JP5531350B2 - Tension measuring device - Google Patents
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Description
本発明は、帯状体の幅方向の張力分布を測定する張力測定装置に関する。 The present invention relates to a tension measuring device that measures a tension distribution in the width direction of a belt-like body.
薄鋼板等の帯状体を通板して、圧延、矯正、焼鈍、表面処理、脱脂、スリッティング等の各種処理を連続的に行うプロセスラインでは、帯状体の走行時の蛇行を防止するためや、各種処理を良好に行うために、帯状体が走行する長手方向に張力を付与することが多い。また、これらのプロセスラインに通板される帯状体には、耳波、中伸び、片伸びや、これらが複合した複合伸び等の幅方向での不均一歪みが存在することがある。これらの幅方向の不均一歪みは、板製品の平坦度不良となるのみでなく、スムーズな通板を阻害することもあるので、ロールベンディング装置やクーラントのゾーンコントロール装置等によって、不均一歪みを除去または低減するように平坦度制御が行われている。 In a process line that continuously passes various strips such as rolling, straightening, annealing, surface treatment, degreasing, slitting, etc., by passing strips such as thin steel plates, to prevent meandering during strip travel In order to perform various treatments satisfactorily, tension is often applied in the longitudinal direction in which the strip travels. In addition, the band-shaped body passed through these process lines may have non-uniform distortion in the width direction such as ear waves, medium elongation, single elongation, or composite elongation in which these are combined. These non-uniform distortions in the width direction not only cause poor flatness of the plate product, but also hinder smooth plate-through, so non-uniform distortion may be caused by roll bending equipment or coolant zone control equipment. Flatness control is performed so as to eliminate or reduce.
上述した帯状体の長手方向に張力が付与されるプロセスラインでは、幅方向の不均一歪みが潜在化して、見かけ上平坦になることがある。このため、平坦度制御を行うために、帯状体がロール等によって支持される長手方向の2箇所の支持部位間で、帯状体に振動荷重や静荷重を負荷して、そのときの帯状体の幅方向の変位分布を計測することにより、幅方向の張力分布を測定し、不均一歪みを間接的に検出する技術が開発されている(例えば、特許文献1、2参照)。 In the process line in which tension is applied in the longitudinal direction of the band-shaped body described above, uneven strain in the width direction may become latent and appear flat. For this reason, in order to control the flatness, a vibration load or a static load is applied to the belt-like body between two longitudinal support portions where the belt-like body is supported by a roll or the like, and the belt-like body at that time A technique has been developed in which a tension distribution in the width direction is measured by measuring a displacement distribution in the width direction to indirectly detect non-uniform strain (for example, see Patent Documents 1 and 2).
特許文献1、2に記載されたものは、いずれも幅方向の不均一歪みが全て潜在化する場合を想定しており、特許文献1では、振動荷重による変位分布として、一次共振モードと二次共振モードを板幅方向の複数点で計測し、計測した変位分布の形状を、予め区分した張力分布パターンのいずれかに決定し、決定した張力分布パターンに従って、別途に計測した全張力を板幅方向の各位置に割り振ることで、張力分布を測定するようにしている。また、特許文献2では、幅方向の複数点で振動モードを計測し、各振動モードの周波数と振幅の正規化値から、幅方向の張力分布を測定するようにしている。 Both of Patent Documents 1 and 2 assume the case where all of the non-uniform distortion in the width direction is latent. In Patent Document 1, as a displacement distribution due to a vibration load, primary resonance mode and secondary The resonance mode is measured at a plurality of points in the plate width direction, and the shape of the measured displacement distribution is determined as one of the tension distribution patterns divided in advance, and the total tension separately measured according to the determined tension distribution pattern The tension distribution is measured by assigning each position in the direction. In Patent Document 2, vibration modes are measured at a plurality of points in the width direction, and the tension distribution in the width direction is measured from the normalized values of the frequency and amplitude of each vibration mode.
特許文献1に記載されたものは、張力分布を予め設定したいずれかの張力分布パターンに当てはめるので、実際に生じる複雑な張力分布を精度よく測定できない問題があった。また、特許文献2に記載されたものは、加振方法や加振位置によって振動モード形状がばらつくので、測定精度が悪化する問題があった。 Since the tension distribution is applied to any preset tension distribution pattern, the one disclosed in Patent Document 1 has a problem that a complex tension distribution actually generated cannot be measured with high accuracy. Further, the device described in Patent Document 2 has a problem that the measurement accuracy deteriorates because the vibration mode shape varies depending on the vibration method and the vibration position.
本発明者らは、これらの問題に対して、どのような張力分布であっても精度よく測定できるように、荷重が負荷された帯状体の幅方向の複数の測定点における変位を計測する変位計測手段と、帯状体について、複数の測定点に対応する節点と、該節点に接合された節点に作用する張力を模擬したばねとを有する2次元の多質点系モデルにモデル化するモデル化手段と、計測された測定点の変位量分布と、モデルの節点の変位量分布とが一致するようなばねのばね定数を算出するばね定数算出手段と、算出されたばね定数に基づいて張力を算出する張力算出手段とを有する張力測定装置を先に提案している(特願2010−274345)。この張力測定装置も、帯状体の幅方向の不均一歪みが全て潜在化する場合を想定している。 In order to solve these problems, the present inventors can measure the displacement at a plurality of measurement points in the width direction of the band-like body loaded with a load so that any tension distribution can be accurately measured. Modeling means for modeling a two-dimensional multi-mass point system model having measuring means and a strip corresponding to a plurality of measurement points and a spring simulating a tension acting on the nodes joined to the nodes. And a spring constant calculation means for calculating a spring constant of the spring so that the measured displacement distribution of the measurement point and the displacement distribution of the model node coincide with each other, and a tension is calculated based on the calculated spring constant. A tension measuring device having a tension calculating means has been previously proposed (Japanese Patent Application No. 2010-274345). This tension measuring device also assumes a case in which all non-uniform distortion in the width direction of the belt-like body is latent.
上述した薄鋼板等のプロセスラインには、帯状体に付与できる張力が低い値に制約されるものや、例えば、矯正ラインの上流側のように、帯状体に大きな幅方向の不均一歪みが存在するものがあり、不均一歪みが全て潜在化せずに一部が顕在することがある。このように幅方向の不均一歪みが一部顕在する場合は、特許文献1、2に記載された張力分布測定方法や特願2010−274345で提案した張力測定装置は、いずれも幅方向の不均一歪みが全て潜在化することを前提としているので、張力分布を精度よく測定できない問題がある。 In the process line such as the above-mentioned thin steel plate, there is a large tension unevenness in the band direction, such as those where the tension that can be applied to the band is limited to a low value, for example, upstream of the correction line In some cases, some non-uniform distortion does not become latent and part of it appears. In this way, when some uneven strain in the width direction is manifested, the tension distribution measuring method described in Patent Documents 1 and 2 and the tension measuring device proposed in Japanese Patent Application No. 2010-274345 are both non-uniform in the width direction. Since it is assumed that all uniform strains are latent, there is a problem that the tension distribution cannot be measured accurately.
そこで、本発明の課題は、帯状体に幅方向の不均一歪みが一部顕在しても、張力分布を精度よく測定できるようにすることである。 Therefore, an object of the present invention is to make it possible to accurately measure the tension distribution even if a non-uniform strain in the width direction appears partially in the belt-like body.
上記の課題を解決するために、本発明は、長手方向に張力を付与された帯状体の幅方向の張力分布を、長手方向の2箇所の部位で支持された支持部位間で測定する張力測定装置において、前記2箇所の支持部位間で前記帯状体に振動荷重を負荷する振動荷重負荷手段と、この振動荷重負荷手段によって生じる振動変位を帯状体の幅方向の複数の測定点で計測する変位計測手段とを備え、前記帯状体について、前記幅方向の複数の各測定点に対応する各節点に作用する張力を模擬する直線ばねと、該各節点における幅方向の曲げ剛性を模擬する回転ばねとを含む2次元の多質点系モデルにモデル化するモデル化手段と、前記多質点系モデルの固有値解析から得られる前記各節点での固有振動数および振動モードが、前記計測された各測定点での振動変位から得られる固有振動数および振動モードと一致するような前記直線ばねおよび回転ばねの各ばね定数を算出するばね定数算出手段と、算出された前記直線ばねおよび回転ばねの各ばね定数を、それぞれ前記各測定点における張力値および曲げ剛性値に換算するばね定数換算手段とを有し、換算された前記各測定点における張力値から前記帯状体の幅方向の張力分布を求める構成を採用した。 In order to solve the above-described problems, the present invention measures the tension distribution in the width direction of the belt-like body that is tensioned in the longitudinal direction between the support parts supported by the two parts in the longitudinal direction. In the apparatus, a vibration load loading means for applying a vibration load to the belt-like body between the two support parts, and a displacement for measuring the vibration displacement caused by the vibration load loading means at a plurality of measurement points in the width direction of the belt-like body A linear spring that simulates the tension acting on each node corresponding to each of the plurality of measurement points in the width direction, and a rotary spring that simulates the bending rigidity in the width direction at each node. Modeling means for modeling into a two-dimensional multi-mass point system model including the natural frequency and vibration mode at each node obtained from the eigenvalue analysis of the multi-mass point system model. In A spring constant calculating means for calculating each spring constant of the linear spring and the rotary spring so as to coincide with a natural frequency and a vibration mode obtained from a dynamic displacement, and each spring constant of the calculated linear spring and the rotary spring, Each has a spring constant conversion means for converting into a tension value and a bending stiffness value at each measurement point, and adopts a configuration for obtaining a tension distribution in the width direction of the strip from the converted tension value at each measurement point. .
すなわち、2箇所の支持部位間で帯状体に振動荷重を負荷する振動荷重負荷手段と、振動荷重負荷手段によって生じる振動変位を帯状体の幅方向の複数の測定点で計測する変位計測手段とを備え、帯状体について、幅方向の複数の各測定点に対応する各節点に作用する張力を模擬する直線ばねと、該各節点における幅方向の曲げ剛性を模擬する回転ばねとを含む2次元の多質点系モデルにモデル化するモデル化手段と、多質点系モデルの固有値解析から得られる各節点での固有振動数および振動モードが、計測された各測定点での振動変位から得られる固有振動数および振動モードと一致するような直線ばねおよび回転ばねの各ばね定数を算出するばね定数算出手段と、算出された直線ばねおよび回転ばねの各ばね定数を、それぞれ各測定点における張力値および曲げ剛性値に換算するばね定数換算手段とを有し、換算された各測定点における張力値から帯状体の幅方向の張力分布を求めることにより、不均一歪みの一部顕在によって幅方向の曲げ剛性が変化する帯状体であっても、張力を模擬する直線ばねのばね定数と、幅方向の曲げ剛性を模擬する回転ばねのばね定数とを未知数として算出し、張力分布を精度よく測定できるようにした。また、この張力測定装置は、幅方向の曲げ剛性分布も併せて求めることができるので、不均一歪みの顕在形態の推定にも寄与することができる。 That is, vibration load loading means for applying a vibration load to the band between two support parts, and displacement measuring means for measuring vibration displacement caused by the vibration load loading means at a plurality of measurement points in the width direction of the band. A two-dimensional including a linear spring that simulates a tension acting on each node corresponding to each of a plurality of measurement points in the width direction, and a rotary spring that simulates a bending rigidity in the width direction at each node. Modeling means for modeling into a multi-mass system model, and the natural frequency and vibration mode at each node obtained from eigenvalue analysis of the multi-mass system model are obtained from the vibration displacement at each measured measurement point. The spring constant calculating means for calculating the spring constants of the linear spring and the rotary spring that match the number and the vibration mode, and the calculated spring constants of the linear spring and the rotary spring, respectively, Spring constant conversion means for converting the tension value and the bending stiffness value in the case, and by obtaining the tension distribution in the width direction of the strip from the converted tension value at each measurement point, Even for strips with varying bending rigidity in the width direction, the spring constant of the linear spring that simulates the tension and the spring constant of the rotary spring that simulates the bending rigidity in the width direction are calculated as unknowns, and the tension distribution is accurate. I was able to measure well. Moreover, since this tension measuring apparatus can also obtain | require the bending rigidity distribution of the width direction collectively, it can also contribute to estimation of the manifestation form of a nonuniform distortion.
前記ばね定数算出手段は、前記固有値解析から得られる前記各節点での固有振動数および振動モードと、前記各測定点での振動変位から得られる固有振動数および振動モードとの各差の二乗和が最小となるような前記直線ばねおよび回転ばねの各ばね定数を、繰り返し計算を用いた最小二乗法によって算出するものとすることができる。 The spring constant calculating means is a sum of squares of differences between the natural frequency and vibration mode at each node obtained from the eigenvalue analysis and the natural frequency and vibration mode obtained from vibration displacement at each measurement point. It is possible to calculate the spring constants of the linear spring and the rotary spring that minimize the value by the least square method using iterative calculation.
前記ばね定数算出手段が、前記帯状体の振動モードに対する前記直線ばねおよび回転ばねの各ばね定数の係数行列の擬似逆行列を計算し、前記固有値解析から得られる前記各節点での固有振動数および振動モードと、前記各測定点での振動変位から得られる固有振動数および振動モードとが一致するような前記直線ばねおよび回転ばねの各ばね定数を、前記擬似逆行列を用いた最小二乗法によって算出するものとすることもできる。 The spring constant calculation means calculates a pseudo inverse matrix of a coefficient matrix of each spring constant of the linear spring and the rotary spring with respect to the vibration mode of the strip, and the natural frequency at each node obtained from the eigenvalue analysis and The spring constants of the linear spring and the rotary spring, in which the vibration mode matches the natural frequency and vibration mode obtained from the vibration displacement at each measurement point, are obtained by the least square method using the pseudo inverse matrix. It can also be calculated.
前記計算された擬似逆行列から特異値分解により誤差成分を除去し、この誤差成分を除去した擬似逆行列を前記最小二乗法による各ばね定数の算出に用いることにより、直線ばねおよび回転ばねの各ばね定数を求める演算を簡単にすることができるとともに、より精度よく張力分布を測定することができる。 An error component is removed from the calculated pseudo inverse matrix by singular value decomposition, and the pseudo inverse matrix from which the error component is removed is used for calculation of each spring constant by the least square method. The calculation for obtaining the spring constant can be simplified, and the tension distribution can be measured with higher accuracy.
本発明に係る張力測定装置は、2箇所の支持部位間で帯状体に振動荷重を負荷する振動荷重負荷手段と、振動荷重負荷手段によって生じる振動変位を帯状体の幅方向の複数の測定点で計測する変位計測手段とを備え、帯状体について、幅方向の複数の各測定点に対応する各節点に作用する張力を模擬する直線ばねと、該各節点における幅方向の曲げ剛性を模擬する回転ばねとを含む2次元の多質点系モデルにモデル化するモデル化手段と、多質点系モデルの固有値解析から得られる各節点での固有振動数および振動モードが、計測された各測定点での振動変位から得られる固有振動数および振動モードと一致するような直線ばねおよび回転ばねの各ばね定数を算出するばね定数算出手段と、算出された直線ばねおよび回転ばねの各ばね定数を、それぞれ各測定点における張力値および曲げ剛性値に換算するばね定数換算手段とを有し、換算された各測定点における張力値から帯状体の幅方向の張力分布を求めるようにしたので、不均一歪みの一部顕在によって幅方向の曲げ剛性が変化する帯状体であっても、張力分布を精度よく測定することができる。 The tension measuring device according to the present invention includes a vibration load loading means for applying a vibration load to the band between two support sites, and vibration displacement caused by the vibration load loading means at a plurality of measurement points in the width direction of the band. A linear spring that simulates the tension acting on each node corresponding to each of a plurality of measurement points in the width direction, and a rotation that simulates the bending rigidity in the width direction at each node. Modeling means for modeling into a two-dimensional multi-mass system model including a spring, and the natural frequency and vibration mode at each node obtained from the eigenvalue analysis of the multi-mass system model are as follows. Spring constant calculating means for calculating the spring constants of the linear spring and the rotary spring that match the natural frequency and vibration mode obtained from the vibration displacement, and the calculated spring constants of the linear spring and the rotary spring It has a spring constant conversion means for converting to a tension value and a bending stiffness value at each measurement point, and the tension distribution in the width direction of the strip is obtained from the converted tension value at each measurement point. Even in the case of a belt-like body whose bending rigidity in the width direction changes due to partial manifestation of the strain, the tension distribution can be accurately measured.
以下、図面に基づき、本発明の実施形態を説明する。この張力測定装置は、図1に示すように、走行する長手方向に張力を付与された帯状体1の張力分布を、長手方向の2箇所の部位で支持ロール2a、2bによって支持された支持部位間で測定するものであり、支持部位間の帯状体1に振動荷重を負荷する振動荷重負荷装置3と、振動荷重負荷装置3によって生じる振動変位を、帯状体1の幅方向の複数の測定点1aで計測する非接触式の変位計4と、各変位計4の出力に基づいて、帯状体1の張力分布を演算する演算装置5とからなる。帯状体1の各測定点1aは、支持部位間の長手方向の中間位置に等間隔で設定されている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. As shown in FIG. 1, this tension measuring device is configured to support the tension distribution of the belt-like body 1 provided with tension in the traveling longitudinal direction by supporting rolls 2 a and 2 b at two longitudinal portions. The vibration load device 3 that applies a vibration load to the belt 1 between the support parts, and the vibration displacement caused by the vibration load device 3 are measured at a plurality of measurement points in the width direction of the belt 1. It comprises a non-contact displacement meter 4 that is measured at 1a and an arithmetic device 5 that calculates the tension distribution of the strip 1 based on the output of each displacement meter 4. Each measurement point 1a of the belt-like body 1 is set at equal intervals at intermediate positions in the longitudinal direction between the support portions.
前記振動荷重負荷装置3は、帯状体1に空気を間歇的に噴射して振動荷重を負荷するものであるが、振動荷重負荷装置3は、水や油等の液体を間歇的に噴射するものや、磁力、静電力、電磁誘導による渦電流、音波等によって、振動荷重を負荷するものとすることもできる。また、帯状体1の1点を打撃する装置や、支持ロール2a、2bのいずれかを加振する装置とすることもできる。 The vibration load device 3 intermittently injects air onto the strip 1 to apply a vibration load, but the vibration load device 3 intermittently injects a liquid such as water or oil. Alternatively, a vibration load can be applied by magnetic force, electrostatic force, eddy current due to electromagnetic induction, sound wave, or the like. Moreover, it can also be set as the apparatus which strikes one point of the strip | belt-shaped body 1, or the apparatus which vibrates either support roll 2a, 2b.
前記変位計4は光反射式のレーザ変位計とされている。帯状体1が導電性を有するものである場合は、帯状体1に生じさせた渦電流の大きさを検出する渦電流式変位計や、帯状体1とセンサヘッド間の静電容量を検出する静電容量式変位計等とすることもできる。また、図1では、便宜上、変位計4を幅方向に等間隔で5台配置するように図示しているが、変位計4の配置台数(測定点1aの数)は任意に設定することができ、幅方向での配置間隔も、例えば、幅端部を密に、幅中央部を粗くするように不等間隔で配置してもよい。さらに、一部の変位計4を幅方向に移動可能としてもよい。 The displacement meter 4 is a light reflection type laser displacement meter. When the strip 1 is conductive, an eddy current displacement meter that detects the magnitude of the eddy current generated in the strip 1 or the capacitance between the strip 1 and the sensor head is detected. A capacitance displacement meter or the like can also be used. Further, in FIG. 1, for the sake of convenience, five displacement meters 4 are arranged at equal intervals in the width direction, but the number of displacement meters 4 (the number of measurement points 1a) may be arbitrarily set. For example, the arrangement intervals in the width direction may be arranged at unequal intervals so that the width end portions are dense and the width center portion is rough. Furthermore, some displacement meters 4 may be movable in the width direction.
前記演算装置5は、各変位計4で計測された各測定点1aの振動変位から固有振動数と振動モードを算出する振動特性算出部5aと、帯状体1を後述する2次元多質点系モデルにモデル化するモデル化部5bと、2次元多質点系モデルの固有値を解析する固有値解析部5cと、振動特性算出部5aで算出された固有振動数および振動モードから2次元多質点系モデルの後述する直線ばねおよび回転ばねの各ばね定数を算出するばね定数算出部5dと、算出された直線ばねおよび回転ばねの各ばね定数を各測定点1aにおける張力値および曲げ剛性値に変換するばね定数変換部5eと、変換された各測定点1aの張力値から帯状体1の幅方向の張力分布を算出する張力分布算出部5fとで構成されている。 The arithmetic unit 5 includes a vibration characteristic calculation unit 5a that calculates a natural frequency and a vibration mode from the vibration displacement of each measurement point 1a measured by each displacement meter 4, and a two-dimensional multi-mass point system model that describes the band 1 later. The modeling unit 5b for modeling the model, the eigenvalue analysis unit 5c for analyzing the eigenvalue of the two-dimensional multi-mass system model, and the two-dimensional multi-mass system model from the natural frequency and the vibration mode calculated by the vibration characteristic calculation unit 5a. A spring constant calculation unit 5d that calculates spring constants of a linear spring and a rotary spring, which will be described later, and a spring constant that converts the calculated spring constants of the linear spring and the rotary spring into a tension value and a bending rigidity value at each measurement point 1a. The conversion unit 5e and a tension distribution calculation unit 5f that calculates the tension distribution in the width direction of the strip 1 from the converted tension value of each measurement point 1a.
図2は、前記モデル化部5bで帯状体1をモデル化する2次元多質点系モデルを示す。この2次元多質点系モデルは、支持部位間の帯状体1について、振動変位の各測定点1aに対応する各節点11を、離間する固定面12に垂直に直線ばね13で連結し、隣接する節点11をリンク14で結合して、隣接するリンク14同士を回転ばね15で連結したものであり、各リンク14はその幅方向部位での質量mと慣性モーメントJを有する。 FIG. 2 shows a two-dimensional multi-mass point system model for modeling the band 1 in the modeling unit 5b. In this two-dimensional multi-mass point system model, the strips 1 between the support parts are connected by connecting the nodes 11 corresponding to the measurement points 1a of the vibration displacement with the linear springs 13 perpendicularly to the fixed surfaces 12 that are spaced apart. The nodes 11 are connected by links 14 and the adjacent links 14 are connected by a rotary spring 15. Each link 14 has a mass m and a moment of inertia J at the width direction portion.
このように、前記2次元多質点系モデルは、帯状体1の張力の大小と固有振動数の大小との間に相関があることに着目し、振動荷重負荷装置3により加振された帯状体1の各計測点1aにおける振動変位と、各直線ばね13の各節点11における振動変位とが等しいものとして、帯状体1の幅方向の張力分布を直線ばね13のばね定数の変化として把握するとともに、各計測点1aにおける幅方向の曲げ剛性を、各節点11における回転ばね15のばね定数の変化として把握するようにモデル化したものである。 Thus, the two-dimensional multi-mass system model pays attention to the fact that there is a correlation between the magnitude of the tension of the strip 1 and the magnitude of the natural frequency, and the strip that is vibrated by the vibration load device 3. Assuming that the vibration displacement at each measurement point 1a of 1 is equal to the vibration displacement at each node 11 of each linear spring 13, the tension distribution in the width direction of the strip 1 is grasped as a change in the spring constant of the linear spring 13. The bending stiffness in the width direction at each measurement point 1 a is modeled so as to be grasped as a change in the spring constant of the rotary spring 15 at each node 11.
図3は、上述した張力分布測定装置を用いて張力分布を測定する第1の実施形態の手順を示す。まず、帯状体1に振動荷重負荷装置3で振動荷重を負荷し(ステップ1)、変位計4によって帯状体1の振動変位を計測して(ステップ2)、計測された振動変位から、振動特性算出部5aで帯状体1の固有振動数と振動モードを算出し(ステップ3)、モデル化部5bで帯状体1をモデル化する(ステップ4)。こののち、モデルの直線ばね13と回転ばね15の各ばね定数の初期値を設定し(ステップ5)、固有値解析部5cでモデルの固有振動数と振動モードを算出して(ステップ6)、後述する(17)式の評価関数を用いて、計測から求められた帯状体1の固有振動数および振動モードとの各差の二乗和を計算する(ステップ7)。つぎに、この二乗和の評価値が最小となるように収束したか否かを判定し(ステップ8)、収束していない場合は、各ばね定数の値を修正してステップ6に戻り、モデルの固有振動数と振動モードを繰り返し計算する。この繰り返し計算のループはばね定数算出部5dで行われる。収束した場合は、ばね定数変換部5eで、同定された直線ばね13と回転ばね15の各ばね定数をそれぞれ張力値と曲げ剛性値に換算し(ステップ9)、張力分布算出部5fで張力分布を算出して(ステップ10)、測定を終了する。 FIG. 3 shows the procedure of the first embodiment for measuring the tension distribution using the tension distribution measuring apparatus described above. First, a vibration load is applied to the band 1 by the vibration load device 3 (step 1), the vibration displacement of the band 1 is measured by the displacement meter 4 (step 2), and vibration characteristics are determined from the measured vibration displacement. The calculation unit 5a calculates the natural frequency and vibration mode of the strip 1 (step 3), and the modeling unit 5b models the strip 1 (step 4). Thereafter, initial values of the spring constants of the linear spring 13 and the rotary spring 15 of the model are set (step 5), and the natural frequency and vibration mode of the model are calculated by the eigenvalue analysis unit 5c (step 6). The sum of squares of the differences between the natural frequency and the vibration mode of the strip 1 obtained from the measurement is calculated using the evaluation function of (17) (Step 7). Next, it is determined whether or not the evaluation value of the sum of squares has converged so as to be minimized (step 8). If not converged, the value of each spring constant is corrected and the process returns to step 6 to return to the model. The natural frequency and vibration mode of are repeatedly calculated. This loop of repeated calculation is performed by the spring constant calculation unit 5d. In the case of convergence, each spring constant of the identified linear spring 13 and rotary spring 15 is converted into a tension value and a bending rigidity value by the spring constant conversion unit 5e (step 9), and the tension distribution calculation unit 5f converts the tension distribution. Is calculated (step 10), and the measurement is terminated.
以下に、上述した第1の実施形態で帯状体1の張力分布を測定する方法を、具体的に説明する。ここでは、測定点1aおよびモデルの節点11の数を一般化してnとする。 Hereinafter, a method for measuring the tension distribution of the band 1 in the first embodiment described above will be described in detail. Here, the number of measurement points 1a and model nodes 11 is generalized to n.
前記変位計4で計測された帯状体1の振動変位vは、(1)式のようにモードベクトルviで表される。
vi={vi,1 vi,2 ・・・ vi,n}T (i=1〜m) (1)
ここに、iは幅方向の振動モードのモード次数である。
The vibration displacement v of the displacement gauge 4 strip 1 measured by the is represented by the mode vectors v i as (1).
v i = {v i, 1 v i, 2 ... v i, n } T (i = 1 to m ) (1)
Here, i is the mode order of the vibration mode in the width direction.
一方、前記2次元多質点系モデルの運動方程式は、帯状体1の質量マトリクスをM、各節点11の変位ベクトルをz、直線ばね13のばね定数kに相当する張力剛性マトリクスをKT、回転ばね15のばね定数τに相当する曲げ剛性マトリクスをKτとすると、(2)式で表される。
質量マトリクスMは、帯状体1の寸法および物性から算出される既知行列であり、(4)式で表される。
m=ρtlL/2 (5)
また、慣性モーメントJは、(5)式で求めた等価質量mから(6)式で求められる。
J=m(t2+l2)/12 (6)
The mass matrix M is a known matrix calculated from the dimensions and physical properties of the strip 1 and is represented by the equation (4).
m = ρtlL / 2 (5)
In addition, the moment of inertia J is obtained by the equation (6) from the equivalent mass m obtained by the equation (5).
J = m (t 2 + l 2 ) / 12 (6)
張力剛性マトリクスKTと曲げ剛性マトリクスKτは未知行列であり、張力剛性マトリクスKTは直線ばね13のばね定数kj(j=1〜n)を用いて(7)式で表される。
Ij=τjl/E (9)
The tension stiffness matrix K T and the bending stiffness matrix K τ are unknown matrices, and the tension stiffness matrix K T is expressed by equation (7) using the spring constant k j (j = 1 to n) of the linear spring 13.
I j = τ j 1 / E (9)
つぎに、(1)式の帯状体1の振動変位viから得られる固有振動数ωおよび幅方向の振動モードから、幅方向の張力分布と曲げ剛性分布を求める方法について述べる。剛性行列KT、Kτと質量行列Mは、一般的に固有振動数と振動モードとの間に(10)式の関係がある。
MΦΩ2=(KT+Kτ)Φ (10)
Ω2は幅方向振動モードの固有振動数ωi 2(i=1〜n)を対角要素とする行列で、(11)式で表される。
Φ=〔φ1 φ2 ・・・ φn〕 (12)
φi={φi,1 φi,2 ・・・ φi,n}T (13)
φiは固有値解析により得られるi次の振動モードベクトルで、(1)式で示した計測値のモードベクトルviに相当するが、計測値と解析値を区別するために、便宜上別の記号を用いる。
Next, a method for obtaining the tension distribution and the bending stiffness distribution in the width direction from the natural frequency ω obtained from the vibration displacement v i of the belt-shaped body 1 of the equation (1) and the vibration mode in the width direction will be described. In general, the stiffness matrices K T and K τ and the mass matrix M have the relationship of the equation (10) between the natural frequency and the vibration mode.
MΦΩ 2 = (K T + K τ ) Φ (10)
Ω 2 is a matrix having the natural frequency ω i 2 (i = 1 to n) in the width direction vibration mode as a diagonal element, and is represented by Expression (11).
Φ = [φ 1 φ 2 ... Φ n ] (12)
φ i = {φ i, 1 φ i, 2 ... φ i, n } T (13)
phi i the i-th order vibration mode vector obtained by eigenvalue analysis, (1) corresponding to the mode vectors v i of the measurement values shown in the formula, in order to distinguish the analysis values and the measured values, for convenience another symbol Is used.
つぎに、未知の直線ばね13のばね定数kj(i=1〜n)と回転ばね15のばね定数τj(i=1〜n)を繰り返し計算によって求める方法を説明する。各ばね定数kj、τjは未知数であるため、仮の初期値を設定して(10)〜(13)式から固有値λiと振動モードベクトルφiを計算し、繰り返し計算により計測値と解析値の誤差が最小となる各ばね定数kj、τjを算出する。具体的には、(14)式に示す評価関数を用いて、評価値Sが最小となる各ばね定数kj、τjを求める。
つぎに、算出した直線ばね13のばね定数kjを各節点11すなわち各測定点1aでの張力Tjに換算する。距離Lの支持ロール2a、2b間の帯状体1を幅方向にリンク14の長さlで分割した1要素を弦と見なして、各測定点1aでの張力Tjが(15)式で与えられる。
一方、算出した回転ばね15のばね定数τjは、(9)式によって断面二次モーメントIjに換算され、幅方向の曲げ剛性分布が算出される。 On the other hand, the calculated spring constant τ j of the rotary spring 15 is converted into a cross-sectional secondary moment I j by equation (9), and the bending stiffness distribution in the width direction is calculated.
図4は、上述した張力分布測定装置を用いて張力分布を測定する第2の実施形態の手順を示す。帯状体1をモデル化するステップ4までは、第1の実施形態のものと同じである。第2の実施形態では、こののち、固有値解析部5cで、モデルの直線ばね13と回転ばね15の各ばね定数に対する係数行列の擬似逆行列を計算し(ステップ5)、特異値分解によって擬似逆行列の誤差成分を分離する(ステップ6)。つぎに、ばね定数算出部5dで、誤差成分を除去した擬似逆行列を用いて、最小二乗法によって直線ばね13と回転ばね15の各ばね定数を算出する(ステップ7)。各ばね定数を算出した後は第1の実施形態のものと同じであり、ばね定数変換部5eで、同定された直線ばね13と回転ばね15の各ばね定数をそれぞれ張力値と曲げ剛性値に換算して(ステップ8)、張力分布算出部5fで張力分布を算出し(ステップ9)、測定を終了する。 FIG. 4 shows the procedure of the second embodiment for measuring the tension distribution using the above-described tension distribution measuring apparatus. The steps up to step 4 for modeling the band 1 are the same as those in the first embodiment. In the second embodiment, thereafter, the eigenvalue analysis unit 5c calculates a pseudo inverse matrix of a coefficient matrix for each spring constant of the model linear spring 13 and the rotary spring 15 (step 5), and performs pseudo inverse by singular value decomposition. The error component of the matrix is separated (step 6). Next, the spring constant calculation unit 5d calculates the spring constants of the linear spring 13 and the rotary spring 15 by the least square method using the pseudo inverse matrix from which the error component has been removed (step 7). After calculating each spring constant, it is the same as that of the first embodiment, and the spring constant conversion unit 5e converts the spring constants of the identified linear spring 13 and rotary spring 15 to a tension value and a bending rigidity value, respectively. After conversion (step 8), the tension distribution calculation unit 5f calculates the tension distribution (step 9), and the measurement ends.
以下に、上述した第2の実施形態で帯状体1の張力分布を測定する方法を、具体的に説明する。ステップ1〜4およびステップ8〜9は第1の実施形態のものと同じであるので、ここではステップ5〜7についてのみ説明する。また、測定点1aおよびモデルの節点11の数は一般化してnとする。 Hereinafter, a method for measuring the tension distribution of the belt-like body 1 in the above-described second embodiment will be specifically described. Since steps 1 to 4 and steps 8 to 9 are the same as those in the first embodiment, only steps 5 to 7 will be described here. The number of measurement points 1a and model nodes 11 is generalized to n.
この実施形態では、(10)式の関係を利用して、計測および固有値解析の各々から得られる固有振動数および振動モードが一致する直線ばね13と回転ばね15の各ばね定数を計算する。使用する固有振動数と振動モードの次数は、各ばね定数の同定計算を行う上ではいくつでもよく、ここでは、(12)式におけるモード行列Φに、(17)式に示すように、1〜m次モードの列ベクトルφi(i=1〜m、m≦n)を使用する場合について述べる。
Φ=〔φ1 φ2 ・・・ φm〕 (17)
(12)式に(17)式を代入して書き直すと、モード毎に独立した自由度nのベクトル方程式が(18)式に示すように得られる。
ωi 2Mφi=KTφi+Kτφi (18)
(18)式の右辺第1項は、(19)式に示すように、既知の係数行列ΦT,iと、未知の直線ばね13のばね定数kiのベクトルkとの積にまとめることができる。
Φ = [φ 1 φ 2 ... Φ m ] (17)
When the equation (17) is substituted into the equation (12) and rewritten, a vector equation having n degrees of freedom independent for each mode is obtained as shown in the equation (18).
ω i 2 Mφ i = K T φ i + K τ φ i (18)
The first term on the right side of the equation (18) can be summarized into the product of the known coefficient matrix Φ T, i and the vector k of the spring constant k i of the unknown linear spring 13 as shown in the equation (19). it can.
(19)式と(20)式を(18)式に代入してモード毎のベクトル方程式を、未知ベクトルkとτについてまとめると、(21)式に示すように、n×m個の独立した方程式が得られる。
つぎに、振動モードと固有値の関係、および振動モードの直交性を利用した定式化を行う。(10)式に左側から転置行列ΦTを乗じると(23)式が得られる。
ΦT(KT+Kτ)Φ=ΦTMΦΩ2 (23)
(23)式の関係を利用して、計測および固有値解析の各々から得られる固有振動数および振動モードが一致する直線ばね13と回転ばね15の各ばね定数ki、τiを計算する。(23)式の両辺は対称行列であるから、上三角成分または下三角成分についてのm(m+1)/2個の独立した等式が(24)式のように得られる。
Φ T (K T + K τ ) Φ = Φ T MΦΩ 2 (23)
Using the relationship of the equation (23), the spring constants k i and τ i of the linear spring 13 and the rotary spring 15 that have the same natural frequency and vibration mode obtained from the measurement and eigenvalue analysis are calculated. Since both sides of equation (23) are symmetric matrices, m (m + 1) / 2 independent equations for the upper or lower triangular component are obtained as in equation (24).
(25)式と(26)式を(24)式に代入し、右辺の既知ベクトルをkΨとすると(27)式が得られる。
(28)式を最小二乗法で解けば直線ばね13と回転ばね15の各ばね定数ki、τiを求めることができる。ここで、(28)式の左辺における係数行列をA、未知ベクトルをx、右辺の既知ベクトルをbとおいて、(29)式のように表す。
Ax=b (29)
係数行列Aの擬似逆行列A†を用いて(29)式を書き直すと、(30)式と(31)式が得られる。
x=A†b (30)
A†=(ATA)−1AT (31)
(31)式で計算されるA†を用いて(30)式の未知ベクトルx、すなわち、各ばね定数ki、τiを算出することができる。
If the equation (28) is solved by the method of least squares, the spring constants k i and τ i of the linear spring 13 and the rotary spring 15 can be obtained. Here, the coefficient matrix on the left side of equation (28) is A, the unknown vector is x, and the known vector on the right side is b, and is expressed as equation (29).
Ax = b (29)
When the equation (29) is rewritten using the pseudo inverse matrix A † of the coefficient matrix A, the equations (30) and (31) are obtained.
x = A † b (30)
A † = (A T A) −1 A T (31)
Using A † calculated by the equation (31), the unknown vector x of the equation (30), that is, the spring constants k i and τ i can be calculated.
ところで、計算に使用するモード数が少ない場合や、帯状体1の幅方向分割数が大きい場合は、行列Aのランクが不足し、(30)式の解から求められる張力が実際の張力分布と一致しなくなることがある。そこで、特異値分解を利用して望ましい解を求める。係数行列Aは特異ベクトルを列ベクトルとする直行行列P、Qと特異値を対角成分に持つ対角行列Dを用いて(32)式のように分解できる。
A=PDQT (32)
対角行列Dを特異値の大きい部分行列Dsと特異値の小さい部分行列Dnに分けると、(31)式の擬似逆行列A†は(33)式のように表される。
A†=QsDs −1Ps T (33)
この(33)式で計算されるA†を(30)式に用いることにより、より良好な結果を得るように、未知ベクトルx、すなわち、各ばね定数ki、τiを算出することができる。
By the way, when the number of modes used for the calculation is small, or when the number of divisions in the width direction of the strip 1 is large, the rank of the matrix A is insufficient, and the tension obtained from the solution of Equation (30) is the actual tension distribution. May not match. Therefore, a desirable solution is obtained using singular value decomposition. The coefficient matrix A can be decomposed as shown in the equation (32) using an orthogonal matrix P, Q having a singular vector as a column vector and a diagonal matrix D having a singular value as a diagonal component.
A = PDQ T (32)
When the diagonal matrix D is divided into a submatrix D s with a large singular value and a submatrix D n with a small singular value, the pseudo inverse matrix A † of the equation (31) is expressed as the equation (33).
A † = Q s D s -1 P s T (33)
By using A † calculated by the equation (33) in the equation (30), the unknown vector x, that is, each spring constant k i , τ i can be calculated so as to obtain a better result. .
図5は、片伸びの不均一歪みがある帯状体1に対して、2次モードまで用いた(28)式の係数行列ΦTを特異値分解した結果の例を示す。この特異値分解結果より、Ds=diag(σ1,・・・σ18)、Dn=diag(σ19,σ20,・・・)=0とした(33)式の擬似逆行列A†を用いて算出した張力分布を図6に示す。図6には、特異値分解をせずに(31)式の擬似逆行列A†を用いて算出した張力分布と、3次元FEM解析によって求めた張力分布も併せて示す。特異値分解なしの張力分布が、片伸びの存在する幅端部で大きく変動しているのに対して、特異値分解ありの張力分布は、正解値とするFEM解析結果とよく一致している。このことにより、特異値分解によって誤差成分を除去することにより、一般的な擬似逆行列を用いる最小二乗法よりも精度よく張力分布を測定できることが分かる。 5, with respect to the band-like body 1 there is irregular distortion of the strip elongation, illustrating an example of a singular value decomposition as a result of the (28) equation of the coefficient matrix [Phi T using up to the second order mode. From this singular value decomposition result, pseudo-inverse matrix A of the equation (33) with D s = diag (σ 1 ,..., Σ 18 ) and D n = diag (σ 19 , σ 20 ,...) = 0. The tension distribution calculated using † is shown in FIG. FIG. 6 also shows the tension distribution calculated using the pseudo inverse matrix A † of Equation (31) without performing singular value decomposition and the tension distribution obtained by three-dimensional FEM analysis. While the tension distribution without singular value decomposition fluctuates greatly at the width end where the single elongation exists, the tension distribution with singular value decomposition agrees well with the FEM analysis result as the correct value. . Thus, it can be seen that by removing the error component by singular value decomposition, the tension distribution can be measured with higher accuracy than the least square method using a general pseudo inverse matrix.
実施例として、上述した第2の実施形態の張力測定装置を用いて、帯状体1としての板厚が1.0mmの薄鋼板と板厚が0.5mmのアルミニウム薄板とについて、不均一歪みが存在しないフラットな歪みパターンと、それぞれ中伸びと耳波の不均一歪みが一部顕在する歪みパターンの張力分布を測定した。いずれの場合も板幅は1000mm、支持ロール2a、2b間の距離Lは4500mmとし、長手方向に付与した総張力は、薄鋼板の場合は29400N、アルミニウム薄板の場合は4900Nとした。また、比較例として、不均一歪みが全て潜在化すると仮定し、幅方向の曲げ剛性を既知とした特願2010−274345で提案した張力測定装置を用いた張力分布の測定も行った。これらの実施例と比較例の張力分布の測定結果を、3次元FEM解析で張力分布を求めた解析結果と対比した。 As an example, using the tension measuring apparatus according to the second embodiment described above, non-uniform distortion occurs in a thin steel plate having a thickness of 1.0 mm and an aluminum thin plate having a thickness of 0.5 mm as the band-like body 1. The tension distribution of the flat strain pattern that does not exist and the strain pattern in which the non-uniform strain of the middle stretch and the ear wave are partially revealed was measured. In any case, the plate width was 1000 mm, the distance L between the support rolls 2a and 2b was 4500 mm, and the total tension applied in the longitudinal direction was 29400 N for thin steel plates and 4900 N for aluminum thin plates. As a comparative example, the tension distribution was also measured using the tension measuring device proposed in Japanese Patent Application No. 2010-274345 in which the bending stiffness in the width direction was known, assuming that all non-uniform strains were latent. The measurement results of the tension distributions in these examples and comparative examples were compared with the analysis results obtained for the tension distribution by three-dimensional FEM analysis.
図7(a)、(b)、(c)は、薄鋼板に対する張力分布の測定結果を示す。いずれの歪みパターンでも、不均一歪みの一部顕在による幅方向の曲げ剛性の変化を考慮した実施例の各張力分布が正解値とするFEM解析結果とよく一致しているのに対して、不均一歪みが全て潜在化すると仮定した比較例の各張力分布は、FEM解析結果と大きくずれるように張力が変動している。この結果より、本発明に係る張力測定装置は、不均一歪みが一部顕在しても帯状体1の張力分布を精度よく測定できることが分かる。 7A, 7B, and 7C show the measurement results of the tension distribution for the thin steel plate. In any strain pattern, each tension distribution in the example considering the change in the bending stiffness in the width direction due to the partial manifestation of non-uniform strain is in good agreement with the FEM analysis result as the correct value. In each tension distribution of the comparative example that is assumed that all the uniform strains are latent, the tension fluctuates so as to greatly deviate from the FEM analysis result. From this result, it can be seen that the tension measuring device according to the present invention can accurately measure the tension distribution of the belt-like body 1 even if some non-uniform strain is manifested.
図8(a)、(b)、(c)は、アルミニウム薄板に対する張力分布の測定結果を示す。この場合も、実施例の各張力分布は、比較例の各張力分布よりも正解値のFEM解析結果とよく一致している。ただし、比較例の各張力分布のFEM解析結果とのずれは、薄鋼板の場合よりも小さくなっている。これは、アルミニウムのヤング率が鋼よりも小さいことと、アルミニウム薄板の板厚が薄鋼板よりも薄いことのために、不均一歪みの一部顕在による幅方向曲げ剛性の変化が少ないためと思われる。 FIGS. 8A, 8B, and 8C show the measurement results of the tension distribution for the aluminum thin plate. In this case as well, each tension distribution in the example is in better agreement with the correct FEM analysis result than each tension distribution in the comparative example. However, the deviation from the FEM analysis result of each tension distribution of the comparative example is smaller than that of the thin steel plate. This is because the Young's modulus of aluminum is smaller than that of steel and the thickness of the aluminum thin plate is thinner than that of the thin steel plate. It is.
図9(a)、(b)、(c)および図10(a)、(b)、(c)は、それぞれ薄鋼板とアルミニウム薄板の場合について、板幅方向の曲げ剛性分布に対応する板幅方向の断面二次モーメント分布を、本発明に係る張力測定装置で算出した結果を示す。いずれの場合も、中延びの歪みパターンでは、不均一歪みが顕在する幅中央部で断面二次モーメント、すなわち曲げ剛性が増大し、耳波の歪みパターンでは、不均一歪みが顕在する幅両端部で曲げ剛性が増大している。このことより、幅方向曲げ剛性を既知の一定値とする従来の張力測定装置では、不均一歪みが顕在する帯状体の張力分布の測定精度に限界があることが分かる。なお、アルミニウム薄板の場合は、各歪みパターンでの断面二次モーメントの増大量が薄鋼板の場合よりも1オーダー小さくなっており、図8において、比較例の張力分布とFEM解析結果とのずれが比較的小さかったことを裏付けている。 9 (a), (b), (c) and FIGS. 10 (a), (b), (c) are the plates corresponding to the bending stiffness distribution in the plate width direction for thin steel plates and aluminum thin plates, respectively. The result of having calculated the cross-sectional secondary moment distribution of the width direction with the tension | tensile_strength measuring apparatus which concerns on this invention is shown. In either case, in the middle strain pattern, the cross-sectional secondary moment, that is, the bending rigidity, increases at the center of the width where the non-uniform strain appears, and in the ear wave strain pattern, both ends of the width where the non-uniform strain appears. The bending rigidity has increased. From this, it can be seen that in the conventional tension measuring apparatus in which the bending stiffness in the width direction is a known constant value, there is a limit to the measurement accuracy of the tension distribution of the belt-like body in which the non-uniform strain appears. In the case of an aluminum thin plate, the amount of increase in the secondary moment of section in each strain pattern is one order of magnitude smaller than that in the case of a thin steel plate. In FIG. 8, the difference between the tension distribution of the comparative example and the FEM analysis results. That it was relatively small.
1 帯状体
1a 測定点
2a、2b 支持ロール
3 振動荷重負荷装置
4 変位計
5 演算装置
5a 振動特性算出部
5b モデル化部
5c 固有値解析部
5d ばね定数算出部
5e ばね定数換算部
5f 張力分布算出部
11 節点
12 固定面
13 直線ばね
14 リンク
15 回転ばね
DESCRIPTION OF SYMBOLS 1 Band 1a Measurement point 2a, 2b Support roll 3 Vibration load application apparatus 4 Displacement meter 5 Arithmetic apparatus 5a Vibration characteristic calculation part 5b Modeling part 5c Eigenvalue analysis part 5d Spring constant calculation part 5e Spring constant conversion part 5f Tension distribution calculation part 11 Node 12 Fixed surface 13 Linear spring 14 Link 15 Rotating spring
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