JP5092681B2 - Ozone decomposition removal catalyst and ozonolysis removal method using the same - Google Patents
Ozone decomposition removal catalyst and ozonolysis removal method using the same Download PDFInfo
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- JP5092681B2 JP5092681B2 JP2007273820A JP2007273820A JP5092681B2 JP 5092681 B2 JP5092681 B2 JP 5092681B2 JP 2007273820 A JP2007273820 A JP 2007273820A JP 2007273820 A JP2007273820 A JP 2007273820A JP 5092681 B2 JP5092681 B2 JP 5092681B2
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- 239000003054 catalyst Substances 0.000 title claims description 113
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims description 85
- 238000000034 method Methods 0.000 title claims description 25
- 238000000354 decomposition reaction Methods 0.000 title claims description 22
- 238000005949 ozonolysis reaction Methods 0.000 title description 68
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- 229910001566 austenite Inorganic materials 0.000 claims description 6
- 239000012798 spherical particle Substances 0.000 claims description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 58
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- 229910000859 α-Fe Inorganic materials 0.000 description 3
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- 241000282326 Felis catus Species 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
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- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
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- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical class [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 102100038239 Protein Churchill Human genes 0.000 description 1
- 102100025490 Slit homolog 1 protein Human genes 0.000 description 1
- 101710123186 Slit homolog 1 protein Proteins 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910001508 alkali metal halide Inorganic materials 0.000 description 1
- 150000008045 alkali metal halides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- INPLRNDUHADSET-UHFFFAOYSA-N butan-1-olate;iron(2+) Chemical compound [Fe+2].CCCC[O-].CCCC[O-] INPLRNDUHADSET-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000009694 cold isostatic pressing Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
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- VZLNSPSVSKXECI-UHFFFAOYSA-N ethanol;iron Chemical compound [Fe].CCO.CCO VZLNSPSVSKXECI-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- VEPSWGHMGZQCIN-UHFFFAOYSA-H ferric oxalate Chemical compound [Fe+3].[Fe+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O VEPSWGHMGZQCIN-UHFFFAOYSA-H 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
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- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- QCQJPUZAVFHPMN-UHFFFAOYSA-N iron(2+);propan-2-olate Chemical compound [Fe+2].CC(C)[O-].CC(C)[O-] QCQJPUZAVFHPMN-UHFFFAOYSA-N 0.000 description 1
- PVFSDGKDKFSOTB-UHFFFAOYSA-K iron(3+);triacetate Chemical compound [Fe+3].CC([O-])=O.CC([O-])=O.CC([O-])=O PVFSDGKDKFSOTB-UHFFFAOYSA-K 0.000 description 1
- GYCHYNMREWYSKH-UHFFFAOYSA-L iron(ii) bromide Chemical compound [Fe+2].[Br-].[Br-] GYCHYNMREWYSKH-UHFFFAOYSA-L 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- SHXXPRJOPFJRHA-UHFFFAOYSA-K iron(iii) fluoride Chemical compound F[Fe](F)F SHXXPRJOPFJRHA-UHFFFAOYSA-K 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
Description
本発明は、オゾン分解除去用触媒に関し、より詳しくは、結晶質酸化鉄からなるオゾン分解除去用触媒に関する。また、本発明は、前記オゾン分解除去用触媒を用いたオゾン分解除去方法に関する。 The present invention relates to an ozonolysis removal catalyst, and more particularly to an ozonolysis removal catalyst made of crystalline iron oxide. The present invention also relates to an ozonolysis removal method using the ozonolysis removal catalyst.
近年、光化学オキシダント濃度の1時間値の最大値が年々高くなる傾向にあり、特に東京や名古屋などの都市部においては、光化学オキシダント濃度が環境基準値(1時間値が0.06ppm以下)を満たしていない。 In recent years, the maximum hourly value of photochemical oxidant concentration tends to increase year by year. Especially in urban areas such as Tokyo and Nagoya, the photochemical oxidant concentration satisfies the environmental standard value (one hour value is 0.06 ppm or less). Not.
前記光化学オキシダントは、工場や自動車から排出される窒素酸化物と炭化水素類とが太陽の紫外線照射の下で反応して生成するオゾンを主成分とする酸化力の強い汚染物質である。オゾンは物質の酸化劣化を引き起こすだけでなく、人体に対しても悪影響を及ぼすものであり、熱分解法や活性炭法、触媒法など、従来から様々なオゾン分解方法が提案されている。 The photochemical oxidant is a pollutant having a strong oxidizing power mainly composed of ozone produced by a reaction between nitrogen oxides and hydrocarbons discharged from a factory or automobile under the irradiation of ultraviolet rays of the sun. Ozone not only causes oxidative degradation of substances but also has an adverse effect on the human body, and various ozone decomposition methods such as a thermal decomposition method, an activated carbon method, and a catalyst method have been proposed.
前記触媒法に用いられるオゾン分解用触媒としては、MnO2、Co3O4、NiO、Fe2O3、Ag2O、Cr2O3、CeO2、V2O5、CuO、MoO3などが知られており、これらのうち、MnO2が最も高い活性を示すことが知られている(Applied Catalysis B,Environmental,11(1997),129−166(非特許文献1))。また、オゾンから酸素を生成させる反応における触媒としてクリプトメレン(cryptomelane)形態のα−MnO2が好ましいことが知られている(特表2003−527951号公報(特許文献1))。
本発明は、上記従来技術の有する課題に鑑みてなされたものであり、従来のMnO2などのオゾン分解除去用触媒に代えて、効率よくオゾンを分解することが可能な新たなオゾン分解除去用触媒を提供することを目的とする。 The present invention has been made in view of the above-described problems of the prior art, and is a new ozonolysis removal capable of efficiently decomposing ozone in place of a conventional catalyst for ozonolysis removal such as MnO 2 . An object is to provide a catalyst.
本発明者らは、上記目的を達成すべく鋭意研究を重ねた結果、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの細孔を有する多孔体がオゾンの分解除去性能に優れることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the inventors of the present invention are excellent in the ability to decompose and remove ozone, which is made of crystalline iron oxide and has a pore having a central pore diameter of 1 to 20 nm. As a result, the present invention has been completed.
すなわち、本発明のオゾン分解除去用触媒は、結晶質のγ−Fe 2 O 3 の球状粒子が凝集してなるものであり、中心細孔直径が1〜20nmの細孔を有し、BET比表面積が50m 2 /g以上であることを特徴とするものである。 That is, the ozone decomposing catalyst for removing of the present invention has spherical particles of γ-Fe 2 O 3 crystalline is aggregated, the mean pore diameter have a pore of 1 to 20 nm, BET ratio The surface area is 50 m 2 / g or more .
前記細孔は2次細孔であることが好ましい。 The pores are preferably secondary pores .
本発明のオゾン分解除去方法は、本発明のオゾン分解除去用触媒にオゾンを含む気体を接触せしめて前記オゾンを分解除去することを特徴とするものである。 The ozonolysis and removal method of the present invention is characterized in that the ozone is decomposed and removed by bringing a gas containing ozone into contact with the ozonolysis and removal catalyst of the present invention.
なお、本発明のオゾン分解除去用触媒が優れたオゾンの分解除去性能を示す理由は必ずしも定かではないが、本発明者らは以下のように推察する。すなわち、本発明のオゾン分解除去用触媒が中心細孔直径が1〜20nmの細孔を備える多孔構造を有するため、オゾン分子は細孔構造に制限されずに細孔内部に速やかに拡散され、さらに細孔内部に拡散したオゾン分子が結晶質酸化鉄の触媒作用により分解されると推察する。その結果、触媒の外表面の活性サイトだけでなく、細孔内部の活性サイトにおいてもオゾンの分解反応が起こるため、触媒のオゾン分解性能が高まるものと推察する。 The reason why the catalyst for decomposing and removing ozonolysis of the present invention exhibits excellent ozone decomposing and removing performance is not necessarily clear, but the present inventors speculate as follows. That is, since the catalyst for ozonolysis removal of the present invention has a porous structure having pores with a central pore diameter of 1 to 20 nm, ozone molecules are quickly diffused into the pores without being limited to the pore structure, Further, it is assumed that ozone molecules diffused inside the pores are decomposed by the catalytic action of crystalline iron oxide. As a result, it is speculated that the ozone decomposition performance of the catalyst is enhanced because the ozone decomposition reaction occurs not only at the active sites on the outer surface of the catalyst but also at the active sites inside the pores.
本発明によれば、従来のMnO2などのオゾン分解除去用触媒に代えて、人体や環境に安全でかつ効率よくオゾンを分解することができるオゾン分解除去用触媒を提供することが可能となる。 According to the present invention, in place of the ozone decomposing catalyst for removing such conventional MnO 2, it is possible to provide a safe and efficient ozone decomposing removing catalyst capable of decomposing ozone to people or the environment .
以下、本発明をその好適な実施形態に即して詳細に説明する。 Hereinafter, the present invention will be described in detail with reference to preferred embodiments thereof.
先ず、本発明のオゾン分解除去用触媒について説明する。本発明のオゾン分解除去用触媒は、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの細孔を有することを特徴とするものである。このオゾン分解除去用触媒を形成する酸化鉄が結晶質であるため、前記オゾン分解除去用触媒は、室温から100℃程度の低温度域におけるオゾン分解性能と吸蔵に優れる。なお、酸化鉄の結晶性については、X線回折により確認することができる。 First, the ozonolysis removal catalyst of the present invention will be described. The catalyst for removing ozonolysis of the present invention is made of crystalline iron oxide and has pores having a central pore diameter of 1 to 20 nm. Since the iron oxide forming this ozonolysis removal catalyst is crystalline, the ozonolysis removal catalyst is excellent in ozonolysis performance and occlusion in a low temperature range from room temperature to about 100 ° C. The crystallinity of iron oxide can be confirmed by X-ray diffraction.
本発明のオゾン分解除去用触媒の中心細孔直径は1〜20nmである。中心細孔直径が前記範囲にあると、オゾン分子が細孔内を拡散し、細孔内部の活性サイトでもオゾンの分解反応が進行してオゾン分解性能が向上する。一方、中心細孔直径が上記下限未満になるとオゾン分子が細孔内部に十分な速度で拡散されず、高いオゾン分解性能を示さない。他方、上記上限を超えると比表面積が低下して触媒活性が低下し、高いオゾン分解性能を示さない。また、このような観点から前記中心細孔直径は2〜10nmであることが好ましく、4〜10nmであることがより好ましい。 The central pore diameter of the catalyst for removing ozonolysis of the present invention is 1 to 20 nm. When the central pore diameter is in the above range, ozone molecules diffuse in the pores, and the ozone decomposition reaction proceeds even at active sites inside the pores, thereby improving the ozone decomposition performance. On the other hand, when the central pore diameter is less than the above lower limit, ozone molecules are not diffused at a sufficient rate inside the pores, and high ozonolysis performance is not exhibited. On the other hand, when the above upper limit is exceeded, the specific surface area decreases, the catalytic activity decreases, and high ozonolysis performance is not exhibited. From such a viewpoint, the diameter of the central pore is preferably 2 to 10 nm, and more preferably 4 to 10 nm.
なお、前記中心細孔直径とは、細孔容積(Vp)を細孔半径(Rp)で微分した値(d(Vp)/d(Rp))を細孔半径(Rp)に対してプロットした曲線(細孔径分布曲線)の最大ピークにおける細孔半径を2倍した値である。なお、細孔径分布曲線は、次に述べる方法により求めることができる。すなわち、オゾン分解除去用触媒を液体窒素温度(−196℃)に冷却して窒素ガスを導入し、定容量法あるいは重量法によりその吸着量を求め、次いで、導入する窒素ガスの圧力を徐々に増加させ、各平衡圧に対する窒素ガスの吸着量をプロットし、吸着等温線を得る。この吸着等温線を用い、Cranston−Inklay法、Pollimore−Heal法、BJH法などの計算法により細孔径分布曲線を求めることができる。 The central pore diameter is a value (d (Vp) / d (Rp)) obtained by differentiating the pore volume (Vp) by the pore radius (Rp) and plotted against the pore radius (Rp). This is a value obtained by doubling the pore radius at the maximum peak of the curve (pore diameter distribution curve). The pore size distribution curve can be obtained by the method described below. That is, the catalyst for ozonolysis removal is cooled to liquid nitrogen temperature (−196 ° C.), nitrogen gas is introduced, the adsorption amount is determined by a constant volume method or a gravimetric method, and then the pressure of the introduced nitrogen gas is gradually increased. Increase and plot the amount of nitrogen gas adsorbed against each equilibrium pressure to obtain an adsorption isotherm. Using this adsorption isotherm, a pore size distribution curve can be obtained by a calculation method such as Cranston-Inklay method, Pollimore-Heal method, or BJH method.
また、本発明のオゾン分解除去用触媒の比表面積については特に制限はないが、50m2/g以上であることが好ましい。比表面積は、吸着等温線からBET等温吸着式を用いてBET比表面積として算出することができる。 Moreover, there is no restriction | limiting in particular about the specific surface area of the catalyst for ozonolysis removal of this invention, However, It is preferable that it is 50 m < 2 > / g or more. The specific surface area can be calculated as a BET specific surface area from the adsorption isotherm using the BET isotherm adsorption equation.
本発明のオゾン分解除去用触媒が有する細孔は2次細孔であることが好ましい。2次細孔は、例えば、前記結晶質酸化鉄の球状粒子を凝集させることにより形成させることができる。前記細孔が2次細孔であると、細孔径、比表面積、および細孔容積を増大させることができ、オゾン分子が細孔内を拡散する際の拡散抵抗が非常に小さく、オゾン分子は速やかに細孔内部に拡散する。その結果、細孔内部でより多くのオゾンの分解反応が起こり、オゾン分解性能が向上する。 The pores of the catalyst for removing ozonolysis of the present invention are preferably secondary pores. The secondary pores can be formed, for example, by agglomerating the spherical particles of crystalline iron oxide. When the pores are secondary pores, the pore diameter, specific surface area, and pore volume can be increased, the diffusion resistance when ozone molecules diffuse in the pores is very small, It quickly diffuses into the pores. As a result, more ozone decomposition reaction occurs inside the pores, and the ozone decomposition performance is improved.
本発明のオゾン分解除去用触媒の構造は特に制限されないが、前記結晶質酸化鉄の球状粒子が凝集してなるものであることが好ましい。前記オゾン分解除去用触媒が結晶質酸化鉄の球状粒子が凝集してなるものであると、細孔構造が3次元細孔構造となるため、より多くの細孔が形成され、比表面積を増大させることができ、触媒活性が高くなり、オゾン分解性能が向上する。また、このような観点から前記オゾン分解除去用触媒の細孔は触媒の表面のみならず内部にも形成されていることがより好ましい。 The structure of the catalyst for removing ozonolysis of the present invention is not particularly limited, but it is preferable that the spherical particles of crystalline iron oxide are aggregated. If the ozonolysis removal catalyst is formed by agglomeration of spherical particles of crystalline iron oxide, the pore structure becomes a three-dimensional pore structure, so that more pores are formed and the specific surface area is increased. The catalytic activity is increased and the ozonolysis performance is improved. From this point of view, the pores of the ozonolysis removal catalyst are more preferably formed not only on the surface of the catalyst but also on the inside.
また、本発明のオゾン分解除去用触媒は、その2θ=10°以下の低角域のX線回折パターンにおいて1nm以上のd値に相当する回折角度に1本以上のピークを有するものであることが好ましい。X線回折ピークは、そのピーク角度に相当するd値の周期構造が試料中にあることを意味する。したがって、1nm以上のd値に相当する回折角度に1本以上のピークがあることは、細孔が1nm以上の間隔で配列していることを意味する。 The catalyst for removing ozonolysis of the present invention has one or more peaks at a diffraction angle corresponding to a d value of 1 nm or more in an X-ray diffraction pattern in a low angle region of 2θ = 10 ° or less. Is preferred. The X-ray diffraction peak means that there is a periodic structure having a d value corresponding to the peak angle in the sample. Therefore, having one or more peaks at a diffraction angle corresponding to a d value of 1 nm or more means that the pores are arranged at intervals of 1 nm or more.
前記細孔が規則的に配列した構造の具体例としては、細孔が相互に連結して3D−Cubic Im3m構造の3次元チャンネルを形成しているものが挙げられる。ここで、「3D−Cubic Im3m」とは、空間群の表記法に基づいて決定されるものであり、細孔構造の対称性を表すものである。このような3D−Cubic Im3m構造の3次元チャンネルは、X線回折分析法によるX線回折パターンの測定により確認することができ、2θ=0.5〜3°の領域に(110)、(200)、(211)、(310)、(222)に指数付けされる5つの回折ピークが認められれば、このような5つの回折ピークはdスペース比が√2:√4:√6:√10:√12であることを示すことから、3D−Cubic Im3m構造であることが確認される。 Specific examples of the structure in which the pores are regularly arranged include those in which the pores are connected to each other to form a three-dimensional channel having a 3D-Cubic Im3m structure. Here, “3D-Cubic Im3m” is determined based on the space group notation and represents the symmetry of the pore structure. Such a three-dimensional channel having a 3D-Cubic Im3m structure can be confirmed by measuring an X-ray diffraction pattern by an X-ray diffraction analysis method, and (110) and (200) in the region of 2θ = 0.5 to 3 °. ), (211), (310), and (222), if five diffraction peaks indexed, such five diffraction peaks have a d-space ratio of √2: √4: √6: √10. : It shows that it is {square root} 12, and it is confirmed that it is a 3D-Cubic Im3m structure.
本発明のオゾン分解除去用触媒の形状は特に限定されないが、粉末、顆粒、支持膜、自立膜、透明膜、配向膜、球状、繊維状、基板上のバーニング、マイクロメータサイズの明瞭な形態をもつ粒子などを挙げることができる。また、必要に応じて、各種形状に成形して使用してもよい。成形する手段は特に限定されないが、押出成形、打錠成形、転動造粒、圧縮成形、CIPなどが好ましい。その形状は使用箇所、方法に応じて決めることができ、例えばペレット状、円柱状、破砕状、球状、ハニカム状、凹凸状、波板状などが挙げられる。 The shape of the catalyst for removing ozonolysis of the present invention is not particularly limited, but the powder, granule, support film, self-supporting film, transparent film, alignment film, spherical shape, fibrous shape, burning on the substrate, micrometer-size clear form Examples of such particles are as follows. Moreover, you may shape | mold and use it in various shapes as needed. The means for molding is not particularly limited, but extrusion molding, tableting molding, rolling granulation, compression molding, CIP and the like are preferable. The shape can be determined according to the location and method of use, and examples thereof include a pellet shape, a columnar shape, a crushed shape, a spherical shape, a honeycomb shape, an uneven shape, and a corrugated shape.
次に、本発明のオゾン分解除去用触媒の製造方法について説明する。先ず、非水溶媒中に、テンプレートとしてのブロックコポリマー型の界面活性剤と、硝酸鉄、硫酸鉄、ハロゲン化鉄および有機鉄からなる群より選ばれる少なくとも1種の鉄塩とを添加し、多孔体前駆体を生成させる(第一の工程)。 Next, the manufacturing method of the catalyst for ozonolysis removal of this invention is demonstrated. First, a block copolymer type surfactant as a template and at least one iron salt selected from the group consisting of iron nitrate, iron sulfate, iron halide and organic iron are added to a non-aqueous solvent, A body precursor is generated (first step).
本発明に用いられる非水溶媒は、前記界面活性剤と前記鉄塩とを溶解させることが可能なものであれば特に制限されないが、ミセルを形成するために極性溶媒であることが必要である。また、鉄塩を加水分解させ、細孔構造を形成する過程において極めて緩やかに反応を進行させるために、前記非水溶媒の水分含有量は5質量%以下であることが好ましく、1重量%以下であることがより好ましく、0.5重量%以下であることが特に好ましい。 The non-aqueous solvent used in the present invention is not particularly limited as long as it can dissolve the surfactant and the iron salt, but it is necessary to be a polar solvent in order to form micelles. . Further, the water content of the non-aqueous solvent is preferably 5% by mass or less in order to cause the reaction to proceed very slowly in the process of hydrolyzing the iron salt and forming the pore structure, and preferably 1% by weight or less. It is more preferable that it is 0.5 wt% or less.
このような非水溶媒として具体的には、メタノール、エタノール、1−プロパノール、2−プロパノール、エチレングリコール、プロピレングリコールといったアルコール類、アセトン、メチルエチルケトンといったケトン類などが挙げられる。このような非水溶媒は、1種単独で用いることもできるが、2種類以上を組み合わせて用いることも可能である。なお、2種類以上の非水溶媒を組み合わせて用いる場合には全ての非水溶媒が上記条件を満たすことが好ましい。また、2種類以上の非水溶媒を混合して用いる場合、その混合比は、非水溶媒、前記界面活性剤、および前記鉄塩の種類などに応じて適宜設定することができる。 Specific examples of such a non-aqueous solvent include alcohols such as methanol, ethanol, 1-propanol, 2-propanol, ethylene glycol, and propylene glycol, and ketones such as acetone and methyl ethyl ketone. Such non-aqueous solvents can be used alone or in combination of two or more. In addition, when using in combination of 2 or more types of nonaqueous solvents, it is preferable that all the nonaqueous solvents satisfy | fill the said conditions. Moreover, when mixing and using 2 or more types of nonaqueous solvents, the mixing ratio can be suitably set according to the kind of nonaqueous solvent, the said surfactant, and the said iron salt.
上記非水溶媒の中でも取り扱い易さ、安全性ならびにコストという観点からエタノール、プロパノール、エチレングリコール、およびこれらの混合溶媒が好ましく、安定して細孔構造を形成できる観点から1−プロパノール、および1−プロパノールとエチレングリコールとの混合溶媒が特に好ましい。また、1−プロパノールとエチレングリコールとの混合溶媒のうち、1−プロパノール100質量部に対して、エチレングリコールを300質量部以下含有するものが好ましく、エチレングリコールを100質量部以下含有するものがより好ましい。非水溶媒として、1−プロパノール、または上記範囲の量のエチレングリコールを含有する前記混合溶媒を用いると、細孔構造を緩やかな速度で形成することができ、良好な細孔構造を有するオゾン分解除去用触媒を得ることができる。 Among the non-aqueous solvents, ethanol, propanol, ethylene glycol, and mixed solvents thereof are preferable from the viewpoints of easy handling, safety, and cost, and 1-propanol, and 1- A mixed solvent of propanol and ethylene glycol is particularly preferable. Moreover, among the mixed solvent of 1-propanol and ethylene glycol, those containing 300 parts by mass or less of ethylene glycol are preferable with respect to 100 parts by mass of 1-propanol, and those containing 100 parts by mass or less of ethylene glycol are more preferable. preferable. When the mixed solvent containing 1-propanol or ethylene glycol in the above range is used as the nonaqueous solvent, the pore structure can be formed at a moderate rate, and ozonolysis having a good pore structure. A catalyst for removal can be obtained.
本発明に用いられる鉄化合物は、硝酸鉄、硫酸鉄、ハロゲン化鉄(例えば、臭化鉄、弗化鉄、塩化鉄)および有機鉄(例えば、酢酸鉄、シュウ酸鉄、鉄アルコキシド(鉄エトキシド、鉄イソプロポキシド、鉄ブトキシドなど))の中から目的のオゾン分解除去用触媒を構成する酸化鉄の種類に応じて選択され、中でも焼成時にアニオンが加熱分解されやすいという観点から硝酸鉄が特に好ましい。 The iron compound used in the present invention includes iron nitrate, iron sulfate, iron halide (eg, iron bromide, iron fluoride, iron chloride) and organic iron (eg, iron acetate, iron oxalate, iron alkoxide (iron ethoxide). Iron isopropoxide, iron butoxide, etc.)))) is selected according to the type of iron oxide that constitutes the desired catalyst for removing ozonolysis, and iron nitrate is particularly preferred from the viewpoint that the anion tends to be thermally decomposed during firing. preferable.
一方、本発明においてテンプレートとして用いられるブロックコポリマー型の界面活性剤としては、エチレンオキサイド/プロピレンオキサイド/エチレンオキサイド(EO−PO−EO)トリブロックコポリマー、およびエチレンオキサイド/ブチレンオキサイド(EO−BO)ジブロックコポリマーが挙げられる。これらのブロックコポリマーは1種単独で使用しても2種類を組み合わせて使用してもよい。 On the other hand, as the block copolymer type surfactant used as a template in the present invention, ethylene oxide / propylene oxide / ethylene oxide (EO-PO-EO) triblock copolymer and ethylene oxide / butylene oxide (EO-BO) diester are used. Examples include block copolymers. These block copolymers may be used alone or in combination of two.
前記EO−PO−EOトリブロックコポリマーとしては、下記式(1):
HO(CH2CH2O)a(CH2CH(CH3)O)b(CH2CH2O)cH (1)
[式(1)中、aは20〜150、bは20〜100、cは20〜150の整数をそれぞれ表す。]
で表されるEO−PO−EOトリブロックコポリマーが好ましく、EO−BOジブロックコポリマーとしては、下記一般式(2):
HO(CH2CH2O)x(CH2CHCH(CH3)O)yH (2)
[式(2)中、xは30〜60、yは50〜150の整数をそれぞれ表す。]
で表されるEO−BOジブロックコポリマーが好ましい。
As the EO-PO-EO triblock copolymer, the following formula (1):
HO (CH 2 CH 2 O) a (CH 2 CH (CH 3 ) O) b (CH 2 CH 2 O) c H (1)
[In Formula (1), a represents 20-150, b represents 20-100, c represents the integer of 20-150, respectively. ]
An EO-PO-EO triblock copolymer represented by the following formula (2) is preferred as the EO-BO diblock copolymer:
HO (CH 2 CH 2 O) x (CH 2 CHCH (CH 3) O) y H (2)
[In Formula (2), x represents an integer of 30 to 60, and y represents an integer of 50 to 150, respectively. ]
An EO-BO diblock copolymer represented by:
本発明のオゾン分解除去用触媒の製造方法においては、前記非水溶媒中に出発物質としての前記鉄塩とテンプレートとしての前記界面活性剤とを共存させて多孔体前駆体を生成せしめるが、その際、先ず有機/無機複合体のゲルが生成し、次いで有機/無機複合体を熟成せしめて多孔体前駆体を得る方法が一般的である。 In the method for producing a catalyst for removing ozonolysis of the present invention, the non-aqueous solvent coexists with the iron salt as a starting material and the surfactant as a template to produce a porous precursor. In general, a method is generally used in which a gel of an organic / inorganic composite is first formed, and then the organic / inorganic composite is aged to obtain a porous precursor.
すなわち、先ず、テンプレートとしての前記界面活性剤を前記非水溶媒に溶かし、ミセルを形成させる。この界面活性剤溶液に前記鉄塩を添加し、攪拌する。このときの界面活性剤溶液の温度は10〜80℃が好ましく、20〜40℃がより好ましく、室温程度が特に好ましい。これにより、界面活性剤の周囲に鉄塩が集合することによって有機/無機複合体のゲルが生成される。 That is, first, the surfactant as a template is dissolved in the non-aqueous solvent to form micelles. The iron salt is added to the surfactant solution and stirred. The temperature of the surfactant solution at this time is preferably 10 to 80 ° C, more preferably 20 to 40 ° C, and particularly preferably about room temperature. As a result, an organic / inorganic composite gel is formed by the iron salt gathering around the surfactant.
さらに、この有機/無機複合体のゲルを含む界面活性剤溶液を攪拌し、有機/無機複合体の加水分解を促進させて有機/無機複合体を熟成させ、多孔体前駆体を得る。このような熟成過程における温度は、15℃〜200℃が好ましく、30℃〜80℃がより好ましい。この温度が上記下限未満では加水分解が十分に促進されない傾向にあり、他方、上記上限を超えると耐圧性に優れた反応容器が必要になりコスト高となる傾向にある。また、熟成過程における時間は、1分〜14日間が好ましく、1時間〜10日間がより好ましく、3日間〜7日間が特に好ましい。この時間が上記下限未満では加水分解が十分に促進されない傾向にあり、他方、上記上限を超えると加水分解は飽和に達し、無意味な時間を費やすこととなる。さらに、熟成過程における溶液のpHは1〜14が好ましく、3〜8がより好ましい。このpHが上記下限未満では鉄の溶媒への溶解が進み目的のオゾン分解除去用触媒の収率が悪くなる傾向にあり、他方、上記上限を超えると水酸化鉄が生成して沈殿する割合が多くなり目的のオゾン分解除去用触媒の収率が悪くなる傾向にある。 Further, the surfactant solution containing the gel of the organic / inorganic composite is stirred, and the organic / inorganic composite is aged by promoting hydrolysis of the organic / inorganic composite to obtain a porous precursor. The temperature in such an aging process is preferably 15 ° C to 200 ° C, more preferably 30 ° C to 80 ° C. If this temperature is less than the above lower limit, hydrolysis tends not to be promoted sufficiently. On the other hand, if it exceeds the above upper limit, a reaction vessel having excellent pressure resistance is required and the cost tends to increase. The time in the aging process is preferably 1 minute to 14 days, more preferably 1 hour to 10 days, and particularly preferably 3 days to 7 days. If this time is less than the above lower limit, hydrolysis tends not to be promoted sufficiently. On the other hand, if the upper limit is exceeded, the hydrolysis reaches saturation, meaningless time is spent. Further, the pH of the solution in the aging process is preferably 1 to 14, and more preferably 3 to 8. If this pH is less than the above lower limit, the dissolution of iron in a solvent tends to progress and the yield of the target catalyst for ozonolysis removal tends to be poor. On the other hand, if the upper limit is exceeded, the proportion of iron hydroxide produced and precipitated is high. The yield of the target catalyst for removing ozonolysis tends to be poor.
本発明のオゾン分解除去用触媒の製造方法の第一の工程において、前記鉄塩と前記非水溶媒と前記界面活性剤との比率(モル比)は、前記界面活性剤のモル数を1とした場合に、鉄塩:非水溶媒:界面活性剤=50〜150:1000〜2500:1の範囲(モル比)であることが好ましい。前記鉄塩の比率が前記下限未満では、鉄塩に対する界面活性剤の量が過度に多くなり、未反応の界面活性剤が増大して細孔の均一性が低下する傾向にあり、他方、前記上限を超えると、鉄塩に対する界面活性剤の量が過度に少なくなり、細孔の形成が不完全となる傾向にある。また、非水溶媒の比率が前記下限未満では、界面活性剤の鉄塩中への導入量が飽和し、未反応で非水溶媒中に残留する界面活性剤の量が増大して細孔の均一性が低下する傾向にあり、他方、前記上限を超えると、界面活性剤が鉄塩中に十分に導入されず細孔の形成が不完全となる傾向にある。 In the first step of the method for producing a catalyst for ozonolysis removal of the present invention, the ratio (molar ratio) of the iron salt, the non-aqueous solvent and the surfactant is such that the number of moles of the surfactant is 1. In this case, it is preferable that the iron salt: nonaqueous solvent: surfactant = 50 to 150: 1000 to 2500: 1 (molar ratio). When the ratio of the iron salt is less than the lower limit, the amount of the surfactant with respect to the iron salt is excessively increased, the unreacted surfactant tends to increase and the uniformity of the pores tends to decrease, When the upper limit is exceeded, the amount of the surfactant with respect to the iron salt becomes excessively small, and the pore formation tends to be incomplete. When the ratio of the non-aqueous solvent is less than the lower limit, the amount of the surfactant introduced into the iron salt is saturated, the amount of the unreacted surfactant remaining in the non-aqueous solvent is increased, and the pores are reduced. On the other hand, when the upper limit is exceeded, the surfactant is not sufficiently introduced into the iron salt and the formation of pores tends to be incomplete.
さらに、本発明のオゾン分解除去用触媒の製造方法の第一の工程においては、前記有機/無機複合体の熟成を加速するため、他の金属塩を添加してもよい。このような他の金属塩としては、IUPACが提唱する長周期型周期表における1族元素の金属塩(アルカリ金属塩)および2族元素の金属塩(アルカリ土類金属塩)が好適なものとして挙げられ、中でもアルカリ金属のハロゲン化物(例えば、塩化カリウム)が特に好ましい。このような他の金属塩の添加量は、前記鉄塩に対して0.1〜20.0等量程度であることが好ましく、0.5〜2.0等量程度であることがより好ましい。 Furthermore, in the first step of the method for producing the catalyst for removing ozonolysis of the present invention, another metal salt may be added in order to accelerate the aging of the organic / inorganic composite. As such other metal salts, metal salts of group 1 elements (alkali metal salts) and metal salts of group 2 elements (alkaline earth metal salts) in the long-period periodic table proposed by IUPAC are suitable. Among them, alkali metal halides (for example, potassium chloride) are particularly preferable. The amount of such other metal salts added is preferably about 0.1 to 20.0 equivalents, more preferably about 0.5 to 2.0 equivalents with respect to the iron salt. .
次に、本発明のオゾン分解除去用触媒の製造方法においては、前記第一の工程において得られた多孔体前駆体から前記界面活性剤を除去して多孔体(オゾン分解除去用触媒)を得る(第二の工程)。 Next, in the method for producing a catalyst for ozonolysis removal of the present invention, the surfactant is removed from the porous body precursor obtained in the first step to obtain a porous body (catalyst for ozonolysis removal). (Second step).
界面活性剤を除去する方法としては、例えば、(i)界面活性剤に対する溶解度が高い溶媒(例えば、メタノール、エタノール、アセトン、水)中に前記多孔体前駆体を浸漬して界面活性剤を除去する方法、(ii)前記多孔体前駆体を空気中または不活性ガス中において200〜700℃で4〜6時間焼成して界面活性剤を除去する方法を挙げることができる。このような第二の工程によって、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの細孔を有するオゾン分解除去用触媒が得られる。 As a method for removing the surfactant, for example, (i) the surfactant is removed by immersing the porous precursor in a solvent having high solubility in the surfactant (for example, methanol, ethanol, acetone, water). And (ii) a method of removing the surfactant by firing the porous precursor in air or an inert gas at 200 to 700 ° C. for 4 to 6 hours. By such a second step, a catalyst for removing ozonolysis is obtained which is made of crystalline iron oxide and has pores having a central pore diameter of 1 to 20 nm.
なお、本発明のオゾン分解除去用触媒を製造する際に、前記界面活性剤を焼成除去した場合に発生する分解生成物の主成分は水と二酸化炭素であり、他のカチオン系またはアニオン系界面活性剤を焼成除去した場合に発生する分解生成物に比べて環境に与える影響が小さい。このように、本発明のオゾン分解除去用触媒は、その製造段階においても環境負荷物質の排出が十分に防止されるという利点がある。 In the production of the catalyst for removing ozonolysis of the present invention, the main components of the decomposition products generated when the surfactant is removed by calcination are water and carbon dioxide, and other cationic or anionic interfaces. The effect on the environment is small compared to the decomposition products generated when the activator is removed by baking. Thus, the catalyst for removing ozonolysis of the present invention has an advantage that the discharge of environmentally hazardous substances is sufficiently prevented even in the production stage.
次に、本発明のオゾン分解除去方法について説明する。本発明のオゾン分解除去方法は、前記本発明のオゾン分解除去用触媒にオゾンを含む気体を接触せしめてオゾンを分解除去することを特徴とするものである。前記気体としては、オゾンを含む空気などが挙げられる。前記オゾン分解除去用触媒とオゾンを含む気体とを接触させる際の操作条件は適宜設定することができる。例えば、接触温度は、オゾンを効率よく分解除去できる観点から室温〜200℃であることが好ましい。 Next, the ozonolysis and removal method of the present invention will be described. The ozonolysis and removal method of the present invention is characterized in that ozone is decomposed and removed by bringing a gas containing ozone into contact with the ozonolysis and removal catalyst of the present invention. Examples of the gas include air containing ozone. The operating conditions for contacting the catalyst for removing ozone with the gas containing ozone can be set as appropriate. For example, the contact temperature is preferably room temperature to 200 ° C. from the viewpoint of efficiently decomposing and removing ozone.
以下、実施例および比較例に基づいて本発明をより具体的に説明するが、本発明は以下の実施例に限定されるものではない。なお、実施例及び比較例において有機テンプレートとして用いたF−127ブロック共重合体およびP−123ブロック共重合体は、いずれもアルドリッチ社製のブロックコポリマー型界面活性剤であり、それぞれ以下の化学式:
(F−127)
HO(CH2CH2O)106(CH2CH(CH3)O)70(CH2CH2O)106H
(P−123)
HO(CH2CH2O)20(CH2CH(CH3)O)70(CH2CH2O)20H
で表わされるものである。
EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not limited to a following example. The F-127 block copolymer and the P-123 block copolymer used as organic templates in the examples and comparative examples are both block copolymer type surfactants manufactured by Aldrich, and each has the following chemical formula:
(F-127)
HO (CH 2 CH 2 O) 106 (CH 2 CH (CH 3 ) O) 70 (CH 2 CH 2 O) 106 H
(P-123)
HO (CH 2 CH 2 O) 20 (CH 2 CH (CH 3 ) O) 70 (CH 2 CH 2 O) 20 H
It is represented by
(実施例1)
<オゾン分解除去用触媒の調製>
F−127ブロック共重合体1gをプロパノール10gに加えて攪拌し、溶解した。得られた溶液に、Fe(NO3)29H2O(0.1モル)を加えて2時間激しく攪拌した。得られたゾルを40℃で5日間熟成し、次いで毎分1℃の昇温速度で120℃まで加熱した後、120℃で4時間保持した。その後、有機テンプレート、すなわちF−127ブロック共重合体をエタノールで抽出し、さらに300℃で加熱して残存するF−127ブロック共重合体を除去することにより、酸化鉄からなるオゾン分解除去用触媒を得た。
Example 1
<Preparation of catalyst for removing ozonolysis>
1 g of F-127 block copolymer was added to 10 g of propanol and stirred to dissolve. Fe (NO 3 ) 2 9H 2 O (0.1 mol) was added to the resulting solution, and the mixture was vigorously stirred for 2 hours. The obtained sol was aged at 40 ° C. for 5 days, then heated to 120 ° C. at a heating rate of 1 ° C. per minute, and held at 120 ° C. for 4 hours. Thereafter, the organic template, that is, the F-127 block copolymer is extracted with ethanol, and further heated at 300 ° C. to remove the remaining F-127 block copolymer, thereby removing the ozone decomposition catalyst comprising iron oxide. Got.
この触媒を銅製の試料セルに分散させて金蒸着を施し、走査型電子顕微鏡((株)日立ハイテクノロジーズ製。型番「S−3600N」)により観察したところ、図1に示すように、前記触媒は、酸化鉄の球状粒子が凝集したものであり、2次細孔が形成されていることが確認された。また、X線回折パターンにより前記酸化鉄が結晶質であることが確認された。 This catalyst was dispersed in a copper sample cell, gold was deposited, and observed with a scanning electron microscope (manufactured by Hitachi High-Technologies Corporation. Model number “S-3600N”). As shown in FIG. Is an aggregate of spherical particles of iron oxide, and it was confirmed that secondary pores were formed. Further, it was confirmed by X-ray diffraction pattern that the iron oxide was crystalline.
この触媒の窒素吸着等温線をガス吸着法細孔分布測定装置(日本ベル(株)製、型番「BELSORP18」)を用いて測定した。その結果を図2に示す。図2に示すように、窒素の吸脱着曲線がIV型であること、また相対圧0.5〜0.9の範囲においてヒステリシスループが見られたことから、前記触媒はメソ細孔を有することが確認された。また、窒素吸着BET法により求めた比表面積は124m2/gであった。 The nitrogen adsorption isotherm of this catalyst was measured using a gas adsorption pore distribution measuring device (manufactured by Nippon Bell Co., Ltd., model number “BELSORP18”). The result is shown in FIG. As shown in FIG. 2, the catalyst has mesopores because the nitrogen adsorption / desorption curve is type IV and a hysteresis loop was observed in the relative pressure range of 0.5 to 0.9. Was confirmed. The specific surface area determined by the nitrogen adsorption BET method was 124 m 2 / g.
また、図2に示す吸着等温線からBJH(Barrett−Joyner−Halenda)法により細孔分布曲線を求めた。その結果を図3に示す。図3中のRpは細孔の半径を示し、Vpは細孔容積を示す。前記メソ細孔の中心細孔直径は16nmであった。 Moreover, the pore distribution curve was calculated | required by BJH (Barrett-Joyner-Halenda) method from the adsorption isotherm shown in FIG. The result is shown in FIG. In FIG. 3, Rp represents the pore radius, and Vp represents the pore volume. The mesopores had a central pore diameter of 16 nm.
前記触媒のX線回折パターンを、X線回折装置((株)リガク製、型番「RINT2100」)を用い、走査範囲0.5〜5°、スキャン速度毎分1°、スキャンステップ0.01°、発散および散乱スリット1/6deg、受光スリット0.15mmの条件で測定した。その結果を図4に示す。この結果から、得られた触媒はγ型のFe2O3であることが確認された。なお、図4中の矢印はγ−Fe2O3に起因するピークを示す。また、シェラーの式:
D=0.9λ/βcosθ
(式中、Dは粒子径を示し、λは使用したX線の波長(1.54060Å)を示し、βは試料の回折線幅(0.853°×π/180°)を示し、θは回折角(35.70°)を示す)
により求めた平均1次粒子径は11.5nmであった。
The X-ray diffraction pattern of the catalyst was measured using an X-ray diffractometer (manufactured by Rigaku Corporation, model number “RINT2100”), scanning range of 0.5 to 5 °, scanning speed of 1 ° per minute, scanning step of 0.01 °. The measurement was performed under the conditions of divergence and scattering slit 1/6 deg and light receiving slit 0.15 mm. The result is shown in FIG. From this result, it was confirmed that the obtained catalyst was γ-type Fe 2 O 3 . Arrows in Figure 4 shows the peak due to γ-Fe 2 O 3. And Scherrer's formula:
D = 0.9λ / βcos θ
(Wherein D represents the particle diameter, λ represents the wavelength of the X-ray used (1.54060 mm), β represents the diffraction line width of the sample (0.853 ° × π / 180 °), and θ represents (Indicates diffraction angle (35.70 °))
The average primary particle size determined by 1 was 11.5 nm.
<オゾン分解除去性能の評価>
次に、上記のようにして得た結晶質酸化鉄からなるオゾン分解除去用触媒のオゾン分解除去性能を評価した。まず、前記オゾン分解除去用触媒を粒子径が0.5〜1mmのペレット状に成形した。このペレット状触媒0.5gを、図5に示すオゾン分解除去性能評価装置の触媒床1に充填した。この触媒床1に、オゾン(800ppm)と酸素(10%)とプロピレン(500ppmC)と窒素とを含む混合ガスを、毎分10℃の昇温速度で室温から400℃まで昇温しながら毎分5リットルの流量で供給し、触媒床1を通過した混合ガス中のオゾン、一酸化炭素および二酸化炭素の濃度を測定した。なお、オゾン濃度は検知管(光明理化学工業(株)製、型式「182SAオゾン」または「182SBオゾン」)を用いて測定し、一酸化炭素および二酸化炭素の濃度は非分散型赤外線吸収式(NDIR)ガス濃度測定装置((株)島津製作所製、型番「CGT−7000」)を用いて測定した。
<Evaluation of ozonolysis removal performance>
Next, the ozonolysis removal performance of the catalyst for ozonolysis removal consisting of crystalline iron oxide obtained as described above was evaluated. First, the catalyst for ozonolysis removal was formed into pellets having a particle diameter of 0.5 to 1 mm. 0.5 g of this pellet-shaped catalyst was packed in the catalyst bed 1 of the ozonolysis removal performance evaluation apparatus shown in FIG. A mixed gas containing ozone (800 ppm), oxygen (10%), propylene (500 ppmC), and nitrogen is applied to the catalyst bed 1 at a temperature rising rate of 10 ° C. per minute from room temperature to 400 ° C. per minute. The concentration of ozone, carbon monoxide, and carbon dioxide in the mixed gas that was supplied at a flow rate of 5 liters and passed through the catalyst bed 1 was measured. The ozone concentration is measured using a detector tube (manufactured by Komyo Chemical Co., Ltd., model “182SA ozone” or “182SB ozone”), and the concentrations of carbon monoxide and carbon dioxide are non-dispersive infrared absorption type (NDIR). ) Measurement was performed using a gas concentration measuring device (manufactured by Shimadzu Corporation, model number “CGT-7000”).
図6に混合ガスの各供給温度における触媒床通過後の混合ガス中のオゾン、一酸化炭素および二酸化炭素の濃度を示す。 FIG. 6 shows the concentrations of ozone, carbon monoxide and carbon dioxide in the mixed gas after passing through the catalyst bed at each supply temperature of the mixed gas.
(比較例1)
触媒として実施例1で得た結晶質酸化鉄からなるオゾン分解除去用触媒を使用した。混合ガスとして酸素(10%)とプロピレン(500ppmC)と窒素とを含む混合ガスを使用した以外は実施例1と同様にして触媒床1を通過した混合ガス中の一酸化炭素および二酸化炭素の濃度を測定した。図7に混合ガスの各供給温度における触媒床通過後の混合ガス中の一酸化炭素および二酸化炭素の濃度を示す。
(Comparative Example 1)
As the catalyst, the catalyst for removing ozone from the crystalline iron oxide obtained in Example 1 was used. The concentrations of carbon monoxide and carbon dioxide in the mixed gas that passed through the catalyst bed 1 in the same manner as in Example 1 except that a mixed gas containing oxygen (10%), propylene (500 ppmC), and nitrogen was used as the mixed gas. Was measured. FIG. 7 shows the concentrations of carbon monoxide and carbon dioxide in the mixed gas after passing through the catalyst bed at each supply temperature of the mixed gas.
(比較例2)
触媒を充填せず、混合ガスとしてオゾン(600ppm)と酸素(10%)とプロピレン(500ppmC)と窒素とを含む混合ガスを供給した以外は実施例1と同様にして反応管(触媒なし)を通過した混合ガス中のオゾン、一酸化炭素および二酸化炭素の濃度を測定した。図8には混合ガスの各供給温度における反応管通過後の混合ガス中のオゾン、一酸化炭素および二酸化炭素の濃度を示す。
(Comparative Example 2)
A reaction tube (no catalyst) was prepared in the same manner as in Example 1 except that the catalyst was not charged and a mixed gas containing ozone (600 ppm), oxygen (10%), propylene (500 ppmC) and nitrogen was supplied as a mixed gas. The concentrations of ozone, carbon monoxide and carbon dioxide in the mixed gas that passed through were measured. FIG. 8 shows the concentrations of ozone, carbon monoxide and carbon dioxide in the mixed gas after passing through the reaction tube at each supply temperature of the mixed gas.
図6に示した結果から明らかなように、混合ガスの供給温度が室温〜150℃の範囲においてオゾンを含む混合ガスと、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの範囲にある細孔を有する触媒とを接触させると混合ガス中のオゾンは減少し、一酸化炭素および二酸化炭素が生成することが確認された。 As is apparent from the results shown in FIG. 6, when the supply temperature of the mixed gas is in the range of room temperature to 150 ° C., it consists of a mixed gas containing ozone and crystalline iron oxide, and the central pore diameter is in the range of 1 to 20 nm. It was confirmed that ozone in the mixed gas was reduced when contacting with a catalyst having certain pores, and carbon monoxide and carbon dioxide were produced.
一方、図7に示した結果から明らかなように、混合ガスの供給温度が室温〜150℃の範囲においては、供給した混合ガスがオゾンを含まないものである場合には、酸素を含む混合ガスと、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの範囲にある細孔を有する触媒とを接触せしめても一酸化炭素や二酸化炭素は生成しなかった。また、図8に示した結果から明らかなように、混合ガスの供給温度が室温〜150℃の範囲においては、オゾンを含む混合ガスを前記触媒と接触させない場合には、オゾンとプロピレンは混合時に室温でも反応するため、混合ガス中のオゾンは減少し、一酸化炭素および二酸化炭素が生成したが、オゾンの減少量ならびに一酸化炭素および二酸化炭素の生成量は、混合ガスと触媒とを接触させた場合(実施例1)に比べて少なかった。 On the other hand, as is apparent from the results shown in FIG. 7, when the supply temperature of the mixed gas is in the range of room temperature to 150 ° C., when the supplied mixed gas does not contain ozone, the mixed gas contains oxygen. No carbon monoxide or carbon dioxide was produced even when the catalyst was contacted with a catalyst composed of crystalline iron oxide and having a pore having a central pore diameter in the range of 1 to 20 nm. Further, as is apparent from the results shown in FIG. 8, when the supply temperature of the mixed gas is in the range of room temperature to 150 ° C., when the mixed gas containing ozone is not brought into contact with the catalyst, ozone and propylene are mixed during mixing. Because it reacts even at room temperature, ozone in the mixed gas is reduced and carbon monoxide and carbon dioxide are produced, but the decrease in ozone and the amount of carbon monoxide and carbon dioxide produced are in contact with the mixed gas and the catalyst. In comparison with the case (Example 1).
したがって、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの範囲にある細孔を有する本発明の触媒と、オゾンを含む気体とを接触させることによって、オゾンを分解除去できることが確認された。 Therefore, it was confirmed that ozone can be decomposed and removed by contacting the catalyst of the present invention, which is made of crystalline iron oxide and has a pore having a central pore diameter in the range of 1 to 20 nm, with a gas containing ozone. It was.
(実施例2)
触媒として実施例1で得た結晶質酸化鉄からなるオゾン分解除去用触媒を使用した。ペレット状触媒0.5gを触媒床1に充填し、この触媒床1に、オゾン(600ppm)と酸素(10%)と窒素とを含む混合ガスを27℃の一定温度で供給した以外は実施例1と同様にして触媒床1を通過した混合ガス中のオゾン濃度を測定した。定常状態でのオゾン濃度を触媒床出口のオゾン濃度とした。
(Example 2)
As the catalyst, the catalyst for removing ozone from the crystalline iron oxide obtained in Example 1 was used. Example except that 0.5 g of a pellet-shaped catalyst was packed in the catalyst bed 1 and a mixed gas containing ozone (600 ppm), oxygen (10%) and nitrogen was supplied to the catalyst bed 1 at a constant temperature of 27 ° C. In the same manner as in Example 1, the ozone concentration in the mixed gas that passed through the catalyst bed 1 was measured. The ozone concentration in the steady state was defined as the ozone concentration at the catalyst bed outlet.
一方、三方コック3を切り替えて、バイパス2に前記混合ガス(オゾン:600ppm、酸素:10%、残りは窒素。)を温度27℃、毎分5リットルの流量で供給し、バイパス出口のオゾン濃度を測定した。前記触媒床出口のオゾン濃度Ccatおよび前記バイパス出口のオゾン濃度Cbypから下記式:
オゾン分解除去率(%)=(Cbyp−Ccat)/Cbyp×100
によりオゾン分解除去率を算出した。その結果を図9に示す。
On the other hand, the three-way cock 3 is switched, and the mixed gas (ozone: 600 ppm, oxygen: 10%, the rest is nitrogen) is supplied to the bypass 2 at a temperature of 27 ° C. and a flow rate of 5 liters per minute. Was measured. From the ozone concentration C cat at the catalyst bed outlet and the ozone concentration C byp at the bypass outlet, the following formula:
Ozone decomposition removal rate (%) = (C byp -C cat ) / C byp × 100
Was used to calculate the ozonolysis removal rate. The result is shown in FIG.
(比較例3)
触媒としてMnO2(中央電気工業(株)製、商品名「CMD−200」)を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。
(Comparative Example 3)
The ozone concentration at the catalyst bed outlet was measured in the same manner as in Example 2 except that MnO 2 (manufactured by Chuo Electric Industry Co., Ltd., trade name “CMD-200”) was used as the catalyst, and the ozone decomposition removal rate was calculated. . The result is shown in FIG.
(比較例4)
γ−Fe2O3((株)高純度化学研究所製)の窒素吸着等温線を実施例1と同様にして測定した。その結果を図2に示す。図2に示すように、窒素の吸脱着曲線がIII型であることからこのγ−Fe2O3にはメソ細孔が存在しないことが確認された。
(Comparative Example 4)
The nitrogen adsorption isotherm of γ-Fe 2 O 3 (manufactured by Kojundo Chemical Laboratory Co., Ltd.) was measured in the same manner as in Example 1. The result is shown in FIG. As shown in FIG. 2, since the adsorption / desorption curve of nitrogen is type III, it was confirmed that this γ-Fe 2 O 3 has no mesopores.
触媒としてこのγ−Fe2O3を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。 The ozone concentration at the catalyst bed outlet was measured in the same manner as in Example 2 except that this γ-Fe 2 O 3 was used as a catalyst, and the ozone decomposition removal rate was calculated. The result is shown in FIG.
(比較例5)
α−Fe2O3((株)高純度化学研究所製)の窒素吸着等温線を実施例1と同様にして測定した。その結果を図2に示す。図2に示すように、窒素の吸脱着曲線がIII型であることからこのα−Fe2O3にはメソ細孔が存在しないことが確認された。
(Comparative Example 5)
The nitrogen adsorption isotherm of α-Fe 2 O 3 (manufactured by Kojundo Chemical Laboratory Co., Ltd.) was measured in the same manner as in Example 1. The result is shown in FIG. As shown in FIG. 2, since the adsorption / desorption curve of nitrogen is type III, it was confirmed that no mesopores exist in this α-Fe 2 O 3 .
触媒としてこのα−Fe2O3を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。 Except that this α-Fe 2 O 3 was used as a catalyst, the ozone concentration at the catalyst bed outlet was measured in the same manner as in Example 2, and the ozonolysis removal rate was calculated. The result is shown in FIG.
(比較例6)
Fe3O4((株)高純度化学研究所製)の窒素吸着等温線を実施例1と同様にして測定した。その結果を図2に示す。図2に示すように、窒素の吸脱着曲線がIII型であることからこのFe3O4にはメソ細孔が存在しないことが確認された。
(Comparative Example 6)
The nitrogen adsorption isotherm of Fe 3 O 4 (manufactured by Kojundo Chemical Laboratory Co., Ltd.) was measured in the same manner as in Example 1. The result is shown in FIG. As shown in FIG. 2, since the adsorption / desorption curve of nitrogen is type III, it was confirmed that no mesopores exist in this Fe 3 O 4 .
触媒としてこのFe3O4を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。 Except for using this Fe 3 O 4 as a catalyst, the ozone concentration at the catalyst bed outlet was measured in the same manner as in Example 2 to calculate the ozone decomposition removal rate. The result is shown in FIG.
(比較例7)
FeO(II)((株)高純度化学研究所製)の窒素吸着等温線を実施例1と同様にして測定した。その結果を図2に示す。図2に示すように、窒素の吸脱着曲線がIII型であることからこのFeO(II)にはメソ細孔が存在しないことが確認された。
(Comparative Example 7)
The nitrogen adsorption isotherm of FeO (II) (manufactured by Kojundo Chemical Laboratory Co., Ltd.) was measured in the same manner as in Example 1. The result is shown in FIG. As shown in FIG. 2, since the adsorption / desorption curve of nitrogen is type III, it was confirmed that no mesopores exist in this FeO (II).
触媒としてこのFeO(II)を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。 Except for using this FeO (II) as a catalyst, the ozone concentration at the catalyst bed outlet was measured in the same manner as in Example 2 to calculate the ozone decomposition removal rate. The result is shown in FIG.
(比較例8)
Applied Catalysis B,Environmental,11(1997),129−166に記載の方法に従って、γ−Al2O3に硝酸鉄を含浸させ、Fe2O3担持γ−Al2O3触媒(Fe2O3担持量:10質量%)を調製した。
(Comparative Example 8)
According to the method described in Applied Catalysis B, Environmental, 11 (1997), 129-166, γ-Al 2 O 3 was impregnated with iron nitrate, and Fe 2 O 3 supported γ-Al 2 O 3 catalyst (Fe 2 O 3 (Supported amount: 10% by mass) was prepared.
触媒としてこのFe2O3担持γ−Al2O3触媒を使用した以外は実施例2と同様にして触媒床出口のオゾン濃度を測定し、オゾン分解除去率を算出した。その結果を図9に示す。 The ozone concentration at the outlet of the catalyst bed was measured in the same manner as in Example 2 except that this Fe 2 O 3 supported γ-Al 2 O 3 catalyst was used as a catalyst, and the ozone decomposition removal rate was calculated. The result is shown in FIG.
図9に示した結果から明らかなように、結晶質酸化鉄からなり、中心細孔直径が1〜20nmの範囲にある細孔を有するオゾン分解除去用触媒(実施例2)は、オゾン分解除去率が84%と高く、オゾン分解除去性能に優れるものであった。一方、従来のオゾン分解除去用触媒(比較例3〜8)は、オゾン分解除去率が67%(比較例5)以下のものであり、本発明のオゾン分解除去用触媒に比べてオゾン分解除去性能が劣るものであった。 As is apparent from the results shown in FIG. 9, the catalyst for removing ozonolysis (Example 2) made of crystalline iron oxide and having pores with a central pore diameter in the range of 1 to 20 nm is obtained by ozonolysis removal. The rate was as high as 84%, and the ozonolysis removal performance was excellent. On the other hand, conventional ozonolysis removal catalysts (Comparative Examples 3 to 8) have an ozonolysis removal rate of 67% (Comparative Example 5) or less, and ozonolysis removal compared to the ozonolysis removal catalyst of the present invention. The performance was inferior.
以上説明したように、本発明によれば、結晶質酸化鉄からなり、且つ中心細孔直径が特定の範囲にある細孔を有する本発明のオゾン分解除去用触媒と、オゾンを含む気体とを接触させることによって、オゾンを効率的に分解除去することが可能となる。 As described above, according to the present invention, the catalyst for removing ozonolysis of the present invention having a pore made of crystalline iron oxide and having a central pore diameter in a specific range, and a gas containing ozone. By contacting, ozone can be efficiently decomposed and removed.
したがって、本発明のオゾン分解除去用触媒は、オゾン分解除去性能に優れるため、光化学オキシダントなどに含まれるオゾンの分解除去用触媒などとして有用である。 Therefore, the ozonolysis / removal catalyst of the present invention is excellent in ozonolysis / removal performance, and thus is useful as a catalyst for decomposing / removing ozone contained in photochemical oxidants.
1…触媒床、2…バイパス、3…三方コック。 1 ... catalyst bed, 2 ... bypass, 3 ... three-way cock.
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