JP5207461B2 - Electrocatalyst and electrode using the same - Google Patents
Electrocatalyst and electrode using the same Download PDFInfo
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- JP5207461B2 JP5207461B2 JP2008232926A JP2008232926A JP5207461B2 JP 5207461 B2 JP5207461 B2 JP 5207461B2 JP 2008232926 A JP2008232926 A JP 2008232926A JP 2008232926 A JP2008232926 A JP 2008232926A JP 5207461 B2 JP5207461 B2 JP 5207461B2
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- 239000010411 electrocatalyst Substances 0.000 title claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 66
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 65
- 239000001301 oxygen Substances 0.000 claims description 65
- 230000009467 reduction Effects 0.000 claims description 37
- 239000003054 catalyst Substances 0.000 claims description 25
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 14
- 239000013078 crystal Substances 0.000 claims description 9
- 238000002441 X-ray diffraction Methods 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 230000002441 reversible effect Effects 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 239000010419 fine particle Substances 0.000 claims description 5
- 238000006722 reduction reaction Methods 0.000 description 38
- 230000003197 catalytic effect Effects 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 24
- 239000010409 thin film Substances 0.000 description 24
- 238000004544 sputter deposition Methods 0.000 description 22
- 230000007547 defect Effects 0.000 description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 239000012298 atmosphere Substances 0.000 description 12
- 239000000758 substrate Substances 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000005121 nitriding Methods 0.000 description 9
- 239000003792 electrolyte Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 230000002378 acidificating effect Effects 0.000 description 7
- 229910021529 ammonia Inorganic materials 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- 150000004767 nitrides Chemical class 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 7
- 239000007772 electrode material Substances 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229910052774 Proactinium Inorganic materials 0.000 description 5
- 238000003917 TEM image Methods 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- 230000010757 Reduction Activity Effects 0.000 description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- -1 nitrogen-containing compound Chemical class 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 229910021397 glassy carbon Inorganic materials 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 238000005546 reactive sputtering Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000004696 coordination complex Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005518 electrochemistry Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000002233 thin-film X-ray diffraction Methods 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910003360 ZrO2−x Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- GPBUGPUPKAGMDK-UHFFFAOYSA-N azanylidynemolybdenum Chemical compound [Mo]#N GPBUGPUPKAGMDK-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000002484 cyclic voltammetry Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003411 electrode reaction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010884 ion-beam technique Methods 0.000 description 1
- 229910000457 iridium oxide Inorganic materials 0.000 description 1
- 229910001337 iron nitride Inorganic materials 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/9016—Oxides, hydroxides or oxygenated metallic salts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/066—Zirconium or hafnium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/24—Nitrogen compounds
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
- C25B11/051—Electrodes formed of electrocatalysts on a substrate or carrier
- C25B11/073—Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalyst material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- Metallurgy (AREA)
- General Chemical & Material Sciences (AREA)
- Catalysts (AREA)
- Inert Electrodes (AREA)
- Fuel Cell (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
Description
本発明は、例えば水や有機物の電気分解、燃料電池等の電極として用いるのに好適な電極触媒及びそれを用いた電極に関する。 The present invention relates to an electrocatalyst suitable for use as an electrode for, for example, water or organic electrolysis, a fuel cell, and an electrode using the same.
白金等の貴金属は、高い電位においても安定で、かつ触媒能が高いため、各種の電気化学システムの電極用触媒に用いられている。しかし、白金の価格が高いことや資源量が限られていることから、白金を代替できる高活性の触媒が要望されている。
このようなことから、遷移金属であるモリブデンの窒化物や(例えば、特許文献1参照)、遷移金属である鉄の窒化物と貴金属の混合物(例えば、特許文献2参照)が、電極用触媒として提唱されている。
さらに、Zrを含むオキシナイトライドからなる電極触媒が開示され(例えば、特許文献3参照)、この電極が酸性電解質中において可逆水素電極電位に対して0.4V以上の電位で使用しても溶解しない耐食性を有すると報告されている。
Since noble metals such as platinum are stable even at high potentials and have high catalytic ability, they are used as catalysts for electrodes in various electrochemical systems. However, since the price of platinum is high and the amount of resources is limited, a highly active catalyst that can replace platinum is desired.
Therefore, molybdenum nitride as a transition metal (see, for example, Patent Document 1), and a mixture of iron nitride as a transition metal and a noble metal (see, for example, Patent Document 2) are used as electrode catalysts. Has been advocated.
Furthermore, an electrode catalyst made of oxynitride containing Zr is disclosed (for example, see Patent Document 3), and this electrode does not dissolve even when used at a potential of 0.4 V or higher with respect to the reversible hydrogen electrode potential in an acidic electrolyte. It is reported to have corrosion resistance.
しかしながら、上記した特許文献1、2記載の技術の場合、酸性電解質中での酸素還元能が不充分であり、又、触媒が活性溶解する場合があった。
又、特許文献3記載の技術において、Zrのオキシナイトライドとして完全なZrO1/2Nを用いた場合、この組成は半導体を示し、触媒活性に乏しいため、電極として使用することは難しい。
従って、本発明の目的は、ZrO1/2Nを用いて触媒能及び安定性に優れた電極触媒及びそれを用いた電極を提供することにある。
However, in the case of the techniques described in Patent Documents 1 and 2, the oxygen reducing ability in the acidic electrolyte is insufficient, and the catalyst may be actively dissolved.
In the technique described in Patent Document 3, when complete ZrO 1/2 N is used as the oxynitride of Zr, this composition shows a semiconductor and is poor in catalytic activity, so that it is difficult to use as an electrode.
Accordingly, an object of the present invention is to provide an electrode catalyst excellent in catalytic ability and stability using ZrO 1/2 N and an electrode using the same.
本発明の電極触媒は、X線回折による結晶構造がZrO1/2Nであり、30℃の0.1mol/L硫酸水溶液中で、走査速度5mV/sで電位走査したとき、酸素還元電流が流れ始める時の電位が可逆水素電極電位基準で0.75V以上となることを特徴とする。 The electrode catalyst of the present invention has a crystal structure by X-ray diffraction of ZrO 1/2 N, and an oxygen reduction current flows when the potential is scanned at a scanning speed of 5 mV / s in a 0.1 mol / L sulfuric acid aqueous solution at 30 ° C. The starting potential is 0.75 V or more on the basis of the reversible hydrogen electrode potential.
イオン化ポテンシャルが5.4eV以下であることが好ましい。 The ionization potential is preferably 5.4 eV or less.
本発明の電極は、前記電極触媒の微粒子を担持して成ることを特徴とする。 The electrode of the present invention is characterized by carrying fine particles of the electrode catalyst.
本発明によれば、ZrO1/2Nを用いて触媒能及び安定性に優れた電極触媒及びそれを用いた電極を得ることができる。 According to the present invention, an electrode catalyst excellent in catalytic ability and stability and an electrode using the same can be obtained using ZrO 1/2 N.
以下、本発明の実施形態について説明する。なお、以下の説明及び図表に用いる電位は可逆水素電極電位基準とし、これをRHEと表示する。
<電極に用いるZr酸窒化物>
本発明の電極触媒は、X線回折による結晶構造がZrO1/2Nであるジルコニウム酸窒化物である。
ジルコニウム酸窒化物は、ZrOxNyで表される。ジルコニウム酸窒化物としてZrO11/7N2/7、ZrO8/7N4/7およびZrO1/2Nが知られているが、後述する酸素還元開始電位が0.75V以上となるためには、ZrO1/2Nに近いことが必要である。より好ましくは、x<8/7でありy>4/7である。xが8/7以上、yが4/7未満であると窒化度が充分でなく上記元素の電子状態が変化することにより、触媒能が低下する場合がある。
Hereinafter, embodiments of the present invention will be described. Note that the potential used in the following description and chart is based on the reversible hydrogen electrode potential reference, and this is expressed as RHE.
<Zr oxynitride used for electrode>
The electrode catalyst of the present invention is a zirconium oxynitride whose crystal structure by X-ray diffraction is ZrO 1/2 N.
Zirconium oxynitride is represented by ZrO x N y . ZrO 11/7 N 2/7 , ZrO 8/7 N 4/7 and ZrO 1/2 N are known as zirconium oxynitrides. However, in order for the oxygen reduction starting potential described later to be 0.75 V or more, It is necessary to be close to ZrO 1/2 N. More preferably, x <8/7 and y> 4/7. When x is 8/7 or more and y is less than 4/7, the degree of nitridation is not sufficient, and the electronic state of the above elements may change, thereby reducing the catalytic ability.
但し、完全にZrO1/2Nを示す組成は半導体であり、触媒活性に乏しいため、電極として使用できない。電極として実用化するためには、酸素還元開始電位が0.75V以上となる必要がある。
酸素還元開始電位は以下のように規定される。まず、30℃の0.1mol/L硫酸水溶液中で、走査速度5mV/sで電位走査したとき、測定される酸素雰囲気と窒素雰囲気での電流値の差を幾何面積基準で電流密度に換算しiO2とする。iO2が−0.1 μA cm-2のときの電位を酸素還元開始電位EORRと表し、EORRが可逆水素電極電位基準で0.75 V以上であることが必要である。
酸素還元開始電位は、触媒単位量当りの酸素還元電流を評価するものであり、酸素還元電流がより高電位から流れ始める程、反応の活性化エネルギーが小さい可能性があり、この場合は触媒の表面積を増大させるという工学的な改良によって還元電流値を増加させることができるからである。
酸素還元開始電位EORRを0.75V以上とする理由は、燃料電池の作動電圧を考える場合に、0.75V以上でなければ電極として実用的でないためである。酸素還元開始電位が0.75以上であれば、充分な酸素還元能を有する。
However, since the composition completely showing ZrO 1/2 N is a semiconductor and has poor catalytic activity, it cannot be used as an electrode. In order to put it into practical use as an electrode, the oxygen reduction starting potential needs to be 0.75 V or more.
The oxygen reduction starting potential is defined as follows. First, when a potential scan is performed at a scanning speed of 5 mV / s in a 0.1 mol / L sulfuric acid aqueous solution at 30 ° C., the difference between the measured current values in an oxygen atmosphere and a nitrogen atmosphere is converted into a current density on the basis of the geometric area. Let O2 . The potential when i O2 is −0.1 μA cm −2 is expressed as an oxygen reduction start potential E ORR, and E ORR needs to be 0.75 V or more with respect to the reversible hydrogen electrode potential.
The oxygen reduction starting potential is an evaluation of the oxygen reduction current per unit amount of the catalyst, and the activation energy of the reaction may be smaller as the oxygen reduction current starts to flow from a higher potential. This is because the reduction current value can be increased by engineering improvement of increasing the surface area.
The reason why the oxygen reduction start potential E ORR is set to 0.75 V or more is that when considering the operating voltage of the fuel cell, it is not practical as an electrode unless it is 0.75 V or more. If the oxygen reduction starting potential is 0.75 or more, it has sufficient oxygen reducing ability.
ZrO1/2Nの酸素還元開始電位を0.75V以上にするためには、ZrO1/2Nの表面に酸素欠陥が存在すればよいことを本発明者らは見出した。
ここで、酸化物は窒化によって、イオン化ポテンシャルが減少する。例えば、ZrO2のイオン化ポテンシャルの文献値は7.4 eVである(J. W. Schultze and A. W. Hassel, p.234, in Encyclopedia of Electrochemistry Vol.4, Edited by A. J. Bard and M. Stratmann, Wiley-VCH GmbH & Co. KGaA, Weinheim, (2003))。一方、完全なZrO1/2Nのイオン化ポテンシャルの文献値は少なくとも5.6 eV以上であり(T. Mishima, M. Matsuda, and M. Miyake, Appl. Catal A: Gen, 324, 77 (2007))、窒化によって、イオン化ポテンシャルが減少する。
さらに、一般的に酸化物の表面に酸素欠陥があると、イオン化ポテンシャルが減少し、金属に性質が近くなることが知られている(V. E. Henrich et al., Phys. Rev. Lett., 36, 1335 (1976).)。また、酸化物表面への酸素分子の吸着には、酸素欠陥が必要であることが明らかにされている(J.-M. Pan et al., J. Vac. Sci. Technol.A, 10, 2470 (1992), A. L. Lisebigler et al., Chem. Rev., 95, 735 (1995), C. Descorme et al., J. Catal., 196, 167 (2000)など)。
The present inventors have found that oxygen defects should be present on the surface of ZrO 1/2 N in order to make the oxygen reduction start potential of ZrO 1/2 N be 0.75 V or more.
Here, the ionization potential of the oxide is reduced by nitriding. For example, the literature value of the ionization potential of ZrO 2 is 7.4 eV (JW Schultze and AW Hassel, p.234, in Encyclopedia of Electrochemistry Vol.4, Edited by AJ Bard and M. Stratmann, Wiley-VCH GmbH & Co. KGaA, Weinheim, (2003)). On the other hand, the literature value of the ionization potential of complete ZrO 1/2 N is at least 5.6 eV or more (T. Mishima, M. Matsuda, and M. Miyake, Appl. Catal A: Gen, 324, 77 (2007)). Nitriding reduces the ionization potential.
Furthermore, it is known that oxygen defects on the oxide surface generally reduce the ionization potential and make it closer to the metal (VE Henrich et al., Phys. Rev. Lett., 36, 1335 (1976).). In addition, it has been clarified that oxygen defects are necessary for the adsorption of oxygen molecules on the oxide surface (J.-M. Pan et al., J. Vac. Sci. Technol. A, 10, 2470 (1992), AL Lisebigler et al., Chem. Rev., 95, 735 (1995), C. Descorme et al., J. Catal., 196, 167 (2000)).
以上の知見をもとに、酸素還元反応は酸素分子の吸着によって始まることから、表面に酸素欠陥のある状態を作ることが、酸素還元触媒能の向上には必要であることを本発明者らは見出した。酸素欠陥の増加とともにイオン化ポテンシャルは低下するので、(結晶構造上)完全なZrO1/2Nのイオン化ポテンシャル(5.6 eV以上)より低いイオン化ポテンシャルを有すれば、触媒活性が向上することになる。 Based on the above knowledge, since the oxygen reduction reaction starts by adsorption of oxygen molecules, the present inventors have found that it is necessary to improve the oxygen reduction catalytic ability to create a state having oxygen defects on the surface. Found. Since the ionization potential decreases with an increase in oxygen defects, the catalytic activity is improved if the ionization potential is lower than the complete ionization potential of ZrO 1/2 N (5.6 eV or more) (on the crystal structure).
Zr酸窒化物としては、結晶化したものが好ましい。この理由としては、結晶化することにより、導電性が上昇するとともに、元素の電子状態が変化し触媒活性が向上するためと考えられる。 The Zr oxynitride is preferably crystallized. The reason for this is considered to be that crystallization increases the conductivity and changes the electronic state of the element to improve the catalytic activity.
<Zr酸窒化物の製造>
電極触媒であるZr酸窒化物は、例えば次のようにして製造することができる。原料金属化合物としてZr酸化物を用い、これをアンモニア、アンモニウム塩、ヒドラジン、窒素、金属窒化物、金属アミド、金属アンミン錯体等の含窒素化合物と反応させる。反応は、例えば、原料Zr酸化物と含窒素化合物の粉末状混合物を加熱するか、Zr金属板の表面を酸化させて原料Zr酸化物を形成しておき、それを窒素や含窒素化合物により窒化させて表面のみを部分的に窒化するなどの方法を適宜採用できる。
<Production of Zr oxynitride>
The Zr oxynitride that is an electrode catalyst can be produced, for example, as follows. A Zr oxide is used as a starting metal compound, and this is reacted with a nitrogen-containing compound such as ammonia, ammonium salt, hydrazine, nitrogen, metal nitride, metal amide, metal ammine complex or the like. For example, the reaction may be performed by heating a powdery mixture of a raw material Zr oxide and a nitrogen-containing compound or oxidizing a surface of a Zr metal plate to form a raw material Zr oxide, which is then nitrided with nitrogen or a nitrogen-containing compound. For example, a method of partially nitriding only the surface can be appropriately employed.
Zr金属塩、Zr金属錯体を原料として用いる場合には、窒化の前に、例えば、アルコールなどの有機溶媒にZr金属塩、Zr金属錯体を溶解させ、温度923K、大気中で2時間熱処理するなどの方法により、前駆体としての金属酸化物を形成して用いればよい。 When using a Zr metal salt or Zr metal complex as a raw material, before nitriding, for example, the Zr metal salt or Zr metal complex is dissolved in an organic solvent such as alcohol and then heat-treated in the atmosphere at a temperature of 923 K for 2 hours. By using this method, a metal oxide as a precursor may be formed and used.
原料金属化合物として粉末を用いる場合は、得られる金属オキシナイトライド微粒子の大きさは、原料粉末の大きさでほぼ決まるので原料粉末の大きさを調整することによって所望の大きさの微粒子を得ることができる。 When powder is used as the raw material metal compound, the size of the obtained metal oxynitride fine particles is almost determined by the size of the raw material powder, so fine particles having a desired size can be obtained by adjusting the size of the raw material powder. Can do.
含窒素化合物との反応温度は973〜2073Kの範囲が好ましい。温度が973Kよりも低いと反応速度が遅く、反応が進行しない場合がある。反応温度が2073Kよりも高いと、生成物が分解してしまい、オキシナイトライドにならない。 The reaction temperature with the nitrogen-containing compound is preferably in the range of 973 to 2073K. If the temperature is lower than 973 K, the reaction rate is slow and the reaction may not proceed. When the reaction temperature is higher than 2073 K, the product is decomposed and does not become oxynitride.
Zr酸窒化物は、反応性スパッタ法を用いて製造することができる。たとえばグラッシーカーボンやカーボン粉末、Tiなどを基材とし、それに電極物質としてZrOxNy窒化物の薄膜をスパッタ形成できる。スパッタ条件は、例えばAr分圧約9×10−2Pa、窒素分圧約4×10−1Pa、酸素分圧約2×10−3Paとすることができ、ターゲットとしてZrを用いることができる。 Zr oxynitride can be manufactured using reactive sputtering. For example, glassy carbon, carbon powder, Ti, or the like can be used as a base material, and a thin film of ZrO x N y nitride can be formed by sputtering as an electrode material. The sputtering conditions can be, for example, Ar partial pressure of about 9 × 10 −2 Pa, nitrogen partial pressure of about 4 × 10 −1 Pa, oxygen partial pressure of about 2 × 10 −3 Pa, and Zr can be used as a target.
<酸素欠陥の形成>
上記したように、完全なZrO1/2Nは半導体で触媒活性が低い。例えば、Zr酸窒化物を製造する際、窒化を完全に進行させると、完全な窒化物になってしまう。そこで、ZrO1/2N中に酸素欠陥を存在させるためには、窒化の程度を制御することが必要である。
<Oxygen defect formation>
As described above, perfect ZrO 1/2 N is a semiconductor and has low catalytic activity. For example, when manufacturing a Zr oxynitride, if the nitridation is allowed to proceed completely, it becomes a complete nitride. Therefore, in order for oxygen defects to exist in ZrO 1/2 N, it is necessary to control the degree of nitriding.
窒化の程度を制御するには、金属酸化物とアンモニアとの反応を採用することが有利である。この反応では、窒化の進行とともに酸素が取れるので、アンモニアは還元剤かつ窒化剤となる。そして、アンモニアの供給速度や反応温度を変化させることにより、窒化の程度を制御できる。この際、アンモニアに水蒸気と窒素を加えて混合気体とし、アンモニアの分圧を変化させることにより、窒化速度を下げ、電極触媒の位置による窒化の度合の差を少なくし、均一に窒化されたオキシナイトライドを得ることが容易になる。 In order to control the degree of nitridation, it is advantageous to employ a reaction between a metal oxide and ammonia. In this reaction, oxygen is removed with the progress of nitriding, so ammonia becomes a reducing agent and a nitriding agent. The degree of nitridation can be controlled by changing the supply rate of ammonia and the reaction temperature. At this time, by adding water vapor and nitrogen to ammonia to make a mixed gas and changing the partial pressure of ammonia, the nitriding rate is reduced, the difference in the degree of nitriding depending on the position of the electrode catalyst is reduced, and the uniformly nitrided oxy It becomes easy to obtain a nitride.
又、反応性スパッタ法を用いてZr酸窒化物を製造する場合、スパッタ時に基材を加熱することによって、酸素欠陥を存在させることができる。
スパッタ法は、高真空中でターゲットをプラズマガスで叩いて成膜するので、本質的に還元状態の膜が生成しやすい。還元状態の膜とは、例えば酸化物薄膜の場合では、ZrO2ではなくZrO2-xの組成を有し、Zrが+4ではなく+3などになっていることで、これは見方を変えると酸素欠陥があるということになる。従って,スパッタ法で作製すると本質的に酸素欠陥が生成しやすい。さらに、基板を加熱すると、激しく熱運動しながら化合物を形成することになるので、格子欠陥の生成量が増加する。これはエントロピーから考えて、欠陥のない規則正しい構造よりも、欠陥を持つ構造の方が安定となるためである。そのため、酸素欠陥も増加する。
In addition, when Zr oxynitride is produced using a reactive sputtering method, oxygen defects can be present by heating the substrate during sputtering.
The sputtering method forms a film by striking a target with a plasma gas in a high vacuum, so that a reduced film is easily formed essentially. For example, in the case of an oxide thin film, the reduced state film has a composition of ZrO2-x instead of ZrO2, and Zr is +3 instead of +4. It means that there is a defect. Therefore, oxygen defects are inherently likely to be generated by sputtering. Furthermore, when the substrate is heated, a compound is formed while performing intense thermal motion, so that the amount of lattice defects generated increases. This is because a structure having defects is more stable than a regular structure having no defects in view of entropy. As a result, oxygen defects also increase.
上記したZr酸窒化物を電極触媒として酸素還元電極に用いると、酸性電解質中で使用しても酸窒化物が溶解せず安定であり、酸性電解質中での酸素還元能及び安定性がより一層優れている。 When the above-mentioned Zr oxynitride is used as an electrode catalyst for an oxygen reduction electrode, the oxynitride does not dissolve and is stable even when used in an acidic electrolyte, and the oxygen reducing ability and stability in the acidic electrolyte are further improved. Are better.
<電極の製造>
電極は、例えば次のようにして製造することができる。まず、上記したZr酸窒化物の粉末を、例えば酸化タングステン、酸化イリジウム等、炭素等の導電性物質の粉末と混合し、公知の結着剤と混合してペーストとし、このペーストを担体表面に塗布、乾燥させて電極を製造する。
例えば、燃料電池用の電極としては、導電性粉末としてカーボンブラックを用い、上記窒化物の微粒子の粒径を2〜3nm程度とすると、触媒量が少量でも触媒能を発揮できるので好ましい。
<Manufacture of electrodes>
An electrode can be manufactured as follows, for example. First, the above-mentioned Zr oxynitride powder is mixed with a powder of a conductive material such as tungsten oxide, iridium oxide or the like, and mixed with a known binder to form a paste. The electrode is manufactured by applying and drying.
For example, as an electrode for a fuel cell, it is preferable to use carbon black as the conductive powder, and to have a particle size of the above-mentioned nitride fine particles of about 2 to 3 nm because the catalytic ability can be exhibited even with a small amount of catalyst.
本発明の電極は、水、無機物質、有機物質の電気分解、燃料電池等の酸性電解質を用いる電気化学システムのカソード用電極として好適に使用できる。りん酸形燃料電池や高分子電解質形燃料電池等、酸性電解質を用いる際の酸化剤極として、本発明の電極は適する。 The electrode of the present invention can be suitably used as an electrode for a cathode of an electrochemical system using an acidic electrolyte such as water, an inorganic substance, an organic substance, or a fuel cell. The electrode of the present invention is suitable as an oxidizer electrode when an acidic electrolyte is used, such as a phosphoric acid fuel cell and a polymer electrolyte fuel cell.
以下に、実施例によって本発明を更に具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
<電極の作成>
直径5.2mmの円柱状グラッシーカーボンを基材とし、その底面に電極物質としてZrOxNy窒化物の薄膜をスパッタにより形成させた。スパッタ条件は、Ar分圧約9×10−2Pa、窒素分圧約4×10−1Pa、酸素分圧約2×10−3Paとし、ターゲットをZrとした。なお、スパッタ時に基材を加熱した。
<Creation of electrode>
A cylindrical glassy carbon having a diameter of 5.2 mm was used as a base material, and a ZrO x N y nitride thin film as an electrode material was formed on the bottom by sputtering. The sputtering conditions were Ar partial pressure of about 9 × 10 −2 Pa, nitrogen partial pressure of about 4 × 10 −1 Pa, oxygen partial pressure of about 2 × 10 −3 Pa, and the target was Zr. The substrate was heated during sputtering.
得られた薄膜をFIB(Focused Ion Beam)加工し、断面をTEM(Transmission Electron Microscope)で観察した。 The obtained thin film was processed by FIB (Focused Ion Beam), and the cross section was observed by TEM (Transmission Electron Microscope).
図1に800℃で基材を加熱してスパッタした場合の電極薄膜の断面TEM像を示す。薄膜の厚さは70nm程度で均一に成膜され、膜中に結晶相が観察された。
図1の薄膜の結晶構造を薄膜X線回折装置で測定した結果を図2に示す。回折ピークはZr2ON2(JCPDS 50−1170)と同定された。JCPDS(Joint Committee on Powder Diffraction Standards)は、X線回折に関するデータベースを作成している組織が付けたカードの番号である。
FIG. 1 shows a cross-sectional TEM image of the electrode thin film when the substrate is heated and sputtered at 800 ° C. The thin film was uniformly formed with a thickness of about 70 nm, and a crystal phase was observed in the film.
The result of measuring the crystal structure of the thin film of FIG. 1 with a thin film X-ray diffractometer is shown in FIG. The diffraction peak was identified as Zr 2 ON 2 (JCPDS 50-1170). JCPDS (Joint Committee on Powder Diffraction Standards) is a card number assigned by an organization creating a database relating to X-ray diffraction.
<比較例2、3>
比較例2、3として、スパッタ時の基材加熱温度をそれぞれ70℃と500℃としたこと以外は、実施例1とまったく同様にして電極を作成し、同様に測定を行った。
図3、4に比較例2、3の電極物質の断面TEM像をそれぞれ示す。図3、4より、薄膜の厚さはいずれも50〜70 nm程度で均一に成膜されていることが判明した。
図5に比較例2、3の薄膜の結晶構造を薄膜X線回折装置で測定した結果を示す。比較例2(基板温度70℃)の場合、回折ピークより、結晶構造がZrO2(JCPDS 50−1089)と同定された。比較例3(基板温度500℃)の場合、回折ピークより、結晶構造がZr7O8N4(JCPDS 50−1172)と同定された。
<Comparative Examples 2 and 3>
As Comparative Examples 2 and 3, electrodes were prepared in the same manner as in Example 1 except that the substrate heating temperature during sputtering was set to 70 ° C. and 500 ° C., respectively, and measurements were performed in the same manner.
3 and 4 show cross-sectional TEM images of the electrode materials of Comparative Examples 2 and 3, respectively. 3 and 4, it was found that the thin films were uniformly formed with a thickness of about 50 to 70 nm.
FIG. 5 shows the results of measuring the crystal structure of the thin films of Comparative Examples 2 and 3 with a thin film X-ray diffractometer. In the case of Comparative Example 2 (substrate temperature 70 ° C.), the crystal structure was identified as ZrO 2 (JCPDS 50-1089) from the diffraction peak. In the case of Comparative Example 3 (substrate temperature 500 ° C.), the crystal structure was identified as Zr 7 O 8 N 4 (JCPDS 50-1172) from the diffraction peak.
<評価> <Evaluation>
<酸素還元電極の電気化学的安定性の評価>
実施例1の電極材料を用いた電極の電流−電位曲線(サイクリックボルタモグラム:CV)を測定した。CVは、上記電極をカソードとして用い、対極に白金箔を用い、窒素雰囲気下、30℃で0.05Vから1.0Vの間の電位で50mV/sで走査させて行った。電解質として、0.1mol/Lの硫酸水溶液を用いた。
結果を図6に示す。CVの形状は典型的なコンデンサの充放電電流を示すが、電位走査を数10回繰り返してもCVの形状は変化せず、反応に基づく酸化電流や還元電流は観察されなかった。したがって、この電極は硫酸(酸性電解質)中で0.05から1.0Vの範囲で極めて安定であることがわかった。
<Evaluation of electrochemical stability of oxygen reduction electrode>
The current-potential curve (cyclic voltammogram: CV) of the electrode using the electrode material of Example 1 was measured. CV was performed using the above electrode as a cathode, a platinum foil as a counter electrode, and scanning at 50 mV / s at a potential between 0.05 V and 1.0 V at 30 ° C. in a nitrogen atmosphere. As an electrolyte, a 0.1 mol / L sulfuric acid aqueous solution was used.
The results are shown in FIG. The shape of CV shows the charge / discharge current of a typical capacitor, but the shape of CV did not change even when the potential scan was repeated several tens of times, and no oxidation current or reduction current based on the reaction was observed. Therefore, this electrode was found to be extremely stable in the range of 0.05 to 1.0 V in sulfuric acid (acidic electrolyte).
<還元電流の測定>
上記電解セルにおいて対極にカーボン板を用い、参照電極として硫酸濃度が0.1mol/Lである可逆水素電極を用い、30℃の0.1mol/L硫酸水溶液中で、走査速度5mV/sで0.05〜1.0Vで電位走査したとき、それぞれ酸素雰囲気と窒素雰囲気での電流値の差を幾何面積基準で電流密度に換算しiO2とした。そして、iO2が−0.1 μA cm-2のときの電位を酸素還元開始電位EORRとして求めた。
得られた電流−電位曲線のターフェルプロットを図7に示す。酸素還元開始電位が高いほど、触媒能が高い。実施例1の場合、EORRが0.75V以上であったが、比較例2,3の場合、EORRが0.75V未満であった。又、比較例2,3同士を比較すると、窒素を含む比較例3の方がイオン化ポテンシャルが減少したことがわかった。
なお、ZrO2のイオン化エネルギーの文献値は7.4 eVであると既に説明したが、この組成に相当する比較例2の試料のイオン化エネルギーはこれより低い(約5.2eV)。これは、X線で同定される構造だけでなく、表面に存在する酸素欠陥によってイオン化ポテンシャルが異なることを示唆する。例えば、比較例2の場合、成膜時の基板温度が低いため、酸素との反応性も高くなく、アモルファス相が多くなって欠陥が増加すると考えられる。
図7から明らかなように、比較例2(ZrOxNyのx=2でy=0)、比較例3(ZrOxNyのx=8/7でy=4/7)の場合、いずれもEORRが0.75V未満であり、特に比較例3の場合はZr酸窒化物であってもEORRが0.75V以上とならなかった。このことより、電極触媒の組成がZrO1/2Nに近く、かつx<8/7でy>4/7であることが好ましいことがわかる。
<Measurement of reduction current>
In the above electrolytic cell, a carbon plate is used as a counter electrode, a reversible hydrogen electrode having a sulfuric acid concentration of 0.1 mol / L is used as a reference electrode, and 0.05 to 1.0 at a scanning speed of 5 mV / s in a 0.1 mol / L sulfuric acid aqueous solution at 30 ° C. When the potential was scanned with V, the difference between the current values in the oxygen atmosphere and the nitrogen atmosphere was converted into a current density on the basis of the geometric area to obtain iO2 . The potential when i O2 was −0.1 μA cm −2 was determined as the oxygen reduction starting potential E ORR .
A Tafel plot of the obtained current-potential curve is shown in FIG. The higher the oxygen reduction starting potential, the higher the catalytic ability. In the case of Example 1, E ORR was 0.75 V or more, but in Comparative Examples 2 and 3, E ORR was less than 0.75 V. Further, comparing Comparative Examples 2 and 3, it was found that the ionization potential was reduced in Comparative Example 3 containing nitrogen.
Incidentally, literature values of the ionization energy of ZrO 2 has been already described If it is 7.4 eV, the ionization energy of the sample of Comparative Example 2 which corresponds to the composition is lower than this (about 5.2 eV). This suggests that the ionization potential differs depending not only on the structure identified by X-rays but also on the oxygen defects present on the surface. For example, in the case of Comparative Example 2, since the substrate temperature during film formation is low, the reactivity with oxygen is not high, and it is considered that the amorphous phase increases and defects increase.
As is apparent from FIG. 7, in the case of Comparative Example 2 (ZrO x N y x = 2 and y = 0) and Comparative Example 3 (ZrO x N y x = 8/7 and y = 4/7), In either case, E ORR was less than 0.75 V. In particular, in the case of Comparative Example 3, even if it was Zr oxynitride, E ORR did not become 0.75 V or more. This shows that the composition of the electrode catalyst is preferably close to ZrO 1/2 N, and x> 8/7 and y> 4/7.
なお、各電極試料のイオン化ポテンシャルは、大気中で光電子分光装置AC−2(理研計器製)を用いて測定した。
但し、実施例1、比較例2,3以外の点については、スパッタ時の基材温度を変えて作製したものであるが、組成は測定しなかった。
The ionization potential of each electrode sample was measured in the atmosphere using a photoelectron spectrometer AC-2 (manufactured by Riken Keiki).
However, points other than Example 1 and Comparative Examples 2 and 3 were produced by changing the substrate temperature during sputtering, but the composition was not measured.
<電極の作成>
直径5.2mmの円柱状グラッシーカーボンを基材とし、その底面に電極物質としてZrOxNy窒化物の薄膜をスパッタにより形成させた。スパッタする際のガス雰囲気の影響を調べるために、基板温度を800℃に固定し、N2流量を0、10、24,29 cm3 min-1 (0℃、1.013×106Pa換算)とし、各々のN2流量下で、O2流量をそれぞれ0.01、0.05、0.10、0.15、0.30 cm3 min-1とした条件で成膜した。Ar流量はN2との流量和が29 cm3 min-1となるように制御した。チャンバー内の全圧は毎回測定したが、およそ5.0×10-1 Paであった。流量とチャンバー内の全圧からN2、O2分圧を算出した。成膜時間は全て80 分、スパッタ出力は150 Wとした。
<Creation of electrode>
A cylindrical glassy carbon having a diameter of 5.2 mm was used as a base material, and a ZrO x N y nitride thin film as an electrode material was formed on the bottom by sputtering. In order to investigate the influence of the gas atmosphere during sputtering, the substrate temperature was fixed at 800 ° C, and the N 2 flow rate was set to 0, 10, 24, 29 cm 3 min -1 (0 ° C, converted to 1.013 × 10 6 Pa) Under the respective N 2 flow rates, films were formed under the conditions of O 2 flow rates of 0.01, 0.05, 0.10, 0.15, and 0.30 cm 3 min −1 , respectively. The Ar flow rate was controlled so that the flow rate sum with N 2 was 29 cm 3 min −1 . The total pressure in the chamber was measured each time and was approximately 5.0 × 10 −1 Pa. N 2 and O 2 partial pressures were calculated from the flow rate and the total pressure in the chamber. The film formation time was all 80 minutes and the sputtering output was 150 W.
図8にいくつかの代表的なガス雰囲気において作製したZrOxNyの酸素還元反応の電流−電位曲線を示す。図8に表示した実施例2は、適度にN2及びO2を含む場合(PAr=0.089 Pa, PN2=0.41 Pa, and PO2=1.7 mPa; PN2/PO2=240)である。図8に表示した比較例4は、実施例2に比べてO2の流量を1/10にした場合(PAr=0.090 Pa, PN2=0.41 Pa, and PO2=0.17 mPa; PN2/PO2=2400)である。図8に表示した比較例5は、N2を含まないArとO2のみで作製した場合である。
実施例2ではiORRは0.8 Vから観測され、高い酸素還元触媒能を有することがわかる。PN2/PO2が実施例2に比べて一桁大きい比較例4の場合は、実施例2に比べて触媒能が低下した。また、N2を含まない雰囲気で作製した比較例5の場合、触媒活性は非常に低いことがわかった。
これらのことから、800℃に基板を加熱しても、スパッタ時のガス雰囲気が酸素還元触媒能に大きな影響を与えることがわかる。さらに比較例5が最も活性が高いことから、適度なN2とO2を含む雰囲気でのスパッタで高い酸素還元活性が得られると考えた。そこで、さらに詳細にガス雰囲気の影響を調べるため、以下のように酸素還元開始電位EORRのO2分圧PO2及びN2分圧PN2依存性を調べた。
FIG. 8 shows current-potential curves of the oxygen reduction reaction of ZrO x N y produced in some typical gas atmospheres. Example 2 shown in FIG. 8 is a case where N 2 and O 2 are appropriately contained (P Ar = 0.089 Pa, P N2 = 0.41 Pa, and P O2 = 1.7 mPa; P N2 / P O2 = 240). . In Comparative Example 4 shown in FIG. 8, the flow rate of O 2 is 1/10 compared to Example 2 (P Ar = 0.090 Pa, P N2 = 0.41 Pa, and P O2 = 0.17 mPa; P N2 / P O2 = 2400). Comparative Example 5 shown in FIG. 8 is a case where only Ar and O 2 not containing N 2 are used.
In Example 2, i ORR is observed from 0.8 V, indicating that it has a high oxygen reduction catalytic ability. In Comparative Example 4 in which P N2 / P O2 was an order of magnitude larger than that in Example 2, the catalytic ability was reduced as compared with Example 2. Further, in Comparative Example 5 was prepared in an atmosphere that does not contain N 2, catalytic activity was found to be very low.
From these facts, it can be seen that even when the substrate is heated to 800 ° C., the gas atmosphere during sputtering greatly affects the oxygen reduction catalytic ability. Furthermore, since Comparative Example 5 had the highest activity, it was considered that high oxygen reduction activity could be obtained by sputtering in an atmosphere containing moderate N 2 and O 2 . Therefore, in order to investigate the influence of the gas atmosphere in more detail, the dependency of the oxygen reduction starting potential E ORR on the O 2 partial pressure P O2 and the N 2 partial pressure P N2 was examined as follows.
図9に、N2流量を10、24、及び29 cm3 min-1としたときのEORRとPO2の関係を示す。このN2流量のもとでは、O2分圧が2 mPaにおいてEORRが0.78 Vの極大をとった。つまり適度なO2分圧下でスパッタを行うことが酸素還元活性の向上に大きく寄与しているといえる。
図10に、O2流量を0.01〜0.30 cm3 min-1まで変化させたときのEORRとPN2の関係を示す。N2がスパッタ時のガスに含まれていない場合のEORRは0.2〜0.5 Vと非常に低い。したがって、スパッタ時のガスにN2を含むことが、酸素還元触媒能に必要であることがわかる。また、PN2が0.2 Pa以上ではEORRは0.7 Vとなり、ほとんど変化しないことから、N2の存在は必要であるが、本作製条件においては、N2分圧は酸素還元触媒能にはそれほど影響せず,スパッタ時の雰囲気にN2がある程度含まれていればよいことがわかる。
以上のことから、反応性スパッタ法で作製した薄膜触媒が高い酸素還元触媒能を持つためには、スパッタ時のガスにN2及び適度なO2を含むことが重要であることがわかった。この結果は、ジルコニウムの窒化と適度な酸化が重要である可能性を示している。
FIG. 9 shows the relationship between E ORR and P O2 when the N 2 flow rate is 10, 24, and 29 cm 3 min −1 . Under this N 2 flow rate, the E ORR reached a maximum of 0.78 V when the O 2 partial pressure was 2 mPa. That is, it can be said that sputtering under an appropriate O 2 partial pressure greatly contributes to the improvement of oxygen reduction activity.
FIG. 10 shows the relationship between E ORR and P N2 when the O 2 flow rate is changed from 0.01 to 0.30 cm 3 min −1 . The E ORR when N 2 is not included in the sputtering gas is as low as 0.2 to 0.5 V. Therefore, it can be seen that it is necessary for oxygen reduction catalytic ability to contain N 2 in the gas during sputtering. In addition, when P N2 is 0.2 Pa or more, E ORR becomes 0.7 V and hardly changes.Therefore , the presence of N 2 is necessary, but under this production condition, N 2 partial pressure is not so much for oxygen reduction catalytic ability. It can be seen that there is no effect, and it is sufficient that the atmosphere during sputtering contains some N 2 .
From the above, it was found that it is important for the gas during sputtering to contain N 2 and appropriate O 2 in order for the thin film catalyst produced by the reactive sputtering method to have high oxygen reduction catalytic ability. This result indicates that zirconium nitridation and moderate oxidation may be important.
図11は、図8に示す条件でそれぞれ作製した触媒の薄膜X線の回折パターンを示す。
図11において、最も高活性な実施例2ではZr2ON2の生成が確認された。また触媒能が少し低い比較例4ではZr7O8N4の生成と同時に、O2分圧が低いことに起因してZrNの生成が観察された。また、触媒能が極めて低い比較例5では、ZrとZrO0.35の間に位置するピークと、ZrOのピークとが観察され、低次の酸化物が生成したことを示した。
図7に示した基板温度を変化させた場合と同様に、ガス雰囲気を変化させた図11の場合においても、高い酸素還元活性を持つ触媒がZr2ON2を含むことがわかった。これらの結果から、結晶性の高いZr2ON2の構造を持つことが高い酸素還元触媒能を有するために必要であると考えられる。
FIG. 11 shows the thin film X-ray diffraction patterns of the catalysts prepared under the conditions shown in FIG.
In FIG. 11, formation of Zr 2 ON 2 was confirmed in Example 2, which is the most active. Further, in Comparative Example 4 having a slightly low catalytic ability, the formation of Zr 7 O 8 N 4 was observed simultaneously with the formation of Zr 7 O 8 N 4 due to the low O 2 partial pressure. Further, in Comparative Example 5 with extremely low catalytic ability, a peak located between Zr and ZrO 0.35 and a ZrO peak were observed, indicating that a low-order oxide was produced.
As in the case of changing the substrate temperature shown in FIG. 7, it was found that also in the case of FIG. 11 where the gas atmosphere was changed, the catalyst having high oxygen reduction activity contained Zr 2 ON 2 . From these results, it is considered that having a highly crystalline Zr 2 ON 2 structure is necessary to have a high oxygen reduction catalytic ability.
図12に、ガス雰囲気を変化させて作製した薄膜触媒のイオン化エネルギーと酸素還元開始電位の関係を示す。
図12から明らかなように、まず、触媒の構造がZr2ON2と異なる比較例2〜5の場合、イオン化エネルギーに関わらず、0.75Vを超える酸素還元開始電位が得られなかった。
一方、実施例1,2及び他の記号●(これらがすべてZr2ON2であることは、薄膜X線の回折パターンで確認した)のデータは、いずれも5.0〜5.4eVの範囲で、0.75Vを超える高い酸素還元開始電位が得られた。0.75Vを超える高い酸素還元開始電位が得られた触媒の薄膜X線の回折パターンには、いずれもZr2ON2の生成が確認されたことは図11に示した通りである。
なお、実施例1,2以外で、イオン化ポテンシャルが5.4eV以上を示した記号●の試料は、粉末のZrO2をアンモニア気流(1dm3/min)中、900℃で30〜60時間保持し、酸窒化を行い作製した。粉末XRDの結果より、結晶性の高いZr2ON2であることを確認した。これらのZr2ON2は酸素還元開始電位が0.5V程度と酸素還元活性が極めて低い。
以上の結果から、結晶性の高いZr2ON2の構造を持つZr化合物が酸素還元触媒能に重要であることがわかった。又、図12から、本発明の電極触媒において、イオン化ポテンシャルが5.4eV以下であることが好ましく、5.1〜5.4eVがより好ましいことが判明した。
FIG. 12 shows the relationship between ionization energy and oxygen reduction start potential of a thin film catalyst produced by changing the gas atmosphere.
As apparent from FIG. 12, in the case of Comparative Examples 2 to 5 having a catalyst structure different from that of Zr 2 ON 2 , an oxygen reduction starting potential exceeding 0.75 V was not obtained regardless of the ionization energy.
On the other hand, the data of Examples 1 and 2 and other symbols ● (all confirmed to be Zr 2 ON 2 were confirmed by the diffraction pattern of the thin film X-ray) were all in the range of 5.0 to 5.4 eV. Thus, a high oxygen reduction starting potential exceeding 0.75 V was obtained. As shown in FIG. 11, the formation of Zr 2 ON 2 was confirmed in all the thin film X-ray diffraction patterns of the catalyst in which a high oxygen reduction starting potential exceeding 0.75 V was obtained.
In addition to Examples 1 and 2, the sample with the symbol ● where the ionization potential was 5.4 eV or more was maintained in a stream of ammonia (1 dm 3 / min) at 900 ° C. for 30 to 60 hours in a ZrO 2 powder. An oxynitriding was performed. From the result of powder XRD, it was confirmed that the crystallinity was high as Zr 2 ON 2 . These Zr 2 ON 2 have an oxygen reduction starting potential of about 0.5 V and an extremely low oxygen reduction activity.
From the above results, it was found that a Zr compound having a highly crystalline Zr 2 ON 2 structure is important for the oxygen reduction catalytic ability. From FIG. 12, it was found that the ionization potential of the electrode catalyst of the present invention is preferably 5.4 eV or less, more preferably 5.1 to 5.4 eV.
なお、Zr2ON2は光触媒として研究されており、2.6 eVのバンドギャップを持ち(T. Mishima, M. Matsuda, and M. Miyake, Appl. Catal. A Gen, 324, 77 (2007).)、価電子帯の上端エネルギー準位は酸素電極反応の標準電極電位である−5.6 eVよりも低いはずであることが知られている。従って、純物質のZr2ON2は、高い酸素還元触媒能を持たないと予想される。
図13に、文献に基づき、ZrO2と純物質のZr2ON2としてそれぞれ予想される電子状態を示す(J. W. Schultze and A. W. Hassel, "Encyclopedia of Electrochemistry Vol.4", WILEY-VCH Verlag GmbH & Co. KGaA (2003), 234. 及び U. Vohrer, H.-D. Wiemhofer, W. Gopel, B. A. Van Hassel, and A. J. Burggraaf, Solid State Ionics, 59, 141 (1993))。図13は、ZrO2の窒化により,バンドギャップが減少し,それとともに価電子帯の上端エネルギー準位が-5.6 eVに近づくことを示している。従って、純物質のZr2ON2のイオン化ポテンシャルは5.6 eV以上であると考えられる。
なお、図13に示したように、ZrO2のイオン化ポテンシャルは7.4 eVであるので、ZrO2からZr2ON2への変化にともなって,イオン化ポテンシャルは減少する。一般に酸化物のイオン化ポテンシャルは、金属表面への酸素の吸着とともに増加し、逆に酸化物表面の欠陥密度の増加とともに減少することが知られている。従って、Zr2ON2の構造を持つZr薄膜のイオン化ポテンシャルが、ZrO2やZr2ON2から予想される値よりも小さいことは、表面に酸素あるいは窒素の欠陥を生じている可能性を示していると考えられる。
Zr 2 ON 2 has been studied as a photocatalyst and has a band gap of 2.6 eV (T. Mishima, M. Matsuda, and M. Miyake, Appl. Catal. A Gen, 324, 77 (2007).) It is known that the upper energy level of the valence band should be lower than −5.6 eV which is the standard electrode potential of the oxygen electrode reaction. Therefore, pure substance Zr 2 ON 2 is not expected to have high oxygen reduction catalytic ability.
Fig. 13 shows the expected electronic states of ZrO 2 and pure substance Zr 2 ON 2 based on literature (JW Schultze and AW Hassel, "Encyclopedia of Electrochemistry Vol. 4", WILEY-VCH Verlag GmbH & Co.) KGaA (2003), 234. and U. Vohrer, H.-D. Wiemhofer, W. Gopel, BA Van Hassel, and AJ Burggraaf, Solid State Ionics, 59, 141 (1993)). FIG. 13 shows that the band gap decreases with nitridation of ZrO 2 and, at the same time, the upper energy level of the valence band approaches -5.6 eV. Therefore, the ionization potential of Zr 2 ON 2 as a pure substance is considered to be 5.6 eV or more.
As shown in FIG. 13, since the ionization potential of ZrO 2 is 7.4 eV, the ionization potential decreases with a change from ZrO 2 to Zr 2 ON 2 . In general, it is known that the ionization potential of an oxide increases with the adsorption of oxygen to the metal surface, and conversely decreases with an increase in defect density on the oxide surface. Therefore, the ionization potential of the Zr thin film with the Zr 2 ON 2 structure is smaller than expected from ZrO 2 or Zr 2 ON 2 , indicating the possibility of oxygen or nitrogen defects on the surface. It is thought that.
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