合致して被縫製物を切断し、図11(a)〜(d)に示すような鳩目ボタン穴90における鳩目部91のみを形成するための水平面からなる第5メス受け部250aと、布切りメス30の直線メス部30bのみと合致して被縫製物を切断し、鳩目ボタン穴90における直線部92のみを形成するための水平面からなる第6メス受け部250bを備えている。 On the lower surface of the knife receiver 250 of the present embodiment, the object to be sewn is cut only in accordance with the eyelet knife part 30a of the cloth cutting knife 30, and the eyelet buttonholes as shown in FIGS. 90, the fifth knife receiving portion 250a formed of a horizontal plane for forming only the eyelet portion 91 in the shape of the eyelet 90, and the straight knife portion 30b of the cloth cutting knife 30 are cut to match the sewing product, and the straight portion in the eyelet button hole 90 is cut. A sixth knife receiving portion 250b made of a horizontal plane for forming only 92 is provided.
第5メス受け部250aは、メス受け250における直線メス部30b側(図12(a)の右側)に配置されており、布切りメスの鳩目メス部30a以上の長さに形成されている。また、第6メス受け部250bは、メス受け250における鳩目メス部30a側(図12(a)の左側)配置されており、フラワーホール(眠り目穴)を切断する最小長さとするのが好ましい。ここで、第5メス受け部250aと第6メス受け部250bとは、段差で区切られていても、同一平面であっても良い。 The fifth knife receiving portion 250a is disposed on the straight knife portion 30b side (the right side in FIG. 12A) of the knife receiver 250, and is formed to have a length longer than the eyelet knife portion 30a of the cloth cutting knife. The sixth knife receiver 250b is disposed on the eyelet knife part 30a side (left side of FIG. 12A) of the knife receiver 250, and preferably has a minimum length for cutting the flower hole (sleep eye hole). . Here, the fifth female receiving portion 250a and the sixth female receiving portion 250b may be separated by a step or may be on the same plane.
次に、以上のような構成の布切断装置210において、鳩目ボタン穴を形成する際の動作について説明する。
鳩目ボタン穴布切断時においては、最初にエアシリンダ55によってメス受け250を図12(a)に示す第5位置に水平移動させる。この状態で、図12(b)に示すように、布切り駆動手段によってメス受け250を下方に移動させてメス受け250の第5メス受け部250aと布切りメス30の鳩目メス部30aが合致する位置まで下降させて、図11(a)に示すように、鳩目部91(L5部分)を形成し、その後、メス受け250を所定の位置へと上昇させる。
このとき、発生する布屑は、第1の実施の形態と同様にミシン外部へと排出される。
Next, the operation at the time of forming the eyelet button hole in the cloth cutting device 210 configured as described above will be described.
At the time of cutting the eyelet button hole cloth, first, the knife receiver 250 is horizontally moved to the fifth position shown in FIG. In this state, as shown in FIG. 12 (b), the knife receiver 250 is moved downward by the cloth cutting drive means so that the fifth knife receiving part 250 a of the knife receiver 250 and the eyelet knife part 30 a of the cloth cutting knife 30 match. As shown in FIG. 11A, the eyelet portion 91 (L5 portion) is formed, and then the knife receiver 250 is raised to a predetermined position.
At this time, the generated cloth waste is discharged to the outside of the sewing machine in the same manner as in the first embodiment.
次に、エアシリンダ55が作動し、メス受け250を図13(a)の第6位置へと水平移動させる。この状態にて、送り台5の布を布送り装置(図示省略)が計算された移動量だけ移動させ、その後、図13(b)に示すように、布切り駆動手段によってメス受け50を、布切りメス30の直線メス部30bとメス受け250の第6メス受け部250bが合致する位置まで再度下降させ、図11(b)に示すようにL6部分を切断して切り繋いでいく。前述の切断後の所定位置への上昇量は、布送り装置にて布を送った際にメス受け250と布が十分接触しない最低限の位置で良い。
まだ、設定された所定の長さに直線部92の切断長さが達していない場合は、上記第6位置での布切り動作を行い、所定の長さに切断されるまで残りの部分(例えば、図11(c)のL7部分、図11(d)のL8部分)の切断を繰り返す。
なお、眠り目穴ボタン穴を形成する際の動作については、第1の実施の形態における第2位置が第6位置になり、第2メス受け部が第6メス受け部になる等の変更がある位で、第1の実施の形態とほぼ同様であるので説明を省略する。
Next, the air cylinder 55 is actuated to move the knife receiver 250 horizontally to the sixth position in FIG. In this state, the cloth feed device 5 moves the cloth by the calculated movement amount (not shown), and then, as shown in FIG. 13 (b), the knife receiver 50 is moved by the cloth cutting drive means. The straight knife part 30b of the cloth cutting knife 30 and the sixth knife receiving part 250b of the knife receiver 250 are lowered again, and the L6 part is cut and connected as shown in FIG. 11 (b). The amount of increase to the predetermined position after the cutting described above may be a minimum position where the knife receiver 250 and the cloth do not sufficiently contact when the cloth is fed by the cloth feeding device.
If the cutting length of the straight portion 92 has not yet reached the set predetermined length, the cloth cutting operation is performed at the sixth position, and the remaining portion (for example, until the predetermined length is cut) , The cutting of the portion L7 in FIG. 11C and the portion L8 in FIG. 11D is repeated.
In addition, about the operation | movement at the time of forming a sleep eye hole button hole, the 2nd position in 1st Embodiment changes to a 6th position, a 2nd knife receiving part turns into a 6th knife receiving part, etc. At a certain point, since it is almost the same as the first embodiment, the description is omitted.
以上のように第1の実施の形態のミシンの布切断装置によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と直線メス部の双方と合致する1回目の切断時に使用する第1メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する第2メス受け部を備えるようにしたので、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
As described above, according to the cloth cutting device for the sewing machine according to the first embodiment, the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved. In addition, cloth waste and thread waste generated during sewing are not caught between the movable parts of the cloth cutting device.
Regarding the formation of the eyelet button hole, the first knife receiving part used at the first cutting when the knife receiver matches both the piglet knife part and the straight knife part, and the second time when the knife receiver matches only the straight knife part. Since the second knife receiving portion used at the time of subsequent cutting is provided, each knife receiving portion is used independently, and the number of times that each of the knife receiving portions partially matches the cloth cutting knife is different. The part disappears. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
また、第2の実施の形態のミシンの布切断装置によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と合致する1回目の切断時に使用する第3メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する第4メス受け部を備えるようにしたので、鳩目部を形成する際には第3メス受け部を使用し、直線部を形成する際には第4メス受け部を使用することとなる。これにより、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
Further, according to the cloth cutting device of the sewing machine of the second embodiment, the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved. The cloth waste and the yarn waste that are sometimes generated are not caught between the movable parts of the cloth cutting device.
In addition, regarding the formation of the eyelet button hole, it is used at the time of the second and subsequent cuttings when the knife receiver matches only the straight knife part and the third knife receiving part used at the first cutting when the knife receiver matches the eyelet knife part. Since the fourth knife receiving part is provided, the third knife receiving part is used when forming the eyelet part, and the fourth knife receiving part is used when forming the straight part. Thereby, each knife receiving part is used independently, and the site | part from which the frequency | count which matches a cloth cutting knife partially differs in each knife receiving part is lost. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
さらに、第3の実施の形態のミシンの布切断装置によれば、布切断装置の下方にある布切りメスを固定し、上方にあるメス受けを移動するようにしたので、布切断時及び縫製時に発生する布屑や糸屑が布切断装置の可動部に挟まることがない。
また、鳩目ボタン穴の形成に関して、メス受けが鳩目メス部と合致する1回目の切断時に使用する、直線メス部側の上方に配設された第5メス受け部と、メス受けが直線メス部のみと合致する2回目以降の切断時に使用する、鳩目メス部側の上方に配設された第6メス受け部を備えるようにしたので、鳩目部を形成する際には第5メス受け部を鳩目メス部側に移動させて使用し、直線部を形成する際には第6メス受け部を直線メス部側に移動させて使用することとなる。これにより、それぞれのメス受け部が独立して使用され、それぞれのメス受け部の中で部分的に布切りメスと合致する回数が異なる部位がなくなる。このため、それぞれのメス受け部の中では摩耗の進み具合が均等になり、従来のようにメス受け部の中で凹みの状態が異なるということがなくなり、メス受け部の中の凹みの状態を均一にすることができ、布切断時に、鳩目部と直線部を不具合なく確実に切断することができる。
Furthermore, according to the cloth cutting device of the sewing machine of the third embodiment, since the cloth cutting knife below the cloth cutting device is fixed and the knife receiver above is moved, the cloth cutting knife and the sewing machine are sewn. The cloth waste and the yarn waste that are sometimes generated are not caught between the movable parts of the cloth cutting device.
Regarding the formation of the eyelet button hole, a fifth knife receiving part disposed above the straight knife part used for the first cutting when the knife receiver matches the piglet knife part, and the knife receiver is a straight knife part. Since the sixth knife receiving portion disposed above the eyelet knife portion used at the time of the second and subsequent cuttings that match only the eyelet portion is provided, when the eyelet portion is formed, the fifth knife receiving portion is provided. It is used by moving to the eyelet knife part side, and when forming the straight part, the sixth knife receiving part is moved to the straight knife part side. Thereby, each knife receiving part is used independently, and the site | part from which the frequency | count which matches a cloth cutting knife partially differs in each knife receiving part is lost. For this reason, the progress of wear is uniform in each female receiving part, and the state of the dent in the female receiving part is not different as in the conventional case, and the state of the dent in the female receiving part is not changed. It can be made uniform, and at the time of cloth cutting, the eyelet portion and the straight portion can be reliably cut without any trouble.
これらのことから、第1〜第3の実施の形態のミシンの布切断装置によれば、布屑や糸屑による動作不良及び当該動作不良が原因の布切りメスの破損を大幅に減少させることができる。また、メス受けの摩耗による切断不良を大幅に減少させることができる。 From these things, according to the cloth cutting device for the sewing machine of the first to third embodiments, the malfunction due to the cloth waste and the thread waste and the breakage of the cloth cutting knife due to the malfunction are greatly reduced. Can do. Further, cutting failures due to wear of the knife receiver can be greatly reduced.
なお、本発明は上記実施形態に限らず適宜変更可能であるのは勿論である。 Of course, the present invention is not limited to the above-described embodiment and can be modified as appropriate.
1 ボタン穴かがり縫いミシン
10,110,210 ミシンの布切断装置
20 布切り手段
30 布切りメス
30a 鳩目メス部
30b 直線メス部
50,150,250 メス受け
50a 第1メス受け部
50b 第2メス受け部
150a 第3メス受け部
150b 第4メス受け部
150e 連結部
250a 第5メス受け部
250b 第6メス受け部
70,90 鳩目ボタン穴
71,91 鳩目部
72,92 直線部
80 眠り目ボタン穴
DESCRIPTION OF SYMBOLS 1 Buttonhole sewing machine 10,110,210 Cloth cutting device of sewing machine 20 Cloth cutting means 30 Cloth cutting knife 30a Eyelet knife part 30b Straight knife part 50,150,250 Knife holder 50a First knife receiver 50b Second knife receiver Part 150a Third female receiving part 150b Fourth female receiving part 150e Connection part 250a Fifth female receiving part 250b Sixth female receiving part 70, 90 Eyelet button hole 71, 91 Eyelet part 72, 92 Straight part 80 Sleeping eye button hole
Claims (3)
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記布切りメス以上の長さに形成された水平面からなる第1メス受け部と、前記第1メス受け部よりも下方に延出して形成された水平面からなる第2メス受け部とを有し、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第1メス受け部が前記鳩目メス部と前記直線メス部の双方と合致する第1位置と、前記第2メス受け部が前記直線メス部のみと合致する第2位置とに水平移動させるメス受け駆動手段を備えることを特徴とするミシンの布切断装置。 It is provided in a sewing machine that forms a button hole in the sewing object and forms a seam around the button hole.
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female knife receiver includes a first knife receiver formed of a horizontal plane that is longer than the cloth cutting knife, and a second knife receiver formed of a horizontal plane that extends downward from the first knife receiver. And
When the cloth cutting knife and the knife receiver are matched, the first knife receiving portion is aligned with both the eyelet knife portion and the linear knife portion, and the second knife A sewing machine cloth cutting device comprising: a knife receiving drive means for horizontally moving the receiving portion to a second position that matches only the linear knife portion.
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記鳩目メス部以上の長さに形成された水平面からなる第3メス受け部と、前記直線メス部に合致させる水平面からなる第4メス受け部とを有し、
前記第3メス受け部と前記第4メス受け部とは、前記布切りメスと前記メス受けとが合致する際に、前記第3メス受け部と前記第4メス受け部の一方のみが前記布切りメスと合致するように所定距離離して配置されていると共に前記双方のメス受けの連結部は前記布切りメスと合致しない凹部が設けられ、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第3メス受け部が前記鳩目メス部と合致する第3位置と、前記第4メス受け部が前記直線メス部のみと合致する第4位置とに水平移動させるメス受け駆動手段を備えることを特徴とするミシンの布切断装置。 It is provided in a sewing machine that forms a button hole in the sewing object and forms a seam around the button hole.
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female receiver has a third female receiving part made of a horizontal surface formed to have a length equal to or longer than the eyelet female part, and a fourth female receiving part made of a horizontal surface matching the straight female part,
The third knife receiving part and the fourth knife receiving part are such that when the cloth cutting knife and the knife receiver are matched, only one of the third knife receiving part and the fourth knife receiving part is the cloth. It is arranged at a predetermined distance so as to match the cutting knife and the connecting part of the both knife receivers is provided with a recess that does not match the cloth cutting knife,
When the cloth cutting knife and the knife receiver are matched, the knife receiver is moved to a third position where the third knife receiving part matches the eyelet knife part, and the fourth knife receiving part is the linear knife part. A sewing machine cloth cutting device comprising: a knife receiving drive means for horizontally moving to a fourth position that coincides with only the first position.
鳩目部と直線部とからなる鳩目ボタン穴における、前記鳩目部を形成する鳩目メス部と、前記直線部を形成する直線メス部とを有する布切りメスと、前記布切りメスの上方に前記布切りメスに対向して配設され、前記布切りメスと合致するメス受けとを備える布切り手段と、
前記布切りメスと前記メス受けが接離するように一方を上下方向に駆動する布切り駆動手段とを備え、
前記布切り手段は、布切りメスとメス受けとが合致したときに被縫製物を切断しボタン穴を形成するミシンの布切断装置において、
前記メス受けは、前記鳩目メス部以上の長さに形成された水平面からなり前記直線メス部側の上方に配設された第5メス受け部と、前記直線メス部に合致させる水平面からなり前記鳩目メス部側の上方に配設された第6メス受け部とを有し、
前記布切りメスと前記メス受けとを合致させる際に、前記メス受けを、前記第5メス受け部が前記鳩目メス部と合致する当該鳩目メス部側の第5位置と、前記第6メス受け部が前記直線メス部のみと合致する当該直線メス部側の第6位置とに水平移動させるメス受け駆動手段を備えることを特徴とするミシンの布切断装置。 It is provided in a sewing machine that forms a button hole in the sewing object and forms a seam around the button hole.
A cloth cutting knife having a eyelet female part that forms the eyelet part and a straight female part that forms the straight part in a buttonhole buttonhole comprising a eyelet part and a straight part, and the cloth above the cloth cutting knife A cloth cutting means provided with a knife receiver disposed opposite to the cutting knife and coinciding with the cloth cutting knife;
A cloth cutting drive means for driving one up and down so that the cloth cutting knife and the knife receiver come in contact with and apart from each other;
The cloth cutting means is a cloth cutting device for a sewing machine that forms a button hole by cutting a sewing product when the cloth cutting knife and the knife receiver match each other.
The female receiver is composed of a horizontal surface formed to have a length equal to or longer than the eyelet female portion, a fifth female receiver portion disposed above the linear female portion side, and a horizontal surface that matches the linear female portion. A sixth knife receiving portion disposed above the eyelet knife portion side,
When the cloth cutting knife and the knife receiver are matched, the knife receiver is moved to the fifth position on the eyelet female part side where the fifth knife receiving part matches the eyelet knife part, and the sixth knife receiver. A cloth cutting device for a sewing machine, comprising: a knife receiving drive means for horizontally moving the section to a sixth position on the side of the straight knife section that matches only the straight knife section.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005226495A JP4726569B2 (en) | 2005-08-04 | 2005-08-04 | Sewing machine cloth cutting equipment |
| DE102006036205.5A DE102006036205B4 (en) | 2005-08-04 | 2006-08-03 | Fabric cutting device for a buttonhole sewing machine |
| CN200610109147XA CN1908279B (en) | 2005-08-04 | 2006-08-03 | Cutting cloth device for buttonhole sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005226495A JP4726569B2 (en) | 2005-08-04 | 2005-08-04 | Sewing machine cloth cutting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2007037825A JP2007037825A (en) | 2007-02-15 |
| JP4726569B2 true JP4726569B2 (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2005226495A Expired - Fee Related JP4726569B2 (en) | 2005-08-04 | 2005-08-04 | Sewing machine cloth cutting equipment |
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| Country | Link |
|---|---|
| JP (1) | JP4726569B2 (en) |
| CN (1) | CN1908279B (en) |
| DE (1) | DE102006036205B4 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101845715A (en) * | 2009-03-25 | 2010-09-29 | 兄弟工业株式会社 | Keyhole Sewing Machine |
| CH706492A1 (en) | 2012-05-09 | 2013-11-15 | Bernina Int Ag | Apparatus and method for punching a sheet with a sewing machine. |
| CN104420080A (en) * | 2013-08-20 | 2015-03-18 | 启翔股份有限公司 | Hammer adjusting mechanism of button hole cutting device of buttonhole sewing machine |
| TWI509124B (en) * | 2014-02-07 | 2015-11-21 | Chee Siang Ind Co Ltd | A keyhole with hammer adjustment mechanism |
| CN104831480A (en) * | 2014-02-12 | 2015-08-12 | 启翔股份有限公司 | Buttonhole machine with hammer adjustment mechanism |
| CN114481471B (en) * | 2022-02-15 | 2023-05-12 | 拓卡奔马机电科技有限公司 | Cutter control method, cutter control system, cutter device, buttonholing machine and storage medium |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4189103B2 (en) * | 1999-10-27 | 2008-12-03 | ブラザー工業株式会社 | Perforated sewing machine |
| WO2001042550A1 (en) * | 1999-12-13 | 2001-06-14 | Juki Corporation | Eyelet hole linking sewing machine fabric cutting device |
| JP3942469B2 (en) * | 2001-07-12 | 2007-07-11 | Juki株式会社 | Sewing machine cloth cutting equipment |
| JP3779921B2 (en) * | 2001-12-13 | 2006-05-31 | Juki株式会社 | Buttonhole sewing machine |
| DE10225511C1 (en) * | 2002-06-10 | 2003-06-18 | Duerkopp Adler Ag | Button-hole sewing machine with XY-table, carries adjustable cutting blocks on anvil fixed to machine and causes blade to descend towards it |
| JP2004173783A (en) * | 2002-11-25 | 2004-06-24 | Juki Corp | Sewing machine cloth cutting device |
| DE10304821B3 (en) | 2003-02-06 | 2004-02-26 | Dürkopp Adler AG | Buttonhole sewing machine has a buttonhole cutter, with a single blade at the base plate, and an adjustable cutting block moved by a motor and slide to cut a variety of buttonhole openings |
-
2005
- 2005-08-04 JP JP2005226495A patent/JP4726569B2/en not_active Expired - Fee Related
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- 2006-08-03 CN CN200610109147XA patent/CN1908279B/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CN1908279B (en) | 2011-10-19 |
| DE102006036205B4 (en) | 2019-01-17 |
| CN1908279A (en) | 2007-02-07 |
| DE102006036205A1 (en) | 2007-02-22 |
| JP2007037825A (en) | 2007-02-15 |
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