JP4895533B2 - Paint composition - Google Patents
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- JP4895533B2 JP4895533B2 JP2005173714A JP2005173714A JP4895533B2 JP 4895533 B2 JP4895533 B2 JP 4895533B2 JP 2005173714 A JP2005173714 A JP 2005173714A JP 2005173714 A JP2005173714 A JP 2005173714A JP 4895533 B2 JP4895533 B2 JP 4895533B2
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本発明は,塗料組成物に関するもので,さらに詳しくは,亜鉛系めっき材が屋外で使用されるときの更なる耐食性の向上と,照明柱や標識柱又はネットフェンスのポール等,屋外で一部分埋設されて使用される鋼製柱等の埋設地際部における耐食性を向上させる亜鉛系めっきにおいて,その耐食性を更に向上させる塗料組成物に関する。 The present invention relates to a coating composition. More specifically, the present invention relates to a further improvement in corrosion resistance when a zinc-based plated material is used outdoors, and partially embedded outdoors such as lighting columns, sign columns, or net fence poles. The present invention relates to a coating composition that further improves the corrosion resistance of zinc-based plating that improves the corrosion resistance of buried underground parts such as steel columns.
鋼材を亜鉛めっきにより防食する方法は,古くより実施されている技術である。しかしながら,亜鉛めっきだけでは耐食性に問題があるケースもあり,亜鉛めっきの上に塗装を施し,防食して使用するケースも多々ある。このときに,亜鉛めっきと塗装との密着力が高くなく,それが劣化の要因になることもあり,亜鉛めっきと塗装の密着性を上げることは重要な課題である。例えば,特許文献1では,下地処理としてクロメート処理を施し,さらに,下塗り塗装としてメタリン酸化合物等を添加して,耐食性を向上させる方法を規定している。また,特許文献2では,亜鉛めっき面に化成処理を施した後に,下塗り塗膜としてマグネシウム酸化物を含有したものを規定している。このように,亜鉛めっき上に塗装した場合の耐食性を向上させるためには,下地処理の技術と下塗り塗膜の技術が不可欠であると考えられてきた。 The method of corrosion protection of steel by galvanization is a technique that has been implemented for a long time. However, there are cases where corrosion resistance is a problem with galvanization alone, and there are many cases where coating is applied on the galvanization to prevent corrosion. At this time, the adhesion between the galvanizing and the coating is not high, which may cause deterioration, and it is an important issue to improve the adhesion between the galvanizing and the painting. For example, Patent Document 1 defines a method for improving corrosion resistance by performing chromate treatment as a base treatment and further adding a metaphosphate compound or the like as an undercoat. Moreover, in patent document 2, after giving a chemical conversion treatment to the galvanized surface, what contains magnesium oxide as an undercoat is prescribed | regulated. Thus, in order to improve the corrosion resistance when coated on galvanizing, it has been considered that the technology of the base treatment and the technology of the undercoat are indispensable.
また,照明柱や標識柱等は,各種材料で作製されているが,亜鉛系めっき製のものが,強度と価格のバランスが取れているために,多用されている。これらは,屋外で埋設されて使用されることが多い。亜鉛系めっきは,雨風や結露等による腐食因子から鋼材を遮ることを目的にしているが,土に埋設された部分の直上で腐食が起き易いことが知られている(非特許文献1)。この場合に,腐食を抑制する方法として,埋設部界面の上下に防食層を設ける方法が開示されている(特許文献3)。この防食手段は,コンクリートに埋設された部分とその直上の電池作用による腐食を防いでいる。 In addition, lighting pillars and sign pillars are made of various materials, but those made of zinc-based plating are often used because of the balance between strength and price. These are often buried and used outdoors. Zinc-based plating is intended to shield steel from corrosion factors such as rain and wind or condensation, but it is known that corrosion is likely to occur immediately above the portion buried in the soil (Non-patent Document 1). In this case, as a method for suppressing corrosion, a method of providing anticorrosion layers above and below the buried portion interface is disclosed (Patent Document 3). This anti-corrosion means prevents corrosion caused by the cell effect directly above the part embedded in the concrete.
また,歩道や公園等,人が歩く場所に設置されている鋼製柱は,犬のマーキングがしばしば行われ,これによる腐食が問題であるとの報告もなされている(非特許文献2)。 Also, steel pillars installed in places where people walk, such as sidewalks and parks, are often marked with dogs, and it has been reported that corrosion due to this is a problem (Non-patent Document 2).
本発明は,多用されている亜鉛めっき材の耐食性の向上,特に,裸では耐食性が維持し難い環境での耐食性の向上させ,鋼製柱に使用された場合における埋設地際部での腐食や犬のマーキング等による腐食に対する耐食性を向上させることが可能な塗料組成物を提供することを目的とする。 The present invention improves the corrosion resistance of galvanized materials, which are frequently used, especially corrosion resistance in environments where it is difficult to maintain the corrosion resistance when bare, and prevents corrosion at the buried part when used in steel columns. An object of the present invention is to provide a coating composition capable of improving the corrosion resistance against corrosion caused by dog marking or the like.
本発明者らは,亜鉛めっきに付着させた塗料の成分と密着性の関係,さらには耐食性の関係を精緻に調査した。また,埋設地際部での腐食,とりわけ,犬の尿成分による亜鉛めっき鋼製柱の腐食の実態を調査し,これを実験室的に詳細に検討し,犬の尿成分による亜鉛めっきの腐食促進現象を検討してきた。種々の検討の結果,塗膜中に耐水性を向上させる成分とアンモニウムイオンを含む水溶液での耐久性を増す成分を組み合わせて添加することで,それぞれの相乗効果により上記の問題を解決することに至った。即ち,本発明の趣旨は,以下のとおりである。 The inventors of the present invention have investigated in detail the relationship between the components of the paint adhered to the galvanizing and the adhesion, and further the relationship between the corrosion resistance. In addition, we investigated the actual corrosion of the galvanized steel columns due to urine components of dogs, especially the corrosion at the buried land, and examined them in detail in the laboratory. The acceleration phenomenon has been examined. As a result of various investigations, by adding a combination of a component that improves water resistance and a component that increases durability in an aqueous solution containing ammonium ions to the coating film, the above problems can be solved by the respective synergistic effects. It came. That is, the gist of the present invention is as follows.
(1)亜鉛系めっき材に適用される塗料組成物であって,(a)塗料の主剤として1分子中に2個以上のエポキシ基を有するエポキシ当量が180〜1000のエポキシ系樹脂と,(b)アミン系硬化剤成分の合量を100質量部と,(c)フェノール基を有するオリゴマー成分を30質量部以上100質量部未満と,(d)リン酸系防錆顔料を1質量部以上20質量部未満と,(e)脱水剤を1質量部以上20質量部未満と,を含有し,前記アミン系硬化剤成分が,アダクト変性させたメタキシレンジアミンであり,前記フェノール基を有するオリゴマー成分の水酸基価が100mgKOH/gを超えて200mgKOH/g未満であることを特徴とする塗料組成物。
(1) A coating composition applied to a zinc-based plating material, and (a) an epoxy resin having an epoxy equivalent of 180 to 1000 having two or more epoxy groups in one molecule as a main component of the coating; b) 100 parts by mass of the total amount of the amine-based curing agent component, (c) 30 parts by mass or more and less than 100 parts by mass of the oligomer component having a phenol group, and (d) 1 part by mass or more of the phosphoric acid-based rust preventive pigment. Oligomer containing less than 20 parts by weight and (e) 1 part by weight or more and less than 20 parts by weight of a dehydrating agent, wherein the amine-based curing agent component is adduct-modified metaxylenediamine and having the phenol group A coating composition, wherein the hydroxyl value of the component is more than 100 mgKOH / g and less than 200 mgKOH / g.
(2)前記フェノール基を有するオリゴマーの総成分が,クマロン構造を含み,フェノール基を有する芳香族または脂環式オリゴマーであることを特徴とする,上記(1)に記載の塗料組成物。
(2) The coating composition according to (1) above , wherein the total component of the oligomer having a phenol group is an aromatic or alicyclic oligomer having a coumarone structure and having a phenol group .
(3)前記亜鉛系めっき材は,亜鉛系めっき鋼製埋設めっきポールであり,当該亜鉛系めっき鋼製埋設めっきポールの地際部防食に適用されることを特徴とする,上記(1)または(2)に記載の塗料組成物。
(3) The zinc-based plated material is a buried plating pole made of zinc-based plated steel, and is applied to the anticorrosion of the zinc-plated steel buried plating pole, (1) or The coating composition according to (2) .
本発明によれば,耐水性を向上させる成分とアンモニウムイオンを含む水溶液での耐久性を増す成分を組み合わせて添加することで,耐食性を向上させることが可能な塗料組成物が提供される。したがって,本発明による塗料組成物を亜鉛めっき上に塗装することで,耐久性に優れる防食材料を作製することができ,亜鉛めっきでは耐食性が確保されない場合の効果的な改善手段となる。 ADVANTAGE OF THE INVENTION According to this invention, the coating composition which can improve corrosion resistance is provided by combining and adding the component which improves water resistance, and the component which increases durability in the aqueous solution containing an ammonium ion. Therefore, by applying the coating composition according to the present invention on the zinc plating, a corrosion-resistant material having excellent durability can be produced, which is an effective improvement means when corrosion resistance is not ensured by the zinc plating.
以下に添付図面を参照しながら,本発明の好適な実施の形態について詳細に説明する。なお,本明細書及び図面において,実質的に同一の機能構成を有する構成要素については,同一の符号を付することにより重複説明を省略する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the present specification and drawings, components having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted.
本発明に係る塗料組成物は,(a)塗料の主剤として1分子中に2個以上のエポキシ基を有するエポキシ当量が180〜1000のエポキシ系樹脂と(b)アミン系硬化剤成分の合量を100質量部と,(c)フェノール基を有するオリゴマー成分を30質量部以上100質量部未満と,(d)リン酸系防錆顔料を1質量部以上20質量部未満と,(e)脱水剤を1質量部以上20質量部未満とを含有することを特徴とする。 The coating composition according to the present invention comprises (a) an epoxy resin having two or more epoxy groups in one molecule as a main component of a coating material and an epoxy resin having an epoxy equivalent of 180 to 1000 and (b) a total amount of an amine curing agent component. 100 parts by weight, (c) 30 parts by weight or more and less than 100 parts by weight of the oligomer component having a phenol group, (d) 1 part by weight or more and less than 20 parts by weight of phosphoric acid rust preventive pigment, (e) dehydration It contains 1 part by mass or more and less than 20 parts by mass of the agent.
本発明で規定する硬化剤とは,塗膜としての機能を持たせるためにエポキシ系樹脂に架橋反応を起こし製膜するために用いられる薬剤を意味する。また,本発明で規定するオリゴマー成分とは,エポキシ系樹脂と硬化剤との架橋反応には直接関与しない,平均分子量が数百以上の有機樹脂成分を意味する。また,防錆顔料とは,樹脂成分以外に塗膜の防食性能を向上させるために添加する無機物の固体粒子を意味し,リン酸系防錆顔料とはその成分中にリン酸基を有するものを意味する。また,脱水剤とは,塗膜中の水分子と,樹脂や防錆顔料との反応を防ぐ目的で添加する成分で,エポキシ基や添加物の官能基と水分子との反応よりも水分子との親和性が高い成分を有するものを意味する。それぞれの成分の詳細は以下に示す。 The curing agent specified in the present invention means a chemical used for forming a film by causing a crosslinking reaction to an epoxy resin in order to give a function as a coating film. Further, the oligomer component defined in the present invention means an organic resin component having an average molecular weight of several hundreds or more, which is not directly involved in the crosslinking reaction between the epoxy resin and the curing agent. In addition to the resin component, the rust preventive pigment means solid inorganic particles that are added to improve the anticorrosion performance of the coating film. Means. The dehydrating agent is a component added for the purpose of preventing the reaction between water molecules in the coating film and the resin or rust-preventing pigment. Water molecules rather than the reaction between epoxy groups or functional groups of additives and water molecules. Means a component having a high affinity. Details of each component are shown below.
ここで,(a)エポキシ系樹脂としては,架橋塗膜を形成することが可能な1分子中に2個以上のエポキシ基を有するエポキシ当量が180〜1000のものが好ましい。このとき,1分子中のエポキシ基が2個未満の場合,塗膜が高分子量化せず,十分な塗膜強度が得られ難い。また,エポキシ当量が180未満では,樹脂の構造的にビスフェノール型で2官能基以上のエポキシ樹脂とすることが難しく,1000より大きい場合では,常温での硬化性が劣る場合や,塗膜の強度が出難い場合がある。 Here, as the (a) epoxy resin, one having an epoxy equivalent of 180 to 1000 having two or more epoxy groups in one molecule capable of forming a crosslinked coating film is preferable. At this time, when the number of epoxy groups in one molecule is less than 2, the coating film does not increase in molecular weight, and it is difficult to obtain a sufficient coating film strength. If the epoxy equivalent is less than 180, it is difficult to make the resin structurally bisphenol-type epoxy resin having two or more functional groups, and if it is more than 1000, the curability at room temperature may be inferior or the strength of the coating film May be difficult.
また,硬化剤としては,エポキシ樹脂との架橋反応が常温下で良好なアミン系化合物が,通年で使用する防食塗料用途では最適である。ただし,アミン系化合物は単独で用いると,揮発し易く,皮膚障害を起こし易いため,変性物を使用することが一般的である。アダクト変性は反応時に水酸基を生成するため,塗装性や反応性を損なわない。アミン系化合物として,メタキシレンジアミンが,低温時の硬化性に優れ,且つ仕上がり外観も良好であるので,これをアダクト変性したものが,亜鉛系めっき鋼製埋設めっきポールの地際部防食用途等で通年使用するエポキシ樹脂塗料には最も有効な硬化剤である。
As the curing agent, an amine compound that has a good cross-linking reaction with an epoxy resin at room temperature is optimal for anticorrosive coatings used throughout the year. However, when an amine compound is used alone, it tends to volatilize and easily cause skin damage. Therefore, it is common to use a modified product. Adduct modification generates hydroxyl groups during the reaction, so the paintability and reactivity are not impaired. As the amine compound, main Takishirenjiami down is excellent in curing properties when low temperature, and since the finished appearance is also good, which those adduct degeneration, Chisai of galvanized steel embedded plated pole It is the most effective curing agent for epoxy resin coatings used throughout the year for anticorrosion applications.
なお,使用に際しての硬化剤の添加量は,(b)変性アミン硬化剤中のNH基(活性水素)当量と(a)主剤中のエポキシ当量との配合比が,1/1.2〜1/1.8(モル比)となるように配合調整することが好ましい。当量比が1/1.2よりも小さくなり変性アミン硬化剤中のNH基当量の割合が多くなる場合には,架橋密度が高くなり,塗膜が脆くて硬いものとなるため,防食性能が低下することとなる。また,当量比が1/1.8よりも大きくなり主剤中のエポキシ当量の割合が多くなる場合には,十分な架橋が得られず,塗膜と基材との密着性が低下することとなる。 In addition, the addition amount of the curing agent at the time of use is such that the blending ratio of (b) the NH group (active hydrogen) equivalent in the modified amine curing agent and (a) the epoxy equivalent in the main agent is 1 / 1.2-1. It is preferable to adjust the formulation so that the ratio is /1.8 (molar ratio). When the equivalent ratio is smaller than 1 / 1.2 and the proportion of NH group equivalent in the modified amine curing agent is increased, the crosslinking density is increased, and the coating film becomes brittle and hard. Will be reduced. Moreover, when the equivalent ratio is larger than 1 / 1.8 and the ratio of the epoxy equivalent in the main agent is increased, sufficient crosslinking cannot be obtained, and the adhesion between the coating film and the substrate is reduced. Become.
さらに,上記のエポキシ系樹脂,硬化剤と共に,塗装時の作業性のために,溶剤を添加しても問題はない。添加する溶剤としては,塗装後塗膜中に残り難い比較的沸点の低い芳香族系,アルコール系,ケトン系溶剤が望ましい。芳香族系溶剤としては,例えば,トルエン,キシレン等が挙げられる。アルコール系溶剤としては,例えば,エタノール,イソプロパノール,ブタノール,イソブタノール等が挙げられる。ケトン系溶剤としては,例えば,メチルエチルケトン,メチルイソブチルケトン等が挙げられる。また,これらの混合溶剤も使用できる。また,エポキシ系樹脂には,消泡性やレベリング性の向上等を目的として,シリコン系添加剤が添加できる。その添加量は,エポキシ系樹脂に対して0.1質量%以上10質量%未満である。 Furthermore, there is no problem even if a solvent is added together with the above epoxy resin and curing agent for the workability at the time of painting. The solvent to be added is preferably an aromatic, alcohol or ketone solvent having a relatively low boiling point which hardly remains in the coating film after coating. Examples of the aromatic solvent include toluene and xylene. Examples of the alcohol solvent include ethanol, isopropanol, butanol, and isobutanol. Examples of the ketone solvent include methyl ethyl ketone and methyl isobutyl ketone. These mixed solvents can also be used. In addition, a silicon-based additive can be added to the epoxy resin for the purpose of improving defoaming properties and leveling properties. The addition amount is 0.1% by mass or more and less than 10% by mass with respect to the epoxy resin.
ここで,フェノール基を有するオリゴマー成分とは,例えば,C9系原料(スチレン,インデン,クマロン等)とフェノールを反応させたものや,キシレン,トルエン等とフェノールを反応させたフェノール変性オリゴマーで,分子量が数平均分子量300〜1200であるものが挙げられる。分子量が300未満の低分子であると,オリゴマー成分が硬化時や使用時に塗膜内から拡散して,表面にブリードアウトし,効果が発揮できない恐れがある。逆に,1200超の分子量であると,オリゴマー成分は塗膜硬化時に自由な移動が行えず,後述する反応がうまく進まないために,耐食性の向上が図れない恐れがある。 Here, the oligomer component having a phenol group is, for example, a product obtained by reacting a C9-based material (styrene, indene, coumarone, etc.) with phenol, or a phenol-modified oligomer obtained by reacting xylene, toluene, etc. with phenol, and having a molecular weight. In which the number average molecular weight is 300 to 1200. If the molecular weight is less than 300, the oligomer component may diffuse from the coating during curing or use, bleed out to the surface, and the effect may not be exhibited. On the other hand, if the molecular weight is more than 1200, the oligomer component cannot move freely when the coating film is cured, and the reaction described later does not proceed well, so that the corrosion resistance may not be improved.
オリゴマー成分について,上記の特許文献4では,高反応性のフェノール性水酸基を持ち,水酸基価が50mgKOH/g〜100mgKOH/gであるフェノール変性炭化水素樹脂が,発明塗料中の重要な構成要素であると記されており,上記の範囲のフェノール変性炭化水素樹脂は,亜鉛メッキ面への付着性とエポキシ樹脂との相溶性を満足させることを目的として使用されている。 Regarding the oligomer component, in Patent Document 4 described above, a phenol-modified hydrocarbon resin having a highly reactive phenolic hydroxyl group and having a hydroxyl value of 50 mgKOH / g to 100 mgKOH / g is an important component in the inventive paint. The phenol-modified hydrocarbon resin in the above range is used for the purpose of satisfying the adhesion to the galvanized surface and the compatibility with the epoxy resin.
本発明の一実施形態では,特許文献4で相溶性に問題が生じるとしている水酸基価100mgKOH/gより大きいオリゴマーを含むことを特徴としている。この範囲のフェノール性水酸基が好ましい理由として,フェノール性水酸基が,エポキシ樹脂やアミン樹脂との相溶性を向上させ,防錆顔料成分との特徴ある錯形成反応に寄与しているものと考えられる。 One embodiment of the present invention is characterized by containing an oligomer having a hydroxyl value of greater than 100 mgKOH / g, which is said to cause a problem in compatibility in Patent Document 4. The reason why the phenolic hydroxyl group in this range is preferable is that the phenolic hydroxyl group improves the compatibility with the epoxy resin and the amine resin and contributes to a characteristic complex formation reaction with the rust preventive pigment component.
水酸基価が100mgKOH/g以下であると,エポキシ樹脂との相溶性が低下し,添加量に限界があるため,良好な塗膜性能が得られない。また,水酸基価が200mgKOH/gより大きい場合,耐水性が低下するという傾向があり,土中環境への適用は好ましくない。 When the hydroxyl value is 100 mgKOH / g or less, the compatibility with the epoxy resin is lowered, and the amount of addition is limited, so that good coating film performance cannot be obtained. On the other hand, when the hydroxyl value is larger than 200 mgKOH / g, the water resistance tends to decrease, and application to soil environment is not preferable.
さらには,オリゴマー成分中にクマロン構造を含ませることが,耐水性を向上させる点でより好ましい。 Furthermore, inclusion of a coumarone structure in the oligomer component is more preferable in terms of improving water resistance.
フェノール基を有するオリゴマー成分が,リン酸系防錆顔料と錯体を形成し,防錆能力や基材への密着性を向上させ,亜鉛面への付着性を長期間維持させることに関与している。フェノール基を有するオリゴマー成分の添加量としては,30質量部未満であると,防錆能力や基材への密着性を向上させる効果は十分発揮されず,100質量部以上含有すると,塗膜の硬度や耐薬品性等の性能が低下し,逆に効果が下がる。 Involved in the oligomer component having a phenol group forming a complex with a phosphoric acid-based anti-corrosion pigment, improving the anti-rust ability and adhesion to the substrate, and maintaining the adhesion to the zinc surface for a long period of time. Yes. When the amount of the oligomer component having a phenol group is less than 30 parts by mass, the effect of improving rust prevention ability and adhesion to the substrate is not sufficiently exhibited. Performance, such as hardness and chemical resistance, decreases, and the effect decreases.
また,リン酸系防錆顔料は,フェノール基のOH成分と錯形成反応を起こす主成分であり,1質量部以上含有するとその効果が発揮される。しかしながら,20質量部以上含有すると,塗膜となった時の機械的強度が低下し,剥離し易くなるため,逆に効果が薄れてしまう。密着性の観点から,リン酸系防錆顔料はさらに好ましくは10質量部以下が望ましい。 Moreover, the phosphoric acid type anticorrosive pigment is a main component that causes a complex formation reaction with the OH component of the phenol group, and when it is contained in an amount of 1 part by mass or more, the effect is exhibited. However, if it is contained in an amount of 20 parts by mass or more, the mechanical strength when it becomes a coating film is lowered, and it becomes easy to peel off. From the viewpoint of adhesion, the phosphate anticorrosive pigment is more preferably 10 parts by mass or less.
また,脱水剤は,リン酸系防錆顔料とフェノール基との反応を阻害する塗料中の含有水を除去するために,必須の成分である。塗料中の水分含有量によって添加量を変化させる必要はあるが,通常の合成法で作製したエポキシ樹脂と硬化剤成分とオリゴマー成分である場合,1質量部以上添加すると十分な脱水反応が起こり,リン酸基とフェノール基との反応を阻害する含有水を除去する効果が得られる。逆に20質量部以上含有すると,脱水剤が凝集し,塗膜形成時にクラスター状の塊を形成し,塗膜性能を劣化させる要因となる。塗膜性能の観点から,脱水剤はさらに好ましくは,10質量部以下が望ましい。 In addition, the dehydrating agent is an essential component for removing water contained in the paint that inhibits the reaction between the phosphoric acid-based anticorrosive pigment and the phenol group. Although it is necessary to change the amount of addition depending on the water content in the paint, if it is an epoxy resin, a curing agent component and an oligomer component prepared by a normal synthesis method, a sufficient dehydration reaction occurs when adding 1 part by mass or more, The effect of removing the contained water that inhibits the reaction between the phosphate group and the phenol group is obtained. On the other hand, if it is contained in an amount of 20 parts by mass or more, the dehydrating agent aggregates, forming a cluster-like lump when forming the coating film and deteriorating the coating film performance. From the viewpoint of coating film performance, the dehydrating agent is more preferably 10 parts by mass or less.
さらに,本発明の一実施形態では,望ましくは硬化剤成分がアミン化合物であることを規定する。また硬化剤成分としては,メタキシレンジアミンをベースとした変性アミンが適用可能である。亜鉛めっき鋼材に用いる場合の本発明の機能を満足させるためには,エポキシ系樹脂として,ビスフェノールA,ビスフェノールF等の一般的なものが適用可能であるが,特にエポキシ樹脂とアミン化合物を混合させた樹脂を適用することで,硬化剤のアミン成分の反応が脱水剤との組み合わせで促進され,亜鉛めっき面での耐食性がより向上する。その作用機構は定かではないが,本発明者らは,エポキシ基とアミノ基が反応したアミド結合が亜鉛めっきの表面とより強固に吸着するためではないかと推定している。 Furthermore, in one embodiment of the present invention, it is desirable to specify that the curing agent component is an amine compound. As the curing agent component, a modified amine based on meta-xylenediamine is applicable. In order to satisfy the functions of the present invention when used for galvanized steel, general resins such as bisphenol A and bisphenol F can be used as the epoxy resin. In particular, an epoxy resin and an amine compound are mixed. By applying a new resin, the reaction of the amine component of the curing agent is accelerated in combination with a dehydrating agent, and the corrosion resistance on the galvanized surface is further improved. The mechanism of action is not clear, but the present inventors presume that the amide bond obtained by the reaction of the epoxy group and the amino group is more strongly adsorbed on the surface of the galvanizing.
さらに,本発明の一実施形態では,フェノール基を有するオリゴマーの総成分が,上述したように,クマロン構造を含みフェノール基を有する水酸基価が100mgKOH/gを超えて200mgKOH/g未満となるフェノール基を有する芳香族または脂環式オリゴマーであることが好ましい。オリゴマー成分をこのような芳香族または脂環式オリゴマーにすると,結果的に耐食性がより向上する結果となる。その作用は,定かではないが,本発明者らは,オリゴマー成分を芳香族または脂環式オリゴマーにすると,硬化剤樹脂との相溶性が上がり,上記OH成分とリン酸系防錆顔料成分との錯形成反応が活発となり,耐食性が増すものと考えている。 Furthermore, in one embodiment of the present invention, as described above, the total component of the oligomer having a phenol group is a phenol group having a coumarone structure and a hydroxyl value having a phenol group of more than 100 mgKOH / g and less than 200 mgKOH / g. It is preferably an aromatic or alicyclic oligomer having When such an aromatic or alicyclic oligomer is used as the oligomer component, the corrosion resistance is improved as a result. Although the action is not clear, the present inventors have improved the compatibility with the curing agent resin when the oligomer component is an aromatic or alicyclic oligomer, and the above OH component and phosphoric acid-based rust preventive pigment component It is believed that the complexation reaction of selenium increases and the corrosion resistance increases.
本発明に用いるリン酸系防錆顔料としては,リン酸塩を遊離して塗料中のフェノール基と反応できるものなら特に規定するものではないが,価格的にも安価であり,かつ,塗料中に容易に分散可能であり,脱水剤との相互作用も起こさないものが好ましい。そのような顔料として,例えば,リン酸,亜リン酸,ポリリン酸のMg塩,Ca塩,Zn塩,Al塩,またはリンモリブデン酸塩のいずれか,もしくは,これらを2種以上含むものが利用できる。 The phosphoric acid-based anticorrosive pigment used in the present invention is not particularly defined as long as it can react with phenol groups in the paint by liberating phosphate, but it is inexpensive and is also inexpensive in the paint. It is preferable that it is easily dispersible and does not cause interaction with the dehydrating agent. As such pigments, for example, phosphoric acid, phosphorous acid, Mg salts of Ca, Zn, Al, or phosphomolybdate, or those containing two or more of these are used. it can.
さらに,本発明に用いる脱水剤としては,塗料中での分散性がよく,塗料内部での水分の吸収を十分に行えるものなら特に限定するものではないが,その中でも,無水石膏,ゼオライトのいずれか,もしくは,これらを2種以上含むことが望ましい。 Further, the dehydrating agent used in the present invention is not particularly limited as long as it has good dispersibility in the paint and can sufficiently absorb the water inside the paint. Or it is desirable to contain two or more of these.
さらに,リン酸系防錆顔料と脱水剤の粒径は,塗料中への分散性と反応の起こり易さの観点より,1μm以上10μm以下が望ましい。 Furthermore, the particle diameters of the phosphoric acid-based anticorrosive pigment and the dehydrating agent are preferably 1 μm or more and 10 μm or less from the viewpoint of dispersibility in the paint and ease of reaction.
さらに,本発明の一実施形態における亜鉛系めっきとしては,JIS−H8641で規定されているフラックス処理によるめっき材が一般的に適用できる。また,JIS−G3302で規定されている溶融亜鉛めっき鋼板及び鋼帯とこれにより製造された構造物,JIS−G3313で規定されている電気亜鉛めっき鋼板及び鋼帯とこれにより製造された構造物,さらに,JIS−G3442に規定されている水配管用亜鉛めっき鋼管とこれにより製造された構造物,さらに,亜鉛にAlやMg等の合金成分を添加した合金めっきにおいても,同様の効果を有する。また,製造直後の亜鉛系めっきだけでなく,亜鉛めっきのままで使用され,表面の亜鉛層が多少腐食した場合でも,赤錆の発生していない場合には適用可能である。 Furthermore, as the zinc-based plating in one embodiment of the present invention, a plating material by flux treatment defined in JIS-H8641 can be generally applied. Moreover, hot dip galvanized steel sheets and steel strips defined by JIS-G3302 and structures manufactured thereby, electrogalvanized steel sheets and steel strips specified by JIS-G3313, and structures manufactured thereby, Further, the same effect can be obtained in the galvanized steel pipe for water piping specified in JIS-G3442 and the structure produced thereby, and also in the alloy plating in which alloy components such as Al and Mg are added to zinc. In addition to zinc-based plating immediately after production, it can be used as it is, and even if the zinc layer on the surface is somewhat corroded, it is applicable when red rust does not occur.
さらに本発明の一実施形態は,埋設めっきポールの地際部防食に適用することで十分な効果を発揮する。ここで言う埋設めっきポールとは,心材を鋼で形成された柱状の構造物で,鋼管形状が一般的ではあるが,鋼管の径を順に変化させたテーパーポール鋼管や角管形状やコラム,形鋼等,形状を特に規定するものではなく,デザイン上で複雑な形状を有する場合もある。 Furthermore, one embodiment of the present invention exhibits a sufficient effect when applied to the underground corrosion prevention of the buried plating pole. The buried plating pole mentioned here is a columnar structure whose core material is made of steel, and the general shape of the steel pipe is a tapered pole steel pipe, square pipe shape, column, The shape of steel is not particularly specified, and it may have a complicated shape in design.
埋設めっきポールに適用する際は,少なくとも埋設地際部に本発明の塗料組成物を塗装する。塗装する範囲は特に規定するものではないが,埋設部界面の上下それぞれ50mm以上であることが望ましく,さらに望ましくは300mm以上が好ましい。また塗装膜厚は10μm以上が望ましく,さらに50μm以上であることが望ましい。塗装方法は,スプレー,刷毛塗り,ローラー塗りなどが適用可能である。また,必要に応じて本塗料を塗装した上に,各種上塗り塗装を施すこともできる。上塗り塗装は,エポキシ系,アクリル系,フッ素系,ウレタン系,ポリエステル系などが適用可能である。塗装する際には,被塗物表面の汚れや付着物を除去した後塗装する。さらに密着性を向上させるために,表面を研削したり,密着性向上処理を施したりすることも可能である。 When applied to the buried plating pole, the coating composition of the present invention is applied to at least the buried portion of the ground. The range to be painted is not particularly specified, but is preferably 50 mm or more above and below the buried portion interface, and more preferably 300 mm or more. The coating film thickness is preferably 10 μm or more, and more preferably 50 μm or more. As the painting method, spraying, brushing, roller coating, etc. can be applied. In addition, if necessary, this paint can be applied and various top coats can be applied. Epoxy, acrylic, fluorine, urethane, polyester, etc. can be applied to the top coat. When painting, remove after removing dirt and deposits on the surface of the object. In order to further improve the adhesion, it is possible to grind the surface or perform an adhesion improvement treatment.
以下に実施例を用いて本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail using examples.
(実施例1)
主剤としては,
A:アクリルポリオール樹脂(大日本インキ(株)製,商品名アクリディックCU−1206)
B:エポキシポリオール樹脂(旭電化工業(株)製,商品名アデカレジンEP−6021,固形分60%,水酸基当量450g/当量)
C−1:エポキシ当量184〜194のビスフェノールA型エポキシ樹脂(東都化成(株)製,商品名エポトートYD−128)
C−2:エポキシ当量875〜975のビスフェノールA型エポキシ樹脂(東都化成(株)製,商品名エポトートYD−014)
を用いた。
Example 1
As the main agent,
A: Acrylic polyol resin (Dainippon Ink Co., Ltd., trade name ACRICID CU-1206)
B: Epoxy polyol resin (Asahi Denka Kogyo Co., Ltd., trade name Adeka Resin EP-6021, solid content 60%, hydroxyl group equivalent 450 g / equivalent)
C-1: Bisphenol A type epoxy resin having an epoxy equivalent of 184 to 194 (product name Epototo YD-128, manufactured by Toto Kasei Co., Ltd.)
C-2: Bisphenol A type epoxy resin having an epoxy equivalent of 875 to 975 (trade name Epototo YD-014, manufactured by Toto Kasei Co., Ltd.)
Was used.
硬化剤としては,
D:ポリイソシアネート樹脂(日本ポリウレタン工業(株)製,商品名コロネートL)
E:メタキシレンジアミンをベースとしたアダクト変性物(エア−プロダクツジャパン(株)製,商品名サンマイドCX−1170B)
を用いた。
As a curing agent,
D: Polyisocyanate resin (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Coronate L)
E: Adduct modified product based on meta-xylenediamine (manufactured by Air Products Japan Co., Ltd., trade name Sunmide CX-1170B)
Was used.
主剤と硬化剤の配合比は1/1.6(質量比)とした。主剤と硬化剤の合量を100質量部として,以下の成分を添加した。なお,溶剤としては,トルエン,キシレン,メチルエチルケトンをそれぞれ9質量部,4質量部,5質量部ずつ添加した。 The mixing ratio of the main agent and the curing agent was 1 / 1.6 (mass ratio). The following components were added with the total amount of the main agent and the curing agent being 100 parts by mass. As the solvent, 9 parts by mass, 4 parts by mass, and 5 parts by mass of toluene, xylene, and methyl ethyl ketone were added, respectively.
まず,体質顔料として扁平タルクをそれぞれに20質量部添加した。 First, 20 parts by mass of flat talc as an extender was added to each.
次に,オリゴマー成分としては,
F:フェノール変性オリゴマー(ガラス製反応器にフェノール60質量部,スチレン70質量部,クマロン70質量部,トルエン100質量部を仕込み,更に,反応触媒として三フッ化ホウ素ジエチルエーテル錯体を2質量部添加して,80〜85℃で約2時間反応させ,反応終了後,水酸化カルシウム6質量部を加え中和し,中和終了後に沈殿物を濾去して得た樹脂ワニスを,更に減圧下で溶剤を留去して得た,水酸基価180mgKOH/g,数平均分子量500の半固形樹脂)
G:フェノール変性キシレン樹脂(数平均分子量1000,水酸基価115mgKOH/g,フドー(株)製,商品名ニカノールHP−70)
H:キシレン樹脂(数平均分子量400,フドー(株)製,商品名ニカノールL)
I:シクロペンタジエン系樹脂(日本ゼオン(株)製,商品名クイントン1500)
J:トルエン樹脂(PTIジャパン(株)製,商品名エポジールL)
を使用した。
Next, as an oligomer component,
F: Phenol-modified oligomer (60 parts by weight of phenol, 70 parts by weight of styrene, 70 parts by weight of coumarone and 100 parts by weight of toluene are charged in a glass reactor, and 2 parts by weight of boron trifluoride diethyl ether complex is added as a reaction catalyst. Then, the reaction is carried out at 80 to 85 ° C. for about 2 hours. After completion of the reaction, 6 parts by mass of calcium hydroxide is added for neutralization, and after completion of the neutralization, the precipitate is filtered off, and the resin varnish is further reduced under reduced pressure. (Semi-solid resin having a hydroxyl value of 180 mgKOH / g and a number average molecular weight of 500, obtained by distilling off the solvent at
G: Phenol-modified xylene resin (number average molecular weight 1000, hydroxyl value 115 mgKOH / g, manufactured by Fudou Co., Ltd., trade name Nikanol HP-70)
H: Xylene resin (number average molecular weight 400, manufactured by Fudou Co., Ltd., trade name Nikanol L)
I: Cyclopentadiene resin (manufactured by Nippon Zeon Co., Ltd., trade name Quinton 1500)
J: Toluene resin (PTI Japan Co., Ltd., trade name Epogil L)
It was used.
ここで,F,Gはフェノール基を含み,H,I,Jはフェノール基を含んでいないオリゴマーである。H,I,およびJの平均分子量は,それぞれ400〜800の範囲である。これらの樹脂成分と,防錆顔料,脱水剤をそれぞれ表1の成分で配合したものを供試塗料組成物とした。なお,一部の塗料組成物では,混合時にゲル化したり,硬化が進まなかったりしたものがあり,これらは試験に用いなかった。 Here, F and G contain a phenol group, and H, I and J are oligomers which do not contain a phenol group. The average molecular weights of H, I, and J are each in the range of 400-800. A test paint composition was prepared by blending these resin components, rust preventive pigments and dehydrating agents with the components shown in Table 1. Some coating compositions gelled during mixing or did not proceed with curing, and these were not used in the test.
なお,防錆顔料としては,
K:リンモリブデン酸アルミニウム(キクチカラー(株)製,商品名PM−300C)
L:リン酸カルシウム(キクチカラー(株)製,商品名CP−Z)
M:トリポリリン酸アルミニウム(テイカ(株)製,商品名KホワイトG−105)
N:リン酸亜鉛(キクチカラー(株)製,商品名ZP−DL)
を使用した。
In addition, as rust prevention pigment,
K: Aluminum phosphomolybdate (manufactured by Kikuchi Color Co., Ltd., trade name: PM-300C)
L: Calcium phosphate (Kikuchi Color Co., Ltd., trade name CP-Z)
M: Aluminum tripolyphosphate (trade name K White G-105, manufactured by Teika Co., Ltd.)
N: Zinc phosphate (product name: ZP-DL, manufactured by Kikuchi Color Co., Ltd.)
It was used.
また,脱水剤としては,
O:合成ゼオライト(ユニオン昭和(株)製,商品名モレキュラーシーブ4A)
P:無水石膏(林化成(株)製)
を使用した。
As a dehydrating agent,
O: Synthetic zeolite (Union Showa Co., Ltd., trade name Molecular Sieve 4A)
P: Anhydrous gypsum (made by Hayashi Kasei Co., Ltd.)
It was used.
これらの塗料を,長さ150mm×幅75mm×厚さ6mmの熱延鋼板をめっきした鋼板に塗布した。めっき条件はJIS−H8641に従い,平均めっき厚みは580g/m2であった。塗装の前処理としては,住友スリーエム(株)製のマジクロンにより表面を研削した後,塗膜厚みはそれぞれ100μm狙いで,刷毛により塗装した。塗装後の試験片にカッターナイフでクロスカットを入れ,40℃,3%NaCl水溶液に3ヶ月浸漬する塩水浸漬試験,常温でpH12.0のNaOH水溶液に1ヶ月浸漬するNaOH浸漬試験,常温でpH12.0のアンモニア水に1ヶ月浸漬するNH4OH浸漬試験をそれぞれ行い,クロスカット部からの平均塗膜剥離長さを測定した。その結果を表1に合わせて示す。なお,表1中の変性剤とは,上記のオリゴマー成分を意味している。 These paints were applied to a steel plate plated with a hot rolled steel plate having a length of 150 mm, a width of 75 mm, and a thickness of 6 mm. The plating conditions were in accordance with JIS-H8641, and the average plating thickness was 580 g / m 2 . As a pre-treatment for coating, the surface was ground with Magiclon manufactured by Sumitomo 3M Co., Ltd., and then the coating thickness was applied with a brush with a target of 100 μm. Cross-cut the test piece after painting with a cutter knife and immersed in a 3% NaCl aqueous solution at 40 ° C for 3 months, an NaOH immersion test immersed in an aqueous NaOH solution at pH 12.0 at room temperature, pH 12 at room temperature An NH 4 OH immersion test in which the sample was immersed in 0.00 ammonia water for 1 month was performed, and the average coating film peeling length from the cross-cut portion was measured. The results are also shown in Table 1. In addition, the modifier in Table 1 means the above oligomer component.
上記の表1において,番号15〜31が本発明の一実施形態に係る実施例となっており,番号1〜14が,比較例となっている。 In Table 1 above, numbers 15 to 31 are examples according to an embodiment of the present invention, and numbers 1 to 14 are comparative examples.
上記の表1より,比較例に対して,実施例では剥離幅が十分に小さく,また,オリゴマー成分の効果と芳香族または脂環式オリゴマーの効果が明確に現れている。 From Table 1 above, the peeling width is sufficiently small in the examples as compared with the comparative example, and the effect of the oligomer component and the effect of the aromatic or alicyclic oligomer clearly appear.
(実施例2)
SS400鋼成分の熱延鋼板を長さ150mm×幅75mm×厚み3.2mmに切断し,塩酸酸洗後,硫酸ニッケル浴(硫酸ニッケル30質量%,ホウ酸5質量%,硫酸ナトリウム10質量%浴,50℃,20A/dm2)にて0.5g/m2の付着量で電気ニッケルめっきを行い,その後,表2に示した溶融Znめっき浴組成に1分間浸漬後,引き上げて30秒後に60℃の温水に浸漬して,めっき板を作製した。
(Example 2)
SS400 steel component hot-rolled steel sheet is cut into length 150mm x width 75mm x thickness 3.2mm, and after hydrochloric acid pickling, nickel sulfate bath (nickel sulfate 30% by mass, boric acid 5% by mass, sodium sulfate 10% by mass bath) , 50 ° C., 20 A / dm 2 ) with an adhesion amount of 0.5 g / m 2 , and then immersed in the hot-dip Zn plating bath composition shown in Table 2 for 1 minute, then pulled up and 30 seconds later The plate was produced by immersing in warm water at 60 ° C.
それぞれのめっき板に対して,表1に示した5番の塗料組成物と25番の塗料組成物を選定し,マジクロンにより表面を研削した後,塗膜厚みはそれぞれ100μm狙いで,刷毛により塗装した。塗装後の試験片にカッターナイフでクロスカットを入れ,実施例1の各種浸漬試験を同様に行い,クロスカット部からの平均塗膜剥離長さを測定した。なお,48番の試験片は,腐食後の表面に塗装した際の耐食性を評価するために,32番のめっき条件で製造した試験片に対して,表面をアセトンで脱脂し,塩水噴霧試験装置の中に24時間設置し,取り出し後,表面の白錆を水洗して除去し,試験に供した。 Select the coating composition No. 5 and No. 25 shown in Table 1 for each plated plate, grind the surface with Magiclon, and then apply it with a brush, aiming for a coating thickness of 100 μm. did. A crosscut was put into the test piece after coating with a cutter knife, and various immersion tests of Example 1 were performed in the same manner, and an average coating film peeling length from the crosscut portion was measured. In order to evaluate the corrosion resistance when coating the surface after corrosion, No. 48 test piece was degreased with acetone on the surface of the test piece manufactured under No. 32 plating condition, and the salt spray test equipment It was installed for 24 hours, and after removal, the white rust on the surface was removed by washing with water.
上記の表2で,番号40〜48が本発明の一実施形態における実施例となっており,番号32〜39が比較例となっている。 In Table 2 above, numbers 40 to 48 are examples in one embodiment of the present invention, and numbers 32 to 39 are comparative examples.
上記の表2を参照すると,本発明の一実施形態に係る塗料組成物は,亜鉛系めっきの成分によらず耐食性が良好で,特に3%NaClとNH4OHでの耐食性が極めて良好である。また,腐食後の表面でも十分な耐久性を示すことが明らかである。 Referring to Table 2 above, the coating composition according to one embodiment of the present invention has good corrosion resistance regardless of the components of the zinc-based plating, and particularly excellent corrosion resistance with 3% NaCl and NH 4 OH. . It is also clear that the surface after corrosion is sufficiently durable.
(実施例3)
図1に示した試験体を作製した。試験材1(鋼製柱)のサイズは,外径6.5mmφ×長さ200mm×厚み3.8mmである。試験材1には,実施例1と同様のめっきを施した。この鋼管の中央部約100mmの長さに表1の5番の塗料と25番の塗料を選定し,マジクロンにより表面を研削した後,塗膜厚みはそれぞれ100μm狙いで,刷毛により塗装した(図1中の5)。塗装後の鋼管を直径100mmのコンクリート2に200mmの長手方向の約半分,即ち,塗装部分が半分コンクリート中に埋まるように埋設し,さらに,コンクリートの上部に高さ20mmの塩ビ製の枠3を嵌め,この中に,市販の園芸用の土と腐葉土を混ぜ合わせた埋設用充填材4を充填した。
(Example 3)
The test body shown in FIG. 1 was produced. The size of the test material 1 (steel column) is outer diameter 6.5 mmφ × length 200 mm × thickness 3.8 mm. The test material 1 was plated in the same manner as in Example 1. After selecting the paint No. 5 and No. 25 shown in Table 1 to a length of about 100 mm in the center of this steel pipe, and grinding the surface with Magiclon, the paint thickness was applied to each 100 μm with a brush (Figure 5 in 1). The steel pipe after painting is embedded in concrete 2 having a diameter of 100 mm so that the half of the longitudinal direction of 200 mm, that is, the painted part is half buried in the concrete, and further, a PVC frame 3 having a height of 20 mm is placed on the top of the concrete. This was filled with a filling material 4 for burying, which was a mixture of horticultural soil and humus.
試験材は,それぞれの塗料について2体ずつ作製し,一方には1%NaCl水溶液を1日1回散布した。また,もう一方の試験体には,表3に示した平均的な犬の尿とほぼ同じ成分の水溶液を1日1回散布した。上記のそれぞれの試験材において,6ヵ月後の腐食状態を,腐食の発生と孔食の有り無しで評価した。 Two test materials were prepared for each paint, and 1% NaCl aqueous solution was sprayed once a day on one of them. The other specimen was sprayed once a day with an aqueous solution having almost the same components as the average dog urine shown in Table 3. In each of the above test materials, the corrosion state after 6 months was evaluated with the occurrence of corrosion and the presence or absence of pitting corrosion.
評価の結果,5番の塗料を塗装した試験体では,両方の溶液で塗膜のふくれが激しく,亜鉛めっきが腐食している部位が数多く認められ,特に,犬の尿を模擬した溶液で激しかった。これに対して,25番の塗装を施した試験体では,塩水散布と模擬尿液散布の両方において,塗膜ふくれは認められず,亜鉛めっきの腐食も発生していなかった。これより,本発明の一実施形態に係る塗料組成物は,亜鉛系めっき鋼管柱に塗装した際の埋設地際部の耐久性を著しく向上させることが明らかになった。 As a result of the evaluation, in the specimen coated with No. 5 paint, the swelling of the coating film was intense in both solutions, and many sites where the galvanizing was corroded were observed, especially in the solution simulating dog urine. It was. On the other hand, in the test body to which the No. 25 coating was applied, no blistering was observed in both the salt water spray and the simulated urine liquid spray, and galvanizing corrosion did not occur. From this, it became clear that the coating composition which concerns on one Embodiment of this invention remarkably improves the durability of the embedding ground part at the time of coating on a zinc-based plated steel pipe column.
上記のような本発明に係る塗料を埋設地際部に塗装した亜鉛めっき柱を使用することで,埋設地際部の腐食や犬等のマーキングによる腐食が解決され,通行人や交通の障害になるポールの転倒等が回避できる。さらには,材料の寿命が延長され,照明柱等の取替え周期も長くでき,道路や公園等の管理コストを削減することが可能となる。 By using the galvanized pillars coated with the paint according to the present invention as described above, the corrosion of the buried underground part and the corrosion caused by the marking of dogs, etc. can be solved, and the obstacle of passersby and traffic can be avoided. It is possible to avoid the falling of the pole. In addition, the life of the material is extended, the replacement period of the lighting pillars and the like can be extended, and the management costs for roads and parks can be reduced.
以上,添付図面を参照しながら本発明の好適な実施形態について説明したが,本発明はかかる例に限定されないことは言うまでもない。当業者であれば,特許請求の範囲に記載された範疇内において,各種の変更例または修正例に想到し得ることは明らかであり,それらについても当然に本発明の技術的範囲に属するものと了解される。 As mentioned above, although preferred embodiment of this invention was described referring an accompanying drawing, it cannot be overemphasized that this invention is not limited to this example. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope of the claims, and these are naturally within the technical scope of the present invention. Understood.
本発明は,亜鉛めっき材の耐食性を向上させる塗料組成物に適用可能である。 The present invention is applicable to a coating composition that improves the corrosion resistance of a galvanized material.
1 亜鉛めっき試験材
2 コンクリート
3 塩ビ製の枠
4 埋設用充填材
5 塗装部
DESCRIPTION OF SYMBOLS 1 Zinc plating test material 2 Concrete 3 PVC frame 4 Embedding filler 5 Paint part
Claims (3)
(a)塗料の主剤として1分子中に2個以上のエポキシ基を有するエポキシ当量が180〜1000のエポキシ系樹脂と(b)アミン系硬化剤成分の合量を100質量部と;
(c)フェノール基を有するオリゴマー成分を30質量部以上100質量部未満と;
(d)リン酸系防錆顔料を1質量部以上20質量部未満と;
(e)脱水剤を1質量部以上20質量部未満と;
を含有し,
前記アミン系硬化剤成分が,アダクト変性させたメタキシレンジアミンであり,
前記フェノール基を有するオリゴマー成分の水酸基価が100mgKOH/gを超えて200mgKOH/g未満であることを特徴とする,塗料組成物。 A coating composition applied to a zinc-based plating material,
(A) 100 parts by mass of the total amount of epoxy resin having an epoxy equivalent of 180 to 1000 having two or more epoxy groups in one molecule and (b) an amine curing agent component as a main component of the coating;
(C) 30 parts by mass or more and less than 100 parts by mass of the oligomer component having a phenol group;
(D) 1 part by mass or more and less than 20 parts by mass of the phosphoric acid anticorrosive pigment;
(E) 1 to less than 20 parts by weight of the dehydrating agent;
Containing
The amine-based curing agent component is adduct-modified meta-xylenediamine;
A coating composition, wherein the oligomer component having a phenol group has a hydroxyl value of more than 100 mgKOH / g and less than 200 mgKOH / g.
The zinc-plated material is a galvanized steel embedded plating pole, characterized in that it is applied to the Chisai portion corrosion of the zinc-based plated steel embedded plating pole according to claim 1 or 2 Paint composition.
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| JP4746583B2 (en) * | 2007-04-13 | 2011-08-10 | 新日本製鐵株式会社 | Corrosion resistance evaluation method for coated steel materials and composite corrosion resistance evaluation method for coated steel materials |
| JP5587537B2 (en) * | 2007-12-21 | 2014-09-10 | 関西ペイント株式会社 | Two-component water-based anticorrosion paint and anticorrosion coating method |
| JP5712056B2 (en) * | 2011-06-02 | 2015-05-07 | 日塗化学株式会社 | Sealing treatment agent for room temperature sprayed coating and sealing treatment method for room temperature sprayed coating |
| JP6717163B2 (en) * | 2016-10-31 | 2020-07-01 | 日本製鉄株式会社 | Specimen, its manufacturing method, and corrosion test method |
| JP7004915B2 (en) * | 2018-12-27 | 2022-02-10 | 日本電信電話株式会社 | Deterioration prediction method |
| AU2020104501A4 (en) * | 2019-05-27 | 2024-07-11 | Clipex IP Limited | Coated post |
| JP7747014B2 (en) * | 2023-03-27 | 2025-10-01 | Jfeスチール株式会社 | Accelerated deterioration test method for coating films |
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| JPS63183966A (en) * | 1986-09-30 | 1988-07-29 | Nippon Steel Chem Co Ltd | Epoxy resin coating composition for waterworks |
| JP3235879B2 (en) * | 1992-08-28 | 2001-12-04 | 新日鐵化学株式会社 | Paint modifier |
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| JP2000044868A (en) * | 1998-07-29 | 2000-02-15 | Shinto Paint Co Ltd | Normal temperature-setting one-pack type epoxy resin coating composition |
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