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JP4986584B2 - Lubricant deterioration detection device and bearing with detection device - Google Patents
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JP4986584B2 - Lubricant deterioration detection device and bearing with detection device - Google Patents

Lubricant deterioration detection device and bearing with detection device Download PDF

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JP4986584B2
JP4986584B2 JP2006312550A JP2006312550A JP4986584B2 JP 4986584 B2 JP4986584 B2 JP 4986584B2 JP 2006312550 A JP2006312550 A JP 2006312550A JP 2006312550 A JP2006312550 A JP 2006312550A JP 4986584 B2 JP4986584 B2 JP 4986584B2
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optical fiber
bearing
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lubricant
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健太郎 西川
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Description

この発明は、潤滑剤の混入物などによる劣化状態を検出する潤滑剤劣化検出装置、およびその潤滑剤劣化検出装置を備えた検出装置付き軸受、例えば鉄道車両用、自動車用、風車設備用、工場設備用等の潤滑剤劣化検出装置付き軸受に関する。   The present invention relates to a lubricant deterioration detection device for detecting a deterioration state due to a lubricant contamination and the like, and a bearing with a detection device provided with the lubricant deterioration detection device, for example, for railway vehicles, automobiles, windmill equipment, factories The present invention relates to a bearing with a lubricant deterioration detection device for equipment.

潤滑剤を封入した軸受では、軸受内部の潤滑剤(グリース、油など)が劣化すると転動体の潤滑不良が発生し、軸受寿命が短くなる。転動体の潤滑不良を、軸受の振動状態などから判断するのでは、寿命に達して動作異常が発生してから対処することになるため、潤滑状態の異常をより早く検出できない。そこで、軸受内の潤滑剤の状態を定期的あるいはリアルタイムに観測し、異常やメンテナンス期間の予測を可能にすることが望まれる。   In a bearing in which a lubricant is enclosed, if the lubricant (grease, oil, etc.) inside the bearing deteriorates, the rolling element will be poorly lubricated and the bearing life will be shortened. Judging the poor lubrication of the rolling elements from the vibration state of the bearing, etc., will be dealt with after an operational abnormality occurs due to the end of the life, so the abnormality of the lubricating state cannot be detected earlier. Therefore, it is desired to observe the state of the lubricant in the bearing periodically or in real time so that the abnormality or the maintenance period can be predicted.

潤滑剤の劣化の主要な要因として、軸受の使用に伴って発生する摩耗粉が潤滑剤に混入することが挙げられる。
軸受の摩耗状態を検出するものとしては、軸受のシール部材の内側に電極を配置し、摩耗粉の混入による潤滑剤の電気的特性を、抵抗値や、静電容量、磁気抵抗、インピーダンスなどの変化で検出するようにしたセンサ付き軸受が提案されている(例えば特許文献1)。
特開2004−293776号公報
As a major factor in the deterioration of the lubricant, wear powder generated with use of the bearing is mixed into the lubricant.
To detect the wear state of the bearing, an electrode is placed inside the seal member of the bearing, and the electrical characteristics of the lubricant due to the mixing of wear powder, such as resistance value, capacitance, magnetic resistance, impedance, etc. A sensor-equipped bearing that is detected by a change has been proposed (for example, Patent Document 1).
JP 2004-293776 A

しかし、特許文献1のセンサ付き軸受は、潤滑剤の電気的特性を検出するものであるため、大量の摩耗粉が入って導通が起こるなどの状況にならなければ、特性変化として検出されず、混入物の検出が困難な場合がある。   However, the sensor-equipped bearing of Patent Document 1 is for detecting the electrical characteristics of the lubricant. Therefore, unless a situation occurs such that a large amount of wear powder enters and conduction occurs, it is not detected as a characteristic change. Detection of contaminants may be difficult.

このような課題を解決するものとして、例えば図7のように、両端にそれぞれ発光素子42および受光素子43を対向させる一つ割りのリング状の光ファイバ44を設け、このリング状の光ファイバ44の円周方向の一部に、潤滑剤45を介在させる測定用ギャップ部47を設けた光学式の構成を考えた。
図7の構成では、発光素子42から出射された光が光ファイバ44を経由して測定用ギャップ部47に存在する潤滑剤45を透過し、さらに光ファイバ44を経由して受光素子43で検出され、受光素子43で検出される透過光量から潤滑剤45に混入する鉄粉等の異物の量が推定される。
In order to solve such a problem, for example, as shown in FIG. 7, a split ring-shaped optical fiber 44 is provided at both ends so that the light-emitting element 42 and the light-receiving element 43 face each other. An optical configuration in which a measurement gap portion 47 with a lubricant 45 interposed in a part in the circumferential direction is provided.
In the configuration of FIG. 7, the light emitted from the light emitting element 42 passes through the lubricant 45 existing in the measurement gap 47 via the optical fiber 44 and is detected by the light receiving element 43 via the optical fiber 44. The amount of foreign matter such as iron powder mixed in the lubricant 45 is estimated from the amount of transmitted light detected by the light receiving element 43.

しかし、このような光学式のセンサを軸受内に組み込んで、軸受内部に封入された潤滑剤の劣化検出に用いる場合、光ファイバ44に対する保護がされていないので、光ファイバ44が潤滑剤の流動によって荷重を受ける。そのため、光ファイバ44が動くことによって出力が変動したり、光ファイバ44が破損する可能性があり、安定した精度の良い検出ができない。また、光ファイバ44の固定作業も困難である。   However, when such an optical sensor is incorporated in a bearing and used for detecting the deterioration of the lubricant enclosed in the bearing, the optical fiber 44 is not protected, and therefore the optical fiber 44 is not capable of flowing the lubricant. Under load. For this reason, the output may fluctuate due to movement of the optical fiber 44 or the optical fiber 44 may be damaged, and stable and accurate detection cannot be performed. In addition, it is difficult to fix the optical fiber 44.

潤滑剤の流動によって光ファイバ44が動くのを防止する対策として、光ファイバ44の測定用ギャップ部47の近傍部を除く部分を覆うカバーを設けることが考えられる。
しかし、この場合には、軸受内の潤滑剤が転動体の回転に伴って保持器と共に移動する動きを前記カバーが制限してしまうので、測定用ギャップ部47に潤滑剤が入り込み難いことがあり、やはり安定した精度の良い検出ができない。
As a measure for preventing the optical fiber 44 from moving due to the flow of the lubricant, it is conceivable to provide a cover that covers a portion of the optical fiber 44 excluding the vicinity of the measurement gap 47.
However, in this case, since the cover restricts the movement of the lubricant in the bearing together with the cage as the rolling element rotates, the lubricant may not easily enter the measurement gap 47. Still, stable and accurate detection is not possible.

この発明の目的は、組立が容易で軸受内部の潤滑剤劣化状態を精度良く検出できる潤滑剤劣化検出装置、およびその潤滑剤劣化検出装置を備えた検出装置付き軸受を提供することである。   An object of the present invention is to provide a lubricant deterioration detection device that can be easily assembled and can accurately detect the lubricant deterioration state in the bearing, and a bearing with a detection device including the lubricant deterioration detection device.

この発明における第1の発明の潤滑剤劣化検出装置は、円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、前記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を挿通する光ファイバ挿通孔と、この光ファイバ挿通孔と直交するねじ孔とを有し、前記固定具が、前記光ファイバ支持部材の前記ねじ孔に螺合して前記測定用ギャップ部の近傍部を押圧する止めねじからなり、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたことを特徴とする。
この構成によると、前記光ファイバ支持部材と、光ファイバの測定用ギャップ部の近傍部を軸方向に位置調整自在に光ファイバ支持部材に固定する固定具とを設けたため、組立時における光ファイバの測定用ギャップ部のギャップ量の調整が簡単となり、組立を容易に行うことができる。その結果、軸受に簡単に搭載できて、軸受内部の潤滑剤劣化状態を精度良く検出できる。
Lubricant deterioration detecting device of the first invention in this inventions is provided facing the respective light emitting elements and light receiving elements at both ends of the arc-shaped optical fiber, interpose a lubricant in a portion of the arcuate optical fiber provided the measurement gap to, a Jun lubricant deterioration detecting device of a bearing that performs mounting has been degradation detection of the lubricant sealed within the bearing to the bearing, the vicinity portion of the measuring gap of the optical fiber an optical fiber support member for supporting, the near portion of the measurement gap portion of the optical fiber, only set a fixture for fixing the optical fiber support member freely positioning in the axial direction, the optical fiber supporting The member has an optical fiber insertion hole that passes through the vicinity of the measurement gap portion of the optical fiber, and a screw hole that is orthogonal to the optical fiber insertion hole, and the fixture includes the optical fiber support portion. The result of the vicinity of the measuring gap is screwed into the screw hole from the set screw to press the,
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber Is arranged near the large end surface of the roller on the inner diameter side of the cage in the bearing space of the inner and outer rings of the bearing .
According to this configuration, the optical fiber support member and the fixture for fixing the vicinity of the measurement gap portion of the optical fiber to the optical fiber support member so as to be adjustable in the axial direction are provided. becomes easier to adjust the measurement formic cap portion of the gap amount, it can be assembled easily. As a result, it can be easily mounted on the bearing, and the lubricant deterioration state inside the bearing can be detected with high accuracy.

記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を挿通する光ファイバ挿通孔と、この光ファイバ挿通孔と直交するねじ孔とを有し、前記固定具が、前記光ファイバ支持部材の前記ねじ孔に螺合して前記測定用ギャップ部の近傍部を押圧する止めねじからなる。
この構成の場合、前記光ファイバ挿通孔に挿通される光ファイバの測定用ギャップ部の近傍部を前記固定具である止めねじで押圧することにより、測定用ギャップ部のギャップ量を調整した状態で、光ファイバの測定用ギャップ部の近傍部を光ファイバ支持部材に容易に支持固定できる。
Before SL optical fiber support member has an optical fiber insertion hole for inserting the vicinity of the measuring gap of the optical fiber, and a screw hole orthogonal to the optical fiber insertion hole, the fastener, the that Do from screw stop for pressing the vicinity of the measuring gap screwed into the screw hole of the optical fiber support member.
In the case of this configuration, in the state where the gap amount of the measurement gap portion is adjusted by pressing the vicinity of the measurement gap portion of the optical fiber inserted through the optical fiber insertion hole with the set screw as the fixture. The vicinity of the optical fiber measurement gap can be easily supported and fixed to the optical fiber support member.

この発明における第2の発明の潤滑剤劣化装置は、円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、
前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、
記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を螺合させる光ファイバ用通ねじ孔を有し、前記固定具が、ねじ部および位置決め用フランジ部を有し前記光ファイバの前記測定用ギャップ部の近傍部に外嵌固定される雄ねじからなり、この雄ねじの前記ねじ部を前記光ファイバ用ねじ孔に螺合させ前記位置決め用フランジ部を前記光ファイバ支持部材に当接させるものとし、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたことを特徴とする。
この構成の場合、前記光ファイバ用ねじ孔に前記固定具である雄ねじのねじ部を、その位置決め用フランジ部が光ファイバ支持部材に当接する位置まで螺合させることにより、測定用ギャップ部のギャップ量を調整した状態で、光ファイバの測定用ギャップ部の近傍部を光ファイバ支持部材に容易に支持固定できる。
The lubricant deterioration apparatus definitive second invention of the invention, opposed to each light emitting element and the light receiving element at each end of the arcuate optical fiber, interposing a lubricant in a portion of the arcuate optical fiber A lubricant deterioration detection device for a bearing, which is provided with a gap for measurement and detects the deterioration of the lubricant mounted in the bearing and enclosed in the bearing,
An optical fiber support member for supporting the vicinity of the measurement gap portion of the optical fiber and a vicinity of the measurement gap portion of the optical fiber are fixed to the optical fiber support member so as to be adjustable in the axial direction. And a fixing tool
Before SL optical fiber support member has the optical fiber through a screw hole for screwing the vicinity of the measuring gap of the optical fiber, said fixture, said has a threaded portion and the positioning flange An external thread is externally fitted and fixed to the vicinity of the measurement gap portion of the optical fiber. The thread portion of the external thread is screwed into the optical fiber screw hole, and the positioning flange portion is attached to the optical fiber support member. Shall be contacted ,
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber Is arranged near the large end surface of the roller on the inner diameter side of the cage in the bearing space of the inner and outer rings of the bearing.
In this configuration, the screw portion of the male screw, which is the fixture, is screwed into the screw hole for the optical fiber to a position where the positioning flange portion comes into contact with the optical fiber support member. In the state where the amount is adjusted, the vicinity of the measurement gap portion of the optical fiber can be easily supported and fixed to the optical fiber support member.

記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設けている。この構成の場合、光ファイバを潤滑剤の流動による荷重から保護でき、光ファイバの破損が防止される。 It is provided arc-shaped cover for covering the portion excluding the vicinity of the measuring gap of the prior SL optical fiber. In the case of this configuration, the optical fiber can be protected from a load caused by the flow of the lubricant, and the optical fiber is prevented from being damaged.

この発明の検出装置付き軸受は、この発明の上記いずれかの構成の潤滑剤劣化検出装置を軸受に搭載したものである。
この構成によると、軸受内に封入された潤滑剤の劣化状態を、リアルタイムで正確に検出することができる。これにより、軸受に動作異常が発生する前に潤滑剤の交換の必要性を判断でき、潤滑不良による軸受の破損を防ぐことができる。また、潤滑剤交換の必要性を潤滑剤劣化検出装置の出力によって判断できるため、使用期限前に廃棄される潤滑剤の量が減少する。
The bearing with a detecting device of the present invention is a bearing in which the lubricant deterioration detecting device having any one of the above-described configurations of the present invention is mounted on a bearing.
According to this configuration, the deterioration state of the lubricant sealed in the bearing can be accurately detected in real time. As a result, it is possible to determine the necessity of replacing the lubricant before the operation abnormality occurs in the bearing, and it is possible to prevent damage to the bearing due to poor lubrication. In addition, since the necessity for replacing the lubricant can be determined by the output of the lubricant deterioration detecting device, the amount of lubricant discarded before the expiration date is reduced.

この発明における第1の発明の潤滑剤劣化検出装置は、円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、前記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を挿通する光ファイバ挿通孔と、この光ファイバ挿通孔と直交するねじ孔とを有し、前記固定具が、前記光ファイバ支持部材の前記ねじ孔に螺合して前記測定用ギャップ部の近傍部を押圧する止めねじからなり、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたため、組立が容易で軸受内部の潤滑剤劣化状態を精度良く検出できる
この発明における第2の発明の潤滑剤劣化装置は、円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、
前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、
前記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を螺合させる光ファイバ用通ねじ孔を有し、前記固定具が、ねじ部および位置決め用フランジ部を有し前記光ファイバの前記測定用ギャップ部の近傍部に外嵌固定される雄ねじからなり、この雄ねじの前記ねじ部を前記光ファイバ用ねじ孔に螺合させ前記位置決め用フランジ部を前記光ファイバ支持部材に当接させるものとし、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたため、組立が容易で軸受内部の潤滑剤劣化状態を精度良く検出できる。
の発明の検出装置付き軸受は、この発明の潤滑剤劣化検出装置を軸受に搭載したため、軸受内に封入された潤滑剤の劣化を、リアルタイムで正確に行うことができる。これにより、軸受に動作異常が発生する前に潤滑剤の交換の必要性を判断でき、軸受の潤滑剤不良による破損を防ぐことができる。また、潤滑剤交換の必要性を潤滑剤劣化検出装置の出力によって判断できるため、使用期限前に廃棄される潤滑剤の量が減少する。
Lubricant deterioration detecting device of the first invention in this inventions is provided facing the respective light emitting elements and light receiving elements at both ends of the arc-shaped optical fiber, interpose a lubricant in a portion of the arcuate optical fiber provided the measurement gap to, a Jun lubricant deterioration detecting device of a bearing that performs mounting has been degradation detection of the lubricant sealed within the bearing to the bearing, the vicinity portion of the measuring gap of the optical fiber an optical fiber support member for supporting, the near portion of the measurement gap portion of the optical fiber, only set a fixture for fixing the optical fiber support member freely positioning in the axial direction, the optical fiber supporting The member has an optical fiber insertion hole that passes through the vicinity of the measurement gap portion of the optical fiber, and a screw hole that is orthogonal to the optical fiber insertion hole, and the fixture includes the optical fiber support portion. The result of the vicinity of the measuring gap is screwed into the screw hole from the set screw to press the,
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber However, since it is arranged near the large end surface of the roller on the inner diameter side than the cage in the bearing space of the inner and outer rings of the bearing , it is easy to assemble and the deterioration of the lubricant inside the bearing can be accurately detected .
According to a second aspect of the present invention, there is provided a lubricant deterioration apparatus comprising: a light-emitting element and a light-receiving element facing each other at both ends of an arc-shaped optical fiber; and a lubricant interposed in a part of the arc-shaped optical fiber. A lubricant deterioration detection device for a bearing, which is provided with a gap portion for detecting deterioration of a lubricant mounted on a bearing and enclosed inside the bearing,
An optical fiber support member for supporting the vicinity of the measurement gap portion of the optical fiber and a vicinity of the measurement gap portion of the optical fiber are fixed to the optical fiber support member so as to be adjustable in the axial direction. And a fixing tool
The optical fiber support member has an optical fiber threaded hole for screwing the vicinity of the measurement gap portion of the optical fiber, and the fixture has a screw portion and a positioning flange portion. The external thread is a male screw that is fitted and fixed to the vicinity of the gap portion for measurement of the fiber. The screw portion of the male screw is screwed into the optical fiber screw hole, and the positioning flange portion is abutted against the optical fiber support member. Shall be contacted,
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber However, since it is arranged near the large end surface of the roller on the inner diameter side than the cage in the bearing space of the inner and outer rings of the bearing, it is easy to assemble and the deterioration of the lubricant inside the bearing can be accurately detected.
Detector equipped bearing of the invention this is because mounting the lubricant deterioration detecting device of the present invention to the bearing, the deterioration of the lubricant sealed in the bearing, can be done accurately in real time. As a result, it is possible to determine the necessity of replacement of the lubricant before the operation abnormality occurs in the bearing, and it is possible to prevent damage to the bearing due to defective lubricant. In addition, since the necessity for replacing the lubricant can be determined by the output of the lubricant deterioration detecting device, the amount of lubricant discarded before the expiration date is reduced.

この発明の一実施形態を図1ないし図4と共に説明する。図1は、この実施形態の潤滑剤劣化検出装置の概略構成図を示す。この潤滑剤劣化検出装置1は軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行うものであり、発光素子2および受光素子3と、円弧状の光ファイバ4と、前記受光素子3の出力により潤滑剤の劣化を判定する判定手段6とを備える。前記光ファイバ4の一端は前記発光素子2の発光面に、他端は前記受光素子3の受光面にそれぞれ対向して配置される。また、光ファイバ4の円周方向の一部には、潤滑剤5を介在させる測定用ギャップ部7が設けられている。
このように円弧状の光ファイバ4の円周方向の一部に、検出対象の潤滑剤5を介在させる測定用ギャプ部7を設けることにより、発光素子2から出射された光が光ファイバ4を介して潤滑剤5を透過し、その透過光がさらに光ファイバ4を介して受光素子3に入射される。
An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a schematic configuration diagram of a lubricant deterioration detection device according to this embodiment. The lubricant deterioration detection device 1 is mounted on a bearing and detects deterioration of the lubricant enclosed in the bearing, and includes a light emitting element 2 and a light receiving element 3, an arcuate optical fiber 4, and the light receiving element. And a determination means 6 for determining deterioration of the lubricant based on the output of 3. One end of the optical fiber 4 is disposed to face the light emitting surface of the light emitting element 2, and the other end is disposed to face the light receiving surface of the light receiving element 3. In addition, a measurement gap portion 7 in which the lubricant 5 is interposed is provided in a part of the optical fiber 4 in the circumferential direction.
In this way, by providing the gap portion for measurement 7 in which the lubricant 5 to be detected is interposed in a part of the circular optical fiber 4 in the circumferential direction, the light emitted from the light emitting element 2 passes through the optical fiber 4. Through the lubricant 5, the transmitted light is further incident on the light receiving element 3 through the optical fiber 4.

前記発光素子2としては、LED、EL、有機ELなどを用いることができ、発光回路8によって駆動される。前記受光素子3としては、フォトダイオード、フォトトランジスタなどを用いることができ、その出力を受ける受光回路9によって受光素子3の受光量が検出される。   As the light emitting element 2, an LED, an EL, an organic EL, or the like can be used and driven by the light emitting circuit 8. As the light receiving element 3, a photodiode, a phototransistor, or the like can be used, and the amount of light received by the light receiving element 3 is detected by the light receiving circuit 9 that receives the output.

光ファイバ4は、2つの光ファイバ支持部材10,11を介して光ファイバ4と略同径の円弧状カバー12に取付けられている。円弧状カバー12は、光ファイバ4の前記測定用ギャップ部5の近傍部を除く部分を覆って検出対象の潤滑剤5の流動による荷重から光ファイバ4を保護するための部材であり、図1のB−B矢視断面図を示す図2(B)のように、断面概形がS字状の剛性材料、例えば合成樹脂や金属材料からなる。具体的には、円弧状カバー12は、円弧状の光ファイバ4に対するその円弧中心軸方向の片側(図2(B)では右側)を少なくとも覆うものとされる。この潤滑剤劣化検出装置1を軸受内に設置する場合、円弧状カバー12の表面側(図2(B)では右側面)が軸受内に封入される潤滑剤に晒されるように配置される。   The optical fiber 4 is attached to an arc-shaped cover 12 having substantially the same diameter as the optical fiber 4 via two optical fiber support members 10 and 11. The arc-shaped cover 12 is a member for covering the portion of the optical fiber 4 excluding the vicinity of the measurement gap 5 and protecting the optical fiber 4 from a load caused by the flow of the lubricant 5 to be detected. As shown in FIG. 2B showing a cross-sectional view taken along the line B-B, the cross-sectional outline is made of an S-shaped rigid material such as a synthetic resin or a metal material. Specifically, the arc-shaped cover 12 covers at least one side (right side in FIG. 2B) of the arc-shaped optical fiber 4 in the arc central axis direction. When the lubricant deterioration detecting device 1 is installed in the bearing, the surface side of the arc-shaped cover 12 (the right side surface in FIG. 2B) is disposed so as to be exposed to the lubricant sealed in the bearing.

光ファイバ4を支持する1つの光ファイバ支持部材10は、カバー12の裏面(図2(B)では左側面)下半部に接合される円弧状の部材であり、この光ファイバ支持部材10に光ファイバ4の両端が固定され、さらに発光素子2および受光素子3もこの光ファイバ支持部材10に固定される。光ファイバ4を支持するもう1つの光ファイバ支持部材11は、図1のA−A矢視断面図を示す図2(A)のように、他の光ファイバ支持部材10の前面側に固定され、この光ファイバ支持部材11に光ファイバ4の測定用ギャップ部7の近傍部が支持されて位置決めされている。このように、光ファイバ4の両端を支持する光ファイバ支持部材10とは別の光ファイバ支持部材11で測定用ギャップ部7の近傍部を支持することにより、測定用ギャップ部7の位置決めを容易にすることができる。なお、光ファイバ支持部材11は、他の光ファイバ支持部材10に固定するのではなく、円弧状カバー12に直接固定しても良い。また、これら2つの光ファイバ支持部材10,11を一体の部材としても良い。   One optical fiber support member 10 that supports the optical fiber 4 is an arc-shaped member that is joined to the lower half of the back surface of the cover 12 (the left side surface in FIG. 2B). Both ends of the optical fiber 4 are fixed, and the light emitting element 2 and the light receiving element 3 are also fixed to the optical fiber support member 10. Another optical fiber support member 11 that supports the optical fiber 4 is fixed to the front side of another optical fiber support member 10 as shown in FIG. The optical fiber support member 11 supports and positions the vicinity of the measurement gap 7 of the optical fiber 4. As described above, the measurement gap portion 7 can be easily positioned by supporting the vicinity of the measurement gap portion 7 with the optical fiber support member 11 different from the optical fiber support member 10 that supports both ends of the optical fiber 4. Can be. The optical fiber support member 11 may be directly fixed to the arcuate cover 12 instead of being fixed to the other optical fiber support members 10. Further, these two optical fiber support members 10 and 11 may be integrated.

光ファイバ4の測定用ギャップ部7に対応する位置である円弧状カバー12の円周方向中間部には、図1に正面図で示すように円周方向に延びるスリット状の開口13が設けられ、これにより測定用ギャップ部7が軸受内部の潤滑剤5に晒される。光ファイバ支持部材11は、図3(A),(B)に半部破断平面図および正面図で示すように、光ファイバ4の測定用ギャップ部7の近傍部を支持する部分が、円弧状カバー12の開口13からカバー12の表面側に向けて二股状に突出した横並びの一対の突出部11a,11aとされている。これにより、光ファイバ4の測定用ギャップ部7の近傍部が、円弧状カバー12からカバー外に突出させられる。   A slit-like opening 13 extending in the circumferential direction is provided in the circumferential intermediate portion of the arc-shaped cover 12 at a position corresponding to the measurement gap portion 7 of the optical fiber 4 as shown in a front view in FIG. As a result, the measurement gap 7 is exposed to the lubricant 5 inside the bearing. 3A and 3B, the optical fiber support member 11 has an arc-shaped portion that supports the vicinity of the measurement gap portion 7 of the optical fiber 4 as shown in a half cutaway plan view and a front view. A pair of projecting portions 11a and 11a are arranged side by side so as to project from the opening 13 of the cover 12 toward the surface of the cover 12 in a forked manner. As a result, the vicinity of the measurement gap 7 of the optical fiber 4 is projected from the arc-shaped cover 12 to the outside of the cover.

上記構成により、光ファイバ4の両端、発光素子2および受光素子3を支持固定する光フィアバ支持部材10の表面側がカバー12で覆われる。また、光ファイバ4の測定用ギャップ部7以外の部分は、図2(B)のように、表面側のカバー12と裏面側の光ファイバ支持部材10とで挟まれて形成される円弧状空間14内に配置される。これにより、潤滑剤5の流動による荷重から、光ファイバ4、発光素子2および受光素子3が保護される。   With the above configuration, both ends of the optical fiber 4 and the surface side of the optical fiber support member 10 that supports and fixes the light emitting element 2 and the light receiving element 3 are covered with the cover 12. Further, the portion of the optical fiber 4 other than the measurement gap portion 7 is an arc-shaped space formed by being sandwiched between the front surface side cover 12 and the rear surface side optical fiber support member 10 as shown in FIG. 14. Thereby, the optical fiber 4, the light emitting element 2, and the light receiving element 3 are protected from the load by the flow of the lubricant 5.

光ファイバ4の測定用ギャップ部7の近傍部は、図3のように、固定具16により軸方向に位置調整自在に前記光ファイバ支持部材11の両突出部11aに支持固定される。光ファイバ支持部材11の両突出部11aには、光ファイバ4の測定用ギャップ部7の両近傍部を互いに対向するように軸方向に挿通する光ファイバ挿通孔17と、これら両光ファイバ挿通孔17にそれぞれ直交する2つのねじ孔18とが設けられている。前記固定具16は、光ファイバ支持部材11の前記各ねじ孔18に螺合する止めねじからなる。前記各光ファイバ挿通孔17に挿通される光ファイバ4の測定用ギャップ部7の両近傍部をそれぞれ前記止めねじ16で押圧することにより、測定用ギャップ部7のギャップ量を調整した状態で、光ファイバ4の測定用ギャップ部7の両近傍部が光ファイバ支持部材11の両突出部11aに支持固定される。   As shown in FIG. 3, the vicinity of the measurement gap 7 of the optical fiber 4 is supported and fixed to both projecting portions 11 a of the optical fiber support member 11 by a fixture 16 so that the position of the optical fiber 4 can be adjusted in the axial direction. The two protruding portions 11a of the optical fiber support member 11 have optical fiber insertion holes 17 through which the adjacent portions of the measurement gap portion 7 of the optical fiber 4 are axially inserted so as to face each other, and both the optical fiber insertion holes. Two screw holes 18 that are orthogonal to 17 are provided. The fixture 16 includes a set screw that is screwed into the screw holes 18 of the optical fiber support member 11. In the state where the gap amount of the measurement gap portion 7 is adjusted by pressing both the adjacent portions of the measurement gap portion 7 of the optical fiber 4 inserted into each optical fiber insertion hole 17 with the set screw 16, respectively. Both near portions of the measurement gap portion 7 of the optical fiber 4 are supported and fixed to both projecting portions 11 a of the optical fiber support member 11.

円弧状カバー12への光ファイバ支持部材10,11の固定、あるいは光ファイバ支持部材10への他の光ファイバ支持部材11の固定は、ねじ、圧入、接着、溶接のいずれか1つ以上の結合処理により行われる。これにより、この潤滑剤劣化装置1の軸受への組込みを容易に行うことができる。   The fixing of the optical fiber support members 10 and 11 to the arc-shaped cover 12 or the fixing of the other optical fiber support members 11 to the optical fiber support member 10 is a combination of one or more of screws, press-fitting, adhesion, and welding. It is done by processing. Thereby, this lubricant deterioration device 1 can be easily incorporated into the bearing.

図4は、光ファイバ4の測定用ギャップ部7の近傍部を、前記光ファイバ支持部材11の両突出部11aに軸方向に位置調整自在に支持固定する固定具の他の構成例を示す。この固定具19は、光ファイバ4の測定用ギャップ部7の両近傍部にそれぞれ外嵌固定される2つの雄ねじからなる。この雄ねじ19は、図4(C)のように、ねじ部19aおよび位置決め用フランジ部19bを有する。この場合、光ファイバ支持部材11の両突出部11aには、光ファイバ4の測定用ギャップ部7の両近傍部を、互いに軸方向に対向するように螺合させる光ファイバ用ねじ孔17Aがそれぞれ設けられている。前記各光ファイバ用ねじ孔17Aに固定具である前記雄ねじ19のねじ部19aを、その位置決め用フランジ部19bが光ファイバ支持部材11の突出部11aの側面に当接する位置まで螺合させることにより、測定用ギャップ部7のギャップ量を調整した状態で、光ファイバ4の測定用ギャップ部7の両近傍部が光ファイバ支持部材11の各突出部11aに支持固定される。   FIG. 4 shows another configuration example of a fixture that supports and fixes the vicinity of the measurement gap portion 7 of the optical fiber 4 to both projecting portions 11 a of the optical fiber support member 11 so that the position thereof can be adjusted in the axial direction. The fixture 19 is composed of two male screws that are fitted and fixed to both adjacent portions of the measurement gap 7 of the optical fiber 4. As shown in FIG. 4C, the male screw 19 has a screw portion 19a and a positioning flange portion 19b. In this case, the optical fiber screw holes 17A for screwing the adjacent portions of the measurement gap portion 7 of the optical fiber 4 so as to face each other in the axial direction are formed in both the protruding portions 11a of the optical fiber support member 11, respectively. Is provided. By screwing the threaded portion 19a of the male screw 19 as a fixture into each optical fiber screw hole 17A to a position where the positioning flange portion 19b contacts the side surface of the protruding portion 11a of the optical fiber support member 11. In the state where the gap amount of the measurement gap portion 7 is adjusted, both neighboring portions of the measurement gap portion 7 of the optical fiber 4 are supported and fixed to the protruding portions 11 a of the optical fiber support member 11.

潤滑剤5が新品のときには透明に近い状態にあり、発光素子2から光ファイバ4を経由して投光され潤滑剤5を透過する透過光の強度は高い。ところが、潤滑剤5に混入する鉄粉(摩耗粉)などの異物の量が多くなると、透過光の強度が徐々に低下する。そこで、判定手段6は、透過光の強度に対応する受光素子3の出力から、潤滑剤5に混入している異物の量を検出する。潤滑剤5に混入する異物の量の増加は潤滑剤5の劣化の進行を意味するので、検出された異物の量から潤滑剤5の劣化具合を推定することができる。   When the lubricant 5 is new, it is nearly transparent, and the intensity of transmitted light that is projected from the light emitting element 2 via the optical fiber 4 and transmitted through the lubricant 5 is high. However, as the amount of foreign matter such as iron powder (wear powder) mixed in the lubricant 5 increases, the intensity of transmitted light gradually decreases. Therefore, the determination unit 6 detects the amount of foreign matter mixed in the lubricant 5 from the output of the light receiving element 3 corresponding to the intensity of transmitted light. Since the increase in the amount of foreign matter mixed in the lubricant 5 means the progress of deterioration of the lubricant 5, the degree of deterioration of the lubricant 5 can be estimated from the detected amount of foreign matter.

このように、この潤滑剤劣化検出装置1では、円弧状の光ファイバ4の両端にそれぞれ発光素子2および受光素子3を対向して設け、この円弧状の光ファイバ4の一部に潤滑剤5を介在させる測定用ギャップ部7を設け、その測定用ギャップ部7の近傍部を、その軸方向に位置調整自在に固定具16(19)を用いて光ファイバ支持部材11に支持固定するようにしているので、組立時における光ファイバ4の測定用ギャプ部7のギャップ量の調整が簡単となり、組立を容易に行うことができる。その結果、軸受に簡単に搭載できて、軸受内部の潤滑剤劣化状態を精度良く検出できる。   As described above, in the lubricant deterioration detecting device 1, the light emitting element 2 and the light receiving element 3 are provided at both ends of the arcuate optical fiber 4, respectively, and the lubricant 5 is provided on a part of the arcuate optical fiber 4. A measurement gap portion 7 is provided, and the vicinity of the measurement gap portion 7 is supported and fixed to the optical fiber support member 11 using a fixture 16 (19) so that the position of the gap portion 7 can be adjusted in the axial direction. Therefore, the adjustment of the gap amount of the measurement gap portion 7 of the optical fiber 4 at the time of assembly is simplified, and the assembly can be easily performed. As a result, it can be easily mounted on the bearing, and the lubricant deterioration state inside the bearing can be detected with high accuracy.

また、この実施形態では、光ファイバの測定用ギャップ部の近傍部を除く部分を円弧状のカバーで覆っているので、光ファイバ4を潤滑剤5の流動による荷重から保護でき、光ファイバ4の破損が防止される。   Further, in this embodiment, since the portion excluding the vicinity of the measurement gap portion of the optical fiber is covered with the arc-shaped cover, the optical fiber 4 can be protected from the load caused by the flow of the lubricant 5, and the optical fiber 4 Damage is prevented.

図5および図6は、上記実施形態の潤滑剤劣化検出装置1を、鉄道車両用軸受に込み込んでなる検出装置付き軸受の一例を示す。この検出装置付き軸受20は、図5に示すように、内輪21の両側に各々接して設けられた付属品である油切り25および後ろ蓋26とで鉄道車両用軸受ユニットを構成する。軸受20は、ころ軸受、詳しくは複列の円すいころ軸受からなり、各列のころ23,23に対して設けた分割型の内輪21,21と、一体型の外輪22と、前記ころ23,23と、保持器24とを備える。
後ろ蓋26は、車軸30に軸受20よりも中央側で取付けられて、外周に軸受シール31Aを摺接させたものである。油切り25は、車軸30に取付けられて外周に軸受シール31を摺接させたものである。これら軸受20の両端部に配置される両軸受シール31,31Aにより軸受20の内部に潤滑剤が封止され、かつ防塵・耐水性が確保される。
5 and 6 show an example of a bearing with a detection device in which the lubricant deterioration detection device 1 of the above embodiment is inserted into a railcar bearing. As shown in FIG. 5, the bearing 20 with the detecting device constitutes a railway vehicle bearing unit with an oil drain 25 and a rear lid 26 which are accessories provided in contact with both sides of the inner ring 21. The bearing 20 is composed of a roller bearing, specifically, a double row tapered roller bearing. The split type inner rings 21 and 21 provided for the rollers 23 and 23 in each row, the integrated outer ring 22, the rollers 23, 23 and a cage 24.
The rear lid 26 is attached to the axle 30 on the center side of the bearing 20 and has a bearing seal 31A in sliding contact with the outer periphery. The oil drainer 25 is attached to the axle 30 and has a bearing seal 31 in sliding contact with its outer periphery. A lubricant is sealed inside the bearing 20 by both bearing seals 31, 31 </ b> A disposed at both ends of the bearing 20, and dust and water resistance are ensured.

この場合、潤滑剤劣化検出装置1における回路部(判定手段6、発光回路8、受光回路9)を除くセンサ部(発光素子2、受光素子3、光ファイバ4、円弧状カバー12など)は、前記軸受シール31を有するシールユニット27内に組み込んで一体化されている。図6はシールユニット27の拡大断面図を示す。
この場合のシールユニット27は、軸受外輪22の端部に取付けられる環状のシールケース28と、このシールケース28の内径面に圧入嵌合されるリング部材29と,このリング部材29の内周面に圧入嵌合される軸受シール31とでなる。シールケース28は、軸受シール31を覆う環状の部材であって、軸方向に複数の段部が階段状に並ぶ断面形状とされ、その一端部を固定輪となる軸受外輪22の内径面に圧入嵌合させることで軸受外輪22に取付けられる。さらに、シールケース28の他端の小径段部は、油切り25のフランジ部25aの内向き幅面に形成されたリング状の溝38に遊嵌させることで、この溝38とシールケース28の小径段部との間に形成されるラビリンス隙間で、密封が図られている。
このシールケース28の中間段部の内径面に、断面L字状の前記リング部材29がその円筒部29aを圧入嵌合させて取付けられている。リング部材29の内径側に延びる立板部29bは、前記油切り25の外径面に対して所定のラビリンス隙間を形成するように配置されている。軸受シール31は、断面L字状の環状芯金32と、この環状芯金32の立板部に固定される弾性部材33とでなり、環状芯金32の円筒部を前記リング部材29の円筒部29aの内周面に圧入嵌合させることにより、リング部材29を介してシールケース28に固定される。前記弾性部材33には、油切り25の外径面に摺接するラジアルリップが形成されている。
In this case, sensor portions (light emitting element 2, light receiving element 3, optical fiber 4, arc-shaped cover 12, etc.) excluding the circuit portions (determining means 6, light emitting circuit 8, light receiving circuit 9) in lubricant deterioration detecting device 1 are It is integrated in a seal unit 27 having the bearing seal 31. FIG. 6 is an enlarged cross-sectional view of the seal unit 27.
In this case, the seal unit 27 includes an annular seal case 28 attached to the end of the bearing outer ring 22, a ring member 29 press-fitted into the inner diameter surface of the seal case 28, and an inner peripheral surface of the ring member 29. And a bearing seal 31 that is press-fitted into the bearing. The seal case 28 is an annular member that covers the bearing seal 31 and has a cross-sectional shape in which a plurality of steps are arranged stepwise in the axial direction. One end of the seal case 28 is press-fitted into the inner diameter surface of the bearing outer ring 22 serving as a fixed ring. It is attached to the bearing outer ring 22 by fitting. Furthermore, the small diameter step portion at the other end of the seal case 28 is loosely fitted into a ring-shaped groove 38 formed on the inwardly-width surface of the flange portion 25a of the oil drain 25, so that the small diameter of the groove 38 and the seal case 28 is reduced. The labyrinth gap formed between the step portions is sealed.
The ring member 29 having an L-shaped cross section is attached to the inner diameter surface of the intermediate step portion of the seal case 28 by press-fitting the cylindrical portion 29a. The standing plate portion 29 b extending to the inner diameter side of the ring member 29 is disposed so as to form a predetermined labyrinth gap with respect to the outer diameter surface of the oil drain 25. The bearing seal 31 includes an annular cored bar 32 having an L-shaped cross section and an elastic member 33 fixed to a standing plate part of the annular cored bar 32, and the cylindrical part of the annular cored bar 32 is a cylinder of the ring member 29. It is fixed to the seal case 28 via the ring member 29 by being press-fitted into the inner peripheral surface of the portion 29a. The elastic member 33 is formed with a radial lip that is in sliding contact with the outer diameter surface of the oil drain 25.

前記シールユニット27に対して、潤滑剤劣化検出装置1が同心に取付けられる。具体的には、シールケース28における大径段部の内径面に潤滑剤劣化検出装置1の円弧状カバー12が嵌め込まれ、続いて圧入される圧入リング34により、シールケース28の大径段部端面とリング部材29の立板部29bにわたって潤滑剤劣化検出装置1が押し当てられることで軸方向に位置決め固定される。このように潤滑剤劣化検出装置1を位置決め固定すると、その光ファイバ支持部材11の突出部11aおよび光ファイバ4の測定用ギャップ部7の近傍部が、内外輪21,22間の軸受空間の保持器24よりも内径側でころ23の大端面の付近に配置される。
軸受内部の潤滑剤5は、保持器24の内径面、外径面およびころ23の大端面に多く付着しているので、上記したように光ファイバ4の測定用ギャップ部7を配置することで、潤滑剤劣化検出装置1の円弧状カバー12により潤滑剤5の流動性が損なわれることなく、測定用ギャップ部7に潤滑剤5を入りやすくできる。これにより、潤滑剤劣化検出装置1による軸受内部の潤滑剤5の劣化検出を安定的に精度良く行うことができる。
また、円弧状カバー12をこのようにシールケース28と同心状に配置して潤滑剤劣化検出装置1を取付けると、軸受20内に潤滑剤劣化検出装置1を容易に位置決めでき、組立も容易となる。なお、この場合の潤滑剤劣化検出装置1の取付けは、前記圧入に限らず、ねじや接着などのいずれかの結合処理を1つ以上採用して行っても良い。
The lubricant deterioration detection device 1 is concentrically attached to the seal unit 27. Specifically, the large-diameter step portion of the seal case 28 is inserted into the inner diameter surface of the large-diameter step portion of the seal case 28 by the press-fitting ring 34 into which the arc-shaped cover 12 of the lubricant deterioration detection device 1 is fitted. The lubricant deterioration detection device 1 is pressed against the end surface and the upright plate portion 29b of the ring member 29 to be positioned and fixed in the axial direction. When the lubricant deterioration detection device 1 is positioned and fixed in this manner, the protrusion 11a of the optical fiber support member 11 and the vicinity of the measurement gap 7 of the optical fiber 4 maintain the bearing space between the inner and outer rings 21, 22. It is arranged in the vicinity of the large end surface of the roller 23 on the inner diameter side of the container 24.
Since the lubricant 5 inside the bearing adheres to the inner and outer diameter surfaces of the cage 24 and the large end surface of the roller 23, the measurement gap portion 7 of the optical fiber 4 can be disposed as described above. The lubricant 5 can easily enter the measurement gap 7 without the fluidity of the lubricant 5 being impaired by the arc-shaped cover 12 of the lubricant deterioration detection device 1. Thereby, the deterioration detection of the lubricant 5 inside the bearing by the lubricant deterioration detection device 1 can be stably and accurately performed.
Further, if the arcuate cover 12 is arranged concentrically with the seal case 28 in this manner and the lubricant deterioration detecting device 1 is attached, the lubricant deterioration detecting device 1 can be easily positioned in the bearing 20 and can be easily assembled. Become. The attachment of the lubricant deterioration detecting device 1 in this case is not limited to the press-fitting, and one or more joining processes such as screws and adhesion may be employed.

潤滑剤劣化検出装置1の発光素子2と発光回路8、および受光素子3と受光回路9をそれぞれ繋ぐ配線35は、潤滑剤劣化検出装置1の内部からシールケース28に設けられた孔36を貫通して、軸受20の外部に設置される発光回路8および受光回路9に接続される。シールケース28の前記孔36は内側から潤滑剤劣化検出装置1の円弧状カバー12で覆われ、さらに弾性体37でシールすることによって、防水処理が施される。
もう一方の軸受シール31Aもシールユニット27Aにより軸受外輪22に取付けられる。このシールユニット27Aは、潤滑剤劣化検出装置1を取付けていないほかは、前記シールユニット27と同じ構造とされている。
The wiring 35 connecting the light emitting element 2 and the light emitting circuit 8 and the light receiving element 3 and the light receiving circuit 9 of the lubricant deterioration detecting device 1 passes through the hole 36 provided in the seal case 28 from the inside of the lubricant deterioration detecting device 1. Then, it is connected to the light emitting circuit 8 and the light receiving circuit 9 installed outside the bearing 20. The hole 36 of the seal case 28 is covered with the arc-shaped cover 12 of the lubricant deterioration detection device 1 from the inside, and further sealed with an elastic body 37 to be waterproofed.
The other bearing seal 31A is also attached to the bearing outer ring 22 by the seal unit 27A. The seal unit 27A has the same structure as the seal unit 27 except that the lubricant deterioration detection device 1 is not attached.

なお、発光回路8や受光回路9は軸受20の内部に設置しても良い。軸受20の外部に回路を設置するスペースがない場合には、潤滑剤劣化検出装置1の円弧状カバー12を円周方向に延ばして、そのカバー12上に発光回路8および受光回路9を配置することで、軸受20内にこれらの回路を容易に設置できる。   The light emitting circuit 8 and the light receiving circuit 9 may be installed inside the bearing 20. When there is no space for installing a circuit outside the bearing 20, the arc-shaped cover 12 of the lubricant deterioration detection device 1 is extended in the circumferential direction, and the light emitting circuit 8 and the light receiving circuit 9 are arranged on the cover 12. Thus, these circuits can be easily installed in the bearing 20.

この検出装置付き軸受20によると、軸受内に封入された潤滑剤の劣化状態を、リアルタイムで正確に検出することができる。これにより、軸受20に動作異常が発生する前に潤滑剤の交換の必要性を判断でき、軸受20に潤滑不良による破損を防ぐことができる。また、潤滑剤交換の必要性を潤滑剤劣化検出装置1の出力によって判断できるため、使用期限前に廃棄される潤滑剤の量が減少する。   According to this bearing 20 with a detecting device, the deterioration state of the lubricant sealed in the bearing can be accurately detected in real time. Thereby, it is possible to determine the necessity of replacement of the lubricant before the operation abnormality occurs in the bearing 20, and it is possible to prevent the bearing 20 from being damaged due to poor lubrication. Further, since the necessity of replacing the lubricant can be determined by the output of the lubricant deterioration detecting device 1, the amount of lubricant discarded before the expiration date is reduced.

この発明の一実施形態に係る潤滑剤劣化検出装置の概略構成図である。1 is a schematic configuration diagram of a lubricant deterioration detection device according to an embodiment of the present invention. (A)は図1におけるA−A矢視断面図、(B)は図1におけるB−B矢視断面図、(C) は図1における矢印C方向から見た側面図である。1A is a cross-sectional view taken along the line A-A in FIG. 1, FIG. 1B is a cross-sectional view taken along the line BB in FIG. 1, and FIG. (A)は潤滑剤劣化検出装置における光ファイバの測定用ギャップ部の近傍部を支持する光ファイバ支持部材の半部破断平面図、(B)は同正面図である。(A) is a half-part fracture | rupture top view of the optical fiber support member which supports the vicinity part of the measurement gap part of the optical fiber in a lubricant deterioration detector, (B) is the same front view. (A)は同光ファイバ支持部材の他の構成例の半部破断平面図、(B)は同平面図、(C)は同光ファイバ支持部材への光ファイバ支持固定用の固定具の平面図である。(A) is a half cutaway plan view of another configuration example of the optical fiber support member, (B) is the plan view, and (C) is a plane of a fixture for fixing the optical fiber to the optical fiber support member. FIG. 図1の潤滑剤劣化検出装置を搭載した検出装置付き軸受の一構成例を示す断面図である。It is sectional drawing which shows one structural example of the bearing with a detection apparatus which mounts the lubricant deterioration detection apparatus of FIG. 同検出装置付き軸受のシールユニットの部分の拡大断面図である。It is an expanded sectional view of the part of the seal unit of the bearing with the same detection device. 潤滑剤劣化検出装置の従来例の概略構成図である。It is a schematic block diagram of the prior art example of a lubricant deterioration detection apparatus.

符号の説明Explanation of symbols

1…潤滑剤劣化検出装置
2…発光素子
3…受光素子
4…光ファイバ
5…潤滑剤
7…測定用ギャップ部
11…光ファイバ支持部材
12…円弧状カバー
16…固定具(止めねじ)
17…光ファイバ挿通孔
17A…光ファイバ用ねじ孔
18…ねじ孔
19…固定具(雄ねじ)
19a…ねじ部
19b…位置決め用フランジ部
20…検出装置付き軸受
DESCRIPTION OF SYMBOLS 1 ... Lubricant deterioration detection apparatus 2 ... Light emitting element 3 ... Light receiving element 4 ... Optical fiber 5 ... Lubricant 7 ... Measurement gap part 11 ... Optical fiber support member 12 ... Arc-shaped cover 16 ... Fixing tool (set screw)
17 ... Optical fiber insertion hole 17A ... Optical fiber screw hole 18 ... Screw hole 19 ... Fixing tool (male screw)
19a ... Screw portion 19b ... Positioning flange portion 20 ... Bearing with detection device

Claims (3)

円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、
前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、
前記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を挿通する光ファイバ挿通孔と、この光ファイバ挿通孔と直交するねじ孔とを有し、前記固定具が、前記光ファイバ支持部材の前記ねじ孔に螺合して前記測定用ギャップ部の近傍部を押圧する止めねじからなり、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたことを特徴とする軸受の潤滑剤劣化検出装置。
A light emitting element and a light receiving element are provided opposite to each other at both ends of an arc-shaped optical fiber, and a measurement gap portion for interposing a lubricant is provided in a part of the arc-shaped optical fiber. a or lubricants deterioration detector bearings performing the deterioration detection of the encapsulated lubricant,
An optical fiber support member for supporting the vicinity of the measurement gap portion of the optical fiber and a vicinity of the measurement gap portion of the optical fiber are fixed to the optical fiber support member so as to be adjustable in the axial direction. set the fixture to be,
The optical fiber support member includes an optical fiber insertion hole that passes through a vicinity of the measurement gap portion of the optical fiber, and a screw hole that is orthogonal to the optical fiber insertion hole. A set screw that is screwed into the screw hole of the fiber support member and presses the vicinity of the gap portion for measurement;
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber but bearing Jun lubricant deterioration detecting device you characterized in that it is arranged in the vicinity of the large end face of the roller at the inner diameter side of the cage of the bearing space of the inner and outer rings of the bearing.
円弧状の光ファイバの両端にそれぞれ発光素子および受光素子を対向して設け、この円弧状の光ファイバの一部に潤滑剤を介在させる測定用ギャップ部を設けた、軸受に搭載されて軸受内部に封入された潤滑剤の劣化検出を行う軸受の潤滑剤劣化検出装置であって、
前記光ファイバの前記測定用ギャップ部の近傍部を支持する光ファイバ支持部材と、前記光ファイバの前記測定用ギャップ部の近傍部を、その軸方向に位置調整自在に前記光ファイバ支持部材に固定する固定具とを設け、
前記光ファイバ支持部材は、前記光ファイバの前記測定用ギャップ部の近傍部を螺合させる光ファイバ用ねじ孔を有し、前記固定具が、ねじ部および位置決め用フランジ部を有し前記光ファイバの前記測定用ギャップ部の近傍部に外嵌固定される雄ねじからなり、この雄ねじの前記ねじ部を前記光ファイバ用ねじ孔に螺合させ前記位置決め用フランジ部を前記光ファイバ支持部材に当接させるものとし、
前記光ファイバの前記測定用ギャップ部の近傍部を除く部分を覆う円弧状のカバーを設け、このカバーの円周方向中間部に円周方向に延びるスリット状の開口を設け、前記光ファイバ支持部材のうち、前記測定用ギャップ部の近傍部を支持する部分が前記開口から突出する突出部とされ、前記軸受が円すいころ軸受からなり、これら突出部および光ファイバの前記測定用ギャップ部の近傍部が、軸受の内外輪の軸受空間の保持器よりも内径側でころの大端面の付近に配置されたことを特徴とする軸受の潤滑剤劣化検出装置。
A light emitting element and a light receiving element are provided opposite to each other at both ends of an arc-shaped optical fiber, and a measurement gap portion for interposing a lubricant is provided in a part of the arc-shaped optical fiber. A lubricant deterioration detection device for a bearing that detects deterioration of the lubricant enclosed in
An optical fiber support member for supporting the vicinity of the measurement gap portion of the optical fiber and a vicinity of the measurement gap portion of the optical fiber are fixed to the optical fiber support member so as to be adjustable in the axial direction. And a fixing tool
The optical fiber support member has an optical fiber screw hole for screwing the vicinity of the measurement gap portion of the optical fiber, and the fixture has a screw portion and a positioning flange portion. A male screw externally fitted and fixed in the vicinity of the measurement gap portion, and the screw portion of the male screw is screwed into the optical fiber screw hole so that the positioning flange portion is brought into contact with the optical fiber support member. it is assumed to be,
An arc-shaped cover that covers a portion excluding the vicinity of the measurement gap portion of the optical fiber is provided, a slit-like opening extending in the circumferential direction is provided in a circumferential intermediate portion of the cover, and the optical fiber support member Of these, the portion supporting the vicinity of the measurement gap is a protrusion protruding from the opening, and the bearing is a tapered roller bearing, and the protrusion and the vicinity of the measurement gap of the optical fiber but Jun lubricant deterioration detecting device of the bearing, characterized in that disposed in the vicinity of the large end face of the roller at the inner diameter side of the cage of the bearing space of the inner and outer rings of the bearing.
請求項1または請求項2に記載の潤滑剤劣化検出装置を軸受に搭載した検出装置付き軸受。 A bearing with a detection device, wherein the lubricant deterioration detection device according to claim 1 is mounted on the bearing.
JP2006312550A 2006-11-20 2006-11-20 Lubricant deterioration detection device and bearing with detection device Expired - Fee Related JP4986584B2 (en)

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