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JP5556582B2 - Waste heat recovery system - Google Patents
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JP5556582B2 - Waste heat recovery system - Google Patents

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JP5556582B2
JP5556582B2 JP2010237763A JP2010237763A JP5556582B2 JP 5556582 B2 JP5556582 B2 JP 5556582B2 JP 2010237763 A JP2010237763 A JP 2010237763A JP 2010237763 A JP2010237763 A JP 2010237763A JP 5556582 B2 JP5556582 B2 JP 5556582B2
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heat recovery
temperature
exhaust heat
cooling water
exhaust
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JP2012087763A (en
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毅 林
哲嗣 浮田
泰治 房田
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Mitsubishi Motors Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T10/12Improving ICE efficiencies

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Description

本発明は、エンジンの排気の熱を冷媒を介して回収する排熱回収器の排熱回収システムに関する。   The present invention relates to an exhaust heat recovery system for an exhaust heat recovery unit that recovers heat of engine exhaust via a refrigerant.

自動車用エンジンの冷却水系統内に、エンジンの排気の熱(以下、排熱という)を回収する排熱回収器を備え、この排熱をエンジンの暖機促進や車室内の暖房等に利用する技術が知られている(例えば、特許文献1参照)。この排熱回収器は、エンジンの排気管の途中に配設されるとともに、内部に冷却水を流通させる流路を備えている。エンジンの冷却水は、排熱回収器の内部を流通する際に、エンジンの排気との間で熱交換されることにより排熱を回収する。   An exhaust heat recovery device that recovers engine exhaust heat (hereinafter referred to as exhaust heat) is provided in the cooling water system of an automobile engine, and this exhaust heat is used for promoting warm-up of the engine, heating the passenger compartment, and the like. A technique is known (see, for example, Patent Document 1). The exhaust heat recovery device is disposed in the middle of the exhaust pipe of the engine and includes a flow path through which cooling water flows. When the engine cooling water flows through the exhaust heat recovery unit, the engine cooling water recovers the exhaust heat by exchanging heat with the engine exhaust.

ここで、例えば、エンジンの冷間始動時に、エンジンの暖機運転を早期に完了させるための排熱回収システムの一例を図5に示す。図5に示すように、エンジン1の冷却水の流路10上には、排熱回収器2、ラジエータ4、オイルウォーマ7及びウォータポンプ8が設けられている。また、冷却水をラジエータ4に流通させるか否かを切り替える冷却切替弁5が冷却水の流路10の合流点に設けられ、排熱回収を行うか否かを切り替える排熱回収切替弁3′が排気管20の合流点に設けられている。   Here, for example, FIG. 5 shows an example of an exhaust heat recovery system for completing the warm-up operation of the engine at an early stage when the engine is cold-started. As shown in FIG. 5, an exhaust heat recovery device 2, a radiator 4, an oil warmer 7, and a water pump 8 are provided on the cooling water flow path 10 of the engine 1. In addition, a cooling switching valve 5 for switching whether or not to flow the cooling water to the radiator 4 is provided at the junction of the cooling water flow path 10, and the exhaust heat recovery switching valve 3 ′ for switching whether or not to perform exhaust heat recovery. Is provided at the junction of the exhaust pipe 20.

冷却切替弁5は、冷却水の温度に応じて開閉動作することで、冷却水の流通する流路10を変更する。具体的には、冷却切替弁5は、冷却水の温度が比較的低温の場合(例えば、エンジン1の冷間始動時)に閉弁して、冷却水をラジエータ4に流通させないようにし、エンジン1とラジエータ4との間での冷却水の循環を停止させる。これにより、エンジン1が速やかに暖機される。そして、冷却水の温度が冷却切替弁5の開弁温度T0に達すると、冷却切替弁5が開弁して、エンジン1とラジエータ4との間で冷却水を循環させる。これにより、ラジエータ4で冷却された冷却水がエンジン1に供給されるため、暖機後のエンジン1が高温になっても適温に冷却される。 The cooling switching valve 5 changes the flow path 10 through which the cooling water flows by opening and closing according to the temperature of the cooling water. Specifically, the cooling switching valve 5 is closed when the temperature of the cooling water is relatively low (for example, when the engine 1 is cold-started) so that the cooling water does not flow to the radiator 4. The circulation of the cooling water between 1 and the radiator 4 is stopped. As a result, the engine 1 is quickly warmed up. When the temperature of the cooling water reaches the valve opening temperature T 0 of the cooling switching valve 5, the cooling switching valve 5 is opened and the cooling water is circulated between the engine 1 and the radiator 4. Thereby, since the cooling water cooled with the radiator 4 is supplied to the engine 1, even if the engine 1 after warming-up becomes high temperature, it cools to appropriate temperature.

排熱回収切替弁3′は、排熱回収器2の冷却水上流側に設けられ、排熱回収器2に流入する冷却水の温度に応じて、排気を流通させる排気管20の経路を変更する。これについて、図6を加えて説明する。図6は、冷却水の温度に対する排熱回収切替弁3′の切り替えを示す図である。図6に示すように、排熱回収切替弁3′は、冷却水の温度が比較的低温の場合に開弁し、排気を排熱回収器2に流通させるように経路を切り替えて排熱回収を行う。これにより、冷却水が加熱され、エンジン1の暖機がより一層促進される。そして、冷却水の温度が排熱回収切替弁3′の閉弁温度T1′に達すると、排熱回収切替弁3′は閉弁して、排気を排熱回収器2に流通させないように経路を切り替え、排熱回収を停止する。これにより、冷却水が必要以上に昇温されることを防ぐ。 The exhaust heat recovery switching valve 3 ′ is provided on the upstream side of the cooling water of the exhaust heat recovery device 2, and changes the route of the exhaust pipe 20 through which the exhaust flows according to the temperature of the cooling water flowing into the exhaust heat recovery device 2. To do. This will be described with reference to FIG. FIG. 6 is a diagram illustrating switching of the exhaust heat recovery switching valve 3 ′ with respect to the temperature of the cooling water. As shown in FIG. 6, the exhaust heat recovery switching valve 3 ′ is opened when the temperature of the cooling water is relatively low, and the exhaust heat recovery is performed by switching the path so that the exhaust flows to the exhaust heat recovery device 2. I do. Thereby, cooling water is heated and warming up of the engine 1 is further promoted. When the temperature of the cooling water reaches the closing temperature T 1 ′ of the exhaust heat recovery switching valve 3 ′, the exhaust heat recovery switching valve 3 ′ is closed so that the exhaust gas does not flow to the exhaust heat recovery device 2. Switch the path and stop the exhaust heat recovery. This prevents the cooling water from being heated more than necessary.

なお、この排熱回収切替弁3′の閉弁温度T1′は、上記の冷却切替弁5の開弁温度T0よりも低く設定され、ラジエータ4による冷却水の冷却を開始する前に排熱回収器2による排熱回収を停止する構成となっている。また、排熱回収を停止させた後、エンジン1の運転状態や気候等の影響により、冷却水の温度が排熱回収切替弁3′の開弁温度T2まで低下した場合は、排熱回収切替弁3′を再び開弁して排熱回収を行う。 Note that the closing temperature T 1 ′ of the exhaust heat recovery switching valve 3 ′ is set lower than the opening temperature T 0 of the cooling switching valve 5, and before the cooling water is started to be cooled by the radiator 4. The exhaust heat recovery by the heat recovery device 2 is stopped. Further, after exhaust heat recovery is stopped, if the temperature of the cooling water decreases to the opening temperature T 2 of the exhaust heat recovery switching valve 3 ′ due to the operating state of the engine 1 or the climate, the exhaust heat recovery is performed. The switching valve 3 'is opened again to recover the exhaust heat.

特開2010−19216号公報JP 2010-19216 A

しかしながら、上記のような排熱回収システムの場合、排熱回収を行うか否かを切り替える排熱回収切替弁3′が、排熱回収器2の冷却水上流側に設けられているため、排熱回収切替弁3′は、排熱回収器2を通過する前の冷却水の温度に応じて開閉動作を行う。そのため、排熱回収器2の直下流において、冷却水の温度が必要以上に昇温されて冷却水の許容温度を超えていても、それを検知することができない。   However, in the case of the exhaust heat recovery system as described above, the exhaust heat recovery switching valve 3 ′ for switching whether or not to perform exhaust heat recovery is provided on the upstream side of the cooling water of the exhaust heat recovery device 2. The heat recovery switching valve 3 ′ opens and closes according to the temperature of the cooling water before passing through the exhaust heat recovery device 2. Therefore, even if the temperature of the cooling water is raised more than necessary and exceeds the allowable temperature of the cooling water immediately downstream of the exhaust heat recovery unit 2, it cannot be detected.

また、上記のような排熱回収システムにおいて、例えば、図5に示すように、排熱回収器2の下流側に排熱回収器2を通過して昇温された冷却水を利用してエンジンオイルやトランスミッションオイルを加熱するオイルウォーマ7が配設される場合がある。
エンジンオイルやトランスミッションオイルは、低温時には粘度が高く、フリクションが大きいため燃費の悪化要因となっている。オイルウォーマ7は、冷態始動時のように、エンジンオイルやトランスミッションオイルの油温が低い時に、これらオイルを加熱して早期に昇温することで、フリクションロスを低減して燃費の改善を図ることを目的としている。
Further, in the exhaust heat recovery system as described above, for example, as shown in FIG. 5, the engine is used by using the cooling water heated through the exhaust heat recovery device 2 on the downstream side of the exhaust heat recovery device 2. An oil warmer 7 that heats oil or transmission oil may be provided.
Engine oil and transmission oil are high in viscosity at low temperatures and have large friction, which is a cause of deterioration in fuel consumption. The oil warmer 7 heats these oils when the oil temperature of the engine oil or transmission oil is low, such as during cold start, and thereby raises the temperature early, thereby reducing friction loss and improving fuel efficiency. The purpose is that.

しかしながら、システムの構成上、冷却水がエンジン1や排熱回収器2によって加熱されて昇温されやすい状況にあるのに対して、エンジンオイルやトランスミッションオイルは、昇温された冷却水を介して加熱されるため、冷却水に比べて昇温されるのが遅く(温度上昇が緩やかである)、十分に暖められるまでに時間がかかっていた。
それゆえ、上記の排熱回収システムのように、排熱回収切替弁3′の閉弁温度T1′を冷却切替弁5の開弁温度T0よりも低く設定していると、オイルウォーマ7によるオイル類の昇温が完了する前に排熱回収が停止されてしまうことがある。つまり、エンジンの暖機が完了してもオイル類が十分に昇温されていない場合がある。
However, while the cooling water is heated by the engine 1 and the exhaust heat recovery device 2 and is easily heated due to the system configuration, the engine oil and the transmission oil are passed through the heated cooling water. Since it was heated, the temperature was raised slowly compared to the cooling water (the temperature rise was gradual), and it took time to be sufficiently warmed.
Therefore, if the closing temperature T 1 ′ of the exhaust heat recovery switching valve 3 ′ is set lower than the opening temperature T 0 of the cooling switching valve 5 as in the above-described exhaust heat recovery system, the oil warmer 7 The exhaust heat recovery may be stopped before the temperature rise of the oil is completed. In other words, there are cases where the oils are not sufficiently heated even when the engine is warmed up.

本件はこのような課題に鑑み案出されたもので、冷却水の温度を適切に制御しつつ、排熱回収器による排熱回収時間を十分確保することによりオイルウォーマでのオイル類の加熱時間を十分確保できるようにした、排熱回収システムを提供することを目的の一つとする。
なお、この目的に限らず、後述する発明を実施するための形態に示す各構成により導かれる作用効果であって、従来の技術によっては得られない作用効果を奏することも本件の他の目的として位置づけることができる。
This case has been devised in view of such problems, and the heating time of oils in the oil warmer is ensured by adequately controlling the temperature of the cooling water and ensuring sufficient exhaust heat recovery time by the exhaust heat recovery device. One of the objectives is to provide an exhaust heat recovery system that can secure sufficient energy consumption.
The present invention is not limited to this purpose, and is a function and effect derived from each configuration shown in the embodiments for carrying out the invention described later, and other effects of the present invention are to obtain a function and effect that cannot be obtained by conventional techniques. Can be positioned.

(1)ここで開示する排熱回収システムは、車両に搭載されるエンジンの冷却水流路が、第一循環流路と第二循環流路とに分岐した並列流路に構成され、前記エンジンの冷却水が前記第一循環流路と前記第二循環流路とを共に流れ、前記第一循環流路には、前記冷却水と前記エンジンの排気との間で熱交換を行うことで前記冷却水を加熱する排熱回収器と、前記排熱回収器の前記冷却水下流側に設けられ、前記冷却水と熱交換を行うことでオイルを加熱するオイルウォーマとが設けられ前記第二循環流路は、前記冷却水を冷却するラジエータが介装された冷却流路と該冷却流路をバイパスするバイパス流路とにさらに分岐して設けられた排熱回収システムであって、前記排気の前記排熱回収器への流入状態と前記排熱回収器を通過した直後の冷却水の温度とに応じて、前記排気の前記排熱回収器への流入を遮断する第一切替弁と、前記エンジンを通過した前記冷却水の前記第二循環流路での温度が所定の開弁温度(T0)よりも低いときに、前記冷却水の前記ラジエータへの流入を遮断する第二切替弁とを備える。
また、前記第一切替弁が、前記排気の前記排熱回収器への流入時、且つ、前記排熱回収器を通過した直後の前記冷却水の温度が前記開弁温度(T0)よりも高く、且つ、前記冷却水の許容温度(TMAX)よりも低く設定された第一温度(T1)以上である場合に、前記排気の前記排熱回収器への流入を遮断する。
(1) In the exhaust heat recovery system disclosed herein, a cooling water flow path of an engine mounted on a vehicle is configured as a parallel flow path branched into a first circulation flow path and a second circulation flow path . Cooling water flows through the first circulation flow path and the second circulation flow path, and heat is exchanged between the cooling water and the engine exhaust in the first circulation flow path. an exhaust heat recovery unit for heating water, is provided in the cooling water downstream of the exhaust heat recovery unit, and an oil warmer for heating the oil is provided by performing said cooling water heat exchanger, the second circulation The flow path is an exhaust heat recovery system that is further branched into a cooling flow path in which a radiator for cooling the cooling water is interposed and a bypass flow path that bypasses the cooling flow path . Immediately after passing through the exhaust heat recovery device and the inflow state to the exhaust heat recovery device Depending on the temperature of the coolant, a first switching valve to shut off the flow to the exhaust heat recovery unit of the exhaust temperature in the second circulation channel of the cooling water passing through the engine is in a predetermined A second switching valve that shuts off the inflow of the cooling water to the radiator when the valve opening temperature (T 0 ) is lower.
Further, the temperature of the cooling water when the first switching valve flows into the exhaust heat recovery device and immediately after passing through the exhaust heat recovery device is higher than the valve opening temperature (T 0 ). When the temperature is higher than the first temperature (T 1 ) set higher than the allowable temperature (T MAX ) of the cooling water, the flow of the exhaust into the exhaust heat recovery device is blocked.

(2)前記第一切替弁が、前記排気の前記排熱回収器への流入遮断時、且つ、前記排熱回収器を通過した直後の前記冷却水の温度が前記開弁温度(T0)よりも低い第二温度(T2)未満である場合に、前記排気を前記排熱回収器に流入させることが好ましい。
(3)前記ラジエータを冷却する冷却ファンをさらに備え、前記第一温度(T1)が、前記冷却ファンの稼働が開始される前記冷却水の前記冷却流路での温度である冷却ファン稼働温度(TFAN)よりも低い温度であることが好ましい。
(2) The temperature of the cooling water when the first switching valve shuts off the inflow of the exhaust gas to the exhaust heat recovery device and immediately after passing through the exhaust heat recovery device is the valve opening temperature (T 0 ). When the temperature is lower than the lower second temperature (T 2 ), the exhaust gas is preferably allowed to flow into the exhaust heat recovery device.
(3) A cooling fan operating temperature that further includes a cooling fan that cools the radiator, and wherein the first temperature (T 1 ) is a temperature in the cooling channel of the cooling water at which the operation of the cooling fan is started. The temperature is preferably lower than (T FAN ).

(4)前記排気が流通する排気管備え、前記排熱回収器及び前記第一切替弁が、いずれも、前記第一循環流路及び前記排気管上に介装され、前記第一切替弁が前記排熱回収器の冷却水下流側に設けられ、前記第二切替弁が、前記第二循環流路上に介装されていることが好ましい。 (4) comprising a front Symbol exhaust pipe exhaust flows, the exhaust heat recovery unit and the first switching valve are both being disposed in the first circulation channel and the upper exhaust pipe, the first switching valve provided in the cooling water downstream of the exhaust heat recovery unit, before Symbol second switching valve, which is preferably disposed before Symbol second circulation channel.

開示の排熱回収システムによれば、排熱回収器を通過した直後の冷却水の温度がラジエータへの冷却水の流入を遮断する第二切換弁の開弁温度(T0)よりも高い第一温度(T1)以上となった場合に、排熱回収器への排気の流入を遮断するようにしたので、ラジエータに冷却水が流入されてからも排熱回収器を通過した直後の冷却水の温度が第一温度(T1)以上となるまでは、排熱回収を継続することができる。 According to the disclosed exhaust heat recovery system, the temperature of the cooling water immediately after passing through the exhaust heat recovery device is higher than the opening temperature (T 0 ) of the second switching valve that blocks the cooling water from flowing into the radiator. Since the inflow of exhaust gas to the exhaust heat recovery unit is cut off when the temperature exceeds one temperature (T 1 ), the cooling immediately after passing through the exhaust heat recovery unit even after the cooling water has flowed into the radiator The exhaust heat recovery can be continued until the water temperature becomes equal to or higher than the first temperature (T 1 ).

すなわち、エンジンの暖が終了してからもしばらく排熱回収を継続することができ、従来のものよりも排気の排熱回収器への流入時間を長く確保できる。したがって、排熱回収器の冷却水下流側に設けられたオイルウォーマに、開弁温度(T0)よりも高い温度の冷却水を供給することができるので、オイルをより早く昇温させることができる。これにより、オイル類の温度が低く粘度が高いことにより生じるフリクションロスを低減でき、燃費を改善することができる。 In other words, can be continued for a while waste heat recovery from the end of warm-up of the engine, it can ensure a long inflow time to exhaust heat recovery device exhaust than the conventional. Therefore, since the cooling water having a temperature higher than the valve opening temperature (T 0 ) can be supplied to the oil warmer provided on the downstream side of the cooling water of the exhaust heat recovery device, the temperature of the oil can be raised more quickly. it can. Thereby, the friction loss caused by the low temperature and high viscosity of the oils can be reduced, and the fuel consumption can be improved.

また、排熱回収器を通過した直後の冷却水の温度に応じて排気の排熱回収器への流入を制御しており、かつ第一切替弁が遮断される第一温度(T1)を冷却水の許容温度(TMAX)よりも低く設定しているので、排熱回収器により冷却水が過度に昇温されることがなく、適切に冷却水の温度を制御することができる。このため、排熱回収器への排気の流入時間が長くなるよう設定したとしても、冷却水の温度が許容温度(TMAX)を超えることを確実に抑制することができる。 Further, the first temperature (T 1 ) at which the inflow of exhaust gas to the exhaust heat recovery device is controlled according to the temperature of the cooling water immediately after passing through the exhaust heat recovery device and the first switching valve is shut off. Since the temperature is set lower than the allowable temperature (T MAX ) of the cooling water, the temperature of the cooling water can be appropriately controlled without excessively increasing the temperature of the cooling water by the exhaust heat recovery device. For this reason, even if it sets so that the inflow time of exhaust_gas | exhaustion to an exhaust heat recovery device may become long, it can suppress reliably that the temperature of a cooling water exceeds allowable temperature ( TMAX ).

また、第一切替弁が、排気の排熱回収器への流入遮断時、且つ、排熱回収器を通過した直後の冷却水の温度が第二切替弁の開弁温度(T0)よりも低い第二温度(T2)未満であるときに排熱回収器へ排気を流入させるようにすることで、外気温の低下や暖房要求の上昇により冷却水の温度が低下しすぎた場合にのみ、排熱回収を再開するようにしているので、暖機完了後の不要な排熱回収を抑制することができる。 In addition, when the first switching valve shuts off the inflow of exhaust gas to the exhaust heat recovery device and the temperature of the cooling water immediately after passing through the exhaust heat recovery device is higher than the opening temperature (T 0 ) of the second switching valve. Only when the temperature of the cooling water has decreased too much due to a decrease in the outside air temperature or an increase in heating requirements by allowing the exhaust gas to flow into the exhaust heat recovery unit when the temperature is lower than the low second temperature (T 2 ). Since the exhaust heat recovery is resumed, unnecessary exhaust heat recovery after completion of warm-up can be suppressed.

また、第一温度(T1)が、冷却ファンの稼働温度(TFAN)よりも低く設定されている場合、冷却ファンの稼働温度まで冷却水が昇温される前に、第一切替弁により排気管の経路を排熱回収を行わない経路に切り替えられるため、冷却ファンの稼働率上昇を防ぐことができる。 Further, when the first temperature (T 1 ) is set lower than the operating temperature (T FAN ) of the cooling fan, before the cooling water is raised to the operating temperature of the cooling fan, the first switching valve Since the route of the exhaust pipe can be switched to a route that does not perform exhaust heat recovery, it is possible to prevent the operating rate of the cooling fan from increasing.

一実施形態にかかる排熱回収システムの全体概略構成図である。1 is an overall schematic configuration diagram of an exhaust heat recovery system according to an embodiment. 一実施形態にかかる排熱回収システムにおける排熱回収切替弁の冷却水温度に対する開閉動作を示す図である。It is a figure which shows the opening / closing operation | movement with respect to the cooling water temperature of the exhaust heat recovery switching valve in the exhaust heat recovery system concerning one Embodiment. 一実施形態にかかる排熱回収システムを実施したときの、冷却水の温度変化を示す図である。It is a figure which shows the temperature change of a cooling water when the exhaust heat recovery system concerning one Embodiment is implemented. 一実施形態にかかる排熱回収システムの効果を説明する図である。It is a figure explaining the effect of the exhaust heat recovery system concerning one embodiment. 従来の課題を説明するための排熱回収システムの全体概略構成図である。It is a whole schematic block diagram of the waste heat recovery system for demonstrating the conventional subject. 従来の課題を説明するための排熱回収システムにおける排熱回収切替弁の冷却水温度に対する開閉動作を示す図である。It is a figure which shows the opening / closing operation | movement with respect to the cooling water temperature of the exhaust heat recovery switching valve in the exhaust heat recovery system for demonstrating the conventional subject.

[1.構成]
以下、図面により実施の形態について説明する。なお、以下に示す実施形態はあくまでも例示に過ぎず、以下の実施形態で明示しない種々の変形や技術の適用を排除する意図はない。
本実施形態にかかる排熱回収システムは、エンジンの始動時だけでなく、エンジンを停止してから十分時間が経過し、冷却水の温度が十分低温になっている状態でエンジンを再始動する場合や、冬場で気温が特に低い地域において信号待ちや人待ち等でアイドリング運転をする場合等、冷却水の温度が低く、排熱回収により早期に冷却水の温度を昇温し、エンジンの暖機を早期に完了させたい場合に適用することが可能である。なお、ここでは、エンジンの冷間始動時に排熱回収システムを適用した例で説明する。また、背景技術で説明したものと対応する機器については、背景技術と同一の符号を付す。
[1. Constitution]
Hereinafter, embodiments will be described with reference to the drawings. Note that the embodiment described below is merely an example, and there is no intention to exclude various modifications and technical applications that are not explicitly described in the following embodiment.
The exhaust heat recovery system according to the present embodiment is not only when the engine is started, but when a sufficient time has passed since the engine was stopped and the engine is restarted in a state where the temperature of the cooling water is sufficiently low. Also, when idling is performed by waiting for traffic lights or waiting in areas where the temperature is particularly low in winter, the temperature of the cooling water is low, and the temperature of the cooling water is raised quickly by exhaust heat recovery, so that the engine warms up. It is possible to apply it when it is desired to complete the process early. Here, an example in which the exhaust heat recovery system is applied at the time of cold start of the engine will be described. Moreover, about the apparatus corresponding to what was demonstrated by background art, the code | symbol same as background art is attached | subjected.

図1に示すように、エンジン1の冷却水の流路10上には、排熱回収器2、排熱回収切替弁(第一切替弁)3、ラジエータ4、冷却切替弁(第二切替弁)5、オイルウォーマ7及びウォータポンプ8が設けられている。排熱回収器2は、エンジン1の冷却水とエンジン1の排気との間で熱交換を行うことで冷却水を加熱する機器であり、ラジエータ4は、エンジン1の冷却水を冷却する機器である。   As shown in FIG. 1, an exhaust heat recovery device 2, an exhaust heat recovery switching valve (first switching valve) 3, a radiator 4, a cooling switching valve (second switching valve) are disposed on a cooling water flow path 10 of the engine 1. 5) An oil warmer 7 and a water pump 8 are provided. The exhaust heat recovery device 2 is a device that heats the cooling water by exchanging heat between the cooling water of the engine 1 and the exhaust of the engine 1, and the radiator 4 is a device that cools the cooling water of the engine 1. is there.

エンジン1には、エンジン1を駆動源とするウォータポンプ8により冷却水が送給される。この冷却水は、図示しないシリンダブロック及びシリンダヘッド内の流路を通過し、流路10を循環してウォータポンプ8へ還流する。流路10は、分岐点15において第一循環流路11と第二循環流路12とに分岐しており、第一循環流路11及び第二循環流路12は並列流路に構成されている。また、第二循環流路12は、さらに分岐点16において冷却流路12aとバイパス流路12bとに分岐し、これらも並列流路に構成されている。   Cooling water is supplied to the engine 1 by a water pump 8 using the engine 1 as a drive source. This cooling water passes through a flow path in a cylinder block and a cylinder head (not shown), circulates through the flow path 10, and returns to the water pump 8. The flow path 10 is branched into a first circulation flow path 11 and a second circulation flow path 12 at a branch point 15, and the first circulation flow path 11 and the second circulation flow path 12 are configured as parallel flow paths. Yes. Further, the second circulation flow path 12 further branches into a cooling flow path 12a and a bypass flow path 12b at a branch point 16, and these are also configured as parallel flow paths.

第一循環流路11上には、冷却水上流側から排熱回収器2、排熱回収切替弁3及びオイルウォーマ7がこの順に設けられている。第一循環流路11を循環した冷却水は、合流点17において第二循環流路12と合流し、ウォータポンプ8の吸入側へ還流する。また、第二循環流路12の冷却流路12a上にはラジエータ4が介装され、バイパス流路12b上には何も設けられていない。冷却流路12aは、ラジエータ4の下流側にある合流点18においてバイパス流路12bと合流し、さらに下流側の合流点17において第一循環流路11と合流している。第二循環流路12の合流点18には、冷却切替弁5が介装されている。   On the 1st circulation channel 11, the exhaust heat recovery device 2, the exhaust heat recovery switching valve 3, and the oil warmer 7 are provided in this order from the cooling water upstream side. The cooling water circulated through the first circulation channel 11 merges with the second circulation channel 12 at the junction 17 and returns to the suction side of the water pump 8. Moreover, the radiator 4 is interposed on the cooling flow path 12a of the second circulation flow path 12, and nothing is provided on the bypass flow path 12b. The cooling flow path 12a merges with the bypass flow path 12b at the merge point 18 on the downstream side of the radiator 4, and further merges with the first circulation flow path 11 at the merge point 17 on the downstream side. A cooling switching valve 5 is interposed at the junction 18 of the second circulation channel 12.

排熱回収器2は、第一循環流路11及びエンジン1の排気管20上に介装されている。すなわち、排熱回収器2の中に第一循環流路11及び排気管20が導入されている。排熱回収器2は、エンジン1の排気が排気管20を通って排熱回収器2を通過する際に、第一循環流路11を通って排熱回収器2を流通する冷却水との間で熱交換を行い、冷却水により排熱を回収する。つまり、排気により冷却水を加熱している。   The exhaust heat recovery device 2 is interposed on the first circulation channel 11 and the exhaust pipe 20 of the engine 1. That is, the first circulation flow path 11 and the exhaust pipe 20 are introduced into the exhaust heat recovery device 2. When the exhaust of the engine 1 passes through the exhaust heat pipe 2 through the exhaust pipe 20, the exhaust heat recovery device 2 is connected to the cooling water flowing through the exhaust heat recovery device 2 through the first circulation passage 11. Heat is exchanged between them, and the exhaust heat is recovered with cooling water. That is, the cooling water is heated by exhaust.

排気管20は、排熱回収器2の排気上流側にある分岐点21において、排熱回収器2を通過する経路(以下、排熱回収経路という)20aと、排熱回収器2をバイパスする経路(以下、バイパス経路という)20bとに分岐して設けられている。排熱回収切替弁3は、排気管20の分岐点21上に介装されている。なお、この排熱回収経路20aとバイパス経路20bは、排熱回収器2の排気下流側で合流する。   The exhaust pipe 20 bypasses the exhaust heat recovery unit 2 at a branch point 21 on the exhaust upstream side of the exhaust heat recovery unit 2 and a path that passes through the exhaust heat recovery unit 2 (hereinafter referred to as an exhaust heat recovery path) 20a. It is branched into a route (hereinafter referred to as a bypass route) 20b. The exhaust heat recovery switching valve 3 is interposed on the branch point 21 of the exhaust pipe 20. The exhaust heat recovery path 20a and the bypass path 20b merge on the exhaust downstream side of the exhaust heat recovery unit 2.

排熱回収切替弁3は、エンジン1の排気の排熱回収器2への流入状態と排熱回収器2を通過した直後の冷却水の温度とに応じて、排気の排熱回収器2への流入を遮断する、すなわち、排気の流通する経路を排熱回収経路20aとバイパス経路20bとに切り替える弁であり、ここでは開閉式の弁で構成されている。
排熱回収切替弁3は、開弁時に排熱回収経路20aを開通させ、バイパス経路20bを閉鎖することで、排熱回収経路20aに排気を流通させて排熱回収器2へ排気を流入させる。他方、排熱回収切替弁3は、閉弁時にバイパス経路20bを開通させ、排熱回収経路20aを閉鎖することで、バイパス経路20bに排気を流通させて排熱回収器2への排気の流入を遮断する。つまり、排熱回収切替弁3が開弁されていると排熱回収器2での排熱回収が実施され、排熱回収切替弁3が閉弁されると排熱回収が停止される。なお、ここでは、冷却水の温度は、排熱回収器切替弁3の構成の一部として設けられた図示しない温度センサにより取得する。
The exhaust heat recovery switching valve 3 is connected to the exhaust heat recovery unit 2 in accordance with the inflow state of the exhaust gas from the engine 1 to the exhaust heat recovery unit 2 and the temperature of the cooling water immediately after passing through the exhaust heat recovery unit 2. Is a valve that switches the path through which the exhaust gas flows to the exhaust heat recovery path 20a and the bypass path 20b, and is configured as an open / close valve here.
The exhaust heat recovery switching valve 3 opens the exhaust heat recovery path 20a when the valve is opened, and closes the bypass path 20b so that the exhaust gas flows through the exhaust heat recovery path 20a and flows into the exhaust heat recovery unit 2. . On the other hand, the exhaust heat recovery switching valve 3 opens the bypass path 20b when the valve is closed and closes the exhaust heat recovery path 20a so that the exhaust flows through the bypass path 20b and flows into the exhaust heat recovery unit 2. Shut off. That is, when the exhaust heat recovery switching valve 3 is opened, the exhaust heat recovery is performed by the exhaust heat recovery device 2, and when the exhaust heat recovery switching valve 3 is closed, the exhaust heat recovery is stopped. Here, the temperature of the cooling water is acquired by a temperature sensor (not shown) provided as a part of the configuration of the exhaust heat recovery device switching valve 3.

排熱回収切替弁3は、図2に示すように、エンジン1の冷間始動時は冷却水の温度が比較的低温のため開弁し、排熱回収経路20aにのみ排気を流通させて排熱回収器2へ排気を流入させる。このとき、排熱回収器2を通過した直後の冷却水の温度が、排熱回収切替弁3の閉弁温度(第一温度)T1に達すると、排熱回収切替弁3は閉弁し、バイパス経路20bに排気を流通させて排熱回収器2への排気の流入を遮断し、排熱回収を停止する。この排熱回収切替弁3の閉弁温度T1は、冷却水の許容温度TMAXよりも低く、後述の冷却切替弁5の開弁温度(開弁温度)T0よりも高く設定される。なお、閉弁温度T1は、後述する冷却ファン稼働温度TFANよりも低く設定されるのが好ましい。 As shown in FIG. 2, the exhaust heat recovery switching valve 3 is opened when the engine 1 is cold started because the temperature of the cooling water is relatively low, and exhaust gas is circulated only through the exhaust heat recovery path 20a. Exhaust gas is allowed to flow into the heat recovery unit 2. At this time, when the temperature of the cooling water immediately after passing through the exhaust heat recovery unit 2 reaches the valve closing temperature (first temperature) T 1 of the exhaust heat recovery switching valve 3, the exhaust heat recovery switching valve 3 is closed. Then, the exhaust gas is circulated through the bypass path 20b to block the inflow of the exhaust gas to the exhaust heat recovery unit 2, and the exhaust heat recovery is stopped. The valve closing temperature T 1 of the exhaust heat recovery switching valve 3 is set to be lower than the allowable cooling water temperature T MAX and higher than the valve opening temperature (valve opening temperature) T 0 of the cooling switching valve 5 described later. The valve closing temperature T 1 is preferably set lower than a cooling fan operating temperature T FAN described later.

また、排熱回収切替弁3は、排気の排熱回収器2への流入が遮断されている時に、排熱回収器2を通過した直後の冷却水の温度が、冷却切替弁5の開弁温度T0よりも低く設定される開弁温度(第二温度)T2未満になると、排熱回収器2へ排気を流入させる。すなわち、排熱回収器2を通過した冷却水の温度が閉弁温度T1よりも上昇し、排熱回収切替弁3が一度閉弁し、その後冷却水の温度が低下して開弁温度T2に達すると、排熱回収切替弁3は開弁して排熱回収を再開する。 Further, the exhaust heat recovery switching valve 3 is configured such that the temperature of the cooling water immediately after passing through the exhaust heat recovery device 2 is opened when the exhaust flow into the exhaust heat recovery device 2 is blocked. When the temperature becomes lower than the valve opening temperature (second temperature) T 2 set lower than the temperature T 0 , the exhaust gas is caused to flow into the exhaust heat recovery unit 2. That is, the temperature of the cooling water that has passed through the exhaust heat recovery device 2 rises above the valve closing temperature T 1 , the exhaust heat recovery switching valve 3 is closed once, and then the temperature of the cooling water decreases and the valve opening temperature T When 2 is reached, the exhaust heat recovery switching valve 3 is opened to resume exhaust heat recovery.

オイルウォーマ7は、排熱回収器2の冷却水下流側に設けられ、排熱回収器2を通過して昇温された冷却水と熱交換を行うことで、冷却水の熱によりエンジンオイルやトランスミッションオイル等のオイル類を速やかに昇温させるものである。ここでは、オイルウォーマ7は、図示しないエンジンオイルウォーマとトランスミッションウォーマとを有する。これらは、並列に配置されていてもよく、いずれかを上流側にして直列に配置されていてもよい。なお、オイルウォーマ7は、エンジンオイルウォーマ及びトランスミッションオイルウォーマのいずれか一方のみでもよい。   The oil warmer 7 is provided on the downstream side of the cooling water of the exhaust heat recovery device 2, and performs heat exchange with the cooling water that has been heated through the exhaust heat recovery device 2, thereby generating engine oil or Oils such as transmission oil are quickly heated. Here, the oil warmer 7 has an engine oil warmer and a transmission warmer (not shown). These may be arranged in parallel, or may be arranged in series with one of them upstream. The oil warmer 7 may be only one of the engine oil warmer and the transmission oil warmer.

ラジエータ4は、冷却水によって回収されたエンジン1の熱を放熱する放熱器であり、エンジン1の冷却水を冷却する。ラジエータ4は、エンジン1の熱を回収した冷却水の温度がそれほど高くないときは、走行風により冷却水を冷却する。また、冷却水の温度が高温になった場合は、走行風だけでは冷却水の冷却を満足にすることができないため、ラジエータ4の近傍に設けられた電動式の冷却ファン6を稼働させる。冷却ファン6は、バッテリ(図示略)から電力供給を受けることにより回転駆動し、その回転によりラジエータ4に向けて空気の流れを形成する。これによりラジエータ4の放熱効果が高められ、ラジエータ4内の冷却水の冷却が促進される。   The radiator 4 is a radiator that radiates the heat of the engine 1 collected by the cooling water, and cools the cooling water of the engine 1. When the temperature of the cooling water from which the heat of the engine 1 is recovered is not so high, the radiator 4 cools the cooling water with the traveling wind. In addition, when the temperature of the cooling water becomes high, cooling of the cooling water cannot be satisfied with the traveling air alone, and therefore the electric cooling fan 6 provided in the vicinity of the radiator 4 is operated. The cooling fan 6 is rotationally driven by receiving power supply from a battery (not shown), and the rotation forms an air flow toward the radiator 4. Thereby, the heat dissipation effect of the radiator 4 is enhanced, and cooling of the cooling water in the radiator 4 is promoted.

冷却ファン6が稼働し始める冷却水の温度(以下、冷却ファン稼働温度TFANという)は、冷却水の許容温度TMAXよりも低く設定されるが、冷却ファン6の稼働には電力(エネルギー)が必要なため、不用意に冷却ファン6が稼働しないよう比較的高い温度に設定される。また、冷却ファン6は、温度センサ13により冷却水の温度が冷却ファン稼働温度TFANに達したことが検出されたら、後述するコントローラ9により駆動制御される。なお、温度センサ13は、図1に示すように、分岐点15の上流側の流路10上に設けられていてもよく、第一循環流路11上で排熱回収器2の上流位置や第二循環流路12上で分岐点16の上流位置に設けられていてもよい。 The temperature of the cooling water at which the cooling fan 6 starts to operate (hereinafter referred to as the cooling fan operating temperature T FAN ) is set to be lower than the allowable temperature T MAX of the cooling water. Therefore, the temperature is set to a relatively high temperature so that the cooling fan 6 is not inadvertently operated. Further, when the temperature sensor 13 detects that the temperature of the cooling water has reached the cooling fan operating temperature T FAN , the cooling fan 6 is driven and controlled by the controller 9 described later. As shown in FIG. 1, the temperature sensor 13 may be provided on the flow path 10 on the upstream side of the branch point 15, and the upstream position of the exhaust heat recovery device 2 on the first circulation flow path 11 or It may be provided upstream of the branch point 16 on the second circulation channel 12.

コントローラ〔Engine (electronic) Control Unit、以下、ECUという〕9は、エンジン制御や排気浄化制御等にかかる各種演算処理を実行するCPU、その制御に必要なプログラムやデータの記憶されたROM、CPUでの演算結果等が一時的に記憶されるRAM、外部との間で信号を入出力するための入出力ポート等を備えて構成されている。コントローラ9には、温度センサ13や図示しないエンジン回転数センサ等の各種センサによる検出結果が送信され、これらの検出結果に基づいて、コントローラ9はデバイス類を駆動制御する。   A controller (Engine (electronic) Control Unit, hereinafter referred to as ECU) 9 is a CPU that executes various arithmetic processes related to engine control, exhaust purification control, and the like, and a ROM and CPU that store programs and data necessary for the control. The RAM includes a RAM that temporarily stores the calculation results and the like, an input / output port for inputting / outputting signals to / from the outside, and the like. Detection results from various sensors such as a temperature sensor 13 and an engine speed sensor (not shown) are transmitted to the controller 9, and the controller 9 controls driving of the devices based on these detection results.

冷却切替弁5は、エンジン1の内部を通過した冷却水の温度に応じて開閉作動することで、冷却水のラジエータ4への流入を遮断する、すなわち、冷却水の流通する流路を冷却流路12aとバイパス流路12bとに切り替える弁であり、ラジエータ4の下流の冷却流路12aとバイパス流路12bとの合流点18に設けられている。また、ここでの冷却切替弁5は、一般的なサーモスタットで構成され、機械的に流路を切り替えるようになっている。   The cooling switching valve 5 opens and closes according to the temperature of the cooling water that has passed through the engine 1, thereby blocking the inflow of the cooling water into the radiator 4, that is, the cooling flow through the flow path of the cooling water. It is a valve for switching between the passage 12a and the bypass passage 12b, and is provided at a junction 18 between the cooling passage 12a and the bypass passage 12b downstream of the radiator 4. Further, the cooling switching valve 5 here is constituted by a general thermostat and mechanically switches the flow path.

冷却切替弁5は、開弁時に冷却流路12aを開通させ、バイパス流路12bを閉鎖することで、冷却流路12aに冷却水を流通させてラジエータ4に冷却水を流入させる。他方、冷却切替弁5は、閉弁時にバイパス流路12bを開通させ、冷却流路12aを閉鎖することで、バイパス流路12bに冷却水を流通させてラジエータ4への冷却水の流入を遮断する。   The cooling switching valve 5 opens the cooling flow path 12a when the valve is opened and closes the bypass flow path 12b, thereby allowing the cooling water to flow through the cooling flow path 12a and flowing into the radiator 4. On the other hand, the cooling switching valve 5 opens the bypass flow path 12b when the valve is closed and closes the cooling flow path 12a, thereby allowing the cooling water to flow through the bypass flow path 12b and blocking the flow of the cooling water to the radiator 4. To do.

冷却切替弁5は、エンジン1の冷間始動時には冷却水の温度が比較的低温のため閉弁し、バイパス流路12bに冷却水を流通させ、エンジン1とラジエータ4との間における冷却水の循環を停止させる。また、冷却切替弁5を流通する冷却水の温度が、冷却切替弁5の開弁温度T0に達すると開弁し、冷却流路12aに冷却水を流通させてラジエータ4に冷却水を流入させ、エンジン1とラジエータ4との間で冷却水を循環させる。この冷却切替弁5の開弁温度T0は、エンジン1が適温に保持されるような温度(例えば80[℃]程度)に設定される。また、冷却切替弁5は、上昇した冷却水の温度が再び低下し、ラジエータ4による冷却水の冷却が不要な温度に達すると、再び閉弁してエンジン1とラジエータ4との間における冷却水の循環を停止させる。 The cooling switching valve 5 is closed because the temperature of the cooling water is relatively low when the engine 1 is cold started, and the cooling water is circulated through the bypass flow path 12b, so that the cooling water between the engine 1 and the radiator 4 is closed. Stop circulation. Further, when the temperature of the cooling water flowing through the cooling switching valve 5 reaches the valve opening temperature T 0 of the cooling switching valve 5, the valve opens, and the cooling water flows through the cooling flow path 12 a and flows into the radiator 4. The cooling water is circulated between the engine 1 and the radiator 4. The valve opening temperature T 0 of the cooling switching valve 5 is set to a temperature (for example, about 80 ° C.) at which the engine 1 is maintained at an appropriate temperature. Further, the cooling switching valve 5 closes again when the temperature of the raised cooling water decreases again and reaches a temperature at which cooling of the cooling water by the radiator 4 is unnecessary, and the cooling water between the engine 1 and the radiator 4 is closed. Stop circulation.

なお、ここでは、冷却切替弁5は、ラジエータ4の下流の合流点18に設けているが、ラジエータ4の上流の分岐点16に設けてもよい。
[2.作用]
本実施形態にかかる排熱回収システムは上述のように構成されているので、排熱回収器2による排熱回収は以下のように行われる。
Here, the cooling switching valve 5 is provided at the junction 18 downstream of the radiator 4, but may be provided at the branch point 16 upstream of the radiator 4.
[2. Action]
Since the exhaust heat recovery system according to the present embodiment is configured as described above, the exhaust heat recovery by the exhaust heat recovery device 2 is performed as follows.

図3に示すように、時刻ASにおいてエンジン1の始動を開始する。このときの冷却水の温度は比較的低温な温度TSである。排熱回収切替弁3は、冷却水が温度TSであることが検出されると、図2に示すように開弁して排熱回収経路20aに排気を流通させ、排熱回収器2へ排気を流入させることにより、第一循環流路11を流通する冷却水との間で熱交換させて排熱回収を行う。これにより、第一循環流路11を流通する冷却水が昇温され、この昇温された冷却水を利用して、排熱回収器2の下流側に設けられたオイルウォーマ7によってオイル類の昇温が行われる。 As shown in FIG. 3, the engine 1 starts to be started at time A S. The temperature of the cooling water at this time is a relatively low temperature T S. When it is detected that the cooling water is at the temperature T S , the exhaust heat recovery switching valve 3 is opened as shown in FIG. 2 to allow the exhaust gas to flow through the exhaust heat recovery path 20a and to the exhaust heat recovery unit 2 Exhaust heat recovery is performed by exchanging heat with the cooling water flowing through the first circulation channel 11 by flowing in the exhaust. Thereby, the temperature of the cooling water flowing through the first circulation flow path 11 is raised, and the oil warmer 7 provided on the downstream side of the exhaust heat recovery device 2 is used to raise the oils using the raised cooling water. The temperature is raised.

また、冷却切替弁5は、エンジン1の冷間始動時ASでは冷却水の温度が、開弁温度T0よりも低温のTSであるため閉弁し、バイパス流路12bに冷却水を流通させてラジエータ4への冷却水の流入を遮断し、エンジン1とラジエータ4との間における冷却水の循環を停止させる。これにより、ラジエータ4での冷却水の冷却が行われず、徐々に冷却水の温度は上昇して、エンジン1の暖機が妨げられることはない。 The cooling switch valve 5, the temperature of the cold start A S in the cooling water of the engine 1, and closed because it is cold T S than the valve opening temperature T 0, the cooling water in the bypass passage 12b The coolant is circulated to block the cooling water from flowing into the radiator 4 and the circulation of the cooling water between the engine 1 and the radiator 4 is stopped. As a result, the cooling water is not cooled by the radiator 4, and the temperature of the cooling water gradually rises and the warming up of the engine 1 is not hindered.

エンジン1の始動を開始して暖機が進められると、冷却水の温度も徐々に上昇し、時刻A0では、冷却水の温度は冷却切替弁5の開弁温度T0に達する。このとき、冷却切替弁5が開弁して、冷却流路12aに冷却水を流通させてラジエータ4に冷却水を流入させ、エンジン1とラジエータ4との間で冷却水を循環させることにより、ラジエータ4では冷却水の冷却が開始される。しかし、この時点では、図2に示すように排熱回収切替弁3は開弁状態であり、エンジン1の冷却水は、一方ではラジエータ4により冷却され、他方では排熱回収器2により昇温される状態となる。 When the engine 1 is started and warmed up, the temperature of the cooling water gradually increases. At time A 0 , the temperature of the cooling water reaches the valve opening temperature T 0 of the cooling switching valve 5. At this time, the cooling switching valve 5 is opened, the cooling water is circulated through the cooling flow path 12a, the cooling water is caused to flow into the radiator 4, and the cooling water is circulated between the engine 1 and the radiator 4, In the radiator 4, cooling of the cooling water is started. However, at this time, as shown in FIG. 2, the exhaust heat recovery switching valve 3 is in the open state, and the cooling water of the engine 1 is cooled on the one hand by the radiator 4 and on the other hand the temperature is raised by the exhaust heat recovery device 2. Will be in a state.

なお、このときラジエータ4では走行風による冷却のみ行われ、冷却ファン6は未だ稼働していない。そのため、冷却水はラジエータ4により冷却されながらも、排熱回収器2による排気と冷却水との間の熱交換、及び、エンジン1の熱により温度上昇し続ける。この間、オイルウォーマ7によるエンジンオイルやトランスミッションオイル等のオイル類の昇温が継続される。   At this time, the radiator 4 is only cooled by the traveling wind, and the cooling fan 6 is not yet operated. Therefore, while the cooling water is cooled by the radiator 4, the temperature continues to rise due to heat exchange between the exhaust gas and the cooling water by the exhaust heat recovery device 2 and the heat of the engine 1. During this time, the oil warmer 7 continues to raise the temperature of oils such as engine oil and transmission oil.

排熱回収器2へ排気が流入しているこの状態で、冷却水の温度が排熱回収切替弁3の閉弁温度T1に達すると、排熱回収切替弁3は閉弁し、バイパス経路20bに排気を流通させて排熱回収器2への排気の流入を遮断し、排熱回収を停止する。なお、閉弁温度T1は、冷却水の許容温度TMAXよりも低く設定されているので、排熱回収器2を通過した時点での冷却水の温度が、冷却水の許容温度TMAXを超えることはない。これにより、排熱回収器2内部での冷却水温度の上昇によるオーバーヒートが防がれる。 When the temperature of the cooling water reaches the closing temperature T 1 of the exhaust heat recovery switching valve 3 in this state where the exhaust gas flows into the exhaust heat recovery device 2, the exhaust heat recovery switching valve 3 is closed and the bypass path Exhaust gas is circulated through 20b to block the inflow of exhaust gas to the exhaust heat recovery unit 2, and the exhaust heat recovery is stopped. Since the valve closing temperature T 1 is set lower than the allowable temperature T MAX of the cooling water, the temperature of the cooling water at the time of passing through the exhaust heat recovery device 2 is equal to the allowable temperature T MAX of the cooling water. Never exceed. Thereby, the overheating by the raise of the cooling water temperature in the exhaust heat recovery device 2 is prevented.

排熱回収が停止される時刻A1では、図3中に実線で示すように、冷却水の温度は徐々に低下し、時刻A2においてラジエータ4の開弁温度T0で略一定となり、冷却水の温度は適温に保たれる。そして、図3中に二点鎖線で示すように、外気温度の低下や暖房要求の上昇等、何らかの要因により冷却水の温度がラジエータ4の開弁温度T0よりも低下し、排熱回収切替弁3の開弁温度T2に達すると、排熱回収切替弁3は再び開弁し、排熱回収を再開する。なお、排熱回収切替弁3の開弁温度T2(排熱回収が再開される温度)をラジエータ4の開弁温度T0よりも十分に低い温度とすることで、暖機が終了した後の不要な排熱回収を行わないようにしている。 At time A 1 when the exhaust heat recovery is stopped, as shown by a solid line in FIG. 3, the temperature of the cooling water gradually decreases and becomes substantially constant at the valve opening temperature T 0 of the radiator 4 at time A 2 . The water temperature is kept at an appropriate temperature. Then, as shown by a two-dot chain line in FIG. 3, the temperature of the cooling water decreases below the valve opening temperature T 0 of the radiator 4 due to some factor such as a decrease in the outside air temperature or an increase in the heating requirement, and the exhaust heat recovery switching is performed. When the valve opening temperature T 2 of the valve 3 is reached, the exhaust heat recovery switching valve 3 is opened again and the exhaust heat recovery is resumed. After the warm-up is completed by setting the valve opening temperature T 2 of the exhaust heat recovery switching valve 3 (the temperature at which exhaust heat recovery is resumed) to a temperature sufficiently lower than the valve opening temperature T 0 of the radiator 4. The unnecessary exhaust heat recovery is not performed.

[3.効果]
次に、本排熱回収システムを適用することにより得られる効果について、図4を加えて説明する。図4は、本実施形態にかかる排熱回収システムを適用した場合及び上記背景技術で説明した従来の排熱回収システムを適用した場合の、エンジン1の冷間始動時の温度変化を模式的に示した図である。図4において、実線が本排熱回収システム、一点鎖線が従来の排熱回収システムを示す。
[3. effect]
Next, the effect obtained by applying this exhaust heat recovery system will be described with reference to FIG. FIG. 4 schematically shows a temperature change during cold start of the engine 1 when the exhaust heat recovery system according to the present embodiment is applied and when the conventional exhaust heat recovery system described in the background art is applied. FIG. In FIG. 4, the solid line indicates the present exhaust heat recovery system, and the alternate long and short dash line indicates the conventional exhaust heat recovery system.

図1に示すように、排熱回収器2の冷却水下流側にオイルウォーマ7が設けられている場合、オイルウォーマ7ではオイル類の加熱に排熱回収器2を通過して昇温された冷却水が利用されるため、これらのオイル類は冷却水よりも温度上昇が緩やかであり、図4に示すように、オイルの温度上昇勾配は冷却水に比べて小さい。また、従来の排熱回収システムでは、排熱回収切替弁3′の閉弁温度T1′が、冷却切替弁5の開弁温度T0よりも低く設定されているため、排熱回収は冷却水の温度がT1′になるまでの間しか行われず、オイルが十分に昇温される前に排熱回収が終了してしまっていた。 As shown in FIG. 1, when an oil warmer 7 is provided on the downstream side of the cooling water of the exhaust heat recovery unit 2, the oil warmer 7 is heated to pass through the exhaust heat recovery unit 2 to heat oils. Since cooling water is used, the temperature of these oils rises more slowly than that of cooling water, and the oil temperature rise gradient is smaller than that of cooling water, as shown in FIG. Further, in the conventional exhaust heat recovery system, since the valve closing temperature T 1 ′ of the exhaust heat recovery switching valve 3 ′ is set lower than the valve opening temperature T 0 of the cooling switching valve 5, the exhaust heat recovery is cooled. This was only performed until the temperature of the water reached T 1 ′, and the exhaust heat recovery was completed before the oil was sufficiently heated.

これに対して、本排熱回収システムでは、排熱回収器2を通過した直後の冷却水の温度が冷却切換弁5の開弁温度T0よりも高い第一温度T1以上となった場合に、排熱回収器2への排気の流入が遮断されるので、ラジエータ4による冷却水の冷却が開始されてもなお排熱回収を継続することができ、排熱回収時間を長時間確保することができる。これに伴い、オイルウォーマ7には、開弁温度T0よりも高い温度T1以上に昇温された冷却水を長時間供給することができるため、エンジンオイルやトランスミッションオイル等のオイル類も十分に加熱することができる。この結果、オイル類の温度が低く粘度が高いことにより生じるフリクションロスを低減でき、燃費を改善することができる。 On the other hand, in this exhaust heat recovery system, the temperature of the cooling water immediately after passing through the exhaust heat recovery device 2 becomes equal to or higher than the first temperature T 1 higher than the valve opening temperature T 0 of the cooling switching valve 5. In addition, since the inflow of exhaust gas to the exhaust heat recovery unit 2 is blocked, the exhaust heat recovery can be continued even when cooling of the cooling water by the radiator 4 is started, and the exhaust heat recovery time is ensured for a long time. be able to. Along with this, the oil warmer 7 can be supplied with cooling water heated to a temperature T 1 higher than the valve opening temperature T 0 for a long time, so that oils such as engine oil and transmission oil are also sufficient. Can be heated. As a result, the friction loss caused by the low temperature and high viscosity of the oils can be reduced, and the fuel efficiency can be improved.

さらに、排熱回収器2を通過した直後の冷却水の温度に応じて、排気の排熱回収器2への流入を制御しており、しかも排熱回収切替弁3が遮断される閉弁温度T1を冷却水の許容温度TMAXよりも低く設定しているので、排熱回収器2により冷却水が許容温度TMAX以上に昇温されることがなく、適切に冷却水の温度を制御することができる。これにより、排熱回収器2への排気の流入時間が長くなるように設定したとしても、冷却水の温度が許容温度TMAXを超えることを確実に抑制することができる。 Further, the closing temperature at which the exhaust flow into the exhaust heat recovery device 2 is controlled according to the temperature of the cooling water immediately after passing through the exhaust heat recovery device 2 and the exhaust heat recovery switching valve 3 is shut off. Since T 1 is set lower than the allowable temperature T MAX of the cooling water, the temperature of the cooling water is appropriately controlled without the temperature of the cooling water being raised above the allowable temperature T MAX by the exhaust heat recovery device 2. can do. Thereby, even if it sets so that the inflow time of the exhaust_gas | exhaustion to the exhaust heat recovery device 2 may become long, it can suppress reliably that the temperature of a cooling water exceeds allowable temperature TMAX .

すなわち、本排熱回収システムは、単純に排熱回収時間を延長しただけのものではなく、冷却水の温度が過度に上昇しないように冷却水の温度を適切に制御しつつ、排熱回収時間を延長できるようにすることで、オイルウォーマでのオイル類の加熱時間を十分確保して、燃費の改善が図れるよう考慮したものである。
また、排気の排熱回収器2への流入遮断時、且つ、排熱回収器2を通過した直後の冷却水の温度が冷却切替弁5の開弁温度T0よりも低い開弁温度T2未満であるときに、排熱回収切替弁3が排熱回収器2へ排気を流入させることにより、外気温の低下や暖房要求の上昇により冷却水の温度が低下しすぎた場合のみ、排熱回収を再開するようにしているので、暖機完了後の不要な排熱回収を抑制することができる。
In other words, this exhaust heat recovery system is not simply an extension of the exhaust heat recovery time, but also the exhaust heat recovery time while appropriately controlling the temperature of the cooling water so that the temperature of the cooling water does not rise excessively. It is considered that the heating time of oils in the oil warmer can be sufficiently secured and the fuel consumption can be improved.
In addition, when the inflow of the exhaust gas to the exhaust heat recovery device 2 is interrupted and the temperature of the cooling water immediately after passing through the exhaust heat recovery device 2 is lower than the valve opening temperature T 0 of the cooling switching valve 5, the valve opening temperature T 2. The exhaust heat recovery switching valve 3 causes the exhaust gas to flow into the exhaust heat recovery device 2 when the temperature is lower than that, and the exhaust heat is exhausted only when the temperature of the cooling water is excessively decreased due to a decrease in the outside air temperature or an increase in heating requirements. Since recovery is resumed, unnecessary exhaust heat recovery after completion of warm-up can be suppressed.

また、排熱回収切替弁3の閉弁温度T1が冷却ファン稼働温度TFANよりも低く設定されていれば、冷却ファン6が稼働する温度TFANまで冷却水が昇温される前に、排熱回収切替弁3が排気管20の経路をバイパス経路20bに切り替えるため、排熱回収がそこで停止される。これにより、冷却水の温度が冷却ファン稼働温度TFANまで昇温されることを抑制し、冷却ファン6の稼働率上昇を防ぐことができる。 Further, if the valve closing temperature T 1 of the exhaust heat recovery switching valve 3 that are configured lower than the cooling fan operating temperature T FAN, before the cooling water is heated to a temperature T FAN cooling fan 6 is running, Since the exhaust heat recovery switching valve 3 switches the path of the exhaust pipe 20 to the bypass path 20b, the exhaust heat recovery is stopped there. Thereby, it is possible to suppress the temperature of the cooling water from being raised to the cooling fan operating temperature T FAN and to prevent the operating rate of the cooling fan 6 from increasing.

また、本排熱回収システムは、排熱回収切替弁3以外のラジエータ4や冷却切替弁5等の機器を、従来の排熱回収システムで用いられていたものをそのまま流用することができるため、コスト増の抑制や構成の簡素化を図ることができる。   Moreover, since this exhaust heat recovery system can divert devices other than the exhaust heat recovery switching valve 3 such as the radiator 4 and the cooling switching valve 5 as used in the conventional exhaust heat recovery system, Cost increase can be suppressed and the configuration can be simplified.

[4.その他]
以上、本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々変形することが可能である。
[4. Others]
Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the present invention.

例えば、排熱回収切替弁3が冷却水の温度情報を取得する方法は、温度センサに変えて、サーモスタットで構成されていてもよい。すなわち、第一循環通路11を流通する冷却水の温度に応じて作動するサーモスタットを第一循環通路11上に介装し、排熱回収切替弁3がこのサーモスタットの作動に応じて開閉作動するように排気管20に介装され、排気の流通する経路を切り替える構成としてもよい。   For example, the method in which the exhaust heat recovery switching valve 3 acquires the temperature information of the cooling water may be constituted by a thermostat instead of the temperature sensor. That is, a thermostat that operates according to the temperature of the cooling water flowing through the first circulation passage 11 is interposed on the first circulation passage 11 so that the exhaust heat recovery switching valve 3 opens and closes according to the operation of the thermostat. It is good also as a structure which is interposed by the exhaust pipe 20 and switches the path | route which exhaust_gas | circulation distribute | circulates.

また、冷却切替弁5はサーモスタットに限られず、例えば、温度センサ13の検出値に基づいて、コントローラ9により開閉動作される電磁制御弁で構成されていてもよい。
また、排熱回収切替弁3の閉弁温度T1は、冷却ファン6の稼働温度TFANよりも低く設定されていなくてもよい。この場合、冷却水の温度がTFANに達すれば冷却ファン6は稼働するが、その分排熱回収時間をより長く確保することができる。
Further, the cooling switching valve 5 is not limited to a thermostat, and may be constituted by an electromagnetic control valve that is opened and closed by the controller 9 based on a detection value of the temperature sensor 13, for example.
Further, the valve closing temperature T 1 of the exhaust heat recovery switching valve 3 may not be set lower than the operating temperature T FAN of the cooling fan 6. In this case, if the temperature of the cooling water reaches T FAN , the cooling fan 6 operates, but it is possible to secure a longer exhaust heat recovery time accordingly.

1 エンジン
2 排熱回収器
3 排熱回収切替弁(第一切替弁)
4 ラジエータ
5 冷却切替弁(第二切替弁)
6 冷却ファン
7 オイルウォーマ
8 ウォータポンプ
9 コントローラ(ECU)
10 流路
11 第一循環流路
12 第二循環流路
12a 冷却流路
12b バイパス流路
20 排気管
20a 排熱回収経路
20b バイパス経路
0 冷却切替弁の開弁温度(開弁温度)
1 排熱回収切替弁の閉弁温度(第一温度)
2 排熱回収切替弁の開弁温度(第二温度)
FAN 冷却ファン稼働温度
MAX 冷却水の許容温度
1 Engine 2 Waste Heat Recovery Unit 3 Waste Heat Recovery Switching Valve (First Switching Valve)
4 Radiator 5 Cooling switching valve (second switching valve)
6 Cooling fan 7 Oil warmer 8 Water pump 9 Controller (ECU)
DESCRIPTION OF SYMBOLS 10 Flow path 11 1st circulation flow path 12 2nd circulation flow path 12a Cooling flow path 12b Bypass flow path 20 Exhaust pipe 20a Waste heat recovery path 20b Bypass path T 0 Valve opening temperature (opening temperature) of cooling switching valve
T 1 closing temperature of the exhaust heat recovery switching valve (first temperature)
T 2 opening temperature of the exhaust heat recovery switching valve (second temperature)
T FAN cooling fan operating temperature T MAX cooling water allowable temperature

Claims (4)

車両に搭載されるエンジンの冷却水流路が、第一循環流路と第二循環流路とに分岐した並列流路に構成され、前記エンジンの冷却水が前記第一循環流路と前記第二循環流路とを共に流れ、
前記第一循環流路には、前記冷却水と前記エンジンの排気との間で熱交換を行うことで前記冷却水を加熱する排熱回収器と、前記排熱回収器の前記冷却水下流側に設けられ前記冷却水と熱交換を行うことでオイルを加熱するオイルウォーマとが設けられ
前記第二循環流路は、前記冷却水を冷却するラジエータが介装された冷却流路と該冷却流路をバイパスするバイパス流路とにさらに分岐して設けられた排熱回収システムであって、
前記排気の前記排熱回収器への流入状態と前記排熱回収器を通過した直後の前記冷却水の温度とに応じて、前記排気の前記排熱回収器への流入を遮断する第一切替弁と、
前記エンジンを通過した前記冷却水の前記第二循環流路での温度が所定の開弁温度よりも低いときに、前記冷却水の前記ラジエータへの流入を遮断する第二切替弁とを備え、
前記第一切替弁が、
前記排気の前記排熱回収器への流入時、且つ、前記排熱回収器を通過した直後の前記冷却水の温度が前記開弁温度よりも高く、且つ、前記冷却水の許容温度よりも低く設定された第一温度以上である場合に、前記排気の前記排熱回収器への流入を遮断する
ことを特徴とする、排熱回収システム。
The cooling water flow path of the engine mounted on the vehicle is configured as a parallel flow path branched into a first circulation flow path and a second circulation flow path, and the cooling water of the engine is connected to the first circulation flow path and the second circulation flow path. Flows together with the circulation channel,
The first circulation channel includes an exhaust heat recovery unit that heats the cooling water by exchanging heat between the cooling water and the exhaust of the engine, and a downstream side of the cooling water of the exhaust heat recovery unit an oil warmer for heating the oil by performing the cooling water and the heat exchanger provided is provided,
The second circulation channel is an exhaust heat recovery system provided by further branching into a cooling channel in which a radiator for cooling the cooling water is interposed and a bypass channel that bypasses the cooling channel. ,
First switching for blocking the flow of the exhaust gas into the exhaust heat recovery device according to the state of the exhaust gas flowing into the exhaust heat recovery device and the temperature of the cooling water immediately after passing through the exhaust heat recovery device A valve,
A second switching valve that shuts off the inflow of the cooling water to the radiator when the temperature of the cooling water that has passed through the engine is lower than a predetermined valve opening temperature;
The first switching valve is
When the exhaust flows into the exhaust heat recovery unit and immediately after passing through the exhaust heat recovery unit, the temperature of the cooling water is higher than the valve opening temperature and lower than the allowable temperature of the cooling water. An exhaust heat recovery system that shuts off the inflow of the exhaust gas to the exhaust heat recovery unit when the temperature is equal to or higher than a set first temperature.
前記第一切替弁が、前記排気の前記排熱回収器への流入遮断時、且つ、前記排熱回収器を通過した直後の前記冷却水の温度が前記開弁温度よりも低い第二温度未満である場合に、前記排気を前記排熱回収器に流入させる
ことを特徴とする、請求項1記載の排熱回収システム。
When the first switching valve shuts off the inflow of the exhaust gas to the exhaust heat recovery device and immediately after passing through the exhaust heat recovery device, the temperature of the cooling water is lower than the second temperature lower than the valve opening temperature. 2, the exhaust heat recovery system according to claim 1, wherein the exhaust gas is caused to flow into the exhaust heat recovery device.
前記ラジエータを冷却する冷却ファンをさらに備え、
前記第一温度が、前記冷却ファンの稼働が開始される前記冷却水の前記冷却流路での温度である冷却ファン稼働温度よりも低い温度である
ことを特徴とする、請求項1又は2記載の排熱回収システム。
A cooling fan for cooling the radiator;
The said 1st temperature is a temperature lower than the cooling fan operating temperature which is the temperature in the said cooling flow path of the said cooling water from which the operation of the said cooling fan is started , The 1st or 2 characterized by the above-mentioned. Waste heat recovery system.
記排気が流通する排気管備え、
前記排熱回収器及び前記第一切替弁が、いずれも、前記第一循環流路及び前記排気管上に介装され、前記第一切替弁が前記排熱回収器の冷却水下流側に設けられ、
記第二切替弁が、前記第二循環流路上に介装されている
ことを特徴とする、請求項1〜3のいずれか1項に記載の排熱回収システム。
An exhaust pipe before Symbol exhaust flows,
The exhaust heat recovery unit and the first switching valve are both interposed on the first circulation channel and the exhaust pipe, and the first switching valve is provided on the downstream side of the cooling water of the exhaust heat recovery unit. And
Before Stories second switching valve, characterized in that it is interposed in front Symbol second circulation channel, the exhaust heat recovery system according to any one of claims 1 to 3.
JP2010237763A 2010-10-22 2010-10-22 Waste heat recovery system Expired - Fee Related JP5556582B2 (en)

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