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JP5654720B2 - Hydrodesulfurization catalyst and hydrodesulfurization method for kerosene fraction - Google Patents
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JP5654720B2 - Hydrodesulfurization catalyst and hydrodesulfurization method for kerosene fraction - Google Patents

Hydrodesulfurization catalyst and hydrodesulfurization method for kerosene fraction Download PDF

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JP5654720B2
JP5654720B2 JP2006045666A JP2006045666A JP5654720B2 JP 5654720 B2 JP5654720 B2 JP 5654720B2 JP 2006045666 A JP2006045666 A JP 2006045666A JP 2006045666 A JP2006045666 A JP 2006045666A JP 5654720 B2 JP5654720 B2 JP 5654720B2
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平野 智章
智章 平野
倫生 藤本
倫生 藤本
隆生 野崎
隆生 野崎
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Idemitsu Kosan Co Ltd
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Description

本発明は、灯油留分の水素化脱硫触媒及び該水素化脱硫触媒を用いた水素化脱硫方法に関する。   The present invention relates to a hydrodesulfurization catalyst for a kerosene fraction and a hydrodesulfurization method using the hydrodesulfurization catalyst.

灯油留分の脱硫に関しては、水素化脱硫反応を阻害する物質が少ないために、脱硫が比較的容易であり、これまで灯油留分用に特化して開発された水素化脱硫触媒はなく、軽油の脱硫触媒をそのまま用いたり(特許文献1参照)、また灯油留分や軽油留分の水素化脱硫に使用し、反応塔から抜き出した触媒にデコーキングなどの再生処理を施した再生触媒が使用されてきた。これらの触媒は長期間取替えが不要で、順調に使用されてきた実績がある。
しかしながら、近年、ガソリン及び軽油の環境規制強化に関連して、また軽油に混合して使用される低硫黄灯油を製造するという観点から、灯油においても硫黄含有量が10質量ppm以下となるよう求められている。
従来の触媒を利用して灯油留分の硫黄含有量を10質量ppm以下まで低減しようとすると、反応温度を上げる必要があり、灯油が着色する場合がある。条件によっては、セーボルト色が+30未満となる場合もあって、製品としての価値が低下する。
Regarding the desulfurization of kerosene fraction, since there are few substances that inhibit the hydrodesulfurization reaction, desulfurization is relatively easy. Until now, there has been no hydrodesulfurization catalyst specially developed for kerosene fractions. The desulfurization catalyst is used as it is (see Patent Document 1), or the regenerated catalyst is used for hydrodesulfurization of kerosene fractions and diesel oil fractions, and the catalyst extracted from the reaction tower is subjected to regeneration treatment such as decoking. It has been. These catalysts do not require replacement for a long time and have a track record of being used successfully.
However, in recent years, in relation to stricter environmental regulations for gasoline and diesel oil, and from the viewpoint of producing low sulfur kerosene used by mixing with diesel oil, the sulfur content in kerosene is also required to be 10 ppm by mass or less. It has been.
In order to reduce the sulfur content of the kerosene fraction to 10 ppm by mass or less using a conventional catalyst, it is necessary to increase the reaction temperature and the kerosene may be colored. Depending on the conditions, the Saebold color may be less than +30, and the value as a product is reduced.

また、細孔構造を制御して高活性の触媒を得る試みがなされており、減圧軽油、直留軽油、灯油等の水素化脱硫反応において高い脱硫率を示すものが提案されている(例えば、特許文献2、特許請求の範囲及び実施例参照)。しかしながら、ここに開示される触媒は、平均細孔直径が6〜9nmであり、細孔直径10nm以上の細孔がほとんどない(細孔直径10nm以上の細孔の占める細孔容積の割合が極めて小さい)触媒であるが、後述するように硫黄分を10質量ppm以下にするためには、灯油の脱硫触媒としてその活性が不十分なものであることが明らかとなってきた。
また、担体が耐火性無機酸化物及び/又は活性炭にチタン及び塩基性酸化物を含有したものであり、担体の細孔径が8〜25nmの範囲である水素化処理触媒が提案されており、超深度脱硫(硫黄含有量10質量ppm以下)に用いられることが開示されている(特許文献3参照)。ここに開示される触媒は脱硫率が高いが、灯油の脱硫用触媒としてさらに優れた性能を有する触媒及び水素化処理方法が望まれていた。
In addition, attempts have been made to obtain highly active catalysts by controlling the pore structure, and those that exhibit a high desulfurization rate in hydrodesulfurization reactions such as vacuum gas oil, straight-run gas oil, kerosene have been proposed (for example, (See Patent Document 2, Claims and Examples). However, the catalyst disclosed here has an average pore diameter of 6 to 9 nm, and there are almost no pores having a pore diameter of 10 nm or more (the proportion of pore volume occupied by pores having a pore diameter of 10 nm or more is extremely high). Although it is a small catalyst, it has become clear that its activity as a desulfurization catalyst for kerosene is insufficient to reduce the sulfur content to 10 mass ppm or less as will be described later.
In addition, a hydrotreating catalyst in which the support is a refractory inorganic oxide and / or activated carbon containing titanium and a basic oxide and the support has a pore diameter in the range of 8 to 25 nm has been proposed. It is disclosed that it is used for deep desulfurization (sulfur content of 10 mass ppm or less) (see Patent Document 3). Although the catalyst disclosed here has a high desulfurization rate, a catalyst and a hydrotreating method having further superior performance as a catalyst for desulfurization of kerosene have been desired.

特許第2854484号公報Japanese Patent No. 2854484 特開2002−28491号公報JP 2002-28491 A 特開2004−74148号公報JP 2004-74148 A

本発明は、このような状況下でなされたもので、脱硫率が高く、着色することのない灯油留分の水素化脱硫触媒及び該触媒を用いた灯油留分の水素化脱硫方法を提供することを目的とする。   The present invention has been made under such circumstances, and provides a hydrodesulfurization catalyst for a kerosene fraction that has a high desulfurization rate and is not colored, and a hydrodesulfurization method for a kerosene fraction using the catalyst. For the purpose.

本発明者らは、前記目的を達成するために、鋭意研究を重ねた結果、特定の細孔分布を有する水素化脱硫触媒が、前記課題を解決し得ることを見出した。本発明はかかる知見に基づいて完成されたものである。
すなわち、本発明は、
(1)アルミナ担体に活性金属としてモリブデンを酸化物基準で15質量%以上、ニッケルを酸化物基準で1〜10質量%、及び活性成分としてリンを酸化物基準で1〜10質量%担持し、コバルトを含有しない触媒であって、直径10nm以上の細孔の容積が全細孔容積の60%以上であり、細孔直径11〜20nmの範囲に細孔分布のピークを1つ以上有し、かつ比表面積が100〜200m2/gである灯油留分の水素化脱硫触媒、
(2)上記1に記載の触媒を反応器の下流側50%の領域に、全触媒量の20容量%以上充填することを特徴とする灯油留分の水素化脱硫方法、
(3)上記1に記載の触媒を反応器の最下流に、全触媒量の20容量%以上充填することを特徴とする灯油留分の水素化脱硫方法、
(4)上記1に記載の触媒を用いて、灯油の4〜6環芳香族化合物を15質量μg/kg以下にする灯油留分の水素化脱硫方法、
(5)上記1に記載の触媒を用いて、灯油の硫黄含有量を10質量ppm以下にする灯油留分の水素化脱硫方法、
(6)上記1に記載の触媒を用いて、灯油の硫黄含有量を1質量ppm以下にする灯油留分の水素化脱硫方法、
(7)灯油の硫黄含有量を10質量ppm以下にする上記2又は3に記載の灯油留分の水素化脱硫方法、
(8)灯油の硫黄含有量を1質量ppm以下にする上記2又は3に記載の灯油留分の水素化脱硫方法、
を提供するものである。
As a result of intensive studies to achieve the above object, the present inventors have found that a hydrodesulfurization catalyst having a specific pore distribution can solve the above problems. The present invention has been completed based on such findings.
That is, the present invention
(1) Molybdenum as an active metal on an alumina carrier is supported by 15% by mass or more on an oxide basis, 1-10% by mass of nickel on an oxide basis, and 1-10% by mass of phosphorus as an active component on an oxide basis , A catalyst containing no cobalt, the volume of pores having a diameter of 10 nm or more is 60% or more of the total pore volume, and has one or more pore distribution peaks in the range of pore diameters of 11 to 20 nm, And a hydrodesulfurization catalyst for a kerosene fraction having a specific surface area of 100 to 200 m 2 / g,
(2) A hydrodesulfurization method for a kerosene fraction, wherein the catalyst described in 1 is filled in an area of 50% downstream of the reactor in an amount of 20% by volume or more of the total amount of catalyst,
(3) A hydrodesulfurization method for a kerosene fraction, wherein the catalyst described in 1 above is charged in the downstream of the reactor at 20% by volume or more of the total catalyst amount,
(4) A hydrodesulfurization method for a kerosene fraction in which the 4-6 ring aromatic compound of kerosene is 15 mass μg / kg or less using the catalyst described in 1 above,
(5) A hydrodesulfurization method for a kerosene fraction in which the sulfur content of kerosene is 10 mass ppm or less using the catalyst described in 1 above,
(6) A hydrodesulfurization method for a kerosene fraction in which the sulfur content of kerosene is 1 mass ppm or less using the catalyst according to 1 above,
(7) The hydrodesulfurization method for a kerosene fraction according to 2 or 3 above, wherein the sulfur content of kerosene is 10 mass ppm or less,
(8) The hydrodesulfurization method for a kerosene fraction as described in 2 or 3 above, wherein the kerosene sulfur content is 1 mass ppm or less,
Is to provide.

本発明の水素化脱硫触媒によれば、脱硫率が高く、硫黄含有量10質量ppm以下であり、かつセーボルト色+30以上の無着色の灯油を効率よく製造することができる。   According to the hydrodesulfurization catalyst of the present invention, uncolored kerosene having a high desulfurization rate, a sulfur content of 10 mass ppm or less, and a Saybolt color +30 or more can be efficiently produced.

本発明の水素化脱硫触媒は、担体に活性金属を担持した触媒であって、直径10nm以上の細孔の容積が全細孔容積の60%以上であることを特徴とする。
軽油の水素化脱硫においては、窒素分、アロマ分、硫化水素、アンモニアなどの水素化脱硫反応を阻害する物質が反応系内に多数存在するため、触媒内への硫黄化合物の拡散速度に比べて、相対的に硫黄化合物の水素化脱硫速度が遅い。従って、一般に硫黄化合物の水素化脱硫反応が律速段階となる。このような律速段階を有する反応系において、触媒の活性を向上させるためには、細孔径を例えば10nm以下まで小さくすることによって、比表面積を高め、活性金属をより高分散な状態にすること(活性点数を増大させること)が広く行われている。つまり、軽油の水素化脱硫反応では、細孔径を小さくして多少拡散速度を遅くしても、拡散律速にはならないので、細孔径を小さくして触媒表面積を増大させることが、活性金属の高分散化、すなわち触媒活性の向上につながる。
The hydrodesulfurization catalyst of the present invention is a catalyst in which an active metal is supported on a support, and the volume of pores having a diameter of 10 nm or more is 60% or more of the total pore volume.
In hydrodesulfurization of light oil, since there are many substances in the reaction system that inhibit the hydrodesulfurization reaction such as nitrogen, aroma, hydrogen sulfide, and ammonia, compared to the diffusion rate of sulfur compounds in the catalyst. The hydrodesulfurization rate of sulfur compounds is relatively slow. Accordingly, the hydrodesulfurization reaction of sulfur compounds is generally the rate-limiting step. In a reaction system having such a rate-determining step, in order to improve the activity of the catalyst, the specific surface area is increased by reducing the pore diameter to, for example, 10 nm or less, and the active metal is in a more highly dispersed state ( Increasing the number of active points) is widely performed. In other words, in the hydrodesulfurization reaction of light oil, even if the pore size is reduced and the diffusion rate is somewhat slowed, diffusion control will not be achieved. This leads to dispersion, that is, improvement in catalyst activity.

しかしながら、このような触媒を灯油留分の水素化脱硫に適用すると、灯油の水素化脱硫においては、前述の水素化脱硫反応を阻害する物質が反応系内にあまり存在しないため、硫黄化合物の脱硫反応速度は、軽油の水素化脱硫反応と比較して速いと考えられる。その結果、灯油留分の脱硫反応では、触媒内への硫黄化合物の拡散速度がその水素化脱硫反応より速いとはいえない状況が生じる。従来の灯油留分の水素化脱硫においては、製品の硫黄分が数十〜100質量ppmの脱硫レベルにとどまっていたため、硫黄化合物の拡散速度がその水素化脱硫速度より遅くなることは顕著ではなかったが、灯油留分においても10質量ppm以下までの脱硫が求められるようになると、硫黄化合物の拡散速度がその水素化脱硫速度より顕著に遅くなることが恒常的に起きる。
特に、灯油の水素化脱硫は、軽油の水素化脱硫に比較して、より容易であることから、液空間速度(LHSV)が大きく、反応圧力が低い等の過酷度の高い条件で運転されるため、灯油中の硫黄含有量を10質量ppm以下に下げるためには、従来の数十〜100質量ppmの場合に比べて、例えば反応温度を10℃以上、上げる必要がある。
この際、硫黄化合物の拡散速度がその水素化脱硫速度より遅いので、温度を上げた割には、硫黄分があまり下がらないという現象が生じる。この場合に、多環芳香族、特に原料油中に含まれない4〜6環の芳香族化合物に起因する微量の着色物質が、10〜数百質量μg/kg生成し、製品の色相をセーボルトカラー+30未満に悪化させることになる。これが従来型の触媒を用いて灯油留分の硫黄含有量を10質量ppm以下に下げるときに生じる問題点の核心である。
これらの化合物は反応温度を上げると増加する傾向があるので、反応温度を低く保つことができる本発明の技術は、色相悪化の回避に有効である。なお、後述する特定の4〜6環芳香族の濃度が30質量μg/kg以下、より好ましくは15質量μg/kg以下であれば色相の問題は生じない。
以上のような知見から、本発明の水素化脱硫触媒は、硫黄化合物の拡散速度を上げるため、直径10nm以上の細孔の容積が全細孔容積の60%以上とした。なお、細孔分布の測定はBJH法(窒素)により脱着側から求めた。また、試料の前処理として200℃で3時間の真空排気を行った。測定機器としてはカンタクローム社オートソーブを用いた。
However, when such a catalyst is applied to hydrodesulfurization of a kerosene fraction, in the hydrodesulfurization of kerosene, substances that inhibit the above-mentioned hydrodesulfurization reaction do not exist in the reaction system. The reaction rate is considered to be faster than the hydrodesulfurization reaction of light oil. As a result, in the desulfurization reaction of the kerosene fraction, a situation occurs in which the diffusion rate of the sulfur compound into the catalyst cannot be said to be faster than the hydrodesulfurization reaction. In conventional hydrodesulfurization of kerosene fractions, the sulfur content of the product has remained at a desulfurization level of several tens to 100 ppm by mass, so it is not noticeable that the diffusion rate of sulfur compounds is slower than the hydrodesulfurization rate. However, when desulfurization up to 10 mass ppm or less is required even in the kerosene fraction, it always occurs that the diffusion rate of the sulfur compound is significantly slower than the hydrodesulfurization rate.
In particular, hydrodesulfurization of kerosene is easier than hydrodesulfurization of light oil, and is operated under severe conditions such as high liquid space velocity (LHSV) and low reaction pressure. Therefore, in order to lower the sulfur content in kerosene to 10 ppm by mass or less, it is necessary to increase the reaction temperature by 10 ° C. or more, for example, compared to the conventional case of several tens to 100 ppm by mass.
At this time, since the diffusion rate of the sulfur compound is slower than the hydrodesulfurization rate, a phenomenon occurs in which the sulfur content does not decrease much with increasing the temperature. In this case, 10 to several hundred mass μg / kg of a small amount of coloring substances derived from polycyclic aromatics, particularly 4 to 6 ring aromatic compounds not contained in the raw material oil are produced, and the hue of the product is saved. Bolt color will be worse than +30. This is the core of the problem that occurs when the sulfur content of the kerosene fraction is reduced to 10 ppm by mass or less using a conventional catalyst.
Since these compounds tend to increase when the reaction temperature is raised, the technique of the present invention that can keep the reaction temperature low is effective in avoiding deterioration in hue. In addition, the problem of a hue does not arise if the density | concentration of the specific 4-6 ring aromatic mentioned later is 30 mass microgram / kg or less, More preferably, it is 15 mass microgram / kg or less.
From the above knowledge, in the hydrodesulfurization catalyst of the present invention, the volume of pores having a diameter of 10 nm or more is set to 60% or more of the total pore volume in order to increase the diffusion rate of sulfur compounds. The pore distribution was measured from the desorption side by the BJH method (nitrogen). In addition, evacuation was performed at 200 ° C. for 3 hours as a pretreatment of the sample. As a measuring instrument, Cantachrome autosorb was used.

また、本発明の水素化脱硫触媒は、細孔直径11〜20nmの範囲に細孔分布のピークを1つ以上有することが好ましい。細孔分布のピークが細孔直径11nm以上にあると、水素化脱硫反応において、拡散律速となることがなく、また細孔直径20nm以下にあると比表面積の低下に伴う活性の不足がなく好ましい。
触媒の比表面積は高い方が活性金属の分散性を高め、活性点の数を増やすことにつながる。以上の点から触媒の比表面積は50m2/g以上が好ましく、さらには80m2/g以上、特には100m2/g以上であることが好ましい。一方、比表面積が高いほど細孔直径は小さくなり、細孔直径に関する上記要件を満足しない場合がある。以上の観点から比表面積は200m2/g以下であることが好ましい。
The hydrodesulfurization catalyst of the present invention preferably has one or more pore distribution peaks in the pore diameter range of 11 to 20 nm. It is preferable that the peak of the pore distribution is at a pore diameter of 11 nm or more, in the hydrodesulfurization reaction, which is not diffusion-controlled, and that the pore diameter is 20 nm or less, because there is no lack of activity due to a decrease in specific surface area. .
A higher specific surface area of the catalyst increases the dispersibility of the active metal and increases the number of active sites. From the above points, the specific surface area of the catalyst is preferably 50 m 2 / g or more, more preferably 80 m 2 / g or more, and particularly preferably 100 m 2 / g or more. On the other hand, the higher the specific surface area, the smaller the pore diameter, which may not satisfy the above requirements regarding the pore diameter. From the above viewpoint, the specific surface area is preferably 200 m 2 / g or less.

本発明の水素化脱硫触媒は、担体に活性金属を担持した触媒である。
ここで担体としては、耐火性無機酸化物が通常使用され、前記した細孔の特徴を有するものであれば特に限定されない。具体的には、アルミナ、シリカ、シリカ・アルミナ、マグネシア、ジルコニア、酸化亜鉛、結晶性アルミノシリケート、粘土鉱物が挙げられる。これらの耐火性無機酸化物はそれぞれ単独で又は2種以上を混合して使用することもできる。
これらの耐火性無機酸化物のうち、担体中にアルミナを含有することが好ましく、アルミナとしては、γ−アルミナ、δ−アルミナ、η−アルミナ、θ−アルミナ、及びχ−アルミナ等が好適に使用できる。
The hydrodesulfurization catalyst of the present invention is a catalyst having an active metal supported on a carrier.
Here, as the carrier, a refractory inorganic oxide is usually used and is not particularly limited as long as it has the above-described pore characteristics. Specific examples include alumina, silica, silica / alumina, magnesia, zirconia, zinc oxide, crystalline aluminosilicate, and clay mineral. These refractory inorganic oxides can be used alone or in admixture of two or more.
Of these refractory inorganic oxides, it is preferable to contain alumina in the support. As the alumina, γ-alumina, δ-alumina, η-alumina, θ-alumina, χ-alumina, etc. are preferably used. it can.

上記、担体として好ましい態様であるアルミナの製造方法については、前記細孔構造を有するものを製造し得れば特に制限されない。以下にその製造方法の一例を示す。
まず、特定のアルミナゲルを調製する。このアルミナゲルの調製は、水溶性酸性アルミナ塩の水溶液に塩基を添加する方法、水溶性塩基性アルミナ塩の水溶液に酸を添加する方法、水溶性酸性アルミナ塩の水溶液と水溶性塩基性アルミナ塩の水溶液を混合する方法が挙げられる。これに必要に応じて市販のアルミナゲルを追加して、熟成、乾燥、焼成することによりアルミナ担体を得ることができる。担体の形状としては特に限定されず、円柱状、三葉状、四葉状などが挙げられる。
The method for producing alumina, which is a preferred embodiment as the carrier, is not particularly limited as long as it can produce a material having the pore structure. An example of the manufacturing method is shown below.
First, a specific alumina gel is prepared. This alumina gel is prepared by adding a base to an aqueous solution of the water-soluble acidic alumina salt, adding an acid to the aqueous solution of the water-soluble basic alumina salt, an aqueous solution of the water-soluble acidic alumina salt and the water-soluble basic alumina salt. The method of mixing the aqueous solution of this is mentioned. A commercially available alumina gel is added to this as needed, and an alumina support | carrier can be obtained by ageing | curing | ripening, drying, and baking. The shape of the carrier is not particularly limited, and examples thereof include a columnar shape, a trilobal shape, and a tetralobal shape.

上記水溶性酸性アルミナ塩としては、硫酸アルミニウム、硝酸アルミニウム等を挙げることができ、水溶性塩基性アルミナ塩としては、アルミン酸ナトリウム等を挙げることができる。
上記アルミナを本発明の特徴である細孔構造を有するように調製するには、上記熟成において、スイングの回数、熟成時間が重要な因子である。また、アルミナゲルの乾燥条件、さらには押し出し成形条件、特に水分含有量の制御などが重要である。
具体的には、アルミナゲルの生成は50〜90℃程度の温度で行う。また、生成したゲルの熟成方法については、一般には、混合時と同温度にて、酸性及びアルカリ性溶液を交互に加える操作(スイング)を、pH3.3〜9.3の間で3回以上、好ましくは5回以上、さらに好ましくは8回以上行う。また、pH10以上にて温度125℃以上、好ましくはpH11以上にて温度130℃以上で、一定時間攪拌する方法(高温熟成法)を使用することもできる。ここでの攪拌時間としては、0.1〜48時間程度であることが好ましく、さらには0.2〜24時間の範囲が好ましい。さらには高温熟成法とスイング法を併用してもよい。
本工程において、pH領域の設定、温度、回数を適宜選択することにより、アルミナゲルの1次粒子の大きさを制御することができ、1次粒子間の空隙からなる細孔を11nm以上にすることができる。
Examples of the water-soluble acidic alumina salt include aluminum sulfate and aluminum nitrate. Examples of the water-soluble basic alumina salt include sodium aluminate.
In order to prepare the alumina so as to have a pore structure which is a feature of the present invention, the number of swings and the aging time are important factors in the aging. In addition, drying conditions of alumina gel, further extrusion conditions, particularly control of water content are important.
Specifically, the production of alumina gel is performed at a temperature of about 50 to 90 ° C. Moreover, about the aging method of the produced | generated gel, generally the operation (swing) which adds an acidic and alkaline solution alternately at the same temperature as the time of mixing is performed 3 times or more between pH 3.3-9.3, Preferably it is performed 5 times or more, more preferably 8 times or more. Further, a method of stirring at a temperature of 125 ° C. or higher at a pH of 10 or higher, preferably 130 ° C. or higher at a pH of 11 or higher (high temperature aging method) can be used. The stirring time here is preferably about 0.1 to 48 hours, and more preferably 0.2 to 24 hours. Furthermore, a high temperature aging method and a swing method may be used in combination.
In this step, the size of the primary particles of the alumina gel can be controlled by appropriately selecting the setting of the pH region, the temperature, and the number of times, and the pores composed of voids between the primary particles are made 11 nm or more. be able to.

次に熟成した沈殿を乾燥させる際の温度は80〜200℃の範囲が好ましく、さらには100〜160℃の範囲が好ましい。焼成温度は400〜700℃の範囲が好ましく、450〜600℃の範囲がより好ましい。
また、押し出し成形条件としては、水分量、温度を適宜適切に制御することによって、割れ、ヒビの無い良好な担体を作ることができる。
Next, the temperature for drying the aged precipitate is preferably in the range of 80 to 200 ° C, more preferably in the range of 100 to 160 ° C. The firing temperature is preferably in the range of 400 to 700 ° C, more preferably in the range of 450 to 600 ° C.
As extrusion molding conditions, a good carrier free from cracks and cracks can be produced by appropriately controlling the amount of water and the temperature as appropriate.

また、アルミナにシリカを添加した担体の調製方法は、特開2001−162168に開示される方法を基礎として、適宜条件を調整して製造することができる。   Moreover, the preparation method of the support | carrier which added the silica to the alumina can be manufactured by adjusting conditions suitably based on the method disclosed by Unexamined-Japanese-Patent No. 2001-162168.

本発明の水素化脱硫触媒における活性金属としてはモリブデンが好適である。モリブデンは全触媒中に、酸化物基準で15質量%以上含有することが好ましい。15質量%以上含有すると十分な脱硫活性が得られる。以上の点から、モリブデンの含有量は全触媒中に、酸化物基準で20質量%以上であることがさらに好ましい。また、上限については、担体の含有量及び後述する他の金属とのバランスの観点から、また、本発明の触媒のように細孔径が大きい触媒においては、担体の比表面積が比較的小さいため、活性金属の含有量に見合う活性の向上効果が認められないという点から、本発明の触媒中のモリブデン含有量は酸化物基準で35質量%以下であることが好ましく、さらには30質量%以下であることが好ましい。   Molybdenum is suitable as the active metal in the hydrodesulfurization catalyst of the present invention. Molybdenum is preferably contained in the entire catalyst in an amount of 15% by mass or more based on the oxide. When the content is 15% by mass or more, sufficient desulfurization activity is obtained. From the above points, the content of molybdenum is more preferably 20% by mass or more based on oxides in the entire catalyst. As for the upper limit, from the viewpoint of balance with the content of the support and other metals described later, and in the case of a catalyst having a large pore diameter such as the catalyst of the present invention, the specific surface area of the support is relatively small, In view of the fact that the activity improving effect commensurate with the content of the active metal is not observed, the molybdenum content in the catalyst of the present invention is preferably 35% by mass or less, more preferably 30% by mass or less based on the oxide. Preferably there is.

また、モリブデンに加えて、周期律表第8〜10族の金属を含有することが好ましい。特にコバルト及び/又はニッケルが好ましく、モリブデン、コバルト及びニッケルの3成分系も好ましい態様である。
周期律表第8〜10族の金属の含有量としては、全触媒中に、酸化物基準で1〜10質量%の範囲が好ましく、さらには2〜8質量%の範囲が好ましい。この範囲で好適な脱硫活性を示す。
その他、本触媒の活性成分としてリンを添加することが好ましい。リンは全触媒中に酸化物基準(P25)で1〜10質量%の範囲が好ましく、さらには2〜8質量%の範囲が好ましい。この範囲で好適な脱硫活性を示す。
In addition to molybdenum, it is preferable to contain a metal of Groups 8 to 10 of the periodic table. In particular, cobalt and / or nickel are preferred, and a three-component system of molybdenum, cobalt and nickel is also a preferred embodiment.
The content of the metals in groups 8 to 10 of the periodic table is preferably in the range of 1 to 10% by mass, more preferably in the range of 2 to 8% by mass, based on oxides, in the total catalyst. A suitable desulfurization activity is shown in this range.
In addition, it is preferable to add phosphorus as an active component of the catalyst. Phosphorus is preferably in the range of 1 to 10% by mass, more preferably in the range of 2 to 8% by mass, based on oxides (P 2 O 5 ) in the total catalyst. A suitable desulfurization activity is shown in this range.

これら活性金属の担持方法としては含浸法が好ましい。すなわち、含浸液として上記活性金属を溶解したものを調製し、担体に担持する。含浸液の調製に用いるモリブデン化合物としては、三酸化モリブデン、パラモリブデン酸アンモニウム等が好適であり、コバルト及び/又はニッケル化合物としてはこれらの金属の硝酸塩、炭酸塩、塩基性炭酸塩、酢酸塩、有機酸塩等が好ましい。またリン化合物としては、正リン酸(オルトリン酸)、メタリン酸、ピロリン酸、三リン酸、四リン酸、ポリリン酸などの各種リン酸、五酸化リン等が好適に用いられる。
これらの化合物を溶解し、金属含浸液を調製するが、その際に該含浸液の液量を担体の吸水量と等しくなるように調整する。なお、含浸液は金属ごとに調製してもよいし、複数の金属を混合したものであってもよいが、触媒調製を効率的に行うとの観点から、これらの金属を一つの含浸液に混合溶解したものを同時に担持することが好ましい。
As a method for loading these active metals, an impregnation method is preferred. That is, an impregnating solution in which the above active metal is dissolved is prepared and supported on a carrier. As the molybdenum compound used for the preparation of the impregnation liquid, molybdenum trioxide, ammonium paramolybdate and the like are suitable, and as the cobalt and / or nickel compound, nitrates, carbonates, basic carbonates, acetates of these metals, Organic acid salts and the like are preferable. As the phosphorus compound, various phosphoric acids such as orthophosphoric acid (orthophosphoric acid), metaphosphoric acid, pyrophosphoric acid, triphosphoric acid, tetraphosphoric acid, polyphosphoric acid, phosphorus pentoxide, and the like are preferably used.
These compounds are dissolved to prepare a metal impregnating solution, and the amount of the impregnating solution is adjusted to be equal to the water absorption amount of the carrier. The impregnation liquid may be prepared for each metal or may be a mixture of a plurality of metals. However, from the viewpoint of efficient catalyst preparation, these metals are combined into one impregnation liquid. It is preferable to carry the mixed and dissolved material simultaneously.

また、金属含浸液には水溶性有機化合物を添加することが、活性を高める点から好ましい。具体的には、分子量が90〜10,000のポリエチレングリコールなどの水溶性有機化合物を添加することが好ましい。該水溶性有機化合物の添加量としては、担体100質量部に対して1〜20質量部、より好ましくは2〜10質量部の範囲である。   In addition, it is preferable to add a water-soluble organic compound to the metal impregnation liquid from the viewpoint of enhancing the activity. Specifically, it is preferable to add a water-soluble organic compound such as polyethylene glycol having a molecular weight of 90 to 10,000. The addition amount of the water-soluble organic compound is in the range of 1 to 20 parts by mass, more preferably 2 to 10 parts by mass with respect to 100 parts by mass of the carrier.

担体に金属含浸液を担持した後80〜200℃で乾燥することが好ましい。必要に応じて、その後200〜700℃で焼成することも可能である。乾燥及び焼成は、通常空気中で行われ、必要に応じて空気を流通させながら、それぞれ0.1〜48時間行われ、さらに好ましくはそれぞれ0.5〜24時間の範囲である。   It is preferable to dry at 80 to 200 ° C. after supporting the metal impregnation liquid on the carrier. If necessary, it can be fired at 200 to 700 ° C. thereafter. Drying and calcination are usually performed in air, and each is performed for 0.1 to 48 hours while circulating air as necessary, and more preferably in the range of 0.5 to 24 hours.

灯油の脱硫反応において、本発明の脱硫触媒を反応器中に100%充填してもよいし、他の触媒と混合する部分充填であってもよい。部分充填する場合には、その含有量は全触媒量の20質量%以上とすることが好ましい。
また、本発明にかかる触媒は反応器の後段側に配置されることが好ましく、具体的には反応器の下流側50%の領域に、本発明の触媒が全触媒量の20質量%以上配されることが好ましい。さらには、本発明の触媒反応器の最下流に、全触媒量の20質量%以上配されることが好ましい。反応器の後段側は、硫黄分を目標の硫黄分濃度(例えば10質量ppm)まで脱硫する最も重要な部分であり、この部分に拡散の問題がなく高活性な本発明の触媒を配することが最も効果的だからである。
In the desulfurization reaction of kerosene, the desulfurization catalyst of the present invention may be charged 100% in the reactor, or may be a partial charge mixed with other catalysts. In the case of partial filling, the content is preferably 20% by mass or more of the total catalyst amount.
Further, the catalyst according to the present invention is preferably disposed on the rear stage side of the reactor. Specifically, the catalyst of the present invention is disposed in an area of 50% downstream of the reactor in an amount of 20% by mass or more of the total catalyst amount. It is preferred that Furthermore, it is preferable that 20% by mass or more of the total catalyst amount is disposed in the most downstream of the catalyst reactor of the present invention. The downstream side of the reactor is the most important part for desulfurizing the sulfur content to a target sulfur concentration (for example, 10 ppm by mass), and the catalyst of the present invention having no diffusion problem is disposed in this part. Is the most effective.

本発明の脱硫触媒を用いた灯油の脱硫方法において、触媒はあらかじめ安定化処理として予備硫化することが好ましい。予備硫化に用いる硫化剤としては、特に限定されず、硫化水素、二硫化炭素に加えて、チオフェン、ジメチルスルフィド、ジメチルジスルフィド、ジオクチルポリスルフィド、ジアルキルペンタスルフィド、ジブチルポリスルフィド等の有機硫黄化合物及びそれらの混合物が挙げられる。これらの有機硫黄化合物及びそれらの混合物は分解温度が300℃以下であることが好ましく、さらには250℃以下、特には220℃以下、最も好ましくは200℃以下である。分解温度が300℃以下であることによって、水素化活性金属成分の硫化が進行し、還元が進行しにくいという利点がある。具体的にはジメチルジスルフィド、ジブチルポリスルフィド、ジオクチルポリスルフィド、ジアルキルペンタスルフィド等のポリスルフィド類が好適に用いられる。なお、予備硫化剤を用いた予備硫化は、通常、原料油である直留系の灯油又は軽油に予備硫化剤を混合して触媒に通油することで行われるが、特に灯油に予備硫化剤を混合して触媒に通油することが好ましい。
また、予備硫化剤を用いず、原料油を通油することにより予備硫化をする方法も好適である。この場合には、灯油では硫黄分が少なく硫化時間が長くかかるので、直留系の軽油を用いてもよい。予備硫化に用いる原料油中の硫黄含有量は、0.2質量%以上であることが好ましく、さらには0.5質量%以上、特には1.0質量%以上であることが好ましい。硫黄含有量の上限値については、特に制限はないが、2.0質量%以上であると、軽油より重質な留分が混入しているおそれがあり、好ましくない。ここで用いる軽油留分としては、ASTM D86(JIS K2254)に基づく90%留出温度が380℃以下のものが好ましく、さらには370℃以下のもの、特には350℃以下のものを用いることが好ましい。
In the method for desulfurizing kerosene using the desulfurization catalyst of the present invention, the catalyst is preferably presulfurized in advance as a stabilization treatment. The sulfurizing agent used for presulfurization is not particularly limited, and in addition to hydrogen sulfide and carbon disulfide, organic sulfur compounds such as thiophene, dimethyl sulfide, dimethyl disulfide, dioctyl polysulfide, dialkylpentasulfide, dibutyl polysulfide, and mixtures thereof. Is mentioned. These organic sulfur compounds and mixtures thereof preferably have a decomposition temperature of 300 ° C. or lower, more preferably 250 ° C. or lower, particularly 220 ° C. or lower, and most preferably 200 ° C. or lower. When the decomposition temperature is 300 ° C. or less, there is an advantage that the sulfidation of the hydrogenation active metal component proceeds and the reduction does not easily proceed. Specifically, polysulfides such as dimethyl disulfide, dibutyl polysulfide, dioctyl polysulfide, and dialkyl pentasulfide are preferably used. In addition, the preliminary sulfidation using the preliminary sulfiding agent is usually performed by mixing the preliminary sulfiding agent with straight-run kerosene or light oil, which is the raw material oil, and passing it through the catalyst. Are preferably mixed and passed through the catalyst.
In addition, a method in which preliminary sulfidation is performed by passing raw material oil without using a preliminary sulfidizing agent is also suitable. In this case, since kerosene has a low sulfur content and a long sulfurization time, straight-run diesel oil may be used. The sulfur content in the raw oil used for preliminary sulfidation is preferably 0.2% by mass or more, more preferably 0.5% by mass or more, and particularly preferably 1.0% by mass or more. Although there is no restriction | limiting in particular about the upper limit of sulfur content, If it is 2.0 mass% or more, a heavier fraction than light oil may be mixed, and it is not preferable. As the light oil fraction used here, a 90% distillation temperature based on ASTM D86 (JIS K2254) is preferably 380 ° C. or less, more preferably 370 ° C. or less, particularly 350 ° C. or less. preferable.

予備硫化の条件としては、120〜230℃の範囲で硫化度が50%以上になるまで硫化処理を行うことが好ましい。予備硫化の温度が120℃以上で水素化活性金属成分の硫化が十分に行われ、また230℃以下であれば、水素化活性金属成分の水素還元が生じない。以上の観点から予備硫化の温度範囲は140℃〜220℃の範囲であることがより好ましい。さらに、300±50℃の範囲で予備硫化を完結させることが好ましい。   As pre-sulfiding conditions, it is preferable to perform sulfiding treatment in the range of 120 to 230 ° C. until the degree of sulfidation reaches 50% or more. If the presulfiding temperature is 120 ° C. or higher and the hydrogenation active metal component is sufficiently sulfided, and if it is 230 ° C. or lower, hydrogen reduction of the hydrogenation active metal component does not occur. From the above viewpoint, the temperature range of preliminary sulfidation is more preferably in the range of 140 ° C to 220 ° C. Furthermore, it is preferable to complete the preliminary sulfidation in the range of 300 ± 50 ° C.

また、硫化度については、70%以上であることが好ましく、さらには80%以上、特には90%以上であることが好ましい。
ここで硫化度とは、水素化活性金属が安定な硫化物に硫化されるのに必要な硫黄分の質量をA、総硫黄供給量をB、オフガス中に硫化水素(H2S)の形態で留出した硫黄分の累積質量をC及び液中に留出した硫黄分の累積質量をDとした場合に、100×(B−C−D)/Aで定義される。なお、水素化活性金属が安定な硫化物に硫化されるとは、金属元素をMとした場合に、周期表第6族金属においてはMS2の状態まで、周期表第8〜第10族金属においてはMSの状態まで硫化されたことをいう。
The degree of sulfidation is preferably 70% or more, more preferably 80% or more, and particularly preferably 90% or more.
Here, the degree of sulfidation refers to the mass of sulfur necessary for the hydrogenation active metal to be sulfided to a stable sulfide, A is the total sulfur supply amount, and B is the form of hydrogen sulfide (H 2 S) in the off-gas. When the cumulative mass of sulfur distilled in step C is C and the cumulative mass of sulfur distilled in the liquid is D, it is defined as 100 × (B−C−D) / A. It should be noted that the hydrogenation active metal is sulfided into a stable sulfide when the metal element is M, and in the periodic table group 6 metal up to the MS 2 state, the periodic table group 8 to 10 metal In, it means that it was sulfided to the MS state.

本発明における灯油の水素化脱硫の条件については、反応温度が200〜360℃の範囲であることが好ましく、さらには250〜340℃、特には260〜325℃の範囲が好ましい。反応温度が200℃以上であると十分に脱硫反応が進行し、一方、360℃以下であれば着色原因物質の生成量が小さく、製品が着色することがない。
また、水素分圧については、2〜15MPaの範囲であることが好ましい。水素分圧がこの範囲であると着色原因物質の生成が十分に抑制される。以上の点から、さらには3〜12MPa、特には3.5〜10MPaの範囲が好ましい。液空間速度(LHSV)については、2〜15h-1の範囲が好ましく、さらには3〜12h-1の範囲、特には5〜10h-1の範囲が好ましい。液空間速度(LHSV)が2以上であると、滞留時間(1/LHSV)が長くなりすぎることによる着色物質の生成量が増えるということがなく、液空間速度(LHSV)が15以下であると、十分な脱硫率が得られる。
水素/油比については、50〜500Nm3/kLの範囲が好ましく、さらには70〜300Nm3/kL、特には70〜200Nm3/kLの範囲が好ましい。
About the conditions of hydrodesulfurization of kerosene in this invention, it is preferable that reaction temperature is the range of 200-360 degreeC, Furthermore, 250-340 degreeC, Especially the range of 260-325 degreeC is preferable. When the reaction temperature is 200 ° C. or higher, the desulfurization reaction proceeds sufficiently. On the other hand, when the reaction temperature is 360 ° C. or lower, the amount of color-causing substances produced is small and the product is not colored.
The hydrogen partial pressure is preferably in the range of 2 to 15 MPa. When the hydrogen partial pressure is within this range, the generation of the color-causing substance is sufficiently suppressed. From the above points, a range of 3 to 12 MPa, particularly 3.5 to 10 MPa is preferable. The liquid hourly space velocity (LHSV), preferably in the range of 2~15h -1, more range 3~12h -1, particularly preferably in the range of 5~10h -1. When the liquid hourly space velocity (LHSV) is 2 or more, the production time of the colored substance due to the residence time (1 / LHSV) being too long is not increased, and the liquid hourly space velocity (LHSV) is 15 or less. A sufficient desulfurization rate can be obtained.
About hydrogen / oil ratio, the range of 50-500 Nm < 3 > / kL is preferable, Furthermore, the range of 70-300 Nm < 3 > / kL, especially 70-200 Nm < 3 > / kL is preferable.

本発明の脱硫触媒は灯油の脱硫触媒として特に優れたものであり、本発明でいう灯油とは、ASTM D86に基づく蒸留において、5%留出温度が100℃以上、95%留出温度が300℃以下のものをいい、好ましくは95%留出温度が275℃以下のもの、さらに好ましくは95%留出温度が265℃以下のものである。ここで、灯油とは直留系のみならず、分解系の灯油留分も含む。なお、分解系の灯油とは、例えば、流動接触分解装置、重質軽油水素化脱硫装置、減圧軽油水素化脱硫装置、減圧軽油水素化分解装置、常圧残油水素化脱硫装置、常圧残油水素化分解装置、減圧残油水素化脱硫装置、減圧残油水素化分解装置、各種コーカー装置などから得られる灯油をいう。
また、本発明の脱硫触媒を用いて脱硫した灯油は、硫黄含有量を10質量ppm以下に容易にすることができ、さらには1質量ppm以下まで低減することが可能である。また、本発明の脱硫触媒を用いて脱硫した灯油は、灯油としての良好な性状、すなわち、セーボルトカラー+30以上を有するものである。
The desulfurization catalyst of the present invention is particularly excellent as a desulfurization catalyst for kerosene. The kerosene referred to in the present invention is a distillation based on ASTM D86 having a 5% distillation temperature of 100 ° C. or higher and a 95% distillation temperature of 300%. The one with a 95% distillation temperature is 275 ° C or less, more preferably the one with a 95% distillation temperature is 265 ° C or less. Here, the kerosene includes not only a direct distillation system but also a cracked kerosene fraction. Note that cracking kerosene means, for example, fluid catalytic cracking equipment, heavy gas oil hydrodesulfurization equipment, vacuum gas oil hydrodesulfurization equipment, vacuum gas oil hydrocracking equipment, atmospheric pressure residual oil hydrodesulfurization equipment, atmospheric pressure residue. Kerosene obtained from oil hydrocracking equipment, vacuum residue hydrodesulfurization equipment, vacuum residue hydrocracking equipment, various coker equipment, and the like.
In addition, the kerosene desulfurized using the desulfurization catalyst of the present invention can easily reduce the sulfur content to 10 ppm by mass or less, and further to 1 ppm by mass or less. The kerosene desulfurized using the desulfurization catalyst of the present invention has good properties as kerosene, that is, Saebold color +30 or more.

次に、本発明を実施例によりさらに詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
評価方法
(1)触媒物性
(1−1)細孔容積、細孔直径、細孔分布、比表面積
細孔分布測定装置(カンタクローム社製「オートソーブ」)を用いて、窒素吸着法にて測定した。
(1−2)金属含有量
試薬を500℃で4時間、電気炉にて焼成し、金属酸化物の形態(NiO、CoO、MoO3、WO3等)にして、金属酸化物としての含有量を求めた。得られた金属酸化物含有量から、金属含浸液に含まれている金属酸化物が耐火性無機酸化物担体に100%担持されるものとして、目標の金属含有量となるように各試薬の量を決定した。金属酸化物の担持量は、触媒体をXRF(蛍光X線法)及びICP(プラズマ発光法)等の市販の分析機器を用いて確認した。これらの分析機器は、既知の濃度の標準試薬を用いて得た検量線により校正した。
(2)脱硫灯油の性状
(2−1)灯油中の硫黄含有量;JIS K2541−2及びK2541−6に準拠して測定した。
(2−2)セーボルト色;JIS K2580の刺激値換算法に準拠し、小数点1桁まで測定した。また、+30以上は外挿により求めた。
(2−3)密度(15℃);JIS K2249に準拠して測定した。
(2−4)動粘度(30℃);JIS K2283に準拠して測定した。
(2−5)煙点;JIS K2537に準拠して測定した。
(2−6)引火点;JIS K2265に準拠して測定した。
(2−7)銅板腐食;JIS K2513に準拠して測定した。
(2−8)窒素含有量;JIS K2609に準拠して測定した。
(2−9)過酸化物価;JIS K2276−20に準拠して測定した。
(2−10)ドクター試験;JIS K2276−11に準拠して測定した。
(3)灯油中の組成;JPI−5S−49−97に準拠して、原料灯油及び脱硫灯油中の飽和炭化水素、不飽和炭化水素、1環芳香族化合物、2環芳香族化合物、及び3環以上の芳香族化合物の含有量を測定した。
4〜6環芳香族化合物は、2段階からなる次の方法によって定量した。
最初に灯油をASTMカラムクロマト法(D−2549−02)に準拠して、着色成分をレジン分(極性成分)のみとなるように濃縮した。次に該レジン分を、ガスクロ装置を備えた高分解能質量分析装置(日本電子(株)製「JMS−700」)にて分析した。
定量方法は、着色している市販の4〜6環芳香族化合物の試薬ごとに検量線を作成して、該レジン分中、すなわち灯油試料中の各々の着色化合物の濃度を求めた。観測イオンは、着目している芳香族化合物の分子量のイオン(親イオン)とした。ガスクロ装置としては、アジレント6890装置を用い、カラムとしてはDB−5MS(5%フェニルメチルシリコン)で、内径0.25mm、長さ30mを用いた。オーブン温度は80℃から5℃/分で325℃まで昇温し、該温度で10分間保持した。また、注入口の温度は300℃とした。キャリアガスとしてはヘリウムを用い、流速を1.0mL/分とした。試料の注入方法としてはスプリットレス注入により、注入量は1.0μLとした。質量分析の測定条件は、電子衝撃イオン化のイオン電圧を42eV、イオン化電流を400μAとした。分解能を10000(10%谷)、ロックマス法にて測定した。
測定した4〜6環芳香族化合物は、4環芳香族化合物として、ピレン、ベンゾ(a)アントラセン、クリセン、5環芳香族化合物として、ベンゾ(b)フルオランテン、ベンゾ(k)フルオランテン、ベンゾ(a)ピレン、ジベンゾ(a,h)アントラセン、6環芳香族化合物として、インデノ(1,2,3−cd)ピレン、ベンゾ(ghi)ペリレンであり、4〜6環芳香族化合物はこれらの化合物の濃度の合計で表した。
(4)反応評価;各実施例及び比較例で得られた触媒100cm3を、連続式固定床反応器に充填し、以下の予備硫化条件にて処理した後、以下の原料灯油に切り替えて反応評価を行った。
予備硫化条件;後述する硫黄分1100質量ppmの直留灯油にDMDS(ジメチルジスルフィド)を加えて、硫黄分2.0質量%の予備硫化油を調製した。該予備硫化油を用い、水素分圧3.92MPa・G、水素/油比100Nm3/kL、温度100℃、LHSV(液空間速度)6.0h-1の条件で通油を開始し、昇温速度20℃/hにて170℃まで昇温し、該温度で3時間保持し、同昇温速度で220℃まで昇温し、該温度で4時間保持し、さらに同昇温速度で290℃まで昇温し、該温度で9時間保持することにより、予備硫化を行った。
原料油としては以下の性状を有する直留灯油を用い、以下の反応条件で反応させた。反応温度を変えたときに、得られる灯油の硫黄含有量(質量ppm)、セーボルト色等について上記方法にて評価した。評価結果を第1表に示す。
原料油性状:硫黄分;1100質量ppm、セーボルト色;+33.6、密度;0.7955g/cm3、動粘度(30℃);1.414mm2/s、飽和炭化水素;80.1容量%、不飽和炭化水素;0容量%、1環芳香族;17.6容量%、2環芳香族;2.3容量%、3環以上の芳香族;0容量%(4〜6環芳香族;10質量ppb以下)、煙点;24mm、引火点;42℃、及び窒素分;2質量ppm
反応条件:LHSV;6.0h-1、水素分圧;3.92MPa・G(40kg/cm2G)、水素/油比;100Nm3/kL
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
Evaluation Method (1) Physical Properties of Catalyst (1-1) Pore Volume, Pore Diameter, Pore Distribution, Specific Surface Area Measured by a nitrogen adsorption method using a pore distribution measuring device (“Autosorb” manufactured by Cantachrome) did.
(1-2) Metal content The reagent is baked in an electric furnace at 500 ° C. for 4 hours to form a metal oxide (NiO, CoO, MoO 3 , WO 3 etc.), and the content as a metal oxide Asked. From the obtained metal oxide content, it is assumed that the metal oxide contained in the metal impregnating solution is 100% supported on the refractory inorganic oxide carrier, and the amount of each reagent so that the target metal content is obtained. It was determined. The supported amount of the metal oxide was confirmed by using a commercially available analytical instrument such as XRF (fluorescent X-ray method) and ICP (plasma emission method) for the catalyst body. These analytical instruments were calibrated with calibration curves obtained using standard reagents of known concentrations.
(2) Properties of desulfurized kerosene (2-1) Sulfur content in kerosene; measured in accordance with JIS K2541-2 and K2541-6.
(2-2) Saebold color: Based on the stimulus value conversion method of JIS K2580, it was measured to one decimal place. Moreover, +30 or more was calculated | required by extrapolation.
(2-3) Density (15 ° C.): Measured according to JIS K2249.
(2-4) Kinematic viscosity (30 ° C.): Measured according to JIS K2283.
(2-5) Smoke point; measured in accordance with JIS K2537.
(2-6) Flash point: Measured according to JIS K2265.
(2-7) Copper plate corrosion; measured according to JIS K2513.
(2-8) Nitrogen content: measured in accordance with JIS K2609.
(2-9) Peroxide value: measured in accordance with JIS K2276-20.
(2-10) Doctor test: Measured according to JIS K2276-11.
(3) Composition in kerosene; in accordance with JPI-5S-49-97, saturated hydrocarbons, unsaturated hydrocarbons, monocyclic aromatic compounds, bicyclic aromatic compounds in raw kerosene and desulfurized kerosene, and 3 The content of aromatic compounds above the ring was measured.
The 4- to 6-ring aromatic compound was quantified by the following method consisting of two steps.
First, kerosene was concentrated according to ASTM column chromatography (D-2549-02) so that the colored component was only the resin component (polar component). Next, the resin was analyzed with a high-resolution mass spectrometer equipped with a gas chromatograph (“JMS-700” manufactured by JEOL Ltd.).
In the quantification method, a calibration curve was prepared for each reagent of a commercially available 4- to 6-ring aromatic compound that was colored, and the concentration of each colored compound in the resin component, that is, in the kerosene sample was determined. The observed ion was an ion (parent ion) of the molecular weight of the aromatic compound of interest. An Agilent 6890 apparatus was used as the gas chromatograph, DB-5MS (5% phenylmethylsilicon) was used as the column, and an inner diameter of 0.25 mm and a length of 30 m were used. The oven temperature was raised from 80 ° C. to 325 ° C. at 5 ° C./min and held at that temperature for 10 minutes. The inlet temperature was 300 ° C. Helium was used as the carrier gas, and the flow rate was 1.0 mL / min. As a sample injection method, splitless injection was used, and the injection amount was 1.0 μL. The measurement conditions for mass spectrometry were an ion voltage for electron impact ionization of 42 eV and an ionization current of 400 μA. The resolution was 10,000 (10% trough), and the measurement was performed by the rock mass method.
The measured 4- to 6-ring aromatic compounds are pyrene, benzo (a) anthracene, chrysene as tetracyclic aromatic compounds, benzo (b) fluoranthene, benzo (k) fluoranthene, benzo (a ) Pyrene, dibenzo (a, h) anthracene, 6-ring aromatic compounds, indeno (1,2,3-cd) pyrene, benzo (ghi) perylene, and 4-6 ring aromatic compounds are those of these compounds Expressed as the total concentration.
(4) Reaction evaluation: 100 cm 3 of the catalyst obtained in each Example and Comparative Example was charged into a continuous fixed bed reactor, treated under the following presulfurization conditions, and then switched to the following raw kerosene for reaction. Evaluation was performed.
Presulfurization conditions: DMDS (dimethyl disulfide) was added to straight-run kerosene having a sulfur content of 1100 mass ppm, which will be described later, to prepare a presulfurized oil having a sulfur content of 2.0 mass%. Using this preliminary sulfurized oil, oil passage was started under the conditions of a hydrogen partial pressure of 3.92 MPa · G, a hydrogen / oil ratio of 100 Nm 3 / kL, a temperature of 100 ° C., and an LHSV (liquid space velocity) of 6.0 h −1. The temperature was raised to 170 ° C. at a temperature rate of 20 ° C./h, held at this temperature for 3 hours, heated to 220 ° C. at the same temperature rise rate, held at this temperature for 4 hours, and further 290 at the same temperature rise rate. Pre-sulfurization was performed by raising the temperature to 0 ° C. and holding at that temperature for 9 hours.
As the raw material oil, straight-run kerosene having the following properties was used and reacted under the following reaction conditions. When the reaction temperature was changed, the sulfur content (mass ppm), kerosene color, etc. of the kerosene obtained were evaluated by the above methods. The evaluation results are shown in Table 1.
Raw material oil properties: sulfur content; 1100 mass ppm, Saebold color; +33.6, density; 0.7955 g / cm 3 , kinematic viscosity (30 ° C.); 1.414 mm 2 / s, saturated hydrocarbon; 80.1% by volume 0% by volume, 1 ring aromatic; 17.6% by volume, 2 ring aromatics; 2.3% by volume, 3 or more aromatics; 0% by volume (4-6 ring aromatics; 10 mass ppb or less), smoke point: 24 mm, flash point: 42 ° C., and nitrogen content: 2 mass ppm
Reaction conditions: LHSV; 6.0 h −1 , hydrogen partial pressure; 3.92 MPa · G (40 kg / cm 2 G), hydrogen / oil ratio; 100 Nm 3 / kL

実施例1
脱イオン水1Lに硝酸アルミニウム500gを溶解させ、アルミニウム溶液(a)を得た。次いで、脱イオン水1Lに水酸化ナトリウム35gを溶解させ、さらに、アルミン酸ナトリウム99gを添加して均一なアルミニウム溶液(b)を得た。
次に、脱イオン水2.5Lを70℃に加温し、攪拌しながら、アルミニウム溶液(a)をpHが3.5になるまで添加した。次いで、アルミニウム溶液(b)をpHが9.0になるまで添加して、10分間攪拌しながら熟成させた。このようにpHを3.5から9.0の範囲で変化させる操作を8回繰り返した。その後、得られたゲルをろ過し、洗浄してアルミナゲルを回収したところ、その質量は840gであった。このアルミナゲル中の水分量を80℃に加熱しながら攪拌して調整し、円柱型に押し出し成形を行った。その後、120℃で24時間乾燥させ、さらに500℃で4時間焼成してアルミナ担体を得た。
Example 1
Aluminum nitrate (500 g) was dissolved in 1 L of deionized water to obtain an aluminum solution (a). Next, 35 g of sodium hydroxide was dissolved in 1 L of deionized water, and 99 g of sodium aluminate was further added to obtain a uniform aluminum solution (b).
Next, 2.5 L of deionized water was heated to 70 ° C., and the aluminum solution (a) was added with stirring until the pH reached 3.5. Next, the aluminum solution (b) was added until the pH reached 9.0 and aged with stirring for 10 minutes. Thus, the operation of changing the pH in the range of 3.5 to 9.0 was repeated 8 times. Then, when the obtained gel was filtered and washed to recover the alumina gel, its mass was 840 g. The amount of water in the alumina gel was adjusted by stirring while heating to 80 ° C., and extruded into a cylindrical mold. Then, it was dried at 120 ° C. for 24 hours and further calcined at 500 ° C. for 4 hours to obtain an alumina carrier.

次に、三酸化モリブデン300g(MoO3含有率100%)、塩基性炭酸ニッケル103g、正リン酸65g(正リン酸含有率85.2質量%)を80℃にてイオン交換水に溶解し、全量が427mLの水溶液(金属含浸液)を調製した。該金属含浸液に、アルミナ担体100質量部に対して6質量部のトリエチレングリコールを添加し、上記アルミナ担体に含浸させた。含浸後に120℃で4時間乾燥し、触媒体を得た。
該触媒体における直径10nm以上の細孔の容積は全細孔容積の81%であり、細孔分布のピークトップは14nmの位置にあった。また、該触媒の比表面積は112m2/g、モリブデン、ニッケル及びリンの含有量は、それぞれ酸化物換算(MoO3、NiO、P25)で、27質量%、5.4質量%及び3.6質量%であった。
当該触媒における上述の反応評価の結果を第1表に示す。
Next, 300 g of molybdenum trioxide (MoO 3 content: 100%), 103 g of basic nickel carbonate, 65 g of normal phosphoric acid (85.2 mass% of normal phosphoric acid) are dissolved in ion-exchanged water at 80 ° C., An aqueous solution (metal impregnating solution) having a total amount of 427 mL was prepared. To the metal impregnating solution, 6 parts by mass of triethylene glycol was added to 100 parts by mass of the alumina support, and the alumina support was impregnated. After impregnation, the catalyst body was dried at 120 ° C. for 4 hours.
The volume of pores having a diameter of 10 nm or more in the catalyst body was 81% of the total pore volume, and the peak top of the pore distribution was at the position of 14 nm. The specific surface area of the catalyst is 112 m 2 / g, and the molybdenum, nickel, and phosphorus contents are 27% by mass, 5.4% by mass, and oxide content (MoO 3 , NiO, P 2 O 5 ), respectively. It was 3.6 mass%.
The results of the above-described reaction evaluation for the catalyst are shown in Table 1.

比較例1
パラモリブデン酸アンモニウム[(NH46Mo724・4H2O)] 32.1g、硝酸コバルト[Co(NO33] 27.1g、ポリエチレングリコール400[HO−(CH2CH2O)n−H:分子量約400] 10.0g及びリンゴ酸[HOCOCH2CH(OH)COOH:分子量134] 16.0gをイオン交換水に溶解し、全量が86mLの水溶液(含浸液)を調製した。
この含浸液を比表面積320m2/gの円柱状アルミナ担体(粒経2mm)200gに真空含浸法によって担持した。この担持物を、120℃で3時間乾燥後、空気気流中550℃で3.0時間焼成することによって触媒体を得た。
該触媒体における直径10nm以上の細孔の容積は全細孔容積の2%であり、細孔分布のピークトップは7nmの位置にあった。また、該触媒の比表面積は246m2/g、モリブデン及びコバルトの含有量は、それぞれ酸化物換算(MoO3、CoO)で、18質量%及び5質量%であった。
当該触媒における上述の反応評価の結果を第1表に示す。
Comparative Example 1
32.1 g of ammonium paramolybdate [(NH 4 ) 6 Mo 7 O 24 · 4H 2 O)], 27.1 g of cobalt nitrate [Co (NO 3 ) 3 ], polyethylene glycol 400 [HO— (CH 2 CH 2 O) ) N-H: molecular weight of about 400] 10.0 g and malic acid [HOCOCH 2 CH (OH) COOH: molecular weight of 134] 16.0 g were dissolved in ion-exchanged water to prepare an aqueous solution (impregnation solution) having a total amount of 86 mL. .
This impregnating liquid was supported on 200 g of a cylindrical alumina carrier (particle diameter: 2 mm) having a specific surface area of 320 m 2 / g by a vacuum impregnation method. The support was dried at 120 ° C. for 3 hours and then calcined at 550 ° C. for 3.0 hours in an air stream to obtain a catalyst body.
The volume of pores having a diameter of 10 nm or more in the catalyst body was 2% of the total pore volume, and the peak top of the pore distribution was at a position of 7 nm. The specific surface area of the catalyst was 246 m 2 / g, and the molybdenum and cobalt contents were 18% by mass and 5% by mass, respectively, in terms of oxide (MoO 3 , CoO).
The results of the above-described reaction evaluation for the catalyst are shown in Table 1.

比較例2
実施例1で調製した金属含浸液を、実施例1と同じ金属担持量となるように、比較例1で使用したアルミナ担体に含浸させた。含浸後に120℃で4時間乾燥し、触媒体を得た。該触媒体における直径10nm以上の細孔の容積は全細孔容積の1%であり、細孔分布のピークトップは約6.5nmの位置にあった。該触媒の比表面積は185m2/gであった。
Comparative Example 2
The alumina support used in Comparative Example 1 was impregnated with the metal impregnating solution prepared in Example 1 so that the same metal loading as in Example 1 was obtained. After impregnation, the catalyst body was dried at 120 ° C. for 4 hours. The volume of pores having a diameter of 10 nm or more in the catalyst body was 1% of the total pore volume, and the peak top of the pore distribution was at a position of about 6.5 nm. The specific surface area of the catalyst was 185 m 2 / g.

Figure 0005654720
Figure 0005654720

実施例1で調製される触媒は低温にて高活性であり、比較例1及び比較例2で調製される触媒に比べて、同等の脱硫率を得るのに20℃程度低温とすることができる。また、同一温度で脱硫した場合には、脱硫率が高い上にセーボルト色についても良好であることがわかる。なお、実施例1においても、反応温度を330℃まで上げた場合には、セーボルトカラーが著しく悪化している。これは、着色原因物質である4〜6環芳香族化合物が90質量ppb生成しているためであり、必要以上に反応温度を高くすることは着色原因物質を増やし、セーボルトカラーの悪化につながることを示している。   The catalyst prepared in Example 1 is highly active at low temperatures and can be as low as about 20 ° C. to obtain an equivalent desulfurization rate compared to the catalysts prepared in Comparative Examples 1 and 2. . In addition, when desulfurization is performed at the same temperature, it can be seen that the desulfurization rate is high and the Saybolt color is also good. In Example 1, when the reaction temperature is increased to 330 ° C., the Saebold color is remarkably deteriorated. This is because 90 mass ppb of the 4-6 ring aromatic compound, which is the color causative substance, is generated. Increasing the reaction temperature more than necessary increases the color causative substance and leads to deterioration of the Saebold color. It is shown that.

本発明の水素化脱硫触媒を用いることで、高い脱硫率を達成することができ、硫黄含有量10質量ppm以下の灯油を効率よく製造することができる。また、該脱硫触媒により製造した灯油は着色することがなく、製品性状も良好である。   By using the hydrodesulfurization catalyst of the present invention, a high desulfurization rate can be achieved, and kerosene having a sulfur content of 10 mass ppm or less can be produced efficiently. In addition, kerosene produced with the desulfurization catalyst is not colored and has good product properties.

Claims (2)

触媒を反応器の下流側50%の領域に、全触媒量の20容量%以上充填し、反応温度を200〜325℃、水素分圧を2〜15MPa、液空間速度を2〜15h -1 として、硫黄含有量10質量ppm以下であり、かつセーボルト色+30以上の灯油を得る水素化脱硫方法であり、
前記触媒が、アルミナ担体に活性金属としてモリブデンを酸化物基準で15質量%以上、ニッケルを酸化物基準で1〜10質量%、及び活性成分としてリンを酸化物基準で1〜10質量%担持し、コバルトを含有しない触媒であって、直径10nm以上の細孔の容積が全細孔容積の60%以上であり、細孔直径11〜20nmの範囲に細孔分布のピークを1つ以上有し、かつ比表面積が、100〜200m2/gであり、反応温度200〜325℃で使用され、硫黄含有量10質量ppm以下であり、かつセーボルト色+30以上の灯油が得られる、灯油留分の水素化脱硫触媒(但し、モリブデンを酸化物基準で18重量%、ニッケルを酸化物基準で4重量%、及び活性成分としてリンを酸化物基準で6重量%含有する触媒を除く)であることを特徴とする灯油留分の水素化脱硫方法。
The catalyst is packed in an area of 50% downstream of the reactor in an area of 50% or more of the total catalyst amount, the reaction temperature is 200 to 325 ° C. , the hydrogen partial pressure is 2 to 15 MPa, and the liquid space velocity is 2 to 15 h −1. , A hydrodesulfurization method for obtaining kerosene having a sulfur content of 10 ppm by mass or less and a Saebold color +30 or more ,
The catalyst carries 15 mass% or more of molybdenum as an active metal on an alumina support, 1 to 10 mass% of nickel as an oxide, and 1 to 10 mass% of phosphorus as an active component based on an oxide. The catalyst does not contain cobalt, and the volume of pores having a diameter of 10 nm or more is 60% or more of the total pore volume, and has one or more pore distribution peaks in the pore diameter range of 11 to 20 nm. A kerosene fraction having a specific surface area of 100 to 200 m 2 / g, a reaction temperature of 200 to 325 ° C., a sulfur content of 10 mass ppm or less, and kerosene having a Saybolt color of +30 or more. hydrodesulfurization catalyst (excluding 18 wt% molybdenum on an oxide basis, 4 wt% of nickel on an oxide basis, and phosphorus catalyst containing 6% by weight on an oxide basis as active ingredient) is this Hydrodesulfurization method of kerosene fraction, wherein.
灯油の4〜6環芳香族化合物を15質量μg/kg以下にする請求項1に記載の灯油留分の水素化脱硫方法。 The hydrodesulfurization method for a kerosene fraction according to claim 1, wherein the 4-6 ring aromatic compound of kerosene is adjusted to 15 mass µg / kg or less.
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