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JP4782919B2 - Panel joint structure - Google Patents
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JP4782919B2 - Panel joint structure - Google Patents

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Publication number
JP4782919B2
JP4782919B2 JP2000352054A JP2000352054A JP4782919B2 JP 4782919 B2 JP4782919 B2 JP 4782919B2 JP 2000352054 A JP2000352054 A JP 2000352054A JP 2000352054 A JP2000352054 A JP 2000352054A JP 4782919 B2 JP4782919 B2 JP 4782919B2
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Japan
Prior art keywords
joint
panel
core
closing
core portion
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JP2000352054A
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JP2002155586A (en
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禮吉 大辻
宏平 澤田
久雄 長野
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Nippon Steel Coated Sheet Corp
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Nippon Steel and Sumikin Coated Sheet Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、パネルの接合構造に関し、詳しくはパネル間の目地部に挿入されるパッキン材の構造に関するものである。
【0002】
【従来の技術】
従来、複数枚のパネルを接合して建物の外壁を形成するにあたって、隣り合う一方のパネルの一端部に凸部を設け、他方のパネルの一端部に凸部が嵌合する凹部を設け、一方のパネルの凸部を他方のパネルの凹部に嵌合することによって、パネルの端部同士を互いに接合するようにしていた。
【0003】
【発明が解決しようとする課題】
ところが、従来の凹凸嵌合構造では、凸部と凹部との隙間をなくそうとすれば、凸部が凹部に挿入しにくくなり、逆に、挿入を容易にしようとすれば、凸部と凹部との間に隙間が生じてシール性(防水性)が損なわれてしまい、この結果、嵌合性とシール性との両方を満足させることが難しかった。殊に、パネルの幅公差を吸収するためには、目地幅で調整する必要があるが、目地幅を広くしようとすると、凸部の挿入深さを浅くしなければならず、この場合、シール性が損なわれてしまうため、目地幅の大きさに制約があった。また、パネル間の目地部にはコーキングを別途施す必要があり、コーキング剤の塗布作業が面倒であるばかりか、天候により施工が左右され易く、そのうえコーキング剤は乾燥まで時間がかかるという煩わしさや、コーキング剤の表面に凹凸が生じて仕上がりが悪くなったり、コーキング量のばらつきやコーキング剤の劣化によって防水性が損なわれたりするといった問題もある。また、従来の凹凸嵌合部をパッキン材によって防水構造とする場合には、パネルを接続する際に凹部と凸部との間にパッキン材を介装する必要があり、パネルを取り付け施工した後ではパッキン材の取り付けができず、パッキン材の後付け方式を採用できないという問題もあった。また、従来の凹凸嵌合方式では、複数のパネルを順に接続して壁等を施工していく必要があり、そのために、例えば壁の一部を作業用スペースとして残し、最後に作業用スペースに1枚のパネルを嵌め込むといった後付け方式を採用できないという問題もあった。
【0004】
本発明は、上記従来例に鑑みてなされたもので、その目的とするところは、パネル間の接合が容易でしかも防水性に富み、しかも目地幅が調整自在となり、また、目地部に従来のようなコーキング処理が不要でしかも天候に左右されずに短時間で良好な仕上がり状態を得ることができ、そのうえパネル施工後にパッキン材を後付けすることが可能となり、施工効率を大幅に向上させることができるパネルの接合構造を提供するにある。
【0005】
【課題を解決するための手段】
上記課題を解決するために本発明にあっては、隣り合う一方のパネルの一端部に第1凹溝3を形成すると共に、他方のパネルの一端部に第1凹溝3と対向する第2凹溝4を形成し、第1及び第2凹溝3,4間にパッキン材5が介装され、該パッキン材5は、パネル間の目地部7から第1及び第2凹溝3,4間に挿入される芯部13と、芯部13の両側からそれぞれ突出して各先端が第1及び第2凹溝3,4の各内面に弾接する複数のヒレ片11と、上記目地部7を閉塞する閉塞部12とが一体に形成され、上記芯部13は、V字状部分13aと、V字状部分13aの両先端に連設された円弧状部分13bとで中空形状に形成されており、上記V字状部分13aは閉じる方向イに撓み自在となっており、上記複数のヒレ片11は、上記芯部13の円弧状部分13bの両端から互いに反対方向に向かって突設されており、上記閉塞部12は、上記芯部13のV字状部分13aの基端から互いに反対方向に向かって突設されていることを特徴としており、このように構成することで、芯部13のV字状部分13aが閉じる方向イに撓み自在となっているために目地部7に挿入し易い構造となる。また目地部7に挿入した後には、芯部13のV字状部分13aは開く方向ロに戻り、これに伴い複数のヒレ片11が開いて凹溝3,4の内装パッキン15に食い込むようになり、さらに閉塞部12による目地部7の閉塞が確実になされて、目地部7からの水の浸入を防止できると同時に、凹溝3,4に弾接している複数のヒレ片11は傾かずに保持されるようになり、目地部7の水密性を確保できる。従って、ヒレ片11付き芯部13が第1及び第2凹溝3,4間で傾いたり、ズレたりすることなく固定され、パッキン材5による十分な止水効果が得られる。また、仮りに閉塞部12から水が浸入しても、複数のヒレ片11によってその水が屋内側Fに流入するのが防がれることによって、水密性を一層確保できる。結果、従来のようなコーキング処理が不要となるので、施工を天候に左右されることなく短時間で、容易に且つ低コストで行えると共に、仕上がり性及び防水性が良くなる。またパネルを施工した後からパッキン材5を目地部7に挿入によって取り付けることが可能となる。さらに、パッキン材5の寸法を目地幅Dの大小に合わせて変更するだけで、防水性を確保しながら目地幅Dの大小に容易に対応できるようになる。
【0006】
また上記パッキン材5はゴムなどの弾性材料からなり、伸縮自在な中空形状の芯部13と、芯部13の先端側の両側面からそれぞれ突出して第1及び第2凹溝3,4の各内面に弾接する左右一対のヒレ片11と、芯部13の基端側から突出して目地部7を閉塞する閉塞部12とが一体成形されていると共に、上記左右一対のヒレ片11の各長さMを芯部13におけるヒレ片11と閉塞部12間の内寸法Nよりも短くするのが好ましく、この場合、両ヒレ片11を指で摘んで芯部13を両側から挟み付けると、伸縮自在な中空形状の芯部13がつぶれて芯部13と両ヒレ片11全体の厚みが薄くなり、芯部13と両ヒレ片11とが目地部7に挿入し易くなり、また両ヒレ片11の先端が閉塞部12まで届かないため、パッキン材5を目地部7に挿入する際に閉塞部12の厚みがヒレ片11によって厚くなるのを防止でき、閉塞部12もまた目地部7に挿入し易くなる。さらに、両ヒレ片11は凹溝3,4内部で開いて凹溝3,4内の内面に弾接し且つ閉塞部12が目地部7を閉塞することによって、閉塞部12による目地部7の閉塞が確実になされ且つ左右一対のヒレ片11の傾きを同時に防止できるようになる。
【0007】
【発明の実施の形態】
以下、本発明を添付図面に示す実施形態に基づいて説明する。
【0008】
本例では、図6に示すように、複数のパネル単体1からなるパネルユニット2同士の接合構造について説明する。図6に示す例では、パネルユニット2を構成する複数のパネル単体1のうち、横方向Aに隣接するパネル単体1の一端部1aに凸部21、他端部1bに凸部21が嵌合する凹部22がそれぞれ設けられており、これら凸部21と凹部22との嵌合によって、隣接するパネル単体1の端部1a,1b同士が互いに接合され、これらを横胴縁を構成する下地鉄骨材23に取り付けることによって1つのパネルユニット2が構成されている。図6中の14は下地鉄骨材23を支持する柱材である。また、1つのパネルユニット2を構成するパネル単体1の枚数及びその配列は特に限定されない。
【0009】
上記パネルユニット2の一端部2a(ここでは図6に示すパネルユニット2を構成するパネル単体1のうちの最も右側に位置するパネル単体1の端部1a)には、第1凹溝3が形成されている。また、パネルユニット2の他端部2b(ここでは最も左側に位置するパネル単体1の端部1b)には、上記第1凹溝3と対向する位置に第2凹溝4が形成されている。そして、横方向Aに隣接するパネルユニット2の端部2a,2b同士を突き合わせた状態では、第1凹溝3と第2凹溝4とが互いに対向して配置されるようになり、これら第1及び第2凹溝3,4間に後述するパッキン材5又は5’が介装されるようになっている。つまり、本例ではパネルユニット2を構成するパネル単体1,1同士は従来と同じ凹凸嵌合により接合されるが、パネルユニット2,2同士は凹凹接合により接合されるものである。
【0010】
上記パネル単体1は、図1に示すように、金属外皮8と金属内皮9との間に断熱材からなる芯材10を充填して構成されている。断熱材としては、例えばロックウール、グラスウール、ウレタンフォーム等が使用される。またパネル単体1に設けられる第1及び第2凹溝3,4は、平面視で断面コ字状に形成されており、その底面側において金属外皮8と金属内皮9の端部8a,9aが互いに接触しないように折り曲げられて芯材10内にそれぞれ埋設されている。各凹溝3,4の底面部分にはその略全長に亘って内装パッキン15が覆設されているが、この内装パッキン15は必ずしも必要ではない。
【0011】
第1及び第2凹溝3,4間にはパッキン材5が介装されている。このパッキン材5は、図1、図2に示すように、ゴムなどの弾性材料による押し出し成形品からなり、伸縮自在な中空形状の芯部13と、芯部13の先端側の両側面からそれぞれ突出して第1及び第2凹溝3,4の各内面に弾接する左右一対のヒレ片11と、芯部13の基端側から突出して目地部7を閉塞する左右一対のヒレ状の閉塞部12とが一体成形されている。ここで、伸縮自在な中空形状の芯部13は、V字状部分13aと、V字状部分13aの両先端に連設された円弧状部分13bとからなり、V字状部分13aは閉じる方向イ(図2(b))に撓み自在となっている。左右一対のヒレ片11は、芯部13の円弧状部分13bの両端から互いに反対方向に向かって突設されており、また、左右一対のヒレ状の閉塞部12は、芯部13のV字状部分13aの基端から互いに反対方向に向かって突設されている。
【0012】
そして、図2(b)に示すように、両ヒレ片11を指で摘んで芯部13の両側面に向けて挟み付けると、円弧状部分13bが弾性変形してV字状部分13aが閉じる方向イに撓み、芯部13と両ヒレ片11全体の厚みが薄くなり、目地部7に挿入し易い構造となり、また目地部7に挿入した後には、芯部13のV字状部分13aは図1に示すように、円弧状部分13bの弾性復帰力によって開く方向ロに戻り、これに伴い両ヒレ片11は開いて凹溝3,4の内装パッキン15に弾接するようになっている。
【0013】
ここで、両ヒレ片11の先端には、凹溝3,4の底面の内装パッキン15に食い込み可能な爪部31がそれぞれ設けられている。内装パッキン15は例えば、EPTゴムからなる。また、両ヒレ片11の各長さMは、芯部13におけるヒレ片11と閉塞部12間の内寸法Nよりも短くしてある。これによって、両ヒレ片11を指で摘んで芯部13を両側から挟み付けた場合でも、両ヒレ片11の先端は閉塞部12まで届かず、パッキン材5を目地部7に挿入する際に閉塞部12の厚みがヒレ片11によって厚くなるのを防止でき、閉塞部12も目地部7に挿入し易くなっている。さらに閉塞部12は目地部7に挿入しやすいように、ややテーパー状に形成されていると共に、この閉塞部12の全幅寸法は、少なくとも目地部7の幅寸法D(例えば、25mm)よりも長寸(例えば、34mm)とされ、目地部7を水密的に閉塞できる構造となっている。
【0014】
しかして、両ヒレ片11を指で摘んで芯部13を両側から挟み付けると、芯部13のV字状部分13aが閉じる方向イに撓みんで、芯部13と両ヒレ片11全体の厚みが薄くなり、この状態で、芯部13の円弧状部分13bを頭にして、芯部13と両ヒレ片11とを目地部7に挿入し、続いて閉塞部12を目地部7に挿入する。このとき両ヒレ片11の先端は閉塞部12まで届かず、これによりパッキン材5を目地部7に挿入する際に閉塞部12の厚みがヒレ片11によって厚くなるのを防止できるので、閉塞部12もまた目地部7に挿入し易くなる。
【0015】
また、両ヒレ片11は目地部7を通過して凹溝3,4内部に入り込むと、芯部13のV字状部分13aが開いた状態となり、これに伴い両ヒレ片11も開いて先端に設けた爪部31が凹溝3,4内の内装パッキン15に食い込んだ状態になると同時に、閉塞部12も開いて目地部7を閉塞した状態となる。このようにヒレ片11が内装パッキン15に食い込むことで閉塞部12は目地部7を閉塞する方向に押し付けられた状態で保持されることとなり、これによって、閉塞部12による目地部7の閉塞が確実になされて、目地部7からの水の浸入を防止できると同時に、左右一対のヒレ片11は傾かずに保持されるようになり、目地部7の水密性を確保できる。なお仮りに閉塞部12から水が浸入しても、左右一対のヒレ片11によってその水が屋内側Fに流入するのが防がれることによって、水密性を一層確保できるようになる。
【0016】
また、閉塞部12にて目地部7を閉塞できるので、従来のようなコーキング剤を用いる必要がなくなり、コーキング処理にかかる手間を省くことができ、この結果、施工を天候に左右されることなく短時間で、容易に且つ低コストで行えると共に、仕上がり性及び防水性がそれぞれ良くなる。
【0017】
また、パッキン材5の閉塞部12の幅寸法を目地幅Dの大小に合わせて変更するだけで、防水性を確保しながら目地幅Dの大小に容易に対応できるようになり、目地幅Dの調整が容易となる。さらにヒレ片11によってパネルの変形及び施工時のズレを吸収できるので、パネル間の嵌合性とシール性との両方を満足させることができるようになり、そのうえ地震時においては、パネル単体1,1間に変位などのストレスが発生してもこれを弾性を有するヒレ片11にて吸収できるようになるので、地震時に変位などのストレスを受けなくなり、耐震性を向上させることができるものである。
【0018】
上記パッキン材5の変形例として、図4に示すように、閉塞部12の背面側に厚肉の補強部32を一体に設け、この補強部32を目地部7に嵌合させるようにしてもよい。補強部32を目地部7に嵌合させることによって、左右一対のヒレ片11が傾かないように固定でき、これにより、水密性の一層の向上を図ることができる。
【0019】
なお、パネル1の屋内側Fの目地部7aの幅寸法D’(図4)は、15〜25mm程度とされているが、例えば、図4のハで示す部分をそれぞれ切り欠いて、D”まで目地幅を広げた構造とすることも可能である。
【0020】
図5はパッキン材5’の他例を示している。本例のパッキン材5’は、例えばゴムなどの弾性材料で断面略T字状に形成されており、凹溝3,4の上下方向Bの略全長に亘って延びている。パッキン材5’は、第1及び第2凹溝3,4間に挿入される芯部13と、芯部13の両側からそれぞれ突出して各先端が第1及び第2凹溝3,4の各内面に弾接する左右一対のヒレ片11と、屋外側Eの目地部7に挿入によって固定されて目地部7を閉塞する閉塞部12とが一体に形成されている。ここでは、芯部13を屋外側Eから目地部7に押し込んだときに、図7のように、左右一対のヒレ片11が芯部13の両側面に接触する方向にそれぞれ撓んで、芯部13及びヒレ片11が目地部7を通過できるように構成されていると共に、目地部7を通過した後はヒレ片11の先端がそれぞれ凹溝3,4の各内面に設けた内装パッキン15に弾接し且つ閉塞部12を目地部7内に挿入できるように構成されている。これにより閉塞部12が目地部7を覆った状態で固定されるようになっている。なおヒレ片11の数は左右一対には限定されず、左右2対以上であってもよいものである。
【0021】
しかして、屋外側Eから目地部7に芯部13を押し込むだけで、前記図1の実施形態と同様、閉塞部12によって目地部7を塞ぐことができると同時に、閉塞部12を目地部7に挿入によって固定できるので、ヒレ片11付き芯部13が第1及び第2凹溝3,4間で傾いたり、ズレたりすることなく固定されるようになり、これによりパッキン材5’が目地部7内部に確実に固定されて、パッキン材5’による十分な止水効果が得られるようになる。なお、図8に示すように、芯部13のヒレ片11の外端面を屋内側Fの目地部7aに接触させるようにしてもよい。この場合、パッキン材5’とパネルとの接触箇所が増えて、パッキン材5’の固定状態をより安定化させることができる。
【0022】
また本例では、芯部13の両側のヒレ片11を撓ませて目地部7内に挿入するようにしたので、パッキン材5’の装着作業がはかどり、また装着後には、ヒレ片11と目地部7との間に隙間が設けられているので、仮りに目地部7から雨水が内部に浸入した場合でも、雨水はこの隙間を伝って下に流れ落ちるようになり、パネル裏側への漏水を未然に防止できる結果、パネル単体1,1間の防水性を長期間に亘って維持できると共に、メンテナンスも不要となる。
【0023】
ところで、複数のパネルユニット2からなる壁の施工途中においては、人や機械等の出入り口となる作業用スペースを予め設けておき、この作業用スペースを残して複数のパネルユニット2を建て込み、最後に、上記作業用スペースを最後の1枚のパネルユニットで塞いで壁を完成する場合があるが、本発明では凹凹接続構造としたので、最後のパネルユニットを隣接するパネルユニット2間に嵌め込んで取り付けることができるという利点があり、さらに本発明のパッキン材5’をパネル施工後に屋外側Eの目地部7から装着できるようになり、従来の凹凸嵌合構造では実現できなかったパッキン材5’の後付け方式を採用できるという利点もある。なお図9の例では、屋内側Fの目地部7aは塞ぎ板50で覆われており、塞ぎ板50は止め具51にて隣り合うパネルの金属内皮9にそれぞれ固着されている。この塞ぎ板50は、目地部7の遮音性が低下するのを防止する目的で取り付けられるが、塞ぎ板50は特に必要ではなく、省略可能である。
【0024】
前記各実施形態では、パネルユニット2,2同士を凹凹接合構造によって接合する場合を説明したが、図6のパネルユニット2を構成するパネル単体1同士を凹凹接合構造によって接合してもよいものである。
【0025】
【発明の効果】
上述のように請求項1記載の発明にあっては、隣り合う一方のパネルの一端部に第1凹溝を形成すると共に、他方のパネルの一端部に第1凹溝と対向する第2凹溝を形成し、第1及び第2凹溝間にパッキン材が介装され、該パッキン材は、パネル間の目地部から第1及び第2凹溝間に挿入される芯部と、芯部の両側からそれぞれ突出して各先端が第1及び第2凹溝の各内面に弾接する複数のヒレ片と、上記目地部を閉塞する閉塞部とが一体に形成され、上記芯部は、V字状部分と、V字状部分の両先端に連設された円弧状部分とで中空形状に形成されており、上記V字状部分は閉じる方向に撓み自在となっており、上記複数のヒレ片は、上記芯部の円弧状部分の両端から互いに反対方向に向かって突設されており、上記閉塞部は、上記芯部のV字状部分の基端から互いに反対方向に向かって突設されているので、目地部に芯部を押し込むだけで、閉塞部によって目地部を塞ぐことができると同時に、閉塞部を目地部に固定できるので、ヒレ片付き芯部が第1及び第2凹溝間で傾いたり、ズレたりすることなく固定されるようになり、パッキン材による十分な止水効果が得られ、また従来のようなコーキング処理を省略できるので、施工を天候に左右されることなく短時間で、容易に且つ低コストで行えるようになると共に、仕上がり性及び防水性が良くなり、しかもパネルを施工した後からパッキン材を目地部に挿入によって取り付けることが可能となるので、施工効率を大幅に向上させることができる。さらにパッキン材の寸法を目地幅の大小に合わせて変更するだけで、防水性を確保しながら目地幅の大小に容易に対応できると共に、目地幅の調整が容易となり、またヒレ片によってパネルの変形及び施工時のズレを吸収できる結果、パネル間の嵌合性とシール性との両方を満足させることができる。また地震時においてはパネル間に変位などのストレスが発生してもこれをヒレ片にて吸収できて、地震時に変位などのストレスを受けなくなり、耐震性を向上させることができるものである。さらにパネル同士或いはパネルユニット同士を凹凹嵌合方式とすることで、例えば壁の一部を作業用スペースとして残し、最後にこの作業用スペースにパネル単体又はパネルユニットを隙間なく嵌め込むといった後付け方式を採用することができる。
【0026】
請求項2記載の発明は、請求項1記載の効果に加えて、パッキン材はゴムなどの弾性材料からなり、伸縮自在な中空形状の芯部と、芯部の一端側の両側面からそれぞれ突出して第1及び第2凹溝の各内面に弾接する左右一対のヒレ片と、芯部の他端側の両側面からそれぞれ突出して目地部を閉塞する左右一対の閉塞部とが一体成形されていると共に、上記左右一対のヒレ片の各長さを芯部におけるヒレ片と閉塞部間の内寸法よりも短くしたので、両ヒレ片を指で摘んで芯部を両側から挟み付けると、伸縮自在な中空形状の芯部がつぶれて芯部と両ヒレ片全体の厚みが薄くなり、芯部と両ヒレ片とが目地部に挿入し易くなり、またこのとき両ヒレ片の先端が閉塞部まで届かないため、パッキン材を目地部に挿入する際に閉塞部の厚みがヒレ片によって厚くなるのを防止でき、閉塞部もまた目地部に挿入し易くなる。さらに、両ヒレ片は凹溝内部で開いて凹溝内の内面に弾接し且つ閉塞部が目地部を閉塞することによって、閉塞部による目地部の閉塞が確実になされ且つ左右一対のヒレ片11の傾きを同時に防止できる結果、目地部の水密性を確保できるものである。
【図面の簡単な説明】
【図1】本発明の実施形態の一例を示す断面図である。
【図2】(a)は同上のパッキン材の正面図、(b)はパッキン材のヒレ片を撓ませた状態を示す正面図である。
【図3】同上のパッキン材を目地部に圧入する場合の説明図である。
【図4】同上のパッキン材の変形例の説明図である。
【図5】他の実施形態を示す平面断面図である。
【図6】同上のパネルユニット間の接合状態を説明する平面図である。
【図7】同上のパッキン材を目地部に挿入する場合の説明図である。
【図8】更に他の実施形態の説明図である。
【図9】同上の塞ぎ板を取り付けた状態の説明図である。
【符号の説明】
3 第1凹溝
4 第2凹溝
5,5’ パッキン材
7 目地部
11 ヒレ片
12 閉塞部
13 芯部
M ヒレ片の長さ
N 芯部の長さ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a panel joining structure, and more particularly to a structure of a packing material inserted in a joint portion between panels.
[0002]
[Prior art]
Conventionally, when a plurality of panels are joined to form an outer wall of a building, a convex portion is provided at one end of one adjacent panel, and a concave portion in which the convex portion is fitted is provided at one end of the other panel. By fitting the convex part of the panel into the concave part of the other panel, the end parts of the panels are joined to each other.
[0003]
[Problems to be solved by the invention]
However, in the conventional concave-convex fitting structure, if the gap between the convex portion and the concave portion is eliminated, the convex portion becomes difficult to insert into the concave portion, and conversely, if the insertion is attempted to be easy, the convex portion and the concave portion As a result, it was difficult to satisfy both the fitting property and the sealing property. In particular, in order to absorb the panel width tolerance, it is necessary to adjust the joint width. However, if the joint width is to be increased, the insertion depth of the convex portion must be reduced. As a result, the joint width is limited. In addition, it is necessary to separately apply caulking to the joints between the panels, not only is the application of the caulking agent troublesome, but the construction is easily affected by the weather, and the caulking agent takes time to dry, There are also problems such as unevenness on the surface of the caulking agent, resulting in poor finish, and water resistance being impaired due to variations in the amount of caulking or deterioration of the caulking agent. In addition, when the conventional concave / convex fitting portion is made waterproof with a packing material, it is necessary to interpose the packing material between the concave and convex portions when connecting the panels. However, there was also a problem that the packing material could not be attached, and the packing material retrofit system could not be adopted. In addition, in the conventional uneven fitting method, it is necessary to construct a wall or the like by connecting a plurality of panels in order, and for this purpose, for example, a part of the wall is left as a work space and finally a work space. There was also a problem that it was not possible to adopt a retrofitting method in which a single panel was fitted.
[0004]
The present invention has been made in view of the above-described conventional example. The object of the present invention is to facilitate joining between panels and to have a waterproof property, and the joint width can be adjusted. Such a caulking process is unnecessary, and it is possible to obtain a good finish in a short time without being influenced by the weather. In addition, it is possible to retrofit the packing material after panel construction, greatly improving the construction efficiency. Is to provide a panel joining structure that can
[0005]
[Means for Solving the Problems]
In order to solve the above problems, in the present invention, the first groove 3 is formed at one end of one adjacent panel and the second groove 3 is opposed to the first groove 3 at one end of the other panel. A groove 4 is formed, and a packing material 5 is interposed between the first and second grooves 3, 4, and the packing material 5 extends from the joint portion 7 between the panels to the first and second grooves 3, 4. A core portion 13 inserted between the core portion 13, a plurality of fin pieces 11 protruding from both sides of the core portion 13 and having respective tips elastically contacting the inner surfaces of the first and second concave grooves 3 and 4, and the joint portion 7. The closing portion 12 that is closed is integrally formed, and the core portion 13 is formed in a hollow shape by a V-shaped portion 13a and arc-shaped portions 13b that are connected to both ends of the V-shaped portion 13a. The V-shaped portion 13a can be freely bent in the closing direction (a), and the plurality of fin pieces 11 are connected to the core portion 13. Together from both ends of the arcuate portion 13b toward the opposite direction are projected, the closing portion 12 is protruded toward the opposite directions from the proximal end of the V-shaped portion 13a of the core portion 13 With this configuration, the V-shaped portion 13a of the core portion 13 can be freely bent in the closing direction (i), so that the structure can be easily inserted into the joint portion 7. In addition, after the insertion into the joint portion 7, the V-shaped portion 13 a of the core portion 13 returns to the opening direction B, and accordingly, the plurality of fin pieces 11 are opened to bite into the interior packing 15 of the concave grooves 3 and 4. In addition, the joint portion 7 can be reliably closed by the closing portion 12 to prevent water from entering from the joint portion 7, and at the same time, the plurality of fin pieces 11 elastically contacting the concave grooves 3 and 4 are not inclined. The watertightness of the joint portion 7 can be secured. Accordingly, the core portion 13 with the fin piece 11 is fixed without being inclined or displaced between the first and second concave grooves 3 and 4, and a sufficient water stop effect by the packing material 5 is obtained. Further, even if water enters from the blocking portion 12, the water is prevented from flowing into the indoor side F by the plurality of fin pieces 11, thereby further ensuring water tightness. As a result, the conventional caulking process is not required, so that the construction can be performed easily and at low cost in a short time without being influenced by the weather, and the finishing performance and waterproofness are improved. Moreover, it becomes possible to attach the packing material 5 to the joint part 7 by inserting it after constructing the panel. Furthermore, by simply changing the dimensions of the packing material 5 according to the size of the joint width D, the size of the joint width D can be easily accommodated while ensuring waterproofness.
[0006]
The packing material 5 is made of an elastic material such as rubber. The packing material 5 protrudes from both side surfaces on the distal end side of the core 13 and the first and second concave grooves 3, 4. A pair of left and right fin pieces 11 that elastically contact the inner surface and a closing portion 12 that protrudes from the proximal end side of the core portion 13 and closes the joint portion 7 are integrally formed, and each length of the pair of left and right fin pieces 11 is The length M is preferably shorter than the inner dimension N between the fin piece 11 and the closing portion 12 in the core portion 13. In this case, if both the fin pieces 11 are picked with fingers and the core portion 13 is sandwiched from both sides, the expansion and contraction occurs. The free hollow core portion 13 is crushed and the entire thickness of the core portion 13 and both fin pieces 11 is reduced, so that the core portion 13 and both fin pieces 11 can be easily inserted into the joint portion 7. The packing material 5 is attached to the joint 7 because the tip of The thickness of the closing portion 12 can be prevented from thickening the fin piece 11 during the entry, closure portion 12 is also easily inserted into the joint portion 7. Further, both fin pieces 11 open inside the concave grooves 3 and 4 and elastically contact the inner surfaces of the concave grooves 3 and 4, and the closing portion 12 closes the joint portion 7, thereby closing the joint portion 7 by the closing portion 12. It is possible to prevent the tilting of the pair of left and right fin pieces 11 at the same time.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.
[0008]
In this example, as shown in FIG. 6, a description will be given of a joint structure between panel units 2 including a plurality of panel units 1. In the example shown in FIG. 6, among the plurality of panel singles 1 constituting the panel unit 2, the convex part 21 is fitted to one end 1 a of the panel single 1 adjacent in the lateral direction A, and the convex part 21 is fitted to the other end 1 b. The recesses 22 are provided, and the end portions 1a and 1b of the adjacent panel unit 1 are joined to each other by the fitting of the projections 21 and the recesses 22, and these are the base steel frames constituting the horizontal trunk edges. One panel unit 2 is configured by being attached to the material 23. Reference numeral 14 in FIG. 6 denotes a pillar material that supports the base steel frame material 23. Further, the number and arrangement of the single panels 1 constituting one panel unit 2 are not particularly limited.
[0009]
A first concave groove 3 is formed at one end 2a of the panel unit 2 (here, the end 1a of the panel unit 1 positioned on the rightmost side of the panel unit 1 constituting the panel unit 2 shown in FIG. 6). Has been. In addition, a second groove 4 is formed at a position facing the first groove 3 at the other end 2b of the panel unit 2 (here, the end 1b of the panel unit 1 located on the leftmost side). . In the state in which the end portions 2a and 2b of the panel unit 2 adjacent to each other in the lateral direction A are abutted with each other, the first groove 3 and the second groove 4 are arranged to face each other. A packing material 5 or 5 ′ described later is interposed between the first and second concave grooves 3 and 4. That is, in this example, the panel units 1 and 1 constituting the panel unit 2 are joined by the same concave / convex fitting as in the prior art, but the panel units 2 and 2 are joined by concave / convex joining.
[0010]
As shown in FIG. 1, the panel unit 1 is configured by filling a core material 10 made of a heat insulating material between a metal skin 8 and a metal skin 9. For example, rock wool, glass wool, urethane foam or the like is used as the heat insulating material. The first and second concave grooves 3 and 4 provided in the panel unit 1 are formed in a U-shaped cross section in a plan view, and the end portions 8a and 9a of the metal outer skin 8 and the metal inner skin 9 are formed on the bottom side. They are bent so as not to contact each other and embedded in the core material 10. An inner packing 15 is provided over the substantially entire length of the bottom portion of each of the concave grooves 3 and 4, but the inner packing 15 is not necessarily required.
[0011]
A packing material 5 is interposed between the first and second concave grooves 3 and 4. As shown in FIGS. 1 and 2, the packing material 5 is made of an extrusion-molded product made of an elastic material such as rubber. The packing material 5 has a hollow core 13 that can be expanded and contracted and both side surfaces on the tip side of the core 13. A pair of left and right fin pieces 11 protruding and elastically contacting the inner surfaces of the first and second concave grooves 3 and 4, and a pair of left and right fin-like blocking portions protruding from the proximal end side of the core portion 13 and closing the joint portion 7. 12 are integrally formed. Here, the telescopic hollow core 13 includes a V-shaped portion 13a and arc-shaped portions 13b connected to both ends of the V-shaped portion 13a. The V-shaped portion 13a is closed. (B) can be freely bent. The pair of left and right fin pieces 11 project from both ends of the arc-shaped portion 13 b of the core portion 13 in opposite directions, and the pair of left and right fin-shaped blocking portions 12 are V-shaped of the core portion 13. It protrudes in the opposite direction mutually from the base end of the shaped part 13a.
[0012]
Then, as shown in FIG. 2B, when both fin pieces 11 are picked with fingers and sandwiched between both side surfaces of the core portion 13, the arc-shaped portion 13b is elastically deformed and the V-shaped portion 13a is closed. The core portion 13 and the fins 11 are reduced in overall thickness and are easy to insert into the joint portion 7. After insertion into the joint portion 7, the V-shaped portion 13 a of the core portion 13 is As shown in FIG. 1, it returns to the opening direction B by the elastic restoring force of the arc-shaped portion 13b, and accordingly, both fin pieces 11 are opened and elastically contact the interior packing 15 of the concave grooves 3 and 4.
[0013]
Here, claw portions 31 that can bite into the interior packing 15 on the bottom surfaces of the concave grooves 3 and 4 are provided at the tips of the fin pieces 11. The interior packing 15 is made of EPT rubber, for example. Further, each length M of both fin pieces 11 is shorter than the inner dimension N between the fin piece 11 and the closing portion 12 in the core portion 13. Thus, even when the fins 11 are picked with fingers and the core 13 is sandwiched from both sides, the tips of the fins 11 do not reach the closing part 12 and the packing material 5 is inserted into the joint part 7. The thickness of the blocking portion 12 can be prevented from being increased by the fin pieces 11, and the blocking portion 12 can be easily inserted into the joint portion 7. Further, the closed portion 12 is formed in a slightly tapered shape so as to be easily inserted into the joint portion 7, and the entire width dimension of the closed portion 12 is longer than at least the width dimension D (for example, 25 mm) of the joint portion 7. It is a dimension (for example, 34 mm), and has a structure capable of watertightly closing the joint portion 7.
[0014]
Thus, when both fin pieces 11 are picked with fingers and the core portion 13 is sandwiched from both sides, the V-shaped portion 13a of the core portion 13 bends in the closing direction A, and the thickness of the core portion 13 and both fin pieces 11 as a whole. In this state, with the arc-shaped portion 13b of the core portion 13 as a head, the core portion 13 and both fin pieces 11 are inserted into the joint portion 7, and then the closing portion 12 is inserted into the joint portion 7. . At this time, the tips of the two fin pieces 11 do not reach the closing portion 12, thereby preventing the thickness of the closing portion 12 from being increased by the fin pieces 11 when the packing material 5 is inserted into the joint portion 7. 12 also becomes easy to insert into the joint part 7.
[0015]
Further, when both fin pieces 11 pass through the joint portion 7 and enter the inside of the concave grooves 3, 4, the V-shaped portion 13 a of the core portion 13 is in an open state. At the same time, the claw portion 31 provided in the groove 3 bites into the interior packing 15 in the grooves 3 and 4, and at the same time, the closing portion 12 is opened to close the joint portion 7. In this way, when the fin piece 11 bites into the interior packing 15, the closing portion 12 is held in a state of being pressed in the direction of closing the joint portion 7, whereby the closing portion 12 is blocked by the closing portion 12. This is surely performed, so that the intrusion of water from the joint portion 7 can be prevented, and at the same time, the pair of left and right fin pieces 11 are held without tilting, and the water tightness of the joint portion 7 can be secured. Even if water enters from the blocking portion 12, the pair of left and right fin pieces 11 prevents the water from flowing into the indoor side F, thereby further ensuring water tightness.
[0016]
Moreover, since the joint part 7 can be obstruct | occluded by the obstruction | occlusion part 12, it becomes unnecessary to use the conventional caulking agent, and the effort concerning a caulking process can be saved, As a result, construction is not influenced by the weather. It can be performed easily and at low cost in a short time, and finish and waterproof properties are improved.
[0017]
Moreover, it becomes possible to easily cope with the size of the joint width D while ensuring waterproofness only by changing the width dimension of the closing portion 12 of the packing material 5 according to the size of the joint width D. Adjustment is easy. Furthermore, the fin piece 11 can absorb the deformation of the panel and the displacement at the time of construction, so that both the fitting property between the panels and the sealing property can be satisfied. Even if stress such as displacement occurs between the two, it can be absorbed by the fin 11 having elasticity, so that it is not subjected to stress such as displacement during an earthquake, and the earthquake resistance can be improved. .
[0018]
As a modification of the packing material 5, as shown in FIG. 4, a thick reinforcing portion 32 is integrally provided on the back side of the closing portion 12, and the reinforcing portion 32 is fitted to the joint portion 7. Good. By fitting the reinforcing portion 32 to the joint portion 7, the pair of left and right fin pieces 11 can be fixed so as not to be inclined, thereby further improving the watertightness.
[0019]
The width dimension D ′ (FIG. 4) of the joint portion 7a on the indoor side F of the panel 1 is about 15 to 25 mm. For example, the portion indicated by C in FIG. It is also possible to have a structure with a wide joint width.
[0020]
FIG. 5 shows another example of the packing material 5 ′. The packing material 5 ′ of this example is formed of an elastic material such as rubber and has a substantially T-shaped cross section, and extends over substantially the entire length in the vertical direction B of the grooves 3 and 4. The packing material 5 ′ has a core portion 13 inserted between the first and second concave grooves 3, 4, and protrudes from both sides of the core portion 13, and each tip is formed in each of the first and second concave grooves 3, 4. A pair of left and right fin pieces 11 that elastically contact the inner surface and a closing portion 12 that is fixed to the joint portion 7 on the outdoor side E by insertion and closes the joint portion 7 are integrally formed. Here, when the core portion 13 is pushed into the joint portion 7 from the outdoor side E, as shown in FIG. 7, the pair of left and right fin pieces 11 bend in the direction in contact with both side surfaces of the core portion 13, respectively. 13 and the fin piece 11 are configured to be able to pass through the joint portion 7, and after passing through the joint portion 7, the tip of the fin piece 11 is attached to the interior packing 15 provided on each inner surface of the concave grooves 3 and 4, respectively. It is configured so that it can be elastically contacted and the closing portion 12 can be inserted into the joint portion 7. As a result, the closed portion 12 is fixed in a state of covering the joint portion 7. The number of fins 11 is not limited to a pair of left and right, but may be two or more pairs.
[0021]
Thus, just by pushing the core portion 13 from the outdoor side E into the joint portion 7, the joint portion 7 can be closed by the closing portion 12 as well as the embodiment shown in FIG. Since the core portion 13 with the fin piece 11 can be fixed without being inclined or displaced between the first and second concave grooves 3 and 4, the packing material 5 'can be bonded to the joint. It is securely fixed inside the portion 7, and a sufficient water stop effect by the packing material 5 'can be obtained. In addition, as shown in FIG. 8, you may make it the outer end surface of the fin piece 11 of the core part 13 contact the joint part 7a of the indoor side F. As shown in FIG. In this case, the contact location of packing material 5 'and a panel increases, and the fixed state of packing material 5' can be stabilized more.
[0022]
Further, in this example, since the fin pieces 11 on both sides of the core portion 13 are bent and inserted into the joint portion 7, the mounting work of the packing material 5 ′ is accelerated. Since there is a gap between the part 7 and the rainwater infiltrate from the joint 7, the rainwater will flow down through this gap, causing leakage to the back of the panel. As a result, the waterproof property between the panel units 1 and 1 can be maintained over a long period of time, and maintenance is not required.
[0023]
By the way, during the construction of the wall made up of a plurality of panel units 2, a work space serving as a doorway for a person or a machine is provided in advance, and the plurality of panel units 2 are installed with the work space remaining. In some cases, the work space is closed with the last panel unit to complete the wall. However, in the present invention, since the concave connection structure is adopted, the last panel unit is fitted between the adjacent panel units 2. In addition, the packing material 5 'of the present invention can be mounted from the joint portion 7 on the outdoor side E after the panel construction, and the packing material 5 that could not be realized by the conventional uneven fitting structure. There is also an advantage that a retrofit method can be adopted. In the example of FIG. 9, the joint portion 7 a on the indoor side F is covered with a closing plate 50, and the closing plate 50 is fixed to the metal inner skin 9 of the adjacent panel with a stopper 51. The closing plate 50 is attached for the purpose of preventing the sound insulation property of the joint portion 7 from being lowered. However, the closing plate 50 is not particularly necessary and can be omitted.
[0024]
In each of the above embodiments, the case where the panel units 2 and 2 are joined together by the concave and convex joint structure has been described. However, the panel units 1 constituting the panel unit 2 of FIG. 6 may be joined by the concave and convex joint structure. is there.
[0025]
【The invention's effect】
As described above, in the first aspect of the invention, the first concave groove is formed at one end of one adjacent panel, and the second concave is opposed to the first concave groove at one end of the other panel. A groove is formed, and a packing material is interposed between the first and second concave grooves. The packing material is inserted between the first and second concave grooves from the joint between the panels, and the core part. A plurality of fin pieces projecting from both sides of the first and second tips and elastically contacting the inner surfaces of the first and second concave grooves are integrally formed with a closing portion for closing the joint portion, and the core portion is V-shaped. The V-shaped part and the arc-shaped part connected to both ends of the V-shaped part are formed in a hollow shape, and the V-shaped part can be freely bent in the closing direction. Are protruded in opposite directions from both ends of the arc-shaped portion of the core portion, and the closing portion is formed of the core portion. Since the proximal end of the shaped portion is projected toward the opposite directions, only push the core in the joint portion, and at the same time it is possible to close the joint portion by the blocking portion, fixing the closing portion to the joint portion As a result, the core with fins can be fixed without tilting or shifting between the first and second grooves, and a sufficient water-stopping effect can be obtained with the packing material. Since the processing can be omitted, the construction can be done easily and at low cost in a short time without being influenced by the weather, and the finish and waterproofing are improved. Since it becomes possible to attach to a joint part by insertion, construction efficiency can be improved significantly. Furthermore, by simply changing the dimensions of the packing material to match the joint width, the joint width can be easily adjusted while ensuring waterproofness, and the joint width can be easily adjusted. And as a result of absorbing the displacement at the time of construction, it is possible to satisfy both the fitting property and the sealing property between the panels. Further, even when a stress such as displacement occurs between the panels during an earthquake, it can be absorbed by the fin pieces, so that the stress such as displacement is not received during the earthquake, and the earthquake resistance can be improved. Furthermore, by adopting a concave-concave fitting method between panels or panel units, for example, a retrofitting method in which a part of the wall is left as a working space, and finally the panel alone or the panel unit is fitted into this working space without gaps. Can be adopted.
[0026]
In addition to the effect of the first aspect, the packing material is made of an elastic material such as rubber and protrudes from a stretchable hollow core portion and both side surfaces on one end side of the core portion. And a pair of left and right fin pieces elastically contacting the inner surfaces of the first and second concave grooves, and a pair of left and right closing portions projecting from both side surfaces on the other end side of the core portion to close the joint portion. In addition, the length of the pair of left and right fin pieces is shorter than the inner dimension between the fin piece and the closed portion in the core portion. The hollow core of the hollow shape is crushed and the thickness of the core and both fins is reduced, making it easier to insert the core and both fins into the joint. At this time, the tips of both fins are closed Therefore, when inserting the packing material into the joint, the thickness of the blocking part It can be prevented from becoming thicker I, also easily inserted into the joint portion occlusion. Further, both fin pieces open inside the concave groove and elastically contact the inner surface of the concave groove, and the closing portion closes the joint portion, so that the joint portion is reliably closed by the closing portion, and the pair of left and right fin pieces 11 As a result, the watertightness of the joint can be secured.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an embodiment of the present invention.
FIG. 2A is a front view of the above packing material, and FIG. 2B is a front view showing a state in which a fin piece of the packing material is bent.
FIG. 3 is an explanatory diagram when the packing material is press-fitted into the joint.
FIG. 4 is an explanatory view of a modified example of the packing material.
FIG. 5 is a plan sectional view showing another embodiment.
FIG. 6 is a plan view illustrating a joined state between the panel units same as above.
FIG. 7 is an explanatory diagram when the packing material is inserted into the joint.
FIG. 8 is an explanatory diagram of still another embodiment.
FIG. 9 is an explanatory view showing a state in which a closing plate is attached.
[Explanation of symbols]
3 First concave groove 4 Second concave groove 5, 5 ′ Packing material 7 Joint portion 11 Fin piece 12 Closure portion 13 Core portion M Fin piece length N Core portion length

Claims (2)

隣り合う一方のパネルの一端部に第1凹溝を形成すると共に、他方のパネルの一端部に第1凹溝と対向する第2凹溝を形成し、第1及び第2凹溝間にパッキン材が介装され、該パッキン材は、パネル間の目地部から第1及び第2凹溝間に挿入される芯部と、芯部の両側からそれぞれ突出して各先端が第1及び第2凹溝の各内面に弾接する複数のヒレ片と、上記目地部を閉塞する閉塞部とが一体に形成され、上記芯部は、V字状部分と、V字状部分の両先端に連設された円弧状部分とで中空形状に形成されており、上記V字状部分は閉じる方向に撓み自在となっており、上記複数のヒレ片は、上記芯部の円弧状部分の両端から互いに反対方向に向かって突設されており、上記閉塞部は、上記芯部のV字状部分の基端から互いに反対方向に向かって突設されていることを特徴とするパネルの接合構造。A first groove is formed at one end of one adjacent panel, a second groove opposite to the first groove is formed at one end of the other panel, and packing is provided between the first and second grooves. The packing material includes a core portion inserted between the first and second concave grooves from the joint portion between the panels, and protrudes from both sides of the core portion, and each tip has the first and second concave portions. A plurality of fin pieces that elastically contact each inner surface of the groove and a closing portion that closes the joint portion are integrally formed, and the core portion is connected to both ends of the V-shaped portion and the V-shaped portion. The V-shaped part is flexible in the closing direction, and the plurality of fin pieces are opposite to each other from both ends of the arc-shaped part of the core part. The blocking portion extends in the opposite direction from the base end of the V-shaped portion of the core portion. Junction structure of a panel, characterized in that it is projected. 請求項1のパネルの接合構造において、パッキン材はゴムなどの弾性材料からなり、伸縮自在な中空形状の芯部と、芯部の先端側の両側面からそれぞれ突出して第1及び第2凹溝の各内面に弾接する左右一対のヒレ片と、芯部の基端側から突出して目地部を閉塞する閉塞部とが一体成形されていると共に、上記左右一対のヒレ片の各長さを芯部におけるヒレ片と閉塞部間の内寸法よりも短くしたことを特徴とするパネルの接合構造。2. The panel joining structure according to claim 1, wherein the packing material is made of an elastic material such as rubber, and is capable of extending and contracting from a telescopic hollow core portion and both side surfaces on the tip side of the core portion. A pair of left and right fin pieces elastically contacting each inner surface and a closing portion protruding from the base end side of the core portion and closing the joint portion are integrally formed, and the lengths of the pair of left and right fin pieces are The panel joining structure is characterized in that it is shorter than the internal dimension between the fin piece and the closed part in the part.
JP2000352054A 2000-11-20 2000-11-20 Panel joint structure Expired - Fee Related JP4782919B2 (en)

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* Cited by examiner, † Cited by third party
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JPS6176005U (en) * 1984-10-25 1986-05-22
JPH037441U (en) * 1989-06-06 1991-01-24
JPH10266370A (en) * 1997-03-28 1998-10-06 Sekisui Chem Co Ltd Joint structure
JP2001262721A (en) * 2000-03-16 2001-09-26 Nishikawa Rubber Co Ltd Gasket for exterior wall panel and its mounting method
JP4104804B2 (en) * 2000-03-22 2008-06-18 西川ゴム工業株式会社 Joint structure for outer panel

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