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JP4856919B2 - Hemming mold - Google Patents
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JP4856919B2 - Hemming mold - Google Patents

Hemming mold Download PDF

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Publication number
JP4856919B2
JP4856919B2 JP2005272008A JP2005272008A JP4856919B2 JP 4856919 B2 JP4856919 B2 JP 4856919B2 JP 2005272008 A JP2005272008 A JP 2005272008A JP 2005272008 A JP2005272008 A JP 2005272008A JP 4856919 B2 JP4856919 B2 JP 4856919B2
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Prior art keywords
punch
groove
hemming
inclined surface
die
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JP2007083255A (en
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守 杉本
光男 阿久津
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Amada Co Ltd
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Amada Co Ltd
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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Description

本発明は、ヘミング加工を行うためのヘミング金型に係り、さらに詳細には、ワークの鋭角曲げを行うダイ及びパンチの改良に関する。   The present invention relates to a hemming die for performing a hemming process, and more particularly to an improvement of a die and a punch that perform acute angle bending of a workpiece.

ヘミング金型は、図2に示すように、金型支持台1に支持されたダイ基台3を備えており、このダイ基台3に可動ダイ5が上下動可能に備えられている。上記可動ダイ5は、コイルスプリングなどのごとき付勢手段によって常に上方向へ付勢されているものであり、この可動ダイ5の上面には、板状のワークWを鋭角に折曲げるための鋭角なV溝7が形成してある。そして、ワークWの鋭角に折曲げられた部分の押し潰しを行うために、前記可動ダイ5の下面9とダイ基台3の平面11とが上下に対向して備えられている。   As shown in FIG. 2, the hemming mold includes a die base 3 supported by a mold support base 1, and a movable die 5 is provided on the die base 3 so as to be movable up and down. The movable die 5 is always urged upward by an urging means such as a coil spring, and the upper surface of the movable die 5 has an acute angle for bending the plate-like workpiece W at an acute angle. A V-shaped groove 7 is formed. And in order to crush the part bent by the acute angle of the workpiece | work W, the lower surface 9 of the said movable die 5 and the plane 11 of the die base 3 are provided facing up and down.

上記構成において、前記可動ダイ5上に板状のワークWを載置した後、パンチ13の先端部でもってワークWを押圧すると、前記付勢手段に抗して可動ダイ5が下降され、前記下面9と平面11とが当接した後に、前記V溝7に対してワークWが押圧されて、ワークWの鋭角の曲げ加工が行われる。   In the above configuration, after the plate-like workpiece W is placed on the movable die 5, when the workpiece W is pressed by the tip of the punch 13, the movable die 5 is lowered against the biasing means, After the lower surface 9 and the flat surface 11 come into contact with each other, the workpiece W is pressed against the V-groove 7, and the workpiece W is bent at an acute angle.

その後、ワークWを取り外してダイ基台3の平面11と可動ダイ5の下面9との間に、ワークWの鋭角に折り曲げられた部分(折曲げ部)を配置する。そして、前記可動ダイ5のV溝7にパンチ13を係合して可動ダイ5を下方向へ押圧することにより、前記ワークWの折曲げられた部分の押し潰し加工、すなわちヘミング加工が行われるものである(特許文献1)。   Thereafter, the workpiece W is removed, and a portion (folded portion) bent at an acute angle of the workpiece W is disposed between the flat surface 11 of the die base 3 and the lower surface 9 of the movable die 5. Then, the punch 13 is engaged with the V groove 7 of the movable die 5 and the movable die 5 is pressed downward, whereby the folded portion of the workpiece W is crushed, that is, hemmed. (Patent Document 1).

前記説明より理解されるように、ヘミング金型においては、可動ダイ5のV溝7にパンチ13を直接係合して可動ダイ5を強力に加圧することがある。
特開平6−87028号公報
As understood from the above description, in the hemming mold, the punch 13 may be directly engaged with the V groove 7 of the movable die 5 to press the movable die 5 strongly.
JP-A-6-87028

ところで、ヘミング金型における前記可動ダイ5におけるV溝7の底部には、V溝7における傾斜面15の研削加工等の仕上げ加工を行うときに、加工工具(例えば研削砥石)との干渉を回避するために小さな逃げ溝17が形成してある。そして、前述のごとく、可動ダイ5のV溝7とパンチ13とを係合して可動ダイ5を加圧するとき、大きな加圧力が得られるように、前記V溝7の傾斜面とパンチ13の傾斜面13Fとが予め面接触するように形成してある。   By the way, at the bottom of the V-groove 7 in the movable die 5 in the hemming mold, when finishing such as grinding of the inclined surface 15 in the V-groove 7, interference with a processing tool (for example, a grinding wheel) is avoided. For this purpose, a small relief groove 17 is formed. As described above, when the movable die 5 is pressurized by engaging the V groove 7 of the movable die 5 and the punch 13, the inclined surface of the V groove 7 and the punch 13 are obtained so that a large pressing force can be obtained. The inclined surface 13F is formed so as to be in surface contact in advance.

したがって、従来の構成においては、パンチ13と可動ダイ5のV溝7とを係合して加圧するとき、楔効果によって可動ダイ5のV溝7とパンチ13との間に喰い付き現象が生じることがある。よって、このような喰い付き現象を生じることのないヘミング金型が望まれている。   Therefore, in the conventional configuration, when the punch 13 and the V groove 7 of the movable die 5 are engaged and pressurized, a wedge phenomenon occurs between the V groove 7 of the movable die 5 and the punch 13 due to the wedge effect. Sometimes. Therefore, a hemming mold that does not cause such a biting phenomenon is desired.

本発明は、前述のごとき従来の問題に鑑みてなされたもので、ダイ基台に可動ダイを上下動自在に備え、この可動ダイの上面に形成した鋭角のV溝に係合離脱可能なパンチを備え、上記V溝にパンチを係合して加圧したときに喰い付き現象を生じることのあるヘミング金型であって、前記V溝の傾斜角と前記パンチの先端側の傾斜角は等しく形成してあり、前記パンチを前記V溝に係合したとき、前記パンチの先端部が前記V溝の底部に形成した逃げ溝の底部に当接する構成であって、前記V溝の底部は凹曲面に形成してあり、前記V溝の底部に前記パンチの先端部を当接したとき、前記V溝の傾斜面と前記パンチの傾斜面との間に微小間隙を有することを特徴とするものである。 The present invention has been made in view of the conventional problems as described above, and is provided with a movable die on a die base so as to be movable up and down, and a punch that can be engaged and disengaged in an acute-angled V groove formed on the upper surface of the movable die. A hemming mold that may cause a biting phenomenon when the punch is engaged with the V groove and pressurized, and the inclination angle of the V groove is equal to the inclination angle of the front end side of the punch. Yes formed, when engaged with the punch to the V groove, I configuration der the tip of the punch comes into contact with the bottom of the relief groove formed in the bottom of the V groove, the bottom of the V groove It is formed in a concave curved surface, and has a minute gap between the inclined surface of the V groove and the inclined surface of the punch when the tip of the punch comes into contact with the bottom of the V groove. Is.

また、前記ヘミング金型において、前記パンチの先端部は、前記逃げ溝の底部の凹曲面の半径よりも小さな半径の円弧状の凸曲面に形成してあることを特徴とするものである。 In the hemming mold, the tip of the punch is formed in an arc-shaped convex curved surface having a radius smaller than the radius of the concave curved surface at the bottom of the escape groove.

また、前記ヘミング金型において、前記パンチに加圧力を印加することによって前記パンチの先端部が弾性変形したときに、前記V溝の傾斜面に前記パンチの傾斜面が当接する構成であることを特徴とするものである。 Further, in the hemming die, when the tip of the punch is elastically deformed by applying a pressure to the punch, the inclined surface of the punch is in contact with the inclined surface of the V groove. It is a feature.

本発明によれば、パンチの先端部が可動ダイにおけるV溝の底部に形成した逃げ溝の底部に当接する構成であることにより、前記V溝7とパンチとの喰い込み現象を回避することができるものである。   According to the present invention, since the tip end portion of the punch is in contact with the bottom portion of the relief groove formed at the bottom portion of the V groove in the movable die, the biting phenomenon between the V groove 7 and the punch can be avoided. It can be done.

以下、図面を用いて本発明の実施形態について説明するに、ヘミング金型の全体的構成は、従来の構成と同一であるから、同一機能を奏する構成要素には同一符号を付することとして重複した説明は省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Since the overall configuration of the hemming mold is the same as the conventional configuration, the same reference numerals are given to the components having the same functions. The explanations made are omitted.

図1を参照するに、本発明の実施形態に係るヘミング金型における可動ダイ5のV溝7の底部には逃げ溝17が形成してあり、この逃げ溝17における底部19は円弧状の凹曲面に形成してある。そして、前記V溝7に係合自在なパンチ13の傾斜面13Fは前記V溝7の傾斜面15と平行に形成してある。すなわち、V溝7の傾斜角とパンチ13の先端側の傾斜角は等しく形成してある。   Referring to FIG. 1, a relief groove 17 is formed at the bottom of the V groove 7 of the movable die 5 in the hemming die according to the embodiment of the present invention, and the bottom 19 of the relief groove 17 has an arcuate concave shape. It is formed on a curved surface. The inclined surface 13F of the punch 13 that can be engaged with the V groove 7 is formed in parallel with the inclined surface 15 of the V groove 7. That is, the inclination angle of the V groove 7 and the inclination angle of the tip end side of the punch 13 are formed to be equal.

前記パンチ13の先端部13Eは、前記逃げ溝17の底部19の半径よりも小さな微小半径の円弧状の凸曲面に形成してある。そして、前記V溝7にパンチ13を係合したとき、パンチ13の先端部13Eは前記V溝7における逃げ溝17の底部19に当接する構成であり、しかも前記先端部13Eが前記底部19に接触した状態(パンチ13に加圧力を印加しない状態)においては、前記V溝7の傾斜面15とパンチ13の傾斜面13Fとの間に、例えば0.01mm程度の微小間隙Cを有する構成である。前記微小間隙Cは、パンチ13に加圧力を印加し、パンチ13の先端部13Eが弾性変形したときに、前記V溝7の傾斜面15にパンチ13の傾斜面13Fが当接する程度の間隙である。   The tip 13E of the punch 13 is formed in an arc-shaped convex curved surface having a small radius smaller than the radius of the bottom 19 of the escape groove 17. When the punch 13 is engaged with the V-groove 7, the tip 13 E of the punch 13 is in contact with the bottom 19 of the escape groove 17 in the V-groove 7, and the tip 13 E is in contact with the bottom 19. In a contacted state (a state in which no pressure is applied to the punch 13), a minute gap C of, for example, about 0.01 mm is provided between the inclined surface 15 of the V groove 7 and the inclined surface 13F of the punch 13. is there. The minute gap C is a gap that allows the inclined surface 13F of the punch 13 to contact the inclined surface 15 of the V groove 7 when a pressure is applied to the punch 13 and the tip portion 13E of the punch 13 is elastically deformed. is there.

以上のごとき構成において、前述したように、ヘミング金型における前記平面11上にワークWの折曲げ部を位置決めした後、可動ダイ5のV溝7にパンチ13を係合すると、パンチ13の先端部13Eが前記V溝7における逃げ溝17の底部19に当接する。その後、前記パンチ13に加圧力を付与して可動ダイ5を下降し、当該可動ダイ5の下面9と前記平面11との間で、ワークWの折曲げ部の押し潰しを行うことにより、ヘミング加工が行われるものである。   In the configuration as described above, as described above, after positioning the bent portion of the workpiece W on the flat surface 11 of the hemming die, when the punch 13 is engaged with the V groove 7 of the movable die 5, the tip of the punch 13 is engaged. The portion 13E contacts the bottom portion 19 of the escape groove 17 in the V groove 7. Thereafter, pressure is applied to the punch 13 to lower the movable die 5, and the folded portion of the workpiece W is crushed between the lower surface 9 of the movable die 5 and the flat surface 11, thereby causing hemming. Processing is performed.

前述のごとくヘミング加工を行うとき、前記パンチ13の先端部13Eが弾性変形して、パンチ13の傾斜面13FがV溝7の傾斜面15に当接密着するので、前記パンチ13に大きな加圧力を付与して、可動ダイ5の下面9によってワークWの折曲げ部を加圧することができるものである。   When hemming is performed as described above, the tip end portion 13E of the punch 13 is elastically deformed, and the inclined surface 13F of the punch 13 is brought into contact and contact with the inclined surface 15 of the V groove 7, so that a large pressure is applied to the punch 13. And the bent portion of the workpiece W can be pressurized by the lower surface 9 of the movable die 5.

前述のごときヘミング加工が行われた後、前記パンチ13に対する大きな加圧力の付与を解除すると、パンチ13の弾性変形していた先端部13Eが元の状態に復帰するので、可動ダイ5におけるV溝7の傾斜面15とパンチ13における傾斜面13Fとの密着状態が解除される。したがって、前記V溝7とパンチ13との間に喰い付き現象を生じるようなことがないものである。   When the application of a large pressure to the punch 13 is released after the hemming process as described above is performed, the elastically deformed tip portion 13E of the punch 13 is restored to the original state. 7 is released from the close contact state between the inclined surface 15 and the inclined surface 13F of the punch 13. Therefore, no biting phenomenon occurs between the V groove 7 and the punch 13.

また、前記構成によれば、V溝7における逃げ溝17の底部19は円弧状の凹曲面に形成してあるので、応力集中を回避でき、可動ダイ5の寿命向上を図ることができるものである。   Further, according to the above configuration, since the bottom portion 19 of the escape groove 17 in the V-groove 7 is formed in an arc-shaped concave curved surface, stress concentration can be avoided and the life of the movable die 5 can be improved. is there.

本発明の実施形態に係るヘミング金型の主要部の構成を示す説明図である。It is explanatory drawing which shows the structure of the principal part of the hemming metal mold | die which concerns on embodiment of this invention. 一般的なヘミング金型の構成を示す説明図である。It is explanatory drawing which shows the structure of a general hemming metal mold | die.

符号の説明Explanation of symbols

3 ダイ基台
5 可動ダイ
7 V溝
9 下面
11 平面
13 パンチ
13E 先端部
13F 傾斜面
15 傾斜面
17 逃げ溝
19 底部
3 Die base 5 Movable die 7 V groove 9 Lower surface 11 Plane 13 Punch 13E Tip 13F Inclined surface 15 Inclined surface 17 Escape groove 19 Bottom

Claims (3)

ダイ基台に可動ダイを上下動自在に備え、この可動ダイの上面に形成した鋭角のV溝に係合離脱可能なパンチを備え、上記V溝にパンチを係合して加圧したときに喰い付き現象を生じることのあるヘミング金型であって、前記V溝の傾斜角と前記パンチの先端側の傾斜角は等しく形成してあり、前記パンチを前記V溝に係合したとき、前記パンチの先端部が前記V溝の底部に形成した逃げ溝の底部に当接する構成であって、前記V溝の底部は凹曲面に形成してあり、前記V溝の底部に前記パンチの先端部を当接したとき、前記V溝の傾斜面と前記パンチの傾斜面との間に微小間隙を有することを特徴とするヘミング金型。 When a movable die is provided on the die base so as to be movable up and down, and a punch that can be engaged and disengaged is formed in an acute-angled V groove formed on the upper surface of the movable die. A hemming mold that may cause a biting phenomenon , wherein the inclination angle of the V groove and the inclination angle of the tip end side of the punch are equal, and when the punch is engaged with the V groove, What configuration der the tip of the punch comes into contact with the bottom of the relief groove formed in the bottom of the V groove, the bottom of the V groove Yes formed on the concave surface, the tip of the punch to the bottom of the V groove A hemming die having a minute gap between the inclined surface of the V-groove and the inclined surface of the punch when the parts are brought into contact with each other. 請求項1に記載のヘミング金型において、前記パンチの先端部は、前記逃げ溝の底部の凹曲面の半径よりも小さな半径の円弧状の凸曲面に形成してあることを特徴とするヘミング金型。 2. The hemming die according to claim 1, wherein a tip end portion of the punch is formed as an arc-shaped convex curved surface having a radius smaller than a radius of a concave curved surface at a bottom portion of the escape groove. Type. 請求項1又は2に記載のヘミング金型において、前記パンチに加圧力を印加することによって前記パンチの先端部が弾性変形したときに、前記V溝の傾斜面に前記パンチの傾斜面が当接する構成であることを特徴とするヘミング金型。 3. The hemming die according to claim 1, wherein when the tip of the punch is elastically deformed by applying a pressure to the punch, the inclined surface of the punch comes into contact with the inclined surface of the V groove. A hemming mold characterized by having a configuration.
JP2005272008A 2005-09-20 2005-09-20 Hemming mold Expired - Fee Related JP4856919B2 (en)

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JP4856919B2 true JP4856919B2 (en) 2012-01-18

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Publication number Priority date Publication date Assignee Title
KR101483765B1 (en) * 2008-06-30 2015-01-16 한국단자공업 주식회사 progressive mold
JP6401620B2 (en) * 2015-01-21 2018-10-10 株式会社アマダホールディングス Bending method, back gauge device, and press brake
EP3982013A1 (en) * 2020-10-08 2022-04-13 A.G. Porta S.p.A. A method of manufacturing metal components from a single piece of sheet metal

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5316024A (en) * 1976-07-29 1978-02-14 Shikoku Kaken Kogyo Kk Method of moulding cement boards
JP3551260B2 (en) * 1992-06-26 2004-08-04 東栄工業株式会社 Small and lightweight hemming mold
JPH07100539A (en) * 1993-09-30 1995-04-18 Nec Corp Die for press brake and crush bending method by using such die
JP4697922B2 (en) * 2003-03-04 2011-06-08 株式会社アマダ Bending mold, processing method and processing apparatus therefor
JP2005059058A (en) * 2003-08-12 2005-03-10 Shinya Mitsuyoshi Bending die for press

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