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JP5422060B2 - Waste collection device - Google Patents
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JP5422060B2 - Waste collection device - Google Patents

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JP5422060B2
JP5422060B2 JP2012536203A JP2012536203A JP5422060B2 JP 5422060 B2 JP5422060 B2 JP 5422060B2 JP 2012536203 A JP2012536203 A JP 2012536203A JP 2012536203 A JP2012536203 A JP 2012536203A JP 5422060 B2 JP5422060 B2 JP 5422060B2
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plate
dust
rotation
pushing
pushing plate
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JPWO2012042853A1 (en
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浩昭 白井
崇展 堀
武伸 清上
史暁 永幡
信夫 米山
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Shinmaywa Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • B65F3/203Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like with charging teeth, cutters or the like mounted on an axle or a drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/14Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
    • B65F3/20Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
    • B65F3/208Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like the charging pistons, plates or the like oscillating about a horizontal axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Refuse-Collection Vehicles (AREA)
  • Processing Of Solid Wastes (AREA)

Description

本発明は、塵芥投入箱の投入口から投入された塵芥を圧縮して塵芥収容箱へ押し込む塵芥積込機構を備えた塵芥収集装置に関するものである。   The present invention relates to a dust collecting apparatus including a dust loading mechanism that compresses dust thrown from a dust inlet box and pushes it into a dust container.

従来より、塵芥投入箱の対向側壁に回転可能に支持された回転支持部材と、該回転支持部材の回転中心と偏心して設けた回転軸を中心に回転可能に支持される押込板とを有する塵芥積込機構を備え、押込板は回転支持部材が1回転する間に同方向に1/2回転するように構成された、いわゆる遊星回転押込板式の塵芥収集装置が知られている(例えば、特許文献1)。   Conventionally, a refuse having a rotation support member rotatably supported on the opposite side wall of the dust input box, and a pushing plate supported rotatably about a rotation shaft provided eccentrically with respect to the rotation center of the rotation support member. There is known a so-called planetary rotary push-plate type dust collecting device that includes a loading mechanism and is configured such that the push plate rotates by half in the same direction during one rotation of the rotation support member (for example, a patent Reference 1).

この塵芥収集装置では、塵芥投入箱の前側の仕切板が固定式となった実施例と、仕切板の下部が可動式となった実施例とが開示されている。このうち固定式仕切板の実施例では、押込板の回転にかかわらず仕切板の下端が常に押込板の表面に接するように、押込板の表面が構成されている。また、可動式仕切板の実施例では、固定された上部側仕切板の下端に回動自在に下部側仕切板が設けられており、ばねの作用により下部側仕切板の下端が押込板に常に接するように構成されている。下部側仕切板の回動中心は、押込板の先端縁軌跡の位置よりも大きく離れた位置に設けられている。   In this refuse collection device, an embodiment in which the partition plate on the front side of the dust input box is fixed and an embodiment in which the lower part of the partition plate is movable are disclosed. Among these, in the embodiment of the fixed partition plate, the surface of the pushing plate is configured such that the lower end of the partition plate always contacts the surface of the pushing plate regardless of the rotation of the pushing plate. Further, in the embodiment of the movable partition plate, the lower side partition plate is rotatably provided at the lower end of the fixed upper side partition plate, and the lower end of the lower side partition plate is always on the pushing plate by the action of the spring. It is configured to touch. The rotation center of the lower side partition plate is provided at a position far away from the position of the tip edge locus of the push plate.

このように、従来では、仕切板の下端と押込板との隙間をなくして、塵芥収容箱内の塵芥が塵芥投入箱側へ逆流するのを防いでいた。   As described above, conventionally, the gap between the lower end of the partition plate and the pushing plate is eliminated to prevent the dust in the dust container box from flowing back to the dust input box side.

特開昭48−100980公報JP-A-48-100100

しかし、特許文献1の固定式仕切板の場合、押込板の表面を全体にわたって滑らかに形成する必要があった。この場合、押込板を金属で製造しようとすると、金属塊からの削り出しによって形成したり、製缶品であれば溶接部分を滑らかに加工して形成したりする必要があるので、製造コストが高くなる要因となった。また、押込板の製造誤差や使用時の変形により押込板と仕切板とが干渉するという問題があった。   However, in the case of the fixed partition plate of Patent Document 1, it is necessary to form the surface of the push plate smoothly throughout. In this case, if it is going to manufacture an indentation board with a metal, since it is necessary to form by cutting out from a metal lump, or if it is a can-making product, it is necessary to process and form a welded part smoothly, manufacturing cost will increase. It became a factor to become high. Moreover, there existed a problem that a pressing plate and a partition plate interfered with the manufacturing error of a pressing plate, or the deformation | transformation at the time of use.

一方、仕切板の下端と押込板との間に僅かな隙間を設けても、積み込む塵芥に対して隙間が十分小さかったり、仕切板の下端と押込板との隙間をパッキン等の弾性部材で覆ったり、噛込防止機構を別途設けたりする場合には、塵芥の逆流が生じないことも考えられる。   On the other hand, even if a slight gap is provided between the lower end of the partition plate and the pushing plate, the gap is sufficiently small with respect to the dust to be loaded, or the gap between the lower end of the partition plate and the pushing plate is covered with an elastic member such as packing. When a biting prevention mechanism is provided separately, it is conceivable that no dust backflow occurs.

そこで、あえて仕切板の下端と押込板との間に僅かな隙間を有するように押込板を形成することが考えられるが、押込板は自転と公転とを伴う複雑な運動を行うので、隙間を適切に形成するのは難しかった。例えば、押込板の所定の回転角度において所望の隙間となるように仕切板の下端位置を設定しても、そこから押込板が回転すると、その隙間がなくなって押込板と仕切板とが干渉する場合があった。また、上記隙間を適切に形成しつつ、丈夫かつ軽量な押込板を製造するのは難しかった。   Therefore, it is conceivable to form the push plate so that there is a slight gap between the lower end of the partition plate and the push plate, but the push plate performs a complex motion involving rotation and revolution, so the gap is It was difficult to form properly. For example, even if the lower end position of the partition plate is set so that a desired gap is obtained at a predetermined rotation angle of the push plate, if the push plate rotates from there, the gap disappears and the push plate and the partition plate interfere with each other. There was a case. Moreover, it has been difficult to produce a strong and lightweight pushing plate while appropriately forming the gap.

特許文献1の可動式仕切板を使用する場合、押込板の表面形状をある程度自由に形成しても、押込板の表面に常時接するように下部側仕切板の下端を追従させるようにしている。   When the movable partition plate of Patent Document 1 is used, the lower end of the lower side partition plate is made to follow so as to always contact the surface of the push plate even if the surface shape of the push plate is freely formed to some extent.

しかしながら、実際の可動式仕切板の構造では、下部側仕切板の回動半径及び回動範囲が大きいので、下部側仕切板の動きが押込板の回転に追従できない場合があり、塵芥の噛み込み及び逆流の問題が生じた。   However, in the actual structure of the movable partition plate, the lower radius of the lower partition plate and the range of rotation are large, so the movement of the lower partition plate may not be able to follow the rotation of the push plate, and the dust bites. And backflow problems occurred.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、固定された仕切板の下端と押込板との間の隙間を適切に形成できると共に、丈夫かつ軽量で製造容易な押込板を備えた遊星回転押込板式の塵芥収集装置を提供することにある。   The present invention has been made in view of such points, and the object of the present invention is to form a gap between the lower end of the fixed partition plate and the pushing plate appropriately, and to be strong and lightweight and easy to manufacture. Another object of the present invention is to provide a planetary rotary push-in plate type dust collecting device equipped with a push-in plate.

上記の目的を達成するために、この発明では、仕切板と押込板との隙間が最小限となるようにした。   In order to achieve the above object, according to the present invention, the gap between the partition plate and the pushing plate is minimized.

具体的には、第1の発明では、塵芥収容箱の開口部に連接した塵芥投入箱と、該塵芥投入箱の該開口部と対向する側に設けられた仕切板と、該塵芥投入箱に設けられ、該塵芥投入箱の投入口から投入された塵芥を圧縮して上記仕切板下方から上記開口部側へ押し込む塵芥積込機構とを備えた塵芥収集装置を対象とする。   Specifically, in the first aspect of the present invention, a dust input box connected to the opening of the dust storage box, a partition plate provided on the side of the dust input box facing the opening, and the dust input box The present invention is directed to a dust collecting device that is provided with a dust loading mechanism that is provided and compresses dust thrown from the throwing port of the dust throwing box and pushes the dust into the opening side from below the partition plate.

そして、上記塵芥積込機構は、
上記塵芥投入箱の対向側壁に回転可能に支持された回転支持部材と、
該回転支持部材の回転中心と偏心して設けた回転軸を中心に回転可能に支持される押込板とを備え、
上記押込板は、
上記回転支持部材が1回転する間に同方向に1/2回転すると共に、表面が上記仕切板の固定状下端に対向かつ近接しながら回転するように構成され、
上記回転支持部材の回転中心から上記回転軸の軸心までの偏心量aと該回転軸の軸心から該押込板の先端までの距離bとの関係がb≧2aとなるように形成されている。
And the dust loading mechanism is
A rotation support member rotatably supported on the opposite side wall of the dust box,
A pressing plate that is rotatably supported around a rotation axis provided eccentrically with the rotation center of the rotation support member;
The push plate is
The rotation support member is configured to rotate halfway in the same direction during one rotation, and to rotate while the surface faces and approaches the fixed lower end of the partition plate,
The relationship between the amount of eccentricity a from the rotation center of the rotation support member to the axis of the rotation shaft and the distance b from the axis of the rotation shaft to the tip of the push plate is such that b ≧ 2a. Yes.

上記の構成によると、偏心量aと距離bとの関係をb≧2aとなるようにしているので、押込板の一対の先端縁の軌跡が交差ループになることがない。これにより、押込板の一対の先端縁を結ぶ方向と仕切板の延伸方向とが一致する場合に、固定された仕切板の下端と押込板の表面との隙間が必要以上に大きくなるのを防ぐことができる。その結果、仕切板の下端と押込板との間の隙間を適切に形成することができる。また、押込板の先端縁の軌跡が交差ループになる場合には、一旦仕切板の下方延長線上から塵芥投入空間部側へ移動した押込板の先端縁が、その直後に仕切板との隙間を広げつつ再び仕切板の下方延長線上から塵芥収容箱側へ移動するので、塵芥が噛み込みやすくなるという問題がある。本発明のようにb≧2aの関係を有するように押込板を形成すれば、そのような問題は生じない。   According to the above configuration, the relationship between the amount of eccentricity a and the distance b is such that b ≧ 2a, so that the trajectory of the pair of tip edges of the push-in plate does not become a cross loop. This prevents the gap between the lower end of the fixed partition plate and the surface of the push plate from becoming unnecessarily large when the direction connecting the pair of leading edges of the push plate coincides with the extending direction of the partition plate. be able to. As a result, a gap between the lower end of the partition plate and the pushing plate can be appropriately formed. In addition, when the locus of the leading edge of the pushing plate becomes a cross loop, the leading edge of the pushing plate once moved from the downward extension line of the dividing plate to the dust throwing space side will immediately leave a gap with the dividing plate. Since it moves from the downward extension line of the partition plate to the dust container side again while spreading, there is a problem that dust becomes easy to bite. If the pressing plate is formed so as to have a relationship of b ≧ 2a as in the present invention, such a problem does not occur.

第2の発明では、第1の発明において、
上記押込板の上記表面は、複数枚の板状部材を用いて形成され、
上記回転軸の軸心方向から見て、該回転軸の軸心と点対称に配置されると共に塵芥の押込面を構成する上記板状部材は、他の上記表面を形成する上記板状部材よりも強度が高い構成とする。
In the second invention, in the first invention,
The surface of the push plate is formed using a plurality of plate-like members,
When viewed from the axial direction of the rotary shaft, the plate-like member that is arranged point-symmetrically with the axis of the rotary shaft and that constitutes the pushing surface of the dust is more than the plate-like member that forms the other surface. The structure is also strong.

上記の構成によると、高い強度が必要な押込面の強度を確保しつつ、高い強度が必要ない場所は強度を弱められる分だけ軽量化して、押込板全体としては軽量に形成できる。その結果、丈夫かつ軽量な押込板を備えた塵芥収集装置が得られる。   According to said structure, while ensuring the intensity | strength of the pushing surface which requires high intensity | strength, the place which does not require high intensity | strength can be reduced in weight to the extent that intensity | strength is weakened, and it can be formed lightweight as the whole pushing board. As a result, a dust collecting device having a strong and lightweight pushing plate is obtained.

第3の発明では、第2の発明において、
上記押込板の内部には、複数のリブが設けられ、該リブと上記板状部材との接合は、上記表面のうち上記押込面と対向する面の方が強固に行われている。
In the third invention, in the second invention,
A plurality of ribs are provided inside the push plate, and the rib and the plate-like member are joined to the surface of the surface facing the push surface more firmly.

上記の構成によると、押込面側においてリブと板状部材との接合箇所が少ない分製造工数を低減できると共に軽量にできる。また、押込面側はほぼ圧縮力のみがかかるので、押込面側のリブと板状部材との接合箇所が少なくても押込板の変形を十分に抑制できる。一方、引張力も加わる押込面と対向する面側は、強固な接合により強度を十分に確保できる。   According to the above configuration, the number of manufacturing man-hours can be reduced and the weight can be reduced by the small number of joints between the ribs and the plate-like member on the pushing surface side. Further, since only the compressive force is applied to the pushing surface side, deformation of the pushing plate can be sufficiently suppressed even if the number of joints between the rib on the pushing surface side and the plate-like member is small. On the other hand, the surface side facing the pressing surface to which a tensile force is applied can sufficiently secure the strength by strong bonding.

第4の発明では、第1乃至第3のいずれか1つの発明において、
上記回転軸の軸心方向から見た上記押込板の一対の先端部には、それぞれ補強部材が取り付けられている。
In a fourth invention, in any one of the first to third inventions,
Reinforcing members are respectively attached to the pair of tip portions of the push plate as viewed from the axial direction of the rotating shaft.

上記の構成によると、塵芥投入箱の底部の投入口側端縁と押込板との間で塵芥の噛み込みが生じる等で特に強度が必要な押込板の先端部を部分的に補強することができる。その結果、丈夫かつ軽量な押込板を形成できる。   According to the above configuration, it is possible to partially reinforce the front end portion of the pushing plate that requires particularly strong strength, for example, the dust biting occurs between the bottom edge of the dust throwing box and the pushing plate. it can. As a result, a strong and lightweight pushing plate can be formed.

第5の発明では、第1乃至第3のいずれか1つの発明において、
上記押込板は、上記偏心量aと、該押込板の厚さWと、上記回転軸の軸心方向から見た上記押込板の一対の先端縁間の距離Lと、該押込板の寸法及び製造誤差δとの関係がL=4a+W+δとなるように形成され、
上記仕切板の下端の位置は、該下端から上記回転中心までの距離Lと、上記偏心量aと、上記厚さWと、隙間αとの関係がL=a+W/2+α+δとなるように設定され、
該仕切板と対向する上記押込板の上記表面上における、該仕切板の該下端と上記回転中心とを結ぶ直線上を通る点から上記回転中心までの距離Lが、該押込板の回転にかかわらず常に0<L≦Lとなるように、上記押込板の上記表面の形状が形成されている。押込板の寸法及び製造誤差δは、隙間αよりも小さな値である。
In a fifth invention, in any one of the first to third inventions,
The pushing plate includes the eccentric amount a, the thickness W of the pushing plate, the distance L 0 between a pair of tip edges of the pushing plate viewed from the axial direction of the rotating shaft, and the dimensions of the pushing plate. And the relationship with the manufacturing error δ is L 0 = 4a + W + δ,
The position of the lower end of the partition plate is such that the relationship between the distance L 1 from the lower end to the rotation center, the eccentricity a, the thickness W, and the gap α is L 1 = a + W / 2 + α + δ. Set,
In the partition switching plate facing the on the surface of the pushing plate, the distance L 2 from the point through the straight line connecting the lower end and the rotation center of the partition plate to the center of rotation, the rotation of the pressing write plate Regardless, the shape of the surface of the pushing plate is always formed so that 0 <L 2 ≦ L 1 . The size of the push plate and the manufacturing error δ are values smaller than the gap α.

上記の構成によると、押込板の一対の先端縁を結ぶ方向と仕切板の延伸方向とが一致する場合と直交する場合とのいずれの場合にも、固定された仕切板の下端と押込板の表面との隙間を所定の値及びその誤差範囲内に納めることができる。また、押込板の回転にかかわらず、常に仕切板の下端と押込板の表面との隙間を所定の隙間α内に納めることができる。その結果、より塵芥の噛み込みや逆流の生じにくい塵芥収集装置にできる。   According to the above configuration, the lower end of the fixed partition plate and the push plate are fixed in both cases where the direction connecting the pair of leading edges of the push plate and the extending direction of the partition plate coincide with each other. The gap with the surface can be kept within a predetermined value and its error range. Regardless of the rotation of the push plate, the gap between the lower end of the partition plate and the surface of the push plate can always be kept within the predetermined gap α. As a result, it is possible to provide a dust collecting device that is less susceptible to dust biting and backflow.

以上説明したように、本発明によれば、塵芥収集装置において、回転支持部材の回転中心から回転軸の軸心までの偏心量aと、この回転軸の軸心から押込板の先端までの距離bとの関係がb≧2aとなるように形成したことにより、押込板の一対の先端縁の軌跡が交差ループになるのを防いで、塵芥収集装置における固定された仕切板の下端と押込板との間の隙間を適切に形成できると共に、丈夫かつ軽量で製造容易な押込板を備えたものにできる。   As described above, according to the present invention, in the dust collecting apparatus, the amount of eccentricity a from the rotation center of the rotation support member to the axis of the rotation shaft, and the distance from the axis of the rotation shaft to the tip of the pushing plate By forming the relationship with b so that b ≧ 2a, the trajectory of the pair of tip edges of the push plate is prevented from becoming a cross loop, and the lower end of the fixed partition plate and the push plate in the dust collecting device Can be appropriately formed, and a strong, lightweight and easily manufactured push plate can be provided.

実施形態にかかる塵芥投入箱内部の概要を示す斜視図である。It is a perspective view which shows the outline | summary inside the refuse input box concerning embodiment. 塵芥収集車の側面図である。It is a side view of a garbage truck. 塵芥投入箱の後側を取り外した状態を示す斜視図である。It is a perspective view which shows the state which removed the rear side of the dust input box. 塵芥積込機構の駆動部分及びその周辺を示す側面図である。It is a side view which shows the drive part and its periphery of a dust loading mechanism. 図4のV−V線拡大断面図である。It is the VV line expanded sectional view of FIG. 塵芥収集装置の油圧回路図である。It is a hydraulic circuit diagram of a dust collector. 押込板の待機状態で、塵芥投入箱に塵芥が投入された様子を示す側面図である。It is a side view which shows a mode that the dust was thrown into the dust throwing-in box in the standby state of the pushing board. 押込板の表面が仕切板の下端に近接しながら押込板が回転する様子を示す側面図である。It is a side view which shows a mode that a pressing plate rotates, while the surface of a pressing plate adjoins the lower end of a partition plate. 押込板の表面が仕切板の下端に近接しながら押込板がさらに回転する様子を示す側面図である。It is a side view which shows a mode that a pressing plate rotates further, while the surface of a pressing plate adjoins the lower end of a partition plate. 押込板の一端が凹部に来たときの側面図である。It is a side view when one end of a pushing board has come to a recessed part. 突条で塵芥の逆流を防ぎながら塵芥がさらに仕切板の下方から塵芥収容箱内に押し込まれる様子を示す側面図である。It is a side view which shows a mode that dust is further pushed in in a dust storage box from the downward direction of a partition plate, preventing a back flow of dust with a protrusion. 押込板を示す斜視図である。It is a perspective view which shows a pushing board. 2枚の反対側板状部材同士が縦リブにて溶接された状態を示す斜視図である。It is a perspective view which shows the state by which two opposite side plate-shaped members were welded by the vertical rib. 側方部材と横リブとを溶接する状態を示す分解斜視図である。It is a disassembled perspective view which shows the state which welds a side member and a horizontal rib. 押込面側板状部材と補強部材とを溶接する状態を示す分解斜視図である。It is a disassembled perspective view which shows the state which welds a pressing surface side plate-shaped member and a reinforcement member. エピサイクロイドの1つであるカージオイドを示す説明図である。It is explanatory drawing which shows the cardioid which is one of the epicycloids. 押込板の先端縁軌跡がカージオイドとなる場合の図16相当図である。FIG. 17 is a view corresponding to FIG. 16 in a case where the tip edge locus of the pushing plate is a cardioid. b>2a、L=4a+Wの押込板の場合の図16相当図である。FIG. 17 is a view corresponding to FIG. 16 in the case of a pushing plate with b> 2a and L 0 = 4a + W. b=2a、L≠4a+Wの押込板の場合の図16相当図である。FIG. 17 is a view corresponding to FIG. 16 in the case of a pushing plate with b = 2a and L 0 ≠ 4a + W. b<2a、L≠4a+Wの押込板の場合の図16相当図である。FIG. 17 is a view corresponding to FIG. 16 in the case of a pushing plate with b <2a and L 0 ≠ 4a + W.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

−塵芥収集車の構造−
図2は本発明の実施形態にかかる塵芥収集装置を備えた塵芥収集車1を示し、この塵芥収集車1の車台2上に塵芥収容箱3が搭載されている。車台2の前側には、運転室2aが設けられている。塵芥収容箱3の後方開口部4には、その上方で投入箱支持ピン5により軸支された塵芥投入箱6が設けられている。詳しくは図示しないが、この塵芥投入箱6は、塵芥収容箱3と塵芥投入箱6との間に設けられた油圧シリンダ(電動シリンダでもよい)である回動シリンダ9(図3等に示す)により、投入箱支持ピン5を中心に回動自在に構成されている。塵芥収容箱3は、車台2に設けた傾動シリンダ12(図6にのみ示す)を伸縮させることにより、車台2後側の傾動軸を中心に傾動可能(ダンプ可能)に構成されている。
-Structure of garbage truck-
FIG. 2 shows a refuse collection vehicle 1 provided with a dust collection device according to an embodiment of the present invention. A dust storage box 3 is mounted on a chassis 2 of the dust collection vehicle 1. A driver's cab 2 a is provided on the front side of the chassis 2. The rear opening 4 of the dust container 3 is provided with a dust input box 6 that is pivotally supported by an input box support pin 5 above it. Although not shown in detail, the dust input box 6 is a rotating cylinder 9 (shown in FIG. 3 and the like) that is a hydraulic cylinder (or an electric cylinder) provided between the dust storage box 3 and the dust input box 6. Thus, it is configured to be rotatable around the input box support pin 5. The dust container 3 is configured to be tiltable (can be dumped) around a tilting shaft on the rear side of the chassis 2 by extending and contracting a tilting cylinder 12 (shown only in FIG. 6) provided on the chassis 2.

図1に示すように、塵芥投入箱6の後部には投入口7が開口され、その内部には塵芥積込機構20が装備されている。塵芥積込機構20は、塵芥投入箱6内に投入口7を通じて投入された塵芥55を圧縮して塵芥収容箱3内に積み込むためのものである。   As shown in FIG. 1, a throwing port 7 is opened at the rear of the dust throwing box 6, and a dust loading mechanism 20 is provided therein. The dust loading mechanism 20 is for compressing and loading the dust 55 put into the dust throwing box 6 through the loading port 7 into the dust containing box 3.

塵芥投入箱6における後方開口部4と対向する側には、仕切板21が上方から延びるように設けられている。この仕切板21は、塵芥投入箱6内の塵芥投入空間部6dと塵芥収容箱3の内部とを仕切るものであり、例えば、塵芥収容箱3の後方開口部4の約上半分を覆う連接部21aと、この連接部21aに連続し、下方に向かって後方へ傾斜する下端部21bとを備えている。塵芥55は、この仕切板21の下端部21bの下端21cよりも下方から塵芥積込機構20によって圧縮されて後方開口部4側へ押し込まれるようになっている。   A partition plate 21 is provided on the side facing the rear opening 4 in the dust container 6 so as to extend from above. The partition plate 21 partitions the dust input space 6d in the dust input box 6 and the inside of the dust container 3 and, for example, a connecting portion that covers the upper half of the rear opening 4 of the dust container 3. 21a and a lower end portion 21b which is continuous with the connecting portion 21a and is inclined rearwardly downward. The dust 55 is compressed by the dust loading mechanism 20 from below and below the lower end 21c of the lower end 21b of the partition plate 21 and is pushed into the rear opening 4 side.

そして、図3〜図5に示すように、塵芥積込機構20は、塵芥投入箱6の一対の対向側壁6aにそれぞれ回転可能に支持された、円形の一対の回転支持部材22を備えている。この回転支持部材22を回転させる方法としては種々の構成が考えられるが、例えば本実施形態では、油圧モータよりなる駆動モータ14を塵芥投入箱6の左右一方の側壁6aの内側に取り付け、この駆動モータ14の出力軸14aに設けた駆動スプロケット31と、回転支持部材22の側壁6a外側(左右外側)の外側面に設けた回転支持部材側スプロケット32との間に減速機構24を設けている。これにより、駆動モータ14が所定の減速割合で回転支持部材22を回転するように構成されている。   As shown in FIGS. 3 to 5, the dust loading mechanism 20 includes a pair of circular rotation support members 22 that are rotatably supported by the pair of opposed side walls 6 a of the dust box 6. . Although various configurations are conceivable as a method of rotating the rotation support member 22, for example, in this embodiment, a drive motor 14 made of a hydraulic motor is attached to the inside of the left and right side walls 6a of the dust box 6, and this drive is performed. A speed reduction mechanism 24 is provided between the drive sprocket 31 provided on the output shaft 14 a of the motor 14 and the rotation support member side sprocket 32 provided on the outer surface of the side wall 6 a of the rotation support member 22. Accordingly, the drive motor 14 is configured to rotate the rotation support member 22 at a predetermined deceleration rate.

円形の回転支持部材22の円周面には、小径部221と大径部222からなる段付部223が形成されている。また、回転支持部材22の外側面には、その回転中心に孔部224が設けられている。この回転支持部材22の孔部224には、回転支持部材側スプロケット32に設けた中央孔32aを通じて中心軸22aが嵌め込まれ、回転支持部材22は、中心軸22aに回転可能に支持される。   A stepped portion 223 including a small diameter portion 221 and a large diameter portion 222 is formed on the circumferential surface of the circular rotation support member 22. In addition, a hole 224 is provided at the center of rotation on the outer surface of the rotation support member 22. A center shaft 22a is fitted into the hole 224 of the rotation support member 22 through a center hole 32a provided in the rotation support member side sprocket 32, and the rotation support member 22 is rotatably supported by the center shaft 22a.

中心軸22aの左右外側には、円板状の鍔部22bが一体に形成され、この鍔部22bには、例えば4つのネジ穴22cが形成されている。左右の側壁6aには、中心軸22aと同心に回転支持部材22の外径よりも若干大きい内径を有する貫通孔6bがそれぞれ形成され、この貫通孔6b内に回転支持部材22の段付部223の小径部221が収容されている。側壁6aにおける貫通孔6bの周辺には、側面視でT字状の固定ブラケット23(図4では2点鎖線で示す)が固定され、この固定ブラケット23のボルト穴22dにボルト22eを挿通してネジ穴22cに締結することで、中心軸22aが側壁6aに対して固定されている。これにより、回転支持部材22は、段付部223の小径部221が貫通孔6b内で回転可能となるように、側壁6aに直接支持される。また、回転支持部材22は、側壁6aに、固定ブラケット23及び中心軸22aを介して間接支持されている。また、回転支持部材22は、段付部223の大径部222と中心軸22aによって左右方向への移動が規制されている。   A disc-shaped flange 22b is integrally formed on the left and right outer sides of the central shaft 22a, and, for example, four screw holes 22c are formed in the flange 22b. Through holes 6b having an inner diameter slightly larger than the outer diameter of the rotation support member 22 are formed in the left and right side walls 6a concentrically with the central axis 22a, respectively, and a stepped portion 223 of the rotation support member 22 is formed in the through hole 6b. The small-diameter portion 221 is accommodated. A T-shaped fixing bracket 23 (indicated by a two-dot chain line in FIG. 4) is fixed around the through hole 6b in the side wall 6a, and a bolt 22e is inserted into a bolt hole 22d of the fixing bracket 23. The central shaft 22a is fixed to the side wall 6a by fastening to the screw hole 22c. Thereby, the rotation support member 22 is directly supported by the side wall 6a so that the small diameter part 221 of the stepped part 223 can be rotated in the through hole 6b. Moreover, the rotation support member 22 is indirectly supported by the side wall 6a via the fixed bracket 23 and the center shaft 22a. Further, the rotation support member 22 is restricted from moving in the left-right direction by the large-diameter portion 222 of the stepped portion 223 and the central shaft 22a.

減速機構24は、例えば駆動スプロケット31よりも外径の大きい減速スプロケット24aを備え、駆動スプロケット31と減速スプロケット24aとの間が第1減速チェーン24bで連結されている。減速スプロケット24aの側壁6a側(左右内側)のスプロケット24c(図4に破線でのみ示す)と回転支持部材側スプロケット32との間が第2減速チェーン24dで連結されている。   The reduction mechanism 24 includes, for example, a reduction sprocket 24a having an outer diameter larger than that of the drive sprocket 31, and the drive sprocket 31 and the reduction sprocket 24a are connected by a first reduction chain 24b. A sprocket 24c (shown only by a broken line in FIG. 4) on the side wall 6a side (right and left inner side) of the speed reduction sprocket 24a and the rotation support member side sprocket 32 are connected by a second speed reduction chain 24d.

一対の回転支持部材22間には、中心軸22aと偏心した位置に1本の回転軸25が回転可能に支持されている。この回転軸25には、左右の側壁6a間に延びる押込板26が回転一体に取り付けられている。   Between the pair of rotation support members 22, one rotation shaft 25 is rotatably supported at a position eccentric from the center shaft 22a. A push plate 26 extending between the left and right side walls 6a is attached to the rotary shaft 25 so as to be integrally rotated.

図12〜図15に示すように、押込板26は、断面について両端が尖った木の葉状の形態を有し、例えば、鋼板の製缶品によって構成されている。具体的には、押込板26の表面は、複数枚(本実施形態では4枚)の板状部材40,41を用いて形成される。例えば、板状部材40,41は、鋼板のプレス成形品とする。また、板状部材40,41のうち、押込板26の回転軸25の軸心方向から見て、この回転軸25の軸心と点対称に配置されて塵芥55の押込面となる押込面側板状部材40は、押込板26の他の表面26aを形成する反対側板状部材41よりも強度が高く設定されている。例えば、押込面側板状部材40を反対側板状部材41よりも板厚の厚い鋼板としたり、機械的強度の高い高張力鋼としたりするのが望ましい。   As shown in FIGS. 12 to 15, the pushing plate 26 has a leaf-like form with both ends sharpened with respect to the cross section, and is constituted by, for example, a steel plate can product. Specifically, the surface of the pushing plate 26 is formed by using a plurality of (four in this embodiment) plate-like members 40 and 41. For example, the plate-like members 40 and 41 are press-formed products of steel plates. Further, of the plate-like members 40 and 41, the pressing surface side plate which is disposed point-symmetrically with the axis of the rotating shaft 25 and serves as the pressing surface of the dust 55 when viewed from the axial direction of the rotating shaft 25 of the pressing plate 26. The shaped member 40 is set to have a higher strength than the opposite side plate-like member 41 that forms the other surface 26 a of the pushing plate 26. For example, it is desirable to make the pushing surface side plate-like member 40 a steel plate thicker than the opposite side plate-like member 41 or a high-tensile steel having a high mechanical strength.

図13に示すように、反対側板状部材41は、その基端部が押込板26の軸方向に延びる縦リブ43aとなるように折り曲げられている。そして、2枚の反対側板状部材41同士が、縦リブ43aの部分で強固に溶接等により接合されている。反対側板状部材41のうち表面26aを形成する部分には、軸方向に延びる折り曲げ部41aが所定間隔をあけて複数形成されている。また、図14に示すように、この折り曲げ部41aで位置合わせを行うようにして、断面コの字状の縦リブ43bが反対側板状部材41の裏面に溶接等により接合される。ここで、溶接棒を挿入するスペースが十分にあることから、反対側板状部材41及び縦リブ43bは、強固に溶接される。また、反対側板状部材41及び縦リブ43bは、ボス部46を含む側方部材47と堅固に溶接され、さらに、反対側板状部材41は、軸方向に垂直に延びる複数の台形状の横リブ44とも強固に溶接されている。   As shown in FIG. 13, the opposite side plate-like member 41 is bent so that the base end portion thereof becomes a vertical rib 43 a extending in the axial direction of the pushing plate 26. The two opposite plate-like members 41 are firmly joined by welding or the like at the portion of the vertical rib 43a. A plurality of bent portions 41a extending in the axial direction are formed at predetermined intervals in a portion of the opposite side plate-like member 41 forming the surface 26a. Further, as shown in FIG. 14, the vertical ribs 43 b having a U-shaped cross section are joined to the back surface of the opposite plate-like member 41 by welding or the like so as to be aligned at the bent portion 41 a. Here, since there is sufficient space for inserting the welding rod, the opposite plate-like member 41 and the vertical rib 43b are firmly welded. Further, the opposite side plate-like member 41 and the vertical rib 43b are firmly welded to the side member 47 including the boss portion 46, and the opposite side plate-like member 41 includes a plurality of trapezoidal transverse ribs extending perpendicularly in the axial direction. Both 44 are firmly welded.

一方、図15に示すように、押込面側板状部材40を溶接する際には、すでに反対側板状部材41によって対向側が閉じられているので、縦リブ43b及び横リブ44との溶接は、十分に行うことができない。このため、例えば、押込面側板状部材40側に開口(図示せず)を設けてその部分から、縦リブ43bや横リブ44との溶接を行ったり、キーホール溶接を行ったりして、部分的に溶接を行うのが望ましい。これにより、押込面側板状部材40と縦リブ43b及び横リブ44との溶接箇所が少ない分だけ製造工数を低減できると共に軽量にできる。押込面側板状部材40には、ほぼ圧縮力のみがかかるので、押込面側板状部材40と縦リブ43b及び横リブ44との溶接箇所が少なくても押込板26の変形を十分に抑制できる。一方、引張力も加わる反対側板状部材41は、溶接を十分に行っているので、強度が十分に確保されている。   On the other hand, as shown in FIG. 15, when welding the pressing surface side plate-like member 40, the opposite side plate-like member 41 has already closed the opposite side, so welding with the vertical rib 43 b and the horizontal rib 44 is sufficient. Can not do. For this reason, for example, an opening (not shown) is provided on the pressing surface side plate-like member 40 side, and from that portion, welding with the vertical rib 43b and the horizontal rib 44 or keyhole welding is performed. It is desirable to perform welding. As a result, the manufacturing man-hours can be reduced and the weight can be reduced by the amount of welding points between the pressing surface side plate-like member 40 and the vertical ribs 43b and the horizontal ribs 44. Since only the compressive force is applied to the pressing surface side plate-like member 40, the deformation of the pressing plate 26 can be sufficiently suppressed even if there are few welded portions between the pressing surface side plate-like member 40 and the vertical ribs 43b and the horizontal ribs 44. On the other hand, since the opposite side plate-like member 41 to which a tensile force is applied is sufficiently welded, the strength is sufficiently ensured.

また、図15に示すように、押込板26の一対の先端部には、それぞれ断面略L字型の補強部材45が溶接されている。この補強部材45を着脱可能に取り付けて、摩耗や破損したときに取替可能としてもよい。塵芥投入箱6の底部の投入口側端縁と押込板26との間で塵芥55の噛み込みが生じる等で特に強度が必要な押込板26の先端部を部分的に補強することができる。補強部材45により、押込面側板状部材40と反対側板状部材41との接合面が覆われるので、押込板26の強度及び剛性が向上している。補強部材45は、圧縮力が加わる押込面側板状部材40側の面積を大きくし、反対側を小さくすることで、全体の質量の増加が抑えられる。その結果、丈夫かつ軽量な押込板26を形成できる。なお、補強部材45のみを取替可能とすれば、押込板26全体を交換しなくてもよくなり、補修が容易で望ましい。   Further, as shown in FIG. 15, reinforcing members 45 each having a substantially L-shaped cross section are welded to the pair of tip portions of the push plate 26. The reinforcing member 45 may be detachably attached so that it can be replaced when worn or damaged. It is possible to partially reinforce the distal end portion of the pushing plate 26 that requires particularly strong strength, such as the biting of the dust 55 between the throwing edge side edge at the bottom of the dust throwing box 6 and the pushing plate 26. Since the reinforcing member 45 covers the joint surface between the pressing surface side plate-like member 40 and the opposite side plate-like member 41, the strength and rigidity of the pressing plate 26 are improved. The reinforcement member 45 can suppress an increase in the entire mass by increasing the area on the side of the pressing surface side plate-like member 40 to which the compressive force is applied and decreasing the opposite side. As a result, a strong and lightweight pushing plate 26 can be formed. If only the reinforcing member 45 can be replaced, it is not necessary to replace the entire pushing plate 26, and repair is easy and desirable.

そして、このように製造された押込板26の厚さ方向に対向する一対の表面26aには、図1等に示すように、それぞれ回転軸25の軸心方向(車幅方向、左右方向)に間隔をあけて複数の(本実施形態では14枚の)突条33が配置されている。本実施形態では、各突条33は略同形状のもので、回転軸25の軸心方向と直交する方向に延びるように形成されている。また、突条33は、軸心方向から見て押込板26の表面26aからの高さが緩やかに変化する弧状の外周縁を有する。これに対応させて仕切板21の下端部21bには、各突条33が通過する切欠部34が形成されている。本実施形態の突条33の断面形状は薄板状としているが、これに限定されず、強度を向上させるために断面形状を三角形や台形としてもよい。また、押込板26の表面にプレスや鋳造等によって凹凸を一体に形成し、その凸部分で突条33を構成してもよい。突条33は、溶接等により、表面26aに接合されている。   Then, on the pair of surfaces 26a facing the thickness direction of the pushing plate 26 manufactured in this way, as shown in FIG. 1 and the like, respectively, in the axial direction of the rotating shaft 25 (vehicle width direction, left-right direction). A plurality of (in the present embodiment, 14) protrusions 33 are arranged at intervals. In this embodiment, each protrusion 33 has substantially the same shape, and is formed so as to extend in a direction orthogonal to the axial direction of the rotating shaft 25. Further, the protrusion 33 has an arcuate outer peripheral edge in which the height from the surface 26a of the pushing plate 26 gradually changes when viewed from the axial direction. Correspondingly, a notch 34 through which each protrusion 33 passes is formed at the lower end 21 b of the partition plate 21. The cross-sectional shape of the protrusion 33 of the present embodiment is a thin plate shape, but is not limited to this, and the cross-sectional shape may be a triangle or a trapezoid in order to improve the strength. In addition, unevenness may be integrally formed on the surface of the pressing plate 26 by pressing, casting, or the like, and the protrusion 33 may be configured by the protruding portion. The protrusion 33 is joined to the surface 26a by welding or the like.

図3及び図4に示すように、回転軸25は、その端部に設けた押込板用減速機構27により、回転支持部材22が1回転する間に同方向に1/2回転するように構成されている。具体的には、押込板用減速機構27は、中心軸22aに回転一体の第1スプロケット27aと、回転軸25に回転一体の第2スプロケット27bと、オートテンショナ28のアイドラスプロケット28aとが回転調整用チェーン27cで連結されている。オートテンショナ28のレバー形状のオートテンショナ本体28bが回動ピン28cを中心に回転支持部材側スプロケット32に回動可能に支持され、回動量調整ボルト28dを調整することで回転調整用チェーン27cの張力を調整可能となっている。オートテンショナ本体28bは、張力調整後に固定ナット28eによって回転支持部材側スプロケット32に固定されるようになっている。第1スプロケット27aのピッチ円直径と、第2スプロケット27bのピッチ円直径との比は、1:2となっている。なお、図面においては各チェーン及び各スプロケットを簡略化して描いている。   As shown in FIGS. 3 and 4, the rotation shaft 25 is configured to rotate half in the same direction while the rotation support member 22 makes one rotation by the pushing plate reduction mechanism 27 provided at the end thereof. Has been. Specifically, in the push-in plate speed reduction mechanism 27, a first sprocket 27a that is rotated and integrated with the central shaft 22a, a second sprocket 27b that is rotated and integrated with the rotary shaft 25, and an idler sprocket 28a of the auto tensioner 28 are adjusted for rotation. It is connected by a chain 27c. A lever-shaped auto tensioner main body 28b of the auto tensioner 28 is rotatably supported on the rotation support member side sprocket 32 around the rotation pin 28c, and the tension of the rotation adjusting chain 27c is adjusted by adjusting the rotation amount adjusting bolt 28d. Can be adjusted. The auto tensioner body 28b is fixed to the rotation support member side sprocket 32 by a fixing nut 28e after tension adjustment. The ratio of the pitch circle diameter of the first sprocket 27a and the pitch circle diameter of the second sprocket 27b is 1: 2. In the drawings, each chain and each sprocket are depicted in a simplified manner.

このことで、図7〜図11に示すように、回転軸25の軸心から見た押込板26の一対の先端縁軌跡が、それぞれいわゆるカージオイド曲線29b及びそれに似た略カージオイド曲線29cを描くようになっている。カージオイド曲線29b及び略カージオイド曲線29cは、心臓型の軌跡であり、この軌跡を、塵芥投入空間部6dの底部を形成すると共に車両の左右側面から見て円弧状の壁面6cに対し、沿うように配置することで、押込板26が塵芥投入空間部6dの底部に投入された塵芥55を圧縮しながら確実に仕切板21の下方へ押し込むように構成されている。   Accordingly, as shown in FIGS. 7 to 11, the pair of tip edge trajectories of the pushing plate 26 viewed from the axis of the rotating shaft 25 has a so-called cardioid curve 29 b and a substantially cardioid curve 29 c similar thereto. It comes to draw. The cardioid curve 29b and the substantially cardioid curve 29c are heart-shaped trajectories, and these trajectories form the bottom of the dust throwing space 6d and follow the arc-shaped wall 6c as viewed from the left and right side surfaces of the vehicle. By arranging in this way, the pushing plate 26 is configured to be surely pushed down the partition plate 21 while compressing the dust 55 put into the bottom of the dust throwing space portion 6d.

上述のように本実施形態では、押込板26の先端縁にカージオイド曲線29b及び略カージオイド曲線29cを描かせるための機構に、側壁6aの貫通孔6bに嵌め込まれる円形の回転支持部材22を、使用している。円形の回転支持部材22が貫通孔6bに嵌められることにより、側壁6aと押込板26との間に棒状の回転支持部材を取り付ける場合(特許文献1参照)と比較して、次の課題が解決されている。すなわち、棒状の回転支持部材では押込板の回転軸心方向の有効長が短いという課題があるが、円形の回転支持部材22では、この有効長を長くとることができる。また、棒状の回転支持部材では側壁6aと押込板26との間に隙間ができて塵芥が逆流しやすいという課題があるが、円形の回転支持部材22では、側壁6aと押込板26との間の隙間をできるだけ小さくできる。また、棒状の回転支持部材ではねじれやすいという課題があるが、円形の回転支持部材22では、ねじれが生じにくく、押込板26の回転を安定させることができる。   As described above, in the present embodiment, the circular rotation support member 22 fitted into the through hole 6b of the side wall 6a is used as a mechanism for drawing the cardioid curve 29b and the substantially cardioid curve 29c on the tip edge of the pushing plate 26. Use. The circular rotation support member 22 is fitted into the through-hole 6b, so that the following problem is solved as compared with a case where a rod-shaped rotation support member is attached between the side wall 6a and the pushing plate 26 (see Patent Document 1). Has been. That is, the rod-shaped rotation support member has a problem that the effective length of the push-in plate in the direction of the rotation axis is short, but the circular rotation support member 22 can increase the effective length. Further, in the rod-shaped rotation support member, there is a problem that a gap is formed between the side wall 6a and the pushing plate 26, and the dust easily flows backward. However, in the circular rotation support member 22, there is a gap between the side wall 6a and the pushing plate 26. Can be made as small as possible. In addition, the rod-shaped rotation support member has a problem of being easily twisted, but the circular rotation support member 22 is less likely to be twisted, and the rotation of the pushing plate 26 can be stabilized.

次に、カージオイド曲線29b及び略カージオイド曲線29cは1箇所凹んだ部分(凹部29a)を有するが、本実施形態では、この凹部29aが仕切板21の下端部21bの下端21cとほぼ一致する位置に配置されている。このため、例えば図7に示す待機状態においては、回転軸25の軸心方向から見た押込板26の長手方向中央が下端21cに近接し、図10に示す状態では、押込板26の先端縁が下端21cに近接し、押込板26の回転中にできるだけ下端21cとの間の隙間がなくなるようになっている。このようするためには、仕切板21の下端21cの位置や押込板26の形状について、所定の関係式を考慮しなければならない。   Next, the cardioid curve 29b and the substantially cardioid curve 29c have a concave portion (recess 29a). In this embodiment, the recess 29a substantially coincides with the lower end 21c of the lower end 21b of the partition plate 21. Placed in position. Therefore, for example, in the standby state shown in FIG. 7, the longitudinal center of the pushing plate 26 viewed from the axial direction of the rotating shaft 25 is close to the lower end 21 c, and in the state shown in FIG. 10, the leading edge of the pushing plate 26 Is close to the lower end 21c, and the gap with the lower end 21c is eliminated as much as possible during the rotation of the pushing plate 26. In order to do this, a predetermined relational expression must be considered for the position of the lower end 21c of the partition plate 21 and the shape of the push plate 26.

そこで、まず、エピサイクロイドとカージオイドについて説明する。図16に示すように、半径r−rの円Cに外接したまま、半径rの円Cr2が滑ることなく回転していくときに、半径rの周上の動点Pが描く曲線をエピサイクロイドという。図16において、円Cr2が円Cと外接しながら回転し、円Cr2の中心Tが∠TOD=θr1になるような位置まで来たとする。このときに、最初に点Aで円Cに接していた円Cr2上の点は点Pまで来る。動点Pは、線分PPが円Cr2の直径であるように動くので、∠PTB´=θr1+θr2となる位置まで来る。First, epicycloids and cardioids will be described. As shown in FIG. 16, while circumscribing the circle C a radius r 1 -r 2, when the circle C r2 of the radius r 2 is gradually rotated without slipping, moving points on the circumference of radius r 2 P The curve drawn by is called epicycloid. 16, the circle C r2 rotates while circumscribing the circle C a, the center T of the circle C r2 is to come to a position such that ∠TOD = θ r1. At this time, the point on the circle C r2 that was first in contact with the circle C a at the point A comes to the point P 1 . Since the moving point P moves so that the line segment PP 1 has the diameter of the circle C r2 , the moving point P reaches a position where ∠PTB ′ = θ r1 + θ r2 .

このとき、円Cと円Cr2とが常に接するように動くので、弧DVと弧PVの長さは等しくなる。このため、弧DV=(r−r)θr1かつ弧PV=rθr2であるから、(r−r)θr1=rθr2となり、θr2=((r−r)/r)θr1が得られ、以下の式(1)が成り立つ。At this time, since the circle C a and the circle C r2 always move so as to contact each other, the lengths of the arc DV and the arc P 1 V are equal. Therefore, since the arc DV = (r 1 −r 2 ) θ r1 and the arc P 1 V = r 2 θ r2 , (r 1 −r 2 ) θ r1 = r 2 θ r2 and θ r2 = (( r 1 −r 2 ) / r 2 ) θ r1 is obtained, and the following equation (1) is established.

Figure 0005422060
Figure 0005422060

円Cr2が円Cのまわりを1周したときに、動点Pが2周して点Aに戻ってくるものとすると、θr1=2πのときに∠PTB´=(r/r)θr1が4πとなる。式(1)より、(r/r)×2π=4πとなって、r=r/2 ,∠PTB´=2θr1が得られる。When the circle C r2 makes one round around the circle C a , the moving point P makes two turns and returns to the point A. When θ r1 = 2π, ∠PTB ′ = (r 1 / r 2 ) θ r1 is 4π. From equation (1), it becomes (r 1 / r 2) × 2π = 4π, r 2 = r 1/2, ∠PTB' = 2θ r1 is obtained.

円Cr2の中心Tは、半径rの円周上をx軸から角θr1だけ回った位置にあるので、ベクトルOT=r(cosθr1,sinθr1)となる。Since the center T of the circle C r2 is located on the circumference of the radius r 1 by an angle θ r1 from the x axis, the vector OT = r 1 (cos θ r1 , sin θ r1 ).

動点Pは、半径r=r/2の円Cr2の周上をB´から角θr1+θr2=2θr1だけ回った位置にあるので、ベクトルTP=(r/2)(cos2θr1,sin2θr1)となる。Moving point P is, since the upper circumference of radius r 2 = r 1/2 circle C r2 in a position turned by an angle θ r1 + θ r2 = 2θ r1 from B', vector TP = (r 1/2) ( cos2θ r1 , sin2θ r1 ).

従って、ベクトルOT+ベクトルTP=(r(cosθr1+(1/2)cos2θr1),r(sinθr1+(1/2)sin2θr1))となり、これより、点Pのx座標、y座標について、以下の式(2)が成立する。Therefore, the vector OT + vector TP = (r 1 (cos θ r1 + (1/2) cos 2θ r1 ), r 1 (sin θ r1 + (1/2) sin 2θ r1 )), from which the x coordinate of the point P The following formula (2) is established for the y coordinate.

Figure 0005422060
Figure 0005422060

式(2)は、数学で一般的にカージオイドの媒介変数表示と呼ばれる式である。式(2)で表される軌跡は、0≦θr1≦2πの範囲で上下対称の形状となる。図16において、凹部は左に向いた形となっている。Expression (2) is an expression generally called a cardioid parameter display in mathematics. The trajectory represented by Expression (2) has a vertically symmetric shape in the range of 0 ≦ θ r1 ≦ 2π. In FIG. 16, the recess has a shape facing left.

次いで、0≦θr1≦2πの範囲でカージオイドの半分を表す式について説明する。式(1)において、円Cr2が円Cのまわりを2周したときに、動点Pが1周して点Aに戻ってくる場合を考える。この場合は、円Cr2が円Cのまわりを1周したときに、動点Pが半周することになるので、0≦θr1≦2πの範囲でカージオイドの半分の形状を描くという意味になる。すなわち、θr1=4πのときに∠PTB´=(r/r)θr1が2πとなる。式(1)より、(r/r)×4π=2π ∴r=2r ,∠PTB´=θr1/2となる。Next, an expression representing half of the cardioid in the range of 0 ≦ θ r1 ≦ 2π will be described. In the equation (1), consider a case where the moving point P makes one turn and returns to the point A when the circle C r2 makes two turns around the circle C a . In this case, when the circle C r2 makes one turn around the circle C a , the moving point P makes a half turn, meaning that a half shape of the cardioid is drawn in the range of 0 ≦ θ r1 ≦ 2π. become. That is, when θ r1 = 4π, ∠PTB ′ = (r 1 / r 2 ) θ r1 becomes 2π. From equation (1), (r 1 / r 2 ) × 4π = 2ππr 2 = 2r 1 , and PTB ′ = θ r1 / 2.

円Cr2の中心Tは、半径rの円周上をx軸から角θr1だけ回った位置にあるので、ベクトルOT=r(cosθr1,sinθr1)となる。Since the center T of the circle C r2 is located on the circumference of the radius r 1 by an angle θ r1 from the x axis, the vector OT = r 1 (cos θ r1 , sin θ r1 ).

動点Pは、半径r=2rの円Cr2の周上をA´から各θr1+θr2=θr1/2だけ回った位置にあるので、ベクトルTP=2r(cos(θr1/2),sin(θr1/2))となる。このことから、ベクトルOT+ベクトルTP=(r(cosθr1+2cos(θr1/2)),r(sinθr1+2sin(θr1/2)))が成り立つ。Since the moving point P is located at a position that is rotated by θ r1 + θ r2 = θ r1 / 2 from A ′ on the circumference of a circle C r2 having a radius r 2 = 2r 1 , the vector TP = 2r 1 (cos (θ r1 / 2), sin (θ r1 / 2)). From this, the vector OT + vector TP = (r 1 (cos θ r1 +2 cos (θ r1 / 2)), r 1 (sin θ r1 +2 sin (θ r1 / 2))) holds.

これより、点Pのx座標、y座標について、以下の式(3)が成り立つ。   Thus, the following equation (3) is established for the x coordinate and y coordinate of the point P.

Figure 0005422060
Figure 0005422060

次に、押込板26の先端縁の軌跡について考える。この塵芥収集装置の押込板26は、公転中心Oを中心に公転するとともに、公転速度の1/2で公転方向と同方向に自転するようになっている。図17に示すように、押込板26の自転中心をS、押込板26の偏心距離をa、押込板26の自転中心から先端までの長さをb、押込板26の先端をPとし、公転角度をθr1、自転角度をθr2とする。Next, consider the locus of the leading edge of the pushing plate 26. The pushing plate 26 of the dust collecting device revolves around the revolution center O and rotates in the same direction as the revolution direction at half the revolution speed. As shown in FIG. 17, the rotation center of the push plate 26 is S, the eccentric distance of the push plate 26 is a, the length from the rotation center of the push plate 26 to the tip is b, and the tip of the push plate 26 is P. The angle is θ r1 and the rotation angle is θ r2 .

このとき、ベクトルOS=a(cosθr1,sinθr1)、ベクトルSP=b(cosθr2,sinθr2)であり、点Pの座標はベクトルOSとベクトルSPのベクトル和より、ベクトルOP=ベクトルOS+ベクトルSP=(acosθr1+bcosθr2,asinθr1+bsinθr2)となる。At this time, the vector OS = a (cos θ r1 , sin θ r1 ), the vector SP = b (cos θ r2 , sin θ r2 ), and the coordinates of the point P are calculated from the vector sum of the vector OS and the vector SP, and the vector OP = vector OS + vector SP = the (acosθ r1 + bcosθ r2, asinθ r1 + bsinθ r2).

従って、点Pのxy座標は、以下の式(4)で表される。   Therefore, the xy coordinates of the point P are expressed by the following formula (4).

Figure 0005422060
Figure 0005422060

と表される。 It is expressed.

式(4)において、θr2=θr1/2なので、以下の式(5)が得られる。In the equation (4), θ r2 = θ r1 / 2, so the following equation (5) is obtained.

Figure 0005422060
Figure 0005422060

上記式(3)と式(5)とは同じ点Pのx座標、y座標を表しているので、両式を比較すると、a=r、b=2rから以下の式(6)が得られる。Since the above formula (3) and formula (5) represent the x coordinate and y coordinate of the same point P, when the two formulas are compared, the following formula (6) is obtained from a = r 1 and b = 2r 1. can get.

Figure 0005422060
Figure 0005422060

つまり、押込板26の自転中心から先端までの長さbが偏心距離aの2倍の場合に、0≦θr1≦2πの範囲で押込板26の先端縁Pはカージオイドの上半分の軌跡を描くことになる。That is, when the length b from the rotation center to the tip of the push plate 26 is twice the eccentric distance a, the tip edge P of the push plate 26 is the locus of the upper half of the cardioid in the range of 0 ≦ θ r1 ≦ 2π. Will be drawn.

ここで、公転中心Oに対して押込板26の先端縁Pと点対称の点Qも点Pと同様に考えると、0≦θr1≦2πの範囲でカージオイドの下半分の軌跡を描くことになる。Here, if the point Q, which is point-symmetric with the tip edge P of the pushing plate 26 with respect to the revolution center O, is considered in the same manner as the point P, the lower half of the cardioid is drawn in the range of 0 ≦ θ r1 ≦ 2π. become.

これにより、点Pと点Qとを合わせて完全なカージオイドの軌跡を描く。θr1=2πのとき、点Pと点Qの位置がθr1=0の場合と入れ替わる。Thus, the point P and the point Q are combined to draw a complete cardioid locus. When θ r1 = 2π, the positions of the point P and the point Q are interchanged with the case where θ r1 = 0.

次に、SPの長さを求めてみると、点Sの座標は、(acosθr1,asinθr1)であるので、以下の式(7)が成り立つ。Next, when the length of the SP is obtained, the coordinates of the point S are (acos θ r1 , asin θ r1 ), so the following equation (7) is established.

Figure 0005422060
Figure 0005422060

これにより、SPの長さは押込板26の公転角度、自転角度に関係なく常に2aを維持することがわかる。   Thereby, it can be seen that the length of SP always maintains 2a irrespective of the revolution angle and the rotation angle of the push-in plate 26.

同様にSQの長さは2aと算出できるので、PQの長さは、押込板26の公転角度、自転角度に関係なく常に4aを維持することがわかる。このことは、全長L=4aの押込板26が、その2つの先端縁が常にカージオイド曲線29b上を移動するようにして回転することを示す。Similarly, since the length of SQ can be calculated as 2a, it can be seen that the length of PQ always maintains 4a regardless of the revolution angle and rotation angle of the push-in plate 26. This indicates that the pushing plate 26 with the total length L 0 = 4a rotates so that its two leading edges always move on the cardioid curve 29b.

次いで、押込板26の先端縁軌跡の基本式について説明する。すなわち、図18に示すように、式(5)において、b>2aの場合を考える。仕切板21は、x軸方向に延びるようにx軸上に配置する。   Next, the basic formula of the tip edge locus of the pushing plate 26 will be described. That is, as shown in FIG. 18, consider the case of b> 2a in equation (5). The partition plate 21 is disposed on the x axis so as to extend in the x axis direction.

この場合、b=2a+cと表すことができる。これを式(5)に代入して、点Pのx座標、y座標は、以下の式(8)で表される。   In this case, it can be expressed as b = 2a + c. By substituting this into equation (5), the x-coordinate and y-coordinate of the point P are expressed by the following equation (8).

Figure 0005422060
Figure 0005422060

SPの長さは、SP=√((acosθr1+(2a+c)cos(θr1/2)−acosθr1+(asinθr1+(2a+c)sin(θr1/2)−asinθr1)=√((2a+c)(cos(θr1/2)+sin(θr1/2))=√(2a+c)=2a+cとなる。これにより、SPの長さは押込板26の公転角度、自転角度に関係なく常に2a+cを維持することがわかる。The length of the SP, SP = √ ((acosθ r1 + (2a + c) cos (θ r1 / 2) -acosθ r1) 2 + (asinθ r1 + (2a + c) sin (θ r1 / 2) -asinθ r1) 2) = √ ((2a + c) 2 (cos 2r1 / 2) + sin 2r1 / 2)) = √ (2a + c) 2 = 2a + c, whereby the length of SP is the revolution angle of the pushing plate 26 It can be seen that 2a + c is always maintained regardless of the rotation angle.

同様にSQの長さは2a+cと算出できるので、PQの長さは、押込板26の公転角度、自転角度に関係なく常に4a+2cを維持することがわかる。   Similarly, since the length of SQ can be calculated as 2a + c, it can be seen that the length of PQ always maintains 4a + 2c regardless of the revolution angle and rotation angle of the push-in plate 26.

従って、押込板26の全長Lを以下の式(9)Accordingly, the total length L 0 of the pushing plate 26 is expressed by the following equation (9).

Figure 0005422060
Figure 0005422060

に設定すれば、その2つの先端縁は、常に同じ略カージオイド曲線29c上を移動するようになる。 The two leading edges always move on the same substantially cardioid curve 29c.

押込板26の全長Lを式(9)に設定した際、式(8)より押込板26のx座標、y座標は、θr1の変化に伴って次のような値をとる。When the total length L 0 of the pushing plate 26 is set in the equation (9), the x coordinate and the y coordinate of the pushing plate 26 take the following values according to the change of θ r1 from the equation (8).

θr1=0であれば、x=acos(0)+(2a+c)cos(0)=a×1+(2a+c)×(1)=3a+cかつy=asin(0)+(2a+c)sin(0)=a×(0)+(2a+c)×0=0となる。If θ r1 = 0, x = cos (0) + (2a + c) cos (0) = a × 1 + (2a + c) × (1) = 3a + c and y = asin (0) + (2a + c) sin (0) = A * (0) + (2a + c) * 0 = 0.

θr1=πであれば、x=acos(π)+(2a+c)cos(π/2)=a×(−1)+(2a+c)×0=−aかつy=asin(π)+(2a+c)sin(π/2)=a×0+(2a+c)×1=2a+cとなる。If θ r1 = π, then x = acos (π) + (2a + c) cos (π / 2) = a × (−1) + (2a + c) × 0 = −a and y = asin (π) + (2a + c ) Sin (π / 2) = a × 0 + (2a + c) × 1 = 2a + c.

θr1=2πであれば、以下の式(10)が成り立つ。If θ r1 = 2π, the following formula (10) is established.

Figure 0005422060
Figure 0005422060

次いで、押込板26の先端縁P、Qの動きだけでなく、押込板26の幅Wを考える。押込板26の長手方向がy軸方向と平行になるθr1=πのとき、押込板26と仕切板21との隙間αが適正となるように、Wを設定する。θr1=πのとき、押込板26の自転中心S´のx座標、y座標は、x=−a、y=0と表されるから、押込板26の仕切板21と対向する表面とx軸との交点のx座標、y座標は、以下の式(11)で表される。Next, not only the movement of the leading edges P and Q of the pushing plate 26 but also the width W of the pushing plate 26 will be considered. W is set so that the gap α between the push plate 26 and the partition plate 21 is appropriate when θ r1 = π where the longitudinal direction of the push plate 26 is parallel to the y-axis direction. When θ r1 = π, the x-coordinate and y-coordinate of the rotation center S ′ of the pushing plate 26 are expressed as x = −a, y = 0, and therefore the surface of the pushing plate 26 facing the partition plate 21 and x The x coordinate and y coordinate of the intersection with the axis are expressed by the following equation (11).

Figure 0005422060
Figure 0005422060

次に、押込板26の長手方向がx軸方向と平行になるθr1=2πのときに、押込板26と仕切板21との隙間がθr1=πのときと同じになるように設定するとすれば、式(10)、式(11)より
−a−c=−a−W/2の関係式が成り立つ必要がある。
Next, when θ r1 = 2π where the longitudinal direction of the pushing plate 26 is parallel to the x-axis direction, the clearance between the pushing plate 26 and the partition plate 21 is set to be the same as when θ r1 = π. Then, the relational expression of -ac = -aW / 2 needs to be established from the expressions (10) and (11).

従って、以下の式(12)が成り立つ。   Therefore, the following formula (12) is established.

Figure 0005422060
Figure 0005422060

c=W/2…(12)
その結果、式(9)及び式(12)より、
c = W / 2 (12)
As a result, from Equation (9) and Equation (12),

Figure 0005422060
Figure 0005422060

であれば、押込板26の長手方向がx軸方向と平行になる場合、y軸方向と平行になる場合のいずれの場合にも押込板26と仕切板21との隙間αを同一に設定できることがわかる。このため、理論的には、この式(13)を満たすことが仕切板21と押込板26との隙間管理上、望ましいことがわかる。 If this is the case, the gap α between the pushing plate 26 and the partition plate 21 can be set to be the same regardless of whether the longitudinal direction of the pushing plate 26 is parallel to the x-axis direction or parallel to the y-axis direction. I understand. For this reason, it is theoretically understood that satisfying the equation (13) is desirable in terms of managing the gap between the partition plate 21 and the pushing plate 26.

次いで、b及びLの値による押込板26の形状の変化について説明する。Then, change in the shape of the pushing plate 26 due to the values of b and L 0 will be described.

まず、図19に示すように、b=2a、L≠4a+Wの押込板26の場合には、押込板26の長手方向がy軸方向と平行になるθr1=πのときに、仕切板21側の押込板26表面とx軸との交点の座標は、(−a−W/2,0)となって、仕切板21との隙間がαとなる。First, as shown in FIG. 19, in the case of the pushing plate 26 with b = 2a and L 0 ≠ 4a + W, when θ r1 = π where the longitudinal direction of the pushing plate 26 is parallel to the y-axis direction, The coordinates of the intersection of the surface of the pushing plate 26 on the 21st side and the x-axis are (−a−W / 2, 0), and the gap with the partition plate 21 is α.

一方、押込板26の長手方向がx軸方向と平行になるθr1=0、2πのときに、仕切板21側の押込板26先端縁の座標は、(−a,0)となって、仕切板21との隙間がα+W/2となる。On the other hand, when θ r1 = 0, 2π in which the longitudinal direction of the pushing plate 26 is parallel to the x-axis direction, the coordinates of the leading edge of the pushing plate 26 on the partition plate 21 side are (−a, 0), The gap with the partition plate 21 is α + W / 2.

なお、b=2aの場合には、図19より、L=4aとなるので、L=4a+Wとなるように押込板26の幅を設定することができない。また、押込板26の長手方向がy軸方向と平行になる場合とx軸方向と平行になる場合とでは、仕切板21との隙間にW/2の差が生じることになる。ただし、幅Wをできるだけ薄く形成すれば、その隙間の差を小さくできる。In the case of b = 2a, L 0 = 4a from FIG. 19, and therefore the width of the pushing plate 26 cannot be set so that L 0 = 4a + W. In addition, when the longitudinal direction of the pushing plate 26 is parallel to the y-axis direction and when it is parallel to the x-axis direction, a difference of W / 2 occurs in the gap with the partition plate 21. However, if the width W is formed as thin as possible, the gap difference can be reduced.

次いで、図18に示すb>2a、L=4a+Wの押込板26の場合について、簡単に説明すると、押込板26の長手方向がy軸方向と平行になるθr1=πのときに、仕切板21側の押込板26表面とx軸との交点の座標は、(−a−W/2,0)となって、仕切板21との隙間がαとなる。一方、押込板26の長手方向がx軸方向と平行になるθr1=0、2πのときに、仕切板21側の押込板26先端縁の座標は、(−W/2,0)となって、仕切板21との隙間がαとなる。Next, the case of the pushing plate 26 with b> 2a and L 0 = 4a + W shown in FIG. 18 will be briefly described. When θ r1 = π in which the longitudinal direction of the pushing plate 26 is parallel to the y-axis direction, the partitioning is performed. The coordinates of the intersection of the surface of the pushing plate 26 on the plate 21 side and the x axis are (−a−W / 2, 0), and the gap with the partition plate 21 is α. On the other hand, when θ r1 = 0, 2π in which the longitudinal direction of the pushing plate 26 is parallel to the x-axis direction, the coordinates of the leading edge of the pushing plate 26 on the partition plate 21 side are (−W / 2, 0). Thus, the gap with the partition plate 21 is α.

また、図示省略するが、b>2a、L≠4a+Wの押込板26の場合について簡単に説明する。この場合、押込板26の長手方向がy軸方向と平行になるθr1=πのときに、仕切板21側の押込板26表面とx軸との交点の座標は、(−a−W/2,0)となって、仕切板21との隙間がαとなる。一方、押込板26の長手方向がx軸方向と平行になるθr1=0、2πのときに、仕切板21側の押込板26先端縁の座標は(−W/2,0)となるが、仕切板21との隙間がα+γとなる。すなわち、押込板26の長手方向がy軸方向と平行になる場合とx軸方向と平行になる場合とでは、仕切板21との隙間にγの差が生じることになる。Although not shown, the case of the pushing plate 26 where b> 2a and L 0 ≠ 4a + W will be briefly described. In this case, when θ r1 = π where the longitudinal direction of the pushing plate 26 is parallel to the y-axis direction, the coordinates of the intersection of the surface of the pushing plate 26 on the partition plate 21 side and the x axis are (−a−W / 2, 0), and the gap with the partition plate 21 is α. On the other hand, when θ r1 = 0, 2π in which the longitudinal direction of the pushing plate 26 is parallel to the x-axis direction, the coordinates of the leading edge of the pushing plate 26 on the partition plate 21 side are (−W / 2, 0). The gap with the partition plate 21 is α + γ. That is, a difference of γ occurs in the gap with the partition plate 21 when the longitudinal direction of the push plate 26 is parallel to the y-axis direction and when it is parallel to the x-axis direction.

なお、上記b>2aの場合、bを大きくすればするほど、略カージオイド曲線29cは、凹部が緩やかになって円形に近づいていく(図示省略)。   In the case of b> 2a, as the value of b increases, the approximate cardioid curve 29c becomes closer to a circle (not shown) with the concave portion becoming gentler.

次に、図20に示すように、b<2a、L≠4a+Wの押込板26の場合を考える。この場合、式(5)において、b=2a−cと表すことができる。これを式(5)に代入して、点Pのx座標、y座標は、以下の式(14)で表される。Next, as shown in FIG. 20, consider the case of the pushing plate 26 where b <2a and L 0 ≠ 4a + W. In this case, in Formula (5), it can represent with b = 2a-c. By substituting this into equation (5), the x-coordinate and y-coordinate of the point P are expressed by the following equation (14).

Figure 0005422060
Figure 0005422060

と表される。 It is expressed.

このとき、SP=√((acosθr1+(2a−c)cos(θr1/2)−acosθr1+(asinθr1+(2a−c)sin(θr1/2)−asinθr1)=√((2a−c)(cos(θr1/2)+sin(θr1/2))=√(2a−c)=2a−cとなる。At this time, SP = √ ((acos θ r1 + (2a−c) cos (θ r1 / 2) −acos θ r1 ) 2 + (asin θ r1 + (2a−c) sin (θ r1 / 2) −asin θ r1 ) 2 ) = √ ((2a−c) 2 (cos 2r1 / 2) + sin 2r1 / 2)) = √ (2a−c) 2 = 2a−c.

これにより、SPの長さは押込板26の公転角度、自転角度に関係なく常に2a−cを維持することがわかる。   Thereby, it can be seen that the length of the SP always maintains 2a-c regardless of the revolution angle and the rotation angle of the pushing plate 26.

同様にSQの長さは2a−cと算出できるので、PQの長さは、押込板26の公転角度、自転角度に関係なく常に4a−2cを維持することがわかる。   Similarly, since the length of SQ can be calculated as 2a-c, it can be seen that the length of PQ always maintains 4a-2c regardless of the revolution angle and rotation angle of the push-in plate 26.

従って、押込板26の全長を以下の式(15)   Accordingly, the total length of the pushing plate 26 is expressed by the following equation (15).

Figure 0005422060
Figure 0005422060

に設定すれば、その2つの先端縁は、常に同じ曲線上を移動するようになる。そして、その曲線は、交差ループ29d(いわゆるリマソンの一形態)となる。 If set to, the two leading edges always move on the same curve. The curve becomes a cross loop 29d (a form of so-called Limason).

押込板26の全長を全長L=4a−2cに設定した際、式(8)より押込板26のx座標、y座標は、θr1の変化に伴って次のような値をとる。When the total length of the pressing plate 26 is set to the total length L 0 = 4a-2c, the x coordinate and y coordinate of the pressing plate 26 take the following values according to the change of θ r1 from the equation (8).

θr1=0であれば、x=acos(0)+(2a−c)cos(0)=a×1+(2a−c)×(1)=3a−cかつy=asin(0)+(2a−c)sin(0)=a×(0)+(2a−c)×0=0となり、
θr1=πであれば、x=acos(π)+(2a−c)cos(π/2)=a×(−1)+(2a−c)×0=−aかつy=asin(π)+(2a−c)sin(π/2)=a×0+(2a−c)×1=2a−cとなる。
If θ r1 = 0, x = cos (0) + (2a−c) cos (0) = a × 1 + (2a−c) × (1) = 3a−c and y = asin (0) + ( 2a−c) sin (0) = a × (0) + (2a−c) × 0 = 0,
If θ r1 = π, then x = acos (π) + (2a−c) cos (π / 2) = a × (−1) + (2a−c) × 0 = −a and y = asin (π ) + (2a−c) sin (π / 2) = a × 0 + (2a−c) × 1 = 2a−c.

θr1=2πのときには、以下の式(16)が成り立つ。When θ r1 = 2π, the following equation (16) is established.

Figure 0005422060
Figure 0005422060

図20に示すような、押込板26の一対の先端縁の軌跡が交差ループ29dとなる場合には、押込板26の一対の先端縁を結ぶ方向と仕切板21の延伸方向とが一致するときに、固定された仕切板21の下端と押込板26の表面との隙間が必要以上に大きくなる。すなわち、上記b=2aの場合と比較して、図20の交差ループ29dの交差部に起因する隙間β(図20ではβ=W/2)が余分に生じる。押込板26の厚さWは、強度確保のためにある程度必要であって小さくするのには限度がある。また、押込板26の先端縁の軌跡が交差ループ29dになる場合には、一旦仕切板21の下方延長線上(図20ではx軸上)から塵芥投入空間部6d側(例えば図20におけるx軸よりも下の領域)へ移動した押込板26の先端縁が、その直後に仕切板21との隙間を広げつつ再び仕切板21の下方延長線上から塵芥収容箱3側(例えば図20におけるx軸よりも上の領域)へ移動するので、塵芥が噛み込みやすくなるという問題がある。このことから、交差ループ29dの交差部に起因する隙間βが生じることは、大きな問題となることがわかる。   As shown in FIG. 20, when the trajectory of the pair of leading edges of the push plate 26 is an intersecting loop 29 d, the direction connecting the pair of leading edges of the push plate 26 matches the extending direction of the partition plate 21. In addition, the gap between the lower end of the fixed partition plate 21 and the surface of the pushing plate 26 becomes larger than necessary. That is, as compared with the case of b = 2a, an extra gap β (β = W / 2 in FIG. 20) due to the intersection of the intersection loop 29d in FIG. 20 is generated. The thickness W of the pushing plate 26 is necessary to some extent for securing the strength, and there is a limit to reducing it. Further, when the locus of the leading edge of the pushing plate 26 becomes an intersecting loop 29d, the dust throwing space 6d side (for example, the x axis in FIG. 20) from the lower extension line of the partition plate 21 (on the x axis in FIG. 20) once. The tip edge of the pushing plate 26 that has moved to the lower region) immediately expands the gap with the partition plate 21 immediately after that, again from the downward extension line of the partition plate 21 (for example, the x-axis in FIG. 20). Since there is a problem that the dust is easily bitten. From this, it can be seen that the generation of the gap β due to the intersection of the intersection loop 29d is a big problem.

上述したように、式(13)の関係が成立することが理想ではあるが、実際には、押込板26には、寸法誤差及び製作誤差δが発生する。このため、本実施形態では、図18に示すように、押込板26は、回転支持部材22の回転中心から回転軸25までの偏心量aと、押込板26の厚さWと、一対の先端縁間の距離(全長)Lと、押込板26の寸法及び製作誤差δとの関係が次の式(17)になる。As described above, it is ideal that the relationship of Expression (13) is established, but in reality, a dimensional error and a manufacturing error δ occur in the push plate 26. For this reason, in this embodiment, as shown in FIG. 18, the pushing plate 26 includes an eccentric amount a from the rotation center of the rotation support member 22 to the rotating shaft 25, a thickness W of the pushing plate 26, and a pair of tips. The relationship between the distance (overall length) L 0 between the edges, the size of the pushing plate 26 and the manufacturing error δ is expressed by the following equation (17).

Figure 0005422060
Figure 0005422060

寸法及び製造誤差δは、通常の製造工程で発生しうる大きさのものであり、式(17)において多少の誤差が許容されることを意味する。   The size and the manufacturing error δ are of a size that can occur in a normal manufacturing process, and means that some error is allowed in the equation (17).

また、仕切板21の下端21cの位置は、この下端21cから回転中心までの距離Lと、偏心量aと、厚さWと、隙間αと、押込板26の寸法及び製作誤差δとの関係が次の式(18)になるように設定されている。The position of the lower end 21c of the partition plate 21, the distance L 1 to the rotational center from the lower end 21c, and eccentricity a, and the thickness W, and the gap alpha, sized and manufacturing error δ of push plate 26 The relationship is set so as to be the following expression (18).

Figure 0005422060
Figure 0005422060

ここで、隙間αは、仕切板21の金属製部分の下端21cと押込板26の金属製表面とが相対的に滑らかに動くと共に、構成部材の寸法誤差や対象とする塵芥の最小径を考慮した、所定の値とする。この隙間αは、例えば、0mm<α≦50mmに設定されるが、好ましくは2mm≦α≦20mmに設定される。なお、隙間αが形成されている場合であっても、仕切板21の金属製部分の下端部21bにパッキンを取り付けることによって、仕切板21の金属製部分の下端21cと押込板26の金属製の表面26aとの間の隙間を実質的になくすことができる。   Here, the gap α takes into consideration the dimensional error of the constituent members and the minimum diameter of the target dust as the lower end 21c of the metal portion of the partition plate 21 and the metal surface of the push plate 26 move relatively smoothly. To a predetermined value. For example, the gap α is set to 0 mm <α ≦ 50 mm, but preferably 2 mm ≦ α ≦ 20 mm. Even in the case where the gap α is formed, by attaching a packing to the lower end portion 21b of the metal portion of the partition plate 21, the lower end 21c of the metal portion of the partition plate 21 and the metal of the pushing plate 26 are made. It is possible to substantially eliminate the gap between the front surface 26a.

また、本実施形態では、押込板26における厚さ方向に対向する一対の表面26aは、それぞれ回転軸25の軸心方向から見て弧状となっているが、この表面の形状は次の関係式によって決定されるようになっている。   In the present embodiment, the pair of surfaces 26a facing the thickness direction of the push plate 26 are arcuate when viewed from the axial direction of the rotating shaft 25. The shape of the surfaces is expressed by the following relational expression. Is to be determined by.

すなわち、仕切板21と対向する押込板26の表面26a上における、仕切板21の下端21cと回転支持部材22の回転中心とを結ぶ直線上を通る点から当該回転中心までの距離Lが、押込板26の回転にかかわらず常に次の式(3)となるように、押込板26の表面26aの形状が形成されている。これにより、押込板26の表面26aが滑らかに形成されず、表面26aを形成する板状部材40,41に折り曲げ部があったとしても必要以上に隙間が生じることはない。That is, on the surface 26a of the push plate 26 facing the partition plate 21, the distance L 2 from the point through the straight line connecting the rotational center of the rotary support member 22 and the lower end 21c of the partition plate 21 to the center of rotation, The shape of the surface 26a of the pushing plate 26 is formed so that the following equation (3) is always obtained regardless of the rotation of the pushing plate 26. Thereby, the surface 26a of the pushing plate 26 is not smoothly formed, and even if there are bent portions in the plate-like members 40 and 41 forming the surface 26a, a gap is not generated more than necessary.

Figure 0005422060
Figure 0005422060

以上説明したことから、回転支持部材22の回転中心から押込板26の回転軸25の軸心までの偏心量aと、この回転軸25の軸心から押込板26の先端までの距離bとの関係がb≧2aとなるように、押込板26を形成するのが望ましいことがわかる。この関係を保つことで、押込板26の一対の先端縁の軌跡が図20で示すような交差ループ29dになることが避けられる。これにより、上述した過大な隙間βや塵芥の噛み込みを助長するような押込板26の動きが生じるのを防ぐことができる。その結果、仕切板21の下端と押込板26との間の隙間を適切に形成した塵芥収集装置とすることができる。   From the above description, the amount of eccentricity a from the rotation center of the rotation support member 22 to the axis of the rotary shaft 25 of the push plate 26 and the distance b from the axis of the rotary shaft 25 to the tip of the push plate 26. It can be seen that it is desirable to form the pushing plate 26 so that the relationship is b ≧ 2a. By maintaining this relationship, it is possible to avoid the trajectory of the pair of tip edges of the push-in plate 26 from becoming a cross loop 29d as shown in FIG. As a result, it is possible to prevent the movement of the pushing plate 26 that promotes the excessive gap β and the biting of dust described above. As a result, a dust collecting device in which a gap between the lower end of the partition plate 21 and the pushing plate 26 is appropriately formed can be obtained.

次に、詳しくは図示しないが、塵芥収集車1の全体構成について説明する。塵芥収集車1は、車両エンジンに駆動される発電機を備え、この発電機で得られた電力又は蓄電装置に蓄えた電力が電動モータ56に供給されるように構成されている。図6に塵芥収集車1の油圧機器60の油圧回路61を示す。油圧機器60は、電動モータ56に駆動される油圧ポンプ57を備えている。作動油タンク62内の作動油は、油圧配管64を通して油圧ポンプ57で吸い上げられて供給側の油圧配管61aに流通されてコントロールバルブ63に供給されるように構成されている。各シリンダ9,12及び駆動モータ14は、油圧配管61bを介してコントロールバルブ63に接続されている。コントロールバルブ63は、図示しない複数の電磁弁を備え、電磁弁の開閉ポートを切り替えることにより、電動モータ56を駆動して回転させた油圧ポンプ57から吐出された作動油を所望のシリンダ9,12又は駆動モータ14に対して供給するように構成されている。このことで、コントロールバルブ63を介してシリンダ9,12の伸縮動作の切換及び駆動モータ14の回転が制御され、又は運転が停止されるようになっている。なお、本実施形態の塵芥収集車1では、塵芥の積み込み作業時に駆動させるアクチュエータは1つの駆動モータ14のみであり、一般的なプレス式塵芥収集車や回転板式塵芥収集車のように塵芥の積み込み作業時に複数のアクチュエータを必要とする、ということがない。   Next, although not shown in detail, the overall configuration of the garbage truck 1 will be described. The garbage collection vehicle 1 includes a generator driven by a vehicle engine, and is configured such that electric power obtained by the generator or electric power stored in a power storage device is supplied to the electric motor 56. FIG. 6 shows a hydraulic circuit 61 of the hydraulic device 60 of the garbage truck 1. The hydraulic device 60 includes a hydraulic pump 57 that is driven by an electric motor 56. The hydraulic oil in the hydraulic oil tank 62 is configured to be sucked up by a hydraulic pump 57 through a hydraulic pipe 64 and distributed to the supply-side hydraulic pipe 61 a and supplied to the control valve 63. The cylinders 9 and 12 and the drive motor 14 are connected to the control valve 63 via a hydraulic pipe 61b. The control valve 63 includes a plurality of solenoid valves (not shown). By switching the opening / closing ports of the solenoid valves, the hydraulic oil discharged from the hydraulic pump 57 rotated by driving the electric motor 56 is supplied to the desired cylinders 9 and 12. Alternatively, it is configured to supply to the drive motor 14. Thus, the switching of the expansion and contraction operations of the cylinders 9 and 12 and the rotation of the drive motor 14 are controlled via the control valve 63, or the operation is stopped. In the garbage collection vehicle 1 of this embodiment, only one drive motor 14 is driven during the dust loading operation, and the dust is loaded like a general press-type dust collection vehicle or a rotary plate-type dust collection vehicle. There is no need for multiple actuators during work.

−塵芥収集車による塵芥の収集方法−
まず、塵芥収集車1は、塵芥55の収集場所へ移動し、投入口7を開く。
-How to collect dust with a garbage truck-
First, the refuse collection vehicle 1 moves to the collection place of the dust 55 and opens the insertion port 7.

次いで、図7に示すように、押込板26の軸心方向から見た長手方向中央の表面26aが仕切板21の下端21cに近接し、押込板26の一方の先端縁が壁面6cの奥側端近傍に位置した状態が待機状態となっている。この待機状態で、仕切板21の下方が塞がれているので、塵芥収容箱3に押し込まれた塵芥55が再び塵芥投入箱6側に逆流することはない。そして、この状態で、塵芥55を塵芥投入空間部6dの底部、すなわち押込板26の下方へ投入する。このとき、回転軸の位置が一定の回転板式塵芥収集車と異なり、塵芥55の投入時には押込板26の回転軸25が塵芥収容箱3側へ移動し、押込板26が投入口7から遠い位置に配置されるので、回転板式塵芥収集車よりも容積の大きい塵芥55を投入できる。また、押込板26の軌跡を調整することで投入口7の底辺が低く設定されているので、塵芥55が投入しやすい。   Next, as shown in FIG. 7, the center surface 26 a in the longitudinal direction viewed from the axial direction of the push plate 26 is close to the lower end 21 c of the partition plate 21, and one tip edge of the push plate 26 is the back side of the wall surface 6 c. The state located near the end is the standby state. In this standby state, the lower part of the partition plate 21 is blocked, so that the dust 55 pushed into the dust container 3 does not flow back to the dust input box 6 again. In this state, the dust 55 is thrown into the bottom of the dust throwing space 6 d, that is, below the pushing plate 26. At this time, unlike the rotary plate-type dust collecting vehicle in which the position of the rotary shaft is constant, when the dust 55 is thrown in, the rotary shaft 25 of the push plate 26 moves to the dust container 3 side, and the push plate 26 is far from the feed port 7. Therefore, it is possible to throw in the dust 55 having a larger volume than the rotating plate type garbage truck. Moreover, since the bottom of the insertion port 7 is set low by adjusting the trajectory of the pushing plate 26, the dust 55 is easily introduced.

次いで、駆動モータ14を回転させると、回転支持部材22が図7において時計回りに回転すると共に、押込板用減速機構27の作用により、その1/2のスピードで押込板26が時計回りに回転する。すると、図8及び図9に示すように、押込板26が投入口7側へ回転する。このとき、略カージオイド曲線29の凹部29aが仕切板21の下端21cと略一致しているため、下端21cと押込板26の表面26aとの間に塵芥55が噛み込み難くなっている。しかも、突条33が塵芥55を押して下端21cに近付けないので、さらに効果的に塵芥55の噛み込みが防止される。   Next, when the drive motor 14 is rotated, the rotation support member 22 rotates clockwise in FIG. 7, and the pushing plate 26 rotates clockwise at half the speed by the action of the pushing plate reduction mechanism 27. To do. Then, as shown in FIG.8 and FIG.9, the pushing board 26 rotates to the insertion port 7 side. At this time, since the concave portion 29 a of the substantially cardioid curve 29 substantially coincides with the lower end 21 c of the partition plate 21, the dust 55 is difficult to bite between the lower end 21 c and the surface 26 a of the pushing plate 26. In addition, since the protrusion 33 pushes the dust 55 and does not approach the lower end 21c, the dust 55 is prevented from being bitten more effectively.

さらに押込板26が回転すると、図10及び図11に示すように、突条33により塵芥55が仕切板21の下端21cの下方を通って後方開口部4から塵芥収容箱3に確実に押し込まれる。このとき、塵芥投入空間部6dの底部を形成する壁面6cに対して近付くように押込板26及び突条33が動くので、押込板26の回転運動のみでありながら、塵芥55を圧縮する機能が発揮される。   When the pushing plate 26 further rotates, as shown in FIGS. 10 and 11, the dust 55 is reliably pushed into the dust container 3 from the rear opening 4 through the lower side 21 c of the partition plate 21 by the protrusion 33. . At this time, the pushing plate 26 and the ridge 33 move so as to approach the wall surface 6c forming the bottom of the dust throwing space portion 6d, so that the function of compressing the dust 55 can be achieved while only rotating the pushing plate 26. Demonstrated.

このように、突条33を押込板26の各表面26aから突出させることで、押込板26が回転する際に仕切板21の下端21cと押込板26との隙間を押込板26の表面26aが埋める一方、一度塵芥収容箱3側へ押し込まれた塵芥55は、突条33に押されて押込板26の表面26aから浮いた状態にできる。また、突条33は、仕切板21の切欠部34内を移動するので、突条33を大きくしても押込板26の回転を阻害しない。   Thus, by projecting the protrusion 33 from each surface 26a of the pushing plate 26, when the pushing plate 26 rotates, the surface 26a of the pushing plate 26 forms a gap between the lower end 21c of the partition plate 21 and the pushing plate 26. On the other hand, the dust 55 once pushed into the dust container 3 side can be pushed by the ridge 33 and floated from the surface 26 a of the pushing plate 26. Moreover, since the protrusion 33 moves in the notch 34 of the partition plate 21, even if the protrusion 33 is enlarged, the rotation of the pushing plate 26 is not hindered.

次いで、押込板26が1/2回転して図7の状態に戻り、反対側の表面26a側で図7からの作業が繰り返される。   Next, the pushing plate 26 makes a half turn and returns to the state of FIG. 7, and the operation from FIG. 7 is repeated on the opposite surface 26a side.

本実施形態は、塵芥55を押し込むための押込板及び塵芥55を掻き上げるための回転板を有する一般的な回転板式と比較すると、1つの押込板26で掻き上げ機能と押し込み機能とを発揮できるので、油圧シリンダなどのアクチュエータの数を減らすことができる。アクチュエータの数が減ることによって装置重量が軽くなり、装置重量が軽くなる分、積載容量を増やすことができる。   In this embodiment, compared with a general rotary plate type having a push plate for pushing in the dust 55 and a rotary plate for scraping up the dust 55, a single push plate 26 can exert a scraping function and a push function. Therefore, the number of actuators such as hydraulic cylinders can be reduced. By reducing the number of actuators, the weight of the apparatus is reduced, and the load capacity can be increased by the reduction in the weight of the apparatus.

なお、これまでの一般的な回転板式塵芥収集車は、押込板と回転板という2つの部材で塵芥55を積み込んでいたが、本実施形態のいわば遊星回転押込板式塵芥収集車1では、1枚の押込板26だけで塵芥55を積み込むので、同じサイクル時間では、回転板式塵芥収集車に比べて押込板26の回転スピードを遅くすることができる。また、従来のプレス式塵芥収集車の反転下降動作や回転板式塵芥収集車の押込板の押込動作がないので、塵芥55の積込作業で待機時間が生じないようになっている。   In addition, in the conventional rotating plate type garbage truck until now, the dust 55 was loaded by two members, the pushing plate and the rotating plate, but in the so-called planetary rotating pushing plate type garbage collecting vehicle 1 of this embodiment, there is one sheet. Since the dust 55 is loaded only by the pushing plate 26, the rotation speed of the pushing plate 26 can be reduced in the same cycle time as compared with the rotating plate type garbage truck. Further, since there is no reversing and lowering operation of the conventional press-type dust collecting vehicle and pushing-in operation of the pushing plate of the rotary plate-type dust collecting vehicle, no waiting time is generated in the loading operation of the dust 55.

また、本実施形態は回転運動のみなのでシリンダを使用するプレス式や回転板式と比較してショックが少なく、低騒音になると共に、積込動作中電磁弁の切換がないので、低騒音になり、効率がよい。しかも、ショックレス制御、切換制御等の複雑な制御が不要であるというメリットがある。   In addition, since this embodiment is only a rotary motion, there is less shock and lower noise compared to the press type and rotary plate type using a cylinder, and since there is no switching of the solenoid valve during loading operation, it becomes low noise, Efficiency is good. In addition, there is an advantage that complicated control such as shockless control and switching control is unnecessary.

従って、簡単な構成で、塵芥55の逆流及び噛み込みを防止しながら塵芥55を効率よく塵芥収容箱3へ押し込むことができる。   Therefore, the dust 55 can be efficiently pushed into the dust storage box 3 with a simple configuration while preventing the dust 55 from backflowing and biting.

(その他の実施形態)
本発明は、上記実施形態について、以下のような構成としてもよい。
(Other embodiments)
The present invention may be configured as follows with respect to the above embodiment.

すなわち、上記実施形態では、塵芥収集装置を電動の塵芥収集車1に備えた例を示したが、この塵芥収集装置は、ビルや工場などの床に固定設置するものであってもよい。具体的には、塵芥収集装置を車体フレーム2b上ではなく床に載置されるフレーム上に載置すればよい。   That is, in the above-described embodiment, the example in which the dust collecting device is provided in the electric dust collecting vehicle 1 is shown. However, the dust collecting device may be fixedly installed on the floor of a building or a factory. Specifically, the dust collecting device may be placed not on the body frame 2b but on a frame placed on the floor.

上記実施形態では、押込板26の形状について、複数枚の板状部材40,41を主に溶接を用いてつなぎ合わせて形成したが、複数枚の板状部材をリベットを用いてつなぎ合わせてもよい。   In the above embodiment, the shape of the push plate 26 is formed by joining a plurality of plate-like members 40 and 41 mainly using welding. However, even if a plurality of plate-like members are joined using rivets, Good.

また、押込板の一対の先端縁と中央部となる位置にパイプ材を配置し、それらを板状部材でつなぎ合わせて押込板を形成してもよい。   Moreover, a pipe material may be arrange | positioned in the position used as a pair of front-end edge and center part of a pushing board, and they may be joined with a plate-shaped member, and a pushing board may be formed.

また、上記実施形態では、板状部材40,41に押込板26の軸方向に延びる折り曲げ部41aを複数形成したが、折り曲げ部を設けずに押込板の表面を滑らかな曲面に形成してもよい。   Moreover, in the said embodiment, although the bending part 41a extended in the axial direction of the pressing board 26 was formed in the plate-shaped members 40 and 41, even if it forms the surface of a pressing board in a smooth curved surface without providing a bending part. Good.

上記実施形態では、押込板26を駆動させる機構は、チェーン機構で構成しているが、歯車を直結して駆動させるようにしてもよい。   In the above embodiment, the mechanism for driving the pushing plate 26 is a chain mechanism. However, the gear may be driven directly.

上記実施形態では、電動モータを用いて油圧ポンプを駆動させる塵芥収集車1の例を示しているが、塵芥収集装置は、電動モータではなく、エンジンの駆動力を動力取り出し装置(PTO)を介して油圧ポンプから取り出すものでもよい。回転支持部材22の駆動方法についても、本実施形態では、油圧の駆動モータ14の動力を減速させて駆動しているようにしているが、電動モータ56の動力を用いてもよい。これら駆動モータ14や電動モータ56の動力源も特に限定されない。   In the above embodiment, an example of the dust collection vehicle 1 that drives the hydraulic pump using an electric motor is shown. However, the dust collection device is not an electric motor, but uses the driving force of the engine via a power take-out device (PTO). It may be removed from the hydraulic pump. Regarding the method for driving the rotation support member 22, in the present embodiment, the power of the hydraulic drive motor 14 is decelerated and driven, but the power of the electric motor 56 may be used. The power source of the drive motor 14 and the electric motor 56 is not particularly limited.

また、上記実施形態では、駆動モータ14を左右一方の側壁の内側に取り付けたが、駆動モータは左右の側壁の両方に設けてもよい。また、駆動モータ14の出力軸14aと駆動スプロケット31との間に遊星歯車減速機ユニットを介してもよい。   Moreover, in the said embodiment, although the drive motor 14 was attached to the inner side of one side wall on either side, you may provide a drive motor in both the side walls on either side. Further, a planetary gear reducer unit may be interposed between the output shaft 14 a of the drive motor 14 and the drive sprocket 31.

上記実施形態のように傾動シリンダ12を設けて塵芥収容箱3をダンプ可能に構成するのではなく、塵芥収容箱3に塵芥収容箱3内の塵芥を排出する排出装置を設けてもよい。具体的には、塵芥収容箱3内に排出板を前後方向に摺動自在に配設し、排出シリンダの伸縮動作により塵芥収容箱3内を前後に摺動するようにすればよい。   Instead of providing the tilt cylinder 12 and dumping the dust storage box 3 as in the above embodiment, the dust storage box 3 may be provided with a discharge device for discharging the dust in the dust storage box 3. Specifically, a discharge plate may be slidable in the front-rear direction in the dust storage box 3, and may be slid back and forth in the dust storage box 3 by an expansion / contraction operation of the discharge cylinder.

上記実施形態では、回転支持部材を円板で構成しているが、棒状、板状のリンクで構成してもよい。要は、中心軸22aを中心に回転し、この中心軸22aから偏心した位置で回転軸25を支える剛性の高い部材であればよい。   In the said embodiment, although the rotation support member is comprised with the disc, you may comprise with a rod-shaped and plate-shaped link. In short, any member may be used as long as it rotates around the central axis 22a and supports the rotary shaft 25 at a position eccentric from the central axis 22a.

なお、以上の実施形態は、本質的に好ましい例示であって、本発明、その適用物や用途の範囲を制限することを意図するものではない。   In addition, the above embodiment is an essentially preferable illustration, Comprising: It does not intend restrict | limiting the range of this invention, its application thing, or a use.

以上説明したように、本発明は、塵芥投入箱の投入口から投入された塵芥を圧縮して塵芥収容箱へ押し込む塵芥積込機構を備えた載置用の塵芥収集装置、この塵芥収集装置を車体後部に備えた塵芥収集車等について有用である。   As described above, the present invention relates to a dust collecting apparatus for mounting having a dust loading mechanism that compresses the dust thrown in from the inlet of the dust throwing box and pushes it into the dust containing box, and this dust collecting apparatus. This is useful for garbage trucks and the like provided at the rear of the vehicle body.

1 塵芥収集車
3 塵芥収容箱
4 後方開口部
6 塵芥投入箱
20 塵芥積込機構
21 仕切板
22 回転支持部材
22a 中心軸(回転中心)
25 回転軸
26 押込板
26a 表面
40 押込面側板状部材
41 反対側板状部材
43 縦リブ
44 横リブ
45 補強部材
55 塵芥
押込板の一対の先端縁間の距離
仕切板の下端から回転支持部材の回転中心までの距離
仕切板と対向する押込板の表面上における、仕切板の下端と回転支持部材の回転中心とを結ぶ直線上を通る点から回転支持部材の回転中心までの距離
P 回転支持部材の回転中心から押込板の回転軸までの偏心量
W 押込板の厚さ
α 隙間
δ 押込板の寸法及び製造誤差
DESCRIPTION OF SYMBOLS 1 Dust collection truck 3 Dust storage box 4 Rear opening 6 Dust input box 20 Dust loading mechanism 21 Partition plate 22 Rotation support member 22a Central axis (rotation center)
25 Rotating shaft 26 Pushing plate 26a Surface 40 Pushing surface side plate-like member 41 Opposite side plate-like member 43 Vertical rib 44 Horizontal rib 45 Reinforcing member 55 Dust L 0 Distance between a pair of leading edges of the pushing plate L 1 Rotating from the lower end of the partition plate Distance to the rotation center of the support member L2 From the point passing on the straight line connecting the lower end of the partition plate and the rotation center of the rotation support member on the surface of the pressing plate facing the partition plate 2 to the rotation center of the rotation support member Distance P Eccentricity from the rotation center of the rotation support member to the rotation axis of the pushing plate W Thickness of the pushing plate α Clearance δ Dimensions and manufacturing error of the pushing plate

Claims (5)

塵芥収容箱の開口部に連接した塵芥投入箱と、該塵芥投入箱の該開口部と対向する側に設けられた仕切板と、該塵芥投入箱に設けられ、該塵芥投入箱の投入口から投入された塵芥を圧縮して上記仕切板下方から上記開口部側へ押し込む塵芥積込機構とを備えた塵芥収集装置であって、
上記塵芥積込機構は、
上記塵芥投入箱の対向側壁に回転可能に支持された回転支持部材と、
該回転支持部材の回転中心と偏心して設けた回転軸を中心に回転可能に支持される押込板とを備え、
上記押込板は、
上記回転支持部材が1回転する間に同方向に1/2回転すると共に、表面が上記仕切板の下端に対向かつ近接しながら回転するように構成され、
上記回転支持部材の回転中心から上記回転軸の軸心までの偏心量aと該回転軸の軸心から該押込板の先端までの距離bとの関係がb≧2aとなるように形成されている
ことを特徴とする塵芥収集装置。
A dust input box connected to the opening of the dust storage box, a partition plate provided on the side of the dust input box facing the opening, and a dust input box provided in the dust input box, from the input of the dust input box A dust collecting device comprising a dust loading mechanism that compresses the charged dust and pushes it into the opening side from below the partition plate,
The above dust loading mechanism is
A rotation support member rotatably supported on the opposite side wall of the dust box,
A pressing plate that is rotatably supported around a rotation axis provided eccentrically with the rotation center of the rotation support member;
The push plate is
The rotation support member is configured to rotate halfway in the same direction during one rotation, and the surface rotates while facing and approaching the lower end of the partition plate,
The relationship between the amount of eccentricity a from the rotation center of the rotation support member to the axis of the rotation shaft and the distance b from the axis of the rotation shaft to the tip of the push plate is such that b ≧ 2a. A dust collecting device characterized by comprising:
請求項1に記載の塵芥収集装置において、
上記押込板の上記表面は、複数枚の板状部材を用いて形成され、
上記回転軸の軸心方向から見て、該回転軸の軸心と点対称に配置されると共に塵芥の押込面を構成する上記板状部材は、他の上記表面を形成する上記板状部材よりも強度が高い
ことを特徴とする塵芥収集装置。
In the refuse collection device according to claim 1,
The surface of the push plate is formed using a plurality of plate-like members,
When viewed from the axial direction of the rotary shaft, the plate-like member that is arranged point-symmetrically with the axis of the rotary shaft and that constitutes the pushing surface of the dust is more than the plate-like member that forms the other surface. Dust collection device characterized by high strength.
請求項2に記載の塵芥収集装置において、
上記押込板の内部には、複数のリブが設けられ、該リブと上記板状部材との接合は、上記表面のうち上記押込面と対向する面の方が強固に行われている
ことを特徴とする塵芥収集装置。
In the refuse collection device according to claim 2,
A plurality of ribs are provided in the inside of the pushing plate, and the rib and the plate-like member are joined firmly on the surface of the surface facing the pushing surface. A dust collector.
請求項1乃至3のいずれか1つに記載の塵芥収集装置において、
上記回転軸の軸心方向から見た上記押込板の一対の先端部には、それぞれ補強部材が取り付けられている
ことを特徴とする塵芥収集装置。
In the refuse collection device according to any one of claims 1 to 3,
A dust collecting apparatus, wherein a reinforcing member is attached to each of a pair of tip portions of the pushing plate viewed from the axial direction of the rotating shaft.
請求項1乃至4のいずれか1つに記載の塵芥収集装置において、
上記押込板は、上記偏心量aと、該押込板の厚さWと、上記回転軸の軸心方向から見た上記押込板の一対の先端縁間の距離Lと、該押込板の寸法及び製造誤差δとの関係がL=4a+W+δとなるように形成され、
上記仕切板の下端の位置は、該下端から上記回転中心までの距離Lと、上記偏心量aと、上記厚さWと、隙間αとの関係がL=a+W/2+α+δとなるように設定され、
該仕切板と対向する上記押込板の上記表面上における、該仕切板の該下端と上記回転中心とを結ぶ直線上を通る点から上記回転中心までの距離Lが、該押込板の回転にかかわらず常に0<L≦Lとなるように、上記押込板の上記表面の形状が形成されている
ことを特徴とする塵芥収集装置。
In the refuse collection device according to any one of claims 1 to 4,
The pushing plate includes the eccentric amount a, the thickness W of the pushing plate, the distance L 0 between a pair of tip edges of the pushing plate viewed from the axial direction of the rotating shaft, and the dimensions of the pushing plate. And the relationship with the manufacturing error δ is L 0 = 4a + W + δ,
The position of the lower end of the partition plate is such that the relationship between the distance L 1 from the lower end to the rotation center, the eccentricity a, the thickness W, and the gap α is L 1 = a + W / 2 + α + δ. Set,
In the partition switching plate facing the on the surface of the pushing plate, the distance L 2 from the point through the straight line connecting the lower end and the rotation center of the partition plate to the center of rotation, the rotation of the pressing write plate Regardless of the case, the dust collecting device is characterized in that the shape of the surface of the pushing plate is formed so that 0 <L 2 ≦ L 1 is always satisfied.
JP2012536203A 2010-09-27 2011-09-27 Waste collection device Expired - Fee Related JP5422060B2 (en)

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