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JP5394166B2 - Electromagnetic actuator and electromagnetic fuel injection valve - Google Patents
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JP5394166B2 - Electromagnetic actuator and electromagnetic fuel injection valve - Google Patents

Electromagnetic actuator and electromagnetic fuel injection valve Download PDF

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JP5394166B2
JP5394166B2 JP2009192136A JP2009192136A JP5394166B2 JP 5394166 B2 JP5394166 B2 JP 5394166B2 JP 2009192136 A JP2009192136 A JP 2009192136A JP 2009192136 A JP2009192136 A JP 2009192136A JP 5394166 B2 JP5394166 B2 JP 5394166B2
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valve
fixed core
movable core
core
coil
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JP2011043111A (en
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隆弘 長岡
栄宏 保科
俊郎 原川
衣江 野村
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Astemo Ltd
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Keihin Corp
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Description

本発明は,電磁式燃料噴射弁を含む電磁式作動装置及び,上記電磁式燃料噴射弁の改良に関する。   The present invention relates to an electromagnetic actuator including an electromagnetic fuel injection valve and an improvement of the electromagnetic fuel injection valve.

従来,電磁式燃料噴射弁として,下記特許文献1に開示されているように,前端に弁座及び弁孔を有する弁座部材,磁性円筒体,非磁性円筒体,固定コア,燃料入口筒を軸方向に連ねてなり内部を燃料流路とする弁ハウジングと,この弁ハウジング内で固定コアの吸引面に当接する作動位置及び該吸引面から離間する後退位置間を往復動し得る可動コアと,この可動コアを前記後退位置側に付勢する戻しばねと,固定コアの外周に配設されるコイルと,このコイルを収容しつゝ磁性円筒体及び固定コア間に連結され,コイルへの通電時,磁性円筒体及び固定コアと共に磁気回路を形成するコイルハウジングと,このコイルハウジングの一側に形成されて,コイルに連なるカプラ端子を収容支持する合成樹脂製のカプラと,可動コアに連結され,この可動コアの前記往復動により前記弁孔を開閉する弁体とを備えてなり,前記磁気回路の形成時,固定コア及び可動コアの励起により,可動コアを固定コアの吸引面に吸引,当接させて弁体の開弁限界を規制するようにしたものが知られている。   Conventionally, as disclosed in Patent Document 1 below, as an electromagnetic fuel injection valve, a valve seat member having a valve seat and a valve hole at the front end, a magnetic cylindrical body, a nonmagnetic cylindrical body, a fixed core, and a fuel inlet cylinder are provided. A valve housing connected in the axial direction and having an internal fuel flow path; and a movable core capable of reciprocating between an operating position in contact with the suction surface of the fixed core and a retracted position separated from the suction surface in the valve housing; , A return spring for urging the movable core toward the retracted position side, a coil disposed on the outer periphery of the fixed core, and a magnetic cylindrical body and a fixed core that house the coil, and are connected to the coil. A coil housing that forms a magnetic circuit with the magnetic cylinder and the fixed core when energized, a synthetic resin coupler that is formed on one side of the coil housing and accommodates and supports a coupler terminal connected to the coil, and is connected to the movable core Is And a valve body that opens and closes the valve hole by the reciprocating motion of the movable core. When the magnetic circuit is formed, the movable core is attracted to the suction surface of the fixed core by excitation of the fixed core and the movable core. What contacted and regulated the valve opening limit of a valve element is known.

特開2005−240731号公報JP 2005-240731 A

この種の電磁式燃料噴射弁では,コイルへの通電時,磁気回路の形成により固定コア及び可動コア間に発生する磁気吸引力によって可動コアを固定コアに吸引,当接させ,弁体を開弁して弁孔から燃料を噴射させるようになっており,このような弁体の開弁時,固定コア及び可動コア間に当接衝撃に伴なう振動が発生し,この振動は固定コアからカプラへと伝達し,それにカプラが共鳴して騒音を発生する原因となり,またその振動は弁体に開弁バウンスを生じさせて燃料の噴射特性を狂わせる原因ともなる。   In this type of electromagnetic fuel injection valve, when the coil is energized, the movable core is attracted and brought into contact with the fixed core by the magnetic attraction force generated between the fixed core and the movable core due to the formation of the magnetic circuit, and the valve body is opened. The fuel is injected from the valve hole, and when such a valve body is opened, vibration due to a contact shock is generated between the fixed core and the movable core, and this vibration is generated by the fixed core. The vibration is transmitted to the coupler and the coupler resonates to generate noise, and the vibration also causes the valve body to bounce open and cause the fuel injection characteristics to be distorted.

そこで,特許文献1に開示される電磁式燃料噴射弁では,弁ハウジングを二層の合成樹脂製の被覆層で覆うと共に,外側の被覆層でカプラの根元を覆って,弁ハウジング内で発生する振動を二重の被覆層で吸収し,カプラ側への伝達を極力抑えるようにしているが,二重の被覆層の形成は高価であってコストの低減を困難にする上,重量増を招き,またその二重の被覆層には弁体のバウンスを抑制する効果はない。   Therefore, in the electromagnetic fuel injection valve disclosed in Patent Document 1, the valve housing is covered with a two-layer synthetic resin coating layer, and the outer coating layer covers the base of the coupler, and is generated in the valve housing. Although the vibration is absorbed by the double coating layer and the transmission to the coupler side is suppressed as much as possible, the formation of the double coating layer is expensive, making it difficult to reduce the cost and increasing the weight. In addition, the double coating layer has no effect of suppressing bounce of the valve body.

したがって,このような技術を他の電磁式作動装置に適用した場合には,上記と同様に装置の低廉化及び軽量化を困難にする上,作動部材の作動バウンスを抑制することも困難である。   Therefore, when such a technique is applied to other electromagnetic actuators, it is difficult to reduce the cost and weight of the apparatus as well as the above, and it is also difficult to suppress the operating bounce of the operating member. .

本発明は,かゝる事情に鑑みてなされたもので,低コストをもって騒音低減,軽量化及び作動バウンスの抑制を満足させ得る電磁式作動装置を提供することを目的とし,また低コストをもって騒音低減,軽量化及び弁体の開弁バウンス抑制を満足させ得る電磁式燃料噴射弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide an electromagnetic actuator capable of satisfying noise reduction, weight reduction, and suppression of operation bounce at low cost, and noise at low cost. An object of the present invention is to provide an electromagnetic fuel injection valve capable of satisfying reduction, weight reduction, and valve opening bounce suppression.

上記目的を達成するために,本発明は,磁性円筒体,非磁性円筒体及び固定コアを軸方向に順次連ねてなるハウジングと,このハウジング内で固定コアの吸引面に当接する作動位置及び該吸引面から離間する後退位置間を往復動し得る可動コアと,この可動コアを前記後退位置側に付勢する戻しばねと,固定コアの外周に配設されるコイルと,このコイルを収容しつゝ磁性円筒体及び固定コア間に連結され,コイルへの通電時,磁性円筒体及び固定コアと共に磁気回路を形成するコイルハウジングと,このコイルハウジングの一側に形成されて,コイルに連なるカプラ端子を収容支持する合成樹脂製のカプラと,可動コアに連結される作動部材とを備えてなり,前記磁気回路の形成時,可動コアを固定コアの吸引面に吸引,当接させて作動部材の作動限界を規制するようにした電磁式作動装置において,前記固定コアを,比重が7.2以下で透磁性を有するFe−Al合金製としたことを第1の特徴とする。尚,前記電磁式作動装置は,後述する本発明の実施例中の電磁式燃料噴射弁Iに対応し,また前記ハウジング及び作動部材は,同実施例中の弁ハウジング2及び弁体14にそれぞれ対応する。   In order to achieve the above object, the present invention comprises a housing in which a magnetic cylinder, a non-magnetic cylinder and a fixed core are sequentially connected in the axial direction, an operating position in contact with the suction surface of the fixed core in the housing, A movable core that can reciprocate between retracted positions that are separated from the suction surface, a return spring that biases the movable core toward the retracted position, a coil that is disposed on the outer periphery of the fixed core, and a coil that accommodates the coil. A coil housing connected between the magnetic cylindrical body and the fixed core and forming a magnetic circuit with the magnetic cylindrical body and the fixed core when the coil is energized, and a coupler formed on one side of the coil housing and connected to the coil A synthetic resin coupler for accommodating and supporting the terminal, and an operating member connected to the movable core. When the magnetic circuit is formed, the movable core is attracted to and brought into contact with the suction surface of the fixed core. The electromagnetic actuator which is adapted to restrict the operating limits of the fixed core, the first, characterized in that specific gravity was Fe-Al alloy having a magnetic permeability at 7.2 or less. The electromagnetic actuator corresponds to an electromagnetic fuel injection valve I in an embodiment of the present invention, which will be described later, and the housing and the operating member are respectively connected to the valve housing 2 and the valve body 14 in the embodiment. Correspond.

また本発明の第1の特徴に加えて,前記可動コアを,比重が7.2以下で透磁性を有するFe−Al合金製としたことを第2の特徴とする。   In addition to the first feature of the present invention, the second feature is that the movable core is made of a Fe-Al alloy having a specific gravity of 7.2 or less and having magnetic permeability.

さらに本発明は,前端に弁座及び弁孔を有する弁座部材,磁性円筒体,非磁性円筒体,固定コア,燃料入口筒を軸方向に連ねてなり内部を燃料流路とする弁ハウジングと,この弁ハウジング内で固定コアの吸引面に当接する作動位置及び該吸引面から離間する後退位置間を往復動し得る可動コアと,この可動コアを前記後退位置側に付勢する戻しばねと,固定コアの外周に配設されるコイルと,このコイルを収容しつゝ磁性円筒体及び固定コア間に連結され,コイルへの通電時,磁性円筒体及び固定コアと共に磁気回路を形成するコイルハウジングと,このコイルハウジングの一側に形成されて,コイルに連なるカプラ端子を収容支持する合成樹脂製のカプラと,可動コアに連結され,この可動コアの前記往復動により前記弁孔を開閉する弁体とを備えてなり,前記磁気回路の形成時,可動コアを固定コアの吸引面に吸引,当接させて弁体の開弁限界を規制するようにした電磁式燃料噴射弁において,前記固定コアを,比重が7.2以下で透磁性を有するFe−Al合金製としたことを第3の特徴とする。   Furthermore, the present invention relates to a valve housing having a valve seat member having a valve seat and a valve hole at the front end, a magnetic cylindrical body, a nonmagnetic cylindrical body, a fixed core, and a fuel inlet cylinder in the axial direction and having an internal fuel flow path. A movable core capable of reciprocating between an operating position contacting the suction surface of the fixed core in the valve housing and a retracted position separated from the suction surface; and a return spring for biasing the movable core toward the retracted position side; , A coil disposed on the outer periphery of the fixed core, and a coil that is connected between the magnetic cylinder and the fixed core that accommodates the coil, and forms a magnetic circuit with the magnetic cylinder and the fixed core when the coil is energized A housing is formed on one side of the coil housing, and is coupled to a synthetic resin coupler that accommodates and supports a coupler terminal connected to the coil, and a movable core, and the valve hole is opened and closed by the reciprocating motion of the movable core. valve In the electromagnetic fuel injection valve, the movable core is attracted and brought into contact with the attracting surface of the fixed core to regulate the valve opening limit when the magnetic circuit is formed. Is made of a Fe—Al alloy having a specific gravity of 7.2 or less and magnetic permeability.

さらにまた本発明は,第3の特徴に加えて,前記固定コアの吸引面に対向する可動コアの被吸引面に,前記吸引面に当接して前記弁体の開弁限界を規制するリング状のストッパ部材を突設し,このストッパ部材を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを第4の特徴とする。   Furthermore, in addition to the third feature, the present invention provides a ring-like shape that restricts the valve opening limit of the valve element by contacting the suction surface of the movable core that faces the suction surface of the fixed core. A fourth feature is that the stopper member is made of a Fe—Al alloy having a specific gravity of 7.2 or less and a magnetic permeability.

さらにまた本発明は,第3又は第4の特徴に加えて,前記可動コアを,比重が7.2以下で透磁性を有するFe−Al合金製としたことを第5の特徴とする。   Furthermore, in addition to the third or fourth feature, the fifth feature of the present invention is that the movable core is made of a Fe—Al alloy having a specific gravity of 7.2 or less and having magnetic permeability.

本発明の第1の特徴によれば,固定コアを構成するFe−Al合金は制振性を有するので,磁気回路の形成時,可動コアが固定コアの吸引面に衝撃的に当接しても,そのとき発生する振動を固定コア自体で吸収して,カプラへの振動伝達を抑制し,カプラの振動共鳴による騒音の発生を防ぐことができる。同時に可動コアの振動も固定コアにより吸収されるので,可動コアに一体に連結した作動部材の作動バウンスを抑制することができる。   According to the first feature of the present invention, since the Fe—Al alloy constituting the fixed core has vibration damping properties, even when the movable core is shocked against the attracting surface of the fixed core when the magnetic circuit is formed. The vibration generated at that time can be absorbed by the fixed core itself to suppress the transmission of vibration to the coupler and to prevent the generation of noise due to the vibration resonance of the coupler. At the same time, the vibration of the movable core is also absorbed by the fixed core, so that the operation bounce of the operation member integrally connected to the movable core can be suppressed.

しかもハウジング中,最も体積が大きい固定コアを構成する透磁性を有するFe−Al合金の比重は7.2以下と,他の透磁性材料より略6〜16%も小さいので,ハウジングの軽量化,延いては電磁式作動装置の軽量化を図ることができる。その上,ハウジングに防振のための高価な二重の被覆層を形成せずに済み,コストの低減を図ることができる。   Moreover, the specific gravity of the magnetically permeable Fe-Al alloy that constitutes the fixed core with the largest volume in the housing is 7.2 or less, which is about 6 to 16% smaller than other magnetically permeable materials. As a result, the weight of the electromagnetic actuator can be reduced. In addition, it is not necessary to form an expensive double coating layer for vibration isolation on the housing, and the cost can be reduced.

本発明の第2の特徴によれば,可動コアを,比重が7.2以下で透磁性を有するFe−Al合金製としたことで,可動コア及び固定コアの当接衝撃を可動コアによっても吸収することができ,騒音の発生防止及び弁体の開弁バウンスの抑制を一層図ることができ,同時に可動コアの軽量化,延いては電磁式作動装置の軽量化を一層図ることができる。しかも可動コアの軽量化は,磁気回路の形成時,可動コアの吸引応答性,即ち作動部材の作動応答性の向上に寄与し得る。   According to the second feature of the present invention, the movable core is made of an Fe-Al alloy having a specific gravity of 7.2 or less and magnetic permeability, so that the abutment impact between the movable core and the fixed core is also caused by the movable core. Therefore, it is possible to further prevent the generation of noise and suppress the valve opening bounce, and at the same time, further reduce the weight of the movable core, and further reduce the weight of the electromagnetic actuator. In addition, the weight reduction of the movable core can contribute to the improvement of the attraction response of the movable core, that is, the operation response of the operating member when the magnetic circuit is formed.

本発明の第3の特徴によれば,固定コアを構成する透磁性を有するFe−Al合金は制振性を有するので,電磁回路の形成時,可動コアのストッパ部材が固定コアの吸引面に衝撃的に当接しても,そのとき発生する振動を固定コア自体で吸収して,カプラへの振動伝達を抑制し,カプラの振動共鳴による騒音の発生を防ぐことができる。同時に可動コアの振動も固定コアにより吸収して,弁体の開弁バウンスを抑制し,弁体の開弁状態が素早く安定し,規定通りの燃料噴射流量特性を得ることができ,その結果,電磁式燃料噴射弁の静粛性と燃料噴射流量特性の向上を図ることができる。 According to the third feature of the present invention, since the magnetically permeable Fe-Al alloy constituting the fixed core has vibration damping properties, the stopper member of the movable core is placed on the attracting surface of the fixed core when the electromagnetic circuit is formed. Even if it makes impact contact, the vibration generated at that time is absorbed by the fixed core itself, so that vibration transmission to the coupler can be suppressed, and generation of noise due to vibration resonance of the coupler can be prevented. Simultaneously absorbed by also fixed core vibration of the movable core, to suppress opening bounce of the valve body, quickly stable valve-opening state of the valve body, it is possible to obtain a fuel injection flow characteristics as prescribed, As a binding As a result, the silence of the electromagnetic fuel injection valve and the fuel injection flow rate characteristics can be improved.

しかも弁ハウジング中,最も体積が大きい固定コアを構成する透磁性を有するFe−Al合金の比重は7.2以下と,他の透磁性材料より略6〜16%も小さいので,弁ハウジングの軽量化,延いては電磁式燃料噴射弁の軽量化を図ることができる。その上,弁ハウジングに防振のための高価な二重の被覆層を形成せずに済み,コストの低減を図ることができる。   Moreover, the specific gravity of the magnetically permeable Fe-Al alloy that constitutes the fixed core with the largest volume in the valve housing is 7.2 or less, which is approximately 6 to 16% smaller than other magnetic permeable materials. Therefore, the weight of the electromagnetic fuel injection valve can be reduced. In addition, it is not necessary to form an expensive double coating layer for vibration isolation on the valve housing, and the cost can be reduced.

本発明の第4の特徴によれば,ストッパ部材も制振性を有することになり,弁体の開弁バウンスの抑制を一層図ることができる。   According to the fourth feature of the present invention, the stopper member also has vibration damping properties, and the valve opening bounce of the valve body can be further suppressed.

本発明の第5の特徴によれば,可動コア及び固定コアの当接衝撃を可動コアによっても吸収することができ,騒音の発生防止及び弁体の開弁バウンスの抑制を一層図ることができ,同時に可動コアの軽量化,延いては電磁式燃料噴射弁の軽量化を一層図ることができる。しかも可動コアの軽量化は,磁気回路の形成時,可動コアの吸引応答性,即ち弁体の開弁応答性が向上し,エンジンの高速性能の向上に寄与し得る。   According to the fifth feature of the present invention, the abutment impact of the movable core and the fixed core can be absorbed also by the movable core, and it is possible to further prevent the generation of noise and the valve opening bounce. At the same time, it is possible to further reduce the weight of the movable core and further reduce the weight of the electromagnetic fuel injection valve. In addition, the weight reduction of the movable core improves the suction response of the movable core, that is, the valve opening response of the valve body when forming the magnetic circuit, and can contribute to the improvement of the high speed performance of the engine.

本発明の実施例に係る電磁式燃料噴射弁の縦断面図。The longitudinal cross-sectional view of the electromagnetic fuel injection valve which concerns on the Example of this invention. 図1の2部拡大図。2 is an enlarged view of part 2 of FIG. 本発明の電磁式燃料噴射弁と従来の電磁式燃料噴射弁との弁体動作比較線図。The valve body operation | movement comparison diagram of the electromagnetic fuel injection valve of this invention and the conventional electromagnetic fuel injection valve.

本発明の実施の形態を,添付図面に示す本発明の好適な実施例に基づいて以下に説明する。尚,本発明の電磁式燃料噴射弁において,燃料噴射側を前方,燃料入口側を後方という。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings. In the electromagnetic fuel injection valve of the present invention, the fuel injection side is referred to as the front, and the fuel inlet side is referred to as the rear.

図1において,エンジン用の電磁式燃料噴射弁Iの弁ハウジング2は,円筒状の弁座部材3と,この弁座部材3の後端部に嵌合して液密に溶接される磁性円筒体4と,この磁性円筒体4の後端に突き当てゝ液密に溶接される非磁性円筒体6と,この非磁性円筒体6の内周面に前端部を嵌合して液密に溶接される円筒状の固定コア5と,この固定コア5の後端に同一素材をもって一体に連設される燃料入口筒26とで構成される。   In FIG. 1, a valve housing 2 of an electromagnetic fuel injection valve I for an engine includes a cylindrical valve seat member 3 and a magnetic cylinder that is fitted to a rear end portion of the valve seat member 3 and is liquid-tightly welded. A body 4, a nonmagnetic cylindrical body 6 that is liquid-tightly welded against the rear end of the magnetic cylindrical body 4, and a front end portion is fitted to the inner peripheral surface of the nonmagnetic cylindrical body 6 to be liquid-tight. A cylindrical fixed core 5 to be welded and a fuel inlet cylinder 26 integrally connected to the rear end of the fixed core 5 with the same material.

弁座部材3には,その前端面に開口する弁孔7と,この弁孔7の内端に連なる円錐状の弁座8と,この弁座8の大径部に連なる円筒状の弁体ガイド孔15と,この弁体ガイド孔15の後端にテーパ孔16を介して接続される,弁体ガイド孔15より大径で円筒状の大径孔17とが設けられる。   The valve seat member 3 includes a valve hole 7 that opens to the front end surface thereof, a conical valve seat 8 that is continuous with the inner end of the valve hole 7, and a cylindrical valve body that is continuous with the large-diameter portion of the valve seat 8. A guide hole 15 and a cylindrical large diameter hole 17 larger in diameter than the valve body guide hole 15 and connected to the rear end of the valve body guide hole 15 via a tapered hole 16 are provided.

図2に示すように,弁座部材3の前端面には,上記弁孔7と連通する複数の燃料噴孔11を有する鋼板製のインジェクタプレート10が液密に溶接される。   As shown in FIG. 2, a steel plate injector plate 10 having a plurality of fuel injection holes 11 communicating with the valve hole 7 is welded to the front end surface of the valve seat member 3 in a liquid-tight manner.

固定コア5は,その前端に形成した吸引面5aを非磁性円筒体6の内側に位置させている。非磁性円筒体6の前端部には,固定コア5と嵌合しない部分が残され,その部分から弁座部材3に至る弁ハウジング2内に弁組立体Vが収容される。   The fixed core 5 has a suction surface 5 a formed at the front end thereof positioned inside the nonmagnetic cylindrical body 6. A portion that does not fit with the fixed core 5 remains at the front end portion of the nonmagnetic cylindrical body 6, and the valve assembly V is accommodated in the valve housing 2 that extends from the portion to the valve seat member 3.

弁組立体Vは,前記弁座8と協働して弁孔7を開閉するよう前記弁体ガイド孔15に摺動自在に支承される基本形が球状の弁体14と,この弁体14に溶接により結合される弁軸13と,この弁軸13を前端から一体に突出させる円筒状の可動コア12とで構成されるもので,その可動コア12は,磁性円筒体4の内周面に摺動自在に支承される環状のジャーナル部12aを有する。したがって,弁組立体Vは,弁体14及びジャーナル部12aの互いに大きく離れた2点で弁ハウジング2に摺動自在に支承され,弁組立体Vの開閉姿勢を安定させるようになっている。この可動コア12は,その後端に形成した被吸引面12bを固定コア5の吸引面5aに対置させる。球状の弁体14の周囲には,燃料の通過を許容する複数の平坦な流路部18,18…が等間隔をおいて形成される。   The valve assembly V has a spherical valve body 14 slidably supported in the valve body guide hole 15 so as to open and close the valve hole 7 in cooperation with the valve seat 8, and the valve body 14 includes A valve shaft 13 coupled by welding and a cylindrical movable core 12 that integrally protrudes from the front end of the valve shaft 13 are configured. The movable core 12 is formed on the inner peripheral surface of the magnetic cylindrical body 4. An annular journal portion 12a is slidably supported. Therefore, the valve assembly V is slidably supported on the valve housing 2 at two points of the valve body 14 and the journal portion 12a that are largely separated from each other, so that the opening / closing posture of the valve assembly V is stabilized. The movable core 12 has a suction surface 12b formed at the rear end thereof opposed to the suction surface 5a of the fixed core 5. Around the spherical valve body 14, a plurality of flat flow path portions 18, 18... Permitting the passage of fuel are formed at equal intervals.

図1及び図2において,固定コア5には,燃料入口筒26の中空部に連なる第1縦孔19が設けられる。また弁組立体Vには,可動コア12の後端面から始まり弁軸13の中間部で終わる第2縦孔20と,この第2縦孔20を弁座部材3の前記大径孔17に開放する単一の横孔21とが設けられる。   1 and 2, the fixed core 5 is provided with a first vertical hole 19 connected to the hollow portion of the fuel inlet tube 26. The valve assembly V has a second vertical hole 20 that starts from the rear end surface of the movable core 12 and ends at the middle portion of the valve shaft 13, and the second vertical hole 20 is opened to the large-diameter hole 17 of the valve seat member 3. And a single lateral hole 21 is provided.

前記弁軸13は,可動コア12の前端から一体に突出していて,可動コア12より小径且つ前記弁体ガイド孔15と略同径で前記第2縦孔20を有する中空軸部13aと,この中空軸部13aの前端にテーパ状段部13cを介して一体に連なり前記弁体ガイド孔15より小径の中実軸部13bとよりなっている。その際,中軸部13は,その前端を前記弁体ガイド孔15内に突入させて,弁体ガイド孔15の内周面との間に円筒状流路25を画成する。 The valve shaft 13 protrudes integrally from the front end of the movable core 12, and has a hollow shaft portion 13a having a diameter smaller than that of the movable core 12, the same diameter as the valve body guide hole 15, and the second vertical hole 20. The front end of the hollow shaft portion 13a is integrally connected to the front end of the hollow shaft portion 13a via a tapered step portion 13c, and is formed of a solid shaft portion 13b having a smaller diameter than the valve element guide hole 15. At that time, the solid shaft portion 13 b has a front end protruding into the valve body guide hole 15 to define a cylindrical flow path 25 between the solid shaft portion 13 b and the inner peripheral surface of the valve body guide hole 15.

第2縦孔20の途中には,固定コア5側を向いた環状のばね座24が形成される。固定コア5の第1縦孔19にはすり割り付きパイプ状のリテーナ23が圧入され,このリテーナ23と前記ばね座24との間に可動コア12を弁体1の閉弁側に付勢する戻しばね22が縮設される。その際,リテーナ23の第1縦孔19への嵌合深さにより戻しばね22のセット荷重が調整される。 In the middle of the second vertical hole 20, an annular spring seat 24 facing the fixed core 5 is formed. The first longitudinal hole 19 of the stationary core 5 is slotted pipe-shaped retainer 23 is press-fitted, it urges the movable core 12 in the closing side of the valve body 1 4 between the retainer 23 and the spring seat 24 The return spring 22 is contracted. At that time, the set load of the return spring 22 is adjusted by the fitting depth of the retainer 23 into the first vertical hole 19.

可動コア12には,固定コア5に対向するその後端面より僅かに突出するリング状のストッパ部材37が埋設される。このストッパ部材37は,固定及び可動コア5,12相互の吸引時,ストッパ部材37が固定コア5の前端面に当接することで,固定コア5及び可動コア12の対向端面間に所定のギャップを残存させるものである。   A ring-shaped stopper member 37 is embedded in the movable core 12 so as to slightly protrude from the rear end surface facing the fixed core 5. The stopper member 37 has a predetermined gap between the opposed end surfaces of the fixed core 5 and the movable core 12 by contacting the front end surface of the fixed core 5 when the fixed and movable cores 5 and 12 are attracted to each other. It will be left.

弁ハウジング2の外周には,固定コア5及び可動コア12に対応してコイル組立体28が嵌装される。このコイル組立体28は,磁性円筒体4の後端部から固定コア5にかけてそれらの外周面に嵌合するボビン29と,これに巻装されるコイル30とからなっており,そのボビン29の後端部には,その一側方に突出するカプラ端子33の基端部が保持され,このカプラ端子33にコイル30の端末が接続される。このコイル組立体28には,コイル30を埋封するよう,その外周を覆う合成樹脂製の絶縁被覆層27がモールド成形される。その際,前記カプラ端子33を収容,保持してコイル組立体28の一側方に突出するカプラ34が絶縁被覆層27と一体成形される。   A coil assembly 28 is fitted to the outer periphery of the valve housing 2 so as to correspond to the fixed core 5 and the movable core 12. The coil assembly 28 includes a bobbin 29 fitted to the outer peripheral surface from the rear end portion of the magnetic cylindrical body 4 to the fixed core 5, and a coil 30 wound around the bobbin 29. At the rear end portion, a base end portion of the coupler terminal 33 protruding to one side is held, and the terminal of the coil 30 is connected to the coupler terminal 33. The coil assembly 28 is molded with an insulating coating layer 27 made of synthetic resin and covering the outer periphery of the coil 30 so as to embed the coil 30. At this time, a coupler 34 that receives and holds the coupler terminal 33 and protrudes to one side of the coil assembly 28 is integrally formed with the insulating coating layer 27.

コイル組立体28を囲繞する磁性体のコイルハウジング31の前後両端部が磁性円筒体4及び固定コア5の外周面に溶接される。   The front and rear end portions of the magnetic coil housing 31 surrounding the coil assembly 28 are welded to the outer peripheral surfaces of the magnetic cylindrical body 4 and the fixed core 5.

磁性円筒体4の後半部から燃料入口筒26の前半部に亙りそれらの外周面には,コイル組立体28,コイルハウジング31及びカプラ34の根元を埋封する合成樹脂製の外側被覆層32がモールド成形により形成される。その際,外側被覆層32の後端には,燃料入口筒26の後方段部26aを覆う厚肉部32aが形成され,この厚肉部32aと,燃料入口筒26の入口に圧入される燃料フィルタ43の取り付けフランジ43aとの間において,燃料入口筒26の外周面にOリング51が装着される。また磁性円筒体4の外周には,外側被覆層32の前端面に密接するシール部材52が装着される。   An outer covering layer 32 made of a synthetic resin for embedding the bases of the coil assembly 28, the coil housing 31 and the coupler 34 extends from the rear half of the magnetic cylinder 4 to the front half of the fuel inlet cylinder 26. It is formed by molding. At this time, a thick part 32 a that covers the rear step part 26 a of the fuel inlet cylinder 26 is formed at the rear end of the outer coating layer 32, and the fuel that is press-fitted into the thick part 32 a and the inlet of the fuel inlet cylinder 26. An O-ring 51 is mounted on the outer peripheral surface of the fuel inlet cylinder 26 between the filter 43 and the mounting flange 43a. A seal member 52 that is in close contact with the front end surface of the outer coating layer 32 is attached to the outer periphery of the magnetic cylindrical body 4.

このような電磁式燃料噴射弁Iの弁ハウジング2において,最も大きい体積を持つ固定コア5は,比重が7.2以下で透磁性を有するFe−Al合金製とされる。この実施例の場合,固定コア5に燃料入口筒26が一体に形成されるので,その燃料入口筒26も同様のFe−Al合金製とされるが,その燃料入口筒26はパイプ材製として,それを固定コア5の後端に液密に溶接することもできる。   In such a valve housing 2 of the electromagnetic fuel injection valve I, the fixed core 5 having the largest volume is made of a Fe—Al alloy having a specific gravity of 7.2 or less and permeability. In this embodiment, since the fuel inlet cylinder 26 is formed integrally with the fixed core 5, the fuel inlet cylinder 26 is also made of the same Fe-Al alloy, but the fuel inlet cylinder 26 is made of pipe material. , It can also be liquid-tight welded to the rear end of the fixed core 5.

さらに可動コア12,弁軸13及びストッパ部材37も,比重が7.2以下で透磁性を有するFe−Al合金製とされる。   Further, the movable core 12, the valve shaft 13, and the stopper member 37 are also made of a Fe—Al alloy having a specific gravity of 7.2 or less and permeability.

このFe−Al合金は,Al:8重量%以下,残部:Fe及び不可避不純物よりなるものであり,望ましい組成は次の通りである。   This Fe—Al alloy is composed of Al: 8% by weight or less, the balance: Fe and inevitable impurities, and a desirable composition is as follows.

Al・・・7.2重量%
Fe・・・残部
不可避不純物
Si・・・0.05重量%
Mn・・・0.03重量%
P ・・・0.003重量%
S ・・・0.002重量%
Cr・・・0.03重量%
Ni・・・0.01重量%
また上記Fe−Al合金及びそれと同等の透磁性を持つ他の材料の比重を下記に示す。
Al ... 7.2% by weight
Fe ... balance Inevitable impurities Si ... 0.05% by weight
Mn: 0.03% by weight
P: 0.003% by weight
S: 0.002% by weight
Cr: 0.03% by weight
Ni: 0.01% by weight
The specific gravity of the Fe-Al alloy and other materials having the same magnetic permeability is shown below.

Fe−Al合金(Al:7.2重量%)・・・7.2g/cm3
珪素鋼 ・・・・・・・・・・・・・・・・・7.8g/cm3
ステンレス鋼(SUS304)・・・・・・・7.93g/cm3
ステンレス鋼(SUS430)・・・・・・・7.7g/cm3
ステンレス鋼(SUS440C)・・・・・・7.7g/cm3
ステンレス鋼(SUS420J2)・・・・・7.75g/cm3
ニッケル合金(パーマロイ)・・・・・・・・8.6g/cm3
上記より明らかなように,Fe−Al合金の比重は,他の透磁性材料の比重よりも略6〜16%小さい。
Fe-Al alloy (Al: 7.2% by weight)... 7.2 g / cm @ 3
Silicon steel ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 7.8g / cm3
Stainless steel (SUS304) ... 7.93 g / cm3
Stainless steel (SUS430) ... 7.7g / cm3
Stainless steel (SUS440C) ... 7.7g / cm3
Stainless steel (SUS420J2) ... 7.75 g / cm3
Nickel alloy (permalloy) ... 8.6g / cm3
As is clear from the above, the specific gravity of the Fe—Al alloy is approximately 6 to 16% smaller than the specific gravity of other magnetically permeable materials.

次に,この実施例の作用について説明する。   Next, the operation of this embodiment will be described.

図示しない燃料ポンプから燃料入口筒26に圧送される高圧燃料は燃料フィルタ43で濾過された後,弁ハウジング2の内部,即ち燃料入口筒26の中空部,固定コア5の第1縦孔19,弁組立体Vの第2縦孔20及び横孔21,並びに弁座部材3の大径孔17,テーパ孔16及び弁体ガイド孔15等を満たす。そしてコイル30を消磁した状態では,戻しばね22の付勢力で弁組立体Vは前方に押圧され,弁体1を弁座8に着座させている。 High-pressure fuel pumped from a fuel pump (not shown) to the fuel inlet cylinder 26 is filtered by the fuel filter 43, and then the inside of the valve housing 2, that is, the hollow portion of the fuel inlet cylinder 26, the first vertical hole 19 of the fixed core 5, The second vertical hole 20 and the horizontal hole 21 of the valve assembly V, the large-diameter hole 17, the tapered hole 16 and the valve body guide hole 15 of the valve seat member 3 are filled. And in the state where the degaussing coil 30, the valve assembly V by the urging force of the return spring 22 is pushed forward, thereby seating the valve body 1 4 on the valve seat 8.

カプラ端子33よりコイル30に通電すると,コイルハウジング31,磁性円筒体4,可動コア12及び固定コア5に亙り磁気回路が形成され,両コア5,12間に発生する磁力による吸引力により可動コア12が戻しばね22のセット荷重に抗して固定コア5に吸引され,弁体1が弁座8から離座するので,弁孔7が開放される。その際,可動コア12の被吸引面12bに突設されたリング状のストッパ部材37が固定コア5の吸引面5aに当接することで,弁体14の開弁限界が規定される。 When the coil 30 is energized from the coupler terminal 33, a magnetic circuit is formed over the coil housing 31, the magnetic cylindrical body 4, the movable core 12 and the fixed core 5, and the movable core is attracted by the magnetic force generated between the cores 5 and 12. 12 is attracted to the stationary core 5 against the set load of the return spring 22, the valve body 1 4 since lifted from the valve seat 8, the valve hole 7 is opened. At that time, a ring-shaped stopper member 37 protruding from the suction surface 12 b of the movable core 12 abuts against the suction surface 5 a of the fixed core 5, thereby defining the valve opening limit of the valve element 14.

而して,弁孔7が開放されると,弁座部材3内の高圧燃料が弁孔7を出て,インジェクタプレート10の燃料噴孔11から,この電磁式燃料噴射弁Iを装着した図示しないスロットルボディ又はエンジンの吸気路に噴射される。   Thus, when the valve hole 7 is opened, the high-pressure fuel in the valve seat member 3 exits the valve hole 7 and the electromagnetic fuel injection valve I is mounted from the fuel injection hole 11 of the injector plate 10. Not injected into the throttle body or engine intake passage.

ところで,固定コア5を構成するFe−Al合金なる材料は制振性を有するものであり,したがって可動コア12が固定コア5に吸引され,可動コア12のストッパ部材37が固定コア5の吸引面5aに衝撃的に当接しても,そのとき発生する振動は固定コア5自体で吸収されるから,その振動は即座に減衰してカプラ34への伝達を抑制し,カプラ34の振動共鳴による騒音の発生を防ぐことができる。同時に可動コア12の振動も固定コア5により吸収されることになるから,可動コア12に一体に連結した弁体14の開弁バウンスが抑制されることから,弁体14の開弁状態が素早く安定し,規定通りの燃料噴射流量特性を得ることができ,電磁式燃料噴射弁Iの静粛性と燃料噴射流量特性の向上を図ることができる。   By the way, the material made of Fe—Al alloy constituting the fixed core 5 has vibration damping properties. Therefore, the movable core 12 is attracted to the fixed core 5, and the stopper member 37 of the movable core 12 serves as the suction surface of the fixed core 5. Even if it abuts against 5a impactively, the vibration generated at that time is absorbed by the fixed core 5 itself, so that the vibration is immediately attenuated to suppress the transmission to the coupler 34, and the noise caused by the vibration resonance of the coupler 34 Can be prevented. At the same time, the vibration of the movable core 12 is also absorbed by the fixed core 5, so that the valve opening bounce of the valve body 14 integrally connected to the movable core 12 is suppressed, so that the valve body 14 is quickly opened. A stable fuel injection flow rate characteristic can be obtained, and the quietness of the electromagnetic fuel injection valve I and the fuel injection flow rate characteristic can be improved.

しかも弁ハウジング2中,最も体積が大きい固定コア5を構成する透磁性を有するFe−Al合金の比重は7.2以下と,他の透磁性材料より略6〜16%も小さいので,Fe−Al合金製の固定コア5の採用により,弁ハウジング2の軽量化,延いては電磁式燃料噴射弁Iの軽量化を図ることができる。その上,弁ハウジング2には防振のための高価な二重の被覆層を形成せずに済み,コストの低減を図ることができる。   In addition, the specific gravity of the magnetically permeable Fe-Al alloy constituting the fixed core 5 having the largest volume in the valve housing 2 is 7.2 or less, which is about 6 to 16% smaller than other permeable materials. By adopting the fixed core 5 made of Al alloy, the valve housing 2 can be reduced in weight, and the electromagnetic fuel injection valve I can be reduced in weight. In addition, it is not necessary to form an expensive double coating layer for vibration isolation on the valve housing 2, and the cost can be reduced.

また可動コア12,弁軸13及びストッパ部材37も,比重が7.2以下で透磁性を有するFe−Al合金製としたので,可動コア12及び固定コア5の当接衝撃を可動コア12及びストッパ部材37によっても吸収することができ,騒音の発生防止及び弁体14の開弁バウンスの抑制を一層図ることができ,同時に可動コア12の軽量化,延いては電磁式燃料噴射弁Iの軽量化を一層図ることができる。しかも可動コア12の軽量化は,前記磁気回路の形成時,可動コア12の吸引応答性,即ち弁体14の開弁応答性が向上し,エンジンの高速性能の向上に寄与し得る。   Further, since the movable core 12, the valve shaft 13 and the stopper member 37 are also made of Fe-Al alloy having a specific gravity of 7.2 or less and magnetic permeability, the contact impact of the movable core 12 and the fixed core 5 is applied to the movable core 12 and It can also be absorbed by the stopper member 37, can further prevent noise generation and suppress the valve opening bounce of the valve body 14, and at the same time reduce the weight of the movable core 12, and hence the electromagnetic fuel injection valve I. The weight can be further reduced. In addition, the weight reduction of the movable core 12 improves the suction response of the movable core 12, that is, the valve opening response of the valve body 14 when the magnetic circuit is formed, and can contribute to the improvement of the high speed performance of the engine.

図3は,本発明の電磁式燃料噴射弁Iと従来の電磁式燃料噴射弁との弁体動作比較線図であり,これより明らかなように,本発明の電磁式燃料噴射弁Iでは,従来のものより弁体の開弁が早く,また振動の減衰も早い。   FIG. 3 is a valve body operation comparison diagram between the electromagnetic fuel injection valve I of the present invention and a conventional electromagnetic fuel injection valve. As is clear from this, in the electromagnetic fuel injection valve I of the present invention, The valve body opens faster and the vibration is damped faster than the conventional one.

以上,本発明の実施例について説明したが,本発明はそれに限定されることなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,本発明は,電磁式燃料噴射弁以外の電磁式作動装置への適用も可能である。   As mentioned above, although the Example of this invention was described, this invention is not limited to it, A various design change is possible in the range which does not deviate from the summary. For example, the present invention can be applied to an electromagnetic actuator other than the electromagnetic fuel injection valve.

I・・・・・電磁式作動装置,電磁式燃料噴射弁
2・・・・・ハウジング,弁ハウジング
3・・・・・弁座部材
4・・・・・磁性円筒体
5・・・・・固定コア
5a・・・・吸引面
6・・・・・非磁性円筒体
7・・・・・弁孔
8・・・・・弁座
12・・・・可動コア
12b・・・被吸引面
14・・・・作動部材,弁体
22・・・・戻しばね
26・・・・燃料入口筒
30・・・・コイル
31・・・・コイルハウジング
33・・・・カプラ端子
34・・・・カプラ
37・・・・ストッパ部材
I ... Electromagnetic actuator, electromagnetic fuel injection valve 2 ... housing, valve housing 3 ... valve seat member 4 ... magnetic cylinder 5 ... Fixed core 5a... Suction surface 6 ... Non-magnetic cylindrical body 7 ... Valve hole 8 ... Valve seat 12 ... Movable core 12b ... Suction surface 14 .... Actuating member, valve element 22 ... Return spring 26 ... Fuel inlet cylinder 30 ... Coil
31 ... Coil housing 33 ... Coupler terminal 34 ... Coupler 37 ... Stopper member

Claims (5)

磁性円筒体(4),非磁性円筒体(6)及び固定コア(5)を軸方向に順次連ねてなるハウジング(2)と,このハウジング(2)内で固定コア(5)の吸引面(5a)に当接する作動位置及び該吸引面(5a)から離間する後退位置間を往復動し得る可動コア(12)と,この可動コア(12)を前記後退位置側に付勢する戻しばね(22)と,固定コア(5)の外周に配設されるコイル(30)と,このコイル(30)を収容しつゝ磁性円筒体(4)及び固定コア(5)間に連結され,コイル(30)への通電時,磁性円筒体(4)及び固定コア(5)と共に磁気回路を形成するコイルハウジング(31)と,このコイルハウジング(31)の一側に形成されて,コイル(30)に連なるカプラ端子(33)を収容支持する合成樹脂製のカプラ(34)と,可動コア(12)に連結される作動部材(14)とを備えてなり,前記磁気回路の形成時,可動コア(12)を固定コア(5)の吸引面に吸引,当接させて作動部材(14)の作動限界を規制するようにした電磁式作動装置において,
前記固定コア(5)を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを特徴とする電磁式作動装置。
A housing (2) in which a magnetic cylindrical body (4), a non-magnetic cylindrical body (6), and a fixed core (5) are successively connected in the axial direction, and a suction surface of the fixed core (5) in the housing (2) ( A movable core (12) that can reciprocate between an operating position that abuts on 5a) and a retracted position that is separated from the suction surface (5a), and a return spring that biases the movable core (12) toward the retracted position ( 22), the coil (30) disposed on the outer periphery of the fixed core (5), and the magnetic cylinder (4) and the fixed core (5) that accommodate this coil (30), The coil housing ( 31 ) that forms a magnetic circuit together with the magnetic cylindrical body (4) and the fixed core (5) when energized (30), and the coil housing ( 31 ) are formed on one side of the coil housing ( 31 ). Made of synthetic resin that accommodates and supports the coupler terminal (33) Coupler (34) and an actuating member (14) connected to the movable core (12). When the magnetic circuit is formed, the movable core (12) is attracted to the attracting surface of the fixed core (5). , In an electromagnetic actuator that abuts to regulate the operating limit of the actuating member (14),
An electromagnetic actuator, wherein the fixed core (5) is made of a Fe-Al alloy having a specific gravity of 7.2 or less and permeability.
請求項1記載の電磁式作動装置において,
前記可動コア(12)を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを特徴とする電磁式作動装置。
The electromagnetic actuator according to claim 1,
An electromagnetic actuator characterized in that the movable core (12) is made of a Fe-Al alloy having a specific gravity of 7.2 or less and permeability.
前端に弁座(8)及び弁孔(7)を有する弁座部材(3),磁性円筒体(4),非磁性円筒体(6),固定コア(5),燃料入口筒(26)を軸方向に連ねてなり内部を燃料流路とする弁ハウジング(2)と,この弁ハウジング(2)内で固定コア(5)の吸引面(5a)に当接する作動位置及び該吸引面(5a)から離間する後退位置間を往復動し得る可動コア(12)と,この可動コア(12)を前記後退位置側に付勢する戻しばね(22)と,固定コア(5)の外周に配設されるコイル(30)と,このコイル(30)を収容しつゝ磁性円筒体(4)及び固定コア(5)間に連結され,コイル(30)への通電時,磁性円筒体(4)及び固定コア(5)と共に磁気回路を形成するコイルハウジング(31)と,このコイルハウジング(31)の一側に形成されて,コイル(30)に連なるカプラ端子(33)を収容支持する合成樹脂製のカプラ(34)と,可動コア(12)に連結され,この可動コア(12)の前記往復動により前記弁孔(7)を開閉する弁体(14)とを備えてなり,前記磁気回路の形成時,可動コア(12)を固定コア(5)の吸引面(5a)に吸引,当接させて弁体(14)の開弁限界を規制するようにした電磁式燃料噴射弁において,
前記固定コア(5)を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを特徴とする電磁式燃料噴射弁。
A valve seat member (3) having a valve seat (8) and a valve hole (7) at the front end, a magnetic cylindrical body (4), a nonmagnetic cylindrical body (6), a fixed core (5), and a fuel inlet cylinder (26). A valve housing (2) connected in the axial direction and having an inside as a fuel flow path, an operating position in contact with the suction surface (5a) of the fixed core (5) in the valve housing (2), and the suction surface (5a A movable core (12) capable of reciprocating between the retreat positions separated from each other), a return spring (22) for urging the movable core (12) toward the retreat position, and an outer periphery of the fixed core (5). The coil (30) to be installed, and the magnetic cylinder (4) and the fixed core (5) that house the coil (30) are connected between the magnetic cylinder (4) and the coil (30) when energized. ) and with the fixed core (5) and coil housing forming a magnetic circuit (31), the coil housing 31) formed on one side of the coil (made of a synthetic resin coupler for receiving and supporting the coupler pin (33) continuous to 30) (34), coupled to the movable core (12), the movable core (12) And a valve body (14) for opening and closing the valve hole (7) by the reciprocating movement of the movable core (12), and when forming the magnetic circuit, the movable core (12) is placed on the suction surface (5a) of the fixed core (5). In an electromagnetic fuel injection valve that restricts the valve opening limit of the valve element (14) by suction and contact,
An electromagnetic fuel injection valve characterized in that the fixed core (5) is made of a Fe-Al alloy having a specific gravity of 7.2 or less and permeability.
請求項3記載の電磁式燃料噴射弁において,
前記固定コア(5)の吸引面(5a)に対向する可動コア(12)の被吸引面(12b)に,前記吸引面(5a)に当接して前記弁体(14)の開弁限界を規制するリング状のストッパ部材(37)を突設し,このストッパ部材(37)を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 3,
On the suction surface (12b) of the movable core (12) opposed to the suction surface (5a) of the fixed core (5), the valve element (14) is allowed to open by contacting the suction surface (5a). An electromagnetic fuel injection characterized in that a restricting ring-shaped stopper member (37) is protruded, and the stopper member (37) is made of a Fe-Al alloy having a specific gravity of 7.2 or less and permeability. valve.
請求項3又は4記載の電磁式燃料噴射弁において,
前記可動コア(12)を,比重が7.2以下で透磁性を有するFe−Al合金製としたことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 3 or 4,
An electromagnetic fuel injection valve characterized in that the movable core (12) is made of a Fe-Al alloy having a specific gravity of 7.2 or less and permeability.
JP2009192136A 2009-08-21 2009-08-21 Electromagnetic actuator and electromagnetic fuel injection valve Expired - Fee Related JP5394166B2 (en)

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JPH01163462A (en) * 1987-12-18 1989-06-27 Aisan Ind Co Ltd Electromagnetic fuel injection valve
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