Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP5235950B2 - Molded product manufacturing system - Google Patents
[go: Go Back, main page]

JP5235950B2 - Molded product manufacturing system - Google Patents

Molded product manufacturing system Download PDF

Info

Publication number
JP5235950B2
JP5235950B2 JP2010175266A JP2010175266A JP5235950B2 JP 5235950 B2 JP5235950 B2 JP 5235950B2 JP 2010175266 A JP2010175266 A JP 2010175266A JP 2010175266 A JP2010175266 A JP 2010175266A JP 5235950 B2 JP5235950 B2 JP 5235950B2
Authority
JP
Japan
Prior art keywords
molded product
temperature
mold
molding machine
manufacturing system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2010175266A
Other languages
Japanese (ja)
Other versions
JP2012035434A (en
Inventor
泰治 大立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yushin Co
Original Assignee
Yushin Precision Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yushin Precision Equipment Co Ltd filed Critical Yushin Precision Equipment Co Ltd
Priority to JP2010175266A priority Critical patent/JP5235950B2/en
Publication of JP2012035434A publication Critical patent/JP2012035434A/en
Application granted granted Critical
Publication of JP5235950B2 publication Critical patent/JP5235950B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

本発明は、良品の成形に必要な成形条件を自動的に補正できるようにした成形品取出機と射出成形機との協働による成形品製造システムに関する。   The present invention relates to a molded product manufacturing system in cooperation with a molded product take-out machine and an injection molding machine that can automatically correct molding conditions necessary for molding a non-defective product.

射出成形機の成形条件として、樹脂温度、樹脂の充填圧力、そして、金型温度の制御は重要である。樹脂は種類によって溶融状態での物性が異なるが、一般に、温度が高すぎると、銀線、発泡、そして焼けなどの欠陥が生じ、また、温度が低すぎると粘度が高くなり流動性が悪くなる。そのため、樹脂の物性に合わせた温度制御が必要となる。通常は、シリンダのノズル内に温度センサを設けて、直接樹脂温度を測定して、樹脂温度を制御している。   As molding conditions of the injection molding machine, control of the resin temperature, the resin filling pressure, and the mold temperature is important. Resin has different physical properties in the molten state depending on the type, but generally, if the temperature is too high, defects such as silver wire, foaming, and burning will occur, and if the temperature is too low, the viscosity will increase and fluidity will deteriorate. . Therefore, temperature control according to the physical properties of the resin is required. Usually, a temperature sensor is provided in the nozzle of the cylinder, and the resin temperature is directly measured to control the resin temperature.

また、充填圧力は、低すぎると充填不良により欠けが発生し、また、充填圧力が高すぎると金型の分割面が圧力で瞬間的に開いてしまい成形品の周囲にバリが発生する虞がある。通常は、シリンダのノズル内に圧力センサを設けて樹脂の充填圧力を測定して、充填圧力を制御している。   Also, if the filling pressure is too low, chipping occurs due to poor filling, and if the filling pressure is too high, there is a possibility that the dividing surface of the mold will open momentarily due to the pressure and burrs may occur around the molded product. is there. Usually, a pressure sensor is provided in the nozzle of the cylinder to measure the filling pressure of the resin to control the filling pressure.

さらに、金型温度は、成形品の収縮や成形品へのキャビティ表面の転写を左右する重要なパラメータとなる。
金型温度は、キャビティへの樹脂注入段階で低すぎると、樹脂温度が低下して溶融樹脂の粘度が高くなり、フローマーク、ジェッティング、ウェルドライン、充填不足が生じてしまう、また、金型温度が高すぎると樹脂の温度が高くなり過ぎてバリが生じたり、収縮が大きくなったりする。
Furthermore, the mold temperature is an important parameter that affects the shrinkage of the molded product and the transfer of the cavity surface to the molded product.
If the mold temperature is too low at the stage of resin injection into the cavity, the resin temperature will decrease and the viscosity of the molten resin will increase, resulting in flow marks, jetting, weld lines, and insufficient filling. If the temperature is too high, the temperature of the resin will be too high and burrs will occur or shrinkage will increase.

また、金型内には蒸気又は冷却水を流す加熱冷却通路が形成されており,加熱冷却通路内を流れる蒸気により金型を加熱し、冷却水により金型を冷却する。成形品の冷却段階において、冷却時間を短くすると成形サイクルが短くなるので金型温度は全体的に高くなる。また、冷却時間を長くすると、金型が長い時間にわたって冷却されるため成形サイクルも長くなって金型温度が全体的に低下する。   Further, a heating / cooling passage through which steam or cooling water flows is formed in the mold, the mold is heated by the steam flowing through the heating / cooling passage, and the mold is cooled by the cooling water. In the cooling stage of the molded product, if the cooling time is shortened, the molding cycle is shortened, so that the mold temperature is increased as a whole. Further, if the cooling time is lengthened, the mold is cooled over a long time, so that the molding cycle is lengthened and the mold temperature is lowered overall.

そのため、冷却時間を長くすると金型温度が低くなるので、溶融樹脂は温度が低くなって粘度が高くなり、金型内へ充填されにくくなる。その結果,成形品の重量,寸法が減少してしまい、ヒケが生じたり、変形したりする場合がある。また一方、冷却時間が短すぎると金型温度が高くなるので、樹脂の収縮が大きくなり、変形などが生じる虞がある。   Therefore, if the cooling time is lengthened, the mold temperature is lowered, so that the temperature of the molten resin is lowered, the viscosity is increased, and it is difficult to fill the mold into the mold. As a result, the weight and dimensions of the molded product are reduced, which may cause sinks or deformation. On the other hand, if the cooling time is too short, the mold temperature increases, so that the shrinkage of the resin increases, and there is a risk of deformation.

そこで、従来から、射出成形機によって成形された樹脂成形品の良否判定を行なっており、この良否判定の結果に基づいて成形条件を再設定している。良否判定は、一般に、目視によって成形品の外観を観察することにより行なわれ、外観観察の結果により、作業者が経験から射出成形機の成形条件を再設定していた。   Therefore, conventionally, a quality determination of a resin molded product molded by an injection molding machine is performed, and molding conditions are reset based on the result of the quality determination. The pass / fail judgment is generally performed by visually observing the appearance of the molded product, and the operator resets the molding conditions of the injection molding machine from experience based on the result of the appearance observation.

しかしながら、目視による外観検査では、内部に、たとえば「空洞(巣)」などの欠陥が発生しているかどうかの判別は行えず、不良品が依然として発生する可能性がある。   However, in the visual appearance inspection by visual inspection, it is not possible to determine whether or not a defect such as a “cavity (nest)” has occurred inside, and a defective product may still be generated.

そこで、本出願人は、目視による外観検査を行なうと共に、成形品取出機において成形品を吸着ヘッドで取り出す際に成形品の重量を測定して、測定重量が正常品と認められる基準値の範囲内にあるか否かにより良否の判定を行ない、測定重量が基準値の許容範囲を超える場合には、樹脂量が基準値の許容範囲内に収まるように充填する樹脂量を設定し直すシステムを提案した(特許文献1参照)。このシステムによれば、外観不良だけでなく、成形品の内部に欠陥が発生していても成形品の良否判定を行なうことができ、しかも、樹脂量の調整も行なえる。   Therefore, the applicant conducts visual appearance inspection and measures the weight of the molded product when taking out the molded product with the suction head in the molded product take-out machine, and the range of the reference value in which the measured weight is recognized as a normal product. A system that re-sets the amount of resin to be filled so that the amount of resin falls within the allowable range of the reference value when the measured weight exceeds the allowable range of the reference value. Proposed (see Patent Document 1). According to this system, not only the appearance defect but also the quality of the molded product can be determined even if a defect occurs in the molded product, and the amount of resin can be adjusted.

特開平2007−320070号公報Japanese Patent Laid-Open No. 2007-320070

しかしながら、成形品の重量を測定して成形品の良否判定を行なう場合、測定値が基準値の許容範囲を超えている場合には成形品の内部に欠陥が発生していると判定することはできるが、成形品のどの部分において不良が発生しているか、さらには、どのような原因で不良が生じたかは自動的には判定できない。   However, when determining the quality of a molded product by measuring the weight of the molded product, if the measured value exceeds the allowable range of the reference value, it is determined that a defect has occurred inside the molded product. However, it is not possible to automatically determine in which part of the molded product the defect has occurred, and for what reason the defect has occurred.

また、フローマーク、ジェッティング、ウェルドラインが発生したりするなど、重量減少の少ない欠陥の場合には、重量だけでは不良と判定できない場合がある。この場合には、良否判定は、目視に頼らなくてはならず、目視による外観検査で良否判定及び成形条件の再設定を行なう場合、良否判定にばらつきが生じるし、また、成形条件を補正する際には作業者の技術レベルに依存するため再現性も悪い。   In addition, in the case of a defect with a small weight loss such as generation of a flow mark, jetting, or a weld line, it may not be determined as defective only by the weight. In this case, the pass / fail judgment must rely on visual inspection. When the pass / fail judgment and the molding condition are reset by visual inspection, the pass / fail judgment varies, and the molding conditions are corrected. In some cases, reproducibility is poor because it depends on the skill level of the operator.

本発明は、前記事情に鑑みてなされたものであり、作業者の技術レベルに依存せず、自動的に成形条件の設定を行なって品質を向上させることができる成形品製造システムを提供することを目的とする   The present invention has been made in view of the above circumstances, and provides a molded product manufacturing system capable of automatically setting molding conditions and improving quality without depending on the technical level of an operator. With the goal

本発明に係る成形品製造システムは、固定金型及び可動金型を備える射出成形機と、射出成型機から成形品を取り出す成形品取出機との協働により成形品を製造する成形品製造システムであって、
射出成形機は、溶融樹脂を固定金型及び可動金型で形成されるキャビティ内に射出する射出ユニットと、射出ユニット内の樹脂温度を測定する第1温度センサと、金型の温度を測定する第2温度センサと、樹脂充填圧力を測定する圧力センサと、可動金型の型開き又は型締めの動作及び射出ユニットの動作を制御する成形機側制御部とを備え、
成形機側制御部は、金型の温度及び型締力、射出ユニットにおける溶融樹脂の温度及び充填圧力を設定する温度圧力設定部と、第1温度センサ、第2温度センサ及び圧力センサで検出した検出結果に基づいて、金型の温度及び型締力、射出ユニットにおける溶融樹脂の温度及び充填圧力が温度圧力設定部で設定された各設定値となるように制御する温度圧力制御部とを備え、
成形品取出機は、成形品を把持する把持部に取り付けられ、射出成形機から取り出した直後の成形品の温度を検出する成形品温度センサを備えた成形品製造システムにおいて、
成形品温度センサは、成形品における射出成形機のゲート近くに対応する部分の温度を検出するように構成され、
成形品温度センサで検出した成形品温度に基づいて、射出成形機の温度圧力設定部で設定した各種設定値を補正する成形条件補正部を有することを特徴とする。
The molded product manufacturing system according to the present invention is a molded product manufacturing system that manufactures a molded product in cooperation with an injection molding machine including a fixed mold and a movable mold and a molded product take-out machine that takes out the molded product from the injection molding machine. Because
The injection molding machine measures an injection unit for injecting molten resin into a cavity formed by a fixed mold and a movable mold, a first temperature sensor for measuring a resin temperature in the injection unit, and a mold temperature. A second temperature sensor, a pressure sensor for measuring the resin filling pressure, and a molding machine side controller for controlling the operation of mold opening or clamping of the movable mold and the operation of the injection unit,
The molding machine side control unit detects the temperature and mold clamping force of the mold, the temperature and pressure setting unit for setting the temperature and filling pressure of the molten resin in the injection unit, and the first temperature sensor, the second temperature sensor, and the pressure sensor. A temperature-pressure control unit that controls the mold temperature and clamping force, the temperature of the molten resin in the injection unit, and the filling pressure to be the set values set by the temperature-pressure setting unit based on the detection result ,
In the molded product manufacturing system provided with a molded product temperature sensor that is attached to a gripping part that grips the molded product and detects the temperature of the molded product immediately after being taken out from the injection molding machine ,
The part temperature sensor is configured to detect the temperature of the corresponding part near the gate of the injection molding machine in the part,
It has a molding condition correction unit for correcting various set values set by the temperature and pressure setting unit of the injection molding machine based on the molded product temperature detected by the molded product temperature sensor.

ところで、キャビティへの樹脂注入時に、樹脂温度が低かったり、樹脂の流速が遅かったり、金型の温度が低い場合には、流動性が不足して、キャビティ内への充填不足が生じたり、フローマーク、ウェルドラインが発生してしまい、反対に、樹脂温度が高すぎたり、金型の温度が高すぎる場合には、ヒケが生じてしまう。   By the way, when resin is injected into the cavity, if the resin temperature is low, the flow rate of the resin is slow, or the temperature of the mold is low, the fluidity is insufficient and the cavity is insufficiently filled. Marks and weld lines occur, and conversely, if the resin temperature is too high or the mold temperature is too high, sink marks will occur.

従って、金型の温度とキャビティ内の樹脂の温度を正確に把握するためには、キャビティの表面温度を検出することが望ましいが、キャビティ表面温度を直接検出することは難しく、通常は、金型内部のキャビティ表面近くの温度を測定している。また、キャビティ表面温度は、射出ユニットから注入される溶融樹脂の温度の影響も受けることから、金型内に配置される温度センサで検出した温度と実際のキャビティ表面温度とは一致しない場合がある。   Therefore, in order to accurately grasp the mold temperature and the resin temperature in the cavity, it is desirable to detect the cavity surface temperature, but it is difficult to detect the cavity surface temperature directly. The temperature near the internal cavity surface is measured. The cavity surface temperature is also affected by the temperature of the molten resin injected from the injection unit, so the temperature detected by the temperature sensor placed in the mold may not match the actual cavity surface temperature. .

本発明の成形品製造システムによれば、外乱の影響が少なく、キャビティ表面温度と略同じ温度となる成形直後の成形品の表面温度を検出することにより、最もキャビティ表面温度に近い温度と樹脂温度とを検出することができるので、成形品の成形状態を確実に把握することができる。   According to the molded product manufacturing system of the present invention, the temperature closest to the cavity surface temperature and the resin temperature are detected by detecting the surface temperature of the molded product immediately after molding, which is less affected by disturbance and is substantially the same as the cavity surface temperature. Therefore, it is possible to reliably grasp the molding state of the molded product.

そして、成形条件補正部において、金型から成形品を取り出す際に検出した成形品の表面温度に基づいて、不良品が発生しないように射出成形機の温度圧力設定部で設定した各種設定値を補正することができる。その結果、作業者の技術レベルに依存せず、自動的に成形条件の補正を行なって品質を向上させることができる。   Then, in the molding condition correction unit, based on the surface temperature of the molded product detected when the molded product is taken out from the mold, various set values set by the temperature and pressure setting unit of the injection molding machine are set so as not to cause defective products. It can be corrected. As a result, the quality can be improved by automatically correcting the molding conditions without depending on the technical level of the operator.

さらに、キャビティ内に充填される樹脂は金型のランナー及びゲートの構造で流動特性が変化し、ゲートを通過する際に、樹脂の流速が速い場合は、樹脂内に剪断力が発生し、発熱が起こり、熱分解が部分的に起こって銀条が発生する。
従って、本発明の成形品製造システムは、成形品温度センサが、成形品における射出成形機のゲート近くに対応する部分の温度を検出するように構成されているので、不良が発生し易いゲート近くの成形品の温度を測定することにより、不良が起こらないような成形条件の補正をより効果的に行なうことができる。
In addition, the resin filled in the cavity changes its flow characteristics due to the structure of the runner and gate of the mold, and when the flow rate of the resin is high when passing through the gate, shearing force is generated in the resin and heat is generated. And thermal decomposition occurs in part and silver strips are generated.
Therefore, the molded article manufacturing system of the present invention, the molded article temperature sensor, which is configured to detect the temperature of a portion corresponding to near the gate of the injection molding machine according to the molded article tends gate near failure occurs By measuring the temperature of the molded product, it is possible to more effectively correct the molding conditions so as not to cause defects.

さらに、成形品温度センサは、成形品におけるゲートから最も離れた部分の温度検出するように構成することが好ましい。
成形品におけるゲートから最も離れた部分は、樹脂温度が低すぎると粘度が高くなるため、キャビティの先端部まで樹脂が流れつかない場合がある。そこで、この部分の温度も検出することにより、さらに良好に成形品の成形状態が把握できる。
Further, the molded article temperature sensor is preferably configured to detect the temperature of the farthest portion from the gates in the molded article.
Since the viscosity of the part farthest from the gate in the molded product increases when the resin temperature is too low, the resin may not flow to the tip of the cavity. Therefore, by detecting the temperature of this portion, the molding state of the molded product can be grasped better.

また、本発明の成形品製造システムは、成形品取出機が、成形品の外観を検出する外観検出手段を備え、
成形条件補正部は、成形品温度センサで検出した成形品温度及び外観検出手段で検出した成形品の外観情報に基づいて射出成形機の温度圧力設定部で設定した各種設定値を補正するように構成することが好ましい。
成形品取出機が外観検出手段も備える構成とすることにより、検出した外観情報により、フローマーク、ウェルドライン、欠け、ヒケを容易に把握することができるので、成形品の検出温度とに基づいて不良原因を判定し易くなり、より正確に成形条件の補正を行なうことが可能となる。
Further, in the molded product manufacturing system of the present invention, the molded product take-out machine includes an appearance detection means for detecting the appearance of the molded product,
The molding condition correction unit corrects various setting values set by the temperature and pressure setting unit of the injection molding machine based on the molded product temperature detected by the molded product temperature sensor and the molded product appearance information detected by the appearance detection means. It is preferable to configure.
By adopting a configuration in which the molded product take-out machine is also provided with an appearance detection means, flow marks, weld lines, chips, and sink marks can be easily grasped based on the detected appearance information. Therefore, based on the detected temperature of the molded product. It becomes easy to determine the cause of the defect, and the molding conditions can be corrected more accurately.

さらに、本発明の成形品製造システムは、成形品温度センサが、固定金型及び可動金型が開いて、固定金型と可動金型との間に把持部が配置された状態で可動金型に配置されている成形直後の成形品の表面温度を検出するように構成することが好ましい。Furthermore, in the molded product manufacturing system of the present invention, the molded product temperature sensor has a movable mold in a state where the fixed mold and the movable mold are opened and a gripping portion is disposed between the fixed mold and the movable mold. It is preferable to be configured to detect the surface temperature of the molded product immediately after molding disposed in the.

本発明の成形品製造システムによれば、外乱の影響が少なく、キャビティ表面温度と略同じ温度となる成形直後の成形品の表面温度を検出することにより、最もキャビティ表面温度に近い温度と樹脂温度とを検出することができるので、成形品の成形状態をより確実に把握することができる。
そして、金型から成形品を取り出す際に検出した成形品の表面温度に基づいて、作業者の技術レベルに依存せず、自動的に不良品が発生しないように成形条件の設定を行なって品質を向上させることができる。
According to the molded product manufacturing system of the present invention, the temperature closest to the cavity surface temperature and the resin temperature are detected by detecting the surface temperature of the molded product immediately after molding, which is less affected by disturbance and is substantially the same as the cavity surface temperature. Therefore, it is possible to more reliably grasp the molding state of the molded product.
Based on the surface temperature of the molded product detected when the molded product is taken out from the mold, the quality is determined by setting the molding conditions so that defective products are not automatically generated regardless of the operator's technical level. Can be improved.

本発明の実施の形態に係る射出成形機と成形品取出機とを備える成形品製造システムの全体斜視図である。1 is an overall perspective view of a molded product manufacturing system including an injection molding machine and a molded product take-out machine according to an embodiment of the present invention. 本発明の実施の形態に係る射出成形機と成形品取出機とを備える成形品製造システムの全体構成を示すブロック図である。It is a block diagram which shows the whole structure of the molded article manufacturing system provided with the injection molding machine and molded article extraction machine which concern on embodiment of this invention.

以下に、本発明の実施の形態に係る射出成形機1及び成形品取出機2を備える成形品製造システムについて図面を参照しながら説明する。
図1に示すように、射出成形機1と成形品取出機2とは、横置き型の射出成形機1上に成形品取出機2が設置されて一体になっている。
Hereinafter, a molded product manufacturing system including an injection molding machine 1 and a molded product take-out machine 2 according to an embodiment of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the injection molding machine 1 and the molded product take-out machine 2 are integrated with a horizontally placed injection molding machine 1 on which the molded product take-out machine 2 is installed.

射出成形機1は、長尺なベース部11上に固定金型31及び可動金型32、そして、可動金型32を固定金型31に対して型閉じ、型締めおよび型開を実行する型締装置33からなる金型ユニット3と、金型の型締め時に加熱溶融された樹脂を固定金型31及び可動金型32で形成されるキャビティ34内に高圧で射出する射出ユニット4とが備え付けられている。   The injection molding machine 1 includes a fixed mold 31 and a movable mold 32 on a long base portion 11, and a mold that performs mold clamping and mold opening by closing the movable mold 32 with respect to the fixed mold 31. A mold unit 3 including a clamping device 33 and an injection unit 4 for injecting resin heated and melted at the time of mold clamping into a cavity 34 formed by a fixed mold 31 and a movable mold 32 are provided. It has been.

射出ユニット4は、樹脂ペレットが投入されるホッパー41と、樹脂を加熱溶融する加熱シリンダ42と、加熱シリンダ42の先端部に取り付けられ、固定金型31に接続されるノズル43とを備える。加熱シリンダ42には図示していないがヒータが取り付けられており、このヒータで加熱シリンダ42内の樹脂を加熱すると共に、加熱シリンダ42内に設けるスクリューの回転で樹脂を溶融してキャビティ34内に押し出す。   The injection unit 4 includes a hopper 41 into which resin pellets are charged, a heating cylinder 42 that heats and melts the resin, and a nozzle 43 that is attached to the tip of the heating cylinder 42 and connected to the fixed mold 31. Although not shown, a heater is attached to the heating cylinder 42. The heater heats the resin in the heating cylinder 42 and melts the resin in the cavity 34 by rotation of a screw provided in the heating cylinder 42. Extrude.

射出成形機1は、固定金型31と可動金型32とが型締装置33により型締めされた状態で、射出ユニット4から溶融樹脂が固定金型31に形成されたゲートを介してキャビティ34内に注入される。そして、溶融樹脂が固化すると可動金型32を開くようになっている。固定金型31及び可動金型32は、例えば、加熱冷却通路を金型内部に形成して、この加熱冷却通路内に蒸気又は冷却水を流通させることにより加熱・冷却されるようになっている。   The injection molding machine 1 has a cavity 34 through a gate in which a molten resin is formed in the fixed mold 31 from the injection unit 4 in a state where the fixed mold 31 and the movable mold 32 are clamped by a mold clamping device 33. Injected into. When the molten resin is solidified, the movable mold 32 is opened. The fixed mold 31 and the movable mold 32 are heated and cooled by, for example, forming a heating / cooling passage inside the mold and circulating steam or cooling water in the heating / cooling passage. .

さらに、射出成形機1は、図2のブロック図に示すように、ノズル43内に設けられる第1温度センサとなる樹脂温度センサ12及び圧力センサ13と、固定金型31の内部に設けられる第2温度センサとなる金型温度センサ14とが設けられている。樹脂温度センサ12によりキャビティ34に注入される直前の溶融樹脂温度を測定すると共に、圧力センサ13によりキャビティ34内へ注入される樹脂の充填圧力が測定される。そして、金型温度センサ14は、キャビティ34の近くに設けられており、キャビティ34近くの固定金型31の温度を測定する。   Further, as shown in the block diagram of FIG. 2, the injection molding machine 1 includes a resin temperature sensor 12 and a pressure sensor 13 serving as a first temperature sensor provided in the nozzle 43, and a first provided in the fixed mold 31. A mold temperature sensor 14 serving as a two-temperature sensor is provided. The temperature of the molten resin immediately before being injected into the cavity 34 is measured by the resin temperature sensor 12, and the filling pressure of the resin injected into the cavity 34 is measured by the pressure sensor 13. The mold temperature sensor 14 is provided near the cavity 34 and measures the temperature of the fixed mold 31 near the cavity 34.

さらに、射出成形機1は、金型ユニット3及び射出ユニット4の動作を制御する成形機側制御部5を備えている。この成形機側制御部5は、金型ユニット3及び射出ユニット4の各機器の駆動を制御する駆動制御部51を備え、さらに、成形条件となる射出ユニット4に設けるヒータによる樹脂の温度、スクリューの回転による樹脂の充填圧力、そして、固定金型31及び可動金型32の温度及び型締力を設定する温度圧力設定部52と、これらの温度及び圧力を制御するための温度圧力制御部53と、温度圧力設定部52で設定した設定値を補正する成形条件補正部54とを備える。   Further, the injection molding machine 1 includes a molding machine side control unit 5 that controls the operations of the mold unit 3 and the injection unit 4. The molding machine side control unit 5 includes a drive control unit 51 that controls the driving of each device of the mold unit 3 and the injection unit 4, and further, the temperature of the resin by the heater provided in the injection unit 4 that is a molding condition, screw The temperature and pressure setting unit 52 for setting the resin filling pressure by rotation of the rotation, the temperature of the fixed mold 31 and the movable mold 32 and the clamping force, and the temperature / pressure control unit 53 for controlling these temperatures and pressures. And a molding condition correction unit 54 that corrects the set value set by the temperature / pressure setting unit 52.

温度圧力制御部53は、樹脂温度センサ12、金型温度センサ14、そして圧力センサ13の検出結果に基づいて温度圧力設定部52において設定された各温度と圧力となるように樹脂温度、樹脂充填圧力及び金型温度を制御する。   The temperature / pressure control unit 53 is configured to set the resin temperature and the resin filling so that the temperature and pressure are set in the temperature / pressure setting unit 52 based on the detection results of the resin temperature sensor 12, the mold temperature sensor 14, and the pressure sensor 13. Control pressure and mold temperature.

成形条件補正部54は、後述する成形品取出機2に設けた成形品温度センサ21で検出した成形品の表面温度に基づいて温度圧力設定部52で設定した設定値を補正する。   The molding condition correction unit 54 corrects the set value set by the temperature and pressure setting unit 52 based on the surface temperature of the molded product detected by the molded product temperature sensor 21 provided in the molded product take-out machine 2 described later.

また、射出成形機1は、成形機側制御部5で制御される金型ユニット3の動作データ及び温度圧力設定部52で設定した成形条件を成形品取出機2に送信し、かつ、成形品取出機2からのデータを受信する送受信部15も備えている。   Further, the injection molding machine 1 transmits the operation data of the mold unit 3 controlled by the molding machine side control unit 5 and the molding conditions set by the temperature / pressure setting unit 52 to the molded product take-out machine 2, and the molded product. A transmission / reception unit 15 for receiving data from the unloader 2 is also provided.

成形品取出機2は、型開き後の可動金型32から成形品をベース部11の長尺な側面の一方側へ取出す装置である。図1に示すように、成形品取出機2は、いわゆるトラバース型の横行アーム61、引抜きアーム62、昇降アーム63よりなる移動機構6と、射出成形機1で成形された成形品を吸着把持するための把持部となる板状の吸着ヘッド7とを備える。   The molded product take-out machine 2 is a device that takes out a molded product from the movable mold 32 after the mold is opened to one side of the long side surface of the base portion 11. As shown in FIG. 1, the molded product take-out machine 2 sucks and holds the molded product molded by the injection molding machine 1 and a moving mechanism 6 including a so-called traverse type traverse arm 61, a pulling arm 62, and a lifting arm 63. And a plate-like suction head 7 serving as a gripping part.

横行アーム61は、射出成形機1の軸線に直交する幅方向(矢印X方向)に伸び、その一端部が固定金型31を支持する部材に固定される。この横行アーム61には、射出成形機1の軸線方向(矢印Y方向)に延びる引抜きアーム62の一端部が矢印X方向に進退移動可能に組付けられている。引抜きアーム62には、矢印Z方向の昇降が可能な昇降アーム63が矢印Y方向に進退移動可能に組付けられている。   The transverse arm 61 extends in the width direction (arrow X direction) orthogonal to the axis of the injection molding machine 1, and one end thereof is fixed to a member that supports the fixed mold 31. One end portion of a drawing arm 62 extending in the axial direction (arrow Y direction) of the injection molding machine 1 is assembled to the traverse arm 61 so as to be movable back and forth in the arrow X direction. On the pull-out arm 62, an elevating arm 63 capable of elevating in the arrow Z direction is assembled so as to be movable back and forth in the arrow Y direction.

吸着ヘッド7は、昇降アーム63の下端部に取り付けられており、この吸着ヘッド7は成形品との接触面が円形の複数の吸着部材71を備えている。各吸着部材71の内部は、図示しない真空発生器により真空引きされて負圧状態になるように構成され、この負圧状態により、成形品が吸着部材71によって吸着保持されるようになっている。   The suction head 7 is attached to the lower end of the lifting arm 63, and the suction head 7 includes a plurality of suction members 71 whose contact surfaces with the molded product are circular. Each suction member 71 is evacuated by a vacuum generator (not shown) to be in a negative pressure state, and the molded product is sucked and held by the suction member 71 in this negative pressure state. .

吸着ヘッド7には、成形品の吸着に支障の無い位置に、成形品の表面温度を検出する成形品温度センサ21が取り付けられている。成形品温度センサ21は、成形品とは非接触状態で成形品の表面温度を検出する。成形品温度センサ21は、放射温度計、2色温度計、サーモグラフィなどの非接触型温度センサが用いられる。   A molded product temperature sensor 21 for detecting the surface temperature of the molded product is attached to the suction head 7 at a position where there is no hindrance to the molded product suction. The molded product temperature sensor 21 detects the surface temperature of the molded product in a non-contact state with the molded product. As the molded product temperature sensor 21, a non-contact temperature sensor such as a radiation thermometer, a two-color thermometer, or a thermography is used.

本実施形態では、成形品温度センサ21は、成形品における固定金型31のゲートに対応する部分の表面温度を検出するようになっている。溶融樹脂は通路面積の狭いゲートを通過する際が最も不良が発生し易く、樹脂の流速が速い場合は、樹脂内に剪断力が発生し、発熱が起こり、熱分解が部分的に起こって銀条が発生する。従って、ゲート近くの成形品の温度を測定することにより、さらに、不良が起こらないような成形条件の補正が行いやすくなる。   In the present embodiment, the molded product temperature sensor 21 detects the surface temperature of the portion corresponding to the gate of the fixed mold 31 in the molded product. When molten resin passes through a gate with a narrow passage area, defects are most likely to occur. When the flow rate of the resin is high, shearing force is generated in the resin, heat is generated, and thermal decomposition occurs in part, resulting in silver. Articles are generated. Therefore, by measuring the temperature of the molded product near the gate, it becomes easier to correct the molding conditions so that no defect occurs.

また、成形品温度センサ21は、吸着ヘッド7に2個以上取り付けて、成形品における固定金型31のゲートから最も離れた部分の表面温度も同時に検出するように構成することが好ましい。成形品におけるゲートから最も離れた部分は、樹脂温度が低すぎると粘度が高くなるため、先端部まで樹脂が流れない場合がある。従って、流れの先端部分の温度も検出することにより、さらに良好に成形品の成形状態が把握できる。   Further, it is preferable that two or more molded product temperature sensors 21 are attached to the suction head 7 so as to simultaneously detect the surface temperature of the portion of the molded product that is farthest from the gate of the fixed mold 31. Since the viscosity of the portion farthest from the gate in the molded product increases when the resin temperature is too low, the resin may not flow to the tip. Therefore, the molding state of the molded product can be grasped better by detecting the temperature of the tip portion of the flow.

また、可動金型32が開いた状態で形成される可動金型32と固定金型31との間の空間に向けて、成形品の外観画像を撮像するCCDカメラ22(外観検出手段)がベース部11に取り付けられている。CCDカメラ22は、図1では、省略して1個のみ記載しているが、成形品の前後と側面を撮像する少なくとも3個のCCDカメラ22がベース部11に配置されている。   Further, a CCD camera 22 (appearance detection means) that captures an appearance image of a molded product toward the space between the movable mold 32 and the fixed mold 31 formed with the movable mold 32 opened is a base. It is attached to the part 11. Although only one CCD camera 22 is omitted in FIG. 1, at least three CCD cameras 22 that image the front and rear and side surfaces of the molded product are arranged on the base portion 11.

さらに成形品取出機2は、移動機構6及び吸着ヘッド7の吸着部材71の動作を制御する取出機側制御部8を備えている。この取出機側制御部8は、移動機構6の各アーム61,62,63の駆動及び吸着部材71の吸着動作を制御する駆動制御部81を備え、さらに、成形品温度センサ21で検出した成形品の温度及びCCDカメラ22で撮像した成形品の外観画像に基づいて、成形品の良否を判定する良否判定部82を備える。   Further, the molded product take-out machine 2 includes a take-out machine side control unit 8 that controls the movement of the moving mechanism 6 and the suction member 71 of the suction head 7. The unloader-side control unit 8 includes a drive control unit 81 that controls the driving of the arms 61, 62, and 63 of the moving mechanism 6 and the suction operation of the suction member 71, and further, the molding detected by the molded product temperature sensor 21. Based on the temperature of the product and the appearance image of the molded product imaged by the CCD camera 22, a pass / fail judgment unit 82 for judging pass / fail of the molded product is provided.

駆動制御部81は、良否判定部82において、取り出した成形品が良品であると判定された場合には、後述する成形品を良品が回収される良品回収部に搬送するように移動機構6の駆動を制御し、不良品であると判定された場合には、成形品を不良品が回収される不良品回収部に搬送するように移動機構6の駆動を制御するようになっている。   When the quality determination unit 82 determines that the extracted molded product is a non-defective product, the drive control unit 81 is configured to move the molded product described later to the non-defective product collection unit from which the non-defective product is collected. When the drive is controlled and it is determined that the product is defective, the drive of the moving mechanism 6 is controlled so that the molded product is conveyed to a defective product collecting unit from which the defective product is collected.

さらに、良否判定部82には予め射出成形機1の温度圧力設定部52で設定された成形条件と良品の外観画像とが登録されており、良否判定部82は、予め登録されている成形条件及び良品の外観画像と、成形品温度センサ21で検出した温度及びCCDカメラ22で撮像した外観画像とを比較して、取り出された成形品の良否判定を行なう。   Furthermore, in the quality determination unit 82, the molding conditions set in advance by the temperature and pressure setting unit 52 of the injection molding machine 1 and the appearance image of the non-defective product are registered, and the quality determination unit 82 stores the molding conditions registered in advance. Then, the appearance image of the non-defective product is compared with the temperature detected by the molded product temperature sensor 21 and the appearance image captured by the CCD camera 22, and the quality of the extracted molded product is determined.

また、成形品取出機2は、成形品温度センサ21で検出した温度を含め、良否判定部82で判定した判定データを射出成形機1に送信し、かつ、射出成形機1からのデータを受信する送受信部23も備えている。   Further, the molded product take-out machine 2 transmits the determination data determined by the pass / fail determination unit 82 including the temperature detected by the molded product temperature sensor 21 to the injection molding machine 1 and receives data from the injection molding machine 1. The transmitter / receiver 23 is also provided.

次に、本実施形態に係る成形品製造システムの動作について説明する。
まず、射出成形機1の射出ユニット4においてホッパー41へ樹脂ペレットが投入されると共に、射出成形機1の可動金型32が型締装置33によって型閉じされて型締めされる。
Next, the operation of the molded product manufacturing system according to this embodiment will be described.
First, resin pellets are charged into the hopper 41 in the injection unit 4 of the injection molding machine 1, and the movable mold 32 of the injection molding machine 1 is closed and clamped by the mold clamping device 33.

射出ユニット4において、温度圧力設定部52で設定された温度となるように加熱シリンダ42内で樹脂が溶融され、型締めされた固定金型31と可動金型32とにより形成されるキャビティ34内に加熱溶融された樹脂が射出ユニット4のノズル43から射出充填される。このとき、射出ユニット4のノズル43内に設けた圧力センサ13によりキャビティ34内へ注入される樹脂の充填圧力が求められ、樹脂温度センサ12により溶融樹脂の温度が検出されて、検出結果に基づいて、温度圧力制御部53により温度と充填圧力が制御される。金型温度センサ14の検出温度に基づき固定金型31と可動金型32とは加熱冷却通路を流れる蒸気により温度圧力設定部52で設定された温度に加熱制御される。   In the injection unit 4, the resin is melted in the heating cylinder 42 so as to reach the temperature set by the temperature / pressure setting unit 52, and the inside of the cavity 34 formed by the fixed mold 31 and the movable mold 32 that are clamped. The resin melted by heating is injected and filled from the nozzle 43 of the injection unit 4. At this time, the filling pressure of the resin injected into the cavity 34 is obtained by the pressure sensor 13 provided in the nozzle 43 of the injection unit 4, the temperature of the molten resin is detected by the resin temperature sensor 12, and based on the detection result. Thus, the temperature and the filling pressure are controlled by the temperature pressure control unit 53. Based on the temperature detected by the mold temperature sensor 14, the fixed mold 31 and the movable mold 32 are controlled to be heated to the temperature set by the temperature / pressure setting unit 52 by the steam flowing through the heating / cooling passage.

キャビティ34内に射出充填された溶融樹脂は固定金型31及び可動金型32が冷却されることにより固化される。このときも、固定金型31と可動金型32とは金型温度センサ14の検出温度に基づき、加熱冷却通路を流れる冷却水によって温度圧力設定部52で設定された温度に冷却制御される。溶融樹脂が固化すると、型締装置33によって可動金型32が開かれて、成形品の取出しが可能となる。   The molten resin injected and filled into the cavity 34 is solidified by cooling the fixed mold 31 and the movable mold 32. Also at this time, the fixed mold 31 and the movable mold 32 are controlled to be cooled to the temperature set by the temperature / pressure setting unit 52 by the cooling water flowing through the heating / cooling passage based on the temperature detected by the mold temperature sensor 14. When the molten resin is solidified, the movable mold 32 is opened by the mold clamping device 33, and the molded product can be taken out.

射出成形機1の可動金型32が開かれると、成形品取出機2において成形品の取出動作が実行される。成形品取出機2は、移動機構6を作動させて、図1において、待機位置(A)にある吸着ヘッド7を射出成形機1の可動金型32の成形品取出位置(B)まで降下させる。さらに、可動金型32に向けて吸着ヘッド7を進入させ、吸着部材71を可動金型32内の成形品に吸着させる。なお、成形品の取出動作が実行されたと同時に、吸着部材71内が吸引される。   When the movable mold 32 of the injection molding machine 1 is opened, a molded product take-out operation is executed in the molded product take-out machine 2. The molded product take-out machine 2 operates the moving mechanism 6 to lower the suction head 7 at the standby position (A) in FIG. 1 to the molded product take-out position (B) of the movable mold 32 of the injection molding machine 1. . Further, the suction head 7 is moved toward the movable mold 32, and the suction member 71 is sucked by the molded product in the movable mold 32. Note that the inside of the suction member 71 is sucked at the same time as the operation of taking out the molded product is executed.

また、吸着ヘッド7が成形品取出位置(B)から可動金型32まで移動する際に、成形品温度センサ21により、成形直後の成形品の表面温度が検出され、成形品が吸着部材71に吸着保持されて可動金型32から離型されると、CCDカメラ22により成形品の外観が撮像される。検出された成形品の温度及び外観画像は、取出機側制御部8の良否判定部82に送られる。   Further, when the suction head 7 moves from the molded product take-out position (B) to the movable mold 32, the molded product temperature sensor 21 detects the surface temperature of the molded product immediately after molding, and the molded product is attached to the suction member 71. When attracted and held and released from the movable mold 32, the appearance of the molded product is imaged by the CCD camera 22. The detected temperature and appearance image of the molded product are sent to the quality determination unit 82 of the unloader side control unit 8.

良否判定部82は、成形品の良否判定が行なわれた後、成形品の表面温度を含む良否判定情報を送受信部23から射出成形機1を送信すると共に、良否判定情報を取出機側制御部8の駆動制御部81にも送る。   After the quality determination of the molded product is performed, the quality determination unit 82 transmits the quality determination information including the surface temperature of the molded product from the transmission / reception unit 23 to the injection molding machine 1 and also extracts the quality determination information from the machine-side control unit. 8 is also sent to the drive control unit 81.

成形品取出機2から射出成形機1へと送信された成形品の表面温度を含む良否判定情報は、成形機側制御部5の成形条件補正部54に入力される。成形条件補正部54は、良否判定情報が、良否判定部82において不良品と判定された情報の場合には、成形品温度センサ21で検出した温度及びCCDカメラ22で撮像した外観画像に基づいて、温度圧力設定部52の設定値(成形条件)を不良品が発生しない設定値に補正する。   The quality determination information including the surface temperature of the molded product transmitted from the molded product take-out machine 2 to the injection molding machine 1 is input to the molding condition correction unit 54 of the molding machine side control unit 5. The molding condition correction unit 54, based on the temperature detected by the molded product temperature sensor 21 and the appearance image captured by the CCD camera 22, when the quality determination information is information determined as a defective product by the quality determination unit 82. Then, the set value (molding condition) of the temperature / pressure setting unit 52 is corrected to a set value at which no defective product is generated.

次に、成形品を吸着した状態の吸着ヘッド7を移動機構6を作動させて取出位置(B)から射出成形機1の外側の所定の成形品回収位置(C)に移動させる。成形品回収位置(C)に到達すると、吸着部材71による吸着状態が解除されて成形品が吸着ヘッド7から開放される。吸着ヘッド7から成形品が開放されると、再度、吸着ヘッド7を所定の待機位置(A)に復帰させ、上述した成形品取出位置(B)において吸着ヘッド7に成形品を吸着させて、成形品回収位置(C)まで搬送するという動作を繰り返し行う。   Next, the suction head 7 that has sucked the molded product is moved from the take-out position (B) to a predetermined molded product collection position (C) outside the injection molding machine 1 by operating the moving mechanism 6. When the molded product recovery position (C) is reached, the suction state by the suction member 71 is released and the molded product is released from the suction head 7. When the molded product is released from the suction head 7, the suction head 7 is returned to the predetermined standby position (A) again, and the molded product is sucked to the suction head 7 at the molded product take-out position (B) described above, The operation of transporting to the molded product collection position (C) is repeated.

なお、良否判定部82において、取り出した成形品が良品であると判定された場合には、上述したように、吸着ヘッド7を成形品回収位置(C)まで移動させて、この位置で成形品を解放する。   When the quality determination unit 82 determines that the extracted molded product is a non-defective product, as described above, the suction head 7 is moved to the molded product collection position (C), and the molded product is moved to this position. To release.

一方、良否判定部82において、取り出した成形品が不良品であると判定された場合には、吸着ヘッド7を図1に示す不良品回収位置(D)まで移動させて、この不良品回収位置(D)で成形品を解放する。   On the other hand, when the pass / fail determination unit 82 determines that the extracted molded product is defective, the suction head 7 is moved to the defective product collection position (D) shown in FIG. In (D), the molded product is released.

以上のように、本実施の形態の成形品取出機2によれば、作業者がわざわざ成形品の状態を観察して、不良品の判定を行なう必要がなく、しかも、成形品温度センサ21によって検出した成形品の表面温度とCCDカメラ22で撮像した外観画像とにより、成形品の良否の判断を自動的に行ない、不良品が発生している場合には、検出した成形品の表面温度及び外観画像に基づいて射出成形機1での成形条件を自動的に再設定することができる。その結果、作業者の負担を軽減できる。   As described above, according to the molded product take-out machine 2 of the present embodiment, it is not necessary for the operator to bother to observe the state of the molded product and determine a defective product. Based on the detected surface temperature of the molded product and the appearance image captured by the CCD camera 22, the quality of the molded product is automatically judged. If a defective product is generated, the detected surface temperature of the molded product and The molding conditions in the injection molding machine 1 can be automatically reset based on the appearance image. As a result, the burden on the operator can be reduced.

なお、前記実施形態に係る成形品製造システムでは、成形条件補正部54を射出成形機1の成形機側制御部5に設けたが、成形品取出機2の取出機側制御部8に設けてもよい。   In the molded product manufacturing system according to the embodiment, the molding condition correction unit 54 is provided in the molding machine side control unit 5 of the injection molding machine 1, but is provided in the unloader side control unit 8 of the molded product take-out machine 2. Also good.

また、前記実施形態に係る成形品取出機2は、移動機構6として吸着部材71をXYZ各軸に移動させるトラバース型のものとしているが、移動機構6として吸着部材71を二次元方向、旋回移動させる形式のものであってもよい。   Moreover, although the molded article extraction machine 2 which concerns on the said embodiment is made into the traverse type which moves the adsorption | suction member 71 to each axis | shaft of XYZ as the moving mechanism 6, it moves the adsorption | suction member 71 in the two-dimensional direction as a movement mechanism 6, and rotational movement It may be in the form of

また、射出成形機1は、型締め、型開き動作が行われるものであれば、縦型式、横型式のどちらでもよく、また、その成形品は、樹脂製のみならず、アルミニウム等の金属製等であってもよい。   The injection molding machine 1 may be either a vertical type or a horizontal type as long as the mold clamping and mold opening operations are performed. The molded product is not only made of resin but also made of metal such as aluminum. Etc.

1 射出成形機
2 成形品取出機
3 金型ユニット
4 射出ユニット
5 成形機側制御部
6 移動機構
7 吸着ヘッド(把持部)
8 取出機側制御部
12 樹脂温度センサ(第1温度センサ)
13 圧力センサ
14 金型温度センサ(第2温度センサ)
21 成形品温度センサ
22 CCDカメラ(外観検出手段)
31 固定金型
32 可動金型
34 キャビティ
52 温度圧力設定部
53 温度圧力制御部
54 成形条件補正部
82 良否判定部
DESCRIPTION OF SYMBOLS 1 Injection molding machine 2 Molded product take-out machine 3 Mold unit 4 Injection unit 5 Molding machine side control part 6 Movement mechanism 7 Suction head (gripping part)
8 Unloader side controller 12 Resin temperature sensor (first temperature sensor)
13 Pressure sensor 14 Mold temperature sensor (second temperature sensor)
21 Molded product temperature sensor 22 CCD camera (appearance detection means)
Reference Signs List 31 Fixed mold 32 Movable mold 34 Cavity 52 Temperature / pressure setting unit 53 Temperature / pressure control unit 54 Molding condition correction unit 82 Pass / fail judgment unit

Claims (4)

固定金型及び可動金型を備える射出成形機と、射出成型機から成形品を取り出す成形品取出機との協働により成形品を製造する成形品製造システムであって、
射出成形機は、溶融樹脂を固定金型及び可動金型で形成されるキャビティ内に射出する射出ユニットと、射出ユニット内の樹脂温度を測定する第1温度センサと、金型の温度を測定する第2温度センサと、樹脂充填圧力を測定する圧力センサと、可動金型の型開き又は型締めの動作及び射出ユニットの動作を制御する成形機側制御部とを備え、
成形機側制御部は、金型の温度及び型締力、射出ユニットにおける溶融樹脂の温度及び充填圧力を設定する温度圧力設定部と、第1温度センサ、第2温度センサ及び圧力センサで検出した検出結果に基づいて、金型の温度及び型締力、射出ユニットにおける溶融樹脂の温度及び充填圧力が温度圧力設定部で設定された各設定値となるように制御する温度圧力制御部とを備え、
成形品取出機は、成形品を把持する把持部に取り付けられ、射出成形機から取り出した直後の成形品の温度を検出する成形品温度センサを備えた成形品製造システムにおいて、
成形品温度センサは、成形品における射出成形機のゲート近くに対応する部分の温度を検出するように構成され、
成形品温度センサで検出した成形品温度に基づいて、射出成形機の温度圧力設定部で設定した各種設定値を補正する成形条件補正部を有することを特徴とする成形品製造システム。
A molded product manufacturing system for manufacturing a molded product by cooperation of an injection molding machine having a fixed mold and a movable mold and a molded product take-out machine for taking out a molded product from the injection molding machine,
The injection molding machine measures an injection unit for injecting molten resin into a cavity formed by a fixed mold and a movable mold, a first temperature sensor for measuring a resin temperature in the injection unit, and a mold temperature. A second temperature sensor, a pressure sensor for measuring the resin filling pressure, and a molding machine side controller for controlling the operation of mold opening or clamping of the movable mold and the operation of the injection unit,
The molding machine side control unit detects the temperature and mold clamping force of the mold, the temperature and pressure setting unit for setting the temperature and filling pressure of the molten resin in the injection unit, and the first temperature sensor, the second temperature sensor, and the pressure sensor. A temperature-pressure control unit that controls the mold temperature and clamping force, the temperature of the molten resin in the injection unit, and the filling pressure to be the set values set by the temperature-pressure setting unit based on the detection result ,
In the molded product manufacturing system provided with a molded product temperature sensor that is attached to a gripping part that grips the molded product and detects the temperature of the molded product immediately after being taken out from the injection molding machine ,
The part temperature sensor is configured to detect the temperature of the corresponding part near the gate of the injection molding machine in the part,
A molded product manufacturing system comprising a molding condition correction unit that corrects various set values set by a temperature and pressure setting unit of an injection molding machine based on a molded product temperature detected by a molded product temperature sensor.
請求項1に記載の成形品製造システムにおいて、
成形品温度センサは、さらに、成形品におけるゲートから最も離れた部分の温度も検出するように構成されている成形品製造システム。
In the molded article manufacturing system according to claim 1,
The molded product manufacturing system is further configured to detect a temperature of a portion of the molded product farthest from the gate .
請求項1又は2に記載の成形品製造システムにおいて、
成形品取出機は、成形品の外観を検出する外観検出手段を備え、
成形条件補正部は、成形品温度センサで検出した成形品温度及び外観検出手段で検出した成形品の外観情報に基づいて射出成形機の温度圧力設定部で設定した各種設定値を補正する成形品製造システム。
In the molded article manufacturing system according to claim 1 or 2,
The molded product take-out machine includes an appearance detection means for detecting the appearance of the molded product,
The molding condition correction unit corrects various set values set by the temperature and pressure setting unit of the injection molding machine based on the molded product temperature detected by the molded product temperature sensor and the appearance information of the molded product detected by the appearance detection means. Manufacturing system.
請求項1から3の何れか1項に記載の成形品製造システムにおいて、
成形品温度センサは、固定金型及び可動金型が開いて、固定金型と可動金型との間に把持部が配置された状態で可動金型に配置されている成形直後の成形品の表面温度を検出するように構成される成形品製造システム。
In the molded article manufacturing system according to any one of claims 1 to 3,
The molded product temperature sensor is used for a molded product immediately after molding that is disposed in the movable mold in a state where the stationary mold and the movable mold are opened and the grip portion is disposed between the fixed mold and the movable mold. A part manufacturing system configured to detect surface temperature.
JP2010175266A 2010-08-04 2010-08-04 Molded product manufacturing system Active JP5235950B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010175266A JP5235950B2 (en) 2010-08-04 2010-08-04 Molded product manufacturing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010175266A JP5235950B2 (en) 2010-08-04 2010-08-04 Molded product manufacturing system

Publications (2)

Publication Number Publication Date
JP2012035434A JP2012035434A (en) 2012-02-23
JP5235950B2 true JP5235950B2 (en) 2013-07-10

Family

ID=45847991

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010175266A Active JP5235950B2 (en) 2010-08-04 2010-08-04 Molded product manufacturing system

Country Status (1)

Country Link
JP (1) JP5235950B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103402732B (en) * 2011-02-23 2015-09-30 东洋机械金属株式会社 Condition of molding diagnostic device
JP5927091B2 (en) * 2012-09-19 2016-05-25 ファナック株式会社 Injection molding machine having surface temperature distribution measuring device
TWI725341B (en) * 2018-10-01 2021-04-21 中原大學 Injection molding system and injection molding method
JP7487477B2 (en) 2020-01-22 2024-05-21 セイコーエプソン株式会社 Inspection method and system for injection molding machine
JP2023006957A (en) * 2021-07-01 2023-01-18 トヨタ自動車株式会社 Molding apparatus

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0382516A (en) * 1989-08-25 1991-04-08 Sekisui Chem Co Ltd Quality-controlling method of resin molded object
JPH11179774A (en) * 1997-12-24 1999-07-06 Canon Inc Article identification device and article identification method
JP4183242B2 (en) * 2003-04-09 2008-11-19 株式会社スター精機 Mold take-out machine

Also Published As

Publication number Publication date
JP2012035434A (en) 2012-02-23

Similar Documents

Publication Publication Date Title
JP5235950B2 (en) Molded product manufacturing system
JP2559651B2 (en) Injection molding control method and apparatus
JP2009137075A (en) Injection molding method and mold temperature control device
JP2004344975A (en) Method and device for manufacturing metal component by die casting method
JP7260417B2 (en) Abnormality detection device for injection molding machine
CN108688052B (en) Injection molding system
TWI396619B (en) Injection molding machine monitoring device
JP2009137076A (en) Injection mold, method for detecting plasticization failure in injection molding, and injection molding method
JP2009500197A (en) Method for monitoring and / or controlling filling of melt into a cavity
CN114701138A (en) Application life judgment method according to die loss
JP3842868B2 (en) Injection molding method and apparatus
JP7645302B2 (en) Injection molding machine quality assurance system
US20080195245A1 (en) Identifying Quality Molded Article based on Determination of Plug Blow
JPWO2005032797A1 (en) Injection molding machine and injection molding method
EP3885101B1 (en) Molding product inspection device and injection molding system
US20220212385A1 (en) Manufacturing method and injection molding system
JP7283138B2 (en) Molded product quality prediction system and molding machine
CN209628917U (en) A kind of Filling machine for lipstick
JP4767192B2 (en) Injection molding apparatus and injection molding method
CN202362680U (en) Apparatus for monitoring and controlling lithium battery slurry temperature
CN101259745A (en) Application of RJG system in injection moulding and forming process
KR101199952B1 (en) Apparatus for measuring temperature of molten steel and method for measuring temperature of molten steel using it
KR101220028B1 (en) molten metal ladling device
JP7725940B2 (en) Die-casting machine injection filling method and die-casting machine
JP3748532B2 (en) Resin pressure and temperature correction control device in injection molding machine

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121220

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121225

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130215

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130312

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130326

R150 Certificate of patent or registration of utility model

Ref document number: 5235950

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160405

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350