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JP5698964B2 - Automatic salt shaker for rice balls - Google Patents
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JP5698964B2 - Automatic salt shaker for rice balls - Google Patents

Automatic salt shaker for rice balls Download PDF

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JP5698964B2
JP5698964B2 JP2010261438A JP2010261438A JP5698964B2 JP 5698964 B2 JP5698964 B2 JP 5698964B2 JP 2010261438 A JP2010261438 A JP 2010261438A JP 2010261438 A JP2010261438 A JP 2010261438A JP 5698964 B2 JP5698964 B2 JP 5698964B2
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市川 雄二
雄二 市川
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市川工業株式会社
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Description

この発明は,例えば,おにぎりを自動的に製造する際に,おにぎり製造ラインから送り込まれたおにぎりの両面に,予め決められた量の塩を振りかけるおにぎり用自動塩振り装置に関する。   The present invention relates to an automatic salt shaking device for rice balls, in which, for example, when a rice ball is automatically manufactured, a predetermined amount of salt is sprinkled on both sides of the rice ball fed from the rice ball production line.

従来の食品の塩塗布装置として,おむすびを機械にて自動的に製造する際に,飯体の成形と同時に,おむすび下面に塩を適量塗布する自動化されたものが知られている。該塩塗布装置は,予め飯体下面に塩を塗布し,これを一定の形状,固さに成形し,塩を塗布したおむすびを効率良く成形できるものであり,スタートボタンをONすると,モータが始動し,塩散布機構における塩収容室内の攪拌翼が回転し,塩が攪拌によりほぐされて下方の第1ターンテーブルの1個の被塩散布台上面に均一に散布され,該被塩散布台上面に塩が散布されると,第1ターンテーブルが所定角度だけ間欠的に回転し,第2ターンテーブルの1個の成形型と一致して,その下部に停止し,一方,食品搬送機構上に載せられた飯体が同機構の回転によって所定方向に搬送され,食品搬送機構の上部に,同機構と略直角に配置されて停止バーに当接して停止し,次いで,食品供給機構が前進し.その押出バー先端の食品移動用板にて,飯体を食品搬送機構上から第2ターンテーブルの1個の成形型上に移動させ,飯体が成形型内に落動により供給され,次いで,プレスヘッドが下降し,飯体を成形型内にて所定の形状,固さに圧縮し,この時,被塩散布台上面に散布されている塩が飯体下面に均一に塗布され,次いで,両ターンテーブルが所定方向へ一定角度回転して停止し,上面に塩が散布された他の1個の被塩散布台と,他の1個の成形型とが一致し,食品供給機構によって搬送機構上の飯体を成形型間に移動供給し,これをプレスヘッドで圧縮し,先に圧縮成形された飯体が成形型内に保持されたまま次工程の具材供給機構下部に移送され,上面に具材が供給され,おむすびが製造される(例えば,特許文献1参照)。   2. Description of the Related Art As a conventional food salt coating apparatus, an automated apparatus is known that applies a proper amount of salt to the lower surface of a rice ball simultaneously with the formation of a rice cake when the rice ball is automatically manufactured by a machine. The salt application device can apply salt to the lower surface of the rice body in advance, shape it to a certain shape and hardness, and efficiently form a rice ball coated with salt. When the start button is turned on, the motor is turned on. The agitating blade in the salt storage chamber in the salt spraying mechanism is started, the salt is loosened by stirring, and is uniformly sprayed on the top surface of one salt spraying table of the first turntable below, and the salt coating table When salt is sprinkled on the top surface, the first turntable rotates intermittently by a predetermined angle, matches the one mold of the second turntable and stops at the bottom, while on the food transport mechanism The rice loaded on the machine is transported in a predetermined direction by the rotation of the mechanism, and is placed on the upper part of the food transport mechanism at a substantially right angle with the mechanism to stop against the stop bar, and then the food supply mechanism advances. And With the food transfer plate at the end of the extrusion bar, the rice body is moved from the food transport mechanism onto one mold of the second turntable, and the rice body is supplied by dropping into the mold, The press head descends and the rice body is compressed into a predetermined shape and hardness in the mold. At this time, the salt sprayed on the top surface of the salt spreader is uniformly applied to the bottom surface of the rice body, Both turntables rotate at a certain angle in a predetermined direction and stop. The other salt-spreading table with salt spread on the upper surface matches the other mold and is transported by the food supply mechanism. The rice on the mechanism is moved and fed between the molds and compressed by the press head, and the rice that has been compression molded is held in the mold and transferred to the lower part of the ingredient supply mechanism in the next process. The ingredients are supplied to the upper surface, and the rice ball is manufactured (for example, see Patent Document 1).

また,塩塗布装置として,自動化して,食品に対し,塩を満遍なく均一に,効率良く塗布できるものが知られている。該塩塗布装置は,塩収容室内に上部から下部へ垂下配置した回転軸の下部に截頭円錐形状の回転体を設け,回転体を塩収容室の底部に上下方向へ貫通して設けたテーパ孔に回転自在に嵌合し,テーパ孔の内周面と,回転体の外周面とに複数の塩供給凹溝を各々縦設して構成したものである(例えば,特許文献2参照)。   In addition, as a salt coating apparatus, an apparatus that is automated and can uniformly and efficiently apply salt to foods is known. The salt application device is provided with a truncated cone-shaped rotating body provided at the lower part of a rotating shaft suspended from the upper part to the lower part in the salt containing chamber, and the rotating body provided in the bottom part of the salt containing chamber in a vertical direction. A plurality of salt supply grooves are vertically provided on the inner peripheral surface of the tapered hole and the outer peripheral surface of the rotating body, respectively, so as to be rotatably fitted in the hole (see, for example, Patent Document 2).

また,おにぎり用塩振り器として,機械的回転力によらず落下運動によって塩を効果的に均一分散させて適量の調整が容易で,優れた食感を有するおにぎりを製造でき,メンテナンスに優れたものが知られている。該おにぎり用塩振り器は,振動フィーダやベルトフィーダを介して供給される塩を,三角形状や円形状に成形されたおにぎりの表面に振りかける塩振り器であって,供給されるおにぎりの上方に所定距離をおいて配置され,おにぎり形状に開口した開口部を備える支持枠体と,扇状に形成された複数の多孔板の隣接する各辺が連結され,その中央が隆起した略錐状に形成されると共に,開口部に覆設される塩分散部とを具備したものである(例えば,特許文献3参照)。   Moreover, as a salt shaker for onigiri, it is possible to produce a rice ball that has an excellent texture and is easy to adjust, by adjusting the amount of salt effectively and evenly by dropping, regardless of mechanical rotational force. Things are known. The onigiri salt shaker is a salt shaker that sprinkles salt supplied via a vibration feeder or belt feeder on the surface of a rice ball formed in a triangular or circular shape, above the supplied rice ball. Formed in a substantially conical shape in which the support frame body, which is arranged at a predetermined distance and has an opening in the shape of a rice ball, is connected to adjacent sides of a plurality of fan-shaped perforated plates and the center is raised. And a salt dispersion part that covers the opening (see, for example, Patent Document 3).

また,おにぎり製造装置における自動振り掛け装置として,振り掛け食品をバラツキ無く均一に散布することで品質の向上したおにぎりを製造するものが知られている。該おにぎり製造装置における自動振り掛け装置は,振り掛け食品の散布孔を互いに非連通状態にて上下に穿設して成る振り掛け食品のホッパーの底壁と下部固定板との間に配置し,底壁と下部固定板のいずれかの散布孔と連通する用散布孔を貫通した中間スライド板と,中間スライド板を摺動可能となるよう中間スライド板の一端を駆動源の偏心カムにリンクアームを介し連繋した駆動クランク部と,下部固定板に一端を固定し,中間部分を下部固定板を振動すべくホッパー振動軸に連結した板バネの他端部を偏心カムの突起部で付き当てて屈曲乃至復帰を繰り返すことによりホッパー振動軸を介してホッパー全体を振動可能としたホッパー振動手段とを有するものである(例えば,特許文献4参照)。   Further, as an automatic sprinkler in a rice ball manufacturing apparatus, one that manufactures rice balls with improved quality by uniformly sprinkling sprinkled food without variation is known. The automatic sprinkling device in the rice ball manufacturing apparatus is arranged between the bottom wall of the sprinkled food hopper and the lower fixing plate formed by vertically sprinkling the sprinkling food spray holes in a non-communication state. An intermediate slide plate that passes through a spray hole for communication with one of the spray holes on the lower fixed plate, and one end of the intermediate slide plate is connected to the eccentric cam of the drive source via a link arm so that the intermediate slide plate can slide. One end is fixed to the drive crank part and the lower fixing plate, and the other end part of the leaf spring, which is connected to the hopper vibration shaft to vibrate the lower fixing plate with the middle part, is attached to the eccentric cam protrusion and bent or returned. And hopper vibration means that enables the entire hopper to vibrate via the hopper vibration shaft (see, for example, Patent Document 4).

特許第3856580号公報Japanese Patent No. 3856580 特開2000−189081号公報JP 2000-189081 A 特許第3889751号公報Japanese Patent No. 3889751 特許第4351035号公報Japanese Patent No. 4351035

従来,おにぎり製造装置で製造されたおにぎりは,コンビニエンスストアー,スーパー等の店頭にて販売されているが,それらのおにぎりは,塩入りの米飯がおにぎりに成形されていた。しかしながら,塩入の米飯で成形したおにぎりでは,食感が良くないということで,満足できるものではなく,最近では,手作りおにぎりと同様に,おにぎりの表面に塩を振りかけたものが食感が良くおにぎりの旨味が良いということで,ほとんどのおにぎりが三角形や丸形のおにぎりに成形した後に,おにぎりの表面に塩が振りかけられたものが大半になっている。   Traditionally, rice balls produced with rice ball manufacturing equipment have been sold at convenience stores, supermarkets, etc., but these rice balls have been formed into rice balls containing salt. However, rice balls made with salted rice are not satisfactory because the texture is not good, and recently, rice balls sprinkled with salt on the surface of rice balls have a good texture as well as handmade rice balls. Because of the good taste of the rice balls, most of the rice balls are shaped into triangular or round rice balls and then the surface of the rice balls are sprinkled with salt.

そこで,おにぎりを三角形や丸形に成形した後に,おにぎりの表面に塩が振りかけるおにぎり用自動塩振り装置が使用されるようになったが,おにぎり用自動塩振り装置でおにぎりの表面に塩を振りかけるものでは,おにぎりの表面に振りかける塩がおにぎり表面ではなく,他の領域に振り掛けられ,塩のこぼれが多く,問題があった。   Therefore, after the rice balls were formed into a triangle or round shape, an automatic salt shaker for salted rice balls was used to sprinkle salt on the surface of the rice balls. In the thing, the salt sprinkled on the surface of the rice ball was sprinkled not on the surface of the rice ball but on other areas, and there was a problem with many salt spills.

この発明の目的は,上記の課題を解決することであり,例えば,おにぎり製造装置が設置されたおにぎり製造ラインの速度に合わせて,搬送されてくる三角形や丸形のおにぎりの両面に予め決められた適正な量の塩を自動的に的確に振りかけ,食感の良いおにぎりに製造することであり,塩がおにぎり以外の装置や近傍領域に振り掛けられず,塩が無駄になることが無いように構成されていることを特徴とするおにぎり用自動塩振り装置を提供することである。   An object of the present invention is to solve the above-described problems. For example, it is determined in advance on both sides of a triangle or round rice ball being conveyed in accordance with the speed of the rice ball production line where the rice ball production apparatus is installed. The appropriate amount of salt is sprinkled automatically and accurately to produce a rice ball with a good texture so that salt is not sprinkled on equipment other than rice balls and nearby areas, so that salt is not wasted. It is providing the automatic salt shaker for rice balls characterized by being comprised.

この発明は,おにぎり搬送コンベヤ上に順次搬送されてきた予め決められた形状に成形されたおにぎりに塩を順次振りかけるおにぎり用自動塩振り装置において,
前記塩を収容する第1収容部を備えた塩容器,前記塩容器の下部に配設された前記第1収容部と連通した第2収容部と下部に中央孔とを備えた上型,前記上型の下面に接して配置され且つ複数個の塩落下孔を備えた下型,前記塩容器の前記第1収容部を貫通して回転駆動される回転軸,前記上型の下面の第1凹部と前記下型の上面の第2凹部とで形成され且つ前記塩落下孔に連通する予め決められた定量を順次収容するリング状の塩溜,及び前記回転軸に連結された塩送り歯車から構成されており,前記塩送り歯車が前記上型内で回転可能に配設されたガイド部と前記塩溜内で回転し且つ歯部間に塩収容部が形成された歯車部とから成り,
前記上型に形成された前記中央孔の縁部には,前記下型に形成された前記塩落下孔に対応する領域に位置する内方に突出した塩溜蓋部と,他の領域に前記第2収容部の前記塩を前記塩送り歯車の前記歯部間に供給するため外方に切り込まれた塩充填部とが形成され, 前記おにぎりの搬送に対応して前記回転軸によって間欠的に回転駆動される前記塩送り歯車の前記歯車部の前記歯部間に形成された前記塩収容部の前記塩が前記塩溜蓋部の下面の前記塩溜に入って前記塩が前記塩落下孔から落下することを特徴とするおにぎり用自動塩振り装置に関する。
The present invention relates to an automatic salt shaker for rice balls in which salt is sequentially sprinkled on the rice balls formed in a predetermined shape, which are sequentially conveyed on the rice ball conveyor.
A salt container provided with a first housing part for housing the salt, an upper mold comprising a second housing part communicating with the first housing part disposed in a lower part of the salt container, and a central hole in the lower part, A lower die disposed in contact with the lower surface of the upper die and provided with a plurality of salt dropping holes, a rotary shaft that is driven to rotate through the first housing portion of the salt container, and a first lower surface of the upper die A ring-shaped salt reservoir formed by a concave portion and a second concave portion on the upper surface of the lower mold and sequentially accommodating a predetermined amount communicating with the salt dropping hole, and a salt feed gear connected to the rotary shaft is composed, consists with the salt feed gear wheel portion salt accommodating portion between rotating and teeth and rotatably disposed a guide portion in the salt reservoir is formed in the front Stories upper die R
The edge of the central hole formed in the upper mold has an inwardly projecting salt reservoir lid located in an area corresponding to the salt dropping hole formed in the lower mold, and the other area in the area. A salt filling portion cut outward to supply the salt in the second housing portion between the tooth portions of the salt feed gear, and intermittently by the rotating shaft corresponding to the conveyance of the rice balls The salt of the salt accommodating portion formed between the tooth portions of the gear portion of the salt feed gear rotated and driven into the salt reservoir on the lower surface of the salt reservoir lid portion and the salt falls The present invention relates to an automatic salt shaker for a rice ball that drops from a hole .

また,前記上型に形成された前記中央孔は,前記下型に形成された周方向に互いに均等に隔置した複数の前記塩落下孔に対応した前記塩充填部が円弧壁面に形成され,前記塩充填部間に形成された前記塩溜蓋部が平ら壁面に形成されている。   The center hole formed in the upper mold is formed in the circular arc wall surface with the salt filling portions corresponding to the plurality of salt dropping holes equally spaced from each other in the circumferential direction formed in the lower mold. The salt reservoir lid portion formed between the salt filling portions is formed on a flat wall surface.

このおにぎり用自動塩振り装置は,前記下型の下部に配設され且つ前記塩落下孔から落下した前記塩を拡散させる拡散シュート,及び前記拡散シュートの下部に配設され且つ前記おにぎりの形状に対応した領域に多数のガイド孔が形成されたガイド部材を備えており,前記拡散シュートからの拡散塩が前記ガイド部材の前記ガイド孔を通じて前記おにぎり搬送コンベヤ上の前記おにぎりの表面に振りかけられるものである。   This onigiri automatic salt shaker is disposed at the lower part of the lower mold and diffuses the salt dropped from the salt dropping hole, and is disposed at the lower part of the diffusion chute and has the shape of the rice ball. A guide member having a plurality of guide holes formed in a corresponding region, and the diffusion salt from the diffusion chute is sprinkled on the surface of the rice ball on the rice ball conveyor through the guide holes of the guide member. is there.

このおにぎり用自動塩振り装置は,前記上型の内面には前記第2収容部内の前記塩を前記塩溜へ導く雌型テーパガイドが形成され,前記塩送り歯車の外面には前記雌型テーパガイドに対向して前記第2収容部内の前記塩を前記塩溜へ導く雄型テーパガイドが形成されている。   In the automatic salt shaker for rice balls, a female taper guide is formed on the inner surface of the upper mold to guide the salt in the second housing portion to the salt reservoir, and the female taper guide is formed on the outer surface of the salt feed gear. A male taper guide is formed opposite the guide to guide the salt in the second housing portion to the salt reservoir.

このおにぎり用自動塩振り装置において,前記おにぎり搬送コンベヤは,機枠に配設されており,前記おにぎりの一面に前記塩を振りかける上流領域を形成するための第1コンベヤ,前記第1コンベヤの下流に配設され且つ前記塩が振りかけられた前記おにぎりを反転させるおにぎり反転装置が設けられた反転領域を形成するための第2コンベヤ,及び前記第2コンベヤの下流に配設され且つ前記おにぎりの他面に前記塩を振りかける下流領域を形成するための第3コンベヤから構成されている。   In this rice ball automatic salt shaker, the rice ball conveyor is disposed on a machine frame, and a first conveyor for forming an upstream region in which the salt is sprinkled on one surface of the rice ball, downstream of the first conveyor. And a second conveyor for forming a reversal area provided with a rice ball reversing device for reversing the rice balls sprinkled with the salt, and other than the rice balls disposed downstream of the second conveyor. It is comprised from the 3rd conveyor for forming the downstream area which sprinkles the said salt on the surface.

また,このおにぎり用自動塩振り装置は,前記塩送り歯車は,前記回転軸の上端に連結された塩振りドライブ装置によって前記おにぎりの搬送に対応して間欠的に回転駆動されるものである。   Also, in this onigiri automatic salt shaker, the salt feed gear is intermittently driven to rotate in response to the conveyance of the rice balls by a salt shake drive device connected to the upper end of the rotary shaft.

また,このおにぎり用自動塩振り装置は,前記回転軸及び/又は前記塩送り歯車の前記ガイド部には,前記塩を攪拌する攪拌部材が設けられている。   In the automatic salt shaker for rice balls, the rotating shaft and / or the guide portion of the salt feed gear is provided with a stirring member for stirring the salt.

このおにぎり用自動塩振り装置において,前記回転軸の上端は前記塩容器に配置された第1軸受に回転自在に支持され,前記回転軸の下端は前記塩送り歯車の上端に連結され,前記塩送り歯車の下端は前記下型の中央部に支持された第2軸受に回転自在に支持されている。   In this rice ball automatic salt shaker, the upper end of the rotating shaft is rotatably supported by a first bearing disposed in the salt container, and the lower end of the rotating shaft is connected to the upper end of the salt feed gear, The lower end of the feed gear is rotatably supported by a second bearing supported at the center of the lower mold.

このおにぎり用自動塩振り装置は,上記のように構成されているので,上型の第2収容部の塩が塩充填部から塩送り歯車の歯部間の塩収容部に落下して供給され,次いで塩収容部に収容された塩が回転軸の回転と一緒に塩送り歯車が回転することによって,歯部間の塩収容部の塩が塩溜蓋部の下面へと潜り込み即ち入って,前記上型の下面の第1凹部と前記下型の上面の第2凹部とで形成されるリング状の塩溜に入って予め決められた定量の塩になって,下型の塩落下孔から下方に落下される。即ち,塩送り歯車における歯車部に形成された歯部間には,常に予め決められた一定量の塩が計量される塩収容部が形成されているので,歯車部がリング状の塩溜に潜り込めば,歯部間の塩収容部には常に予め決められた所定量の塩が供給され,その塩が下型の塩落下孔を通じて拡散シュートへと落下することになる。次いで,下型の塩落下孔から下方に落下した塩は,拡散シュートによって均一に拡散されて,拡散シュートの下部の配設されたガイド部材へと落下する。ガイド部材にはおにぎりの形状に対応した領域に多数のガイド孔が形成されているので,ガイド孔を通じておにぎり搬送コンベヤ上のおにぎりの表面に適量の塩が均一に振りかけられることになる。 Since the automatic salt shaker for rice balls is configured as described above, the salt in the upper second container is dropped and supplied from the salt filler to the salt container between the teeth of the salt feed gear. followed by salt contained in the salt containing portion salt feed gear with the rotation of the rotary shaft is rotated, salts of salts containing portion between the teeth is slip i.e. enters into the underside of Shiotamari lid, The salt enters into a ring-shaped salt reservoir formed by the first concave portion on the lower surface of the upper mold and the second concave portion on the upper surface of the lower mold, and becomes a predetermined amount of salt. Dropped downward. That is, between the tooth portions formed in the gear portion of the salt feed gear, there is always formed a salt accommodating portion in which a predetermined amount of salt is measured, so that the gear portion is formed in a ring-shaped salt reservoir. When submerged, a predetermined amount of salt is always supplied to the salt accommodating portion between the teeth, and the salt falls to the diffusion chute through the lower salt dropping hole. Next, the salt dropped downward from the lower salt drop hole is uniformly diffused by the diffusion chute and falls to the guide member disposed below the diffusion chute. Since many guide holes are formed in the region corresponding to the shape of the rice balls in the guide member, an appropriate amount of salt is uniformly sprinkled on the surface of the rice balls on the rice ball conveyor through the guide holes.

この発明によるおにぎり用自動塩振り装置の一実施例を示す概略図である。It is the schematic which shows one Example of the automatic salt shaker for rice balls by this invention. 図1に示すおにぎり用自動塩振り装置における塩振り機構を示す断面図である。It is sectional drawing which shows the salt shaking mechanism in the automatic salt shaking apparatus for rice balls shown in FIG. 図2の塩振り機構における要部の拡大断面図である。It is an expanded sectional view of the principal part in the salt shaking mechanism of FIG. 図3の塩振り機構における要部の拡大断面図である。It is an expanded sectional view of the principal part in the salt shaking mechanism of FIG. 図3の塩振り機構における要部の拡大平面図である。It is an enlarged plan view of the principal part in the salt shaking mechanism of FIG. 図2の塩振り機構における塩送り歯車を示し,(A)が平面図であり,(B)が断面図である。The salt feed gear in the salt swing mechanism of FIG. 2 is shown, (A) is a plan view, and (B) is a sectional view. 図3の塩振り機構における上型を示し,(A)が平面図であり,(B)が断面図である。The upper type | mold in the salt shaking mechanism of FIG. 3 is shown, (A) is a top view, (B) is sectional drawing. 図2の塩振り機構における下型を示し,(A)が平面図であり,(B)が断面図である。The lower mold | type in the salt shaking mechanism of FIG. 2 is shown, (A) is a top view, (B) is sectional drawing. 図2の塩振り機構における拡散シュートを示し,(A)が平面図であり,(B)が断面図である。The diffusion chute in the salt shaking mechanism of FIG. 2 is shown, (A) is a plan view, and (B) is a sectional view.

以下,図面を参照して,この発明によるおにぎり用自動塩振り装置の実施例を説明する。このおにぎり用自動塩振り装置は,図1に示すように,ベース46に設置された機枠30に一対の塩振り機構31が配置されており,塩振り機構31の下方には,おにぎり搬送コンベヤ27,28,29が機枠30に順次配設されている。このおにぎり用自動塩振り装置は,おにぎり搬送コンベヤ27,28,29で順次搬送されてくるおにぎり形状に成形されたおにぎり3の両面44,45に塩34を塩振り機構31を用いて順次振りかけるものである。おにぎり搬送コンベヤ27,28,29は,機枠30に取り付けられた歯車伝達装置47によって互いに独立的にそれぞれ回転駆動され,おにぎり3を搬送するように構成されている。   Embodiments of the automatic salt shaker for rice balls according to the present invention will be described below with reference to the drawings. As shown in FIG. 1, the automatic salt shaker for rice balls includes a pair of salt shake mechanisms 31 disposed in a machine frame 30 installed on a base 46, and a rice ball conveyer conveyor is disposed below the salt shake mechanism 31. 27, 28, and 29 are sequentially arranged on the machine casing 30. This onigiri automatic salt shaker sprinkles salt 34 on both sides 44 and 45 of rice balls 3 formed in the shape of rice balls sequentially conveyed by the rice ball conveyors 27, 28, and 29 using the salt shake mechanism 31. It is. The rice ball transport conveyors 27, 28, and 29 are configured to be driven to rotate independently from each other by a gear transmission device 47 attached to the machine frame 30 to transport the rice ball 3.

このおにぎり用自動塩振り装置は,図1に示すように,一対の塩振り機構31から構成され,上流側に配設された塩振り機構31でおにぎり3の一面44に塩34を振りかけ,下流側に配設された塩振り機構31によっておにぎり3の他面45に塩34を振りかけるものである。おにぎり製造装置(図示せず)によって三角形や丸形に成形されたおにぎり3は,まず,上流領域に配設されたおにぎり搬送コンベヤのコンベヤ27(第1コンベヤ)に送り込まれ,その一面44に塩振り機構31を用いて塩34が振りかけられる。次いで,塩34が振りかけられたおにぎり3は,コンベヤ27の下流に配設されたおにぎり搬送コンベヤのコンベヤ28(第2コンベヤ)に送られる。コンベヤ28には,おにぎり3を反転させるおにぎり反転装置33が配設されている。そこで,おにぎり3は反転させられる。次いで,反転したおにぎり3は,コンベヤ28の下流に配設されたおにぎり搬送コンベヤのコンベヤ29(第3コンベヤ)に送られる。コンベヤ29の上方には,塩振り機構31が配設されている。コンベヤ29に送られたおにぎり3は,塩振り機構31によって,おにぎり3の他面45に塩が振りかけられる。   As shown in FIG. 1, the automatic salt shaker for rice balls is composed of a pair of salt shaker mechanisms 31. The salt shaker 31 disposed on the upstream side sprinkles salt 34 on one surface 44 of the rice ball 3 for downstream. The salt 34 is sprinkled on the other surface 45 of the rice ball 3 by the salt shaking mechanism 31 disposed on the side. The rice ball 3 formed into a triangle or a round shape by a rice ball manufacturing apparatus (not shown) is first fed to the conveyor 27 (first conveyor) of the rice ball conveyor disposed in the upstream region, and the salt 44 is placed on one surface 44 thereof. The salt 34 is sprinkled using the swing mechanism 31. Next, the rice balls 3 sprinkled with the salt 34 are sent to the conveyor 28 (second conveyor) of the rice ball transport conveyor disposed downstream of the conveyor 27. The conveyor 28 is provided with a rice ball reversing device 33 for reversing the rice balls 3. Therefore, the rice ball 3 is inverted. Next, the inverted rice ball 3 is sent to a conveyor 29 (third conveyor) of the rice ball conveyor that is disposed downstream of the conveyor 28. A salt shaking mechanism 31 is disposed above the conveyor 29. The rice ball 3 sent to the conveyor 29 is sprinkled with salt on the other surface 45 of the rice ball 3 by the salt shaking mechanism 31.

この発明によるおにぎり用自動塩振り装置は,図 2〜図9に示すように,特に,塩振り機構31に特徴を有している。塩振り機構31は,塩34を収容する収容部13(第1収容部)を形成し且つ上部に蓋7が取り付けられる塩容器1,塩容器1の下部に配設された収容部13と連通した収容部14(第2収容部)と下部に中央孔15とを備えた上型4,上型4の下面48に接して配置され且つ複数個の塩落下孔10を備えた下型8,塩容器1の収容部13を貫通して回転駆動される回転軸2,上型4の下面48の凹部16(第1凹部)と下型8の上面49の凹部17(第2凹部)とで形成され且つ塩落下孔10に連通する予め決められた定量を順次収容するリング状の塩溜9,及び回転軸2に連結された塩送り歯車6から構成されており,塩送り歯車6は,上型4内で回転可能に配設されたガイド部18と塩溜9内で回転可能に配設されて歯部20間に塩収容部21が形成された歯車部19とから構成されている。この実施例では,塩送り歯車6の歯車部19に形成されている歯部20は,周方向に均等な間隔に形成されており,歯部20間は均等な容積の塩収容部21に形成されている。 The automatic salt shaker for rice balls according to the present invention is particularly characterized by the salt shake mechanism 31 as shown in FIGS. The salt shaking mechanism 31 communicates with the container 13 formed in the lower part of the salt container 1 and the salt container 1, which forms the container 13 (first container) for housing the salt 34 and has the lid 7 attached to the upper part. A lower mold 8 provided with a plurality of salt dropping holes 10 disposed in contact with the lower surface 48 of the upper mold 4 provided with the accommodated storage section 14 (second storage section) and the central hole 15 at the lower portion, and the upper mold 4; The rotary shaft 2 is driven to rotate through the accommodating portion 13 of the salt container 1, and the concave portion 16 (first concave portion) on the lower surface 48 of the upper mold 4 and the concave portion 17 (second concave portion) on the upper surface 49 of the lower mold 8. It is composed of a ring-shaped salt reservoir 9 that sequentially accommodates a predetermined amount that is formed and communicated with the salt dropping hole 10, and a salt feed gear 6 connected to the rotary shaft 2 , The salt is collected between the guide portion 18 rotatably disposed in the upper mold 4 and the tooth portion 20 rotatably disposed in the salt reservoir 9. Part 21 is made gear portion 19 Toka et structure formed. In this embodiment, the tooth portions 20 formed in the gear portion 19 of the salt feed gear 6 are formed at equal intervals in the circumferential direction, and the space between the tooth portions 20 is formed in a salt accommodating portion 21 having an equal volume. Has been.

塩容器1の上端には,収容部13内を密封するための蓋7が取り付けられ,蓋7の中央部には軸受36(第1軸受)を設置可能に形成されている。軸受36は,例えば,塩容器1にねじ等で固定されている。回転軸2の上端には,モータ等の塩振りドライブ装置の出力軸が連結される形状に構成されている。塩容器1の下端には,上型4がねじ等で固定されている。回転軸2の下端に形成された雄ねじ38は,塩送り歯車6の中央貫通孔40の上端に形成された雌ねじ39に螺合され,回転軸2と塩送り歯車6とが一体構造に固定されている。回転軸2の上端には,回転軸2を通じて塩送り歯車6を回転駆動する塩振りドライブ装置32が設けられている。上型4の下面48と下型8の上面49とは,密接して固定されており,上型4の凹部16と下型8の凹部17とによって,塩が充填できるリング状の塩溜9が形成されている。   A lid 7 for sealing the inside of the housing portion 13 is attached to the upper end of the salt container 1, and a bearing 36 (first bearing) is formed at the center of the lid 7 so that it can be installed. The bearing 36 is fixed to the salt container 1 with screws or the like, for example. An output shaft of a salt shaking drive device such as a motor is connected to the upper end of the rotating shaft 2. An upper mold 4 is fixed to the lower end of the salt container 1 with a screw or the like. The male screw 38 formed at the lower end of the rotary shaft 2 is screwed into the female screw 39 formed at the upper end of the central through hole 40 of the salt feed gear 6 so that the rotary shaft 2 and the salt feed gear 6 are fixed in an integral structure. ing. At the upper end of the rotary shaft 2, a salt shaking drive device 32 that rotates the salt feed gear 6 through the rotary shaft 2 is provided. The lower surface 48 of the upper mold 4 and the upper surface 49 of the lower mold 8 are fixed closely, and the ring-shaped salt reservoir 9 that can be filled with salt by the concave portion 16 of the upper mold 4 and the concave portion 17 of the lower mold 8 Is formed.

このおにぎり用自動塩振り装置において,回転軸2の上端は,塩容器1の上端に配置された軸受36(第1軸受)に回転自在に支持されている。回転軸2の下端は,塩送り歯車6の上端に連結されている。更に,塩送り歯車6の下端は,下型8の中央貫通孔41に支持された軸受37(第2軸受)に回転自在に支持されている。従って,塩振りドライブ装置32の駆動によって回転軸2が回転すると,回転軸2と一体構造に構成された塩送り歯車6が回転することになる。塩送り歯車6は,おにぎり搬送コンベヤのコンベヤ27,29上のおにぎり3が間欠的に送り込まれるので,それに合わせて間欠的に回転するようにコモンローラによって制御されている。   In this rice ball automatic salt shaker, the upper end of the rotary shaft 2 is rotatably supported by a bearing 36 (first bearing) disposed at the upper end of the salt container 1. The lower end of the rotary shaft 2 is connected to the upper end of the salt feed gear 6. Further, the lower end of the salt feed gear 6 is rotatably supported by a bearing 37 (second bearing) supported by the central through hole 41 of the lower mold 8. Therefore, when the rotary shaft 2 is rotated by driving the salt shaking drive device 32, the salt feed gear 6 configured integrally with the rotary shaft 2 is rotated. The salt feed gear 6 is controlled by a common roller so that the rice balls 3 on the conveyors 27 and 29 of the rice ball conveying conveyor are intermittently fed, so that they rotate intermittently.

このおにぎり用自動塩振り装置において,上型4に形成された中央孔15の縁部は,下型8に形成された塩落下孔10に対応する領域に位置する内方に突出した塩溜蓋部22と,他の領域に収容部14の塩34を塩送り歯車6の歯部20間に供給するため外方に切り込まれた塩充填部23とが形成されている。上型4において,上型4に形成された中央孔15は,下型8に形成された周方向に互いに均等に隔置した複数の塩落下孔10に対応した塩充填部23が円弧壁面43に形成され,また,塩充填部23間に形成された塩溜蓋部22が平ら壁面42に形成されているものである。言い換えれば,この実施例では,下型8には,塩落下孔10が周方向に等間隔に隔置した3箇所に形成されており,それらの塩落下孔10に対応して,上型4の中央孔15の周縁には,内方に延び出した3箇所の塩溜蓋部22が形成され且つ外方に切り込まれた3箇所の塩充填部23に形成されている。また,図7の(A)に示すように,上型4に形成された中央孔15は,上から見て,円弧壁面43の円弧と平ら壁面42の直線とが順次連続した略6角形に形成された状態になっているということができる。 In this rice ball automatic salt shaker, the edge of the central hole 15 formed in the upper mold 4 is an inwardly projecting salt reservoir lid located in a region corresponding to the salt dropping hole 10 formed in the lower mold 8. A portion 22 and a salt filling portion 23 cut outward are formed to supply the salt 34 of the housing portion 14 between the tooth portions 20 of the salt feed gear 6 in other regions. In the upper die 4, the central hole 15 formed in the upper die 4 has a salt filling portion 23 corresponding to a plurality of salt dropping holes 10 equally spaced from each other in the circumferential direction formed in the lower die 8. Further, the salt reservoir lid portion 22 formed between the salt filling portions 23 is formed on the flat wall surface 42. In other words, in this embodiment, the lower mold 8 has salt dropping holes 10 formed at three positions spaced at equal intervals in the circumferential direction, and the upper mold 4 corresponds to the salt dropping holes 10. In the periphery of the central hole 15, three salt reservoir lid portions 22 extending inward are formed and formed in three salt filling portions 23 cut outward. Further, as shown in FIG. 7A, the central hole 15 formed in the upper mold 4 has a substantially hexagonal shape in which the arc of the arc wall 43 and the straight line of the flat wall 42 are successively connected when viewed from above. It can be said that it has been formed.

更に,このおにぎり用自動塩振り装置は,下型8の下部に配設され且つ塩落下孔10から落下した塩34を拡散させる拡散シュート11,及び拡散シュート11の下部に配設され且つおにぎり3の形状に対応した領域に多数のガイド孔24が形成されたガイド部材12を備えている。拡散シュート11は,下型8の下部に嵌着された連結円筒体53と,連結円筒体53内に嵌着され中央孔52が形成された壁面テーパ状に形成されたテーパガイド51とから構成されており,下型8の塩落下孔10から落下してきた塩34は,テーパガイド51に案内されて塩拡散軌跡50(図2)で示すように拡散されて中央孔52からガイド部材12へと落下する。ガイド部材12にはガイド孔24が形成されているので,ガイド部材12に落下してきた塩34は,ガイド孔24を通じておにぎり搬送コンベヤ27,29上のおにぎり3の両面即ち表面44,45に振りかけられる。   Further, the automatic rice ball shaker for rice balls is disposed at the lower part of the lower mold 8 and diffuses the salt 34 dropped from the salt dropping hole 10, and is disposed at the lower part of the diffusion chute 11 and the rice balls 3. The guide member 12 having a large number of guide holes 24 formed in a region corresponding to the shape of the guide member 12 is provided. The diffusion chute 11 includes a connecting cylindrical body 53 fitted to the lower part of the lower die 8 and a tapered guide 51 formed in a wall surface taper shape fitted in the connecting cylindrical body 53 and having a central hole 52 formed therein. The salt 34 that has fallen from the salt dropping hole 10 of the lower mold 8 is guided by the taper guide 51 and diffused as shown by the salt diffusion locus 50 (FIG. 2) to the guide member 12 from the central hole 52. And fall. Since the guide hole 12 is formed in the guide member 12, the salt 34 that has fallen into the guide member 12 is sprinkled through the guide hole 24 onto both sides of the rice ball 3 on the rice ball conveyors 27 and 29, that is, the surfaces 44 and 45. .

このおにぎり用自動塩振り装置は,上型4の内面には収容部14内の塩34を塩溜9へ導く雌型テーパガイド25が形成され,また,塩送り歯車6の外面には雌型テーパガイド25に対向して収容部14内の塩34を塩溜9へ導く雄型テーパガイド26が形成されている。上型4の内面と塩送り歯車6の外面との上記の形状によって,上型4の雌型テーパガイド25と塩送り歯車6の雄型テーパガイド26とは,共働して収容部13,14内の塩34を,リング状の塩溜9へとスムーズに落下させることができる。   In the automatic salt shaker for rice balls, a female taper guide 25 is formed on the inner surface of the upper mold 4 to guide the salt 34 in the accommodating portion 14 to the salt reservoir 9, and a female mold is formed on the outer surface of the salt feed gear 6. A male taper guide 26 that guides the salt 34 in the accommodating portion 14 to the salt reservoir 9 is formed facing the taper guide 25. Due to the above-described shapes of the inner surface of the upper die 4 and the outer surface of the salt feed gear 6, the female taper guide 25 of the upper die 4 and the male taper guide 26 of the salt feed gear 6 cooperate to accommodate the housing portion 13, The salt 34 in 14 can be smoothly dropped into the ring-shaped salt reservoir 9.

また,このおにぎり用自動塩振り装置は,回転軸2及び塩送り歯車6のガイド部18には,収容部13,14内の塩34を攪拌するための攪拌部材5が3方に延び出して設けられている。このおにぎり用自動塩振り装置では,攪拌部材6の作動によって塩34が収容部13,14内で固まることなく,塩34が常にサラサラの状態にほぐされて,おにぎり用自動塩振り装置において塩34が詰まることなく,収容部13,14からリング状の塩溜9から塩落下孔10を通じて送り出すことを可能にしている。   In the automatic salt shaker for rice balls, the stirring member 5 for stirring the salt 34 in the housing portions 13 and 14 extends in three directions on the rotating shaft 2 and the guide portion 18 of the salt feed gear 6. Is provided. In this onigiri automatic salt shaker, the salt 34 does not harden in the accommodating portions 13 and 14 by the operation of the stirring member 6, and the salt 34 is always loosened in a smooth state. Without being clogged, it is possible to feed out from the ring-shaped salt reservoir 9 through the salt dropping hole 10 from the accommodating portions 13 and 14.

この発明は,おにぎりを自動的に製造する際に,予め決められた量の塩をおにぎり製造ラインのスピードに合せておにぎりの両面に塩を振りかけるおにぎり用自動塩振り装置である。   The present invention is an automatic salt shaker for rice balls in which a predetermined amount of salt is sprinkled on both sides of the rice ball in accordance with the speed of the rice ball production line when the rice balls are automatically manufactured.

1 塩容器
2 回転軸
3 おにぎり
4 上型
5 攪拌部材
6 塩送り歯車
8 下型
9 塩溜
10 塩落下孔
11 拡散シュート
12 ガイド部材
13,14 収容部
15 中央孔
16,17 凹部
18 ガイド部
19 歯車部
20 歯部
21 塩収容部
22 塩溜蓋部
23 塩充填部
24 ガイド孔
25 雌型テーパガイド
26 雄型テーパガイド
27,28,29 コンベヤ
30 機枠
31 塩振り機構
32 塩振りドライブ装置
33 おにぎり反転装置
34 塩
36,37 軸受
42 平ら壁面
43 円弧壁面
44,45 おにぎりの表面
DESCRIPTION OF SYMBOLS 1 Salt container 2 Rotating shaft 3 Rice ball 4 Upper mold | type 5 Stirring member 6 Salt feed gear 8 Lower mold | type 9 Salt reservoir 10 Salt dropping hole 11 Diffusion chute 12 Guide member 13,14 Storage part 15 Central hole 16,17 Recessed part 18 Guide part 19 Gear portion 20 Tooth portion 21 Salt accommodating portion 22 Salt reservoir lid portion 23 Salt filling portion 24 Guide hole 25 Female taper guide 26 Male taper guide 27, 28, 29 Conveyor 30 Machine frame 31 Salt shaking mechanism 32 Salt shaking drive device 33 Rice ball reversing device 34 Salt 36, 37 Bearing 42 Flat wall 43 Arc wall 44, 45 Onigiri surface

Claims (8)

おにぎり搬送コンベヤ上に順次搬送されてきた予め決められた形状に成形されたおにぎりに塩を順次振りかけるおにぎり用自動塩振り装置において,
前記塩を収容する第1収容部を備えた塩容器,前記塩容器の下部に配設された前記第1収容部と連通した第2収容部と下部に中央孔とを備えた上型,前記上型の下面に接して配置され且つ複数個の塩落下孔を備えた下型,前記塩容器の前記第1収容部を貫通して回転駆動される回転軸,前記上型の下面の第1凹部と前記下型の上面の第2凹部とで形成され且つ前記塩落下孔に連通する予め決められた定量を順次収容するリング状の塩溜,及び前記回転軸に連結された塩送り歯車から構成されており,前記塩送り歯車が前記上型内で回転可能に配設されたガイド部と前記塩溜内で回転し且つ歯部間に塩収容部が形成された歯車部とから成り,
前記上型に形成された前記中央孔の縁部には,前記下型に形成された前記塩落下孔に対応する領域に位置する内方に突出した塩溜蓋部と,他の領域に前記第2収容部の前記塩を前記塩送り歯車の前記歯部間に供給するため外方に切り込まれた塩充填部とが形成され, 前記おにぎりの搬送に対応して前記回転軸によって間欠的に回転駆動される前記塩送り歯車の前記歯車部の前記歯部間に形成された前記塩収容部の前記塩が前記塩溜蓋部の下面の前記塩溜に入って前記塩が前記塩落下孔から落下することを特徴とするおにぎり用自動塩振り装置。
In an automatic salt shaker for rice balls, in which salt is sprinkled on rice balls that have been shaped into a predetermined shape that has been sequentially conveyed onto the rice ball conveyor.
A salt container provided with a first housing part for housing the salt, an upper mold comprising a second housing part communicating with the first housing part disposed in a lower part of the salt container, and a central hole in the lower part, A lower die disposed in contact with the lower surface of the upper die and provided with a plurality of salt dropping holes, a rotary shaft that is driven to rotate through the first housing portion of the salt container, and a first lower surface of the upper die A ring-shaped salt reservoir formed by a concave portion and a second concave portion on the upper surface of the lower mold and sequentially accommodating a predetermined amount communicating with the salt dropping hole, and a salt feed gear connected to the rotary shaft is composed, consists with the salt feed gear wheel portion salt accommodating portion between rotating and teeth and rotatably disposed a guide portion in the salt reservoir is formed in the front Stories upper die R
The edge of the central hole formed in the upper mold has an inwardly projecting salt reservoir lid located in an area corresponding to the salt dropping hole formed in the lower mold, and the other area in the area. A salt filling portion cut outward to supply the salt in the second housing portion between the tooth portions of the salt feed gear, and intermittently by the rotating shaft corresponding to the conveyance of the rice balls The salt of the salt accommodating portion formed between the tooth portions of the gear portion of the salt feed gear rotated and driven into the salt reservoir on the lower surface of the salt reservoir lid portion and the salt falls An automatic salt shaker for rice balls, which drops from the hole .
前記上型に形成された前記中央孔は,前記下型に形成された周方向に互いに均等に隔置した複数の前記塩落下孔に対応した前記塩充填部が円弧壁面に形成され,前記塩充填部間に形成された前記塩溜蓋部が平ら壁面に形成されていることを特徴とする請求項1に記載のおにぎり用自動塩振り装置。 The center hole formed in the upper mold has a salt filling portion corresponding to a plurality of the salt dropping holes equally spaced from each other in the circumferential direction formed in the lower mold, and is formed on the arc wall surface. The automatic salt shaker for rice balls according to claim 1, wherein the salt reservoir lid portion formed between the filling portions is formed on a flat wall surface. 前記下型の下部に配設され且つ前記塩落下孔から落下した前記塩を拡散させる拡散シュート,及び前記拡散シュートの下部に配設され且つ前記おにぎりの形状に対応した領域に多数のガイド孔が形成されたガイド部材を備えており,前記拡散シュートからの拡散塩が前記ガイド部材の前記ガイド孔を通じて前記おにぎり搬送コンベヤ上の前記おにぎりの表面に振りかけられることを特徴とする請求項1又は2に記載のおにぎり用自動塩振り装置。 A diffusion chute disposed at the lower portion of the lower mold and diffusing the salt dropped from the salt dropping hole, and a plurality of guide holes disposed at a lower portion of the diffusion chute and corresponding to the shape of the rice ball comprises a formed guide member to claim 1 or 2, characterized in that the diffusion salts from the diffusion chute is sprinkled on the surface of the rice ball on the rice ball conveyor through said guide hole of said guide member Automatic salt shaker for rice balls as described. 前記上型の内面には前記第2収容部内の前記塩を前記塩溜へ導く雌型テーパガイドが形成され,前記塩送り歯車の外面には前記雌型テーパガイドに対向して前記第2収容部内の前記塩を前記塩溜へ導く雄型テーパガイドが形成されていることを特徴とする請求項1〜のいずれか1項に記載のおにぎり用自動塩振り装置。 A female taper guide is formed on the inner surface of the upper mold to guide the salt in the second housing portion to the salt reservoir, and the outer surface of the salt feed gear is opposed to the female taper guide on the second housing. The automatic salt shaker for rice balls according to any one of claims 1 to 3 , wherein a male taper guide for guiding the salt in the section to the salt reservoir is formed. 前記おにぎり搬送コンベヤは,機枠に配設されており,前記おにぎりの一面に前記塩を振りかける上流領域を形成するための第1コンベヤ,前記第1コンベヤの下流に配設され且つ前記塩が振りかけられた前記おにぎりを反転させるおにぎり反転装置が設けられた反転領域を形成するための第2コンベヤ,及び前記第2コンベヤの下流に配設され且つ前記おにぎりの他面に前記塩を振りかける下流領域を形成するための第3コンベヤから構成されていることを特徴とする請求項1〜のいずれか1項に記載のおにぎり用自動塩振り装置。 The rice ball conveyor is disposed in a machine frame, a first conveyor for forming an upstream region where the salt is sprinkled on one surface of the rice ball, a downstream of the first conveyor, and the salt is sprinkled. A second conveyor for forming a reversal region provided with a rice ball reversing device for reversing the rice balls, and a downstream region disposed downstream of the second conveyor and sprinkling the salt on the other surface of the rice balls. It is comprised from the 3rd conveyor for forming, The automatic salt shaking apparatus for rice balls of any one of Claims 1-4 characterized by the above-mentioned. 前記塩送り歯車は,前記回転軸の上端に連結された塩振りドライブ装置によって前記おにぎりの搬送に対応して間欠的に回転駆動されることを特徴とする請求項1〜のいずれか1項に記載のおにぎり用自動塩振り装置。 The salt feed gear, any one of claims 1 to 5, characterized in that the intermittently rotary drive in response to the conveyance of the rice ball by the rotation shaft linked salts swing drive apparatus to the upper end of Automatic salt shaker for rice balls described in 1. 前記回転軸及び/又は前記塩送り歯車の前記ガイド部には,前記塩を攪拌する攪拌部材が設けられていることを特徴とする請求項1〜のいずれか1項に記載のおにぎり用自動塩振り装置。 The automatic onigiri rice ball according to any one of claims 1 to 6 , wherein a stirring member for stirring the salt is provided in the guide portion of the rotary shaft and / or the salt feed gear. Salt shaker. 前記回転軸の上端は前記塩容器に配置された第1軸受に回転自在に支持され,前記回転軸の下端は前記塩送り歯車の上端に連結され,前記塩送り歯車の下端は前記下型の中央部に支持された第2軸受に回転自在に支持されていることを特徴とする請求項1〜のいずれか1項に記載のおにぎり用自動塩振り装置。 The upper end of the rotary shaft is rotatably supported by a first bearing disposed in the salt container, the lower end of the rotary shaft is connected to the upper end of the salt feed gear, and the lower end of the salt feed gear is the lower mold. The automatic salt shaker for rice balls according to any one of claims 1 to 7 , wherein the automatic salt shaker for rice balls is rotatably supported by a second bearing supported by a central portion.
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