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JP4990743B2 - White pepper and method for producing the same - Google Patents
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JP4990743B2 - White pepper and method for producing the same - Google Patents

White pepper and method for producing the same Download PDF

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JP4990743B2
JP4990743B2 JP2007308000A JP2007308000A JP4990743B2 JP 4990743 B2 JP4990743 B2 JP 4990743B2 JP 2007308000 A JP2007308000 A JP 2007308000A JP 2007308000 A JP2007308000 A JP 2007308000A JP 4990743 B2 JP4990743 B2 JP 4990743B2
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white pepper
enzyme
peppercorns
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pepper
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JP2009131160A (en
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晃生 榊
真幸 阿部
高司 並木
良三 中原
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Kaneka Corp
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本発明は、白胡椒の製造方法および白胡椒に関する。   The present invention relates to a method for producing white pepper and white pepper.

香辛料の重要品目の一つである胡椒には、黒胡椒と白胡椒とがある。通常、黒胡椒は、胡椒(Piper nigrum L.)の未熟な実を収穫して乾燥して得られ、一方、白胡椒は、胡椒の完熟した実を収穫し、その果皮を除去してから乾燥して得られる。白胡椒は黒胡椒に比べると生産量が少なく、また香りも黒胡椒に比べると上品でマイルドであるため、白胡椒は黒胡椒よりも一般的に高価である。   Black pepper and white pepper are one of the important spices. Usually, black pepper is obtained by harvesting and drying the immature fruit of pepper nigrum L., while white pepper harvests the ripe fruit of pepper and removing the peel and drying it. Is obtained. White pepper is generally less expensive than black pepper because white pepper is less produced than black pepper and the aroma is refined and mild compared to black pepper.

白胡椒の具体的な製造方法としては、例えば、収穫された胡椒の実を麻の袋に充填し、川などの流水または溜池、プールなどの水中に7日から14日程度浸漬する。この水への浸漬により果皮が軟らかくなった後の胡椒の実を、麻の袋からザルなどに移し、水中で果皮を除去すると同時に洗浄する。更に、この果皮を除去した種子を天日乾燥などにより乾燥することで、一般的に流通している白胡椒の原形(ホール)が得られる(例えば、非特許文献1、p353及びp357〜359参照)。   As a specific method for producing white pepper, for example, harvested peppercorns are filled in a hemp bag and immersed in flowing water such as a river or water such as a pond or a pool for about 7 to 14 days. The fruit of the pepper after the skin has become soft by soaking in water is transferred from the hemp bag to a colander, and the skin is removed and washed at the same time in water. Furthermore, the seeds from which the skin has been removed are dried by sun-drying or the like, thereby obtaining a generally distributed white pepper (hole) (see, for example, Non-Patent Document 1, p353 and p357-359). ).

上記の製造方法は、伝統的な方法であり、実際の生産場所は、例えば、小規模なものは栽培農家の近辺の小川や池であり、規模の大きなものは集荷場でのプールなどである。しかし、いずれの場合も、基本となる水への浸漬工程は管理された状態でないことが多く、品質上の改善の余地(課題)を有している。その課題の第1は、浸漬中の醗酵により3−メチルインドール(スカトール)や4−メチルフェノール(p−クレゾール)、3−メチルフェノール、ブタン酸など、由来の発酵臭あるいは腐敗臭といわれる好ましくない臭いが発生し、白胡椒の重要な品質要件である本来の上品でマイルドな香りが大きく損なわれることである。課題の第2は、長時間の水への浸漬により、香気成分や精油成分の散逸が起こり、香りが弱くなることである。また課題の第3は、水への浸漬時間が7日から14日と長いため、その間に、胡椒の実の種子表面(原料となる胡椒の実の果皮が除去されて得られた白胡椒の果皮となる)は、ポリフェノール類、クロロフィル類の酸化などに起因して浸漬水が褐色を呈することが原因と推察される褐色化が進み、好ましい白色が損なわれ、商品価値が低下することである。このように褐色化により好ましい白色が損なわれた場合は、必要に応じて次亜塩素酸ソーダ、亜硫酸ソーダなどの漂白剤による漂白処理が行われることがある。しかし、このような漂白処理は、化学薬品の使用、多量の水洗水の使用、等の面から好ましいことではない。さらに、課題の第4は、浸漬場への流水を通じた、土砂、化学物質、汚濁物質などによる汚染の恐れと、腐敗が進んだ場合の微生物汚染の恐れがあることである。   The above manufacturing method is a traditional method, and the actual production place is, for example, a stream or a pond near the cultivating farmhouse for a small one, and a pool at a collection place for a large one. . However, in any case, the basic water immersion process is often not in a controlled state, and there is room for improvement in quality (problems). The 1st of the subject is unpreferable said to be fermentation odor or rot smell derived from 3-methylindole (skatole), 4-methylphenol (p-cresol), 3-methylphenol, butanoic acid, etc. by fermentation during immersion. Odor is generated, and the original elegant and mild fragrance, which is an important quality requirement for white pepper, is greatly impaired. The second problem is that fragrance components and essential oil components are dissipated by soaking in water for a long time, and the fragrance is weakened. The third problem is that the immersion time in water is as long as 7 to 14 days. During this period, the seed surface of peppercorns (white pepper obtained by removing the peel of peppercorns as a raw material) The result is browning, which is presumed to be caused by browning of the immersion water due to oxidation of polyphenols and chlorophylls, and the preferred white color is impaired and the commercial value is reduced. . When the preferred white color is impaired by browning as described above, bleaching with a bleaching agent such as sodium hypochlorite or sodium sulfite may be performed as necessary. However, such bleaching treatment is not preferable from the viewpoints of using chemicals, using a large amount of washing water, and the like. Furthermore, the fourth problem is that there is a risk of contamination by earth and sand, chemical substances, pollutants, etc. through running water to the submersion, and there is a risk of microbial contamination when decaying.

また、白胡椒の他の製造方法として、乾燥済みの黒胡椒の実を麻の袋に充填し、前記と同様に、川などの流水または溜池、プールなどの水に7日から14日程度浸漬する方法も知られている。この方法も前記と同様に、果皮が軟らかくなった後に、麻の袋からザルなどに内容物を移し、水中で果皮を除去する方法である。この方法においても、前記従来方法と同様な問題点を有しており、品質上、必ずしも好ましい製造方法とはいえない。   As another method for producing white pepper, dried black pepper is filled in a hemp bag and, as described above, immersed in running water such as a river or water in a pond or a pool for about 7 to 14 days. The method of doing is also known. Similarly to the above, this method is a method in which after the skin becomes soft, the contents are transferred from the hemp bag to a colander and the skin is removed in water. This method also has the same problems as the conventional method, and is not necessarily a preferable production method in terms of quality.

上記のような伝統的な白胡椒の製造法における課題を解決するために、以下のような製造方法も提案されている。例えば、原料となる胡椒の実を沸騰水に10〜15分間浸漬するか、または蒸気により蒸すなどブランチング処理して果皮を軟化させた上、機械的に除去して白胡椒を製造する(非特許文献1、p358〜359及びp372参照。)。機械的な果皮の除去方法では、特に意識して薄皮を残さない限り、除去工程での種子の破壊により収率が低下するため、経済性の面で好ましい製造方法ではない。さらに、蒸気により蒸す方法では、香気成分が失われ香りの弱い白胡椒となるため、風味の面で好ましい製造方法ではない。また、沸騰水中に15〜25分間浸漬し(ブランチング処理)、果皮を軟化させて白胡椒を製造する方法が試みられている(非特許文献1、p358〜359及びp372参照。)。この方法によると、前記伝統的な製造法に較べて、醗酵臭が抑えられ、クリアな香りの白胡椒が出来る。しかし、沸騰水へ浸漬する方法(ブランチング処理)では、沸騰水中への浸漬により、香気成分が飛散して風味が弱くなる。さらに、溶出したポリフェノール、クロロフィルなどの酸化による褐変に起因すると推察される熱水の褐色化により種子の表面が着色するため、色の面で好ましい製造方法ではない。   In order to solve the problems in the traditional white pepper production method as described above, the following production method has also been proposed. For example, the raw pepper as a raw material is immersed in boiling water for 10 to 15 minutes, or blanched by steaming or the like to soften the peel, and then mechanically removed to produce white pepper (non-paste) (See Patent Document 1, p358 to 359 and p372.) The mechanical peel removal method is not a preferable production method in terms of economy because the yield decreases due to the destruction of the seeds in the removal step unless the skin is particularly consciously left. Furthermore, the method of steaming with steam is not a preferable production method in terms of flavor because the aromatic component is lost and white pepper is weak. In addition, a method for producing white pepper by dipping in boiling water for 15 to 25 minutes (branching treatment) to soften the fruit skin (see Non-Patent Document 1, p358 to 359 and p372) has been attempted. According to this method, compared with the above-mentioned traditional production method, the fermentation odor is suppressed, and a white pepper with a clear scent can be produced. However, in the method of immersing in boiling water (branching treatment), the fragrance component is scattered by the immersion in boiling water and the flavor is weakened. Furthermore, since the surface of the seed is colored by the browning of hot water presumed to be caused by browning due to oxidation of the eluted polyphenol, chlorophyll, etc., it is not a preferable production method in terms of color.

さらに、上記のような沸騰水へ浸漬する方法(ブランチング処理)と共に、酵素処理を併用することによる胡椒の実の果皮除去が行われているが(非特許文献2)、色の面、除去工程での種子の破壊による収率低下、酵素処理後の廃水の問題など課題が多く残されている。   Furthermore, pepper peels are removed by using an enzyme treatment together with a method of soaking in boiling water (branching treatment) as described above (Non-Patent Document 2). Many problems remain, such as yield reduction due to seed destruction in the process and problems with wastewater after enzyme treatment.

また、乾燥済みの黒胡椒の果皮を機械的に剥皮する方法も提案されている(例えば、特許文献1及び非特許文献1、p372参照。)。しかし、この機械的方法では、剥皮工程での種子の破壊により収率が低下するため、経済性の面で好ましい製造方法ではない。さらに、酸あるいはアルカリなどの薬品により果皮を軟化させる方法も提案されている(例えば、非特許文献1、p372参照。)。しかし、この薬品処理による方法は、実用化されていない。   A method of mechanically peeling the dried black pepper peel has also been proposed (see, for example, Patent Document 1 and Non-Patent Document 1, p372). However, this mechanical method is not a preferable production method in terms of economy because the yield is reduced due to seed destruction in the peeling process. Furthermore, a method of softening the skin with a chemical such as acid or alkali has also been proposed (see, for example, Non-Patent Document 1, p372). However, this chemical treatment method has not been put into practical use.

このように、水に浸漬する伝統的な方法に代替しうる、色および風味が改良され、かつ衛生面も改善された高品質の白胡椒を製造する方法は知られていなかった。
国際公開第07/017246号パンフレット P.N.Ravindran、BLACK PEPPER、THE NETHERLAND、Harwood Academic Publishers、2000/01) Gopinathan K.M. & Manilal V.B.、Pectinolytic Decortication of Pepper(Piper nigrum L.)、J. Food Sci. Technol、2004、41(1)、p.74-7
Thus, there has been no known method for producing high-quality white pepper with improved color and flavor and improved hygiene, which can replace the traditional method of immersing in water.
International Publication No. 07/017246 Pamphlet P. N. (Ravindran, BLACK PEPPER, THE NETHERLAND, Harwood Academic Publishers, 2000/01) Gopinathan KM & Manilal VB, Pectinolytic Decortication of Pepper (Piper nigrum L.), J. Food Sci. Technol, 2004, 41 (1), p.74-7

酵素反応時に使用された反応液の排水負荷を軽減し、且つ漂白することなく白胡椒の色をより白くし、且つ収率良く白胡椒を製造する方法を提供すること。さらには胡椒の実の果皮、果実を副生物として容易に利用できるようにすること。   To provide a method for reducing the drainage load of a reaction solution used in an enzyme reaction, making white pepper whiter without bleaching, and producing white pepper in a high yield. Furthermore, make it easy to use the peels and fruits of peppercorns as by-products.

本発明者らは上記課題を解決するために鋭意研究を重ねた結果、ブランチング処理を行わずに胡椒の実の果皮を除去し、酵素処理することで、排水負荷をかけることなく非常に色の白い白胡椒を製造できることを見出し、本発明を完成するに至った。   As a result of intensive research to solve the above-mentioned problems, the present inventors have removed the peel of peppercorn without performing a blanching treatment, and by performing an enzyme treatment, it is possible to achieve a very high color without applying a drainage load. It was found that white white pepper can be produced, and the present invention was completed.

即ち、本発明の第一は、
(1)植物組織崩壊作用を有する酵素を作用させる酵素処理を含む白胡椒の製造方法であって、酵素処理前に、ブランチング処理を行わずに胡椒の実の果皮を除去することを特徴とする白胡椒の製造方法、
(2)酵素処理前に実質的に薄皮が残るように胡椒の実の果皮を機械的に除去することを特徴とする上記記載の白胡椒の製造方法、
(3)前記胡椒の実が、凍結していることを特徴とする上記記載の白胡椒の製造方法、
(4)前記植物組織崩壊作用を有する酵素として、セルラーゼ、ヘミセルラーゼ、ペクチナーゼ、プロトペクチナーゼ、及びグルカナーゼからなる群から選択される少なくとも1種を使用する上記記載の白胡椒の製造方法、
(5)前記胡椒の実が、生の胡椒の実、凍結された胡椒の実または乾燥された胡椒の実の何れかである上記記載の白胡椒の製造方法、
(6)植物組織崩壊作用を有する酵素を、抗酸化剤の存在下で作用させることを特徴とする上記記載の白胡椒の製造方法、
(7)酵素処理後の洗浄後に種子部を分離した後に残った混合液のCOD測定値が、胡椒の実100重量部に対して水を290重量部使用したとして換算した時、2000ppm以下である上記記載の白胡椒の製造方法、
に関する。本発明の第二は、
(8)上記記載の方法により製造された白胡椒、
)上記記載の白胡椒を用いてなる食品、
に関する。
That is, the first of the present invention is
(1) A method for producing white pepper comprising an enzyme treatment that causes an enzyme having a plant tissue disrupting action to act, wherein the fruit peel of peppercorn is removed without performing a blanching treatment before the enzyme treatment. To make white pepper,
(2) The method for producing white pepper as described above, wherein the peel of the peppercorns is mechanically removed so that substantially thin skin remains before the enzyme treatment,
(3) The method for producing white pepper as described above, wherein the peppercorns are frozen.
(4) The method for producing white pepper according to the above, using at least one selected from the group consisting of cellulase, hemicellulase, pectinase, protopectinase, and glucanase as the enzyme having a plant tissue disrupting action,
(5) The method for producing white pepper as described above, wherein the peppercorns are either raw pepperberries, frozen pepperberries or dried peppercorns,
(6) The method for producing white pepper as described above, wherein an enzyme having a plant tissue disrupting action is allowed to act in the presence of an antioxidant.
(7) The COD measurement value of the mixed liquid remaining after separating the seed part after washing after the enzyme treatment is 2000 ppm or less when converted to 290 parts by weight of water with respect to 100 parts by weight of peppercorns. A method for producing the white pepper as described above,
About. The second of the present invention is
(8) white pepper produced by the method described above,
( 9 ) a food comprising the white pepper as described above,
About.

本発明に従えば、酵素反応時に使用された反応液の排水負荷を軽減し、且つ漂白することなく白胡椒の色をより白くし、且つ収率良く白胡椒を製造する方法を提供することができる。さらには胡椒の実の果皮、果実を副生物として容易に利用できる。   According to the present invention, it is possible to provide a method for reducing the drainage load of a reaction solution used during an enzyme reaction, making white pepper whiter without bleaching, and producing white pepper in a high yield. it can. Furthermore, the peels and fruits of peppercorns can be easily used as by-products.

以下、本発明につき、さらに詳細に説明する。本発明の白胡椒の製造方法は、酵素処理前に胡椒の実の果皮を除去し、その後、植物組織崩壊作用を有する酵素を作用させ、洗浄し、乾燥する工程を経ることを特徴とする。本発明のように酵素処理を行う製造方法においては、白胡椒の色をより白くするためには、胡椒の実の果皮を除去する前にブランチング処理をしない方が好ましい。白胡椒の色をより白くするためには、収穫後の胡椒の実を凍結することなく直ぐに果皮を除去することも好ましい。また果皮の除去の容易さから、植物組織崩壊作用を有する酵素による酵素処理前に、胡椒の実を凍結しておいてから果皮を除去することが好ましい。   Hereinafter, the present invention will be described in more detail. The method for producing white pepper according to the present invention is characterized in that the peel of peppercorns is removed before the enzyme treatment, and then an enzyme having a plant tissue disrupting action is allowed to act, washed and dried. In the production method in which the enzyme treatment is performed as in the present invention, it is preferable not to perform the blanching treatment before removing the peel of the peppercorns in order to make the white pepper color whiter. In order to make the white pepper color whiter, it is also preferable to immediately remove the peel without freezing the harvested peppercorns. Moreover, it is preferable to remove the peel after freezing the peppercorns before the enzyme treatment with an enzyme having a plant tissue-disintegrating action because of easy removal of the peel.

本発明に用いる胡椒の実は、世界的に胡椒の原料として栽培されている植物種である胡椒(Piper nigrum L.)から収穫される実でよく、植物種内での変種、系統、品種などは問わない。前記胡椒の実を収穫する時期としては、赤くなる程度まで熟した時が風味の質の面から好ましいが、未熟であっても黒胡椒の原料となるレベルまで生育すれば使用できる。また、未熟な胡椒の実および完熟した胡椒の実が混在していてもよい。   The peppercorns used in the present invention may be harvested from pepper (L.), which is a plant species that is cultivated worldwide as a raw material for pepper. Varieties, lines, varieties, etc. within the plant species are It doesn't matter. The time to harvest the peppercorns is preferably from the point of ripeness to redness, but it can be used as long as it grows to a level that is a raw material for black pepper even if it is immature. Further, immature pepper fruit and fully-ripened pepper fruit may be mixed.

本発明に使用する植物組織崩壊作用を有する酵素は、植物組織のセルロース、ヘミセルロース、ペクチン、プロトペクチンなどに作用する酵素であり、具体的な酵素の種類としては、セルラーゼ、ヘミセルラーゼ、ペクチナーゼ、プロトペクチナーゼなどが挙げられ、これらの中から1種あるいは2種以上を組み合わせて使用する。具体的には、例えば、セルラーゼとしては、製剤として販売されている、Celluclast 1.5L(novozymes社製)、セルラーゼ“オノズカ”3S(ヤクルト薬品工業株式会社製)、セルラーゼY−NC(ヤクルト薬品工業株式会社製)、セルロシンAC40(エイチビイアイ株式会社製)、セルラーゼA「アマノ」3(天野エンザイム株式会社製)、セルラーゼT「アマノ」4(天野エンザイム株式会社製)などが挙げられる。ヘミセルラーゼとしては、製剤として販売されている、セルロシンHC100(エイチビイアイ株式会社製)、セルロシンHC(エイチビイアイ株式会社製)、ヘミセルラーゼ「アマノ」90(天野エンザイム株式会社製)などが挙げられる。また、ペクチナーゼとしては、製剤として販売されている、ペクチナーゼSS(ヤクルト薬品工業株式会社製)、セルロシンPE60(エイチビイアイ株式会社製)、ペクチナーゼG「アマノ」(天野エンザイム株式会社製)、Pectinase−GODO(合同酒精株式会社製)などが挙げられる。さらに、プロトペクチナーゼとしては、製剤として販売されている、マセレイティングエンザイムY(ヤクルト薬品工業株式会社製)、マセロチームA(ヤクルト薬品工業株式会社製)、セルロシンME(エイチビイアイ株式会社製)などが挙げられる。グルカナーゼとしてはViscozymeL(novozymes社製)などが挙げられる。本発明では、これらの酵素製剤の中から、少なくとも1種使用すればよい。使用する酵素の形態としては、液体状態(例えば、水あるいは緩衝液などに溶解した溶液状態)、粉末状態(例えば、糖類などとの混合物状態でも可能である)などのいずれの形態でも使用可能である。   The enzyme having a plant tissue-disintegrating action used in the present invention is an enzyme that acts on cellulose, hemicellulose, pectin, protopectin, etc. in plant tissue. Specific types of enzymes include cellulase, hemicellulase, pectinase, proto A pectinase etc. are mentioned, Among these, it uses 1 type or in combination of 2 or more types. Specifically, for example, cellulase 1.5L (manufactured by Novozymes), cellulase “Onozuka” 3S (manufactured by Yakult Yakuhin Kogyo Co., Ltd.), cellulase Y-NC (Yakult Yakuhin Kogyo Co., Ltd.) are marketed as cellulases. Cellulosin AC40 (manufactured by HIBI Co., Ltd.), cellulase A “Amano” 3 (manufactured by Amano Enzyme Co., Ltd.), cellulase T “Amano” 4 (manufactured by Amano Enzyme Co., Ltd.), and the like. Examples of hemicellulase include cellulosin HC100 (manufactured by HIBI), cellulosin HC (manufactured by HIBI), hemicellulase “Amano” 90 (manufactured by Amano Enzyme) and the like, which are sold as preparations. Further, as pectinase, pectinase SS (manufactured by Yakult Pharmaceutical Co., Ltd.), cellulosin PE60 (manufactured by HIBI AI Co., Ltd.), pectinase G “Amano” (manufactured by Amano Enzyme Co., Ltd.), Pectinase-GODO ( And the like). Further, examples of protopectinase include macelating enzyme Y (manufactured by Yakult Yakuhin Kogyo Co., Ltd.), maceroteam A (manufactured by Yakult Yakuhin Kogyo Co., Ltd.), cellulosin ME (manufactured by Hibiai Co., Ltd.), etc. . Examples of the glucanase include Viscozyme L (manufactured by Novozymes). In the present invention, at least one of these enzyme preparations may be used. As the form of the enzyme to be used, any form such as a liquid state (for example, a solution state dissolved in water or a buffer solution) or a powder state (for example, a mixture state with saccharides or the like) can be used. is there.

胡椒の実に、酵素を作用させる方法としては、酵素が液体状態の場合は、酵素溶液の中に原料となる胡椒の実を浸漬してもよいし、また、原料となる胡椒の実に酵素溶液を噴霧あるいは塗布してもよい。酵素が粉末状態の場合は、例えば、原料となる胡椒の実を適量の水の噴霧などで湿った状態にしたうえで、直接振りかける。酵素が液体状態、粉末状態いずれの場合も、撹拌することが、反応効率が上がるため好ましい。また、反応効率を上げるため、酵素反応の途中で酵素溶液を交換してもよい。   As a method of causing an enzyme to act on peppercorns, when the enzyme is in a liquid state, the peppercorns as a raw material may be immersed in the enzyme solution, or the enzyme solution may be immersed in the peppercorns as a raw material. It may be sprayed or applied. In the case where the enzyme is in a powder state, for example, the peppercorns as a raw material is moistened by spraying an appropriate amount of water and then directly sprinkled. When the enzyme is in a liquid state or a powder state, stirring is preferable because the reaction efficiency increases. In order to increase the reaction efficiency, the enzyme solution may be exchanged during the enzyme reaction.

使用する酵素の量は、原料としての胡椒の実の状態や、使用する酵素製品の酵素の状態、酵素活性の強さなどにより異なるが、果皮を除去した後の酵素処理前の胡椒の実に残っている外皮や果肉部を充分に崩壊できる量を使用する。また、反応時間については、酵素反応が過度に進んでも種子表面の薄皮の崩壊は進行しないため特に制限はないが、風味保持および生産性の面から、1〜72時間にすることが好ましい。酵素を多量に使用すれば1時間より短い時間でも果皮を崩壊させることは可能であるが、経済的ではない。72時間より長くなると、香気成分の飛散、色の悪化の原因になる。   The amount of enzyme used depends on the state of peppercorn as a raw material, the state of the enzyme in the enzyme product used, the strength of enzyme activity, etc., but remains in the peppercorn before enzyme treatment after removing the peel. Use an amount that can sufficiently disintegrate the skin and pulp. Further, the reaction time is not particularly limited because the thin skin on the seed surface does not proceed even if the enzyme reaction proceeds excessively, but it is preferably 1 to 72 hours from the viewpoint of flavor retention and productivity. If the enzyme is used in a large amount, it is possible to disintegrate the skin even in a time shorter than 1 hour, but it is not economical. If it is longer than 72 hours, it causes scattering of aroma components and deterioration of color.

酵素反応の際に、抗酸化剤の存在下で植物組織崩壊酵素を胡椒の実に作用させることにより、酵素溶液の褐色化の程度が低くなり、種子表面(白胡椒の果皮となる)の着色が抑制されるため、色の面で好ましい白胡椒が得られるため、酵素反応は、抗酸化剤の存在下で行うことが好ましい。これは、抗酸化剤によりポリフェノール、クロロフィルなどの酸化を抑制するため、褐色化の程度が低く抑えられると推察されるが、詳細は明らかではない。本発明に使用できる抗酸化剤は、水溶性の抗酸化剤が、酵素溶液への溶解度が高いため好ましい。抗酸化剤としては、例えば、アスコルビン酸、アスコルビン酸ナトリウム、エリソルビン酸、エリソルビン酸ナトリウム、クエン酸、カテキン、没食子酸、ローズマリー抽出物、甘草抽出物、ひまわり種子抽出物、生コーヒー豆抽出物、糖・アミノ酸複合体、ゼラチンペプタイドおよびペクチン分解物などが挙げられる。これらの中でも、色および風味の面から、アスコルビン酸、アスコルビン酸ナトリウム、エリソルビン酸、エリソルビン酸ナトリウムおよびクエン酸がより好ましい。   In the enzyme reaction, by causing the plant tissue-disrupting enzyme to act on peppercorns in the presence of an antioxidant, the degree of browning of the enzyme solution is reduced, and coloring of the seed surface (which becomes the peel of white pepper) Since it is suppressed, white pepper that is preferable in terms of color can be obtained. Therefore, the enzyme reaction is preferably performed in the presence of an antioxidant. This is presumed that the degree of browning can be kept low because the antioxidant suppresses the oxidation of polyphenol, chlorophyll, etc., but the details are not clear. As the antioxidant that can be used in the present invention, a water-soluble antioxidant is preferable because of its high solubility in an enzyme solution. Examples of antioxidants include ascorbic acid, sodium ascorbate, erythorbic acid, sodium erythorbate, citric acid, catechin, gallic acid, rosemary extract, licorice extract, sunflower seed extract, raw coffee bean extract, Examples include sugar / amino acid complexes, gelatin peptides, and pectin degradation products. Among these, ascorbic acid, sodium ascorbate, erythorbic acid, sodium erythorbate, and citric acid are more preferable in terms of color and flavor.

本発明におけるブランチング処理とは、沸騰水中に15〜30分間程度浸漬する等の通常の方法や、香気成分や精油成分の散逸抑制、色調の悪化抑制を目的とした、通常より短い時間である1〜15分間程度沸騰水中に浸漬する方法、さらには水蒸気中に1〜60分間放置しておく方法などを意味する。   The blanching treatment in the present invention is a shorter time than usual for the purpose of suppressing the dissipation of aroma components and essential oil components, and suppressing the deterioration of color tone, such as by dipping in boiling water for about 15 to 30 minutes. It means a method of immersing in boiling water for about 1 to 15 minutes, and a method of leaving it in steam for 1 to 60 minutes.

本発明の白胡椒の製造方法を、特に限定するわけではないが、以下に例示する。   Although the manufacturing method of the white pepper of this invention is not necessarily limited, it illustrates below.

<ブランチングする場合>
まず、収穫した胡椒の実を沸騰水中に1〜15分間程度浸漬する。それを−20℃以下で凍結させ、それから自然解凍、若しくは温水解凍を行い、手による分離やパルパーなどローラー型分離機を使用して果皮を除去する。その際、薄皮が実質的に残る程度に果皮を機械的に除去することが収率の面から好ましい。ここで薄皮とは、本発明の植物組織崩壊作用を有する酵素を作用させても崩壊しない、種子部の表面を覆っている薄い皮のことである。またここで、機械的に除去するとは、上記のように手による分離やパルパーなどローラー型分離機を使用して果皮を除去することをいう。それから果皮を除去した胡椒の実にセルラーゼなどの植物組織崩壊作用を有する酵素が働くような条件下で充分処理する。酵素処理後、連続式のジェット水流や、回転ブラシと流水を組み合わせるなど、白胡椒製造時の通常の方法で洗浄する。洗浄(水洗)の終了した白胡椒を、天日乾燥、通風乾燥および機械乾燥などの通常用いられている方法で乾燥して、最終製品である白胡椒ホールを得る。この白胡椒ホールからは、通常の粉砕方法により、粗挽きや各種サイズの白胡椒の粉末製品が得られる。また、洗浄(水洗)の終了した白胡椒は、回転式石臼磨砕機(例:マスコロイダー(増幸産業社製))、高速回転刃磨砕機(例:コミトロール(アシュール社製))、回転刃式フードカッターなどを使用してペースト状にして使用しても良い。磨砕時に加水してもよく、加水量によっては、マッシュ状、ペースト状、液状となり、形状は特定しない。
<When branching>
First, the harvested peppercorns are immersed in boiling water for about 1 to 15 minutes. It is frozen at −20 ° C. or lower, and then naturally thawed or warm water thawed, and the peel is removed using a roller-type separator such as manual separation or a pulper. At that time, it is preferable from the viewpoint of the yield that the skin is mechanically removed to such an extent that the thin skin remains substantially. Here, the thin skin is a thin skin covering the surface of the seed part that does not disintegrate even when the enzyme having the plant tissue disintegrating action of the present invention is applied. Here, mechanically removing means removing the skin using a roller-type separator such as manual separation or a pulper as described above. Then, the pepper from which the skin has been removed is sufficiently treated under conditions such that an enzyme having a plant tissue disrupting action such as cellulase works. After the enzyme treatment, it is washed by the usual method for white pepper production, such as continuous jet water flow or a combination of rotating brush and running water. The white pepper that has been washed (washed) is dried by a commonly used method such as sun drying, ventilation drying, and mechanical drying to obtain a white pepper hole as a final product. From this white pepper hole, powdered products of coarsely ground and various sizes of white pepper can be obtained by ordinary grinding methods. In addition, white pepper that has been washed (washed) is a rotary stone mill grinder (eg, mascolloider (made by Masuko Sangyo Co., Ltd.)), a high-speed rotary blade grinder (eg: Comitolol (made by Assur)), rotary blade It may be used in the form of a paste using a type food cutter or the like. Water may be added at the time of grinding, and depending on the amount of water added, it becomes mash, paste or liquid, and the shape is not specified.

<ブランチングしない場合>
まず、収穫した胡椒の実を−20℃以下で凍結させ、それから自然解凍、若しくは温水解凍を行い、手による分離やパルパーなどローラー型分離機を使用して果皮を除去する。その際、薄皮が実質的に残る程度に果皮を除去することが収率の面から好ましい。それからセルラーゼなどの植物組織崩壊作用を有する酵素が働くような条件下で充分処理する。酵素処理後、連続式のジェット水流や、回転ブラシと流水を組み合わせるなど、白胡椒製造時の通常の方法で洗浄する。洗浄(水洗)の終了した白胡椒を、天日乾燥、通風乾燥および機械乾燥などの通常用いられている方法で乾燥して、最終製品である白胡椒ホールを得る。この白胡椒ホールからは、通常の粉砕方法により、粗挽きや各種サイズの白胡椒の粉末製品が得られる。なお、収穫した胡椒の実の果皮をすぐに除去する場合は、特に凍結しなくても良い。また、洗浄(水洗)の終了した白胡椒は、回転式石臼磨砕機(例:マスコロイダー(増幸産業社製))、高速回転刃磨砕機(例:コミトロール(アシュール社製))、回転刃式フードカッターなどを使用してペースト状にして使用しても良い。磨砕時に加水してもよく、加水量によっては、マッシュ状、ペースト状、液状となり、形状は特定しない。
<When not branching>
First, the harvested peppercorns are frozen at −20 ° C. or lower, then naturally thawed or thawed with warm water, and the peel is removed using a roller-type separator such as manual separation or a pulper. At that time, it is preferable from the viewpoint of the yield to remove the pericarp to such an extent that the thin skin remains substantially. Then, it is sufficiently treated under conditions where an enzyme having a plant tissue disrupting action such as cellulase works. After the enzyme treatment, it is washed by the usual method for white pepper production, such as continuous jet water flow or a combination of rotating brush and running water. The white pepper that has been washed (washed) is dried by a commonly used method such as sun drying, ventilation drying, and mechanical drying to obtain a white pepper hole as a final product. From this white pepper hole, powdered products of coarsely ground and various sizes of white pepper can be obtained by ordinary grinding methods. In addition, when removing the peel of the harvested pepper fruit immediately, it is not necessary to freeze in particular. In addition, white pepper that has been washed (washed) is a rotary stone mill grinder (eg, mascolloider (made by Masuko Sangyo Co., Ltd.)), a high-speed rotary blade grinder (eg: Comitolol (made by Assur)), rotary blade It may be used in the form of a paste using a type food cutter or the like. Water may be added at the time of grinding, and depending on the amount of water added, it becomes mash, paste or liquid, and the shape is not specified.

本発明の白胡椒は、通常の黒胡椒や白胡椒と同様に、麺類への風味付け、ハム、ソーセージへの風味付け、ドレッシングへの風味付け等の用途に用いられる。   The white pepper of the present invention is used for flavoring noodles, flavoring hams and sausages, flavoring dressings, and the like, like ordinary black pepper and white pepper.

以下に実施例を示し、本発明をより具体的に説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、実施例において「部」や「%」は重量基準である。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples. In the examples, “parts” and “%” are based on weight.

<白胡椒の色差測定>
実施例・比較例で得られた白胡椒を、ワンダーブレンダー(型番:WB−1、大阪ケミカル社製)を用いて25000rpmで5分間粉砕した後、80メッシュふるいにかけた白胡椒粉末を日本電色工業株式会社製 Z−II OPTICAL SENSORにて色差を測定した。
<Measurement of color difference of white pepper>
The white pepper obtained in Examples and Comparative Examples was pulverized at 25000 rpm for 5 minutes using a wonder blender (model number: WB-1, manufactured by Osaka Chemical Co., Ltd.), and then the white pepper powder applied to an 80 mesh sieve was Nippon Denshoku. The color difference was measured with Z-II OPTICAL SENSOR manufactured by Kogyo Co., Ltd.

<白胡椒の臭気分析>
実施例・比較例で得られた白胡椒を、ワンダーブレンダー(型番:WB−1、大阪ケミカル社製)を用いて25000rpmで5分間粉砕した後、80メッシュふるいにかけた白胡椒粉末をバイアル瓶に充填し、蒸留水を加え、固液分散系中の成分をツイスター(ゲステル株式会社製)に吸着し、加熱脱着装置TDS(ゲステル株式会社製)および5873型MS検出器(アジレント・テクノロジー社製)を装備した6890N型GC(アジレント・テクノロジー社製)を用いて分析を実施し、白胡椒の醗酵臭の代表成分である、3−メチルインドール(スカトール)および4−メチルフェノール(p−クレゾール)をGC−MSで評価した。
<Odor analysis of white pepper>
The white pepper obtained in Examples and Comparative Examples was pulverized at 25000 rpm for 5 minutes using a wonder blender (model number: WB-1, manufactured by Osaka Chemical Co., Ltd.), and then white pepper powder applied to an 80 mesh sieve was placed in a vial. Fill, add distilled water, adsorb the components in the solid-liquid dispersion system to Twister (Gestel Co., Ltd.), heat desorber TDS (Gestel Co., Ltd.) and 5873 type MS detector (Agilent Technology Co., Ltd.) The analysis was carried out using a 6890N type GC (manufactured by Agilent Technologies) equipped with 3-methylindole (skatole) and 4-methylphenol (p-cresol), which are representative components of fermentation odor of white pepper. It evaluated by GC-MS.

(実施例1;参考例) ブランチング処理有り、果皮除去有り
100℃の沸騰水に8分間浸漬することでブランチングした後、−20℃で冷凍した胡椒の実100重量部を手によって果皮を除去したところ、種子部と種子部にこびりついている僅かな果肉部、薄皮を合わせて重量で46重量部となった。その種子46重量部を、23重量部の水と酵素1(商品名:ViscozymeL、novozymes社製)0.046重量部及び酵素2(商品名:Celluclast 1.5L、novozymes社製)0.046重量部からなる混合溶液に加え、45℃で3時間攪拌した。その後、この胡椒の実をざるで種子部を分離し、残りの酵素処理した混合液の重さ、COD値を測定したところ、重量26重量部、COD値18000ppmであった。次いで、ざるで分離した種子部を洗うために、120重量部の水(種子部の3倍量の水で洗うので120重量部になります)で種子部を洗浄した。洗浄後にざるで種子部を分離し、残った混合液のCOD測定値は500ppmであった(表1)。排水となるのは、上記酵素処理した後種子部を分離して残った液と、分離した種子部を洗浄した後種子部を分離して残った液の両方なので、原料として用いた胡椒の実100重量部に対して水が143重量部用いられた結果のCOD値は3616ppmであった。さらに水を147重量部添加して胡椒の実100重量部に対する水の総量を290重量部とすると、COD値は1783ppmであった。最後に、上記で分離した種子部を3日間天日干しして乾燥し、白胡椒を22.8重量部得た。得られた白胡椒粉末の色目や臭いは表1にまとめた。
(Example 1 ; Reference Example ) With blanching treatment and with peel removal After blanching by immersing in boiling water at 100 ° C for 8 minutes, peel the skin by hand with 100 parts by weight of pepper frozen at -20 ° C. As a result of removal, the seed part and the slight flesh part stuck to the seed part and the thin skin were combined to a weight of 46 parts by weight. 46 parts by weight of the seeds were 23 parts by weight of water and enzyme 1 (trade name: Viscozyme L, manufactured by novozymes) 0.046 part by weight and enzyme 2 (trade name: Celluclast 1.5 L, manufactured by novozymes) 0.046 part by weight. The mixture was added to the mixed solution and stirred at 45 ° C. for 3 hours. Thereafter, the seed part was separated from the peppercorns, and the weight and COD value of the remaining enzyme-treated mixture were measured. The result was a weight of 26 parts by weight and a COD value of 18000 ppm. Next, in order to wash the seed part separated with the sieve, the seed part was washed with 120 parts by weight of water (because it was washed with three times the amount of water as the seed part). The seed part was separated after washing, and the COD measurement value of the remaining liquid mixture was 500 ppm (Table 1). The drainage is both the liquid left after separating the seeds after the enzyme treatment and the liquid left after separating the seeds after washing the separated seeds. The COD value as a result of using 143 parts by weight of water with respect to 100 parts by weight was 3616 ppm. Further, when 147 parts by weight of water was added and the total amount of water with respect to 100 parts by weight of pepper was 290 parts by weight, the COD value was 1783 ppm. Finally, the seed part separated above was sun-dried for 3 days and dried to obtain 22.8 parts by weight of white pepper. The color and smell of the obtained white pepper powder are summarized in Table 1.

Figure 0004990743
Figure 0004990743

(実施例2) ブランチング処理無し、果皮除去有り
ブランチングをせずに、−20℃で冷凍した胡椒の実100重量部を手によって果皮を除去したところ、種子部と種子部にこびりついている僅かな果肉部、薄皮を合わせて重量で42重量部となった。その種子42重量部を、21重量部の水と酵素1(商品名:ViscozymeL、novozymes社製)0.042重量部及び酵素2(商品名:Celluclast 1.5L、novozymes社製)0.042重量部からなる混合溶液に加え、45℃で3時間攪拌した。その後、この胡椒の実をざるで種子部を分離し、残りの酵素処理した混合液の重さ、COD値を測定したところ、重量26重量部、COD値18000ppmであった。次いでざるで分離した種子部を洗うために、120重量部の水で種子部を洗浄した。洗浄後にざるで種子部を分離し、残った混合液のCOD測定値は500ppmであった(表1)。排水となるのは、上記酵素処理した後種子部を分離して残った液と、分離した種子部を洗浄した後種子部を分離して残った液の両方なので、原料として用いた胡椒の実100重量部に対して水が141重量部用いられた結果のCOD値は3106ppmであった。さらに水を149重量部添加して胡椒の実100重量部に対する水の総量を290重量部とすると、COD値は1510ppmであった。最後に、上記で分離した種子部を3日間天日干しして乾燥し、白胡椒を22.0重量部得た。得られた白胡椒粉末の色目や臭いは表1にまとめた。
(Example 2) No blanching treatment, with peel removal When the peel was removed by hand with 100 parts by weight of peppers frozen at -20 ° C without branching, the seeds and seeds were stuck. A total of 42 parts by weight, including the slight flesh and thin skin. 42 parts by weight of the seeds were 21 parts by weight of water and enzyme 1 (trade name: Viscozyme L, manufactured by novozymes) 0.042 part by weight and enzyme 2 (trade name: Celluclast 1.5 L, manufactured by novozymes) 0.042 weight The mixture was added to the mixed solution and stirred at 45 ° C. for 3 hours. Thereafter, the seed part was separated from the peppercorns, and the weight and COD value of the remaining enzyme-treated mixture were measured. The result was a weight of 26 parts by weight and a COD value of 18000 ppm. Subsequently, the seed part was washed with 120 parts by weight of water in order to wash the seed part separated through the sieve. The seed part was separated after washing, and the COD measurement value of the remaining liquid mixture was 500 ppm (Table 1). The drainage is both the liquid left after separating the seeds after the enzyme treatment and the liquid left after separating the seeds after washing the separated seeds. The COD value as a result of using 141 parts by weight of water with respect to 100 parts by weight was 3106 ppm. Further, when 149 parts by weight of water was added and the total amount of water with respect to 100 parts by weight of pepper was 290 parts by weight, the COD value was 1510 ppm. Finally, the seed part separated above was sun-dried for 3 days and dried to obtain 22.0 parts by weight of white pepper. The color and smell of the obtained white pepper powder are summarized in Table 1.

(比較例1) ブランチング処理有り、果皮除去無し
100℃の沸騰水に8分間浸漬することでブランチングした後、−20℃で冷凍した胡椒の実100重量部を、果皮は除去せずに50重量部の水と酵素1(商品名:ViscozymeL、novozymes社製)0.1重量部及び酵素2(商品名:Celluclast 1.5L、novozymes社製)0.1重量部からなる混合溶液に加え、45℃で3時間攪拌した。その後、この胡椒の実をざるで種子部を分離し、残りの酵素処理した混合液の重さ、COD値を測定したところ、重量55.6重量部、COD値18000ppmであった。次いでざるで分離した種子部を洗うために、240重量部の水で種子部を洗浄した。洗浄後にざるで種子部を分離し、残った混合液のCOD測定値は15000ppmとなった(表1)。排水となるのは、上記酵素処理した後種子部を分離して残った液と、分離した種子部を洗浄した後種子部を分離して残った液の両方なので、原料として用いた胡椒の実100重量部に対して水が290重量部用いられた結果のCOD値は15564ppmであった。最後に、上記で分離した種子部を3日間天日干しして乾燥し、白胡椒を22.3重量部得た。得られた白胡椒粉末の色目や臭いは表1にまとめた。
(Comparative Example 1) With blanching treatment, without skin removal After blanching by immersing in boiling water at 100 ° C for 8 minutes, 100 parts by weight of pepper frozen at -20 ° C, without removing the skin 50 parts by weight of water and enzyme 1 (trade name: Viscozyme L, manufactured by novozymes) 0.1 part by weight and enzyme 2 (trade name: Celluclast 1.5L, manufactured by novozymes) 0.1 part by weight , And stirred at 45 ° C. for 3 hours. Then, the seed part was separated with the peppercorns, and the weight and COD value of the remaining enzyme-treated mixture were measured. The weight was 55.6 parts by weight and the COD value was 18000 ppm. Subsequently, the seed part was washed with 240 parts by weight of water in order to wash the seed part separated with the sieve. After washing, the seed part was separated, and the COD measurement value of the remaining mixed solution was 15000 ppm (Table 1). The drainage is both the liquid left after separating the seeds after the enzyme treatment and the liquid left after separating the seeds after washing the separated seeds. The COD value as a result of using 290 parts by weight of water with respect to 100 parts by weight was 15564 ppm. Finally, the seed part separated above was sun-dried for 3 days and dried to obtain 22.3 parts by weight of white pepper. The color and smell of the obtained white pepper powder are summarized in Table 1.

(比較例2)
伝統的な水浸漬法で生産されたマレーシア産の白胡椒粉末(商品名:プレミアムペパー ホワイト、(株)カネカサンスパイス社製)の色目や臭いは表1にまとめた。
(Comparative Example 2)
Table 1 summarizes the color and smell of Malaysian white pepper powder (trade name: Premium Pepper White, manufactured by Kaneka Sun Spice Co., Ltd.) produced by the traditional water immersion method.

Claims (9)

植物組織崩壊作用を有する酵素を作用させる酵素処理を含む白胡椒の製造方法であって、酵素処理前に、ブランチング処理を行わずに胡椒の実の果皮を除去することを特徴とする白胡椒の製造方法。   A method for producing white pepper comprising an enzyme treatment that causes an enzyme having a plant tissue disrupting action to act, wherein the white pepper is removed before the enzyme treatment without performing a branching treatment. Manufacturing method. 酵素処理前に実質的に薄皮が残るように胡椒の実の果皮を機械的に除去することを特徴とする請求項1に記載の白胡椒の製造方法。   2. The method for producing white pepper according to claim 1, wherein the peel of the peppercorns is mechanically removed so that a thin skin remains substantially before the enzyme treatment. 前記胡椒の実が、凍結していることを特徴とする請求項1又は2に記載の白胡椒の製造方法。   The method for producing white pepper according to claim 1 or 2, wherein the peppercorns are frozen. 前記植物組織崩壊作用を有する酵素として、セルラーゼ、ヘミセルラーゼ、ペクチナーゼ、プロトペクチナーゼ、及びグルカナーゼからなる群から選択される少なくとも1種を使用する請求項1〜3の何れかに記載の白胡椒の製造方法。   The production of white pepper according to any one of claims 1 to 3, wherein at least one selected from the group consisting of cellulase, hemicellulase, pectinase, protopectinase, and glucanase is used as the enzyme having a plant tissue disrupting action. Method. 前記胡椒の実が、生の胡椒の実、凍結された胡椒の実または乾燥された胡椒の実の何れかである請求項1〜4の何れかに記載の白胡椒の製造方法。   The method for producing white pepper according to any one of claims 1 to 4, wherein the peppercorns are either raw peppercorns, frozen pepperberries or dried peppercorns. 植物組織崩壊作用を有する酵素を、抗酸化剤の存在下で作用させることを特徴とする請求項1〜5の何れかに記載の白胡椒の製造方法。   The method for producing white pepper according to any one of claims 1 to 5, wherein an enzyme having a plant tissue disrupting action is allowed to act in the presence of an antioxidant. 酵素処理後の洗浄後に種子部を分離した後に残った混合液のCOD測定値が、胡椒の実100重量部に対して水を290重量部使用したとして換算した時、2000ppm以下である請求項1〜6の何れかに記載の白胡椒の製造方法。   The COD measurement value of the mixed liquid remaining after separating the seed part after washing after the enzyme treatment is 2000 ppm or less when converted to 290 parts by weight of water with respect to 100 parts by weight of peppercorns. The manufacturing method of the white pepper in any one of -6. 請求項1〜7の何れかに記載の方法により製造された白胡椒。   The white pepper manufactured by the method in any one of Claims 1-7. 請求項に記載の白胡椒を用いてなる食品。 A food comprising the white pepper according to claim 8 .
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