JP5429701B2 - Automatic product stacker - Google Patents

Description

  The present invention relates to an automatic product stacking apparatus that stacks cup-shaped products supplied from a manufacturing process and other various products in an appropriate number of rows for automatic boxing.

  As an apparatus for accumulating products in an appropriate number of rows for automatic boxing, apparatuses using an air injection nozzle have been conventionally provided (Japanese Patent No. 2660648, Japanese Patent No. 3964971, Japanese Patent No. 4122385, etc.).

That is, the product sent in a line from the manufacturing process is supplied onto a wide conveyor, and air is alternately sprayed from both sides of the product supplied onto the wide conveyor, or the air injection is stopped. This is a device that accumulates products by allocating products to an appropriate number of columns.
Japanese Patent No. 2660648 Japanese Patent No. 3964971 Japanese Patent No. 4122358 The apparatus using the air injection nozzle has a limitation in speeding up the integration because products are individually distributed in an appropriate number of rows. Moreover, the generation of air injection noise from the air injection nozzle has an effect on the work environment.

  SUMMARY OF THE INVENTION In view of the above circumstances, an object of the present invention is to provide an automatic product stacking apparatus that can increase the speed of stacking and transporting products and that does not generate noise.

In order to achieve the above object, the product automatic stacking apparatus of the present invention is capable of traversing and returning from both sides to the front end position of the product supply path in front of the product supply path provided from the manufacturing process. A plurality of product sorting conveyors each having a drive motor, each having a product stopper disposed at the front end portion and the rear end position, and a multi-row transport conveyor in front of the sorting conveyor. Is provided.

  In general, products are supplied in a line from the manufacturing process. According to the present invention, the products supplied in a row from the manufacturing process can be quickly accumulated in an appropriate number of rows on a multi-row transport conveyor provided for automatic boxing.

  According to the present invention, first, a first product sorting conveyor (hereinafter referred to as “first sorting conveyor”) is positioned at the front end position of the product transport path provided from the manufacturing process, and is further driven. The product is supplied from the manufacturing process onto the first sorting conveyor.

  Subsequently, when it is confirmed that a predetermined number of products have been placed on the first sorting conveyor, the first sorting conveyor is temporarily stopped to drive the row required for automatic boxing (the number of products decreases). The product placed in a row is driven to the transverse stop and sent to a succeeding multi-row transport conveyor provided for boxing.

  At the same time, the traversing of the first sorting conveyor is confirmed, and a second merchandise sorting conveyor (hereinafter referred to as “second sorting conveyor”) is traversed to the front end position of the merchandise conveying path provided from the manufacturing process. The product is further driven, and the product is supplied from the manufacturing process onto the second sorting conveyor.

  Subsequently, when it is confirmed that a predetermined number of products have been placed on the second sorting conveyor, the second sorting conveyor is temporarily stopped to drive the row necessary for automatic boxing (the number of products decreases). The product placed in a row is driven to the transverse stop and sent to a succeeding multi-row transport conveyor provided for boxing.

  At the same time, the traversing of the second sorting conveyor is confirmed, the first sorting conveyor is traversed and returned to the front end position of the product supply path provided from the manufacturing process, and the above process is repeated.

The product supply to a predetermined number of product supply and subsequent multiple rows conveyor to the first and on the second sorting conveyor is performed by the product stopper disposed in the rear end and the front end portion of each of the distribution conveyor.

Further, the drive and drive stop control of the first and second sorting conveyors are performed by controlling the drive motor after confirming that a predetermined number of products are placed on each sorting conveyor. The predetermined number of products can be confirmed by various product counters.

  In addition, the transverse control of the first and second distribution conveyors is a reduction state of the products in each row on the multi-row transport conveyor for boxing of products continuously provided on the first and second distribution conveyors. This is done. Each control is automatically performed by predetermined computer control (microcomputer control).

  According to the product automatic stacking apparatus of the present invention, it is possible to speed up the collection of boxed products and to obtain an effect that does not affect the work environment, such as generation of noise.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows an embodiment of the present invention, and is a schematic plan view of an automatic product stacking apparatus of the present invention. FIG. 2 is a schematic side view of FIG. 1, and FIG. is there.

In the figure, reference numeral 1 denotes a product supply path provided from a manufacturing process (not shown). In the present invention, the product supply path 1 can be traversed and returned from both sides at the front end position, and a predetermined number of products G are placed thereon. A plurality of product sorting conveyors having a length are provided. That is, the 1st distribution conveyor 2 and the 2nd distribution conveyor 3 are provided.

In FIG. 1, the first distribution conveyor 2 and the second distribution conveyor 3 are both shown in a position superimposed on the front end position of the product supply path 1 provided from the manufacturing process. Incidentally, the first distributing conveyer 2 and the second distributing conveyer 3 is formed so as to return rampant及beauty in the form of sharing the both sides of the product supply path 1 provided from each of the manufacturing process.

In the present invention, the first sorting conveyor 2, the pulley 4 that stretches the first sorting conveyor 2, and the conveyor drive motor 5 are supported on a support plate 6 and unitized. This configuration is exactly the same for the second sorting conveyor 3. And it is configured to freely traverse及beauty return both end portions of the respective support plate 6 is brought respectively engaged with the rail 7,7.

An example of the implementation of the traversing and returning configuration of the first sorting conveyor 2 and the second sorting conveyor 3 will be described below.

In the embodiment of FIG. 1, the traversing and returning configuration of the first sorting conveyor 2 and the second sorting conveyor 3 is performed by servo motors 8 and 9 and timing belts 10, 10 and 11, 11.

That is, in the embodiment of FIG. 1, the first distribution conveyor 2 is performed by connecting the timing belts 10 and 10 driven by the servo motor 8 to the support plate 6 portion that supports the first distribution conveyor 2. Further, timing belts 11 and 11 driven by the servo motor 9 are connected to the substrate 6 portion supporting the second sorting conveyor 3. That is, the first distribution conveyor 2 and the second distribution conveyor 3 are configured to have a traversing and return width S, respectively.

  Furthermore, a multi-row transport conveyor 12 is provided in front of the first distribution conveyor 2 and the second distribution conveyor 3. In the embodiment shown in the drawing, the multi-row transport conveyor 12 is configured to stack the products G in five rows. However, in the present invention, the number of integrated columns is not limited to five.

  In the figure, 13 is a product stopper disposed at the front end position of the first and second distribution conveyors 2 and 3, and 14 is disposed at the rear end position of the first and second distribution conveyors 2 and 3. The product stopper 15 is a product counter disposed at the front end position of the product supply path 1 provided from the manufacturing process, and 16 is a product guide.

  The present invention having the above-described configuration is arranged at the front end position of the first distribution conveyor 2 in the state where, for example, the first distribution conveyor 2 is positioned at the front end position of the product supply path 1 provided from the manufacturing process. The finished product stopper 13 is closed, and on the contrary, the product stopper 14 arranged at the rear end position of the first sorting conveyor 2 is opened. Further, the conveyor drive motor 5 is driven in advance or simultaneously to supply a predetermined number of products G on the first sorting conveyor 2 (9 in FIG. 2).

  When the product counter 15 confirms that a predetermined number of products G have been supplied and placed on the first distribution conveyor 2, the product stopper 14 disposed at the rear end position of the first distribution conveyor 2 is closed. At the same time, the driving of the conveyor drive motor 5 is stopped.

  At the same time, the servo motor 8 is driven so that the first distribution conveyor 2 is preliminarily traversed through the timing belts 10 and 10 and the support plate 6 in a necessary row, and the product stopper 13 disposed at the front end position thereof. And the drive of the conveyor drive motor 5 causes the product G to be sent out onto the succeeding multi-row transport conveyor 12.

  At the same time as the first distribution conveyor 2 is traversed, the second distribution conveyor 3 is traversed to the front end position of the product supply path 1 provided from the manufacturing process, and is moved to the front end position of the second distribution conveyor 3. The disposed product stopper 13 is closed, and conversely, the product stopper 14 disposed at the rear end position of the second sorting conveyor 3 is opened. Further, the conveyor drive motor 5 is driven in advance or simultaneously to supply a predetermined number of products G onto the second sorting conveyor 3.

  When it is confirmed by the product counter 15 that a predetermined number of products G have been supplied and placed on the second sorting conveyor 3, the product stopper 14 disposed at the rear end position of the second sorting conveyor 3 is closed. At the same time, the drive of the conveyor drive motor 5 is stopped.

  At the same time, the servo motor 9 is driven so that the second sorting conveyor 3 is traversed in advance to the necessary row via the timing belts 11 and 11 and the support plate 6, and the product stopper 13 disposed at the front end position of the product stopper 13. By opening and driving the conveyor drive motor 5, the product G is sent out onto the succeeding multi-row transport conveyor 12.

  Thereafter, the first sorting conveyor 2 is returned to the initial state, and the above steps are repeated.

1 shows an embodiment of the present invention and is a schematic plan view of a product automatic stacking apparatus of the present invention. FIG. It is a schematic side view of FIG. It is a schematic front view of FIG.

Explanation of symbols

1 Product supply path 2 Product distribution conveyor (first)
3 Product sorting conveyor (second)
12 Multi-line conveyor 13 Product stopper 14 Product stopper 15 Product counter G Product

Claims (1)

In front of the product supply path provided from the manufacturing process, the front end position of the product supply path can be traversed and returned from both sides, has a length for placing a predetermined number of products, and has a front end and a rear end. A product automatic stacking apparatus comprising a plurality of product sorting conveyors each having a product stopper disposed at a position , each having a drive motor, and a multi-row transport conveyor provided in front of the sorting conveyor.

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